EP3287158B1 - Method and devices for testing at least one function of a medical functional device - Google Patents

Method and devices for testing at least one function of a medical functional device Download PDF

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Publication number
EP3287158B1
EP3287158B1 EP17191353.6A EP17191353A EP3287158B1 EP 3287158 B1 EP3287158 B1 EP 3287158B1 EP 17191353 A EP17191353 A EP 17191353A EP 3287158 B1 EP3287158 B1 EP 3287158B1
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EP
European Patent Office
Prior art keywords
pressure
substituate
test
valve
anyone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP17191353.6A
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German (de)
French (fr)
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EP3287158A1 (en
Inventor
Sören GRONAU
Joachim Manke
Ralf MÜLLER
Ingo Schäfer
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Fresenius Medical Care Deutschland GmbH
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Fresenius Medical Care Deutschland GmbH
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Priority to EP22214935.3A priority Critical patent/EP4186539A1/en
Publication of EP3287158A1 publication Critical patent/EP3287158A1/en
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    • AHUMAN NECESSITIES
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    • A61M1/14Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
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    • A61M1/16Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis with membranes
    • A61M1/1601Control or regulation
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    • AHUMAN NECESSITIES
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    • A61M39/22Valves or arrangement of valves
    • A61M39/24Check- or non-return valves
    • AHUMAN NECESSITIES
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    • A61M2205/12General characteristics of the apparatus with interchangeable cassettes forming partially or totally the fluid circuit
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Definitions

  • the present invention relates to a method according to claim 1. It also relates to a detection device according to claim 8 and a medical treatment device according to claim 12. The present invention also relates to a computer program product according to claim 14.
  • Machine tests for checking the function and reliability of medical functional devices such as extracorporeal blood tubes, blood cassettes and the like are known from practice (see e.g U.S. 2005/126998 ). Such a test is known as a pressure holding test. It is carried out after the functional device in question is connected to the treatment device, ie after the treatment device has already been upgraded with the functional device, and before the treatment of the patient begins.
  • One object of the present invention is to propose a further method for checking the function of medical functional devices.
  • suitable devices and a suitable computer program product should be specified.
  • the object according to the invention is achieved by a method having the features of claim 1. It is also solved by means of the detection device with the features of Claim 8, the treatment device having the features of claim 12, and the computer program product having the features of claim 14.
  • a method is thus proposed for checking at least one function of a medical functional device while it is inserted into a medical treatment device and connected to it, in particular in fluid communication, and/or for checking a function of the treatment device connected to the functional device.
  • the method can include inserting the functional device into the medical treatment device, or at least requires this.
  • the method can also include pressing, prestressing or clamping the functional device in the treatment device, for example by means of the door of the treatment device. Alternatively, it assumes this.
  • the method can include establishing at least one fluid communication between a hydraulic device or a pneumatic unit of the treatment device and the functional device. Alternatively, this state is already present before the beginning of the procedure.
  • the method according to the invention includes building up a pressure by means of the hydraulic device or a pneumatic unit within the fluid communication. It includes in addition, a subsequent measurement of a pressure increase that can be determined after the pressure has built up within the fluid communication.
  • the method according to the invention includes making a statement about the checked function of the functional device on the basis of a comparison of the measured increase in pressure with previously stored values, threshold values, ranges or curves.
  • the detection device according to the invention is suitable and provided and/or designed and/or configured for carrying out the method according to the invention.
  • the medical or medical-technical treatment device according to the invention (hereinafter also abbreviated to: treatment device) has at least one detection device and/or is connected thereto in signal transmission or is in a signal-transmission relationship with it.
  • a computer program product according to the invention has a volatile program code or one stored on a machine-readable carrier for initiating the mechanical steps of the method according to the invention when the computer program product runs on the acquisition device according to the invention.
  • a computer program product can be, for example, a computer program stored on a carrier, an embedded system as a comprehensive system with a computer program (e.g. electronic device with a computer program), a network of computer-implemented computer programs (e.g. client/server system, cloud computing system, etc.), or a computer on which a computer program is loaded, run, stored, executed or developed.
  • machine-readable medium means, in certain embodiments of the present invention, a medium containing data or information interpretable by software and/or hardware.
  • the carrier can be a data medium such as a diskette, a CD, a DVD, a USB stick, a flash card, an SD card and the like.
  • Embodiments according to the invention can have one or more of the features mentioned below.
  • a predetermined waiting time or measurement time is awaited before a statement about the tested function is made.
  • a measurement of a pressure or a pressure change can include any kind of determination, for example a measurement by means of a sensor, a calculation, a conclusion based on numerical values of other parameters or circumstances, etc.
  • the facilities, devices, apparatus, and other items described herein include or are associated with the facilities, devices, apparatus, or other items required to perform method steps or test steps described herein.
  • the build-up of a pressure by means of the hydraulic device or the pneumatic unit within the fluid communication is only carried out if, with a previous application of a form which is lower than the pressure to be built up, no - or measured against a specification too high - Functional deviation was detected.
  • a functional deviation that is too large is present, for example, if a leak is detected as soon as a form is applied.
  • the method includes filling, in particular complete filling, of the dialysate side and/or the blood side of a blood filter to which the functional device is connected in fluid communication.
  • the method includes building up the pressure using a substituate pump of the treatment device.
  • the method comprises building up the pressure against the substituate pump which is stationary or at most delivers in a defined manner.
  • the method includes determining or measuring a pressure drop or a pressure increase within the fluid communication. It further includes that a continuity (or lack of continuity) of the fluid communication or the functional device is determined or postulated based on a comparison of the determined pressure drop or pressure increase with previously stored values, threshold values, ranges or curves.
  • the method comprises determining or measuring a pressure drop or pressure increase—in particular within a predetermined period of time—within the fluid communication. It also includes determining (determining is also used or to be understood here synonymously with recognizing, postulating, etc.) of a tightness or a lack of tightness of the fluid communication or the functional device. This determination is based on a comparison of the determined pressure drop or pressure increase with previously stored values, threshold values, ranges or curves.
  • the determination of a drop in pressure or a rise in pressure within the fluid communication occurs within a predetermined period of time.
  • the method comprises the delivery of a predetermined delivery volume within the fluid communication with the automatic substituate connector connected with or by means of a backwards-running substituate pump against a Check valve provided within a substituate channel.
  • the method of these embodiments further includes detecting a pressure change within the fluid communication. It also includes determining a non-return function (or non-function) of the check valve in the event that a determined pressure drop is not equal to or greater than a maximum pressure drop. Alternatively, to check the non-return function, a pressure increase behind the non-return valve can of course also be monitored.
  • a reverse running pump e.g. B. substituate pump
  • a pump which in a direction opposite to that direction (forward) promotes in which the considered pump during the treatment of the patient, at least predominantly promotes.
  • the method comprises the delivery of a predetermined delivery volume with the automatic substituate connector connected within the fluid communication with the substituate pump running backwards against a non-return valve which is provided within a substituate channel. It also includes detecting a pressure change within the fluid communication and determining that the substituate pump is advancing or has delivered if a detected pressure drop is greater than a maximum pressure drop.
  • the smoothing factor is in a range from 0.9 to 0.96, in particular it corresponds to 0.93.
  • the method comprises the filling of an extracorporeal blood circuit connected to the functional device—preferably in such a way that it is free of air—before the pressure is built up.
  • At least one function, in particular the opening, the closing or a sealing function, of at least the valve for an addition point for substituate in pre-dilution; and a valve for an addition point for substituate in post-dilution are included in embodiments of the method according to the invention.
  • a function of a single-needle valve; a check valve in the substituate channel; and/or an automatic substituate connector are included in embodiments of the method according to the invention.
  • the method is carried out before starting treatment of a patient, in which case the functional device is used.
  • the method comprises blocking treatment modalities and/or restricting treatment parameters of the treatment method or treatment modality.
  • the blocking or restriction is based on (or including) a result of checking at least one function of the medical functional device and/or the treatment device by the present method.
  • the medical functional device is a blood cassette and the treatment device is a blood treatment device.
  • the detection device has at least one display device for displaying a result of the implementation of the method according to the invention.
  • the display device can be a display, an error display or the like.
  • the detection device has at least one alarm device for outputting an alarm.
  • the alarm device can be provided or configured to output an alarm in the event that the result of the implementation of the method according to the invention is not within a predetermined range or range of values.
  • the alarm can be an audible and/or visual alarm.
  • the detection device is programmed and/or configured in order to affect the treatment device in such a way that at least one treatment option or modality (e.g. a dialysis method, in particular as listed here), to which the checked functional device is intended or due to the design (also) can be used, and/or the treatment under predetermined treatment parameters cannot be carried out using the specific, checked functional device.
  • at least one treatment option or modality e.g. a dialysis method, in particular as listed here
  • the detection device is programmed and/or configured in order to affect the treatment device in such a way that at least one treatment option or modality (e.g. a dialysis method, in particular as listed here), to which the checked functional device is intended or due to the design (also) can be used, and/or the treatment under predetermined treatment parameters cannot be carried out using the specific, checked functional device.
  • a lack of functionality e.g. B. insufficient closing, opening or sealing - the functional device and / or the treatment device (or a component thereof, in particular the
  • the detection device according to the invention acts on the treatment device in such a way that the treatment option(s) hemofiltration and/or hemodiafiltration cannot be carried out using the specific, tested functional device.
  • the detection device is a control or regulation device and/or a function test monitor or has one(s) in each case.
  • the medical treatment device is designed as a blood treatment device, in particular as a device for apheresis or dialysis, again in particular for hemodialysis, hemofiltration, hemodiafiltration.
  • the method according to the invention can take place during the preparation or upgrading of the treatment device, a technical error can already be detected before the patient is connected and before blood has come into contact with the treatment device and the extracorporeal blood circuit. The latter avoids unnecessary additional consumption of disposable items. It also allows a simple, early replacement of defective components in the event of a fault.
  • the method according to the invention can take place in some embodiments according to the invention without any action on the part of the staff on duty, but instead runs automatically, it is advantageously possible to detect errors in a work-time saving manner and even before treatment begins.
  • the procedure described here because it can be executed automatically, makes it possible for relevant test steps or procedures not to be forgotten.
  • FIG. 1 shows a diagram of a treatment device according to the invention with a blood cassette and its components, which are explained for a better understanding of the exemplary embodiments of the present invention explained below.
  • An extracorporeal blood circuit 1 runs outside and inside a blood cassette 2 and connects it to a treatment device 4.
  • the extracorporeal blood circuit 1 has an access device (not shown), for example an arterial connection needle, on or connected to it.
  • a fluid flow through the extracorporeal blood circuit 1 or sections thereof can be prevented by means of an arterial patient hose clamp 6, arranged in the patient's arterial hose 8 (also referred to as an arterial blood line), and also by means of a patient venous hose clamp 7 in the patient's venous hose 9 (also referred to as a venous blood line designated).
  • a section of the extracorporeal blood circuit 1 is placed in a blood pump 11 .
  • the extracorporeal blood circuit 1 has an addition point 13 for substituate liquid (in pre-dilution) and an addition point 14 for substituate liquid (in post-dilution).
  • the addition points 13 and 14 or their valves are designed as phantom valves. Phantom valves of this type are in the WO 2010/121819 also described by the applicant of the present invention. For details, reference is made to that disclosure document.
  • An arterial air-blood detector 15 is provided on the arterial blood line 8 .
  • 1 12 also shows a substituate pump 17. This is located downstream of a connection point at which the blood cassette 2 can be connected with its substituate port 18a to an automatic substituate connector 18b of the treatment device 4 before use.
  • the automatic Substituatkonnektor 18b has in the example 1 a first fluid guide 3, a second fluid guide 5 and a third fluid guide 10 for flushing the automatic substituate connector 18b and for passing substituate through the automatic substituate connector 18b.
  • a blood filter 19 with a blood chamber 19a and a dialysate chamber 19b is connected into the extracorporeal blood circuit 1 .
  • the blood cassette 2 has a venous air separation chamber 21 .
  • a substituate line of the blood cassette 2 has a check valve 23 .
  • the extracorporeal blood circuit 1 has a venous air-substituate liquid-blood detector 25 on the venous blood line 9 .
  • the treatment device 4 has a compressed air source 26 or is connected to it. It also has a control or regulation device 28 or is connected to it.
  • a dialysis liquid inlet line 31a which leads dialysis liquid to the dialysate chamber 19b, and a dialysate outlet line 31b, which carries dialysate away from the dialysate chamber 19b, can also be seen.
  • a pressure sensor 33a is provided in the arterial blood line 8 upstream of the blood pump 11 .
  • a pressure sensor 33b is provided in the area of the venous air separation chamber 21 in the venous blood line 9 .
  • a pressure sensor 33c also referred to as a pre-filter pressure sensor, is provided downstream of the blood pump 11 in the arterial blood line 8 . This can be arranged upstream of the addition point 13 .
  • the blood cassette 2 has a single-needle valve 35 .
  • Another pressure sensor 37 is located in or on the dialysis fluid supply line 31a between the pressure source 26 and the blood filter 19.
  • Valves V 19 , V 24 , V 25 , V 28 , V 31 , V 32 , and V 33 are provided in hydraulic sections of the treatment device 4 .
  • the valve V24 is in or on the dialysis liquid supply line 31a.
  • the valve V25 is in or on the dialysate discharge line 31b.
  • the valve V28 is in a drain line 45.
  • the valve V31 is located in the first fluid line 3 of the automatic substituate connector 18b or in a line leading to it.
  • the valve V32 is in the second fluid line 5 of the automatic substituate connector 18b or in a line leading to it.
  • the valve V33 is in turn in the drain line 45.
  • Valve V19 is downstream of all of the above valves V24, V25, V28, V31, V32 and V33.
  • a hydraulic balance chamber 40 is only indicated.
  • FIG. 2 shows a pneumatic circuit diagram of a treatment device according to the invention. Again, the components shown herein are provided to provide a better understanding of the exemplary embodiments of the present invention discussed below.
  • An air distributor plate 100 is shown which is connected to a pneumatic unit 200 .
  • a single-needle unit 300 is also shown.
  • the air distributor plate 100 has connections to the feed point 13, to the feed point 14, to the single-needle valve 35, to a braking device 11' of the blood pump 11, to a braking device 17' of the substituate pump 17, and to other components not discussed further here.
  • the pneumatic unit 200 is used as a compressed air source 26 (see 1 ) connected to the hydraulics of the treatment device 4.
  • the single-needle unit 300 has a ventilation 301, a single-needle compressor 350, a bypass valve 352, a vent valve 354, a pressure sensor 356 on the single-needle pressure vessel, a pressure sensor 358 of the SN line, an absolute pressure sensor 360, and a temperature sensor 362 in the SN pressure vessel.
  • a connector 370 connects the single-needle unit 300 to the single-needle chamber of the blood cassette 2.
  • the following first exemplary embodiment relates to a leak test on a disposable, here a blood cassette 2, which does not have a single-needle (SN) chamber or in which a single-needle chamber is separated from the extracorporeal blood circuit 1 by a single-needle valve 35 and stays.
  • SN single-needle
  • it is checked whether the blood cassette 2 is leakproof or sufficiently leakproof to the outside.
  • a pressure can be built up and maintained in the extracorporeal blood circuit 1 (also: EB 1 for short, where 1 indicates the reference number).
  • This test can be used in particular to check whether the extracorporeal blood circuit 1 (without patient hoses) is leak-tight, whether the two blood pump rollers are stationary and leaking, and/or whether there is sufficient compression to seal the flow paths and their branches in the blood cassette 2.
  • check valve 23 in the substituate channel can also be checked using the procedure described below, in particular the "closing" and “sealing" functions of the check valve 23 in the blood cassette 2.
  • the blood cassette 2 is placed in the treatment device and pressed against the treatment device by closing a door thereof.
  • the dialyzer or blood filter 19 is connected and filled on the disposable and hydraulic side.
  • the extracorporeal blood circuit 1 is filled with liquid and largely free of air.
  • the EB 1 is alarm-free, the blood system is active, the hydraulics are in a state of preparation, the dialysate flow is on.
  • the arterial patient hose 8 and the venous patient hose 9 are both connected to the flushing port, not shown, via a T-piece.
  • the automatic substituate connector 18b is in the connection position.
  • the substituate supply line or branch is filled.
  • Valve V33 is closed.
  • the hydraulics are switched to the so-called extended bypass (valves V24, V25 are de-energized).
  • Valve V31 is open.
  • the arterial patient hose clamp 6 and the venous patient hose clamp 7 are open (energized).
  • the pre-dilution valve 13 and the post-dilution valve 14 are open, the single-needle valve 35 is closed.
  • the blood pump rotor of the blood pump 11 is then positioned in such a way that only a first roller of the pump rotor is in engagement with the extracorporeal blood circuit 1 . Then both the arterial patient hose clamp 6 and the venous patient hose clamp 7 are closed and a predetermined waiting time PRESSURE COMPENSATION TIME is awaited for the pressure to equalize, and the arterial starting pressure (measured by the pressure sensor 33a of the arterial blood line) is noted to determine the roller standstill leakage.
  • the pre-filter pressure sensor 33c checks whether a test pressure PRUEFDRUCK can be built up in EB 1 within a defined time interval TIMEOUT.
  • test step that now follows is carried out for the second roller of the pump rotor, which differs from the first roller.
  • the pressure drop is determined within a defined period of time TESTTIME.
  • the absolute pressure change is considered, whereby this must not exceed a maximum value MAXIMUM PRESSURE DROP.
  • the arterial pressure increase is evaluated. If this exceeds the specified pressure drop MAXIMUM STANDSTILL LEAKAGE, the occlusion is not complete.
  • test step is only performed for the first pulley of the pump rotor. It is tested whether the check valve 23 in the substituate channel closes and seals.
  • the previously built up test pressure is retained.
  • the substituate pump 17 is used to deliver backwards with the aim of delivering a maximum delivery volume, and at the same time the absolute pressure drop, measured at the pressure sensor 33c, is evaluated. This must not exceed a maximum value MAXIMUM PRESSURE CHANGE or its amount. At the same time, the pressure in the blood cassette 2 must not increase (if this is the case, the substituate pump 17 rotates in the wrong direction).
  • the volume that can be conveyed by the substituate pump 17 is usually limited. If the check valve 23 does not close, the volume delivered depends on the maximum permissible pressure change MAXIMUM PRESSURE CHANGE. For a specific type of extracorporeal blood circuit 1 (in an air-free system), a pressure drop of 50 mbar corresponds approximately to a leakage of 250 ⁇ l.
  • the arterial patient hose clamp 6, the venous patient hose clamp 7 and the valve V33 are energized.
  • the substituate pump 17 is stopped and the pressure in the EB 1 is reduced by opening the patient's venous hose clamp 7 and energizing the hydraulic valves V33, V28 and V19.
  • Tests by the applicant have shown that a leakage in the range of 5.5 ml/min to the outside or into the SN chamber can be detected by means of this test. Furthermore, it may be possible to detect non-compression and half-compression of the blood cassette 2 .
  • a one-time repetition is provided in some embodiments according to the invention. For safety reasons, it can be provided that the patient can only be treated after the test has been passed.
  • test is not passed, it may be necessary to dismantle the tested blood cassette 2 and exchange it for a new blood cassette 2 .
  • the new blood cassette 2 is refilled and rinsed.
  • Table 1 Table 1 subtest parameter Unit value general parameters PRESSURE BALANCE TIME ms 2000 SUBSTITUTE PUMP: RIVER ml min -1 500 PTESTSTART_EB mbar 67 PTESTSTART_HYD mbar 333 "Build up pressure” TEST PRESSURE mbar 1400 MIN TEST PRESSURE mbar 1250 TIME-OUT ms 15000 “leak test” TESTTIME ms 5000 MAXIMUM PRESSURE DROP mbar 73 MAXIMUM STANDSTILL LEAKAGE mbar 400 "Check valve 23" MAX DELIVERY VOLUME ml 5 MAXIMUM PRESSURE CHANGE mbar 20
  • a leakage sensor can also be provided to detect additional or other leakages.
  • the second embodiment according to the invention relates to a test for checking the tightness of the substituate connection. This test checks whether the substituate connection (automatic substituate connector 18b (ASK) with substituate port 18a) is leakproof to the outside. In addition, the closure of the disposable is checked for continuity.
  • ASK automatic substituate connector 18b
  • the blood cassette 2 is placed in the treatment device and pressed.
  • the rollers of the substituate rotor are extended.
  • the hydraulics are available.
  • the automatic substituate connector 18b connects. After the blood cassette 2 has been connected, a pressure maintenance test is carried out by means of the hydraulic system.
  • treatment of the patient is not possible without a passed test. This can be repeated as often as you like.
  • the blood cassette 2 is dismantled and exchanged for another blood cassette.
  • valve V31 and valve V24 are closed.
  • a pressure-controlled filling program is started.
  • a pressure value LOW PRESSURE LIMITS is requested.
  • the pressure measured by the pressure sensor 37 can be stored.
  • valve V31 several times, z. B. three times (NV31), closed for a short time and reopened after a waiting time TV31. Meanwhile, a predetermined minimum pressure MIN PRESSURE must be maintained. Thereafter, V31 remains open to see if a predetermined pressure drop is maintained. If the predetermined maximum pressure drop MAXDRUCKABALL is exceeded, or if a predetermined minimum pressure MINDRUCK is not maintained, then a fault can be assumed; the test is then not passed, possibly because the connection to the substituate port 18a is leaking. In this test section, the minimum hydraulic pressure can be monitored to rule out a pressure build-up caused by the filling program.
  • a pressure-controlled filling program with a pressure HIGH PRESSURE LIMITS is started for a permeability test to build up pressure. If a predetermined pressure PRUEFDRUCK_HIGH is measured at the pressure sensor 37, the process continues. If the minimum pressure at the sensor 37 is not built up within a waiting time TEST PRESSURE TIMEOUT, although the hydraulic system is available, a fault can again be assumed, for example a grossly leaking substitute port 18a.
  • the pressure measured by the pressure sensor 37 can be stored.
  • valve for the addition point 14 is opened to wet the substituate pump and to test the blood cassette 2 for its permeability.
  • the valve for the addition point 13 remains closed.
  • the substituate pump 17 is advanced by a predetermined volume SPVOLUMEN.
  • a low flow SUBSTITUTE PUMP: FLOW can be set for this purpose.
  • the method advances to a leak test.
  • the valve of the addition point 14 is closed.
  • a pressure-controlled filling program with a pressure HIGH PRESSURE LIMITS can be switched, which in turn is used to check the connection to the substitute port 18a.
  • TIMEOUT After the waiting time TIMEOUT, during which a predetermined pressure PRUEFDRUCK_HIGH must be built up, otherwise a leaking connection to the substitute port 18a is assumed, the system switches to a pressure build-up as described above using a pressure-controlled filling program with low pressure limits. If, after a holding time MEASUREMENT INTERVAL, certain criteria such as pressure drop per second below a predetermined limit value MAXLEAKAGE are met, the test is considered to have been passed. Otherwise, or if a waiting time MAXHOLDTIME is exceeded, an error is assumed; the connection to the substituate port 18a may be leaking.
  • This pressure value is updated in each slice; the check for falling below the maximum leakage rate takes place every 2 seconds.
  • Table 3 subtest parameter Unit value general parameters PTESTSTART_HYD mbar 200 PRESSURE BALANCE TIME ms 2000 LOW PRESSURE LIMIT mbar 250 TEST PRESSURE_HIGH mbar 1100 "rapid test” TSWITCH TIME ms 300 QUICK TEST ms 1750 MAX PRESSURE DROP % 75 MIND PRESSURE mbar 67 TV31 ms 250 NV31 number 3 "Test of Permeability" MIN TEST PRESSURE mbar 1050 TIME-OUT ms 2000 SUBSTITUTE PUMP: RIVER ml min -1 250 SPVOLUME ml 12 LOW PRESSURE DROP mbar 133 "leak test” PROOF PRINT TIMEOUT ms 2000 MAX LEAKAGE RATE mbar/s -1 2, 67 MEASUREMENT INTERVAL s 2 MAX
  • the third embodiment relates to a tightness and functional test of the addition points 13 and 14 designed as phantom valves for substituate in pre-dilution and in post-dilution. It is checked whether the phantom valves open, close and seal, or whether pressure gradients can be built up and maintained when the phantom valves open or close. Possibly "hanging" or incorrectly closing phantom valves can be detected here. This test can be repeated as often as you like. If it is consistently failed, the test can be dismantled and a new disposable inserted. Alternatively, a service employee can be informed. In certain embodiments according to the invention, treatment of the patient is not possible without passing the test. This test can also be carried out if the valves or addition points are not designed as phantom valves but are of another type of valve.
  • the blood cassette 2 is inserted and compressed as described above.
  • the blood filter 19 is connected and filled on the disposable and hydraulic side.
  • the extracorporeal blood circuit 1 is filled and largely free of air.
  • the extracorporeal blood circuit 1 has preferably already passed the tightness test of the first embodiment.
  • the arterial patient hose 8 and the venous patient hose 9 are each connected to the flushing port via a T-piece.
  • valves V31 and V33 are energized and the pressure-controlled filling program is started. Valve V32 is closed.
  • addition point 13 pre-dilution
  • addition point 14 post-dilution
  • single-needle valve 35 The arterial patient hose clamp 6 and the venous patient hose clamp 7 are or remain closed.
  • pressure sensor 33b is used to check whether the pressure measured in extracorporeal blood circuit 1 exceeds pressure PTESTSTART_EB (measured by venous pressure sensor 33b). If this is the case, this is relieved by opening valve V33 of the hydraulics; then the valve V33 is closed.
  • the target pressure PRUEFDRUCK is built up in the extracorporeal blood circuit 1 with the substituate pump 17 (SUBSTITUATE PUMP: FLOW), measured by the pressure sensor 33b. This should be reached within the waiting time PRESSURE BUILD-UP TIMEOUT. If no such pressure build-up is detected at the pressure sensor 33b, it is assumed that the valve of the feed point 13 does not open or that the single-needle valve 35 is open.
  • the addition point 13 is closed, with the substituate pump 17 continuing to run.
  • the pressure in the extracorporeal blood circuit 1 does not change after waiting for a waiting time PRESSURE COMPENSATION TIME during the subsequent waiting time MEASUREMENT DURATION. If it nevertheless increases by a value greater than the pressure rise MAXIMUM PRESSURE RISE (measured using pressure sensor 33b), then a problem with the valve(s) of the addition point(s) 13 and/or 14 can be concluded.
  • the substituate pump 17 is stopped and the pressure in the extracorporeal blood circuit 1 is reduced by opening the patient's venous clamp 7 and the addition point 13 and the waiting time PRESSURE COMPENSATION TIME is awaited.
  • Addition point 14 (post-dilution) is checked in the same way as that of addition point 13 (pre-dilution).
  • the pressure in the extracorporeal blood circuit 1 is reduced by opening the patient's venous hose clamp 7 and stopping the substituate pump 17 .
  • Hemofiltration (HF) and hemodiafiltration (HDF) are then no longer possible.
  • the fourth embodiment relates to a leak test for the single needle (SN) system. Test air is used to check whether the SN area is sealed to the outside.
  • the blood cassette 2 is inserted and pressed as described above.
  • the single needle valve 35 is closed. It is checked whether, with the blood cassette 2 pressed, a pressure can be built up and maintained in the single-needle overpressure and underpressure compartment. SN system leaks of 500 ml/4 h and more can be detected.
  • test fails, you can repeat it as often as you like. Alternatively, SN operation can be suppressed or prevented. As always, if the test fails, it can be repeated with a new disposable or the service can be informed.
  • the amount of liquid or its volume in the single-needle chamber is a maximum of 10 ml.
  • the single needle valve 35 is closed.
  • the single-needle system, including the SN tank, is thus brought to ambient pressure. This is the case when the SN pressure sensors 358 and 356 are at most one value OFFSET_MAX deviate from zero. This process must be completed after a waiting time TIMEOUT_INIT. Otherwise, the initial conditions could not be established, for example because vent valve 354 and/or bypass valve 352 do not open correctly.
  • the SN compressor 350 is started with a voltage SN COMPRESSOR: VOLTAGE, which is equivalent to a compressor rate SN COMPRESSOR: RATE.
  • a pressure (measured by the pressure sensor 358) equal to or above a test pressure TEST PRESSURE is thereby built up within a waiting time TIMEOUT_DP. If this pressure has been built up successfully, the SN compressor 350 is stopped and the waiting time PRESSURE COMPENSATION_TIME_LONG is awaited.
  • the air mass (M_ges(tStart)) in the SN system is then calculated after the pressure build-up and compared with the take-off mass.
  • the mass difference M_ges_0 - M_ges(tStart) must not fall below a value DM_BUILD_FALL and not exceed a value DM_BUILD_RISE. Otherwise the mass change in the system during the pressure build-up is too pronounced.
  • the air mass in the system (M_ges_(tEnd)) is recalculated after a waiting period MEASUREMENT DURATION and compared with the starting mass at the beginning of the pressure maintenance test (M_ges(tStart)).
  • the amount of the mass difference M_ges (tStart) - M_ges (tEnd) must not exceed a value DM_TEST_MAX. If it exceeds this value, the mass change in the system during the pressure hold test is too high.
  • bypass valve 352 is de-energized and the single-needle system is ventilated by energizing the vent valve 354 .
  • Table 7 subtest parameter Unit value general parameters PRESSURE COMPENSATION_TIME_LONG s 5 PRESSURE COMPENSATION_TIME_SHORT s 1 "Create initial conditions" OFFSET_MAX mbar 47 TIMEOUT_INIT s 10 "Test pressure build-up for leak testing” SN COMPRESSOR: VOLTAGE V 4 TEST PRESSURE mbar 950 TIMEOUT_DP s 60 "Mass change after pressure build-up" DM_BUILD_FALL mg -15 DM_BUILD_RISE mg 10 "Mass change in pressure maintenance phase” MEASUREMENT TIME s 15 DM_TEST_MAX mg 1.5
  • the fifth embodiment relates to a functional test of the check valve 23 in the substituate channel.
  • This test can be part of the leak test of the first embodiment discussed above, as described for the first embodiment. It is checked whether the check valve 23 in the substituate channel is functional. A pressure previously built up in the EB 1 must not drop despite the substituate pump 17 running backwards. This test advantageously avoids the migration of blood into the substituate channel and the contamination of the automatic substituate connector 18b (an on-line connector) with blood.
  • test If the test is not passed, it can be repeated once. Treatment of the patient is only possible if the test is passed.
  • the sixth embodiment relates to a functional test of the single needle (SN) pneumatic system.
  • This test checks whether the single-needle compressor is running, whether the pneumatic valves are switching, the pressure sensors function and whether the pneumatic system on the machine side is tight.
  • a pressure gradient is built up in the single-needle system when the disposable is inserted and pressed, and if necessary after the T1 test has been successfully completed. It is checked whether the pressure gradient is maintained within a specified time or at least does not drop more than allowed.
  • the current test step is aborted. After the alarm has been eliminated, some embodiments according to the invention provide for the interrupted test to be repeated automatically.
  • test or partial test is also aborted and then triggered again.
  • test is terminated in certain embodiments of the invention.
  • An exception to this can be the leak test for the substituate connection.
  • OD arterial optical detector
  • An appropriately programmed or configured function test monitor is used to ensure that the relevant function tests are carried out before the start of each treatment and that errors are detected. This monitors the performance of the function tests and checks their results.
  • the inventive method includes in some embodiments of the invention in addition to the actual - z. B. as described above - function tests also determine the system offset of the fistula pressure sensors.
  • the bridging time can be 0.25 s, for example. If the arterial OD remains dark, no treatment is possible in certain embodiments of the invention.
  • the procedure for monitoring the SN system function test may deviate from this. If this is recognized as not passed (or not executed) when the venous OD changes to "dark", then SN treatment is prevented by setting a corresponding variable (e.g. E2_SN_Enable to SECURE_FALSE). In some embodiments according to the invention, no check takes place when the arterial OD changes to “dark”.
  • test errors occur, status and error variables can be set. Entries in error tables or logs can be generated independently of this. In both cases, the test carried out in each case and the error condition can be stored, in particular in a readable form.
  • the target flushing volume is in some embodiments according to the invention automatically increased by 50 ml. A corresponding message can be issued.
  • Appropriate messages can be output if function tests pass and/or fail.

Description

Die vorliegende Erfindung betrifft ein Verfahren gemäß Anspruch 1. Sie betrifft zudem eine Erfassungseinrichtung gemäß Anspruch 8 und eine medizinische Behandlungsvorrichtung gemäß Anspruch 12. Des Weiteren betrifft die vorliegende Erfindung ein Computerprogramm-Produkt gemäß Anspruch 14.The present invention relates to a method according to claim 1. It also relates to a detection device according to claim 8 and a medical treatment device according to claim 12. The present invention also relates to a computer program product according to claim 14.

Aus der Praxis sind maschinelle Tests zum Überprüfen von Funktion und Zuverlässigkeit von medizinischen Funktionseinrichtungen wie extrakorporalen Blutschläuchen, Blutkassetten und dergleichen bekannt (siehe z.B. US 2005/126998 ). Ein solcher Test ist als Druckhaltetest bekannt. Er wird durchgeführt nachdem die in Frage stehende Funktionseinrichtung mit der Behandlungsvorrichtung verbunden ist, also nachdem die Behandlungsvorrichtung bereits mit der Funktionseinrichtung aufgerüstet ist, und bevor die Behandlung des Patienten beginnt.Machine tests for checking the function and reliability of medical functional devices such as extracorporeal blood tubes, blood cassettes and the like are known from practice (see e.g U.S. 2005/126998 ). Such a test is known as a pressure holding test. It is carried out after the functional device in question is connected to the treatment device, ie after the treatment device has already been upgraded with the functional device, and before the treatment of the patient begins.

Eine Aufgabe der vorliegenden Erfindung ist es, ein weiteres Verfahren zur Überprüfung der Funktion von medizinischen Funktionseinrichtungen vorzuschlagen. Zudem sollen geeignete Vorrichtungen und ein geeignetes Computerprogramm-Produkt angegeben werden.One object of the present invention is to propose a further method for checking the function of medical functional devices. In addition, suitable devices and a suitable computer program product should be specified.

Die erfindungsgemäße Aufgabe wird durch ein Verfahren mit den Merkmalen des Anspruchs 1 gelöst. Sie wird ferner gelöst mittels der Erfassungseinrichtung mit den Merkmalen des Anspruchs 8, der Behandlungsvorrichtung mit den Merkmalen des Anspruchs 12, sowie des Computerprogramm-Produkts mit den Merkmalen des Anspruchs 14.The object according to the invention is achieved by a method having the features of claim 1. It is also solved by means of the detection device with the features of Claim 8, the treatment device having the features of claim 12, and the computer program product having the features of claim 14.

Erfindungsgemäß wird somit ein Verfahren vorgeschlagen zum Überprüfen wenigstens einer Funktion einer medizinischen Funktionseinrichtung, während diese in eine medizinische Behandlungsvorrichtung eingelegt und mit dieser, insbesondere in Fluidkommunikation, verbunden ist, und/oder zum Überprüfen einer Funktion der mit der Funktionseinrichtung verbundenen Behandlungsvorrichtung.According to the invention, a method is thus proposed for checking at least one function of a medical functional device while it is inserted into a medical treatment device and connected to it, in particular in fluid communication, and/or for checking a function of the treatment device connected to the functional device.

Das Verfahren kann ein Einlegen der Funktionseinrichtung in die medizinische Behandlungsvorrichtung umfassen oder es setzt dieses wenigstens voraus.The method can include inserting the functional device into the medical treatment device, or at least requires this.

Weiter kann das Verfahren das Verpressen, das Vorspannen oder das Einklemmen der Funktionseinrichtung in der Behandlungsvorrichtung, beispielsweise mittels der Tür der Behandlungsvorrichtung, umfassen. Alternativ setzt es dies voraus.The method can also include pressing, prestressing or clamping the functional device in the treatment device, for example by means of the door of the treatment device. Alternatively, it assumes this.

Weiter kann das Verfahren das Herstellen wenigstens einer Fluidkommunikation zwischen einer Hydraulikeinrichtung oder einer Pneumatikeinheit der Behandlungsvorrichtung und der Funktionseinrichtung umfassen. Alternativ liegt dieser Zustand bereits vor Beginn des Verfahrensablaufs vor.Furthermore, the method can include establishing at least one fluid communication between a hydraulic device or a pneumatic unit of the treatment device and the functional device. Alternatively, this state is already present before the beginning of the procedure.

Das erfindungsgemäße Verfahren umfasst das Aufbauen eines Drucks mittels der Hydraulikeinrichtung oder einer Pneumatikeinheit innerhalb der Fluidkommunikation. Es umfasst zudem ein sich hieran anschließendes Messen eines nach Aufbauen des Drucks innerhalb der Fluidkommunikation feststellbaren Druckanstiegs.The method according to the invention includes building up a pressure by means of the hydraulic device or a pneumatic unit within the fluid communication. It includes in addition, a subsequent measurement of a pressure increase that can be determined after the pressure has built up within the fluid communication.

Ferner umfasst das erfindungsgemäße Verfahren ein Treffen einer Aussage über die überprüfte Funktion der Funktionseinrichtung aufgrund eines Vergleichs des gemessenen Druckanstiegs mit zuvor gespeicherten Werten, Schwellenwerten, Bereichen oder Verläufen.Furthermore, the method according to the invention includes making a statement about the checked function of the functional device on the basis of a comparison of the measured increase in pressure with previously stored values, threshold values, ranges or curves.

Die erfindungsgemäße Erfassungseinrichtung ist geeignet und vorgesehen und/oder ausgelegt und/oder konfiguriert zur Durchführung des erfindungsgemäßen Verfahrens.The detection device according to the invention is suitable and provided and/or designed and/or configured for carrying out the method according to the invention.

Die erfindungsgemäße medizinische oder medizintechnische Behandlungsvorrichtung (im Folgenden auch kurz: Behandlungsvorrichtung) weist wenigstens eine Erfassungseinrichtung auf und/oder ist hiermit in Signalübertragung verbunden oder steht mit dieser in einer Signalübertragungsbeziehung.The medical or medical-technical treatment device according to the invention (hereinafter also abbreviated to: treatment device) has at least one detection device and/or is connected thereto in signal transmission or is in a signal-transmission relationship with it.

Ein erfindungsgemäßes Computerprogramm-Produkt weist einen volatilen, flüchtigen oder auf einem maschinenlesbaren Träger gespeicherten Programmcode zur Veranlassung der maschinellen Schritte des erfindungsgemäßen Verfahrens, wenn das Computerprogramm-Produkt auf der erfindungsgemäßen Erfassungseinrichtung abläuft, auf. Unter einem Computerprogramm-Produkt kann erfindungsgemäß beispielsweise ein auf einem Träger gespeichertes Computerprogramm, ein Embedded System als umfassendes System mit einem Computerprogramm (z. B. elektronisches Gerät mit einem Computerprogramm), ein Netzwerk von computerimplementierten Computerprogrammen (z. B. Client/Serversystem, Cloud Computing System, etc.), oder ein Computer, auf dem ein Computerprogramm geladen ist, abläuft, gespeichert ist, ausgeführt oder entwickelt wird, verstanden werden.A computer program product according to the invention has a volatile program code or one stored on a machine-readable carrier for initiating the mechanical steps of the method according to the invention when the computer program product runs on the acquisition device according to the invention. According to the invention, a computer program product can be, for example, a computer program stored on a carrier, an embedded system as a comprehensive system with a computer program (e.g. electronic device with a computer program), a network of computer-implemented computer programs (e.g. client/server system, cloud computing system, etc.), or a computer on which a computer program is loaded, run, stored, executed or developed.

Der Begriff "maschinenlesbarer Träger", wie er hierin verwendet wird, bezeichnet in bestimmten Ausführungsformen der vorliegenden Erfindung einen Träger, der von Software und/oder Hardware interpretierbare Daten oder Informationen enthält. Der Träger kann ein Datenträger, wie eine Diskette, eine CD, DVD, ein USB-Stick, eine Flashcard, eine SD-Karte und dergleichen sein.The term "machine-readable medium" as used herein means, in certain embodiments of the present invention, a medium containing data or information interpretable by software and/or hardware. The carrier can be a data medium such as a diskette, a CD, a DVD, a USB stick, a flash card, an SD card and the like.

Bei allen folgenden Ausführungen ist der Gebrauch des Ausdrucks "kann sein" bzw. "kann haben" usw. synonym zu "ist vorzugsweise" bzw. "hat vorzugsweise" usw. zu verstehen und soll eine erfindungsgemäße Ausführungsform erläutern. Vorteilhafte Weiterentwicklungen der vorliegenden Erfindung sind jeweils Gegenstand von Unteransprüchen und Ausführungsformen.In all of the following statements, the use of the expression "may be" or "may have" etc. is to be understood as synonymous with "is preferably" or "has preferably" etc. and is intended to explain an embodiment according to the invention. Advantageous further developments of the present invention are the subject matter of subclaims and embodiments.

Erfindungsgemäße Ausführungsformen können eines oder mehrere der im Folgenden genannten Merkmale aufweisen.Embodiments according to the invention can have one or more of the features mentioned below.

In manchen erfindungsgemäßen Ausführungsformen wird eine vorbestimmten Wartezeit oder Messzeit abgewartet, bevor eine Aussage über die geprüfte Funktion getroffen wird.In some embodiments according to the invention, a predetermined waiting time or measurement time is awaited before a statement about the tested function is made.

Ein Messen eines Drucks oder einer Druckveränderung kann jede Art von Feststellen umfassen, beispielsweise ein Messen mittels eines Sensors, ein Errechnen, ein Schließen aufgrund von Zahlenwerten anderer Parameter oder Umstände, usw. Ebenso kann ein Festellen, wie hierin verwendet, ein Prüfen auf Vorliegen oder Nichtvorliegen, ein Messen, ein "zu einem Ergebnis oder einer Aussage kommen", ein Erkennen, ein Ermitteln, oder dergleichen sein.A measurement of a pressure or a pressure change can include any kind of determination, for example a measurement by means of a sensor, a calculation, a conclusion based on numerical values of other parameters or circumstances, etc. Likewise, a determination as used herein, a check for the presence or Absence, measuring, "coming to a conclusion or statement", recognizing, ascertaining, or the like.

In manchen erfindungsgemäßen Ausführungsformen weisen die hierin beschriebenen Einrichtungen, Vorrichtungen, Apparate und andere Gegenstände die zum Ausführen von hierin beschriebenen Verfahrensschritten oder Testschritten erforderlichen Einrichtungen, Vorrichtungen, Apparate oder anderen Gegenstände auf oder sind hiermit verbunden.In some embodiments of the present invention, the facilities, devices, apparatus, and other items described herein include or are associated with the facilities, devices, apparatus, or other items required to perform method steps or test steps described herein.

In bestimmten erfindungsgemäßen Ausführungsformen des Verfahrens wird das Aufbauen eines Drucks mittels der Hydraulikeinrichtung oder der Pneumatikeinheit innerhalb der Fluidkommunikation nur ausgeführt, wenn bei einem vorausgehenden Anlegen eines Vordrucks, welcher niedriger als der aufzubauende Druck ist, keine - oder gemessen an einer Vorgabe eine zu große - Funktionsabweichung festgestellt wurde. Eine zu große Funktionsabweichung liegt beispielsweise dann vor, wenn bereits bei Anlegen eines Vordrucks eine Leckage erkannt wird.In certain embodiments of the method according to the invention, the build-up of a pressure by means of the hydraulic device or the pneumatic unit within the fluid communication is only carried out if, with a previous application of a form which is lower than the pressure to be built up, no - or measured against a specification too high - Functional deviation was detected. A functional deviation that is too large is present, for example, if a leak is detected as soon as a form is applied.

Das Verfahren umfasst in einigen erfindungsgemäßen Ausführungsformen das Befüllen, insbesondere das vollständige Befüllen, der Dialysatseite und/oder der Blutseite eines Blutfilters, mit welchem die Funktionseinrichtung in Fluidkommunikation verbunden ist.In some embodiments according to the invention, the method includes filling, in particular complete filling, of the dialysate side and/or the blood side of a blood filter to which the functional device is connected in fluid communication.

In gewissen erfindungsgemäßen Ausführungsformen umfasst das Verfahren das Aufbauen des Drucks mittels einer Substituatpumpe der Behandlungsvorrichtung.In certain embodiments of the invention, the method includes building up the pressure using a substituate pump of the treatment device.

Das Verfahren umfasst in einigen erfindungsgemäßen Ausführungsformen das Aufbauen des Drucks gegen die stehende oder allenfalls definiert fördernde Substituatpumpe.In some embodiments according to the invention, the method comprises building up the pressure against the substituate pump which is stationary or at most delivers in a defined manner.

In manchen erfindungsgemäßen Ausführungsformen umfasst das Verfahren das Feststellen oder Messen eines Druckabfalls oder eines Druckanstiegs innerhalb der Fluidkommunikation. Es umfasst ferner, dass eine Durchgängigkeit (oder mangelnde Durchgängigkeit) der Fluidkommunikation oder der Funktionseinrichtung festgestellt oder postuliert wird aufgrund eines Vergleichs des festgestellten Druckabfalls oder Druckanstiegs mit zuvor gespeicherten Werten, Schwellenwerten, Bereichen oder Verläufen.In some embodiments of the invention, the method includes determining or measuring a pressure drop or a pressure increase within the fluid communication. It further includes that a continuity (or lack of continuity) of the fluid communication or the functional device is determined or postulated based on a comparison of the determined pressure drop or pressure increase with previously stored values, threshold values, ranges or curves.

Das Verfahren umfasst in bestimmten erfindungsgemäßen Ausführungsformen das Feststellen oder Messen eines Druckabfalls oder Druckanstiegs - insbesondere innerhalb eines vorbestimmten Zeitraums - innerhalb der Fluidkommunikation. Es umfasst ferner das Feststellen (Feststellen ist hierin auch synonym zu einem Erkennen, einem Postulieren usw. verwendet oder zu verstehen) einer Dichtigkeit oder einer mangelnden Dichtigkeit der Fluidkommunikation oder der Funktionseinrichtung. Dieses Feststellen basiert auf einem Vergleich des festgestellten Druckabfalls oder Druckanstiegs mit zuvor gespeicherten Werten, Schwellenwerten, Bereichen oder Verläufen.In certain embodiments according to the invention, the method comprises determining or measuring a pressure drop or pressure increase—in particular within a predetermined period of time—within the fluid communication. It also includes determining (determining is also used or to be understood here synonymously with recognizing, postulating, etc.) of a tightness or a lack of tightness of the fluid communication or the functional device. This determination is based on a comparison of the determined pressure drop or pressure increase with previously stored values, threshold values, ranges or curves.

In gewissen erfindungsgemäßen Ausführungsformen erfolgt das Feststellen eines Druckabfalls oder Druckanstiegs innerhalb der Fluidkommunikation innerhalb eines vorbestimmten Zeitraums.In certain embodiments of the present invention, the determination of a drop in pressure or a rise in pressure within the fluid communication occurs within a predetermined period of time.

Das Verfahren umfasst in einigen erfindungsgemäßen Ausführungsformen das Fördern eines vorbestimmten Fördervolumens innerhalb der Fluidkommunikation bei konnektiertem automatischem Substituatkonnektor bei oder mittels rückwärts laufender Substituatpumpe gegen ein Rückschlagventil, welches innerhalb eines Substituatkanals vorgesehen ist. Das Verfahren dieser Ausführungsformen umfasst ferner das Feststellen einer Druckveränderung innerhalb der Fluidkommunikation. Es umfasst zudem das Feststellen einer Rückschlagfunktion (oder Nichtfunktion) des Rückschlagventils für den Fall, dass ein festgestellter Druckabfall nicht gleich oder höher als ein maximaler Druckabfall ist. Alternativ kann zur Überprüfung der Rückschlagfunktion natürlich auch ein Druckanstieg hinter dem Rückschlagventil überwacht werden.In some embodiments according to the invention, the method comprises the delivery of a predetermined delivery volume within the fluid communication with the automatic substituate connector connected with or by means of a backwards-running substituate pump against a Check valve provided within a substituate channel. The method of these embodiments further includes detecting a pressure change within the fluid communication. It also includes determining a non-return function (or non-function) of the check valve in the event that a determined pressure drop is not equal to or greater than a maximum pressure drop. Alternatively, to check the non-return function, a pressure increase behind the non-return valve can of course also be monitored.

Unter einer rückwärts laufenden Pumpe, z. B. Substituatpumpe, ist eine Pumpe zu verstehen, welche in einer Richtung entgegengesetzt zu jener Richtung (vorwärts) fördert, in welcher die betrachtete Pumpe während der Behandlung des Patienten, jedenfalls ganz überwiegend, fördert.Under a reverse running pump, e.g. B. substituate pump, is to be understood as a pump which in a direction opposite to that direction (forward) promotes in which the considered pump during the treatment of the patient, at least predominantly promotes.

In manchen erfindungsgemäßen Ausführungsformen umfasst das Verfahren das Fördern eines vorbestimmten Fördervolumens bei konnektiertem automatischem Substituatkonnektor innerhalb der Fluidkommunikation bei rückwärts laufender Substituatpumpe gegen ein Rückschlagventil, welches innerhalb eines Substituatkanals vorgesehen ist. Es umfasst zudem das Feststellen einer Druckveränderung innerhalb der Fluidkommunikation sowie das Feststellen, dass die Substituatpumpe vorwärts fördert oder gefördert hat, falls ein festgestellter Druckabfall höher als ein maximaler Druckabfall ist.In some embodiments according to the invention, the method comprises the delivery of a predetermined delivery volume with the automatic substituate connector connected within the fluid communication with the substituate pump running backwards against a non-return valve which is provided within a substituate channel. It also includes detecting a pressure change within the fluid communication and determining that the substituate pump is advancing or has delivered if a detected pressure drop is greater than a maximum pressure drop.

Das erfindungsgemäße Verfahren umfasst in bestimmten Ausführungsformen das Ermitteln eines aktuellen Druckwertes eines späteren, zweiten Zeitpunkts ausgehend von einem bereits vorliegenden Druckwert eines früheren, ersten Zeitpunkts, von einem Messwert und von einem vorbestimmten Glättungsfaktor oder Multiplikator - insbesondere während einer Druckhaltephase - nach der Formel: WERT _ neu = WERT _ alt * GF + MESSWERT * 1 GF

Figure imgb0001
wobei gilt:

WERT_neu
ist ein aktueller Druckwert, er kann ein fiktiver oder errechneter Wert sein;
WERT_alt
ist der bereits vorliegende oder zu einem früheren Zeitpunkt ermittelte Druckwert, er kann ebenfalls ein fiktiver oder - insbesondere mit der hier diskutierten Formel - errechneter Wert sein;
GF
ist ein Glättungsfaktor; und
MESSWERT
ist ein aktuell, also zum späteren, zweiten Zeitpunkt gemessener Druck.
In certain specific embodiments, the method according to the invention includes determining a current pressure value at a later, second point in time based on an already existing pressure value at an earlier, first point in time point in time, from a measured value and from a predetermined smoothing factor or multiplier - in particular during a pressure maintenance phase - according to the formula: WORTH _ New = WORTH _ old * GF + MEASUREMENT * 1 GF
Figure imgb0001
where:
VALUE_new
is a current pressure value, it can be a fictitious or calculated value;
VALUE_old
is the pressure value that is already available or determined at an earlier point in time; it can also be a fictitious value or a calculated value, in particular using the formula discussed here;
GF
is a smoothing factor; and
MEASUREMENT
is a pressure measured currently, i.e. at a later, second point in time.

In gewissen erfindungsgemäßen Ausführungsformen des Verfahrens liegt der Glättungsfaktor in einem Bereich von 0,9 bis 0,96, insbesondere entspricht er 0,93.In certain embodiments of the method according to the invention, the smoothing factor is in a range from 0.9 to 0.96, in particular it corresponds to 0.93.

Das Verfahren umfasst in einigen erfindungsgemäßen Ausführungsformen das Befüllen eines mit der Funktionseinrichtung verbundenen extrakorporalen Blutkreislaufs - vorzugsweise so, dass dieser luftfrei ist - vor Aufbauen des Drucks.In some embodiments according to the invention, the method comprises the filling of an extracorporeal blood circuit connected to the functional device—preferably in such a way that it is free of air—before the pressure is built up.

In erfindungsgemäßen Ausführungsformen des Verfahrens wird wenigstens eine Funktion, insbesondere das Öffnen, das Schließen oder eine Dichtfunktion, wenigstens des Ventils für eine Zugabestelle für Substituat in Prädilution; und eines Ventils für eine Zugabestelle für Substituat in Postdilution überprüft. Zusätzlich kann auch eine Funktion eines Single-Needle-Ventils; eines Rückschlagventils im Substituatkanal; und/oder eines automatischen Substituatkonnektors überprüft werden.In embodiments of the method according to the invention, at least one function, in particular the opening, the closing or a sealing function, of at least the valve for an addition point for substituate in pre-dilution; and a valve for an addition point for substituate in post-dilution. In addition, a function of a single-needle valve; a check valve in the substituate channel; and/or an automatic substituate connector.

In bestimmten erfindungsgemäßen Ausführungsformen wird das Verfahren vor Aufnahme einer Behandlung eines Patienten, bei welcher die Funktionseinrichtung zum Einsatz kommt, durchgeführt.In certain embodiments according to the invention, the method is carried out before starting treatment of a patient, in which case the functional device is used.

Das Verfahren umfasst in gewissen erfindungsgemäßen Ausführungsformen das Sperren von Behandlungsmodalitäten und/oder das Einschränken von Behandlungsparametern des Behandlungsverfahrens oder der Behandlungsmodalität. Das Sperren oder Einschränken erfolgt basierend auf (oder unter Einbezug von) einem Ergebnis der Überprüfung wenigstens einer Funktion der medizinischen Funktionseinrichtung und/oder der Behandlungsvorrichtung durch das vorliegende Verfahren.In certain embodiments according to the invention, the method comprises blocking treatment modalities and/or restricting treatment parameters of the treatment method or treatment modality. The blocking or restriction is based on (or including) a result of checking at least one function of the medical functional device and/or the treatment device by the present method.

In einigen erfindungsgemäßen Ausführungsformen des Verfahrens ist die medizinische Funktionseinrichtung eine Blutkassette und die Behandlungsvorrichtung eine Blutbehandlungsvorrichtung.In some embodiments of the method according to the invention, the medical functional device is a blood cassette and the treatment device is a blood treatment device.

In manchen erfindungsgemäßen Ausführungsformen weist die Erfassungseinrichtung wenigstens eine Anzeigeeinrichtung zum Anzeigen eines Ergebnisses der Durchführung des erfindungsgemäßen Verfahrens auf. Die Anzeigeeinrichtung kann ein Display, eine Fehleranzeige oder dergleichen sein.In some embodiments according to the invention, the detection device has at least one display device for displaying a result of the implementation of the method according to the invention. The display device can be a display, an error display or the like.

Die Erfassungseinrichtung weist in bestimmten erfindungsgemäßen Ausführungsformen wenigstens eine Alarmeinrichtung zum Ausgeben eines Alarms auf. Die Alarmeinrichtung kann vorgesehen oder konfiguriert sein zum Ausgeben eines Alarms für den Fall, dass das Ergebnis der Durchführung des erfindungsgemäßen Verfahrens nicht in einem vorbestimmten Bereich oder Wertebereich liegt. Der Alarm kann ein akustischer und/oder ein optischer Alarm sein.In certain specific embodiments according to the invention, the detection device has at least one alarm device for outputting an alarm. The alarm device can be provided or configured to output an alarm in the event that the result of the implementation of the method according to the invention is not within a predetermined range or range of values. The alarm can be an audible and/or visual alarm.

In gewissen erfindungsgemäßen Ausführungsformen ist die Erfassungseinrichtung programmiert und/oder konfiguriert, um derart auf die Behandlungsvorrichtung einzuwirken, dass wenigstens eine Behandlungsoption oder -modalität (z. B. ein Dialyseverfahren, insbesondere wie hierin aufgezählt), zu welcher die überprüfte Funktionseinrichtung bestimmungsgemäß oder konstruktionsbedingt (auch) einsetzbar ist, und/oder das Behandeln unter vorbestimmten Behandlungsparametern mittels der konkreten, überprüften Funktionseinrichtung nicht durchführbar ist. Dies gilt für den Fall, dass eine mangelnde Funktionsfähigkeit - z. B. ein ungenügendes Schließen, Öffnen oder Dichten - der Funktionseinrichtung und/oder der Behandlungsvorrichtung (oder jeweils einer Komponente hiervon, insbesondere des Ventils der Zugabestelle für Substituat in Prädilution und/oder eines Ventils der Zugabestelle für Substituat in Postdilution) in diesem Verfahren erkannt wurde.In certain embodiments according to the invention, the detection device is programmed and/or configured in order to affect the treatment device in such a way that at least one treatment option or modality (e.g. a dialysis method, in particular as listed here), to which the checked functional device is intended or due to the design ( also) can be used, and/or the treatment under predetermined treatment parameters cannot be carried out using the specific, checked functional device. This applies in the event that a lack of functionality - e.g. B. insufficient closing, opening or sealing - the functional device and / or the treatment device (or a component thereof, in particular the valve of the addition point for substituate in pre-dilution and / or a valve of the addition point for substituate in post-dilution) was detected in this process .

Mittels der erfindungsgemäßen Erfassungseinrichtung wird in einigen Ausführungsformen derart auf die Behandlungsvorrichtung eingewirkt, dass die Behandlungsoption(en) Hämofiltration und/oder Hämodiafiltration nicht mittels der konkreten, geprüften Funktionseinrichtung durchführbar sind.In some embodiments, the detection device according to the invention acts on the treatment device in such a way that the treatment option(s) hemofiltration and/or hemodiafiltration cannot be carried out using the specific, tested functional device.

In manchen erfindungsgemäßen Ausführungsformen ist die Erfassungseinrichtung eine Steuerungs- oder Regelungsvorrichtung und/oder ein Funktionstestmonitor oder weist jeweils eine(n) solche(n) auf.In some embodiments according to the present invention, the detection device is a control or regulation device and/or a function test monitor or has one(s) in each case.

In bestimmten erfindungsgemäßen Ausführungsformen ist die medizinische Behandlungsvorrichtung als Blutbehandlungsvorrichtung, insbesondere als Vorrichtung zur Apherese oder Dialyse, wiederum insbesondere zur Hämodialyse, Hämofiltration, Hämodiafiltration, ausgestaltet.In certain embodiments according to the invention, the medical treatment device is designed as a blood treatment device, in particular as a device for apheresis or dialysis, again in particular for hemodialysis, hemofiltration, hemodiafiltration.

Einige oder alle erfindungsgemäßen Ausführungsformen können einen oder mehrere der oben oder im Folgenden genannten Vorteile aufweisen.Some or all embodiments of the invention may have one or more of the advantages mentioned above or below.

So kann, da erfindungsgemäß sicherheitsrelevante Funktionen der verwendeten Artikel sowie der Behandlungsvorrichtung geprüft werden, eine erhöhte Sicherheit für den Patienten geschaffen werden.Thus, since safety-relevant functions of the articles used and of the treatment device are checked according to the invention, increased safety can be created for the patient.

Da das erfindungsgemäße Verfahren beim Vorbereiten oder Aufrüsten der Behandlungsvorrichtung erfolgen kann, kann ein technischer Fehler bereits erkannt werden, bevor der Patient konnektiert ist und bevor Blut in Kontakt mit der Behandlungsvorrichtung sowie dem extrakorporalen Blutkreislauf gelangt ist. Letzteres vermeidet einen unnötigen Mehrverbrauch an Einwegartikeln. Es erlaubt ferner ein einfaches, da frühzeitiges Austauschen von defekten Komponenten im Fehlerfall.Since the method according to the invention can take place during the preparation or upgrading of the treatment device, a technical error can already be detected before the patient is connected and before blood has come into contact with the treatment device and the extracorporeal blood circuit. The latter avoids unnecessary additional consumption of disposable items. It also allows a simple, early replacement of defective components in the event of a fault.

Da das erfindungsgemäße Verfahren in einigen erfindungsgemäßen Ausführungsformen ohne jedes Zutun des diensthabenden Personals erfolgen kann, sondern automatisch abläuft, ist es vorteilhaft möglich, Fehler arbeitszeitsparend und bereits vor Behandlungsbeginn zu erkennen. Zudem erlaubt das hierin beschriebene Vorgehen dadurch, dass es automatisiert ausführbar ist, dass relevante Testschritte oder -prozeduren nicht vergessen werden können.Since the method according to the invention can take place in some embodiments according to the invention without any action on the part of the staff on duty, but instead runs automatically, it is advantageously possible to detect errors in a work-time saving manner and even before treatment begins. In addition, the procedure described here, because it can be executed automatically, makes it possible for relevant test steps or procedures not to be forgotten.

Die vorliegende Erfindung wird im Folgenden anhand der beigefügten Zeichnungen, in welchen identische Bezugszeichen gleiche oder ähnliche Bauteile bezeichnen, exemplarisch erläutert. In den zum Teil stark vereinfachten Figuren gilt:

Fig. 1
zeigt ein schematisch vereinfachtes Schaubild einer erfindungsgemäßen Behandlungsvorrichtung mit einer Blutkassette, welche mittels der vorliegenden Erfindung geprüft werden kann; und
Fig. 2
zeigt schematisch vereinfacht einen Pneumatik-Schaltplan einer erfindungsgemäßen Behandlungsvorrichtung.
The present invention is explained below by way of example with reference to the accompanying drawings, in which identical reference symbols denote the same or similar components. In the figures, some of which are greatly simplified, the following applies:
1
shows a schematically simplified diagram of a treatment device according to the invention with a blood cassette which can be checked by means of the present invention; and
2
shows schematically simplified a pneumatic circuit diagram of a treatment device according to the invention.

Fig. 1 zeigt ein Schaubild einer erfindungsgemäßen Behandlungsvorrichtung mit einer Blutkassette sowie deren Komponenten, welche zum besseren Verständnis der im Folgenden erläuterten exemplarischen Ausführungsformen der vorliegenden Erfindung erläutert werden. 1 shows a diagram of a treatment device according to the invention with a blood cassette and its components, which are explained for a better understanding of the exemplary embodiments of the present invention explained below.

Ein extrakorporaler Blutkreislauf 1 verläuft außerhalb und innerhalb einer Blutkassette 2 und verbindet diese mit einer Behandlungsvorrichtung 4. Der extrakorporale Blutkreislauf 1 weist eine Zugangseinrichtung (nicht gezeigt), beispielsweise eine arterielle Konnektionsnadel, auf oder ist hiermit verbunden. Ein Fluidstrom durch den extrakorporalen Blutkreislauf 1 oder Abschnitte hiervon kann mittels einer arteriellen Patientenschlauchklemme 6, angeordnet in dessen arteriellem Patientenschlauch 8 (auch als arterielle Blutleitung bezeichnet), unterbunden werden, ferner mittels einer venösen Patientenschlauchklemme 7 in dessen venösem Patientenschlauch 9 (auch als venöse Blutleitung bezeichnet). Ein Abschnitt des extrakorporalen Blutkreislaufs 1 ist in eine Blutpumpe 11 eingelegt. Der extrakorporale Blutkreislauf 1 weist eine Zugabestelle 13 für Substituatflüssigkeit (in Prädilution) und eine Zugabestelle 14 für Substituatflüssigkeit (in Postdilution) auf. Die Zugabestellen 13 und 14 oder ihre Ventile sind als Phantomventile ausgeführt. Phantomventile dieser Art sind in der WO 2010/121819 der Anmelderin auch der vorliegenden Erfindung beschrieben. Für Details wird auf jene Offenlegungsschrift verwiesen.An extracorporeal blood circuit 1 runs outside and inside a blood cassette 2 and connects it to a treatment device 4. The extracorporeal blood circuit 1 has an access device (not shown), for example an arterial connection needle, on or connected to it. A fluid flow through the extracorporeal blood circuit 1 or sections thereof can be prevented by means of an arterial patient hose clamp 6, arranged in the patient's arterial hose 8 (also referred to as an arterial blood line), and also by means of a patient venous hose clamp 7 in the patient's venous hose 9 (also referred to as a venous blood line designated). A section of the extracorporeal blood circuit 1 is placed in a blood pump 11 . The extracorporeal blood circuit 1 has an addition point 13 for substituate liquid (in pre-dilution) and an addition point 14 for substituate liquid (in post-dilution). The addition points 13 and 14 or their valves are designed as phantom valves. Phantom valves of this type are in the WO 2010/121819 also described by the applicant of the present invention. For details, reference is made to that disclosure document.

Ein arterieller Luft-Blut-Detektor 15 ist an der arteriellen Blutleitung 8 vorgesehen.An arterial air-blood detector 15 is provided on the arterial blood line 8 .

Fig. 1 zeigt ferner eine Substituatpumpe 17. Diese liegt stromabwärts einer Verbindungsstelle, an welcher die Blutkassette 2 vor deren Gebrauch mit ihrem Substituatport 18a mit einem automatischen Substituatkonnektor 18b der Behandlungsvorrichtung 4 verbunden werden kann. Der automatische Substituatkonnektor 18b weist im Beispiel der Fig. 1 eine erste Fluidführung 3, eine zweite Fluidführung 5 und eine dritte Fluidführung 10 zum Spülen des automatischen Substituatkonnektors 18b und zum Leiten von Substituat durch den automatischen Substituatkonnektor 18b hindurch auf. 1 12 also shows a substituate pump 17. This is located downstream of a connection point at which the blood cassette 2 can be connected with its substituate port 18a to an automatic substituate connector 18b of the treatment device 4 before use. The automatic Substituatkonnektor 18b has in the example 1 a first fluid guide 3, a second fluid guide 5 and a third fluid guide 10 for flushing the automatic substituate connector 18b and for passing substituate through the automatic substituate connector 18b.

In den extrakorporalen Blutkreislauf 1 ist ein Blutfilter 19 mit einer Blutkammer 19a und einer Dialysatkammer 19b eingeschaltet.A blood filter 19 with a blood chamber 19a and a dialysate chamber 19b is connected into the extracorporeal blood circuit 1 .

Die Blutkassette 2 weist eine venöse Luftabscheidekammer 21 auf.The blood cassette 2 has a venous air separation chamber 21 .

Eine Substituatleitung der Blutkassette 2 weist ein Rückschlagventil 23 auf.A substituate line of the blood cassette 2 has a check valve 23 .

Der extrakorporale Blutkreislauf 1 weist einen venösen Luft-Substituatflüssigkeit-Blut-Detektor 25 an der venösen Blutleitung 9 auf.The extracorporeal blood circuit 1 has a venous air-substituate liquid-blood detector 25 on the venous blood line 9 .

Die Behandlungsvorrichtung 4 weist eine Druckluftquelle 26 auf oder ist hiermit verbunden. Sie weist ferner eine Steuerungs- oder Regelungseinrichtung 28 auf oder ist hiermit verbunden.The treatment device 4 has a compressed air source 26 or is connected to it. It also has a control or regulation device 28 or is connected to it.

In Fig. 1 sind ferner eine Dialysierflüssigkeitszulaufleitung 31a, welche Dialysierflüssigkeit zur Dialysatkammer 19b führt, und eine Dialysatablaufleitung 31b, welche Dialysat von der Dialysatkammer 19b wegführt, zu erkennen.In 1 a dialysis liquid inlet line 31a, which leads dialysis liquid to the dialysate chamber 19b, and a dialysate outlet line 31b, which carries dialysate away from the dialysate chamber 19b, can also be seen.

Ein Drucksensor 33a ist stromaufwärts der Blutpumpe 11 in der arteriellen Blutleitung 8 vorgesehen.A pressure sensor 33a is provided in the arterial blood line 8 upstream of the blood pump 11 .

Ein Drucksensor 33b ist im Bereich der venösen Luftabscheidekammer 21 in der venösen Blutleitung 9 vorgesehen.A pressure sensor 33b is provided in the area of the venous air separation chamber 21 in the venous blood line 9 .

Ein Drucksensor 33c, auch als Präfilterdrucksensor bezeichnet, ist stromabwärts der Blutpumpe 11 in der arteriellen Blutleitung 8 vorgesehen. Dieser kann stromaufwärts der Zugabestelle 13 angeordnet sein.A pressure sensor 33c, also referred to as a pre-filter pressure sensor, is provided downstream of the blood pump 11 in the arterial blood line 8 . This can be arranged upstream of the addition point 13 .

Die Blutkassette 2 weist ein Single-Needle-Ventil 35 auf.The blood cassette 2 has a single-needle valve 35 .

Ein wiederum weiterer Drucksensor 37 befindet sich in oder an der Dialysierflüssigkeitszulaufleitung 31a zwischen der Druckquelle 26 und dem Blutfilter 19.Another pressure sensor 37 is located in or on the dialysis fluid supply line 31a between the pressure source 26 and the blood filter 19.

Ventile V19, V24, V25, V28, V31, V32 und V33 sind in Abschnitten der Hydraulik der Behandlungsvorrichtung 4 vorgesehen.Valves V 19 , V 24 , V 25 , V 28 , V 31 , V 32 , and V 33 are provided in hydraulic sections of the treatment device 4 .

Das Ventil V24 liegt in oder an der Dialysierflüssigkeitszulaufleitung 31a.The valve V24 is in or on the dialysis liquid supply line 31a.

Das Ventil V25 liegt in oder an der Dialysatablaufleitung 31b.The valve V25 is in or on the dialysate discharge line 31b.

Das Ventil V28 liegt in einer Drain-Leitung 45.The valve V28 is in a drain line 45.

Das Ventil V31 liegt in der ersten Fluidführung 3 des automatischen Substituatkonnektors 18b oder in einer zu diesem hin führenden Leitung.The valve V31 is located in the first fluid line 3 of the automatic substituate connector 18b or in a line leading to it.

Das Ventil V32 liegt in der zweiten Fluidführung 5 des automatischen Substituatkonnektors 18b oder in einer zu diesem hin führenden Leitung.The valve V32 is in the second fluid line 5 of the automatic substituate connector 18b or in a line leading to it.

Das Ventil V33 liegt wiederum in der Drain-Leitung 45.The valve V33 is in turn in the drain line 45.

Das Ventil V19 liegt stromabwärts aller vorstehend genannten Ventile V24, V25, V28, V31, V32 und V33.Valve V19 is downstream of all of the above valves V24, V25, V28, V31, V32 and V33.

Nur angedeutet ist eine Hydraulik-Bilanzkammer 40.A hydraulic balance chamber 40 is only indicated.

Fig. 2 zeigt einen Pneumatik-Schaltplan einer erfindungsgemäßen Behandlungsvorrichtung. Die hierin gezeigten Komponenten dienen wiederum dem besseren Verständnis der im Folgenden erläuterten exemplarischen Ausführungsformen der vorliegenden Erfindung. 2 shows a pneumatic circuit diagram of a treatment device according to the invention. Again, the components shown herein are provided to provide a better understanding of the exemplary embodiments of the present invention discussed below.

In Fig. 2 dargestellt ist eine Luftverteilerplatte 100, welche mit einer Pneumatikeinheit 200 verbunden ist. Dargestellt ist ferner eine Single-Needle-Unit 300.In 2 An air distributor plate 100 is shown which is connected to a pneumatic unit 200 . A single-needle unit 300 is also shown.

Die Luftverteilerplatte 100 weist Verbindungen zur Zugabestelle 13, zur Zugabestelle 14, zum Single-Needle-Ventil 35, zu einer Bremseinrichtung 11' der Blutpumpe 11, zu einer Bremseinrichtung 17' der Substituatpumpe 17, sowie zu weiteren, hier nicht weiter diskutierten Bauteilen auf.The air distributor plate 100 has connections to the feed point 13, to the feed point 14, to the single-needle valve 35, to a braking device 11' of the blood pump 11, to a braking device 17' of the substituate pump 17, and to other components not discussed further here.

Die Pneumatikeinheit 200 ist als Druckluftquelle 26 (siehe Fig. 1) mit der Hydraulik der Behandlungsvorrichtung 4 verbunden.The pneumatic unit 200 is used as a compressed air source 26 (see 1 ) connected to the hydraulics of the treatment device 4.

Die Single-Needle-Unit 300 weist eine Be- und Entlüftung 301, einen Single-Needle-Kompressor 350, ein Bypass-Ventil 352, ein Entlüftungsventil 354, einen Drucksensor 356 am Single-Needle-Druckbehälter, einen Drucksensor 358 der SN-Leitung, einen Absolutdrucksensor 360, sowie einen Temperatursensor 362 im SN-Druckbehälter auf. Ein Verbinder 370 verbindet die Single-Needle-Unit 300 mit der Single-Needle-Kammer der Blutkassette 2.The single-needle unit 300 has a ventilation 301, a single-needle compressor 350, a bypass valve 352, a vent valve 354, a pressure sensor 356 on the single-needle pressure vessel, a pressure sensor 358 of the SN line, an absolute pressure sensor 360, and a temperature sensor 362 in the SN pressure vessel. A connector 370 connects the single-needle unit 300 to the single-needle chamber of the blood cassette 2.

Zur Bedeutung der übrigen in den Figuren bezeichneten Elemente wird auf die unten stehende Bezugszeichenerklärung in Listenform verwiesen.For the meaning of the other elements designated in the figures, reference is made to the explanation of reference symbols in list form below.

Das folgende erste Ausführungsbeispiel betrifft einen Dichtigkeitstest bei einem Disposable, hier einer Blutkassette 2, welches keine Single-Needle(SN)-Kammer aufweist oder bei welchem eine Single-Needle-Kammer durch ein Single-Needle-Ventil 35 vom extrakorporalen Blutkreislauf 1 abgetrennt ist und bleibt. Hierbei wird geprüft, ob die Blutkassette 2 nach außen dicht oder ausreichend dicht ist. Ferner wird bei geschlossener und verpresster Tür bei eingelegter Blutkassette 2 geprüft, ob ein Druck im extrakorporalen Blutkreislauf 1 (kurz auch: EB 1, wobei 1 das Bezugszeichen angibt) aufgebaut und gehalten werden kann. Mittels dieses Tests kann insbesondere geprüft werden, ob die Dichtigkeit des extrakorporalen Blutkreislaufs 1 (ohne Patientenschläuche) gegeben ist, die Stillstandsleckage beider Blutpumpenrollen, und/oder ob eine ausreichende Verpressung zur Dichtung der Flusswege und deren Verzweigungen in der Blutkassette 2 besteht.The following first exemplary embodiment relates to a leak test on a disposable, here a blood cassette 2, which does not have a single-needle (SN) chamber or in which a single-needle chamber is separated from the extracorporeal blood circuit 1 by a single-needle valve 35 and stays. In this case, it is checked whether the blood cassette 2 is leakproof or sufficiently leakproof to the outside. Furthermore, with the door closed and pressed and with the blood cassette 2 inserted, it is checked whether a pressure can be built up and maintained in the extracorporeal blood circuit 1 (also: EB 1 for short, where 1 indicates the reference number). This test can be used in particular to check whether the extracorporeal blood circuit 1 (without patient hoses) is leak-tight, whether the two blood pump rollers are stationary and leaking, and/or whether there is sufficient compression to seal the flow paths and their branches in the blood cassette 2.

Zudem kann mittels des unten beschriebenen Vorgehens auch die Funktion des Rückschlagventils 23 im Substituatkanal geprüft werden, insbesondere die Funktionen "Schließen" und "Dichten" des Rückschlagventils 23 in der Blutkassette 2.In addition, the function of the check valve 23 in the substituate channel can also be checked using the procedure described below, in particular the "closing" and "sealing" functions of the check valve 23 in the blood cassette 2.

Zur Durchführung des Tests wird die Blutkassette 2 in die Behandlungsvorrichtung eingelegt und durch Schließen einer Tür der Behandlungsvorrichtung gegen diese verpresst. Der Dialysator oder Blutfilter 19 ist disposable- und hydraulikseitig konnektiert und gefüllt. Der extrakorporale Blutkreislauf 1 ist mit Flüssigkeit gefüllt und weitgehend luftfrei. Der EB 1 ist alarmfrei, das Blutsystem ist aktiv, die Hydraulik befindet sich in einem Stadium der Vorbereitung, der Dialysatfluss ist eingeschaltet. Der arterielle Patientenschlauch 8 und der venöse Patientenschlauch 9 sind beide über ein T-Stück mit dem nicht dargestellten Spülport verbunden.To carry out the test, the blood cassette 2 is placed in the treatment device and pressed against the treatment device by closing a door thereof. The dialyzer or blood filter 19 is connected and filled on the disposable and hydraulic side. The extracorporeal blood circuit 1 is filled with liquid and largely free of air. The EB 1 is alarm-free, the blood system is active, the hydraulics are in a state of preparation, the dialysate flow is on. The arterial patient hose 8 and the venous patient hose 9 are both connected to the flushing port, not shown, via a T-piece.

Zu Beginn des Tests dieser erfindungsgemäßen Ausführungsform befindet sich der automatische Substituatkonnektor 18b in Konnektionsstellung. Die Substituatzufuhrleitungen oder der Substituatzweig ist bzw. sind gefüllt.At the beginning of the test of this embodiment of the invention, the automatic substituate connector 18b is in the connection position. The substituate supply line or branch is filled.

Das Ventil V33 ist geschlossen. Die Hydraulik wird in den sog. Extended Bypass versetzt (die Ventile V24, V25 sind stromlos). Das Ventil V31 ist offen. Die arterielle Patientenschlauchklemme 6 und die venöse Patientenschlauchklemme 7 sind offen (bestromt). Das Prädilutionsventil 13 und das Postdilutionsventil 14 sind offen, das Single-Needle-Ventil 35 ist geschlossen.Valve V33 is closed. The hydraulics are switched to the so-called extended bypass (valves V24, V25 are de-energized). Valve V31 is open. The arterial patient hose clamp 6 and the venous patient hose clamp 7 are open (energized). The pre-dilution valve 13 and the post-dilution valve 14 are open, the single-needle valve 35 is closed.

Übersteigt der Druck in der Hydraulik den vorbestimmten Druck PTESTSTART_HYD (gemessen mittels Drucksensor 37, angeordnet an der Dialysierflüssigkeitszulaufleitung 31a), so wird dieser mithilfe der Substituatpumpe 17 abgebaut. Dazu wird V33 geöffnet und so lange Substituat gefördert, bis der Hydraulikdruck (wiederum gemessen mittels Drucksensor 37) unter den Druck PTESTSTART_HYD gefallen ist. Anschließend wird die Substituatpumpe 17 gestoppt und V33 wieder geschlossen.If the pressure in the hydraulic system exceeds the predetermined pressure PTESTSTART_HYD (measured by means of a pressure sensor 37 arranged on the dialysis liquid supply line 31a), this is reduced with the aid of the substituate pump 17. To do this, V33 is opened and substituate is pumped until the hydraulic pressure (again measured by pressure sensor 37) has fallen below the pressure PTESTSTART_HYD. Substituate pump 17 is then stopped and V33 is closed again.

Übersteigt der Druck in der Hydraulik den vorbestimmten Druck PTESTSTART_HYD nicht, so wird geprüft, ob der Druck im EB 1 den vorbestimmten Druck PTESTSTART_EB (gemessen am Drucksensor 33b im Bereich der venösen Luftabscheidekammer 21) übersteigt. Ist dies der Fall, so wird dieser über das Öffnen des Ventils V33 der Hydraulik abgebaut; anschließend wird das Ventil V33 geschlossen.If the pressure in the hydraulic system does not exceed the predetermined pressure PTESTSTART_HYD, a check is made to determine whether the pressure in EB 1 exceeds the predetermined pressure PTESTSTART_EB (measured at pressure sensor 33b in the area of venous air separation chamber 21). If this is the case, this is relieved by opening valve V33 of the hydraulics; then the valve V33 is closed.

Daraufhin wird der Blutpumpenrotor der Blutpumpe 11 so positioniert, dass nur eine erste Rolle des Pumpenrotors im Eingriff mit dem extrakorporalen Blutkreislauf 1 ist. Dann werden sowohl die arterielle Patientenschlauchklemme 6 als auch die venöse Patientenschlauchklemme 7 geschlossen und zum Druckausgleich eine vorbestimmte Wartezeit DRUCKAUSGLEICHZEIT abgewartet, und es wird zur Ermittlung der Rollenstillstandsleckage der arterielle Startdruck (gemessen mittels Drucksensor 33a der arteriellen Blutleitung) notiert.The blood pump rotor of the blood pump 11 is then positioned in such a way that only a first roller of the pump rotor is in engagement with the extracorporeal blood circuit 1 . Then both the arterial patient hose clamp 6 and the venous patient hose clamp 7 are closed and a predetermined waiting time PRESSURE COMPENSATION TIME is awaited for the pressure to equalize, and the arterial starting pressure (measured by the pressure sensor 33a of the arterial blood line) is noted to determine the roller standstill leakage.

Mit der Substituatpumpe 17 wird mittels eines vorbestimmten Flusses SUBSTITUATPUMPE: FLUSS Flüssigkeit in den EB 1 gefördert. Zunächst wird mittels des Präfilterdrucksensors 33c geprüft, ob innerhalb eines definierten Zeitintervalls TIMEOUT ein Prüfdruck PRUEFDRUCK im EB 1 aufgebaut werden kann.With the substituate pump 17 liquid is conveyed into the EB 1 by means of a predetermined flow SUBSTITUATE PUMP: FLOW. First, the pre-filter pressure sensor 33c checks whether a test pressure PRUEFDRUCK can be built up in EB 1 within a defined time interval TIMEOUT.

Ist dies der Fall, wird nach diesem bestandenen Zwischentest die Substituatpumpe 17 angehalten. Danach wird eine angemessene Zeit DRUCKAUSGLEICHZEIT abgewartet, damit sich ein statischer Druck ausbilden kann. Ist während der Druckausgleichsphase der Druck unter den minimalen Prüfdruck MIN PRUEFDRUCK abgefallen, so wird der Test mit einem Fehler abgebrochen.If this is the case, after this intermediate test has been passed, the substituate pump 17 is stopped. After that, an appropriate time PRESSURE EVALUATION TIME is allowed to build up a static pressure. Is during the If the pressure has fallen below the minimum test pressure MIN TEST PRESSURE during the pressure equalization phase, the test is aborted with an error.

Andernfalls wird der nun folgende Testschritt für die sich von der ersten Rolle unterscheidende zweite Rolle des Pumprotors durchgeführt. Es wird der Druckabfall innerhalb einer definierten Zeitspanne TESTTIME ermittelt. Betrachtet wird die absolute Druckänderung, wobei diese einen maximalen Wert MAXIMALER DRUCKABFALL nicht überschreiten darf.Otherwise, the test step that now follows is carried out for the second roller of the pump rotor, which differs from the first roller. The pressure drop is determined within a defined period of time TESTTIME. The absolute pressure change is considered, whereby this must not exceed a maximum value MAXIMUM PRESSURE DROP.

Demgegenüber wird beim Prüfen der ersten Rolle eine Zeitdauer TESTTIME abgewartet, ohne dass der Druckabfall bewertet wird.In contrast, when testing the first roll, a period of time TESTTIME is awaited without the pressure drop being evaluated.

Nach bestandener Prüfung wird der arterielle Druckanstieg bewertet. Überschreitet dieser den vorgegebenen Druckabfall MAXIMALE STILLSTANDSLECKAGE, so liegt keine vollständige Okklusion vor.After passing the test, the arterial pressure increase is evaluated. If this exceeds the specified pressure drop MAXIMUM STANDSTILL LEAKAGE, the occlusion is not complete.

Der folgende Testschritt wird nur für die erste Rolle des Pumprotors durchgeführt. Dabei wird getestet, ob das Rückschlagventil 23 im Substituatkanal schließt und dichtet.The following test step is only performed for the first pulley of the pump rotor. It is tested whether the check valve 23 in the substituate channel closes and seals.

Dabei bleibt der vorher aufgebaute Prüfdruck erhalten. Mit der Substituatpumpe 17 wird rückwärts gefördert mit dem Ziel, ein maximales Fördervolumen MAX FOERDERVOLUMEN zu fördern, und gleichzeitig wird der absolute Druckabfall, gemessen am Drucksensor 33c, bewertet. Dieser darf einen Höchstwert MAXIMALE DRUCKAENDERUNG oder dessen Betrag nicht überschreiten. Gleichzeitig darf der Druck in der Blutkassette 2 nicht ansteigen (ist dies der Fall, so dreht die Substituatpumpe 17 verkehrt herum).The previously built up test pressure is retained. The substituate pump 17 is used to deliver backwards with the aim of delivering a maximum delivery volume, and at the same time the absolute pressure drop, measured at the pressure sensor 33c, is evaluated. This must not exceed a maximum value MAXIMUM PRESSURE CHANGE or its amount. At the same time, the pressure in the blood cassette 2 must not increase (if this is the case, the substituate pump 17 rotates in the wrong direction).

Da das Kompartiment zwischen Rückschlagventil 23 und benachbarter Substituatpumpe 17 sehr klein ist (< 3ml), ist das von der Substituatpumpe 17 förderbare Volumen im Regelfall begrenzt. Bei nicht schließendem Rückschlagventil 23 hängt das geförderte Volumen von der maximal zulässigen Druckänderung MAXIMALE DRUCKAENDERUNG ab. Für einen bestimmten Typ eines extrakorporalen Blutkreislaufs 1 (im luftfreien System) gilt, dass ein Druckabfall von 50 mbar in etwa einer Leckage von 250 µl entspricht.Since the compartment between the check valve 23 and the adjacent substituate pump 17 is very small (<3 ml), the volume that can be conveyed by the substituate pump 17 is usually limited. If the check valve 23 does not close, the volume delivered depends on the maximum permissible pressure change MAXIMUM PRESSURE CHANGE. For a specific type of extracorporeal blood circuit 1 (in an air-free system), a pressure drop of 50 mbar corresponds approximately to a leakage of 250 μl.

Um den Druck im EB 1 abzubauen, werden die arterielle Patientenschlauchklemme 6, die venöse Patientenschlauchklemme 7 und das Ventil V33 bestromt.In order to reduce the pressure in the EB 1, the arterial patient hose clamp 6, the venous patient hose clamp 7 and the valve V33 are energized.

Die gesamte Prüfung wird für die andere Rolle des Blutpumpenrotors wiederholt. Dazu wird zunächst der Druckabbau im EB 1 abgewartet (DRUCKAUSGLEICHZEIT), anschließend der Spülport geschlossen und mit dem Schritt zur Positionierung des Blutpumpenrotors fortgefahren.The entire test is repeated for the other role of the blood pump rotor. To do this, first wait for the pressure in EB 1 to drop (PRESSURE EVALUATION TIME), then close the flushing port and continue with the step of positioning the blood pump rotor.

Im Fehlerfall wird die Substituatpumpe 17 angehalten und der Druck im EB 1 durch das Öffnen der venösen Patientenschlauchklemme 7 und das Bestromen der Hydraulikventile V33, V28 und V19 abgebaut.In the event of an error, the substituate pump 17 is stopped and the pressure in the EB 1 is reduced by opening the patient's venous hose clamp 7 and energizing the hydraulic valves V33, V28 and V19.

Versuche der Anmelderin haben ergeben, dass mittels dieses Tests eine Leckage im Bereich von 5,5 ml/min nach außen oder in die SN-Kammer hinein erkannt werden kann. Ferner kann es möglich sein, eine Nicht- und Halbverpressung der Blutkassette 2 zu erkennen.Tests by the applicant have shown that a leakage in the range of 5.5 ml/min to the outside or into the SN chamber can be detected by means of this test. Furthermore, it may be possible to detect non-compression and half-compression of the blood cassette 2 .

Bei nicht bestandenem Test ist in einigen erfindungsgemäßen Ausführungsformen eine einmalige Wiederholung vorgesehen. Aus Sicherheitsgründen kann vorgesehen sein, dass eine Behandlung des Patienten erst bei bestandenem Test möglich ist.If the test is not passed, a one-time repetition is provided in some embodiments according to the invention. For safety reasons, it can be provided that the patient can only be treated after the test has been passed.

Bei nicht bestandenem Test kann es erforderlich sein, die getestete Blutkassette 2 abzurüsten und gegen eine neue Blutkassette 2 auszutauschen. Die neue Blutkassette 2 wird erneut befüllt und gespült.If the test is not passed, it may be necessary to dismantle the tested blood cassette 2 and exchange it for a new blood cassette 2 . The new blood cassette 2 is refilled and rinsed.

Beispiele für voreingestellte Werte der o. g. Parameter sind in der folgenden Parametertabelle (Tabelle 1) wiedergegeben: Tabelle 1 Untertest Parameter Einheit Wert allgemeine Parameter DRUCKAUSGLEICHZEIT ms 2000 SUBSTITUATPUMPE: FLUSS ml min-1 500 PTESTSTART_EB mbar 67 PTESTSTART_HYD mbar 333 "Druck aufbauen" PRUEFDRUCK mbar 1400 MIN PRUEFDRUCK mbar 1250 TIMEOUT ms 15000 "Dichtigkeitsprüfung" TESTTIME ms 5000 MAXIMALER DRUCKABFALL mbar 73 MAXIMALE STILLSTANDS LECKAGE mbar 400 "Prüfung Rückschlagventil 23" MAX FOERDERVOLUMEN ml 5 MAXIMALE DRUCKAENDERUNG mbar 20 Examples of default values for the above parameters are given in the following parameter table (Table 1): Table 1 subtest parameter Unit value general parameters PRESSURE BALANCE TIME ms 2000 SUBSTITUTE PUMP: RIVER ml min -1 500 PTESTSTART_EB mbar 67 PTESTSTART_HYD mbar 333 "Build up pressure" TEST PRESSURE mbar 1400 MIN TEST PRESSURE mbar 1250 TIME-OUT ms 15000 "leak test" TESTTIME ms 5000 MAXIMUM PRESSURE DROP mbar 73 MAXIMUM STANDSTILL LEAKAGE mbar 400 "Check valve 23" MAX DELIVERY VOLUME ml 5 MAXIMUM PRESSURE CHANGE mbar 20

Beim vorliegenden Test auftretende Fehler und Vorschläge zu ihrer Behebung sind in der folgenden Fehlertabelle (Tabelle 2) wiedergegeben: Tabelle 2 Untertest Fehler "Druck aufbauen" TIMEOUT überschritten → SN-Ventil 35 offen → Disposable nicht vollständig verpresst "Dichtigkeitsprüfung" MAXIMALER DRUCKABFALL überschritten → Disposable undicht MAXIMALE STILLSTANDLECKAGE überschritten → Rolle unvollständig im Eingriff "Prüfung Rückschlagventil 23" MAXIMALE DRUCKAENDERUNG überschritten → Rückschlagventil 23 nicht dicht oder → Substituatpumpe 17 dreht vorwärts Errors encountered in this test and suggestions for correcting them are shown in the following error table (Table 2): Table 2 subtest Mistake "Build up pressure" TIMEOUT exceeded SN valve 35 open → Disposable not fully pressed "leak test" MAXIMUM PRESSURE DROP exceeded → Disposable leaking MAX STANDSTILL LEAKAGE exceeded → Roller incompletely engaged "Check valve 23" MAXIMUM PRESSURE CHANGE exceeded Non-return valve 23 not tight or Substituate pump 17 rotates forward

Mit dem Test dieser Ausführungsform kann eine z. B. aufgrund nicht ausreichender Verpressung undichte Blutkassette 2 erkannt werden.With the test of this embodiment, a z. B. due to insufficient compression leaking blood cassette 2 can be detected.

Zum Erkennen weiterer oder anderer Leckagen kann überdies ein Leckagensensor vorgesehen sein.A leakage sensor can also be provided to detect additional or other leakages.

Die zweite erfindungsgemäße Ausführungsform betrifft einen Test zum Überprüfen der Dichtigkeit der Substituatkonnektion. In diesem Test wird geprüft, ob die Substituatkonnektion (automatischer Substituatkonnektor 18b (ASK) mit Substituatport 18a) nach außen hin dicht ist. Außerdem wird der Verschluss des Disposables auf Durchgang geprüft.The second embodiment according to the invention relates to a test for checking the tightness of the substituate connection. This test checks whether the substituate connection (automatic substituate connector 18b (ASK) with substituate port 18a) is leakproof to the outside. In addition, the closure of the disposable is checked for continuity.

Hierzu ist die Blutkassette 2 in die Behandlungsvorrichtung eingelegt und verpresst. Die Rollen des Substituatrotors sind ausgefahren. Die Hydraulik ist verfügbar. Der automatische Substituatkonnektor 18b konnektiert. Mittels der Hydraulik wird nach der Konnektion der Blutkassette 2 ein Druckhaltetest durchgeführt.For this purpose, the blood cassette 2 is placed in the treatment device and pressed. The rollers of the substituate rotor are extended. The hydraulics are available. The automatic substituate connector 18b connects. After the blood cassette 2 has been connected, a pressure maintenance test is carried out by means of the hydraulic system.

Mittels dieses Tests ist es möglich, eine Leckage im Bereich des automatischen Substituatkonnektors 18b nach außen im Bereich von 1 ml/min (entspricht etwa 500 ml/Behandlung) zu erkennen. Zudem ist es möglich, einen Verschluss eines Online-Anschlusses in der Blutkassette 2 festzustellen.Using this test, it is possible to detect an outward leakage in the area of the automatic substituate connector 18b in the range of 1 ml/min (corresponds to about 500 ml/treatment). In addition, it is possible to determine that an online connection in the blood cassette 2 has been closed.

Eine Behandlung des Patienten ist in einigen erfindungsgemäßen Ausführungsformen ohne bestandenen Test nicht möglich. Dieser kann beliebig oft wiederholt werden. Alternativ wird die Blutkassette 2 abgerüstet und gegen eine andere Blutkassette ausgetauscht.In some embodiments according to the invention, treatment of the patient is not possible without a passed test. This can be repeated as often as you like. Alternatively, the blood cassette 2 is dismantled and exchanged for another blood cassette.

Mit dem druckgesteuerten Füllprogramm der Bilanzkammer wird bei angekoppeltem Substituatkonnektor und offenem Ventil V31 Druck im Bereich des Drucksensors 37 gegen die stehende Substituatpumpe 17 aufgebaut. Dieser Druck darf während einer Haltephase nur innerhalb bestimmter Grenzen absinken. Um im Falle einer grob undichten Konnektion den Flüssigkeitsaustritt gering zu halten, wird in bestimmten erfindungsgemäßen Ausführungsformen ein Vortest mit geringem Druck vorangestellt.With the pressure-controlled filling program of the balance chamber, pressure is built up in the area of the pressure sensor 37 against the stationary substituate pump 17 when the substituate connector is connected and valve V31 is open. During a holding phase, this pressure may only drop within certain limits. In order to keep the escape of liquid low in the event of a grossly leaking connection, a preliminary test with low pressure is carried out in certain embodiments according to the invention.

Außerdem wird die Durchgängigkeit zwischen der Hydraulik der Behandlungsvorrichtung 4 und der Substituatpumpe 17 getestet, indem durch Verfahren oder Betreiben der Substituatpumpe 17 ein Druckabfall am Drucksensor 37 erwartet wird.In addition, the continuity between the hydraulics of the treatment device 4 and the substituate pump 17 is tested by expecting a pressure drop at the pressure sensor 37 as a result of moving or operating the substituate pump 17 .

Zu oder vor Beginn des Tests sind das Ventil V31 und das Ventil V24 geschlossen.At or before the start of the test, valve V31 and valve V24 are closed.

Die Zugabestelle 13 ist ebenso wie die Zugabestelle 14 geschlossen. Die Substituatpumpe 17 steht.The addition point 13, like the addition point 14, is closed. The substituate pump 17 stops.

Zum Starten des Tests wird ein druckgesteuertes Füllprogramm gestartet. Dabei wird ein Druckwert NIEDRIGE DRUCKGRENZEN angefordert. Es wird ein Zeitraum TIMEOUT von z. B. 2 s abgewartet, in welchem sich im Rahmen eines Schnelltests ein minimaler Druck NIEDRIGE DRUCKGRENZEN aufgebaut oder eingehalten haben soll. Sollte dies nicht der Fall sein, auch nicht innerhalb der Wartezeit TIMEOUT, so ist von einem Problem der Hydraulik auszugehen.To start the test, a pressure-controlled filling program is started. A pressure value LOW PRESSURE LIMITS is requested. A TIMEOUT period of e.g. B. Waited 2 s during which a minimum pressure should have LOW PRESSURE LIMITS built up or maintained as part of a quick test. If this is not the case, not even within the waiting time TIMEOUT, then a problem with the hydraulics can be assumed.

Der mittels Drucksensor 37 gemessene Druck kann gespeichert werden.The pressure measured by the pressure sensor 37 can be stored.

Anschließend wird das Ventil V31 mehrfach, z. B. dreimal (NV31), für kurze Zeit geschlossen und nach einer Wartezeit TV31 erneut geöffnet. Währenddessen muss ein vorbestimmter minimaler Druck MINDRUCK eingehalten werden. Anschließend bleibt V31 geöffnet, um zu sehen, ob ein vorbestimmter Druckabfall eingehalten wird. Wird der vorbestimmte maximale Druckabfall MAXDRUCKABFALL überschritten, oder wird ein vorbestimmter minimaler Druck MINDRUCK nicht eingehalten, so ist von einem Fehler auszugehen; der Test ist dann nicht bestanden, ggf. weil die Verbindung zum Substituatport 18a undicht ist. In diesem Testabschnitt kann der minimale Hydraulikdruck überwacht werden, um einen Druckaufbau durch das Füllprogramm auszuschließen.Subsequently, the valve V31 several times, z. B. three times (NV31), closed for a short time and reopened after a waiting time TV31. Meanwhile, a predetermined minimum pressure MIN PRESSURE must be maintained. Thereafter, V31 remains open to see if a predetermined pressure drop is maintained. If the predetermined maximum pressure drop MAXDRUCKABALL is exceeded, or if a predetermined minimum pressure MINDRUCK is not maintained, then a fault can be assumed; the test is then not passed, possibly because the connection to the substituate port 18a is leaking. In this test section, the minimum hydraulic pressure can be monitored to rule out a pressure build-up caused by the filling program.

Nach diesem Schnelltest wird für einen Durchlässigkeitstest zum Druckaufbau ein druckgesteuertes Füllprogramm mit einem Druck HOHE DRUCKGRENZEN gestartet. Wenn ein vorbestimmter Druck PRUEFDRUCK_HIGH am Drucksensor 37 gemessen wird, so wird weitergeschaltet. Wird der Mindestdruck am Sensor 37 nicht innerhalb einer Wartezeit PRUEFDRUCK-TIMEOUT aufgebaut, obwohl die Hydraulik verfügbar ist, so ist wiederum von einem Fehler auszugehen, beispielsweise von einem grob undichten Substituatport 18a.After this quick test, a pressure-controlled filling program with a pressure HIGH PRESSURE LIMITS is started for a permeability test to build up pressure. If a predetermined pressure PRUEFDRUCK_HIGH is measured at the pressure sensor 37, the process continues. If the minimum pressure at the sensor 37 is not built up within a waiting time TEST PRESSURE TIMEOUT, although the hydraulic system is available, a fault can again be assumed, for example a grossly leaking substitute port 18a.

Wird der erwartete Mindestdruck hingegen aufgebaut, so wird ein druckgesteuertes Füllprogramm mit niedrigen Druckgrenzen NIEDRIGE DRUCKGRENZEN angefordert. Hierbei muss nach Abwarten einer Wartezeit DRUCKAUSGLEICHZEIT geprüft werden, ob der mittels Drucksensor 37 gemessene Druck den erwarteten Mindestdruck MINPRUEFDRUCK unterschreitet. Ist dies der Fall, so ist von einem Fehler auszugehen, welcher ggf. von einer undichten Verbindung zum Substituatport 18a herrührt.If, on the other hand, the expected minimum pressure is built up, a pressure-controlled filling program with low pressure limits LOW PRESSURE LIMITS is requested. After waiting for a waiting time PRESSURE COMPENSATION TIME, it must be checked whether the pressure measured by the pressure sensor 37 falls below the expected minimum pressure MINTEST PRESSURE. If this is the case, an error can be assumed, which may be due to a leaky connection to the substituate port 18a.

Nach Ablauf einer Totzeit DRUCKAUSGLEICHZEIT wird fortgefahren.After a dead time PRESSURE COMPENSATION TIME the process continues.

Der mittels Drucksensor 37 gemessene Druck kann gespeichert werden.The pressure measured by the pressure sensor 37 can be stored.

Zum Benetzen der Substituatpumpe und zum Testen der Blutkassette 2 auf ihre Durchlässigkeit wird in einem nächsten Schritt das Ventil für die Zugabestelle 14 geöffnet. Das Ventil für die Zugabestelle 13 bleibt geschlossen. Die Substituatpumpe 17 wird um ein vorgegebenes Volumen SPVOLUMEN vorwärts bewegt. Dazu kann ein geringer Fluss SUBSTITUATPUMPE: FLUSS eingestellt sein.In a next step, the valve for the addition point 14 is opened to wet the substituate pump and to test the blood cassette 2 for its permeability. The valve for the addition point 13 remains closed. The substituate pump 17 is advanced by a predetermined volume SPVOLUMEN. A low flow SUBSTITUTE PUMP: FLOW can be set for this purpose.

Bleibt der daraufhin mittels Drucksensor 37 festgestellte Druckabfall unter einem erwarteten Druckabfall oder unter einem Mindestdruckabfall MINDRUCKABFALL, so wird auf einen Fehler geschlossen; ggf. ist die Verbindung zum Substituatport 18a nicht durchgängig.If the pressure drop then determined by means of the pressure sensor 37 remains below an expected pressure drop or below a minimum pressure drop MIN PRESSURE DROP, then a fault is inferred; the connection to the substituate port 18a may not be continuous.

Andernfalls schreitet das Verfahren fort zu einer Dichtigkeitsprüfung. Hierzu wird das Ventil der Zugabestelle 14 geschlossen.Otherwise, the method advances to a leak test. For this purpose, the valve of the addition point 14 is closed.

Es kann ein druckgesteuertes Füllprogramm mit einem Druck HOHE DRUCKGRENZEN geschaltet werden, welches wiederum der Überprüfung der Verbindung zum Substituatport 18a dient. Nach Ablauf der Wartezeit TIMEOUT, während welcher ein vorbestimmter Druck PRUEFDRUCK_HIGH aufgebaut werden muss, andernfalls wird von einer undichten Verbindung zum Substituatport 18a ausgegangen, wird weitergeschaltet zu einem wie oben beschriebenen Druckaufbau mittels eines druckgesteuerten Füllprogramms mit niedrigen Druckgrenzen. Wenn nach Ablauf einer Haltezeit MESSINTERVALL bestimmte Kriterien wie Druckabfall pro Sekunde unterhalb eines vorbestimmten Grenzwertes MAXLECKAGE erfüllt sind, gilt der Test als bestanden. Andernfalls, oder falls eine Wartezeit MAXHALTEZEIT überschritten wird, wird von einem Fehler ausgegangen; ggf. ist die Verbindung zum Substituatport 18a undicht.A pressure-controlled filling program with a pressure HIGH PRESSURE LIMITS can be switched, which in turn is used to check the connection to the substitute port 18a. After the waiting time TIMEOUT, during which a predetermined pressure PRUEFDRUCK_HIGH must be built up, otherwise a leaking connection to the substitute port 18a is assumed, the system switches to a pressure build-up as described above using a pressure-controlled filling program with low pressure limits. If, after a holding time MEASUREMENT INTERVAL, certain criteria such as pressure drop per second below a predetermined limit value MAXLEAKAGE are met, the test is considered to have been passed. Otherwise, or if a waiting time MAXHOLDTIME is exceeded, an error is assumed; the connection to the substituate port 18a may be leaking.

Zur Druckwertermittlung während der Druckhaltephase kann wie folgt vorgegangen werden:
Der Druckwert wird geglättet. Dabei kommt eine Tiefpassfilterung mit dem Glättungsfaktor GF = 0,93 zum Einsatz: WERT _ neu = WERT _ alt * GF + MESSWERT * 1 GF

Figure imgb0002
To determine the pressure value during the pressure maintenance phase, proceed as follows:
The pressure value is smoothed. Low-pass filtering with the smoothing factor GF = 0.93 is used here: WORTH _ New = WORTH _ old * GF + MEASUREMENT * 1 GF
Figure imgb0002

Dieser Druckwert wird in jedem Slice aktualisiert; die Prüfung auf Unterschreitung der maximalen Leckagerate findet alle 2 Sekunden statt.This pressure value is updated in each slice; the check for falling below the maximum leakage rate takes place every 2 seconds.

Beispiele für voreingestellte Werte der o. g. Parameter sind in der folgenden Parametertabelle (Tabelle 3) wiedergegeben: Tabelle 3 Untertest Parameter Einheit Wert allgemeine Parameter PTESTSTART_HYD mbar 200 DRUCKAUSGLEICHZEIT ms 2000 NIEDRIGE DRUCKGRENZE mbar 250 PRUEFDRUCK_HIGH mbar 1100 "Schnelltest" TSCHALTZEIT ms 300 TSCHNELLTEST ms 1750 MAXDRUCKABFALL % 75 MINDRUCK mbar 67 TV31 ms 250 NV31 Anzahl 3 "Test der Durchlässigkeit" MINPRUEFDRUCK mbar 1050 TIMEOUT ms 2000 SUBSTITUATPUMPE: FLUSS ml min-1 250 SPVOLUMEN ml 12 MINDRUCKABFALL mbar 133 "Dichtigkeitsprüfung" PRUEFDRUCK-TIMEOUT ms 2000 MAXLECKAGERATE mbar/s-1 2, 67 MESSINTERVALL s 2 MAXHALTEZEIT s 25 Examples of default values for the above parameters are given in the following parameter table (Table 3): Table 3 subtest parameter Unit value general parameters PTESTSTART_HYD mbar 200 PRESSURE BALANCE TIME ms 2000 LOW PRESSURE LIMIT mbar 250 TEST PRESSURE_HIGH mbar 1100 "rapid test" TSWITCH TIME ms 300 QUICK TEST ms 1750 MAX PRESSURE DROP % 75 MIND PRESSURE mbar 67 TV31 ms 250 NV31 number 3 "Test of Permeability" MIN TEST PRESSURE mbar 1050 TIME-OUT ms 2000 SUBSTITUTE PUMP: RIVER ml min -1 250 SPVOLUME ml 12 LOW PRESSURE DROP mbar 133 "leak test" PROOF PRINT TIMEOUT ms 2000 MAX LEAKAGE RATE mbar/s -1 2, 67 MEASUREMENT INTERVAL s 2 MAX HOLD TIME s 25

Beim vorliegenden Test auftretende Fehler und Vorschläge zu ihrer Behebung sind in der folgenden Fehlertabelle (Tabelle 4) wiedergegeben: Tabelle 4 Untertest Fehler "Schnelltest" TIMEOUT überschritten → Prüfdruck konnte nicht aufgebaut werden → Hydraulikproblem MAXDRUCKABFALL überschritten oder MINDRUCK unterschritten → Druckabfall zu groß: Verbindung zum ASK grob undicht "Test der Durchlässigkeit" TIMEOUT überschritten → Verbindung zum ASK grob undicht → oder Hydraulikproblem MINPRUEFDRUCK unterschritten → Verbindung zum ASK grob undicht MINDRUCKABFALL nicht erreicht → Verbindung zum ASK nicht durchgängig "Dichtigkeitsprüfung" TIMEOUT überschritten → Verbindung zum ASK grob undicht → oder Hydraulikproblem während der HALTEZEIT wurde die MAXLECKAGE nicht unterschritten → Verbindung ASK-Disposable undicht Errors encountered in the present test and suggestions for their correction are shown in the following error table (Table 4): Table 4 subtest Mistake "rapid test" TIMEOUT exceeded → Test pressure could not be built up → Hydraulic problem MAX PRESSURE DROP exceeded or below MIN PRESSURE → Excessive pressure drop: connection to the ASK is grossly leaking "Test of Permeability" TIMEOUT exceeded → Connection to ASK grossly leaking → or hydraulic problem MIN TEST PRESSURE undershot → Connection to ASK grossly leaking MINIMUM PRESSURE DROP not reached → Inconsistent connection to ASK "leak test" TIMEOUT exceeded → Connection to ASK grossly leaking → or hydraulic problem the MAX LEAKAGE was not undercut during the HOLDING TIME → Connection ASK-Disposable leaking

Die dritte Ausführungsform betrifft einen Dichtigkeits- und Funktionstest der als Phantomventile ausgestalteten Zugabestellen 13 und 14 für Substituat in Prädilution bzw. in Postdilution. Es wird geprüft, ob die Phantomventile öffnen, schließen und dichten, bzw. ob Druckgradienten beim Öffnen bzw. Schließen der Phantomventile aufgebaut und gehalten werden können. Evtl. "hängende" bzw. nicht korrekt schließende Phantomventile können hierbei erkannt werden. Dieser Test ist beliebig oft wiederholbar. Wird er nachhaltig nicht bestanden, so kann abgerüstet und ein neues Disposable eingelegt werden. Alternativ kann ein Servicemitarbeiter informiert werden. Ohne bestandenen Test ist in bestimmten erfindungsgemäßen Ausführungsformen eine Behandlung des Patienten nicht möglich. Dieser Test kann auch dann durchgeführt werden, wenn die Ventile oder Zugabestellen nicht als Phantomventile ausgestaltet, sondern von einem anderen Ventiltyp sind.The third embodiment relates to a tightness and functional test of the addition points 13 and 14 designed as phantom valves for substituate in pre-dilution and in post-dilution. It is checked whether the phantom valves open, close and seal, or whether pressure gradients can be built up and maintained when the phantom valves open or close. Possibly "hanging" or incorrectly closing phantom valves can be detected here. This test can be repeated as often as you like. If it is consistently failed, the test can be dismantled and a new disposable inserted. Alternatively, a service employee can be informed. In certain embodiments according to the invention, treatment of the patient is not possible without passing the test. This test can also be carried out if the valves or addition points are not designed as phantom valves but are of another type of valve.

Zum Durchführen dieses Tests wird die Blutkassette 2 eingelegt und wie oben beschrieben verpresst. Der Blutfilter 19 ist disposable- und hydraulikseitig konnektiert und gefüllt. Der extrakorporale Blutkreislauf 1 ist gefüllt und weitgehend luftfrei. Der extrakorporale Blutkreislauf 1 hat den Dichtigkeitstest der ersten Ausführungsform vorzugsweise bereits bestanden.To carry out this test, the blood cassette 2 is inserted and compressed as described above. The blood filter 19 is connected and filled on the disposable and hydraulic side. The extracorporeal blood circuit 1 is filled and largely free of air. The extracorporeal blood circuit 1 has preferably already passed the tightness test of the first embodiment.

Der arterielle Patientenschlauch 8 und der venöse Patientenschlauch 9 sind jeweils über ein T-Stück mit dem Spülport verbunden.The arterial patient hose 8 and the venous patient hose 9 are each connected to the flushing port via a T-piece.

Zu Beginn der Prüfung wird die Hydraulik in den Extended Bypass versetzt. Gleichzeitig werden die Ventile V31 und V33 bestromt und das druckgesteuerte Füllprogramm gestartet. Das Ventil V32 ist geschlossen.At the beginning of the test, the hydraulics are placed in the extended bypass. At the same time, valves V31 and V33 are energized and the pressure-controlled filling program is started. Valve V32 is closed.

Das Ventil der Zugabestelle 13 (Prädilution) wird geöffnet, das der Zugabestelle 14 (Postdilution) sowie das Single-Needle-Ventil 35 bleiben geschlossen. Geschlossen sind oder bleiben auch die arterielle Patientenschlauchklemme 6 und die venöse Patientenschlauchklemme 7.The valve of addition point 13 (pre-dilution) is opened, that of addition point 14 (post-dilution) and the single-needle valve 35 remain closed. The arterial patient hose clamp 6 and the venous patient hose clamp 7 are or remain closed.

Übersteigt der Druck in der Hydraulik einen vorbestimmten Druck PTESTSTART_HYD (gemessen mittels Drucksensor 37), so wird dieser mithilfe der Substituatpumpe 17 und einem Fluss SUBSTITUATPUMPE: FLUSS abgebaut. Die arterielle Patientenschlauchklemme 6 und die venöse Patientenschlauchklemme 7 können hierfür geöffnet werden. Jedenfalls wird das Ventil V33 geöffnet und solange Substituat gefördert, bis der Hydraulikdruck (gemessen mittels Drucksensor 37) unter den Druck PTESTSTART_HYD gefallen ist. Anschließend wird die Substituatpumpe 17 gestoppt und das Ventil V33 wieder geschlossen.If the pressure in the hydraulic system exceeds a predetermined pressure PTESTSTART_HYD (measured by means of pressure sensor 37), this is reduced with the aid of substituate pump 17 and a flow SUBSTITUATE PUMP: FLOW. The arterial patient hose clamp 6 and the venous patient hose clamp 7 can be opened for this. In any case, the valve V33 is opened and the substituate is pumped until the hydraulic pressure (measured by means of the pressure sensor 37) has fallen below the pressure PTESTSTART_HYD. Substituate pump 17 is then stopped and valve V33 is closed again.

Übersteigt der Druck in der Hydraulik den vorbestimmten Druck PTESTSTART_HYD (gemessen mittels Drucksensor 37) nicht, so wird mittels Drucksensor 33b überprüft, ob der im extrakorporalen Blutkreislauf 1 gemessene Druck den Druck PTESTSTART_EB (gemessen am venösen Drucksensor 33b) übersteigt. Ist dies der Fall, so wird dieser über das Öffnen des Ventils V33 der Hydraulik abgebaut; anschließend wird das Ventil V33 geschlossen.If the pressure in the hydraulics does not exceed the predetermined pressure PTESTSTART_HYD (measured by pressure sensor 37), pressure sensor 33b is used to check whether the pressure measured in extracorporeal blood circuit 1 exceeds pressure PTESTSTART_EB (measured by venous pressure sensor 33b). If this is the case, this is relieved by opening valve V33 of the hydraulics; then the valve V33 is closed.

Zur Testung wird nun mit der Substituatpumpe 17 (SUBSTITUATPUMPE: FLUSS) der Zieldruck PRUEFDRUCK im extrakorporalen Blutkreislauf 1 aufgebaut, gemessen mittels des Drucksensors 33b. Dieser soll innerhalb der Wartezeit DRUCKAUFBAU-TIMEOUT erreicht sein. Wird am Drucksensor 33b kein solcher Druckaufbau festgestellt, so wird angenommen, dass das Ventil der Zugabestelle 13 nicht öffnet oder dass das Single-Needle-Ventil 35 offen steht.For testing, the target pressure PRUEFDRUCK is built up in the extracorporeal blood circuit 1 with the substituate pump 17 (SUBSTITUATE PUMP: FLOW), measured by the pressure sensor 33b. This should be reached within the waiting time PRESSURE BUILD-UP TIMEOUT. If no such pressure build-up is detected at the pressure sensor 33b, it is assumed that the valve of the feed point 13 does not open or that the single-needle valve 35 is open.

Im Nichtfehlerfall wird die Zugabestelle 13 geschlossen, wobei die Substituatpumpe 17 weiter läuft. Im Normalfall ändert sich der Druck im extrakorporalen Blutkreislauf 1 nach Abwarten einer Wartezeit DRUCKAUSGLEICHZEIT während der sich anschließenden Wartezeit MESSDAUER nicht. Steigt er dennoch um einen Wert größer als der Druckanstieg MAXIMALER DRUCKANSTIEG (gemessen mittels Drucksensor 33b), so kann auf ein Problem mit dem/den Ventil(en) der Zugabestelle(n) 13 und/oder 14 geschlossen werden.If there is no error, the addition point 13 is closed, with the substituate pump 17 continuing to run. Normally, the pressure in the extracorporeal blood circuit 1 does not change after waiting for a waiting time PRESSURE COMPENSATION TIME during the subsequent waiting time MEASUREMENT DURATION. If it nevertheless increases by a value greater than the pressure rise MAXIMUM PRESSURE RISE (measured using pressure sensor 33b), then a problem with the valve(s) of the addition point(s) 13 and/or 14 can be concluded.

Ist die Zwischenprüfung bestanden, so wird die Substituatpumpe 17 angehalten und der Druck im extrakorporalen Blutkreislauf 1 durch das Öffnen der venösen Patientenklemme 7 und der Zugabestelle 13 abgebaut und die Wartezeit DRUCKAUSGLEICHZEIT abgewartet.If the intermediate test is passed, the substituate pump 17 is stopped and the pressure in the extracorporeal blood circuit 1 is reduced by opening the patient's venous clamp 7 and the addition point 13 and the waiting time PRESSURE COMPENSATION TIME is awaited.

Die Prüfung der Zugabestelle 14 (Postdilution) erfolgt analog zu jener der Zugabestelle 13 (Prädilution).Addition point 14 (post-dilution) is checked in the same way as that of addition point 13 (pre-dilution).

Durch das Öffnen der venösen Patientenschlauchklemme 7 und durch das Anhalten der Substituatpumpe 17 wird der Druck im extrakorporalen Blutkreislauf 1 letztmalig abgebaut.By opening the patient's venous hose clamp 7 and by stopping the substituate pump 17, the pressure in the extracorporeal blood circuit 1 is reduced for the last time.

Im Fehlerfall wird durch das Öffnen der venösen Patientenschlauchklemme 7 und das Anhalten der Substituatpumpe 17 der Druck im extrakorporalen Blutkreislauf 1 abgebaut. Eine Hämofiltration (HF) und eine Hämodiafiltration (HDF) sind dann nicht mehr möglich.In the event of an error, the pressure in the extracorporeal blood circuit 1 is reduced by opening the patient's venous hose clamp 7 and stopping the substituate pump 17 . Hemofiltration (HF) and hemodiafiltration (HDF) are then no longer possible.

Beispiele für voreingestellte Werte der o. g. Parameter sind in der folgenden Parametertabelle (Tabelle 5) wiedergegeben: Tabelle 5 Untertest Parameter Einheit Wert Allgemeine Parameter DRUCKAUSGLEICHZEIT ms 2000 SUBSTITUATPUMPE: FLUSS ml min-1 100 PTESTSTART_EB mbar 67 PTESTSTART_HYD mbar 333 "Öffnet Ventil 13?" PRUEFDRUCK mbar 300 DRUCKAUFBAU-TIMEOUT ms 10000 "Schließt Ventil 13? Dichten Ventil 13 & Ventil 14?" MAXIMALER DRUCKANSTIEG mbar 4 MESSDAUER ms 5000 "Öffnet Ventil 14?" DRUCKAUFBAU-TIMEOUT ms 5000 PRUEFDRUCK mbar 300 Examples of default values for the above parameters are given in the following parameter table (Table 5): Table 5 subtest parameter Unit value General parameters PRESSURE BALANCE TIME ms 2000 SUBSTITUTE PUMP: RIVER ml min -1 100 PTESTSTART_EB mbar 67 PTESTSTART_HYD mbar 333 "Does valve 13 open?" TEST PRESSURE mbar 300 PRESSURE BUILD TIMEOUT ms 10000 "Is valve 13 closing? Valve 13 & valve 14 tight?" MAXIMUM PRESSURE RISE mbar 4 MEASUREMENT TIME ms 5000 "Does valve 14 open?" PRESSURE BUILD TIMEOUT ms 5000 TEST PRESSURE mbar 300

Beim vorliegenden Test auftretende Fehler und Vorschläge zu ihrer Behebung sind in der folgenden Fehlertabelle (Tabelle 6) wiedergegeben: Tabelle 6 Untertest Fehler "Öffnet Ventil 13?" DRUCKAUFBAU-TIMEOUT überschritten → Ventil 13 nicht offen "Schließt Ventil 13? Druck gestiegen um MAXIMALER Dichten Ventil 13 & Ventil 14?" DRUCKANSTIEG → Ventil 13 offen → Ventil 14 offen → Ventil 13 und/oder Ventil 14 undicht "Öffnet Ventil 14?" PRUEFDRUCK nicht erreicht → Ventil 14 nicht offen Errors encountered during this test and suggestions for their elimination are shown in the following error table (Table 6): Table 6 subtest Mistake "Does valve 13 open?" PRESSURE BUILD TIMEOUT exceeded Valve 13 not open "Is valve 13 closing? Pressure increased by MAX Are valve 13 & valve 14 tight?" PRESSURE RISE → Valve 13 open Valve 14 open Valve 13 and/or valve 14 leaking "Does valve 14 open?" TEST PRESSURE not reached Valve 14 not open

Die vierte Ausführungsform betrifft einen Dichtigkeitstest für das Single-Needle(SN)-System. Geprüft wird mittels Testluft, ob der SN-Bereich nach außen dicht ist.The fourth embodiment relates to a leak test for the single needle (SN) system. Test air is used to check whether the SN area is sealed to the outside.

Für diesen Test ist die Blutkassette 2 eingelegt und wie oben beschrieben verpresst. Das Single-Needle-Ventil 35 ist geschlossen. Es wird geprüft, ob bei verpresster Blutkassette 2 ein Druck im Single-Needle-Über- und Unterdruckkompartiment aufgebaut und gehalten werden kann. Lecks des SN-Systems von 500 ml/4 h und mehr können erkannt werden.For this test, the blood cassette 2 is inserted and pressed as described above. The single needle valve 35 is closed. It is checked whether, with the blood cassette 2 pressed, a pressure can be built up and maintained in the single-needle overpressure and underpressure compartment. SN system leaks of 500 ml/4 h and more can be detected.

Bei nicht bestandenem Test kann dieser beliebig oft wiederholt werden. Alternativ kann der SN-Betrieb unterbunden oder verhindert werden. Wie stets kann der Test bei Nichtbestehen mit neuem Disposable wiederholt werden oder der Service informiert werden.If you fail the test, you can repeat it as often as you like. Alternatively, SN operation can be suppressed or prevented. As always, if the test fails, it can be repeated with a new disposable or the service can be informed.

Es ist in bestimmten erfindungsgemäßen Ausführungsformen möglich, diesen Test mit dem Funktionstest "SN-Pneumatiksystem" der sechsten Ausführungsform zu kombinieren.In certain embodiments according to the invention, it is possible to combine this test with the functional test “SN pneumatic system” of the sixth embodiment.

Die Flüssigkeitsmenge oder ihr Volumen in der Single-Needle-Kammer beträgt maximal 10 ml.The amount of liquid or its volume in the single-needle chamber is a maximum of 10 ml.

Zu Beginn des Tests wird das Bypass-Ventil 352 stromlos geschaltet (= geöffnet) und das Entlüftungsventil 354 bestromt (= geöffnet). Das Single-Needle-Ventil 35 wird geschlossen. Das Single-Needle-System wird somit inklusive SN-Tank auf Umgebungsdruck gebracht. Dies ist dann der Fall, wenn die SN-Drucksensoren 358 und 356 maximal um einen Wert OFFSET_MAX von Null abweichen. Dieser Vorgang muss nach einer Wartezeit TIMEOUT_INIT abgeschlossen sein. Andernfalls könnten die Ausgangsbedingungen nicht hergestellt werden, beispielsweise weil Entlüftungsventil 354 und/oder das Bypass-Ventil 352 nicht korrekt öffnen.At the start of the test, the bypass valve 352 is de-energized (=open) and the vent valve 354 is energized (=open). The single needle valve 35 is closed. The single-needle system, including the SN tank, is thus brought to ambient pressure. This is the case when the SN pressure sensors 358 and 356 are at most one value OFFSET_MAX deviate from zero. This process must be completed after a waiting time TIMEOUT_INIT. Otherwise, the initial conditions could not be established, for example because vent valve 354 and/or bypass valve 352 do not open correctly.

Für die Dichtigkeitsprüfung werden zum Aufbau eines Prüfdrucks das Entlüftungsventil 354 und das Bypass-Ventil 352 geschlossen. Anschließend wird eine Wartezeit DRUCKAUSGLEICHZEIT_KURZ abgewartet und danach die Startmasse (Gesamtluftmasse) im Single-Needle-System mit folgender Formel errechnet (Gleichung für ideale Gase, isotherm): m = pV R S T m μg = p Pa V mm 3 R S J kg K T K

Figure imgb0003
M ges = m over + m under = p over V over + p under V under T R S
Figure imgb0004

  • RS = spez. Gaskonstante für trockene Luft = 287 J kg K
    Figure imgb0005
  • pover = Druck im Überdruckkompartiment (abs.) = gemessen mit Drucksensor 358
  • punder = Druck im Unterdruckkompartiment (abs.) = gemessen mit Drucksensor 356
  • Vover = Volumen des Überdruckkompartiments = 87 ml
  • Vunder = Volumen des Unterdruckkompartiments = 308 ml
  • T = Umgebungstemperatur (K) = gemessen mit Temperatursensor 362
For the leak test, the vent valve 354 and the bypass valve 352 are closed to build up a test pressure. Then there is a waiting time PRESSURE COMPENSATION_TIME_SHORT and then the take-off mass (total air mass) is calculated in the single-needle system using the following formula (equation for ideal gases, isotherm): m = pv R S T m μg = p father V mm 3 R S J kg K T K
Figure imgb0003
M total = m over + m under = p over V over + p under V under T R S
Figure imgb0004
  • R S = spec. Gas constant for dry Air = 287 J kg K
    Figure imgb0005
  • p over = pressure in the overpressure compartment (abs.) = measured with pressure sensor 358
  • p under = pressure in the underpressure compartment (abs.) = measured with pressure sensor 356
  • V over = volume of overpressure compartment = 87 ml
  • V under = volume of the vacuum compartment = 308 ml
  • T = ambient temperature (K) = measured with temperature sensor 362

Der SN-Kompressor 350 wird mit einer Spannung SN-KOMPRESSOR: SPANNUNG, was gleichbedeutend ist mit einer Kompressorrate SN-KOMPRESSOR: RATE, gestartet. Im geschlossenen System wird hierdurch innerhalb einer Wartezeit TIMEOUT_DP ein Druck (gemessen mittels des Drucksensors 358) gleich oder oberhalb eines Prüfdrucks PRUEFDRUCK aufgebaut. Ist dieser Druck erfolgreich aufgebaut, so wird der SN-Kompressor 350 gestoppt, die Wartezeit DRUCKAUSGLEICHZEIT_LANG abgewartet. Im Anschluss daran wird die Luftmasse (M_ges(tStart)) im SN-System nach dem Druckaufbau berechnet und mit der Startmasse verglichen. Die Massedifferenz M_ges_0 - M_ges(tStart) darf dabei einen Wert DM_BUILD_FALL nicht unterschreiten und einen Wert DM_BUILD_RISE nicht übersteigen. Andernfalls ist die Massenänderung im System während des Druckaufbaus zu ausgeprägt.The SN compressor 350 is started with a voltage SN COMPRESSOR: VOLTAGE, which is equivalent to a compressor rate SN COMPRESSOR: RATE. In the closed system, a pressure (measured by the pressure sensor 358) equal to or above a test pressure TEST PRESSURE is thereby built up within a waiting time TIMEOUT_DP. If this pressure has been built up successfully, the SN compressor 350 is stopped and the waiting time PRESSURE COMPENSATION_TIME_LONG is awaited. The air mass (M_ges(tStart)) in the SN system is then calculated after the pressure build-up and compared with the take-off mass. The mass difference M_ges_0 - M_ges(tStart) must not fall below a value DM_BUILD_FALL and not exceed a value DM_BUILD_RISE. Otherwise the mass change in the system during the pressure build-up is too pronounced.

Zur Leckagemessung wird nach Ablauf einer Wartezeit MESSDAUER die Luftmasse im System (M_ges_(tEnd)) erneut berechnet und mit der Startmasse zu Beginn des Druckhaltetests (M_ges(tStart)) verglichen. Der Betrag der Massedifferenz M_ges (tStart ) - M_ges (tEnd) darf dabei einen Wert DM_TEST_MAX nicht überschreiten. Übersteigt er diesen Wert, so ist die Masseänderung im System während des Druckhaltetests zu hoch.For the leakage measurement, the air mass in the system (M_ges_(tEnd)) is recalculated after a waiting period MEASUREMENT DURATION and compared with the starting mass at the beginning of the pressure maintenance test (M_ges(tStart)). The amount of the mass difference M_ges (tStart) - M_ges (tEnd) must not exceed a value DM_TEST_MAX. If it exceeds this value, the mass change in the system during the pressure hold test is too high.

Eine Bewertung des "Masseverlustes" und keine direkte Bewertung der Druckänderung der jeweiligen Kompartimente kann aufgrund einer zulässigen (weil nicht auszuschließenden) leichten Leckage des SN-Kompressors vom Überdruck- in das Unterdruckkompartiment erfolgen.An assessment of the "loss of mass" and no direct assessment of the pressure change in the respective compartments can be carried out due to a permissible (because it cannot be ruled out) slight leakage of the SN compressor from the overpressure into the underpressure compartment.

Zum Abschluss des Tests wird das Bypass-Ventil 352 stromlos geschaltet, und das Single-Needle-System durch das Bestromen des Entlüftungsventils 354 belüftet.At the end of the test, the bypass valve 352 is de-energized and the single-needle system is ventilated by energizing the vent valve 354 .

Beispiele für voreingestellte Werte der o. g. Parameter sind in der folgenden Parametertabelle (Tabelle 7) wiedergegeben: Tabelle 7 Untertest Parameter Einheit Wert allgemeine Parameter DRUCKAUSGLEICHZEIT_LANG s 5 DRUCKAUSGLEICHZEIT_KURZ s 1 "Ausgangsbedingungen herstellen" OFFSET_MAX mbar 47 TIMEOUT_INIT s 10 "Prüfdruckaufbau für Dichtigkeitsprüfung" SNKOMPRESSOR: SPANNUNG V 4 PRUEFDRUCK mbar 950 TIMEOUT_DP s 60 "Massenänderung nach Druckaufbau" DM_BUILD_FALL mg -15 DM_BUILD_RISE mg 10 "Massenänderung in Druckhaltephase" MESSDAUER s 15 DM_TEST_MAX mg 1,5 Examples of default values for the above parameters are given in the following parameter table (Table 7): Table 7 subtest parameter Unit value general parameters PRESSURE COMPENSATION_TIME_LONG s 5 PRESSURE COMPENSATION_TIME_SHORT s 1 "Create initial conditions" OFFSET_MAX mbar 47 TIMEOUT_INIT s 10 "Test pressure build-up for leak testing" SN COMPRESSOR: VOLTAGE V 4 TEST PRESSURE mbar 950 TIMEOUT_DP s 60 "Mass change after pressure build-up" DM_BUILD_FALL mg -15 DM_BUILD_RISE mg 10 "Mass change in pressure maintenance phase" MEASUREMENT TIME s 15 DM_TEST_MAX mg 1.5

Beim vorliegenden Test auftretende Fehler und Vorschläge zu ihrer Behebung sind in der folgenden Fehlertabelle (Tabelle 8) wiedergegeben: Tabelle 8 Untertest Fehler "Ausgangsbedingungen herstellen" TIMEOUT_INIT erreicht → Ventil 354 öffnet nicht (richtig) oder → Bypass-Ventil 352 öffnet nicht (richtig) oder → Offset der Drucksensoren zu groß (Sensoren defekt) "Prüfdruckaufbau für Dichtigkeitsprüfung" TIMEOUT_DP erreicht → der Prüfdruck konnte nicht aufgebaut werden → Ventil 354 nicht geschlossen/undicht oder → Bypass-Ventil 352 nicht geschlossen oder → Single-Needle-Ventil 35 nicht geschlossen "Massenänderung nach Druckaufbau" DM_BUILD_FALL erreicht → die Massenänderung im System während des Druckaufbaus war zu hoch → Ventil 354 undicht oder → Single-Needle-Ventil 35 nicht geschlossen DM_BUILD_RISE erreicht → die Massenänderung im System während des Druckaufbaus war zu hoch → Tank grob undicht oder → Füllstand der SN-Kammer zu hoch "Massenänderung in DM_TEST_MAX überschritten Druckhaltephase" → Massenänderung im System während des Druckhaltetests zu hoch → Tank undicht und/oder → SN-Kammer undicht Errors encountered in this test and suggestions for correcting them are shown in the following error table (Table 8): Table 8 subtest Mistake "Create initial conditions" TIMEOUT_INIT reached Valve 354 does not open (properly) or Bypass valve 352 does not open (properly) or → Offset of the pressure sensors too large (sensors defective) "Test pressure build-up for leak testing" TIMEOUT_DP reached → the test pressure could not be built up Valve 354 not closed/leaking or Bypass valve 352 not closed or Single needle valve 35 not closed "Mass change after pressure build-up" DM_BUILD_FALL reached → the mass change in the system during the pressure build-up was too high Valve 354 leaking or Single needle valve 35 not closed DM_BUILD_RISE reached → the mass change in the system during the pressure build-up was too high → Tank grossly leaking or → Level in the SN chamber too high "Mass change in DM_TEST_MAX exceeded pressure maintenance phase" → Mass change in the system during the pressure hold test too high → Tank leaking and/or → SN chamber leaking

Die fünfte Ausführungsform betrifft einen Funktionstest des Rückschlagventils 23 im Substituatkanal. Dieser Test kann Bestandteil des oben diskutierten Dichtigkeitstest der ersten Ausführungsform sein, wie zur ersten Ausführungsform beschrieben ist. Geprüft wird, ob das Rückschlagventil 23 im Substituatkanal funktionstüchtig ist. Ein zuvor im EB 1 aufgebauter Druck darf trotz rückwärts laufender Substituatpumpe 17 nicht abfallen. Mittels dieses Tests wird vorteilhaft die Wanderung von Blut in den Substituatkanal und die Kontamination des automatischen Substituatkonnektors 18b (ein Online-Konnektor) mit Blut vermieden.The fifth embodiment relates to a functional test of the check valve 23 in the substituate channel. This test can be part of the leak test of the first embodiment discussed above, as described for the first embodiment. It is checked whether the check valve 23 in the substituate channel is functional. A pressure previously built up in the EB 1 must not drop despite the substituate pump 17 running backwards. This test advantageously avoids the migration of blood into the substituate channel and the contamination of the automatic substituate connector 18b (an on-line connector) with blood.

Bei nicht bestandenem Test kann dieser einmalig wiederholt werden. Eine Behandlung des Patienten ist nur bei bestandenem Test möglich.If the test is not passed, it can be repeated once. Treatment of the patient is only possible if the test is passed.

Für Details zu diesem auch separat von weiteren Tests durchführbaren Verfahren wird auf dessen oben stehende Beschreibung verwiesen.For details on this method, which can also be carried out separately from other tests, reference is made to its description above.

Die sechste Ausführungsform betrifft einen Funktionstest des Single-Needle(SN)-Pneumatiksystems.The sixth embodiment relates to a functional test of the single needle (SN) pneumatic system.

In diesem Test wird geprüft, ob der Single-Needle-Kompressor läuft, ob die Pneumatikventile schalten, die Drucksensoren funktionieren und ob das Pneumatiksystem auf der Maschinenseite dicht ist.This test checks whether the single-needle compressor is running, whether the pneumatic valves are switching, the pressure sensors function and whether the pneumatic system on the machine side is tight.

Hierzu wird bei eingelegtem und verpresstem Disposable, und ggf. nach erfolgreich absolviertem T1-Test, ein Druckgradient im Single-Needle-System aufgebaut. Es wird geprüft, ob der Druckgradient innerhalb einer vorgegebenen Zeit gehalten wird oder zumindest nicht mehr als erlaubt abfällt.For this purpose, a pressure gradient is built up in the single-needle system when the disposable is inserted and pressed, and if necessary after the T1 test has been successfully completed. It is checked whether the pressure gradient is maintained within a specified time or at least does not drop more than allowed.

Sollte dieser Test nicht bestanden werden, so ist in bestimmten erfindungsgemäßen Ausführungsformen vorgesehen, einen Single-Needle-Betrieb zu unterbinden.If this test is not passed, specific embodiments according to the invention provide for preventing single-needle operation.

Tritt während des Tests einer beliebigen erfindungsgemäßen Ausführungsform ein Blut-Alarm auf, so wird der laufende Testschritt abgebrochen. Nach Beseitigung des Alarms ist in manchen erfindungsgemäßen Ausführungsformen vorgesehen, dass der abgebrochene Test selbsttätig wiederholt wird.If a blood alarm occurs during the test of any embodiment of the present invention, the current test step is aborted. After the alarm has been eliminated, some embodiments according to the invention provide for the interrupted test to be repeated automatically.

Steht eine Fehlermeldung des Testschritts an, wenn der Alarm auftritt, so wird diese in einigen erfindungsgemäßen Ausführungsformen automatisch gelöscht, wenn der Testschritt wiederholt wird.If an error message of the test step is present when the alarm occurs, then in some embodiments according to the invention this is automatically deleted when the test step is repeated.

Steht kein Substituat zur Verfügung (Leitfähigkeits-/Temperaturalarm), so wird in bestimmten Ausführungsformen der Test oder Teiltest ebenfalls abgebrochen und anschließend erneut getriggert.If no substitute is available (conductivity/temperature alarm), then in certain embodiments the test or partial test is also aborted and then triggered again.

Ist die Leitfähigkeit LF außerhalb eines Toleranzbereichs, so wird in einigen erfindungsgemäßen Ausführungsformen kein Substituat zur Verfügung gestellt.If the conductivity LF is outside a tolerance range, no substituate is provided in some embodiments of the invention.

Fällt der Pegel in der venösen Kammer während eines Tests ab, so wird in bestimmten erfindungsgemäßen Ausführungsformen der Test abgebrochen. Eine Ausnahme hiervon kann der Dichtigkeitstest für die Substituatkonnektion bilden.If the level in the venous chamber falls during a test, the test is terminated in certain embodiments of the invention. An exception to this can be the leak test for the substituate connection.

Ist einer der Funktionstest nicht bestanden, so wird für den Fall, dass ein arterieller optischer Detektor (OD) "dunkel" (= Blut gelangt in den extrakorporalen Blutkreislauf) anzeigt, ein bestätigbarer Alarm erzeugt. Zeigt ein im venösen Abschnitt angeordneter OD (venös) "dunkel" an, ist ein Abrüsten des Disposables vorgesehen.If one of the functional tests fails, a confirmable alarm is generated in the event that an arterial optical detector (OD) indicates "dark" (= blood enters the extracorporeal blood circuit). If an OD (venous) arranged in the venous section shows "dark", the disposable is to be dismantled.

Die Tests und Untertests der oben dargestellten Ausführungsformen können nach Belieben miteinander verbunden werden, sofern und soweit der Fachmann dies nicht als technisch unmöglich erkennt.The tests and sub-tests of the embodiments presented above can be combined with one another at will, unless and to the extent that this is not recognized as technically impossible by a person skilled in the art.

Um sicherzustellen, dass die jeweils relevanten Funktionstests vor Beginn jeder Behandlung durchgeführt und Fehler erkannt werden, wird ein entsprechend programmierter oder konfigurierter Funktionstestmonitor eingesetzt. Dieser überwacht die Durchführung der Funktionstests und prüft deren Ergebnisse.An appropriately programmed or configured function test monitor is used to ensure that the relevant function tests are carried out before the start of each treatment and that errors are detected. This monitors the performance of the function tests and checks their results.

Das erfindungsgemäße Verfahren umfasst in manchen erfindungsgemäßen Ausführungsformen neben den eigentlichen - z. B. wie oben beschriebenen - Funktionstests auch die Bestimmung des Systemoffsets der Fisteldrucksensoren.The inventive method includes in some embodiments of the invention in addition to the actual - z. B. as described above - function tests also determine the system offset of the fistula pressure sensors.

Wird beim Übergang des arteriellen optischen Detektors (OD) auf "dunkel" (= Blut gelangt in den extrakorporalen Blutkreislauf) erkannt, dass ein Funktionstest nicht oder nicht erfolgreich durchgeführt wurde, so wird in einigen erfindungsgemäßen Ausführungsformen ein entsprechender Blut-Alarm ausgegeben. Dieser kann ggf. zurücksetzbar sein, um etwaige kurzzeitige Störungen des arteriellen ODs durch Luftblasen oder ähnliches überbrücken zu können. Dies ist allerdings nicht stets vorgesehen. Die Überbrückungsdauer kann beispielsweise 0,25 s betragen. Bleibt der arterielle OD dunkel, ist in bestimmten erfindungsgemäßen Ausführungsformen keine Behandlung möglich.If the transition of the arterial optical detector (OD) to "dark" (= blood enters the extracorporeal blood circuit) recognizes that a function test has not been carried out or has not been carried out successfully, then in some Embodiments according to the invention output a corresponding blood alarm. If necessary, this can be reset in order to be able to bridge any short-term disturbances of the arterial OD caused by air bubbles or the like. However, this is not always intended. The bridging time can be 0.25 s, for example. If the arterial OD remains dark, no treatment is possible in certain embodiments of the invention.

Zusätzlich wird, falls ein Funktionstest nicht bestanden wurde, wenn der venöse OD Blut erkennt, ein nicht zu bestätigender Blut-Alarm erzeugt, der zum Abrüsten des Systems zwingt.In addition, if a functional test fails when the venous OD detects blood, an unconfirmed blood alarm is generated, forcing a system shutdown.

Abweichend hiervon kann insbesondere das Vorgehen bei der Überwachung des SN-System-Funktionstests sein. Wird dieser beim Übergang des venösen ODs auf "dunkel" als nicht bestanden (oder als nicht ausgeführt) erkannt, so wird eine SN-Behandlung durch Setzen einer entsprechenden Variable (z. B. E2_SN_Enable auf SECURE_FALSE) unterbunden. Beim Übergang des arteriellen ODs auf "dunkel" findet in einigen erfindungsgemäßen Ausführungsformen keine Überprüfung statt.In particular, the procedure for monitoring the SN system function test may deviate from this. If this is recognized as not passed (or not executed) when the venous OD changes to "dark", then SN treatment is prevented by setting a corresponding variable (e.g. E2_SN_Enable to SECURE_FALSE). In some embodiments according to the invention, no check takes place when the arterial OD changes to “dark”.

Beim Auftreten von Testfehlern können Status- und Fehlervariablen gesetzt werden. Unabhängig hiervon können Einträge in Fehlertabellen oder -protokollen erzeugt werden. In beiden Fällen können der jeweils durchgeführte Test sowie die Fehlerbedingung, insbesondere auslesbar, hinterlegt sein.If test errors occur, status and error variables can be set. Entries in error tables or logs can be generated independently of this. In both cases, the test carried out in each case and the error condition can be stored, in particular in a readable form.

Sollten die Funktionstests bei Erreichen des Soll-Spülvolumens nicht abgeschlossen sein, so wird das Soll-Spülvolumen in einigen erfindungsgemäßen Ausführungsformen automatisch um 50 ml erhöht. Eine entsprechende Meldung kann ausgegeben werden.If the function tests are not completed when the target flushing volume is reached, then the target flushing volume is in some embodiments according to the invention automatically increased by 50 ml. A corresponding message can be issued.

Bei Bestehen und/oder bei Nichtbestehen von Funktionstests können entsprechende Meldungen ausgegeben werden.Appropriate messages can be output if function tests pass and/or fail.

BezugszeichenlisteReference List

11
extrakorporaler Blutkreislaufextracorporeal blood circuit
22
Blutkassetteblood cassette
33
erste Fluidführung des automatischen Substituatkonnektors 18bfirst fluid guide of the automatic substituate connector 18b
44
Behandlungsvorrichtungtreatment device
55
zweite Fluidführung des automatischen Substituatkonnektors 18bsecond fluid guide of the automatic substituate connector 18b
66
arterielle Patientenschlauchklemmearterial patient hose clamp
77
venöse Patientenschlauchklemmevenous patient hose clamp
88th
arterieller Patientenschlauch oder arterielle Blutleitungarterial patient hose or arterial blood line
99
venöser Patientenschlauch oder venöse Blutleitungvenous patient hose or venous blood line
1010
dritte Fluidführung des automatischen Substituatkonnektors 18bthird fluid guide of the automatic substituate connector 18b
1111
Blutpumpeblood pump
11'11'
Bremseinrichtung der BlutpumpeBraking device of the blood pump
1313
Zugabestelle für Substituatflüssigkeit (Prädilution)Addition point for substituate liquid (predilution)
1414
Zugabestelle für Substituatflüssigkeit (Postdilution)Addition point for substituate liquid (post-dilution)
1515
arterieller Luft-Blut-Detektorarterial air blood detector
1717
Substituatpumpesubstituate pump
17'17'
Bremseinrichtung der SubstituatpumpeBraking device of the substituate pump
18a18a
automatischer Substituatportautomatic substitute port
18b18b
automatischer Substituatkonnektorautomatic substituate connector
1919
Blutfilterblood filter
19a19a
Blutkammerblood chamber
19b19b
Dialysatkammerdialysate chamber
2121
venöse Luftabscheidekammervenous air separation chamber
2323
Rückschlagventil des SubstituatkanalsSubstituate channel check valve
2525
venöser Luft-Blut-Detektorvenous air blood detector
2626
Druckluftquellecompressed air source
2727
Bluteinlass des Blutfilters 19Blood filter blood inlet 19
2828
Steuer- und/oder RegelungseinrichtungControl and/or regulation device
2929
Blutauslass des Blutfilters 19Blood outlet of the blood filter 19
31a31a
Dialysierflüssigkeitszulaufleitungdialysis liquid supply line
31b31b
Dialysatablaufleitungdialysate drain line
33a, b33a, b
Drucksensorenpressure sensors
33c33c
Präfilterdrucksensorpre-filter pressure sensor
3535
Single-Needle-VentilSingle needle valve
3737
Drucksensorpressure sensor
4040
Hydraulik-Bilanzkammerhydraulic balance chamber
4141
Dialysateinlass des Blutfilters 19Blood filter dialysate inlet 19
4343
Dialysatauslass des Blutfilters 19Blood filter dialysate outlet 19
4545
Drain-Leitungdrain line
4747
Sterilluftzuführungsterile air supply
V19V19
Ventil der Dialysatablaufleitung 31bDialysate drain line valve 31b
V24V24
Ventil der Dialysierflüssigkeitszulaufleitung 31aDialysis liquid inlet line valve 31a
V25V25
Ventil der Dialysatablaufleitung 31bDialysate drain line valve 31b
V28V28
Ventil der Drain-Leitung 45Drain line valve 45
V31V31
Ventil der ersten Fluidführung 3 des automatischen Substituatkonnektors 18bValve of the first fluid line 3 of the automatic substituate connector 18b
V32V32
Ventil der zweiten Fluidführung 5 des automatischen Substituatkonnektors 18bValve of the second fluid line 5 of the automatic substituate connector 18b
V33V33
erstes Ventil der Drain-Leitung 45first valve of drain line 45
V42V42
Ventil der Sterilluftzuführung 47Sterile air supply valve 47
V43V43
Ventil der dritten Fluidführung 10 des automatischen Substituatkonnektors 18bValve of the third fluid line 10 of the automatic substituate connector 18b
H33H33
Spülportflush port
P03P03
Ultrafiltrationspumpeultrafiltration pump
100100
Luftverteilerplatteair distribution panel
200200
Pneumatikeinheitpneumatic unit
300300
Single-Needle-UnitSingle needle unit
301301
Be- und EntlüftungVentilation
350350
Single-Needle-KompressorSingle needle compressor
352352
Bypass-Ventilbypass valve
354354
Entlüftungsventilvent valve
356356
Drucksensorpressure sensor
358358
Drucksensor der SN-LeitungSN line pressure sensor
360360
Absolutdrucksensorabsolute pressure sensor
362362
Temperatursensor im SN-DruckbehälterTemperature sensor in the SN pressure vessel
370370
Verbinder, verbindet die Single-Needle-Unit 300 mit der Single-Needle-Kammer der Blutkassette 2Connector, connects the single-needle unit 300 to the single-needle chamber of the blood cassette 2

Claims (14)

  1. A method for checking at least one function of a medical functional device, which is inserted into a medical treatment apparatus (4) and connected and pressed thereto, and/or one function of this treatment apparatus (4), wherein at least one fluid communication is established between a hydraulic device or a pneumatic unit (200) of the treatment apparatus (4) and the functional device, the method comprising the steps of:
    - building up a pressure by means of the hydraulic device or a pneumatic unit (200) within the fluid communication;
    - measuring a pressure rise within the fluid communication,
    characterized in that at least one function of a valve for an addition point (13) for substituate in pre-dilution and of a valve for an addition point (14) for substituate in post-dilution is tested;
    and in that the method comprises the step of:
    - making a statement about the checked function of the functional device based on a comparison of the measured pressure rise with previously stored values, threshold values, ranges or changes,
    wherein the addition points (13, 14) or the valves for the addition points (13, 14) for substituate liquid in pre-dilution or post-dilution, are designed as phantom valves, respectively.
  2. The method according to claim 1, wherein the step of:
    - building up a pressure by means of the hydraulic device or a pneumatic unit (200) within the fluid communication
    is only executed if no functional deviation was detected during a prior application of a pre-pressure which is lower than the pressure to be built up.
  3. The method according to anyone of the preceding claims, comprising the step of:
    - building up the pressure by means of a substituate pump (17) of the treatment apparatus (4).
  4. The method according to claim 1 or 2, comprising the step of:
    - building up the pressure against the substituate pump (17) at standstill.
  5. The method according to anyone of the preceding claims, comprising the step of:
    - detecting a pressure rise within the fluid communication;
    - determining a continuity and/or tightness of the fluid communication or of the functional device based on a comparison of the detected pressure rise with previously stored values, thresholds, ranges or changes.
  6. The method according to anyone of the preceding claims, wherein at least one function, in particular the opening, the closing or the sealing, of at least one of the following components is tested:
    - a single-needle valve (35);
    - a non-return valve (23) in the substituate channel; and/or
    - an automatic substituate connector (18b).
  7. The method according to anyone of the preceding claims, comprising the step of:
    - blocking treatment modalities and/or restricting treatment parameters of the treatment method, taking into account a result of the check of at least one function of the medical functional device and/or of the treatment apparatus (4), wherein the result was obtained by means of the present method.
  8. A detection device programmed and/or configured to execute or initiate a method according to anyone of claims 1 to 7.
  9. The detection device according to claim 8, comprising at least one display device for displaying a result of the execution of the method according to anyone of claims 1 to 7.
  10. The detection device according to claim 8 or 9, comprising at least one alarm device for outputting an alarm, wherein the alarm device is provided for outputting an alarm in the event that the result of the execution of the method according to anyone of claims 1 to 7 is not within a predetermined range or a predetermined range of values.
  11. The detection device according to anyone of claim 8 to 10, which is programmed and/or configured to act on the treatment apparatus (4) such that at least one treatment option, for which the checked functional device is usable due to its construction, and/or the treatment under predetermined treatment parameters, cannot be performed by means of the concrete checked functional device, if a malfunction of the functional device and/or of the treatment apparatus (4), or of a component thereof, respectively, has been detected.
  12. A medical treatment apparatus, which comprises at least one detection device according to anyone of claims 8 to 11 and/or is in signal transmission or is connected for signal transmission therewith.
  13. The medical treatment apparatus according to claim 12, which is designed as a blood treatment apparatus, in particular as an apparatus for apheresis or dialysis, again in particular for hemodialysis, hemofiltration, hemodiafiltration.
  14. A computer program product with a program code stored on a machine-readable medium for initiating the mechanical steps of the method based on the method according to anyone of claims 1 to 7, when the computer program product runs on a detection device according to claims 8 to 11.
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EP22214935.3A Pending EP4186539A1 (en) 2011-07-29 2012-07-27 Method and device for checking at least one function of a medical functional device
EP12743675.6A Active EP2736558B1 (en) 2011-07-29 2012-07-27 Method and devices for testing at least one function of a medical functional device

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US (4) US9393358B2 (en)
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Publication number Publication date
CN106924835A (en) 2017-07-07
JP2020062396A (en) 2020-04-23
JP6055471B2 (en) 2016-12-27
EP4186539A1 (en) 2023-05-31
JP2018138174A (en) 2018-09-06
JP2017080430A (en) 2017-05-18
EP3287158A1 (en) 2018-02-28
JP2014525790A (en) 2014-10-02
US20160310654A1 (en) 2016-10-27
US10485913B2 (en) 2019-11-26
US20130028788A1 (en) 2013-01-31
US10286136B2 (en) 2019-05-14
JP6324476B2 (en) 2018-05-16
CN103747820B (en) 2017-03-15
EP2736558B1 (en) 2017-09-20
DE102011108784A9 (en) 2013-04-11
WO2013017236A8 (en) 2013-04-11
EP2736558A1 (en) 2014-06-04
JP6852137B2 (en) 2021-03-31
US10004837B2 (en) 2018-06-26
CN106975113B (en) 2019-09-20
CN106924835B (en) 2021-08-10
CN103747820A (en) 2014-04-23
CN106975113A (en) 2017-07-25
US9393358B2 (en) 2016-07-19
WO2013017236A1 (en) 2013-02-07
US20190224397A1 (en) 2019-07-25
US20180272053A1 (en) 2018-09-27
JP6599502B2 (en) 2019-10-30
CN106913917A (en) 2017-07-04
DE102011108784A1 (en) 2013-01-31
CN106913917B (en) 2019-05-28

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