EP3285941A1 - Core box for producing casting cores - Google Patents
Core box for producing casting coresInfo
- Publication number
- EP3285941A1 EP3285941A1 EP16717696.5A EP16717696A EP3285941A1 EP 3285941 A1 EP3285941 A1 EP 3285941A1 EP 16717696 A EP16717696 A EP 16717696A EP 3285941 A1 EP3285941 A1 EP 3285941A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core box
- plate
- heating
- oil
- contour
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims description 15
- 239000012778 molding material Substances 0.000 claims description 7
- 239000004020 conductor Substances 0.000 claims description 6
- 238000003384 imaging method Methods 0.000 claims 1
- 229920001187 thermosetting polymer Polymers 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229910001315 Tool steel Inorganic materials 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/06—Core boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
Definitions
- the invention relates to a core box for producing cores from a heat supply
- solidifying molding material comprising at least two core box parts, which together form the shape of
- Heating means for heating the core box parts wherein the heating means comprises at least one oil line, which is in thermal contact with at least one of the core box parts and to an oil supply
- Core boxes of the type in question are used in core shooting machines, with which casting cores are produced for the production of castings.
- the core boxes define with their core box parts a mold cavity, the boundary surfaces of which mold the contour of the casting core to be produced.
- the respective molding material is pressurized in the mold cavity of
- Kernkastens ge.unteren so that a compact core is formed.
- Shaped materials for the processing of which a core box according to the invention is particularly suitable are from a Foundry sand and an inorganic binder and optional additives mixed.
- the cores in the mold cavity of the core box are solidified by dehydration.
- the molding material in the core box heat is supplied and the escaping moisture in the
- This process can be accelerated by gassing the molding material mass shot into the mold cavity with hot air, which passes through injection openings in the mold cavity
- Mold cavity of the core box is blown and discharged through the slot-like openings.
- the heat is supplied via the core box parts, which are usually made of a sufficiently wear-resistant and good thermal conductivity tool steel, for example, the steel with the material number 1.2343.
- the core box parts which are usually made of a sufficiently wear-resistant and good thermal conductivity tool steel, for example, the steel with the material number 1.2343.
- running oil lines in the respective core box part is not only manufacturing technically complex, but due to the fact that the individual sections of the oil line must necessarily be rectilinear, the possibilities of designing and arranging the required in each core box part
- the invention proposes a core box with the features specified in claim 1.
- an inventive device also comprises
- the heating device has at least one oil line which is in thermal contact with at least one of the core box parts and to an oil supply is connected, which feeds the oil line with a tempered oil to heat the core box part.
- Kernkastener divided into a shape of the casting cores to be produced mapping contour plate and a heating plate in which the oil line is provided, wherein the heating plate extends over the contour plate surface and is coupled to the contour plate.
- Kernkastenteils in a contour plate and a heating plate it is possible to design both the contour plate and the heating plate optimized in terms of their intended use and design. Compared to conventional oil-heated core boxes, where the hot oil through into the respective core box part
- the contour part for wear repairs can be easily dismantled, subjected to a repair, for example by machining or welding and re-assembled. The danger that this will lead to damage of oil-carrying lines or There is no residual oil ignited during welding work.
- the invention thus makes it possible with simple means the practical use of an oil heater for the
- Alternative heating devices such as an electric heater, characterized in that it is based on a heated oil heating the
- Kernkastens by increased process reliability due to low failure risk and long life.
- Ultrasonic bath which, for example, due to the risk of ingress of water in an electrically operated heating is out of the question.
- Hot plate then acts in the first place as a holder and protection for the oil line to the Kontjud.
- the oil line optimally arranged so that a
- thermoelectric material in particular a for
- Heating plate also from a thermally well conductive
- Light metal material in particular an Al material
- Light metal materials also has a favorable effect on the weight of a core box according to the invention.
- oil line should be molded into the material of the heating plate and should be used for molding conventional einformende, especially machining processes, so it turns out in manufacturing technology point of view
- the oil conduit is formed in the manner of a channel in one of the sides of the heating plate, which extends parallel to the associated contour plate.
- the in the concerned plate side molded in the manner of a groove
- Oil channel is openly accessible with disassembled hot plate and can therefore not only mold easily into the material of the hot plate, but also just as easy
- oil duct is formed in the contour plate of the associated side of the heating plate, so when done covers
- this is suitably made of a thermally highly conductive material.
- Contour plate can thereby be ensured that the contour plate, the heating plate or the sealing plate made of a material having a thermal conductivity ⁇ of at least 40 W / (m * K), of course, at least one plate of such a highly conductive material should come into direct contact with the warm oil and the contour plate at the same time and in each case.
- sufficient thermal conductivities have all iron and light metal based alloys.
- a core box according to the invention is particularly suitable for core production processes requiring hot air aeration. Therefore, a core box according to the invention is particularly for core manufacturing processes
- FIG. 1 shows a core box in a longitudinal section
- FIG. 2 shows a contour plate of the core box according to FIG. 1
- Fig. 3 is a heating plate of the core box of FIG. 1 in
- the core box 1 includes an upper core box part 2 and a lower core box part 3.
- the upper core box part 2 is composed of a contour plate 4, which carries contour-forming form elements 5, 6 on its side assigned to the lower core box part 3, a sealing plate 7 lying on the contour plate 4, a heating plate 8 seated on the sealing plate 7 and a weft plate 9 supported thereon ,
- the weft plate 9 is coupled via coupling elements in a conventional manner by means of tenon joints 10,11 with the contour plate 4 and aligned so that the discharge funnel 12 of the weft plate 9 fit fit into the associated shot openings 13, which are aligned in the vertical direction to each other in the
- Contour plate 4 the sealing plate 7 and the heating plate 8 are formed.
- correspondingly shaped depressions engage, which are formed in the edge region of the upper core box part 2 associated upper side of the lower core box part 3.
- the lower core box part 3 comprises a
- Core box part 2 associated side carries a contour plate 16 of the lower box part 3.
- the contour plate 16 carries at its the upper core box part 2 associated free side contouring form elements 17,18.
- Formholraum in which several cores, for example, the cores for the inlet channel, the outlet channel, the
- Cylinder head for an internal combustion engine can be fired simultaneously.
- the shapes of the cores are determined by the form elements 5, 6, 17, 18, of which only two form elements 5, 6 are shown in FIG. 2 for the sake of clarity in the contour plate 4 of the upper core box part 2.
- Core box 1 different core programs can be generated.
- the contour plate 16 is seated on a sealing plate 22 on a heating plate 23 of the lower core box part 3.
- the contour plate 16, sealing plate 22 and Heating plate 23 formed package sits in a receptacle of the lower frame 15th
- an ejector plate 24 is arranged, which carries in the direction of the contour plate 16 facing ejector 25.
- the ejectors 25 engage through through holes formed in the lower contour plate 16. After curing, the molded in the core box 1
- the ejector plate 24 is raised with the core box 1 open in the direction of the contour plate 16, so that the ejector 25 lift the finished cores from the moldings 17,18.
- the finished casting cores can then be removed freely from the core box 1.
- worn mold elements 5,6,17,18 each consist of a high-quality, wear and temperature-resistant tool steel
- the heating plates 8,23 each consist of an aluminum material.
- they may also consist of a conventional unalloyed structural steel, such as the steel with the material number 1.0050.
- Oil line 27 is guided over the side 26 in a plurality of turns, that on the one hand all of the temperature critical in Kernschman plante beautiful areas of the contour plate 4 are covered, on the other hand, but also the areas are bypassed by the Slot nozzles 20,21 are performed.
- the inflow 28 and the outflow 29 are connected to a not shown here
- Oil supply connected, which promotes in the circuit to the required temperature heated oil through the oil line 27.
- an oil line 30 has been formed in a corresponding manner.
- the sealing plates 7,22 are also made of a high temperature conductive material, such as an Al material or a suitable steel, so that the entrained by the flowing through the oil line 27,30, heated oil heat almost lossless on the
- Powder additive mixed.
- the sand is first presented with the powder additive and then under running mixer, the liquid binder component
- contour plates 4, 16 and the mold elements 5, 6, 17, 18 carried by them are replaced by the heating plates 8, 23 preheated to a temperature of 130 ° C. Then the molding material mixture is acted upon by 5 bar
- Core box 1 shot and remains there for 32 s.
- the core box 1 is opened and the ejector 25 are actuated.
- the completely hardened cores can now be removed.
- core box 1 at any position slot nozzles can be introduced to optimize the vent.
- the invention makes it possible to design its contour plates 4, 16 and the molded elements 5, 6, 17, 18 carried by them as freely as it is used to core boxes, which are used for the so-called “core boxes”.
- Cold box method are used in which no
- Curing takes place by a chemical reaction as a result of gassing with a reaction gas.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL16717696T PL3285941T3 (en) | 2015-04-21 | 2016-04-08 | Core box for producing casting cores |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015106126.0A DE102015106126A1 (en) | 2015-04-21 | 2015-04-21 | Core box for the production of casting cores |
PCT/IB2016/000449 WO2016170409A1 (en) | 2015-04-21 | 2016-04-08 | Core box for producing casting cores |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3285941A1 true EP3285941A1 (en) | 2018-02-28 |
EP3285941B1 EP3285941B1 (en) | 2020-11-25 |
EP3285941B8 EP3285941B8 (en) | 2021-03-17 |
Family
ID=55802401
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16717696.5A Active EP3285941B8 (en) | 2015-04-21 | 2016-04-08 | Core box for producing casting cores |
Country Status (8)
Country | Link |
---|---|
US (1) | US10710149B2 (en) |
EP (1) | EP3285941B8 (en) |
CN (1) | CN107548326B (en) |
DE (1) | DE102015106126A1 (en) |
HU (1) | HUE053087T2 (en) |
PL (1) | PL3285941T3 (en) |
TW (1) | TWI611850B (en) |
WO (1) | WO2016170409A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108526394A (en) * | 2018-06-05 | 2018-09-14 | 溧阳市联华机械制造有限公司 | A kind of core mould structure of the main sample cylinder of subsidiary permeability test |
US10711427B2 (en) * | 2018-09-10 | 2020-07-14 | Hangzhou Ougan Technology Co., Ltd. | Cavity-type load box |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1602186A (en) * | 1968-12-31 | 1970-10-19 | ||
FR2170828B1 (en) * | 1972-02-02 | 1977-01-14 | Automatisme & Technique | |
JPS523793B2 (en) | 1972-04-28 | 1977-01-29 | ||
US4379101A (en) * | 1980-06-04 | 1983-04-05 | Allen Industries, Inc. | Forming apparatus and method |
JPH0523793A (en) * | 1991-07-22 | 1993-02-02 | Nissan Motor Co Ltd | Core making machine |
US5303761A (en) * | 1993-03-05 | 1994-04-19 | Puget Corporation | Die casting using casting salt cores |
DE19515493A1 (en) * | 1995-04-27 | 1996-10-31 | Hans Peter Wismar | Heatable metallic mould pieces for producing sand mouldings or shells |
DE19632293C2 (en) | 1996-08-09 | 1999-06-10 | Thomas Prof Dr In Steinhaeuser | Process for the production of core moldings for foundry technology |
CN201217056Y (en) | 2008-06-20 | 2009-04-08 | 南车戚墅堰机车有限公司 | Die body assembly of hot corebox |
CN201261059Y (en) | 2008-09-29 | 2009-06-24 | 龙口海盟机械有限公司 | Heated core box for casting automobile brake disk sand core |
CN100586684C (en) * | 2008-10-24 | 2010-02-03 | 华中科技大学 | Microwave heating method for water glass sand mold or sand core |
JP5578707B2 (en) | 2010-04-09 | 2014-08-27 | リグナイト株式会社 | Mold production equipment |
CN201791913U (en) | 2010-08-30 | 2011-04-13 | 南安市德林机械制造有限公司 | Core-shooting machine for hot-core box |
CN201768876U (en) * | 2010-09-07 | 2011-03-23 | 上海华新合金有限公司 | Combination hot-core box |
CN201979038U (en) | 2011-03-23 | 2011-09-21 | 苏州明志科技有限公司 | Inorganic resin oil heating core box |
CN102189217A (en) | 2011-03-23 | 2011-09-21 | 苏州明志科技有限公司 | Inorganic resin oil heated warm core box |
CN202725947U (en) * | 2012-06-25 | 2013-02-13 | 广西玉柴机器股份有限公司 | Hot core box mould |
CN103769535B (en) | 2014-01-21 | 2015-11-04 | 浙江今飞凯达轮毂股份有限公司 | The manufacture method of core mold, core and core |
-
2015
- 2015-04-21 DE DE102015106126.0A patent/DE102015106126A1/en not_active Withdrawn
-
2016
- 2016-04-08 US US15/568,254 patent/US10710149B2/en active Active
- 2016-04-08 CN CN201680023530.5A patent/CN107548326B/en active Active
- 2016-04-08 EP EP16717696.5A patent/EP3285941B8/en active Active
- 2016-04-08 PL PL16717696T patent/PL3285941T3/en unknown
- 2016-04-08 HU HUE16717696A patent/HUE053087T2/en unknown
- 2016-04-08 WO PCT/IB2016/000449 patent/WO2016170409A1/en active Application Filing
- 2016-04-13 TW TW105111509A patent/TWI611850B/en active
Also Published As
Publication number | Publication date |
---|---|
US10710149B2 (en) | 2020-07-14 |
WO2016170409A1 (en) | 2016-10-27 |
CN107548326A (en) | 2018-01-05 |
HUE053087T2 (en) | 2021-06-28 |
PL3285941T3 (en) | 2021-05-31 |
WO2016170409A8 (en) | 2017-11-23 |
EP3285941B8 (en) | 2021-03-17 |
TWI611850B (en) | 2018-01-21 |
TW201701967A (en) | 2017-01-16 |
US20180141109A1 (en) | 2018-05-24 |
CN107548326B (en) | 2022-10-21 |
DE102015106126A1 (en) | 2016-10-27 |
EP3285941B1 (en) | 2020-11-25 |
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