EP3268568B1 - Baggerkopf - Google Patents
Baggerkopf Download PDFInfo
- Publication number
- EP3268568B1 EP3268568B1 EP16719129.5A EP16719129A EP3268568B1 EP 3268568 B1 EP3268568 B1 EP 3268568B1 EP 16719129 A EP16719129 A EP 16719129A EP 3268568 B1 EP3268568 B1 EP 3268568B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- head
- fact
- excavated material
- main face
- excavation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009412 basement excavation Methods 0.000 claims description 54
- 239000000463 material Substances 0.000 claims description 42
- 238000000605 extraction Methods 0.000 claims description 18
- 239000002689 soil Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 230000013011 mating Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B27/00—Containers for collecting or depositing substances in boreholes or wells, e.g. bailers, baskets or buckets for collecting mud or sand; Drill bits with means for collecting substances, e.g. valve drill bits
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/08—Roller bits
Definitions
- the present invention relates to an excavating head.
- the heads of known type are usually operated in rotation by means of a driving machine, which makes them rotate around a vertical axis gradually as the excavation progresses in depth.
- heads are in use having a plurality of excavation tools arranged staggered and a central opening crossed by a suction pipe able to aspirate the excavated material.
- the height difference increases between the head and the external environment at the top of the excavation, making aspiration more difficult and expensive from an energy point of view.
- coring consists in the removal of soil by means of a special tool machine, known to the person skilled in the art as core drill.
- the core drill comprises a drilling tool, having a hollow cylindrical body, terminating with a diamond cutter made of high strength material and able to abrade the soil to be excavated.
- the core drill is usually driven in rotation by means of a driving machine, which makes it rotate around a vertical axis as the excavation progresses in depth.
- the excavated material gets stuck inside the cylindrical body as it penetrates into the soil; this means that the excavated material accumulates inside the cylindrical body, forming a core of excavated material that must be removed for the recovery of the excavation operations.
- the core drill is extracted from the excavation and the core of excavated material is deposited on the outer surface at the top of the excavation; this allows the core drill itself to be reinserted into the soil and the continuation of the works.
- coring enables the removal of small amounts of excavated soil at a time, leading to long working times and to reduced productivity.
- the main aim of the present invention is to devise an excavating head which allows removing large amounts of excavated material.
- Another object of the present invention is to devise an excavating head which allows increasing the removal speed of the excavated material, considerably reducing working times and increasing the overall productivity of the head itself.
- Another object of the present invention is to devise an excavating head which allows to overcome the mentioned drawbacks of the prior art within the ambit of a simple, rational, easy, effective to use and affordable solution.
- reference number 1 globally indicates an excavating head.
- the head 1, in particular, allows performing dry excavations.
- dry excavations excavations that take place in the absence of water, or in terrestrial conditions in the absence of water tables.
- the head 1 comprises an attachment element 2 to a driving machine to place the head itself in rotation.
- the attachment element 2 is a flange with bolting holes 3.
- the flange 2 can be coupled to a corresponding flanged plate 4 equipping the driving machine.
- the placing in rotation takes place around a central axis 5 of the head 1, which also identifies the direction of excavation 6.
- the central axis 5 is vertical and the direction of excavation 6 is downwards.
- the direction of excavation 6 can be horizontal, in which case the head 1 is used in an operative configuration wherein the central axis 5 is horizontal.
- the head 1 comprises a plate-shaped body 7 connected to the attachment element 2 and having a first main face 8 and a second main face 10.
- the plate-shaped body 7 is a substantially circular plate coaxial to the central axis 5.
- the first main face 8 is facing to the excavation front 9 and the second main face 10 is opposite to the first main face and is connected to the attachment element 2.
- excavation front is meant the margin defined by the material to be excavated, along the direction of excavation 6.
- the plate-shaped body 7 is substantially horizontal and the first main face 8 is lower than the second main face 10.
- the head 1 comprises at least an excavation tool 11 associated with the plate-shaped body 7 so as to protrude at least in part, and downwards, from the first main face 8.
- the plate-shaped body 7 comprises a plurality of excavation tools 11.
- each excavation tool 11 is housed at least in part within a housing seat 12 formed in the plate-shaped body 7.
- each excavation tool 11 emerges (i.e. protrudes) from the first main face 8 for at least one-twentieth of its volume.
- the excavation tools 11 have variable shape and size according to the type and dimensions of the excavation.
- the excavation tools 11 are composed of a substantially cylindrical or frusto-conical body having a sharp or abrasive outer surface.
- the excavation tools 11 are mounted idle on the plate-shaped body 7.
- each excavation tool 11 is associated with the plate-shaped body 7 by means of axial pins 13 separate and parallel to each other which allow its free rotation around a central axis of symmetry of the excavation tool 11.
- the excavation tools 11 are arranged asymmetrically with respect to the central axis 5 and have axes of rotation with different inclinations according to their position on the plate-shaped body 7.
- the excavation tools 11 arranged in the proximity of the central axis 5 have the axis of rotation substantially coplanar to the first main face 8, whereas the excavation tools 11 arranged peripherally to the plate-shaped body 7 have the axis of rotation inclined with respect the first main face 8, i.e. arranged neither vertically nor horizontally.
- the head 1 comprises suction means 14, 15, 16 of the excavated material 17 associated with the plate-shaped body 7.
- the suction means 14, 15, 16 comprise a storage chamber 14 of the excavated material 17.
- the plate-shaped body 7 has a lateral perimeter of a substantially circular shape from which extends a side wall 18 of the storage chamber 14 which, advantageously, has a substantially cylindrical shape.
- the side wall 18 can be lifted upwards with respect to the plate-shaped body 7 to allow the excavated material 17 to exit.
- said storage chamber 14 has an open upper portion 19 and a closed lower portion 20.
- the closed lower portion 20 comprises a storage surface 21 of the excavated material 17 adjacent to the second main face 10 and defining the bottom of the storage chamber itself.
- the storage surface 21 has a substantially frusto-conical shape and is symmetrical to the central axis 5.
- the convexity of the frusto-conical storage surface 21 is facing upwards and, in other words, the storage surface 21 is higher in the proximity of the central axis 5, where the upper base of the truncated cone is defined, and lower in the proximity of the side wall 18, where the lower base of the truncated cone is defined.
- the suction means 14, 15, 16 also comprise at least an extraction pipe 15 of the excavated material 17 crossing the plate-shaped body 7 from side to side and terminating in the storage chamber 14.
- the suction means 14, 15, 16 comprise a plurality of extraction pipes 15, even if different embodiments cannot be ruled out having a single extraction pipe.
- the extraction pipes 15 have a substantially circular section.
- the extraction pipes 15 are arranged symmetrically with respect to the central axis 5.
- Each extraction pipe 15 has a first portion 22 for the inlet of the excavated material 17 which is arranged on the first main face 8 and a second portion 23 for the discharge of the excavated material 17 which is arranged above the storage surface 21.
- the extraction pipes 15 extend vertically starting from the first main face 8 and have a variable extension depending on the height of the storage chamber 14.
- the extraction pipes 15 In the proximity of the second portion 23, on the other hand, the extraction pipes 15 have a curved profile 24 that changes the orientation of the pipes themselves.
- the second portions 23 have a diffuser element 25 able to spread the excavated material 17 on the storage surface 21.
- each diffuser element 25 is joined to the curved profiles 24, which enables the diffuser elements 25 to direct and distribute the excavated material downwards.
- each diffuser element 25 is directed in a radial manner with respect to the central axis 5.
- each diffuser element 25 and its curved profile 24 are directed along a radius joining the central axis 5 to the side wall 18.
- the diffuser elements 25 are facing, with respect to the central axis 5, partly towards the outside and partly towards the inside of the storage chamber 14.
- suction means 14, 15, 16 comprise an introduction pipe 16 for the forced introduction of pressurized air in the proximity of the excavation front to generate a pressing force able to push the excavated material 17 through the extraction pipes 15.
- the introduction pipe 16 has a substantially tubular shape and coaxial to the central axis 5.
- the introduction pipe 16 crosses the storage surface 21 and has a first extremity 26 associated with the attachment element 2 and a second extremity 27 associated with the second main face 10.
- the introduction pipe 16 is associated with the side wall 18 of the storage chamber 14 by interposition of union and centering means 28, 29.
- the union and centering means 28, 29 comprise a plurality of reinforcing ribs 28 associated with the introduction pipe 16 and a plurality of locking elements 29 associated internally with the storage chamber 14 and able to lock the reinforcing ribs 28.
- the head 1 comprises three reinforcing ribs 28 equally spaced from each other; this ensures to keep the introduction pipe 16 in position during the excavation operations.
- each reinforcing rib 28 has, with respect to the central axis 5, a proximal extremity associated with the introduction pipe 16 and a distal extremity associated by interlocking with the corresponding locking element 29.
- the head 1 comprises a through central hole 30 crossing the plate-shaped body 7 between the first main face 8 and the second main face 10. Conveniently, the central hole 30 is arranged substantially mating the second extremity 27.
- the central hole 30 coincides with two housing seats 12 of the excavation tools 11; this means that the pressurized air passes through the housing seats 12, lapping the excavation tools 11.
- the present invention also relates to an excavating method comprising the following steps of:
- the collection of the excavated material in the storage chamber allows the use of compressed air without reaching excessively high values of pressure that would result in considerable energy consumption. Thanks to the collection chamber, in fact, the excavated material must not be inconveniently pushed to the outer surface of the excavation, but it goes back to the top only by a portion equal to the height of the extraction pipes before arranging in the storage chamber itself.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Claims (12)
- Aushubkopf (1), umfassend:- mindestens ein Anbringungselement (2) an einer Antriebsmaschine, um den Kopf (1) zum Drehen um eine Mittelachse (5) zu bringen;- mindestens einen plattenförmigen Körper (7), der mit dem Anbringungselement (2) verbunden ist und mindestens eine erste Hauptfläche (8) und mindestens eine zweite Hauptfläche (10) hat, die einander gegenüberliegen, wobei die erste Hauptfläche (8) der Aushubfront (9) zugewandt ist und die zweite Hauptfläche (10) dem Anbringungselement (2) zugewandt ist; und- mindestens ein Aushubwerkzeug (11), das dem plattenförmigen Körper (7) zugeordnet ist, um zumindest teilweise von der ersten Hauptfläche (8) vorzustehen;- Saugmittel (14, 15, 16) des ausgehobenen Materials (17), die dem plattenförmigen Körper (7) zugeordnet sind und Folgendes umfassen:gekennzeichnet durch die Tatsache, dass die Saugmittel (14, 15, 16) mindestens ein Einführungsrohr (16) zur zwangsweisen Einführung von mit Druck beaufschlagter Luft in der Nähe der Aushubfront (9) und zum Erzeugen einer Druckkraft, die imstande ist, das ausgehobene Material (17) durch das Entnahmerohr (15) zu drücken, umfassen.- mindestens eine Speicherkammer (14) des ausgehobenen Materials (17);- mindestens ein Entnahmerohr (15) des ausgehobenen Materials (17), das den plattenförmigen Körper (7) von einer Seite zur anderen Seite kreuzt und in der Speicherkammer (14) endet;
- Kopf (1) nach Anspruch 1, gekennzeichnet durch die Tatsache, dass der plattenförmige Körper (7) einen seitlichen Umfang von kreisförmiger Form hat, von dem sich die Speicherkammer (14) mit einer im Wesentlichen zylindrischen Form erstreckt.
- Kopf (1) nach einem oder mehreren der vorhergehenden Ansprüche, gekennzeichnet durch die Tatsache, dass die Speicherkammer (14) eine Speicherfläche (21) des ausgehobenen Materials (17) benachbart zu der zweiten Hauptfläche (10) umfasst.
- Kopf (1) nach Anspruch 3, gekennzeichnet durch die Tatsache, dass die Speicherfläche (21) eine im Wesentlichen kegelstumpfförmige Form hat und zu der Mittelachse (5) symmetrisch ist.
- Kopf (1) nach einem der vorhergehenden Ansprüche, gekennzeichnet durch die Tatsache, dass das Einführungsrohr (16) die Speicherfläche (21) kreuzt und eine erste Extremität (26), die dem Anbringungselement (2) zugeordnet ist, und eine zweite Extremität (27), die der zweiten Hauptfläche (10) zugeordnet ist, hat.
- Kopf (1) nach Anspruch 5, gekennzeichnet durch die Tatsache, dass er ein Durchgangsmittelloch (30) umfasst und den plattenförmigen Körper (7) zwischen der ersten Hauptfläche (8) und der zweiten Hauptfläche (10) kreuzt, wobei das Mittelloch (30) im Wesentlichen zu der zweiten Extremität (27) zusammenpassend angeordnet ist.
- Kopf (1) nach einem oder mehreren der vorhergehenden Ansprüche, gekennzeichnet durch die Tatsache, dass das Entnahmerohr (15) einen ersten Abschnitt (22) für den Einlass des ausgehobenen Materials (17), der auf der ersten Hauptfläche (8) angeordnet ist, und einen zweiten Abschnitt (23) für das Abführen des ausgehobenen Materials (17), der über der ersten Speicherfläche (21) angeordnet ist, hat.
- Kopf (1) nach Anspruch 7, gekennzeichnet durch die Tatsache, dass der zweite Abschnitt (23) ein Diffusorelement (25) hat, das imstande ist, das ausgehobene Material (17) auf der Speicherfläche (21) zu verteilen.
- Kopf (1) nach Anspruch 8, gekennzeichnet durch die Tatsache, dass das Diffusorelement (25) in einer radialen Weise in Bezug auf die Mittelachse (5) gerichtet ist.
- Kopf (1) nach einem oder mehreren der vorhergehenden Ansprüche, gekennzeichnet durch die Tatsache, dass die Saugmittel (14, 15, 16) mehrere der Entnahmerohre (15) umfassen, die in Bezug auf die Mittelachse (5) symmetrisch angeordnet sind.
- Kopf (1) nach einem oder mehreren der vorhergehenden Ansprüche, gekennzeichnet durch die Tatsache, dass er mehrere der Aushubwerkzeuge (11) umfasst, von denen jedes zumindest teilweise innerhalb eines Gehäusesitzes (12), der in dem plattenförmigen Körper (7) gebildet ist, untergebracht ist.
- Aushubverfahren, gekennzeichnet durch die Tatsache, dass es die folgenden Schritte umfasst:a) Bereitstellen eines Aushubkopfes (1) nach einem oder mehreren der vorhergehenden Ansprüche;b) Ausheben des Bodens mittels des Aushubkopfes (1), um einen vertikalen Aushub (31) zu erhalten, wobei das ausgehobene Material (17) in der Speicherkammer (14) gesammelt wird;c) Entnehmen des Aushubkopfes (1) aus dem vertikalen Aushub (31);d) Abführen des ausgehobenen Materials (17) von der Speicherkammer (14) auf einer Fläche außerhalb des vertikalen Aushubs (31);e) Wiederholen der Schritte b) bis d), bis eine vorbestimmte Tiefe erreicht wird.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMO20150055 | 2015-03-12 | ||
PCT/IB2016/051386 WO2016142909A1 (en) | 2015-03-12 | 2016-03-11 | Excavating head |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3268568A1 EP3268568A1 (de) | 2018-01-17 |
EP3268568B1 true EP3268568B1 (de) | 2019-05-08 |
Family
ID=53177802
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16719129.5A Active EP3268568B1 (de) | 2015-03-12 | 2016-03-11 | Baggerkopf |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3268568B1 (de) |
WO (1) | WO2016142909A1 (de) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998010170A1 (fr) * | 1996-09-03 | 1998-03-12 | Hitachi Construction Machinery Co., Ltd. | Procede d'excavation de tunnels et excavatrice de tunnels |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3967463A (en) * | 1974-08-05 | 1976-07-06 | The Robbins Company | Continuous tunnel boring machine and method |
JPS63125799A (ja) * | 1986-11-13 | 1988-05-28 | 川崎重工業株式会社 | シ−ルド式トンネル掘削機 |
US5626201A (en) * | 1993-09-20 | 1997-05-06 | Excavation Engineering Associates, Inc. | Disc cutter and method of replacing disc cutters |
KR20110133517A (ko) * | 2010-06-05 | 2011-12-13 | 유재호 | 신 수직갱 굴착장치 및 확공 굴착방법 |
KR101401981B1 (ko) * | 2012-12-27 | 2014-05-30 | (주)성풍건설 | 수직갱 굴착장치 |
-
2016
- 2016-03-11 EP EP16719129.5A patent/EP3268568B1/de active Active
- 2016-03-11 WO PCT/IB2016/051386 patent/WO2016142909A1/en active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998010170A1 (fr) * | 1996-09-03 | 1998-03-12 | Hitachi Construction Machinery Co., Ltd. | Procede d'excavation de tunnels et excavatrice de tunnels |
Also Published As
Publication number | Publication date |
---|---|
WO2016142909A1 (en) | 2016-09-15 |
EP3268568A1 (de) | 2018-01-17 |
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