EP3282024B1 - Batch furnace for annealing product and method for heat treatment - Google Patents

Batch furnace for annealing product and method for heat treatment Download PDF

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Publication number
EP3282024B1
EP3282024B1 EP17185513.3A EP17185513A EP3282024B1 EP 3282024 B1 EP3282024 B1 EP 3282024B1 EP 17185513 A EP17185513 A EP 17185513A EP 3282024 B1 EP3282024 B1 EP 3282024B1
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EP
European Patent Office
Prior art keywords
furnace
housing
fan
batch
heat transfer
Prior art date
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Application number
EP17185513.3A
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German (de)
French (fr)
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EP3282024A1 (en
Inventor
Rainer Ehmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gautschi Engineering GmbH
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Gautschi Engineering GmbH
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Publication date
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Priority to PL17185513T priority Critical patent/PL3282024T3/en
Publication of EP3282024A1 publication Critical patent/EP3282024A1/en
Application granted granted Critical
Publication of EP3282024B1 publication Critical patent/EP3282024B1/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/74Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
    • C21D1/767Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material with forced gas circulation; Reheating thereof
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/34Methods of heating
    • C21D1/40Direct resistance heating
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/525Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/68Furnace coilers; Hot coilers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/32Arrangements of ducts for hot gases, e.g. in or around baking ovens
    • F24C15/322Arrangements of ducts for hot gases, e.g. in or around baking ovens with forced circulation
    • F24C15/325Arrangements of ducts for hot gases, e.g. in or around baking ovens with forced circulation electrically-heated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00Furnaces of a kind not covered by any preceding group
    • F27B17/0016Chamber type furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/04Circulating atmospheres by mechanical means
    • F27D2007/045Fans

Definitions

  • the invention relates to a batch furnace for Glühgut.
  • a batch furnace with the features of the preamble of claim 1 is for example made DE 102 27 499 A1 known.
  • Batch furnaces have a closed furnace space in which a single batch is heat treated.
  • Examples of batch furnaces are single-coil ovens, which allow flexible and individual heat treatment of individual coils.
  • Another example of a batch furnace are so-called chamber furnaces, which are used for the heat treatment of coils, billets and ingots.
  • Such a chamber furnace is for example off DE 102 27 499 A1 known.
  • Known batch furnaces have flow line systems, for example, with nozzles, which guide and enter the heat transfer medium in the furnace chamber and act on the batch located in the furnace chamber with the heat transfer medium for convective heat transfer.
  • the batch should be heated as homogeneously as possible in order to avoid damage to the batch by local overheating and to achieve the most uniform possible material properties.
  • the single-coil furnace is similarly constructed and has a single chamber in which a single coil is heat treated. As with the chamber furnace, flow channels are provided with nozzles that direct the heat transfer medium to the coil. Below or in front of the one-coil furnace, a charging system is arranged. When loaded from below, the furnace is mounted in a steel framework that creates space for handling the coils below the furnace.
  • the known chamber furnaces and one-coil furnaces are elaborately constructed and relatively large, which leads to correspondingly large energy losses and correspondingly requires extensive thermal insulation measures.
  • the invention is based on the object to improve a batch furnace of the type mentioned in that in a simple manner, a higher efficiency of the heat treatment is achieved.
  • the invention is based on the idea of specifying a batch furnace, in particular a single-chamber furnace or a one-coil furnace, with a furnace housing.
  • the furnace housing has a closable feed opening, a furnace material receiving space, in particular a single receiving space, and means for convective heat transfer to the furnace good by a heat transfer medium.
  • In the oven housing at least one fan is arranged.
  • the batch furnace has at least one heating device for the heat transfer medium and / or at least one inlet for an externally heated heat transfer medium.
  • the heating device is arranged directly in front of the suction side or directly behind the pressure side of the fan or circumferentially in an annular gap between the fan and the furnace housing.
  • the position of the inlet for the externally heated heat transfer medium may be anywhere in the furnace are located, which allows access to the furnace interior, ie to the receiving space for the furnace material, so that the externally heated heat transfer medium can get into the receiving space.
  • the inlet for an externally heated heat transfer medium is arranged directly in front of the suction side or directly behind the pressure side of the fan or circumferentially in the annular gap between the fan and the furnace housing. The invention is not limited to this arrangement.
  • At least one heating device for the heat transfer medium is arranged directly in front of the suction side or directly behind the pressure side of the fan or circumferentially in the annular gap between the fan and the furnace housing.
  • at least one inlet for an externally heated heat transfer medium is located directly in front of the suction side or directly behind the pressure side of the fan or circumferentially in the annular gap between the fan and the furnace housing or at any point which allows access to the interior of the oven, i. to the recording room allows.
  • the receiving space for the furnace material is arranged on the pressure side of the fan. This means that the receiving space can be located directly behind the pressure side of the fan or farther away from the pressure side.
  • the gaseous medium On the suction side of the fan, the gaseous medium is sucked. On the pressure side of the fan, the gaseous medium exits the fan with increased pressure.
  • the invention has several advantages.
  • the present invention does not require any nozzles or nozzle system which is used in the prior art to apply the heat transfer medium to the furnace stock.
  • the omission of the flow channels and the nozzles shortens the flow paths and reduces the pressure losses.
  • the invention enables the reduction of the suction area of the fan above the furnace or coil.
  • the flushing losses when using a protective gas atmosphere are reduced due to the efficiently used furnace volume. Due to the compact design of the space required by the furnace and to be insulated outer surface of the furnace is reduced. This reduces heat losses without additional heat insulation measures.
  • Hot air, exhaust gas or inert gas are used as a heat transfer medium depending on the kiln good example.
  • Hot air, exhaust gas or inert gas are used.
  • the batch furnace according to the invention is particularly suitable for the heat treatment of Aluminiumglühgut, especially Aluminiumcoils.
  • the heat transfer medium can be heated in different ways.
  • the fan is assigned a heating device.
  • the heating device is arranged directly in front of the suction side of the fan or directly behind the pressure side of the fan or circumferentially in the annular gap between the furnace housing and the fan. It is also possible that a heating device, in particular first heating device, directly in front of the suction side of the fan and / or a heating device, in particular second heating device, directly behind the pressure side of the fan and / or a heating device, in particular third heating device, circumferentially in the annular gap between the Oven housing and the fan are arranged.
  • the heating device as well as the fan, is arranged in the furnace housing.
  • the heat transfer medium drawn in by the fan flows past the heating device and is heated thereby.
  • the heated heat transfer medium flows through the fan and exits the fan on the pressure side.
  • the heat transfer medium can pass through a further heating device, absorb heat and then flow into the receiving space.
  • the heated heat transfer medium directly from the fan in the Recording space are initiated where the heat transfer medium meets the furnace material.
  • the receiving space is located directly behind the pressure side of the fan.
  • the cool heat transfer medium flows through the fan and exits on the pressure side of this. Subsequently, the heat transfer medium passes through the heating device and absorbs heat.
  • the receiving space is arranged downstream of the heating device in the flow direction, so that the furnace material located in the receiving space is exposed to the heated heat transfer medium.
  • the heat transfer medium flows from the receiving space of the furnace through the annular gap back towards the suction side of the fan and heats up within the annular gap.
  • a further variant consists in that, instead of or in addition to the heating device, at least one inlet for an externally heated heat transfer medium, for example the exhaust air from another furnace system, is assigned to the fan.
  • the inlet in combination with a jet pipe can be arranged directly in front of the suction side or directly behind the pressure side or in the annular gap between the furnace housing and the fan. It is also possible that a plurality of inlets are provided in combination with a jet pipe, the directly in front of the suction side and directly behind the pressure side of the fan and in the annular gap between Furnace housing and fan in the furnace room or the receiving space open. It is also possible that the inlet can be made anywhere without the use of a jet pipe.
  • a heat transfer medium preferably hot air or hot inert gas, or when using a jet pipe and hot exhaust gases are supplied to the batch furnace that is externally, that is heated outside the furnace. It is possible to combine one or more inlets for the externally heated heat transfer medium with one or more heating means, for example to bring a preheated heat transfer medium in the oven through the heating means to the desired final temperature.
  • the fan arranged in the furnace housing means that, compared to the known nozzle systems, shorter flow paths and thus lower pressure losses in the furnace housing are realized.
  • the receiving space is free of nozzle channels. This has the advantage that the useful volume is increased.
  • the heating device has an electrical resistance heater and / or a heating line for a gaseous heating medium.
  • the heating cable can also be referred to as a jet pipe.
  • the resistance heater has the advantage of easy control.
  • the heating pipe has the advantage that exhaust gases from other furnaces can be used to heat the batch furnace. The exhaust gases do not get directly into the batch furnace, but are led through the heating pipe, which radiate the heat, so that the furnace atmosphere is not affected. Instead of exhaust gases other heating media can be used.
  • a plurality of fans in particular 2 fans, arranged in juxtaposition on both sides of the receiving space.
  • Each fan is associated with at least one heating device and / or at least one inlet for an externally heated heat transfer medium.
  • the heating device or the inlet for the externally heated Heat transfer medium and the respective associated fan form a unit that realizes the device for convective heat transfer.
  • This embodiment has the advantage that the furnace material is heated uniformly from two sides.
  • the embodiment is particularly suitable, but not only for heating coils, in particular aluminum coils.
  • the receiving space of the batch furnace is formed substantially hollow cylindrical.
  • the fans are arranged on the front sides of the receiving space.
  • the fan has a drive which is arranged outside of the furnace housing.
  • This has the advantage that the fan drive is exposed to no or a relatively low heat load, so that no special thermal insulation or heat dissipation measures must be provided for the drive.
  • the charging opening can be closed by a cover or by a plurality of cover elements.
  • the lid or the cover elements are pivotable about an axis of rotation extending in the housing longitudinal direction.
  • the fan is arranged in the stationary part of the furnace housing.
  • This embodiment is particularly suitable for cylindrical batch furnaces, the furnace housing is divided in the longitudinal direction one or more times and thus forms the lid or the cover elements.
  • the furnace material, in particular the coil can be charged from above by means of a crane with coil winder.
  • the charging opening can be closed by at least one end wall element of the furnace housing, which can be pivoted about an axis of rotation extending in the housing transverse direction.
  • the frontal Wall element is connected to the fan. This has the consequence that the fan is pivoted together with the front-side wall element when opening or closing the charging opening.
  • the batch oven is charged from the front or the rear by means of a C-hook or stacker.
  • a coil winder can also be used.
  • the feed opening can be closed by at least one end wall element of the furnace housing, which is axially displaceable in the housing longitudinal direction and connected to the fan.
  • the fan is moved together with the wall element axially to open or close the furnace.
  • the feeding takes place in this case by a C-hook.
  • a coil winder can be used.
  • the furnace housing is divided and has an axially separable housing part, which at least partially forms the receiving space in the furnace operation.
  • the separable housing part improves the handling and operation of the batch furnace.
  • the housing part can be exchangeable designed to adapt the length of the receiving space.
  • This housing parts of different lengths can be used, so that the length of the receiving space to the length of the furnace good, for example.
  • the length of the coils can be adjusted. This has the advantage that the furnace volume can be adapted to the length of the respective furnace to be treated, which means a high degree of flexibility for the customer. This maximizes the useful volume and reduces flushing losses of the furnace, which contributes to a further increase in efficiency.
  • the detachable housing part may comprise transport means for moving the housing part. This facilitates the loading of the furnace material or the removal of the furnace good, which can be easily moved together with the housing part by the transport. A combination of the exchangeable housing part with the means of transport is possible.
  • the separable housing part is formed in one piece or divided with a lid or pivotable wings.
  • the one-piece version is structurally simple. The split version allows good access to the kiln material when loading or unloading.
  • the housing part is hollow cylindrical.
  • the furnace material can be arranged in the receiving space of the batch furnace, in particular the single-chamber furnace or single-coil furnace.
  • the heat transfer medium heated in the furnace or outside the furnace can be blown through at least one, in particular by two fans, onto the furnace good, in particular directly onto the furnace good, for convective heat transfer.
  • the batch oven according to Fig. 1 is preferably but not exclusively used for the heat treatment of Aluminiumglühgut, such as aluminum coils.
  • Aluminiumglühgut such as aluminum coils.
  • the coil shown is the reference numeral 25.
  • the batch furnace is generally applicable for coils (material-independent) or other Glühgut.
  • the batch furnace is a single-coil furnace adapted for the heat treatment of individual coils.
  • the invention is also applicable to single chamber furnaces suitable for the heat treatment of billets, billets or coils.
  • the batch furnace has a furnace housing 10 with a thermal insulation.
  • the furnace housing may have a cylindrical shape. Other oven shapes are possible.
  • the oven housing 10 defines a receiving space 12 in which the kiln material or the annealed material is arranged during operation of the batch kiln. This is a single receiving space 12.
  • the receiving space 12 is in the batch oven according to Fig. 1 loaded with a coil, in particular an aluminum coil.
  • the receiving space 12 has a bearing device 26 for the annealed material, in particular the aluminum coil.
  • the bearing device may for example be a bearing block or a bearing rod and is connected to the bottom of the receiving space 12.
  • the coil could also be deposited on its lateral surface. Other bearings are possible.
  • the receiving space 12 forms an empty space in the unloaded state of the batch furnace.
  • the receiving space 12 is accessible through a closable feed opening 11, the example in different variants in the FIGS. 3 to 5 is shown and explained in more detail below.
  • the receiving space is in accordance with the batch oven Fig. 1 essentially hollow cylindrical and thus adapted approximately to the shape of the coil to be heated.
  • the furnace housing 10 has a device for convective heat transfer 13 to the Glühgut by a heat transfer medium.
  • the heat transfer medium may be, for example, hot air.
  • another heat transfer medium such as exhaust gases of another furnace or inert gas can be used.
  • the device for convective heat transfer 13 comprises a fan 14 and a fan 14 associated with the heating device 15 for the heat transfer medium.
  • the device for convective heat transfer 13 comprises two fans 14, to each of which a heating device 15 is assigned.
  • the invention is not restricted to a specific number of fans 14 or heating devices 15. It is also possible to generally provide more than one fan and more than one heater in the oven housing 10.
  • the arrangement of two fans 14 and two heating devices 15 is particularly advantageous for the heating of coils.
  • the heating device 15 is arranged directly in front of the suction side 16 of the fan 14. This applies to both fans 14 and the corresponding heating devices 15.
  • the receiving space 12 connects directly to the pressure side 17 of the fan 14. In other words, the receiving space 12 on both axial sides, that is limited in the longitudinal direction of the furnace housing 10 by the fans 14 and their pressure sides 17.
  • heating devices 15 arranged on the suction side 16 can be arranged on the pressure side 17 of the fan 14.
  • the heating means 15 arranged on the pressure side 17 delimit the receiving space 12 in the longitudinal direction of the oven housing 10.
  • the oven housing 10 may have one or more inlets for a heat transfer medium heated outside the oven housing (not shown).
  • the respective inlet (s) open on the suction side 16 or on the pressure side 17 of the fan 14 into the housing 10.
  • the inlets for the externally heated heat transfer medium can be combined with the heating device 15.
  • the furnace housing 10 except for the fans 14, the heating means 15, the bearing means 26 for the coil 25 and any measuring devices, for example.
  • the receiving space 12 is at least free of nozzle channels, since the convective heat transfer through the fans 14 and the Heating device 15 takes place.
  • an open furnace volume is created, which means low pressure losses, low flushing losses and little effort for the thermal insulation.
  • the heating device 15 overlaps at least partially, in particular completely, the effective area of the fan 14, but may also be placed in the annular gap between the oven housing and the fan.
  • the heating device 15 extends in relation to the fan 14 in the radial direction and along the fan circumference. In this case, the heating device 15 through openings (not shown), through which the heat transfer medium can flow.
  • the heating device 15 can be designed as a uniform heating element with a central power supply or as separate heating elements, each with its own energy supply.
  • the heating device 15 is designed as an electrical resistance heater.
  • the resistance heating has jet-shaped heating coils, which extend radially from the inside to the outside with respect to the fan 14.
  • the wings of the fan 14 ie the length of the heating coils corresponds approximately to the wing length.
  • the heat transfer medium can flow. It is also possible to let the resistance heating spiral from the axis of rotation of the fan in the direction of the oven housing or to place the heating coil circumferentially in the annular gap between the oven housing and fan.
  • the fan and heating units according to Fig. 1 are symmetrical.
  • the heating device 15 may have a heating line or a plurality of heating lines for a gaseous heating medium.
  • hot air and hot gases such as exhaust gases are used. It is also possible to combine the resistance heating and the heating lines, so that the batch oven has hybrid heating.
  • the heat transfer medium flows in operation past the heating device 15 and absorbs heat.
  • the heated heat transfer medium flows through the fan 14 and exits on the pressure side (see thick arrows). There, the annealing material in the receiving space 12 is acted upon by the heated heat transfer medium.
  • the fans 14 and the heating device are arranged in each case on the end faces 18, 19 of the hollow cylindrical receiving space 12. As a result, the useful volume of the receiving space 12 is maximized.
  • the fan 14 is an axial fan.
  • the fans 14 each have a drive 20, in particular an electric motor, which is arranged outside of the furnace housing 10.
  • the electric motor or generally the drive 20 is coupled in a conventional manner directly to the fan 14, connected by means of belt drive with the fan or in rare cases also connected via a gear to the fan.
  • the furnace housing 10 has generally at the end faces 18, 19 a substantially rotationally symmetrical recess 27 which extends into the furnace housing 10 and has a closed further end face.
  • the recess 27 has in the example according to Fig. 1 in concrete terms, an inwardly, ie towards the receiving space 12 out, tapered section, which merges into a cylindrical section.
  • the cylindrical portion is closed to the receiving space 12.
  • the recess 27 can have a different geometry, for example a continuous cylindrical or continuous conical geometry.
  • the recess 27 and the center axis M of the furnace housing 10 are arranged coaxially.
  • the mounting of the fan 14 is connected to the recess 27, in particular to the cylindrical portion.
  • the fan is arranged parallel to the further end face of the recess 27.
  • the heating device 15 is fastened to the wall of the recess 27 arranged in the furnace housing 10. This results in a coaxial arrangement of Heating device 15, the fan 14 and the drive shaft of the drive 20.
  • the recess 27 that the fan 14 is arranged as close as possible to the storage 26 for the annealing in the receiving space 12. Inside the recess 27 and thus outside of the furnace housing 10, the drive 20, specifically the drive train is arranged.
  • annular gap 21 is formed, which allows the circulation of the heat transfer medium in the receiving space 12 and generally in the furnace housing 10.
  • the circulation is characterized by the thick arrows on the pressure side 17 of the fan 14 and the thin arrows on the suction side 16.
  • the heat transfer medium is thus circulated in the receiving space 12 or generally in the furnace housing 10, wherein the heated heat transfer medium flows in the direction of the Glühguts 25 and the receiving space 12.
  • the cooled heat transfer medium flows through the annular gap 21 back to the suction side 16 of the fan 14 and is there heated by the heating device 15 to flow through the fan 14 back to the pressure side 17.
  • the furnace housing 10 is divided and has an exchangeable housing part 24, in particular center piece, which is characterized by a box.
  • Fig. 3 is shown how the housing part 24, in particular centerpiece or middle part, is separated from the two lateral wall elements 23 to replace this.
  • the batch furnace can therefore be adapted to different Glühgutmaschine, especially different coils of length. This has the advantage that the distance between the fans 14 and the coil 25 is constant even at different lengths.
  • the batch oven after the Fig. 2 . 3 also offers the possibility of opening or closing the feed opening 11 by axial displacement of the lateral wall elements 23, so that the receiving space 12 can be charged by a C-hook or stacker.
  • Fig. 4 In combination with Fig. 4 is also a coil winder used.
  • the feed opening 11 are opened or closed by a cover 22 which can be pivoted about an axis of rotation of the furnace housing 10 extending.
  • a cover 22 which can be pivoted about an axis of rotation of the furnace housing 10 extending.
  • the axis of rotation is arranged laterally from the vertical center plane.
  • the lid 22 has a parallel to the axis of rotation extending closure side, which is arranged on the other side of the vertical center plane.
  • the fan 14 with the heating device 15 is arranged in the stationary part of the furnace housing 10 and is not moved with the cover 22.
  • two pivotable blades may be provided for opening and closing the batch furnace.
  • the axes of rotation of the wings are each arranged laterally opposite each other from the vertical center plane.
  • the two Verschluspar of the wings so the wing sides, which are locked together in the closed position, are in the closed position in the vertical center plane of the batch furnace.
  • the wings are hinged to a bottom piece of the furnace housing. The wings together with the bottom piece, the lateral surface of the hollow cylindrical furnace housing.
  • Fig. 5 is to open or close the feed opening 11, the lateral wall element 23 about a transverse to the central axis M axis of rotation pivotally.
  • the fan 14 and the heating device 15 are fixedly connected to the lateral wall element and are moved when opening or closing the feed opening 11.
  • the example according to Fig. 6 relates to a variant of the batch furnace after Fig. 3 in which the wall elements 23 are movable, in particular movable, axially, ie along the longitudinal axis of the batch furnace.
  • the furnace housing is formed in three parts.
  • the two wall elements 23 and the housing part 24 form the furnace housing 21 in the closed position, ie during operation of the batch furnace.
  • the housing part 24 is formed as a bottom piece.
  • the jacket surface of the furnace housing 21 in the region of the housing part 24 is formed by the wall elements 23.
  • the wall elements 23 each have a housing extension 28, which is the lateral surface of the wall elements 23 in axial direction, ie extend in the longitudinal direction of the batch furnace. In the closed position, the housing extensions 28 overlap the housing part 24.
  • the formed as a bottom piece housing part 24 is movable.
  • the housing part 24 transport means 29, for example in the form of rollers (dolly). Other means of transport are possible.
  • the transport means 29 is designed so that a movement of the housing part 24 transversely to the longitudinal direction of the batch furnace is possible.
  • the furnace material is mounted on the housing part 24, as in Fig. 6 good to see. Specifically, the coil is on the trolley.
  • the batch oven according to Fig. 6 works as follows.
  • the two outer wall elements 23 are removed after the heat treatment in the axial direction of the housing part 24, as indicated by the arrows in the longitudinal direction of the furnace housing 21.
  • the coil is moved on the housing part 24 or the trolley from the oven and taken away.
  • the next coil to be treated which is in the waiting position on a further housing part 24 or dolly, is moved between the two wall elements 23.
  • the wall elements 23 for closing the batch furnace are moved axially in the direction of the housing part 24.
  • the two housing extensions 28 are connected to each other and the wall elements 23 to the housing part 24.
  • the heat treatment begins.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
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  • Furnace Details (AREA)

Description

Die Erfindung betrifft einen Chargenofen für Glühgut. Ein Chargenofen mit den Merkmalen des Oberbegriffs des Anspruchs 1 ist beispielsweise aus DE 102 27 499 A1 bekannt.The invention relates to a batch furnace for Glühgut. A batch furnace with the features of the preamble of claim 1 is for example made DE 102 27 499 A1 known.

Im Industrieofenbau wird zwischen Durchlauföfen und Chargenöfen unterschieden. Chargenöfen weisen einen abgeschlossenen Ofenraum auf, in dem eine einzelne Charge wärmebehandelt wird. Beispiele für Chargenöfen sind Ein-Coil-Öfen, die eine flexible und individuelle Wärmebehandlung einzelner Coils ermöglichen. Ein weiteres Beispiel für einen Chargenofen sind sogenannte Kammeröfen, die zur Wärmebehandlung von Coils, Pressbolzen und Walzbarren eingesetzt werden. Ein solcher Kammerofen ist beispielsweise aus DE 102 27 499 A1 bekannt.In industrial furnace construction, a distinction is made between continuous furnaces and batch furnaces. Batch furnaces have a closed furnace space in which a single batch is heat treated. Examples of batch furnaces are single-coil ovens, which allow flexible and individual heat treatment of individual coils. Another example of a batch furnace are so-called chamber furnaces, which are used for the heat treatment of coils, billets and ingots. Such a chamber furnace is for example off DE 102 27 499 A1 known.

Bekannte Chargenöfen weisen Strömungsleitungssysteme beispielsweise mit Düsen auf, die das Wärmeübertragungsmedium im Ofenraum führen und eintragen und die im Ofenraum befindliche Charge mit dem Wärmeübertragungsmedium zur konvektiven Wärmeübertragung beaufschlagen. Dabei soll die Charge möglichst homogen erwärmt werden, um eine Beschädigung der Charge durch lokale Überhitzung zu vermeiden und möglichst gleichmäßige Materialeigenschaften zu erreichen.Known batch furnaces have flow line systems, for example, with nozzles, which guide and enter the heat transfer medium in the furnace chamber and act on the batch located in the furnace chamber with the heat transfer medium for convective heat transfer. The batch should be heated as homogeneously as possible in order to avoid damage to the batch by local overheating and to achieve the most uniform possible material properties.

Dazu ermöglicht der Kammerofen gemäß DE 102 27 499 A1 eine Relativbewegung zwischen den Düsen im Ofenraum und der zu erwärmenden Charge. Die Relativbewegung wird dadurch erreicht, dass das Düsensystem und/oder die Charge drehbar sind.This allows the chamber furnace according to DE 102 27 499 A1 a relative movement between the nozzles in the furnace chamber and the charge to be heated. The relative movement is achieved in that the nozzle system and / or the charge are rotatable.

Der Ein-Coil-Ofen ist ähnlich aufgebaut und weist eine einzelne Kammer auf, in der ein einzelnes Coil wärmebehandelt wird. Wie beim Kammerofen sind Strömungskanäle mit Düsen vorgesehen, die das Wärmeübertragungsmedium auf das Coil führen. Unterhalb oder vor dem Ein-Coil-Ofen ist eine Beschickungsanlage angeordnet. Bei der Beschickung von unten ist der Ofen in einem Stahlgerüst montiert, das für das Handling der Coils unterhalb des Ofens Raum schafft.The single-coil furnace is similarly constructed and has a single chamber in which a single coil is heat treated. As with the chamber furnace, flow channels are provided with nozzles that direct the heat transfer medium to the coil. Below or in front of the one-coil furnace, a charging system is arranged. When loaded from below, the furnace is mounted in a steel framework that creates space for handling the coils below the furnace.

Die bekannten Kammeröfen und Ein-Coil-Öfen sind aufwändig aufgebaut und relativ groß, was zu entsprechend großen Energieverlusten führt bzw. entsprechend umfangreiche Wärmedämmmaßnahmen erfordert.The known chamber furnaces and one-coil furnaces are elaborately constructed and relatively large, which leads to correspondingly large energy losses and correspondingly requires extensive thermal insulation measures.

Der Erfindung liegt die Aufgabe zu Grunde, einen Chargenofen der eingangs genannten Art dahingehend zu verbessern, dass auf einfache Weise eine höhere Effizienz der Wärmebehandlung erreicht wird.The invention is based on the object to improve a batch furnace of the type mentioned in that in a simple manner, a higher efficiency of the heat treatment is achieved.

Erfindungsgemäß wird diese Aufgabe durch einen Chargenofen mit den Merkmalen des Anspruchs 1 gelöst.According to the invention this object is achieved by a batch furnace with the features of claim 1.

Die Erfindung beruht auf dem Gedanken, einen Chargenofen, insbesondere einen Einkammerofen oder einen Ein-Coil-Ofen, mit einem Ofengehäuse anzugeben. Das Ofengehäuse weist eine verschließbare Beschickungsöffnung, einen Aufnahmeraum für Ofengut, insbesondere einen einzigen Aufnahmeraum, und eine Einrichtung zur konvektiven Wärmeübertragung auf das Ofengut durch ein Wärmeübertragungsmittel auf. Im Ofengehäuse ist wenigstens ein Ventilator angeordnet. Der Chargenofen weist wenigstens eine Beheizungseinrichtung für das Wärmeübertragungsmittel und/oder wenigstens einen Einlass für ein extern erwärmtes Wärmeübertragungsmedium auf. Die Beheizungseinrichtung ist direkt vor der Saugseite oder direkt hinter der Druckseite des Ventilators oder umlaufend in einem Ringspalt zwischen dem Ventilator und dem Ofengehäuse angeordnet. Die Position des Einlasses für das extern erwärmte Wärmeübertragungsmedium kann sich an einer beliebigen Stelle des Ofens befinden, die Zugang zum Ofeninneren, d.h. zum Aufnahmeraum für das Ofengut ermöglicht, so dass das extern erwärmte Wärmeübertragungsmedium in den Aufnahmeraum gelangen kann. Vorzugsweise ist der Einlass für ein extern erwärmtes Wärmeübertragungsmedium direkt vor der Saugseite oder direkt hinter der Druckseite des Ventilators oder umlaufend im Ringspalt zwischen dem Ventilator und dem Ofengehäuse angeordnet. Die Erfindung ist aber nicht auf diese Anordnung eingeschränkt.The invention is based on the idea of specifying a batch furnace, in particular a single-chamber furnace or a one-coil furnace, with a furnace housing. The furnace housing has a closable feed opening, a furnace material receiving space, in particular a single receiving space, and means for convective heat transfer to the furnace good by a heat transfer medium. In the oven housing at least one fan is arranged. The batch furnace has at least one heating device for the heat transfer medium and / or at least one inlet for an externally heated heat transfer medium. The heating device is arranged directly in front of the suction side or directly behind the pressure side of the fan or circumferentially in an annular gap between the fan and the furnace housing. The position of the inlet for the externally heated heat transfer medium may be anywhere in the furnace are located, which allows access to the furnace interior, ie to the receiving space for the furnace material, so that the externally heated heat transfer medium can get into the receiving space. Preferably, the inlet for an externally heated heat transfer medium is arranged directly in front of the suction side or directly behind the pressure side of the fan or circumferentially in the annular gap between the fan and the furnace housing. The invention is not limited to this arrangement.

Mit anderen Worten ist wenigstens eine Beheizungseinrichtung für das Wärmeübertragungsmittel direkt vor der Saugseite oder direkt hinter der Druckseite des Ventilators oder umlaufend im Ringspalt zwischen dem Ventilator und dem Ofengehäuse angeordnet. Alternativ oder zusätzlich ist wenigstens ein Einlass für ein extern erwärmtes Wärmeübertragungsmedium direkt vor der Saugseite oder direkt hinter der Druckseite des Ventilators oder umlaufend im Ringspalt zwischen dem Ventilator und dem Ofengehäuse oder an einer beliebigen Stelle angeordnet, die einen Zugang ins Ofeninnere, d.h. zum Aufnahmeraum ermöglicht.In other words, at least one heating device for the heat transfer medium is arranged directly in front of the suction side or directly behind the pressure side of the fan or circumferentially in the annular gap between the fan and the furnace housing. Alternatively or additionally, at least one inlet for an externally heated heat transfer medium is located directly in front of the suction side or directly behind the pressure side of the fan or circumferentially in the annular gap between the fan and the furnace housing or at any point which allows access to the interior of the oven, i. to the recording room allows.

Der Aufnahmeraum für das Ofengut ist auf der Druckseite des Ventilators angeordnet. Dies bedeutet, dass der Aufnahmeraum direkt hinter der Druckseite des Ventilators oder weiter entfernt von der Druckseite angeordnet sein kann.The receiving space for the furnace material is arranged on the pressure side of the fan. This means that the receiving space can be located directly behind the pressure side of the fan or farther away from the pressure side.

Auf der Saugseite des Ventilators wird das gasförmige Medium angesaugt. Auf der Druckseite des Ventilators verlässt das gasförmige Medium mit erhöhtem Druck den Ventilator.On the suction side of the fan, the gaseous medium is sucked. On the pressure side of the fan, the gaseous medium exits the fan with increased pressure.

Die Erfindung hat verschiedene Vorteile.The invention has several advantages.

Die hiergenannte Erfindung kommt ohne Düsen bzw. Düsensystem aus, das im Stand der Technik dazu verwendet wird, um das Ofengut mit dem Wärmeübertragungsmedium zu beaufschlagen. Damit entfallen die im Stand der Technik vorgesehenen Strömungskanäle, die im Aufnahmeraum des Ofengehäuses angeordnet sind und die Düsen mit dem Wärmeübertragungsmedium versorgen. Man spricht daher auch von einem offenen Volumen des Ofengehäuses. Der Wegfall der Strömungskanäle und der Düsen verkürzt die Strömungswege und verringert die Druckverluste. Mit Blick auf den Ein-Coil-Ofen ermöglicht die Erfindung die Verkleinerung des Ansaugbereichs des Ventilators oberhalb des Ofenguts bzw. des Coils. Die Spülverluste bei Verwendung einer Schutzgasatmosphäre werden aufgrund des effizient genutzten Ofenvolumens verringert. Durch die kompakte Bauweise wird der Platzbedarf des Ofens und die zu isolierende Außenfläche des Ofens verringert. Damit werden Wärmeverluste ohne zusätzliche Wärmedämmmaßnahmen gesenkt.The present invention does not require any nozzles or nozzle system which is used in the prior art to apply the heat transfer medium to the furnace stock. This eliminates the flow channels provided in the prior art, which are arranged in the receiving space of the furnace housing and supply the nozzles with the heat transfer medium. One speaks therefore of an open volume of the furnace housing. The omission of the flow channels and the nozzles shortens the flow paths and reduces the pressure losses. With regard to the single-coil furnace, the invention enables the reduction of the suction area of the fan above the furnace or coil. The flushing losses when using a protective gas atmosphere are reduced due to the efficiently used furnace volume. Due to the compact design of the space required by the furnace and to be insulated outer surface of the furnace is reduced. This reduces heat losses without additional heat insulation measures.

Als Wärmeübertragungsmedium kommen in Abhängigkeit vom Ofengut bspw. Heißluft, Abgas oder Schutzgas zum Einsatz.As a heat transfer medium depending on the kiln good example. Hot air, exhaust gas or inert gas are used.

Der erfindungsgemäße Chargenofen eignet sich besonders gut zur Wärmebehandlung von Aluminiumglühgut, insbesondere Aluminiumcoils.The batch furnace according to the invention is particularly suitable for the heat treatment of Aluminiumglühgut, especially Aluminiumcoils.

Erfindungsgemäß kann das Wärmeübertragungsmedium auf unterschiedliche Weise erwärmt werden.According to the invention, the heat transfer medium can be heated in different ways.

In einer Variante ist dem Ventilator eine Beheizungseinrichtung zugeordnet. Die Beheizungseinrichtung ist direkt vor der Saugseite des Ventilators oder direkt hinter der Druckseite des Ventilators oder umlaufend im Ringspalt zwischen dem Ofengehäuse und dem Ventilator angeordnet. Es ist auch möglich, dass eine Beheizungseinrichtung, insbesondere erste Beheizungseinrichtung, direkt vor der Saugseite des Ventilators und/oder eine Beheizungseinrichtung, insbesondere zweite Beheizungseinrichtung, direkt hinter der Druckseite des Ventilators und/oder eine Beheizungseinrichtung, insbesondere dritte Beheizungseinrichtung, umlaufend im Ringspalt zwischen dem Ofengehäuse und dem Ventilator angeordnet sind.In one variant, the fan is assigned a heating device. The heating device is arranged directly in front of the suction side of the fan or directly behind the pressure side of the fan or circumferentially in the annular gap between the furnace housing and the fan. It is also possible that a heating device, in particular first heating device, directly in front of the suction side of the fan and / or a heating device, in particular second heating device, directly behind the pressure side of the fan and / or a heating device, in particular third heating device, circumferentially in the annular gap between the Oven housing and the fan are arranged.

Mit anderen Worten ist die Beheizungseinrichtung, ebenso wie der Ventilator, im Ofengehäuse angeordnet.In other words, the heating device, as well as the fan, is arranged in the furnace housing.

Bei der direkt vor der Saugseite des Ventilators angeordneten Beheizungseinrichtung strömt das vom Ventilator angesaugte Wärmeübertragungsmedium an der Beheizungseinrichtung vorbei und wird von dieser dabei erwärmt. Das erwärmte Wärmeübertragungsmedium durchströmt den Ventilator und tritt auf der Druckseite aus dem Ventilator aus. Dabei kann das Wärmeübertragungsmedium eine weitere Beheizungseinrichtung passieren, Wärme aufnehmen und dann in den Aufnahmeraum strömen. Alternativ kann das erwärmte Wärmeübertragungsmedium direkt aus dem Ventilator in den Aufnahmeraum eingeleitet werden, wo das Wärmeübertragungsmedium auf das Ofengut trifft. Der Aufnahmeraum ist direkt hinter der Druckseite des Ventilators angeordnet.In the heating device arranged directly in front of the suction side of the fan, the heat transfer medium drawn in by the fan flows past the heating device and is heated thereby. The heated heat transfer medium flows through the fan and exits the fan on the pressure side. In this case, the heat transfer medium can pass through a further heating device, absorb heat and then flow into the receiving space. Alternatively, the heated heat transfer medium directly from the fan in the Recording space are initiated where the heat transfer medium meets the furnace material. The receiving space is located directly behind the pressure side of the fan.

Bei der direkt hinter der Druckseite des Ventilators angeordneten Beheizungseinrichtung strömt das kühle Wärmeübertragungsmedium durch den Ventilator und tritt auf der Druckseite aus diesem aus. Anschließend passiert das Wärmeübertragungsmedium die Beheizungseinrichtung und nimmt Wärme auf. Der Aufnahmeraum ist der Beheizungseinrichtung in Strömungsrichtung nachgeordnet, sodass das im Aufnahmeraum befindliche Ofengut mit dem erwärmten Wärmeübertragungsmedium beaufschlagt wird.When arranged directly behind the pressure side of the fan heater, the cool heat transfer medium flows through the fan and exits on the pressure side of this. Subsequently, the heat transfer medium passes through the heating device and absorbs heat. The receiving space is arranged downstream of the heating device in the flow direction, so that the furnace material located in the receiving space is exposed to the heated heat transfer medium.

Bei Verwendung einer Beheizungseinrichtung, die umlaufend im Ringspalt zwischen Ofengehäuse und Ventilator angeordnet ist, strömt das Wärmeübertragungsmedium vom Aufnahmeraum des Ofens über den Ringspalt zurück in Richtung Saugseite des Ventilators und erwärmt sich innerhalb des Ringspalts.When using a heating device, which is arranged circumferentially in the annular gap between the furnace housing and the fan, the heat transfer medium flows from the receiving space of the furnace through the annular gap back towards the suction side of the fan and heats up within the annular gap.

Es wird bei gasbeheizten Ofenanlagen prinzipiell zwischen zwei möglichen Beheizungsarten unterschieden. Entweder feuert der Brenner direkt in den Ofen. Dann spricht man von einer direkten Beheizungseinrichtung, da die Abgase das Wärmeübertragungsmedium darstellen. Bei der indirekten Beheizungseinrichtung feuert der Brenner innerhalb eines geschlossenen Kreislaufs in ein Strahlrohr. Das heiße Rohr überträgt dann die Wärme auf das Wärmeübertragungsmedium. Das bedeutet, dass kein Abgas ins Ofeninnere gelangt. Im Aluminiumsektor sind beide Arten vertreten.In the case of gas-fired furnace systems, a distinction is made in principle between two possible types of heating. Either the burner fires directly into the oven. Then one speaks of a direct heating device, since the exhaust gases are the heat transfer medium. In the indirect heating device, the burner fires within a closed circuit in a jet pipe. The hot tube then transfers the heat to the heat transfer medium. This means that no exhaust gas gets inside the oven. In the aluminum sector, both species are represented.

Eine weitere Variante besteht darin, dass anstelle oder zusätzlich zur Beheizungseinrichtung wenigstens ein Einlass für ein extern erwärmtes Wärmeübertragungsmedium beispielsweise die Abluft einer anderen Ofenanlage dem Ventilator zugeordnet ist.A further variant consists in that, instead of or in addition to the heating device, at least one inlet for an externally heated heat transfer medium, for example the exhaust air from another furnace system, is assigned to the fan.

Der Einlass in Kombination mit einem Strahlrohr kann direkt vor der Saugseite oder direkt hinter der Druckseite oder im Ringspalt zwischen Ofengehäuse und dem Ventilator angeordnet sein. Es ist auch möglich, dass mehrere Einlässe in Kombination mit einem Strahlrohr vorgesehen sind, die direkt vor der Saugseite und direkt hinter der Druckseite des Ventilators und im Ringspalt zwischen Ofengehäuse und Ventilator in den Ofenraum bzw. den Aufnahmeraum münden. Es ist ebenfalls möglich, dass der Einlass ohne die Verwendung eines Strahlrohres an beliebiger Stelle erfolgen kann. Durch den Einlass kann ein Wärmeübertragungsmedium, vorzugsweise heiße Luft oder heißes Schutzgas, oder bei Verwendung eines Strahlrohres auch heiße Abgase dem Chargenofen zugeführt werden, dass extern, d.h. außerhalb des Ofens erwärmt wird. Es ist möglich, einen oder mehrere Einlässe für das extern erwärmte Wärmeübertragungsmedium mit einer oder mehreren Beheizungseinrichtungen zu kombinieren, bspw. um ein vorgewärmtes Wärmeübertragungsmedium im Ofen durch die Beheizungseinrichtung auf die gewünschte Endtemperatur zu bringen.The inlet in combination with a jet pipe can be arranged directly in front of the suction side or directly behind the pressure side or in the annular gap between the furnace housing and the fan. It is also possible that a plurality of inlets are provided in combination with a jet pipe, the directly in front of the suction side and directly behind the pressure side of the fan and in the annular gap between Furnace housing and fan in the furnace room or the receiving space open. It is also possible that the inlet can be made anywhere without the use of a jet pipe. Through the inlet, a heat transfer medium, preferably hot air or hot inert gas, or when using a jet pipe and hot exhaust gases are supplied to the batch furnace that is externally, that is heated outside the furnace. It is possible to combine one or more inlets for the externally heated heat transfer medium with one or more heating means, for example to bring a preheated heat transfer medium in the oven through the heating means to the desired final temperature.

Der im Ofengehäuse angeordnete Ventilator führt dazu, dass im Vergleich zu den bekannten Düsensystemen kürzere Strömungswege und damit geringere Druckverluste im Ofengehäuse realisiert werden.The fan arranged in the furnace housing means that, compared to the known nozzle systems, shorter flow paths and thus lower pressure losses in the furnace housing are realized.

Bevorzugte Ausführungsformen der Erfindung sind in den Unteransprüchen angegeben.Preferred embodiments of the invention are specified in the subclaims.

Vorzugsweise ist der Aufnahmeraum frei von Düsenkanälen. Dies hat den Vorteil, dass das Nutzvolumen vergrößert wird.Preferably, the receiving space is free of nozzle channels. This has the advantage that the useful volume is increased.

Bei einer bevorzugten Ausführungsform weist die Beheizungseinrichtung eine elektrische Widerstandsheizung und/oder eine Heizleitung für ein gasförmiges Heizmedium auf. Die Heizleitung kann auch als Strahlrohr bezeichnet werden. Die Widerstandsheizung hat den Vorteil der einfachen Regelung. Die Heizleitung hat den Vorteil, dass Abgase aus anderen Öfen zum Beheizen des Chargenofens verwendet werden können. Die Abgase gelangen nicht direkt in den Chargenofen, sondern werden durch die Heizleitung geführt, die die Wärme abstrahlen, so dass die Ofenatmosphäre nicht beeinträchtigt wird. Anstelle von Abgasen können andere Heizmedien verwendet werden.In a preferred embodiment, the heating device has an electrical resistance heater and / or a heating line for a gaseous heating medium. The heating cable can also be referred to as a jet pipe. The resistance heater has the advantage of easy control. The heating pipe has the advantage that exhaust gases from other furnaces can be used to heat the batch furnace. The exhaust gases do not get directly into the batch furnace, but are led through the heating pipe, which radiate the heat, so that the furnace atmosphere is not affected. Instead of exhaust gases other heating media can be used.

Vorzugsweise sind mehrere Ventilatoren, insbesondere 2 Ventilatoren, in Gegenüberstellung auf beiden Seiten des Aufnahmeraumes angeordnet. Jedem Ventilator ist wenigstens eine Beheizungseinrichtung und/oder wenigstens ein Einlass für ein extern erwärmtes Wärmeübertragungsmedium zugeordnet. Die Beheizungseinrichtung bzw. der Einlass für das extern erwärmte Wärmeübertragungsmedium und der jeweils zugeordnete Ventilator bilden eine Einheit, die die Einrichtung zur konvektiven Wärmeübertragung realisiert.Preferably, a plurality of fans, in particular 2 fans, arranged in juxtaposition on both sides of the receiving space. Each fan is associated with at least one heating device and / or at least one inlet for an externally heated heat transfer medium. The heating device or the inlet for the externally heated Heat transfer medium and the respective associated fan form a unit that realizes the device for convective heat transfer.

Diese Ausführungsform hat den Vorteil, dass das Ofengut von zwei Seiten gleichmäßig erwärmt wird. Die Ausführungsform eignet sich besonders, aber nicht nur zum Erwärmen von Coils, insbesondere Aluminiumcoils.This embodiment has the advantage that the furnace material is heated uniformly from two sides. The embodiment is particularly suitable, but not only for heating coils, in particular aluminum coils.

Bei der weiteren bevorzugten Ausführungsform ist der Aufnahmeraum des Chargenofens im Wesentlichen hohlzylindrisch ausgebildet. Die Ventilatoren sind an den Stirnseiten des Aufnahmeraums angeordnet. Dadurch wird eine besondere kompakte Bauweise des Chargenofens erreicht, die eine schnelle, effiziente und homogene Erwärmung des Ofenguts ermöglicht.In the further preferred embodiment, the receiving space of the batch furnace is formed substantially hollow cylindrical. The fans are arranged on the front sides of the receiving space. As a result, a special compact design of the batch furnace is achieved, which allows a fast, efficient and homogeneous heating of the furnace.

Vorzugsweise weist der Ventilator einen Antrieb auf, der außerhalb des Ofengehäuses angeordnet ist. Dies hat den Vorteil, dass der Ventilatorantrieb keiner oder einer verhältnismäßig geringen Wärmebelastung ausgesetzt ist, sodass für den Antrieb keine besonderen wärmedämmtechnischen oder wärmeabführenden Maßnahmen vorgesehen sein müssen.Preferably, the fan has a drive which is arranged outside of the furnace housing. This has the advantage that the fan drive is exposed to no or a relatively low heat load, so that no special thermal insulation or heat dissipation measures must be provided for the drive.

Wenn ein Ringspalt zwischen dem Ventilator und dem Ofengehäuse für die Zirkulation des Wärmeübertragungsmediums ausgebildet ist, wird eine besonders kompakte Bauweise erreicht, die ohne besondere Einbauten für die Zirkulation im Ofengehäuse auskommt.If an annular gap between the fan and the furnace housing for the circulation of the heat transfer medium is formed, a particularly compact design is achieved, which manages without special installations for the circulation in the furnace housing.

Die Beschickungsöffnung kann durch einen Deckel oder durch mehrere Deckelelemente verschließbar sein. Der Deckel bzw. die Deckelelemente sind um eine in Gehäuselängsrichtung verlaufende Drehachse verschwenkbar. Der Ventilator ist im stationären Teil des Ofengehäuses angeordnet. Diese Ausführungsform ist besonders für zylindrische Chargenöfen geeignet, deren Ofengehäuse in Längsrichtung einfach oder mehrfach geteilt ist und so den Deckel bzw. die Deckelelemente bildet. Bei dieser Ausführung kann das Ofengut, insbesondere das Coil von oben mittels eines Krans mit Spulengreifer chargiert werden.The charging opening can be closed by a cover or by a plurality of cover elements. The lid or the cover elements are pivotable about an axis of rotation extending in the housing longitudinal direction. The fan is arranged in the stationary part of the furnace housing. This embodiment is particularly suitable for cylindrical batch furnaces, the furnace housing is divided in the longitudinal direction one or more times and thus forms the lid or the cover elements. In this embodiment, the furnace material, in particular the coil can be charged from above by means of a crane with coil winder.

Die Beschickungsöffnung kann alternativ durch wenigstens ein stirnseitiges Wandelement des Ofengehäuses verschließbar sein, das um eine in Gehäusequerrichtung verlaufende Drehachse verschwenkbar ist. Das stirnseitige Wandelement ist mit dem Ventilator verbunden. Dies hat zur Folge, dass der Ventilator zusammen mit dem stirnseitigen Wandelement beim Öffnen bzw. Schließen der Beschickungsöffnung verschwenkt wird. Die Beschickung des Chargenofens erfolgt von vorne bzw. hinten mittels eines C-Hakens oder Staplers In Kombination mit einem Deckel kann auch ein Spulengreifer verwendet werden.Alternatively, the charging opening can be closed by at least one end wall element of the furnace housing, which can be pivoted about an axis of rotation extending in the housing transverse direction. The frontal Wall element is connected to the fan. This has the consequence that the fan is pivoted together with the front-side wall element when opening or closing the charging opening. The batch oven is charged from the front or the rear by means of a C-hook or stacker. In combination with a lid, a coil winder can also be used.

Erfindungsgemäß ist die Beschickungsöffnung durch wenigstens ein stirnseitiges Wandelement des Ofengehäuses verschließbar, das in Gehäuselängsrichtung axial verschiebbar und mit dem Ventilator verbunden ist. Bei dieser Ausführung wird also der Ventilator zusammen mit dem Wandelement axial zum Öffnen bzw. Schließen des Ofens verschoben. Die Beschickung erfolgt in diesem Fall durch einen C-Haken. In Kombination mit einem Deckel kann auch ein Spulengreifer verwendet werden.According to the invention, the feed opening can be closed by at least one end wall element of the furnace housing, which is axially displaceable in the housing longitudinal direction and connected to the fan. In this embodiment, therefore, the fan is moved together with the wall element axially to open or close the furnace. The feeding takes place in this case by a C-hook. In combination with a cover, a coil winder can be used.

Bei einer besonders bevorzugten Ausführungsform ist das Ofengehäuse geteilt und weist ein axial abtrennbares Gehäuseteil auf, das im Ofenbetrieb zumindest teilweise den Aufnahmeraum bildet. Das abtrennbare Gehäuseteil verbessert die Handhabungs- und Bedienungsmöglichkeiten des Chargenofens. So kann beispielsweise das Gehäuseteil auswechselbar zur Anpassung der Länge des Aufnahmeraumes ausgebildet sein. Damit können unterschiedlich lange Gehäuseteile verwendet werden, so dass die Länge des Aufnahmeraumes an die Länge des Ofengutes, bspw. die Länge der Coils, angepasst werden kann. Dies hat den Vorteil, dass das Ofenvolumen an die Länge des jeweils zu behandelnden Ofenguts angepasst werden kann, was eine hohe Flexibilität für den Kunden bedeutet. Damit werden das Nutzvolumen maximiert und Spülverluste des Ofens verringert, was zu einer weiteren Effizienzsteigerung beiträgt.In a particularly preferred embodiment, the furnace housing is divided and has an axially separable housing part, which at least partially forms the receiving space in the furnace operation. The separable housing part improves the handling and operation of the batch furnace. Thus, for example, the housing part can be exchangeable designed to adapt the length of the receiving space. This housing parts of different lengths can be used, so that the length of the receiving space to the length of the furnace good, for example. The length of the coils, can be adjusted. This has the advantage that the furnace volume can be adapted to the length of the respective furnace to be treated, which means a high degree of flexibility for the customer. This maximizes the useful volume and reduces flushing losses of the furnace, which contributes to a further increase in efficiency.

Zusätzlich oder alternativ kann das abtrennbare Gehäuseteil Transportmittel zum Bewegen des Gehäuseteils aufweisen. Dies erleichtert des Bestücken mit dem Ofengut bzw. die Entnahme des Ofengutes, das zusammen mit dem Gehäuseteil durch das Transportmittel einfach bewegt werden kann. Eine Kombination des auswechselbaren Gehäuseteiles mit dem Transportmittel ist möglich.Additionally or alternatively, the detachable housing part may comprise transport means for moving the housing part. This facilitates the loading of the furnace material or the removal of the furnace good, which can be easily moved together with the housing part by the transport. A combination of the exchangeable housing part with the means of transport is possible.

Nach einer weiteren bevorzugten Ausführung ist das abtrennbare Gehäuseteil einteilig oder geteilt mit einem Deckel oder verschwenkbaren Flügeln ausgebildet. Die einteilige Variante ist konstruktiv einfach aufgebaut. Die geteilte Variante ermöglicht einen guten Zugang zum Ofengut beim Bestücken bzw. Entnehmen.According to a further preferred embodiment, the separable housing part is formed in one piece or divided with a lid or pivotable wings. The one-piece version is structurally simple. The split version allows good access to the kiln material when loading or unloading.

Vorzugsweise ist das Gehäuseteil hohlzylindrisch.Preferably, the housing part is hollow cylindrical.

Bei einem Verfahren zur Wärmebehandlung eines Ofengutes kann das Ofengut im Aufnahmeraum des Chargenofens, insbesondere des Einkammerofens oder Ein-Coil-Ofens angeordnet werden. Das im Ofen oder außerhalb des Ofens erwärmte Wärmeübertragungsmedium kann durch wenigstens einen, insbesondere durch zwei Ventilatoren auf das Ofengut, insbesondere direkt auf das Ofengut, zur konvektiven Wärmeübertragung geblasen werden.In a method for heat treatment of a furnace good, the furnace material can be arranged in the receiving space of the batch furnace, in particular the single-chamber furnace or single-coil furnace. The heat transfer medium heated in the furnace or outside the furnace can be blown through at least one, in particular by two fans, onto the furnace good, in particular directly onto the furnace good, for convective heat transfer.

Die Erfindung wird anhand von Ausführungsbeispielen unter Bezug auf die beigefügten schematischen Zeichnungen mit weiteren Einzelheiten näher erläutert.The invention will be explained in more detail by means of exemplary embodiments with reference to the attached schematic drawings with further details.

In diesen zeigen:

Fig. 1
den Längsschnitt eines Chargenofens nach einem erfindungsgemäßen Ausführungsbeispiel mit zwei stirnseitig angeordneten Ventilatoren;
Fig. 2
den Längsschnitt eines Chargenofens nach einem weiteren erfindungsgemäßen Ausführungsbeispiel mit einem austauschbaren Mittelteil;
Fig. 3
den Chargenofen nach Figur 2 im separierten Zustand;
Fig. 4
den Querschnitt eines Chargenofens nach einem weiteren erfindungsgemäßen Ausführungsbeispiel mit einem schwenkbaren Deckel;
Fig. 5
den Längsschnitt eines Chargenofens nach einem weiteren erfindungsgemäßen Ausführungsbeispiel mit einem schwenkbaren Wandelement, und
Fig. 6
den Längsschnitt eines Chargenofens nach einem weiteren erfindungsgemäßen Ausführungsbeispiel mit einem verfahrbaren Mittelteil
In these show:
Fig. 1
the longitudinal section of a batch furnace according to an embodiment of the invention with two frontally arranged fans;
Fig. 2
the longitudinal section of a batch furnace according to another embodiment of the invention with an exchangeable center part;
Fig. 3
after the batch oven FIG. 2 in the separated state;
Fig. 4
the cross section of a batch furnace according to another embodiment of the invention with a hinged lid;
Fig. 5
the longitudinal section of a batch furnace according to another embodiment of the invention with a pivotable wall element, and
Fig. 6
the longitudinal section of a batch furnace according to another embodiment of the invention with a movable center part

Der Chargenofen gemäß Fig. 1 wird vorzugsweise, aber nicht ausschließlich für die Wärmebehandlung von Aluminiumglühgut, beispielsweise von Aluminiumcoils eingesetzt. Das in Fig. 1 dargestellte Coil hat die Bezugsziffer 25. Der Chargenofen ist allgemein für Coils (materialunabhängig) oder anderes Glühgut einsetzbar.The batch oven according to Fig. 1 is preferably but not exclusively used for the heat treatment of Aluminiumglühgut, such as aluminum coils. This in Fig. 1 The coil shown is the reference numeral 25. The batch furnace is generally applicable for coils (material-independent) or other Glühgut.

Bei dem Chargenofen handelt es sich konkret um einen Ein-Coil-Ofen, der zur Wärmebehandlung einzelner Coils angepasst ist. Die Erfindung ist auch auf Einkammeröfen anwendbar, die zur Wärmebehandlung von Pressbolzen, Walzbarren oder Coils geeignet sind.Concretely, the batch furnace is a single-coil furnace adapted for the heat treatment of individual coils. The invention is also applicable to single chamber furnaces suitable for the heat treatment of billets, billets or coils.

Der Chargenofen weist ein Ofengehäuse 10 mit einer Wärmedämmung auf. Das Ofengehäuse kann eine zylindrische Form aufweisen. Andere Ofenformen sind möglich. Das Ofengehäuse 10 begrenzt einen Aufnahmeraum 12, in dem im Betrieb des Chargenofens das Ofengut bzw. das Glühgut angeordnet ist. Dabei handelt es sich um einen einzelnen Aufnahmeraum 12. Der Aufnahmeraum 12 ist bei dem Chargenofen gemäß Fig. 1 mit einem Coil, insbesondere einem Aluminiumcoil beschickt. Dazu weist der Aufnahmeraum 12 eine Lagereinrichtung 26 für das Glühgut, insbesondere das Aluminiumcoil auf. Die Lagereinrichtung kann beispielsweise ein Lagerbock oder ein Lagergestänge sein und ist mit dem Boden des Aufnahmeraums 12 verbunden. Der Coil könnte auch auf dessen Mantelfläche abgelegt werden. Andere Lagerungen sind möglich.The batch furnace has a furnace housing 10 with a thermal insulation. The furnace housing may have a cylindrical shape. Other oven shapes are possible. The oven housing 10 defines a receiving space 12 in which the kiln material or the annealed material is arranged during operation of the batch kiln. This is a single receiving space 12. The receiving space 12 is in the batch oven according to Fig. 1 loaded with a coil, in particular an aluminum coil. For this purpose, the receiving space 12 has a bearing device 26 for the annealed material, in particular the aluminum coil. The bearing device may for example be a bearing block or a bearing rod and is connected to the bottom of the receiving space 12. The coil could also be deposited on its lateral surface. Other bearings are possible.

Der Aufnahmeraum 12 bildet im unbeladenen Zustand des Chargenofens einen leeren Freiraum. Der Aufnahmeraum 12 ist durch eine verschließbare Beschickungsöffnung 11 zugänglich, die beispielhaft in verschiedenen Varianten in den Figuren 3 bis 5 dargestellt ist und weiter unten näher erläutert wird.The receiving space 12 forms an empty space in the unloaded state of the batch furnace. The receiving space 12 is accessible through a closable feed opening 11, the example in different variants in the FIGS. 3 to 5 is shown and explained in more detail below.

Der Aufnahmeraum ist bei dem Chargenofen gemäß Fig. 1 im Wesentlichen hohlzylindrisch und damit in etwa an die Form des zu erwärmenden Coils angepasst.The receiving space is in accordance with the batch oven Fig. 1 essentially hollow cylindrical and thus adapted approximately to the shape of the coil to be heated.

Das Ofengehäuse 10 weist eine Einrichtung zur konvektiven Wärmeübertragung 13 auf das Glühgut durch ein Wärmeübertragungsmedium auf. Das Wärmeübertragungsmedium kann beispielsweise Heißluft sein. In Abhängigkeit vom Glühgut kann ein anderes Wärmeübertragungsmedium, beispielsweise Abgase eines anderen Ofens oder Schutzgas verwendet werden.The furnace housing 10 has a device for convective heat transfer 13 to the Glühgut by a heat transfer medium. The heat transfer medium may be, for example, hot air. Depending on the material to be annealed another heat transfer medium, such as exhaust gases of another furnace or inert gas can be used.

Die Einrichtung zu konvektiven Wärmeübertragung 13 umfasst einen Ventilator 14 sowie eine dem Ventilator 14 zugeordnete Beheizungseinrichtung 15 für das Wärmeübertragungsmedium. Konkret umfasst die Einrichtung zur konvektiven Wärmeübertragung 13 zwei Ventilatoren 14, denen jeweils eine Beheizungseinrichtung 15 zugeordnet ist. Die Erfindung ist nicht auf eine bestimmte Anzahl von Ventilatoren 14 bzw. Beheizungseinrichtungen 15 eingeschränkt. Es ist auch möglich, allgemein mehr als einen Ventilator und mehr als eine Beheizungseinrichtung im Ofengehäuse 10 vorzusehen.The device for convective heat transfer 13 comprises a fan 14 and a fan 14 associated with the heating device 15 for the heat transfer medium. Concretely, the device for convective heat transfer 13 comprises two fans 14, to each of which a heating device 15 is assigned. The invention is not restricted to a specific number of fans 14 or heating devices 15. It is also possible to generally provide more than one fan and more than one heater in the oven housing 10.

Die Anordnung aus zwei Ventilatoren 14 und zwei Beheizungseinrichtungen 15 ist besonders vorteilhaft für die Erwärmung von Coils. In Fig. 1 ist zu erkennen, dass die Beheizungseinrichtung 15 direkt vor der Saugseite 16 des Ventilators 14 angeordnet ist. Dies gilt für beide Ventilatoren 14 bzw. die entsprechenden Beheizungseinrichtungen 15. Der Aufnahmeraum 12 schließt direkt an die Druckseite 17 des Ventilators 14 an. Mit anderen Worten ist der Aufnahmeraum 12 auf beiden Axialseiten, d.h. in Längsrichtung des Ofengehäuses 10 durch die Ventilatoren 14 bzw. deren Druckseiten 17 begrenzt.The arrangement of two fans 14 and two heating devices 15 is particularly advantageous for the heating of coils. In Fig. 1 It can be seen that the heating device 15 is arranged directly in front of the suction side 16 of the fan 14. This applies to both fans 14 and the corresponding heating devices 15. The receiving space 12 connects directly to the pressure side 17 of the fan 14. In other words, the receiving space 12 on both axial sides, that is limited in the longitudinal direction of the furnace housing 10 by the fans 14 and their pressure sides 17.

Alternativ oder zusätzlich zu den auf der Saugseite 16 angeordneten Beheizungseinrichtungen 15 können weitere Beheizungseinrichtungen 15 auf der Druckseite 17 des Ventilators 14 angeordnet sein. In diesem Fall begrenzen die auf der Druckseite 17 angeordneten Beheizungseinrichtungen 15 den Aufnahmeraum 12 in Längsrichtung des Ofengehäuses 10.Alternatively or in addition to the heating devices 15 arranged on the suction side 16, further heating devices 15 can be arranged on the pressure side 17 of the fan 14. In this case, the heating means 15 arranged on the pressure side 17 delimit the receiving space 12 in the longitudinal direction of the oven housing 10.

Anstelle oder zusätzlich zu den Beheizungseinrichtungen 15 kann das Ofengehäuse 10 einen oder mehrere Einlässe für ein außerhalb des Ofengehäuses erwärmtes Wärmeübertragungsmedium aufweisen (nicht dargestellt). Der bzw. die entsprechenden Einlässe münden auf der Saugseite 16 oder auf der Druckseite 17 des Ventilators 14 in das Gehäuse 10. Die Einlässe für das extern erwärmte Wärmeübertragungsmedium können mit der Beheizungseinrichtung 15 kombiniert werden.Instead of or in addition to the heating devices 15, the oven housing 10 may have one or more inlets for a heat transfer medium heated outside the oven housing (not shown). The respective inlet (s) open on the suction side 16 or on the pressure side 17 of the fan 14 into the housing 10. The inlets for the externally heated heat transfer medium can be combined with the heating device 15.

Wie in Fig. 1 zu erkennen, ist das Ofengehäuse 10 bis auf die Ventilatoren 14, die Beheizungseinrichtungen 15, die Lagereinrichtung 26 für das Coil 25 und etwaige Messeinrichtungen, bspw. für den Sauerstoffgehalt, die Temperatur und den Druck, einbautenfrei. Der Aufnahmeraum 12 ist zumindest frei von Düsenkanälen, da die konvektive Wärmeübertragung durch die Ventilatoren 14 und die Beheizungseinrichtung 15 erfolgt. Damit wird ein offenes Ofenvolumen geschaffen, das geringe Druckverluste, geringe Spülverluste und einen geringen Aufwand für die Wärmedämmung bedeutet.As in Fig. 1 can be seen, the furnace housing 10 except for the fans 14, the heating means 15, the bearing means 26 for the coil 25 and any measuring devices, for example. For the oxygen content, temperature and pressure, installation free. The receiving space 12 is at least free of nozzle channels, since the convective heat transfer through the fans 14 and the Heating device 15 takes place. Thus, an open furnace volume is created, which means low pressure losses, low flushing losses and little effort for the thermal insulation.

Die Beheizungseinrichtung 15 überlappt zumindest teilweise, insbesondere vollständig die Wirkfläche des Ventilators 14, kann aber auch im Ringspalt zwischen Ofengehäuse und Ventilator platziert sein. Die Beheizungseinrichtung 15 erstreckt sich bezogen auf den Ventilator 14 in radialer Richtung und entlang des Ventilatorumfangs. Dabei weist die Beheizungseinrichtung 15 Durchtrittsöffnungen auf (nicht dargestellt), durch die das Wärmeübertragungsmedium strömen kann.The heating device 15 overlaps at least partially, in particular completely, the effective area of the fan 14, but may also be placed in the annular gap between the oven housing and the fan. The heating device 15 extends in relation to the fan 14 in the radial direction and along the fan circumference. In this case, the heating device 15 through openings (not shown), through which the heat transfer medium can flow.

Die Beheizungseinrichtung 15 kann als einheitliches Heizelement mit einer zentralen Energiezufuhr oder als gesonderte Heizelemente mit jeweils einer eigenen Energiezufuhr ausgebildet sein.The heating device 15 can be designed as a uniform heating element with a central power supply or as separate heating elements, each with its own energy supply.

Bei dem Beispiel gemäß Fig. 1 ist die Beheizungseinrichtung 15 als elektrische Widerstandsheizung ausgebildet. Die Widerstandsheizung weist strahlförmig angeordnete Heizwendeln auf, die sich radial bezogen auf den Ventilator 14 von innen nach außen erstrecken. Bei dem Beispiel gemäß Fig. 1 überdecken die Heizwendeln die Flügel des Ventilators 14, d.h. die Länge der Heizwendeln entspricht in etwa der Flügellänge. Zwischen den Heizwendeln kann das Wärmeübertragungsmedium hindurchströmen. Es ist ebenfalls möglich die Widerstandsheizung spiralförmig von der Drehachse des Ventilators in Richtung Ofengehäuse verlaufen zu lassen oder die Heizwendel umlaufend im Ringspalt zwischen Ofengehäuse und Ventilator zu platzieren.In the example according to Fig. 1 If the heating device 15 is designed as an electrical resistance heater. The resistance heating has jet-shaped heating coils, which extend radially from the inside to the outside with respect to the fan 14. In the example according to Fig. 1 cover the heating coils, the wings of the fan 14, ie the length of the heating coils corresponds approximately to the wing length. Between the heating coils, the heat transfer medium can flow. It is also possible to let the resistance heating spiral from the axis of rotation of the fan in the direction of the oven housing or to place the heating coil circumferentially in the annular gap between the oven housing and fan.

Die Ventilator-und Beheizungseinheiten gemäß Fig. 1 sind symmetrisch ausgebildet.The fan and heating units according to Fig. 1 are symmetrical.

Anstelle der elektrischen Widerstandsheizung kann die Beheizungseinrichtung 15 eine Heizleitung oder mehrere Heizleitungen für ein gasförmiges Heizmedium aufweisen. Dabei kommen Heißluft und Heißgase, beispielsweise Abgase zum Einsatz. Es ist auch möglich, die Widerstandsheizung und die Heizleitungen miteinander zu kombinieren, sodass der Chargenofen über eine Hybridheizung verfügt.Instead of the electrical resistance heating, the heating device 15 may have a heating line or a plurality of heating lines for a gaseous heating medium. Here, hot air and hot gases, such as exhaust gases are used. It is also possible to combine the resistance heating and the heating lines, so that the batch oven has hybrid heating.

Das Wärmeübertragungsmedium strömt im Betrieb an der Beheizungseinrichtung 15 vorbei und nimmt dabei Wärme auf. Das erwärmte Wärmeübertragungsmedium strömt durch den Ventilator 14 und tritt auf der Druckseite (siehe dicke Pfeile) aus. Dort wird das Glühgut im Aufnahmeraum 12 mit dem erwärmten Wärmeübertragungsmedium beaufschlagt.The heat transfer medium flows in operation past the heating device 15 and absorbs heat. The heated heat transfer medium flows through the fan 14 and exits on the pressure side (see thick arrows). There, the annealing material in the receiving space 12 is acted upon by the heated heat transfer medium.

Für eine kompakte Bauweise sind die Ventilatoren 14 und die Beheizungseinrichtung in 15 jeweils an den Stirnseiten 18, 19 des hohlzylindrischen Aufnahmeraums 12 angeordnet. Dadurch wird das Nutzvolumen des Aufnahmeraums 12 maximiert.For a compact design, the fans 14 and the heating device are arranged in each case on the end faces 18, 19 of the hollow cylindrical receiving space 12. As a result, the useful volume of the receiving space 12 is maximized.

Bei dem Ventilator 14 handelt es sich um einen Axialventilator.The fan 14 is an axial fan.

Die Ventilatoren 14 weisen jeweils einen Antrieb 20, insbesondere einen Elektromotor auf, der außerhalb des Ofengehäuses 10 angeordnet ist. Der Elektromotor bzw. allgemein der Antrieb 20 ist in an sich bekannter Weise direkt mit dem Ventilator 14 gekoppelt, mittels Riementrieb mit dem Ventilator verbunden oder in seltenen Fällen auch über ein Getriebe mit dem Ventilator verbunden.The fans 14 each have a drive 20, in particular an electric motor, which is arranged outside of the furnace housing 10. The electric motor or generally the drive 20 is coupled in a conventional manner directly to the fan 14, connected by means of belt drive with the fan or in rare cases also connected via a gear to the fan.

Das Ofengehäuse 10 weist allgemein an den Stirnseiten 18, 19 eine im wesentlichen rotationssymmetrische Ausnehmung 27 auf, die sich in das Ofengehäuse 10 erstreckt und eine geschlossene weitere Stirnseite aufweist.The furnace housing 10 has generally at the end faces 18, 19 a substantially rotationally symmetrical recess 27 which extends into the furnace housing 10 and has a closed further end face.

Die Ausnehmung 27 weist bei dem Beispiel gemäß Fig. 1 konkret einen sich nach innen, d.h. zum Aufnahmeraum 12 hin, verjüngenden Abschnitt auf, der in einen zylindrischen Abschnitt übergeht. Der zylindrische Abschnitt ist zum Aufnahmeraum 12 hin geschlossen. Die Ausnehmung 27 kann eine andere Geometrie, bspw. eine durchgehend zylindrische oder durchgehend konische Geometrie, aufweisen.The recess 27 has in the example according to Fig. 1 in concrete terms, an inwardly, ie towards the receiving space 12 out, tapered section, which merges into a cylindrical section. The cylindrical portion is closed to the receiving space 12. The recess 27 can have a different geometry, for example a continuous cylindrical or continuous conical geometry.

Die Ausnehmung 27 und die Mittelachse M des Ofengehäuses 10 sind koaxial angeordnet. Die Lagerung des Ventilators 14 ist mit der Ausnehmung 27, insbesondere mit dem zylindrischen Abschnitt verbunden. Der Ventilator ist parallel zur weiteren Stirnseite der Ausnehmung 27 angeordnet. Die Beheizungseinrichtung 15 ist an der im Ofengehäuse 10 angeordneten Wand der Ausnehmung 27 befestigt. Dadurch ergibt sich eine koaxiale Anordnung der Beheizungseinrichtung 15, des Ventilators 14 und der Antriebswelle des Antriebs 20. Außerdem wird durch die Ausnehmung 27 erreicht, dass der Ventilator 14 möglichsten nah an der Lagerung 26 für das Glühgut im Aufnahmeraum 12 angeordnet ist. Im Inneren der Ausnehmung 27 und damit außerhalb des Ofengehäuses 10 ist der Antrieb 20, konkret der Antriebsstrang angeordnet.The recess 27 and the center axis M of the furnace housing 10 are arranged coaxially. The mounting of the fan 14 is connected to the recess 27, in particular to the cylindrical portion. The fan is arranged parallel to the further end face of the recess 27. The heating device 15 is fastened to the wall of the recess 27 arranged in the furnace housing 10. This results in a coaxial arrangement of Heating device 15, the fan 14 and the drive shaft of the drive 20. In addition, it is achieved by the recess 27 that the fan 14 is arranged as close as possible to the storage 26 for the annealing in the receiving space 12. Inside the recess 27 and thus outside of the furnace housing 10, the drive 20, specifically the drive train is arranged.

Zwischen dem Ventilator 14 und im Ofengehäuse 10 ist eine Ringspalt 21 ausgebildet, der die Zirkulation des Wärmeübertragungsmediums im Aufnahmeraum 12 bzw. allgemein im Ofengehäuse 10 erlaubt. Die Zirkulation ist durch die dicken Pfeile auf der Druckseite 17 des Ventilators 14 und die dünnen Pfeile auf der Saugseite 16 charakterisiert. Das Wärmeübertragungsmedium wird also im Aufnahmeraum 12 bzw. allgemein im Ofengehäuse 10 umgewälzt, wobei das erwärmte Wärmeübertragungsmedium in Richtung des Glühguts 25 bzw. des Aufnahmeraums 12 strömt. Das abgekühlte Wärmeübertragungsmedium strömt durch den Ringspalt 21 zurück auf die Saugseite 16 des Ventilators 14 und wird dort von der Beheizungseinrichtung 15 erwärmt, um durch den Ventilator 14 wieder zurück auf die Druckseite 17 zu strömen.Between the fan 14 and in the furnace housing 10, an annular gap 21 is formed, which allows the circulation of the heat transfer medium in the receiving space 12 and generally in the furnace housing 10. The circulation is characterized by the thick arrows on the pressure side 17 of the fan 14 and the thin arrows on the suction side 16. The heat transfer medium is thus circulated in the receiving space 12 or generally in the furnace housing 10, wherein the heated heat transfer medium flows in the direction of the Glühguts 25 and the receiving space 12. The cooled heat transfer medium flows through the annular gap 21 back to the suction side 16 of the fan 14 and is there heated by the heating device 15 to flow through the fan 14 back to the pressure side 17.

Bei dem Beispiel gemäß Fig. 2 ist vorgesehen, dass das Ofengehäuse 10 geteilt ist und ein auswechselbares Gehäuseteil 24, insbesondere Mittelstück, aufweist, das durch einen Kasten gekennzeichnet ist. In Fig. 3 ist dargestellt, wie das Gehäuseteil 24, insbesondere Mittelstück bzw. Mittelteil, von den beiden seitlichen Wandelementen 23 abgetrennt ist, um dieses auszutauschen. Der Chargenofen kann daher an unterschiedliche Glühgutteile, insbesondere unterschiedliche Coils der Länge nach angepasst werden. Dies hat den Vorteil, dass der Abstand zwischen den Ventilatoren 14 und dem Coil 25 auch bei verschiedenen Längen konstant ist.In the example according to Fig. 2 it is provided that the furnace housing 10 is divided and has an exchangeable housing part 24, in particular center piece, which is characterized by a box. In Fig. 3 is shown how the housing part 24, in particular centerpiece or middle part, is separated from the two lateral wall elements 23 to replace this. The batch furnace can therefore be adapted to different Glühgutteile, especially different coils of length. This has the advantage that the distance between the fans 14 and the coil 25 is constant even at different lengths.

Der Chargenofen nach den Fig. 2, 3 bietet zudem die Möglichkeit, die Beschickungsöffnung 11 durch axiales Verschieben der seitlichen Wandelemente 23 zu öffnen bzw. zu verschließen, sodass der Aufnahmeraum 12 durch einen C-Haken oder Stapler chargiert werden kann. In Kombination mit Fig. 4 ist auch ein Spulengreifer einsetzbar.The batch oven after the Fig. 2 . 3 also offers the possibility of opening or closing the feed opening 11 by axial displacement of the lateral wall elements 23, so that the receiving space 12 can be charged by a C-hook or stacker. In combination with Fig. 4 is also a coil winder used.

Alternativ kann, wie in Fig. 4 dargestellt, die Beschickungsöffnung 11 durch einen Deckel 22 geöffnet bzw. verschlossen werden, der um eine in Längsrichtung des Ofengehäuses 10 verlaufende Drehachse verschwenkt werden kann. Diese Ausführung ist besonders für zylindrische Ofengehäuse geeignet. Die Drehachse ist seitlich von der vertikalen Mittelebene angeordnet. Der Deckel 22 weist eine parallel zur Drehachse verlaufende Verschlussseite auf, die auf der anderen Seite der vertikalen Mittelebene angeordnet ist.Alternatively, as in Fig. 4 illustrated, the feed opening 11 are opened or closed by a cover 22 which can be pivoted about an axis of rotation of the furnace housing 10 extending. These Execution is particularly suitable for cylindrical oven housings. The axis of rotation is arranged laterally from the vertical center plane. The lid 22 has a parallel to the axis of rotation extending closure side, which is arranged on the other side of the vertical center plane.

Der Ventilator 14 mit der Beheizungsvorrichtung 15 ist dabei im stationären Teil des Ofengehäuses 10 angeordnet und wird nicht mit dem Deckel 22 mitbewegt.The fan 14 with the heating device 15 is arranged in the stationary part of the furnace housing 10 and is not moved with the cover 22.

Alternativ können zwei verschwenkbare Flügel zum Öffnen und Verschließen des Chargenofens vorgesehen sein. Die Drehachsen der Flügel sind jeweils seitlich von der vertikalen Mittelebene einander gegenüber angeordnet. Die beiden Verschlusseiten der Flügel, also die Flügelseiten, die in der Schließstellung miteinander arretiert sind, befinden sich in der Schließstellung in der vertikalen Mittelebene des Chargenofens. Die Flügel sind an einem Bodenstück des Ofengehäuses angelenkt. Die Flügel bilden zusammen mit dem Bodenstück die Mantelfläche des hohlzylindrischen Ofengehäuses.Alternatively, two pivotable blades may be provided for opening and closing the batch furnace. The axes of rotation of the wings are each arranged laterally opposite each other from the vertical center plane. The two Verschlusseiten of the wings, so the wing sides, which are locked together in the closed position, are in the closed position in the vertical center plane of the batch furnace. The wings are hinged to a bottom piece of the furnace housing. The wings together with the bottom piece, the lateral surface of the hollow cylindrical furnace housing.

Bei dem Ausführungsbeispiel gemäß Fig. 5 ist zum Öffnen oder Schließen der Beschickungsöffnung 11 das seitliche Wandelement 23 um eine quer zur Mittelachse M verlaufende Drehachse verschwenkbar. Bei dieser Variante sind die Ventilator 14 und die Beheizungseinrichtung 15 mit dem seitlichen Wandelement fest verbunden und werden beim Öffnen bzw. Verschließen der Beschickungsöffnung 11 mitbewegt.In the embodiment according to Fig. 5 is to open or close the feed opening 11, the lateral wall element 23 about a transverse to the central axis M axis of rotation pivotally. In this variant, the fan 14 and the heating device 15 are fixedly connected to the lateral wall element and are moved when opening or closing the feed opening 11.

Das Beispiel gemäß Fig. 6 betrifft eine Variante des Chargenofens nach Fig. 3, bei dem die Wandelemente 23 axial, d.h. entlang der Längsachse des Chargenofens, beweglich, insbesondere verfahrbar, sind. Hinsichtlich der Merkmale, die in den Ausführungen gemäß Fig. 3 und Fig. 6 übereinstimmen, wird auf die Beschreibung zu Fig. 3 Bezug genommen. Bei dem Beispiel gemäß Fig. 6 ist das Ofengehäuse dreiteilig ausgebildet. Die beiden Wandelemente 23 und das Gehäuseteil 24 bilden in der Schließstellung, d.h. im Betrieb des Chargenofens das Ofengehäuse 21. Im Unterschied zur dem Beispiel nach Fig. 3, ist bei der Ausführung gemäß Fig. 6 das Gehäuseteil 24 als Bodenstück ausgebildet. Die Mantelfläche des Ofengehäuses 21 im Bereich des Gehäuseteils 24 wird durch die Wandelemente 23 gebildet. Die Wandelemente 23 weisen jeweils eine Gehäuseverlängerung 28 auf, die die Mantelfläche der Wandelemente 23 in axialer Richtung, d.h. in Längsrichtung des Chargenofens verlängern. In der Schließstellung überlappen die Gehäuseverlängerungen 28 das Gehäuseteil 24.The example according to Fig. 6 relates to a variant of the batch furnace after Fig. 3 in which the wall elements 23 are movable, in particular movable, axially, ie along the longitudinal axis of the batch furnace. With regard to the features described in the embodiments according to Fig. 3 and Fig. 6 match, will go to the description too Fig. 3 Referenced. In the example according to Fig. 6 the furnace housing is formed in three parts. The two wall elements 23 and the housing part 24 form the furnace housing 21 in the closed position, ie during operation of the batch furnace. In contrast to the example according to FIG Fig. 3 , is in accordance with the execution Fig. 6 the housing part 24 is formed as a bottom piece. The jacket surface of the furnace housing 21 in the region of the housing part 24 is formed by the wall elements 23. The wall elements 23 each have a housing extension 28, which is the lateral surface of the wall elements 23 in axial direction, ie extend in the longitudinal direction of the batch furnace. In the closed position, the housing extensions 28 overlap the housing part 24.

Das als Bodenstück ausgebildete Gehäuseteil 24 ist verfahrbar. Dazu weist das Gehäuseteil 24 Transportmittel 29 beispielsweise in der Form von Rollen auf (Transportwagen). Andere Transportmittel sind möglich. Das Transportmittel 29 ist so ausgebildet, dass eine Bewegung des Gehäuseteils 24 quer zur Längsrichtung des Chargenofens möglich ist. Das Ofengut ist auf dem Gehäuseteil 24 gelagert, wie in Fig. 6 gut zu sehen. Konkret steht das Coil auf dem Transportwagen.The formed as a bottom piece housing part 24 is movable. For this purpose, the housing part 24 transport means 29, for example in the form of rollers (dolly). Other means of transport are possible. The transport means 29 is designed so that a movement of the housing part 24 transversely to the longitudinal direction of the batch furnace is possible. The furnace material is mounted on the housing part 24, as in Fig. 6 good to see. Specifically, the coil is on the trolley.

Der Chargenofen gemäß Fig. 6 funktioniert wie folgt. Die beiden äußeren Wandelemente 23 werden nach der Wärmebehandlung in axialer Richtung vom Gehäuseteil 24 entfernt, wie durch die Pfeile in Längsrichtung des Ofengehäuses 21 angedeutet. Das Coil wird auf dem Gehäuseteil 24 bzw. dem Transportwagen aus dem Ofen bewegt und weggebracht. Das nächste, zu behandelnde Coil, das sich in Wartestellung auf einem weiteren Gehäuseteil 24 bzw. Transportwagen befindet, wird zwischen die beiden Wandelemente 23 gefahren. Anschließend werden die Wandelemente 23 zum Verschließen des Chargenofens axial in Richtung des Gehäuseteils 24 bewegt. Dann werden die beiden Gehäuseverlängerungen 28 miteinander und die Wandelemente 23 mit dem Gehäuseteil 24 verbunden. Wenn die Schließstellung des Chargenofens erreicht ist, beginnt die Wärmebehandlung.The batch oven according to Fig. 6 works as follows. The two outer wall elements 23 are removed after the heat treatment in the axial direction of the housing part 24, as indicated by the arrows in the longitudinal direction of the furnace housing 21. The coil is moved on the housing part 24 or the trolley from the oven and taken away. The next coil to be treated, which is in the waiting position on a further housing part 24 or dolly, is moved between the two wall elements 23. Subsequently, the wall elements 23 for closing the batch furnace are moved axially in the direction of the housing part 24. Then the two housing extensions 28 are connected to each other and the wall elements 23 to the housing part 24. When the closed position of the batch furnace is reached, the heat treatment begins.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1010
Ofengehäusefurnace housing
1111
Beschickungsöffnungloading port
1212
Aufnahmeraumaccommodation space
1313
Einrichtung zu konvektiven WärmeübertragungDevice for convective heat transfer
1414
Ventilatorfan
1515
Beheizungseinrichtungheating device
1616
Saugseitesuction
1717
Druckseitepressure side
1818
Stirnseitenfront sides
1919
Stirnseitenfront sides
2020
Antriebdrive
2121
Ringspaltannular gap
2222
Deckelcover
2323
Wandelementewall elements
2424
Gehäuseteil / MittelstückHousing part / center piece
2525
Coilcoil
2626
LagereinrichtungStorage facility
2727
Ausnehmungrecess
2828
Gehäuseverlängerunghousing extension
2929
TransportmittelMode of Transport

Claims (12)

  1. Batch furnace for annealing product, in particular, a single-chamber furnace or a single-coil furnace, with a furnace housing (10), which comprises a lockable loading opening (11), an accommodating space (12) for furnace product and a device for convective heat transfer (13) to the furnace product via a heat transfer medium, wherein the batch furnace comprises:
    - at least one fan (14), which is arranged in the furnace housing (10),
    - at least one heating device (15) for the heat transfer medium and/or at least one inlet for an external heated heat transfer medium, wherein the heating device (15) is arranged directly in front of the suction side (16) or directly behind the pressure side (17) of the fan (14), or circumferentially arranged in an annular gap (21) between the fan (14) and the furnace housing (10), and
    - an accommodating space (12) for the furnace material, which is arranged on the pressure side (17) of the fan (14),
    characterized in that the loading opening (11) can be sealed by at least one front-side wall element (23) of the furnace housing (10), which is axially displaceable in the housing's longitudinal direction and is connected to the fan (14).
  2. Batch furnace according to Claim 1,
    characterized in that
    the accommodating space (12) is free of nozzle ducts.
  3. Batch furnace according to Claim 1 or 2,
    characterized in that
    the heating device (15) comprises an electrical resistance heater and/or a heat line for a gaseous heat medium.
  4. Batch furnace according to any one of the preceding claims,
    characterized in that
    a plurality of fans (14), in particular two fans (14), are arranged at an opposite position on both sides of the accommodating space (12), wherein at least one heating device (15) and/or at least one inlet for an externally heated heat transfer medium is assigned to each fan (14).
  5. Batch furnace according to any one of the preceding claims,
    characterized in that
    the accommodating space (12) is essentially hollow cylindrical, wherein the fans (14) are arranged on the front sides (18, 19) of the accommodating space (12).
  6. Batch furnace according to any one of the preceding claims,
    characterized in that
    the fan (14) comprises a drive (20), which is arranged outside of the furnace housing (10).
  7. Batch furnace according to any one of the preceding claims,
    characterized in that
    an annular gap (21) is formed between the fan (14) and the furnace housing (10) for the circulation of the heat transfer medium.
  8. Batch furnace according to any one of the preceding claims,
    characterized in that
    the loading opening (11) can be sealed by at least one cover (22) or a plurality of cover elements, which is/are pivotable around an axis of rotation in the housing's longitudinal direction, and the fan (14) is arranged in the stationary part of the furnace housing (10) .
  9. Batch furnace according to one of the Claims 1 to 7,
    characterized in that
    the loading opening (11) can be locked by at least one front-side wall element (23) of the furnace housing (10, which can be pivoted around a axis of rotation running in the housing's transverse direction and is connected to the fan (14).
  10. Batch furnace according to any one of the preceding claims,
    characterized in that
    the furnace housing (10) is divided and comprises a housing part (24) that can be axially detached, which at least partially forms the accommodating space (12) during furnace operation.
  11. Batch furnace according to Claim 10,
    characterized in that
    the housing part (24) is formed as a single piece or divided with a cover or pivoting leaves.
  12. Batch furnace according to Claim 10 or 11,
    characterized in that
    the housing part (24) can be replaced and/or comprises transport means for moving the housing part (24).
EP17185513.3A 2016-08-10 2017-08-09 Batch furnace for annealing product and method for heat treatment Active EP3282024B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL17185513T PL3282024T3 (en) 2016-08-10 2017-08-09 Batch furnace for annealing product and method for heat treatment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102016114841.5A DE102016114841A1 (en) 2016-08-10 2016-08-10 Batch furnace for annealing stock and heat treatment method

Publications (2)

Publication Number Publication Date
EP3282024A1 EP3282024A1 (en) 2018-02-14
EP3282024B1 true EP3282024B1 (en) 2019-11-13

Family

ID=59655892

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17185513.3A Active EP3282024B1 (en) 2016-08-10 2017-08-09 Batch furnace for annealing product and method for heat treatment

Country Status (5)

Country Link
US (1) US11066714B2 (en)
EP (1) EP3282024B1 (en)
CN (1) CN207227489U (en)
DE (1) DE102016114841A1 (en)
PL (1) PL3282024T3 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI698533B (en) * 2019-10-27 2020-07-11 協鋐機電有限公司 Annealing furnace
CN111254275B (en) * 2020-03-09 2021-10-01 胡超云 Protective equipment for annealing of special-shaped copper strip
DE102020106996A1 (en) 2020-03-13 2021-09-16 Bayerische Motoren Werke Aktiengesellschaft Batch furnace for blanks to be press-hardened or components to be hardened and processes for heat treatment of blanks to be hardened or components to be hardened
MX2022012185A (en) * 2020-04-03 2022-10-27 Novelis Inc Hot uncoiling of metal.
AT526000B1 (en) * 2022-03-15 2023-11-15 Ebner Ind Ofenbau Device for temperature control of an object
CN114908244B (en) * 2022-04-09 2023-12-15 江苏腾天工业炉有限公司 Large-scale desk-top gas low temperature annealing stove

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DE2101675A1 (en) * 1971-01-15 1972-07-20 Vox A Rotary casting machine for the production of plastic moldings
DE3035032C1 (en) * 1980-09-17 1982-08-26 Stahlwerke Röchling-Burbach GmbH, 6620 Völklingen Process for the heat treatment of wire coils and continuous furnace for carrying out the process
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DE4243127A1 (en) * 1992-12-19 1994-06-23 Gautschi Electro Fours Sa Method and device for heat treatment of heat material in an industrial furnace
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TW544470B (en) * 2001-02-22 2003-08-01 Chugai Ro Kogyo Kaisha Ltd A gas-cooled single-chamber type heat-treating furnace and a gas cooling process in the furnace
DE10227499A1 (en) 2002-03-15 2003-10-02 Rolf-Josef Schwartz Method and device for convective heat transfer between a heat transfer medium and the surface of a workpiece
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DE102009009407A1 (en) * 2009-02-18 2010-08-26 Kramer, Carl, Prof. Dr.-Ing. Method for operating a heat treatment plant for a heat treatment material introduced in the plant, comprises heating the heat treatment material in the plant and cooling by treatment temperature in upper temperature range in the plant

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Also Published As

Publication number Publication date
US11066714B2 (en) 2021-07-20
CN207227489U (en) 2018-04-13
DE102016114841A1 (en) 2018-02-15
EP3282024A1 (en) 2018-02-14
US20180044746A1 (en) 2018-02-15
PL3282024T3 (en) 2020-05-18

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