EP3265679B1 - Pivoting-base mounting of an axial piston machine - Google Patents
Pivoting-base mounting of an axial piston machine Download PDFInfo
- Publication number
- EP3265679B1 EP3265679B1 EP16706532.5A EP16706532A EP3265679B1 EP 3265679 B1 EP3265679 B1 EP 3265679B1 EP 16706532 A EP16706532 A EP 16706532A EP 3265679 B1 EP3265679 B1 EP 3265679B1
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- EP
- European Patent Office
- Prior art keywords
- bearing
- axial piston
- piston machine
- cradle
- pivot cradle
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/26—Control
- F04B1/30—Control of machines or pumps with rotary cylinder blocks
- F04B1/32—Control of machines or pumps with rotary cylinder blocks by varying the relative positions of a swash plate and a cylinder block
- F04B1/324—Control of machines or pumps with rotary cylinder blocks by varying the relative positions of a swash plate and a cylinder block by changing the inclination of the swash plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/20—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
- F04B1/2014—Details or component parts
- F04B1/2078—Swash plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/20—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
- F04B1/2014—Details or component parts
- F04B1/2078—Swash plates
- F04B1/2085—Bearings for swash plates or driving axles
Definitions
- the present invention relates to a pivot cradle bearing of an axial piston machine.
- An axial piston machine is an energy converter which, when designed as an axial piston pump, can convert the mechanical power resulting from speed and torque into hydraulic energy.
- hydraulic energy results from pressure and volumetric flow.
- the operating principle of an axial piston pump is reversed so that hydraulic power is correspondingly converted into mechanical energy.
- axial piston machines There are basically three different designs of axial piston machines. Namely, swash plate machines, bent axis machines and swash plate machines.
- the axis of rotation is surrounded by cylinders arranged like a turret. This means, the cylinders are arranged essentially parallel to the axis of rotation of an axial piston machine and rotate around the longitudinal axis of the axis of rotation when the axial piston machine is in operation.
- the cylinder liners which together with the respective cylinder pistons represent important elements of the cylinder, are not displaced along their own axis of symmetry during operation of the axial piston machine, and are therefore designed to be stationary with respect to the axis of rotation of the axial piston machine.
- the respective cylinder pistons are forced to perform a lifting movement in the direction of the longitudinal axis of the axis of rotation. This is done by firmly connecting the various cylinder pistons with the end protruding from the cylinder liner to a plate that can be pivoted to the axis of rotation, so that if the plate is inclined relative to the axis of rotation, a cylinder whose cylinder liner is firmly connected to the axis of rotation rotates one rotation of the axis of rotation performs full stroke.
- a suction phase that lasts half a turn of the axis of rotation
- the cylinder piston is pulled out of the cylinder liner, which creates a vacuum that is used to suck in a liquid.
- a compression phase which lasts the other half of a revolution
- the cylinder head is pushed into the cylinder liner, forcing the intake fluid out of the cylinder.
- the cylinder performs an up and down stroke of the cylinder piston.
- An axial piston machine having the features as defined in the preamble of claim 1 is known, for example, from document DE 10 2011 121 523 A1 known.
- the pivoting cradle and its associated bearing is subject to a high level of wear, which typically makes it necessary to replace these components at least once over the entire service life of the axial piston machine.
- the claimed swivel cradle bearing comprises a housing and a swivel cradle, which is arranged in the housing and has a through hole for a drive shaft, with a bearing surface being formed on two opposite sides of the through hole.
- the pivoting cradle bearing comprises two bearing shells in the housing for the pivotable mounting of the corresponding two bearing surfaces of the pivoting cradle, the two bearing surfaces of the pivoting cradle being hydrostatically mounted in the two bearing shells, and in a bearing area between the bearing surface and the bearing shell, the two bearing surfaces and/or the two Bearing shells each have a groove.
- the swivel cradle bearing is characterized in that at least one of the existing grooves comprises several sub-grooves running parallel to a swiveling movement of the swivel cradle with a sub-groove connecting them running transversely thereto and arranged at right angles to the several sub-grooves running parallel.
- the component in an axial piston machine is referred to as a pivoting cradle whose inclined position to a through the longitudinal axis of the axis of rotation of the axial piston machine extending level regulates an axial stroke of the axial piston cylinder.
- this takes place in interaction with the plate which is connected to the cylinder pistons.
- the axial force F A resulting from the piston stroke of the cylinder acts through the swivel cradle against the respective bearing shell.
- the force existing between the bearing shells and the pivot cradle is hydrostatically relieved.
- a pressure field is built up between the bearing shells and the swivel cradle using a groove provided in a bearing surface and/or a bearing shell.
- the groove corresponds to a recess which, in contrast to the level surrounding it, is offset, ie its height is reduced.
- a cavity formed by the respective groove is connected to a liquid from a high-pressure side of an axial piston machine in order to hydrostatically relieve the respective bearing shell with a specific pressure.
- the side of the liquid that is pressurized by the axial piston machine in the operating state is regarded as the high-pressure side.
- there is a low-pressure side which corresponds to the side of the liquid that is sucked in by the axial piston machine.
- both sides of the fluid interacting with an axial piston machine have identical pressure conditions. In this case, hydrostatic relief is not necessary due to the absence of a force that could act on the pivot cradle bearing.
- a channel that leads from the high-pressure side of an axial piston machine to the cavity formed by the respective groove.
- the duct that connects the cavity formed by the groove and a boundary surface opposite the groove to the high-pressure side of an axial piston machine manufactures, can pass through the swivel cradle or through the bearing shell.
- the purpose of this channel, or the connection with the high-pressure side of the axial piston machine, is to supply a highly pressurized liquid into the hollow space characterized by the groove in order to relieve the frictional force acting between the pivot cradle and the bearing shells.
- the pressures formed by the liquid on the high-pressure side in the various cavities of the respective grooves, which are preferably arranged point-symmetrically to the center of the through-hole, are of different magnitudes.
- the axial force F A delivered by the axial piston machine to the swivel cradle is offset from the longitudinal direction of the through hole and consequently also acts with different forces on the two bearing shells.
- angle of wrap ⁇ of the two bearing shells is approximately 150°, preferably approximately 165°, and particularly preferably approximately 180°.
- the angle of wrap is the angle at which the bearing shell surrounds the pivoting cradle in the pivoting direction of the pivoting cradle.
- An angle of wrap of 180° corresponds to a semicircle in a plane spanned by the swivel angle. This is advantageous because there is enough pressure field area available to ensure good support and centering even with a maximum deflection of the pivot angle ⁇ .
- the swivel angle ⁇ is zero degrees.
- the advantageously present connection of the respective grooves to a liquid is ensured by a system that includes a first check valve, which is connected to a first connection side of the axial piston machine and prevents backflow in the direction of the first connection side, and a second check valve, the is connected to a second connection side of the axial piston machine and prevents backflow in the direction of the second connection side.
- the system further includes a first nozzle located downstream of the first check valve and providing fluid to the cavity formed by the first groove and a second nozzle located downstream of the second check valve and providing fluid to the cavity formed by the second groove cavity provides on.
- a connection nozzle is provided which connects a point between the first check valve and the first nozzle and a point between the second check valve and the second nozzle. Flowing through the liquid through the nozzle preferably changes its pressure level.
- connection side of the axial piston machine one of which typically represents the high-pressure side and the other the low-pressure side during operation. Since the two connections of the axial piston machine can be used both as a supply line and as a discharge line, depending on the position of the pivoting weighing plate, these are referred to below as the first connection side and second connection side of the axial piston machine.
- the second Nozzle has a channel to the other cavity characterized by the groove.
- This arrangement ensures that the pivoting cradle receives different cradle pressures in its two bearing areas.
- a flow of the liquid through the respective nozzle preferably ensures a corresponding drop in pressure, so that the different pressures can be obtained.
- the two bearing shells do not have the same force.
- the bearing shell on the low-pressure side is loaded with only half the force of the bearing shell on the high-pressure side.
- a lower cradle pressure P W2 than P W1 builds up on the bearing shell on the low-pressure side. So that the pressure P W2 can be higher than the low pressure P N of the axial piston machine, there is a connecting channel between the low-pressure side of the pivoting cradle bearing, which is supplied from the high-pressure side and supplies a liquid at the appropriate pressure through appropriate nozzles.
- the low-pressure side can also represent a high-pressure side with a corresponding position of the pivoting cradle
- the symmetrical design of the liquid supply line from the first and the second connection point of the axial piston machine is advantageous. Accordingly, it is always possible that the two grooves are supplied with different pressures by a liquid on the high-pressure side.
- the various nozzles are provided, whereby the leakage loss between the pivot cradle and the bearing shell flows into the housing.
- the distance between the points of the two bearing surfaces which are closest to one another is approximately equal to the outer diameter a roller bearing of a drive shaft passing through the through hole.
- the bearing distance L D is an important factor in the stiffness to increase a pivoting cradle. This helps to keep the gap heights that occur between a bearing shell and a bearing surface as small as possible. Since the swing cradle cannot be prevented from being deformed under load, the size of a gap height must be kept as small as possible. The gap height ensures correspondingly high leakage values, which are equivalent to a loss of performance of the pump. This is because the leakage readings are fed from the high pressure side of the pump. The smallest possible distance between the two bearing surfaces is therefore obtained when they are directly adjacent to the through hole. This corresponds to the outside diameter of a roller bearing of a drive shaft of the axial piston machine running through the through-hole.
- the bearing surface and/or the bearing shell are provided with two independent grooves in at least one of the two bearing regions between the bearing surface and the bearing shell.
- the pivoting cradle bearing therefore has at least three grooves.
- This arrangement helps to compensate for a radially acting actuating force F Stell.
- a radial movement of the pivot cradle within a bearing clearance is automatically reduced by the gap height difference between the bearing shell and the bearing surface.
- this embodiment has separate or dedicated connections to a pressure fluid for each of the two mutually independent grooves in at least one of the several bearing areas in order to provide specific hydrostatic relief for the respective groove during an adjustment process of the swivel cradle gain.
- the specific relief of the groove is advantageously achieved with the aid of a liquid flowing through a nozzle, the liquid being supplied from the high-pressure side of the axial piston machine.
- the two mutually independent grooves in the bearing surface of the pivoting cradle are connected to a fluid connection running through the pivoting cradle.
- the fluid connection comprises a further connection with the outside of the bearing surface of the pivot cradle, which is arranged in an area which in an idle position of the pivot cradle is substantially flush with a fluid inlet from a high-pressure side of an axial piston machine through the bearing shell.
- the pressure is supplied to the grooves, which are formed independently of one another, via channels introduced directly into the swivel cradle.
- the grooves which are formed independently of one another, via channels introduced directly into the swivel cradle.
- the further connection to the outside of the pivot cradle bearing surface extends from a channel connecting the two nozzles to the outside. The result is an essentially T-shaped line, with the grooves being arranged at two ends and the outside of the bearing surface being located at the third end. More preferably, in an idle position of the swing cradle, i.e.
- the channel leading to the outside of the bearing surface is aligned with a liquid supply from a high-pressure side leading through the bearing shell. More preferably, the two different grooves are supplied with different pressures.
- the gap that widens in the direction of the through-hole can be provided by a bevel of the respective bearing shells and/or a bevel of a housing section on which the respective bearing shell is arranged. In addition, it is possible that the gap results from a bevel of the bearing surface.
- At least one of the existing grooves is designed in the form of a step, ie has at least two different depth levels.
- This design is advantageous with regard to less local deformation of the pivoting cradle in the area of the groove, since this is subjected to high lateral pressure.
- At least one of the existing grooves comprises a plurality of parallel sub-grooves and a transverse sub-groove connecting them.
- the invention also includes an axial piston machine with a pivot cradle bearing according to one of the preceding claims.
- the invention includes an axial piston machine with a pivoting cradle bearing according to one of the preceding claims, wherein the pistons of the axial piston machine are designed as solid pistons.
- FIG. 1 shows a sectional view of an axial piston machine 2 with a pivot cradle bearing 1 according to the invention.
- the drive shaft of the axial piston machine 2 is designated by the reference numeral 6, to which the cylinder bushings 14 and the cylinder pistons 13 accommodated therein are firmly connected.
- the cylinders fixed to it are therefore also rotated.
- the stroke of the cylinder pistons 13 depends on the position of the pivoting cradle 4.
- the surface of the swivel cradle facing the cylinders forms a bearing surface on a plane which is essentially characterized by a normal vector parallel to the longitudinal direction of the drive shaft.
- the hydrostatic bearing takes place via the build-up of a pressure field between the bearing shell 8 and the bearing surface 7 of the pivoting cradle 4.
- the pivoting cradle 4 has a groove 9 for each of the two bearing surfaces 8 to be supported, which is connected to the high-pressure side P H of the axial piston machine 2 via a channel 16 is connected.
- a pressure field which will be specified in more detail later, is built up, the effectiveness of which is determined by the size and shape of the groove 9 .
- the effective force of the pressure field acting in the groove 9 should be large enough to be able to completely relieve the axial force F A of the axial piston machine.
- the groove 9 is designed in such a way that a pressure field that builds up there due to the liquid pressure produces a desired effective force with a pressure P W1 that is slightly lower than the system pressure of the axial piston machine on the high-pressure side P H .
- FIG. 2 shows one along the straight line AA in 1 indicated sectional view, in which the pivotability of the pivoting cradle in the bearing shell 8 provided for this purpose, which is arranged in the housing 3, can be better understood.
- the bearing shell 8, which is semicircular in shape in this sectional view, and the pivot cradle 4 received therein can change its position relative to the bearing shell 8, whereby the axial stroke of the respective cylinders can be adjusted.
- a groove 9 introduced into the swivel cradle or into the bearing surface 7 of the swivel cradle 4 forms a cavity with the bearing shell 8 which is connected to a connection side A via a channel 16 . This ensures that the pressurized fluid required for hydrostatic relief can be supplied to the axial piston machine 2 via the high-pressure side.
- connection side A of the axial piston machine 2 does not necessarily have to match the high-pressure side of the axial piston machine 2, since the high-pressure side can be changed depending on the position of the pivoting cradle 4, a system 10 for connecting to the high-pressure side of the axial piston machine (connection point A or connection point B ) the liquid is supplied with the correspondingly high pressure.
- connection point A or connection point B shows in one in 2 indicated section through BB a part of the system that supplies the two grooves 9 via respective channels 16 with a liquid from the high-pressure side of the axial piston machine 2 (connection point A or connection point B).
- connection points A, B which each have a connection via a check valve 101, 102 to a corresponding groove (not in 3 shown).
- the groove is not shown in the drawing and is outside the plane of the drawing.
- a connecting nozzle 105 can be seen, which connects the respective connections of the check valve and groove 9 to one another downstream of the check valves 101, 102.
- the connecting nozzle 105 arranged in this connecting line ensures a certain pressure difference, so that different pressures act on the two grooves 9 or on the two swivel cradle.
- In 4 is a partial view of the 2 can be seen, which shows that the wrap angle ⁇ must exceed a certain level in order to have enough pressure field area to ensure good support and centering even at a maximum to ensure deflection of the swivel cradle ⁇ . With this inclination of the pivoting cradle by the angle ⁇ , the axial stroke performed by the cylinder heads 13a, 13b and 13c can also be seen well.
- the groove 9 of the swivel cradle 4 forms a cavity with the bearing shell 8, which at every swivel angle ⁇ via a channel 16 or a system 10 for connecting the channel 16 formed by the groove 9 Cavity is in communication with a liquid on the high-pressure side of the axial piston machine 2 . This ensures that the hydrostatic bearing of the pivoting cradle 4 can also be carried out at a maximum pivoting angle ⁇ .
- figure 5 shows a schematic diagram of the system 10 with which the grooves 9 are supplied with a liquid to produce the hydrostatic bearing. Some of the components shown here can already be found in the description 3 .
- the bearing shell lying on the low-pressure side (the bearing shell on which less force acts due to the movement of the pistons) is loaded in the present exemplary embodiment with only half the force than the high-pressure-side bearing shell 8.
- a lower cradle pressure P W2 than P W1 builds up, which also requires a hydrostatic relief with a corresponding back pressure that is adapted to it.
- a different ratio of power distribution of the two pressures P W1 and P W2 such as 1:2, 1:3, 1:4, 2:3, 2:5, 3:4 or 3:5 can also be implemented.
- the corresponding pressures for the hydrostatic bearing are generated via nozzles 103, 104, 105 by a leakage loss that flows between the swivel cradle and the bearing shell into the housing.
- the necessary pressure P W1 is generated from the high-pressure side P H of the piston engine 2 via a pressure drop at the nozzle 104 .
- a non-return valve 101 is also installed on the low-pressure side. Since in an axial piston machine the low-pressure side can change from connection point A to connection point B depending on the position of the pivoting cradle 4, an additional check valve 102 is necessary in the system 10 so that no fluid can flow to the low-pressure side even when there is a change from the low-pressure to the high-pressure side flows. Overall, a symmetrical construction of the system 10 is thus obtained, which supplies the grooves with liquid under pressure.
- FIG. 6 shows the interaction between pivot cradle 4 and bearing shell 8 as well as the effects of the axial force F A , which is not arranged in the center of through-hole 5 of pivot cradle 4 .
- the drawing on the left shows an example of the optimal bearing force for an offset axial force F A , which is offset by an angle ⁇ from the axis of symmetry of the pivoting cradle 4 .
- the right drawing of the 6 also shows that the non-symmetrical impact of the force F A moves the pivot cradle 4 within the bearing shell 8 in such a way that a bearing clearance e that varies along the bearing shell 8 occurs, which is represented by the illustrated values S1 and S2 of the bearing clearance e.
- FIG. 7 shows a perspective view of a pivoting cradle, in which the axial force F A caused by the pistons is plotted for a specific pivoting of the pivoting cradle 4 . It can be seen that the axial force F A is offset from the axis of symmetry or the center of the through hole 5 and is arranged closer to one of the two bearing shells.
- FIG. 8 shows an advantageous countermeasure to hydrostatically relieve the axial force F A acting on the pivot cradle 4 as effectively as possible.
- the grooves 9a, 9b are arranged in such a way that they are each connected to a fluid supply from the high-pressure side of the axial piston machine 2. This liquid supply is formed via the bearing shell 8 in the groove 9a, 9b with the bearing shell 8 cavity supplied. Due to different nozzles 104a, 104b for each groove 9a, 9b, it is possible to have different pressure forces acting on the grooves 9a, 9b, which aim to eliminate the axial force F A as effectively as possible.
- the groove 9a that is positioned on a side with a small bearing clearance S2, i.e. on a side with a greater force F A is subjected to a greater counter-pressure P W ' than groove 9b, on whose side the pressure caused by F A is lower.
- a smaller pressure side is "tuned in.
- the resultant resulting bearing force caused by a superposition of the two by the hydrostatic relief forces P W 'and P W" accordingly from the nozzle 104b, a lesser back pressure P W results, is optimally offset by the angle ⁇ from the axis of symmetry of the bearing shell or the swivel cradle 4 and optimally opposes the pressure field caused by the axial force F A .
- the resulting bearing force can be offset by an angle ⁇ , although the feed line of the high-pressure side of the axial piston machine 2 is arranged centrally to the axis of symmetry of the bearing shell 8. That is, the feed line is orthogonal to the rocker cradle surface on which the axial pistons act when the axial piston machine is in an idle condition.
- the pivoting cradle 4 is provided with a line system 11 which supplies the grooves 9a, 9b, which are independent of one another, with liquid.
- corresponding nozzles 111, 112 are provided in the feed lines to the respective grooves 9a, 9b.
- connection 12 extends to the bearing surface 7 of the swivel cradle.
- this connection 12 is aligned with the supply line, which extends through the bearing shell 8 from the high-pressure side of the axial piston machine 2 . So they are in 8
- the advantages described can also be achieved with only one supply line through the bearing shell, since the different bearing forces or the different pressures P W 'and P W "acting on the groove areas 9a, 9b are caused by the in the swivel cradle running channel system 11 and the associated nozzles 111, 112 can be achieved.
- FIG 10 shows a basic sketch that indicates the leakage losses with a hydrostatic bearing of the swivel weighing lower part.
- An important point in the hydrostatic pivot bearing is the achievement of a high rigidity of the pivot cradle 4.
- the undesirable but not entirely avoidable deformation of the pivot cradle 4 under the axial force F A is an example in FIG 10 shown.
- the greater one of the gap heights 21, 22, the greater the corresponding leakage values QL 1 and QL 2 , which indicate a certain quantity of liquid supplied from the high-pressure side, which flows into the housing.
- the sum of the leakage values QL 1 and QL 2 is taken from the high-pressure side of the pump and accordingly represents a power loss of the pump.
- the gap heights 21, 22 must be as small as possible. It is advantageous here that the pivoting cradle 4 is designed to be particularly stiff.
- the in 1 The bearing distance D L that is drawn in is an important factor in increasing rigidity. It is advantageous if the distance D L is as small as possible. The smallest possible distance corresponds to the outer diameter of a roller bearing, which is therefore selected without an inner ring. The rolling elements of the bearing run directly on the drive shaft 6 of the axial piston machine.
- Such an embodiment is 11 shown.
- an enlarged view of the swivel cradle bearing is shown, in which a moving in the direction of the Through hole widening gap ⁇ between the housing 3 and the bearing shell 8 is present.
- the gap ⁇ which widens in the direction of the through-hole, is formed by a bevel of the bearing surface 7 of the swivel cradle 4, as a result of which a gap between the bearing surface 7 and the bearing shell 8 arises.
- the leakage losses QL 1 and QL 2 are lowered to a low level.
- the gap between the bearing surface 7 and the bearing shell 8 is caused by a chamfering of the bearing surface 7 or a chamfering of the bearing surface 8 or even by a chamfering of the bearing surface 7 and the bearing surface 8. It is also possible for the housing 3 to be beveled in an area on which the bearing shell 8 is located. The gap then arises between the housing and the bearing shell and is reduced when the swivel cradle 4 is deformed in the direction of the beveled housing surface.
- FIG. 13 shows a further embodiment of the pivoting cradle 4 in which the groove 9 is stepped.
- the step-like design of the groove 9 leads to a greater material thickness of the pivoting cradle 4 and is advantageous with regard to less local deformation of the pivoting cradle 4 in the region of the groove 9, since this is laterally loaded with a liquid under high pressure.
- FIG. 12 shows a perspective view of the pivoting cradle 4 in which the groove 9 is present directly in a blank of the pivoting cradle 4.
- Figure 12 shows a perspective view of the pivot cradle of the present invention and an enlarged portion of the pivot cradle showing the groove in a somewhat enlarged view.
- the groove 9 there are several small, preferably parallel sub-grooves 91 which can be supplied with pressure by means of a sub-groove 92 running transversely thereto.
- the plurality of sub-grooves 91 extending in parallel are spaced from each other and are connected to the sub-groove 92 extending across them in a state received by a bushing 8 so that liquids can flow between them.
- the advantage of this is that additional contact surfaces against the bearing shell 8 are present between the sub-grooves 91, 92.
- This special configuration of the grooves can be combined with any disclosed embodiment of the pivoting cradle and/or the pivoting cradle bearing.
- the invention also includes an axial piston machine with one of the pivot cradle bearings described above.
- the pivoting cradle 4 can be made of nitrided steel in order to achieve the necessary tensile strength. The transformation is done by forging. If, however, the pivot cradle dimensions are so large that forging of the blank cannot be carried out, an alternative is the use of nodular iron or the use of correspondingly nitridable materials.
- the machined component is nitrided or nitrocarburized, including other methods to increase surface hardness, such as case hardening. To prevent an abrasive layer from shortening the life of the slewing cradle bearing system, the compound layer is removed or polished after nitriding.
- the difference in hardness between the surface of the cradle (bearing surface 7) and the plain bearing (bearing shell 8) should be at least a factor of 4 to ensure wear-free operation. Typically 8 brass alloys are used for the bearing shells.
Description
Die vorliegende Erfindung betrifft eine Schwenkwiegenlagerung einer Axialkolbenmaschine.The present invention relates to a pivot cradle bearing of an axial piston machine.
Eine Axialkolbenmaschine ist ein Energiewandler, der in der Ausführung als Axialkolbenpumpe die sich aus Drehzahl und Drehmoment ergebende mechanische Leistung in hydraulische Energie umwandeln kann. Hydraulische Energie ergibt sich bekanntermaßen aus Druck und Volumenstrom.An axial piston machine is an energy converter which, when designed as an axial piston pump, can convert the mechanical power resulting from speed and torque into hydraulic energy. As is well known, hydraulic energy results from pressure and volumetric flow.
In einer weiteren Ausführungsform der Axialkolbenmaschine als Axialkolbenmotor wird das Wirkprinzip einer Axialkolbenpumpe umgekehrt, sodass entsprechend hydraulische Leistung in mechanische Energie umgesetzt wird.In a further embodiment of the axial piston machine as an axial piston motor, the operating principle of an axial piston pump is reversed so that hydraulic power is correspondingly converted into mechanical energy.
Dabei gibt es grundsätzlich drei unterschiedliche Bauformen von Axialkolbenmaschinen. Nämlich Schrägscheibenmaschinen, Schrägachsenmaschinen und Taumelscheibenmaschinen. Bei jeder dieser Ausführungen einer Axialkolbenmaschine ist die Drehachse von revolverartig angeordneten Zylindern umgeben. Das heißt, die Zylinder sind im Wesentlichen parallel zur Drehachse einer Axialkolbenmaschine angeordnet und rotieren im Betrieb der Axialkolbenmaschine um die Längsachse der Drehachse herum. Die Zylinderbuchsen, die zusammen mit den jeweiligen Zylinderkolben wichtige Elemente der Zylinder darstellen, werden während eines Betriebs der Axialkolbenmaschine entlang ihrer eigenen Symmetrieachse nicht verschoben, sind also ortsfest bezüglich der Drehachse der Axialkolbenmaschine ausgeführt. Die jeweiligen Zylinderkolben werden hingegen -abgesehen von dem möglichen Fall eines Leerlaufbetriebs der Axialkolbenmaschine- zu einer Hubbewegung in Richtung der Längsachse der Drehachse gezwungen. Dies erfolgt, indem die verschiedenen Zylinderkolben mit dem aus der Zylinderbuchse ragenden Ende mit einer zur Drehachse schwenkbaren Platte fest verbunden werden, sodass bei einem Schrägstellen der Platte bezüglich der Drehachse ein Zylinder, dessen Zylinderbuchse ja fest mit der Drehachse verbunden ist, bei einer Drehachsenumdrehung einen vollständigen Hub ausführt.There are basically three different designs of axial piston machines. Namely, swash plate machines, bent axis machines and swash plate machines. In each of these designs of an axial piston machine, the axis of rotation is surrounded by cylinders arranged like a turret. This means, the cylinders are arranged essentially parallel to the axis of rotation of an axial piston machine and rotate around the longitudinal axis of the axis of rotation when the axial piston machine is in operation. The cylinder liners, which together with the respective cylinder pistons represent important elements of the cylinder, are not displaced along their own axis of symmetry during operation of the axial piston machine, and are therefore designed to be stationary with respect to the axis of rotation of the axial piston machine. The respective cylinder pistons, on the other hand—apart from the possible case of idling operation of the axial piston machine—are forced to perform a lifting movement in the direction of the longitudinal axis of the axis of rotation. This is done by firmly connecting the various cylinder pistons with the end protruding from the cylinder liner to a plate that can be pivoted to the axis of rotation, so that if the plate is inclined relative to the axis of rotation, a cylinder whose cylinder liner is firmly connected to the axis of rotation rotates one rotation of the axis of rotation performs full stroke.
In einer eine halbe Umdrehung der Drehachse andauernden Ansaugphase wird der Zylinderkolben aus der Zylinderbuchse gezogen, wodurch ein Unterdruck entsteht, der zum Ansaugen einer Flüssigkeit benutzt wird. In einer Kompressionsphase, die die andere Hälfte einer Umdrehung vorherrscht, wird der Zylinderkopf in die Zylinderbuchse hineingedrückt, wodurch die angesaugte Flüssigkeit aus dem Zylinder herausgepresst wird. Während einer vollständigen Umdrehung der Drehachse führt also der Zylinder einen Auf- und Abwärtshub des Zylinderkolbens durch. Um den Pumpendurchsatz bei gleichbleibender Rotationsgeschwindigkeit der Drehachse (bzw. des Zylinders um die Längsachse der Drehachse) variieren zu können, ist es möglich, die schwenkbare Platte, die mit den aus den jeweiligen Zylinderbuchsen ragenden Enden der Zylinderkolben verbunden ist, variabel in ihrer Stellung zur Drehachse zu neigen. Dies wird mit Hilfe einer sogenannten Schwenkwiege ausgeführt, auf der die den Zylindern abgewandte Seite der Platte gelagert ist.In a suction phase that lasts half a turn of the axis of rotation, the cylinder piston is pulled out of the cylinder liner, which creates a vacuum that is used to suck in a liquid. In a compression phase, which lasts the other half of a revolution, the cylinder head is pushed into the cylinder liner, forcing the intake fluid out of the cylinder. Thus, during a complete rotation of the axis of rotation, the cylinder performs an up and down stroke of the cylinder piston. In order to be able to vary the pump throughput while the rotational speed of the axis of rotation (or of the cylinder around the longitudinal axis of the axis of rotation) remains constant, it is possible to variably adjust the position of the pivoting plate, which is connected to the ends of the cylinder pistons protruding from the respective cylinder liners tilt axis of rotation. This is done with the help of a so-called swivel cradle, on which the side of the plate facing away from the cylinders is mounted.
Da jedoch bei dem Zurückdrängen und Anheben des Zylinderkopfes in die Zylinderbuchse hinein beziehungsweise aus dieser hinaus zum Ausdrücken und Ansaugen von Flüssigkeit hohe Kräfte auftreten, ist sowohl die Lagerung als auch die grundsätzliche Beschaffenheit einer Schwenkwiege, gegen die sich die Kräfte der Zylinderköpfe richtet, von besonderer Bedeutung für eine Axialkolbenmaschine.However, since high forces occur when pushing back and lifting the cylinder head into the cylinder liner or out of it for expressing and sucking in liquid, both the storage and the Basic characteristics of a pivoting cradle, against which the forces of the cylinder heads are directed, of particular importance for an axial piston machine.
Eine Axialkolbenmaschine, welche die Merkmale aufweist, wie sie im Oberbegriff des Anspruchs 1 definiert sind, ist beispielsweise aus Dokument
Aufgrund der wirkenden Kräfte ist die Schwenkwiege und deren zugehörige Lagerung einem hohen Verschleiß ausgesetzt, der typischerweise mindestens einen Austausch dieser Komponenten über die Gesamtlebenszeit der Axialkolbenmaschine notwendig macht.Due to the forces acting, the pivoting cradle and its associated bearing is subject to a high level of wear, which typically makes it necessary to replace these components at least once over the entire service life of the axial piston machine.
Demnach ist es ein Ziel der vorliegenden Erfindung die Dauerfestigkeit einer Schwenkwiegenlagerung beziehungsweise der damit interagierenden Schwenkwiege einer Axialkolbenmaschine zu verbessern. Gleichzeitig sollen die hierfür anfallenden Herstellungskosten für die Schwenkwiegenlagerung nicht steigen, vorzugsweise sogar gesenkt werden.Accordingly, it is an aim of the present invention to improve the fatigue strength of a pivoting cradle bearing or of the pivoting cradle of an axial piston machine interacting therewith. At the same time, the manufacturing costs incurred for this purpose for the pivoting cradle bearing should not increase, and preferably should even be reduced.
Die vorliegende Aufgabe wird durch eine Schwenkwiegenlagerung mit den Merkmalen nach Anspruch 1 gelöst. Nach diesem umfasst die beanspruchte Schwenkwiegenlagerung ein Gehäuse sowie eine Schwenkwiege, die in dem Gehäuse angeordnet ist und ein Durchgangsloch für eine Triebwelle aufweist, wobei an zwei sich gegenüberliegenden Seiten zu dem Durchgangsloch jeweils eine Lagerfläche ausgebildet ist. Darüber hinaus umfasst die Schwenkwiegenlagerung zwei Lagerschalen in dem Gehäuse zur schwenkbaren Lagerung der entsprechenden zwei Lagerflächen der Schwenkwiege, wobei die zwei Lagerflächen der Schwenkwiege hydrostatisch in den zwei Lagerschalen gelagert sind, und in einem Lagerbereich zwischen Lagerfläche und Lagerschale die zwei Lagerflächen und/oder die beiden Lagerschalen jeweils eine Nut aufweisen. Ferner zeichnet sich die Schwenkwiegenlagerung dadurch aus, dass mindestens eine der vorhandenen Nuten mehrere zu einer Schwenkbewegung der Schwenkwiege parallel verlaufende Unternuten mit einer diese verbindenden dazu quer verlaufenden Unternut umfasst, die rechtwinklig zu den mehreren parallel verlaufenden Unternuten angeordnet ist.The present task is solved by a pivoting cradle bearing with the features according to
Als Schwenkwiege wird hierbei das Bauteil in einer Axialkolbenmaschine bezeichnet, dessen Schrägstellung zu einer durch die Längsachse der Drehachse der Axialkolbenmaschine verlaufenden Ebene einen Axialhub der Axialkolbenzylinder regelt. Dies geschieht wie im einleitenden Teil der Beschreibung erläutert in Interaktion mit der Platte, die mit den Zylinderkolben verbunden ist. Dabei weist die Schwenkwiege auf der den Zylindern abgewandten Seite zwei Lagerflächen auf, die punktsymmetrisch zu einer Mitte des Durchgangslochs der Schwenkwiege ausgebildet sind. Diese beiden Lagerflächen berühren die der Lagerfläche zugewandte Seite einer jeweiligen Lagerschale und können in dieser gleiten, um ein Verschwenken der Schwenkwiege zu ermöglichen. Hierbei wirkt die aus dem Kolbenhub der Zylinder resultierende Axialkraft FA durch die Schwenkwiege hindurch gegen die jeweilige Lagerschale. Um den Verschleiß an den Lagerschalen zu minimieren oder zu eliminieren wird die zwischen den Lagerschalen und der Schwenkwiege vorhandene Kraft hydrostatisch entlastet. Dies führt auch dazu, dass das Kippen der Schwenkwiege durch ein Verstellsystem hysteresisfrei möglich ist. Um diese hydrostatische Entlastung effektiv umzusetzen, erfolgt ein Druckfeldaufbau zwischen den Lagerschalen und der Schwenkwiege mithilfe einer in einer Lagerfläche und/oder einer Lagerschale vorgesehenen Nut. Die Nut entspricht einer Ausnehmung, die im Gegensatz zu dem sie umgebenden Niveau abgesetzt ist, also in seiner Höhe verringert ist.In this case, the component in an axial piston machine is referred to as a pivoting cradle whose inclined position to a through the longitudinal axis of the axis of rotation of the axial piston machine extending level regulates an axial stroke of the axial piston cylinder. As explained in the introductory part of the description, this takes place in interaction with the plate which is connected to the cylinder pistons. The Pivoting cradle on the side facing away from the cylinders on two bearing surfaces which are point symmetrical to a center of the through hole of the pivoting cradle. These two bearing surfaces touch the side of a respective bearing shell facing the bearing surface and can slide in it in order to enable the pivoting cradle to be pivoted. The axial force F A resulting from the piston stroke of the cylinder acts through the swivel cradle against the respective bearing shell. To minimize or eliminate wear on the bearing shells, the force existing between the bearing shells and the pivot cradle is hydrostatically relieved. This also means that the pivoting cradle can be tilted without hysteresis using an adjustment system. In order to effectively implement this hydrostatic relief, a pressure field is built up between the bearing shells and the swivel cradle using a groove provided in a bearing surface and/or a bearing shell. The groove corresponds to a recess which, in contrast to the level surrounding it, is offset, ie its height is reduced.
In einer weiteren Ausführungsform ist ein durch die jeweilige Nut gebildeter Hohlraum mit einer Flüssigkeit von einer Hochdruckseite einer Axialkolbenmaschine verbunden, um die jeweilige Lagerschale mit einem bestimmten Druck hydrostatisch zu entlasten. Als Hochdruckseite wird die durch die Axialkolbenmaschine im Betriebszustand unter Druck gesetzte Seite der Flüssigkeit angesehen. Dazu entsprechend gibt es eine Tiefdruckseite, die der Seite der Flüssigkeit entspricht, die durch die Axialkolbenmaschine angesaugt wird. In dem Spezialfall eines Leerlaufbetriebs weisen beide Seiten der mit einer Axialkolbenmaschine interagierenden Flüssigkeit identische Druckverhältnisse auf. In diesem Fall ist aufgrund einer nicht vorhandenen Kraft, die auf die Schwenkwiegenlagerung einwirken könnte, eine hydrostatische Entlastung nicht notwendig.In a further embodiment, a cavity formed by the respective groove is connected to a liquid from a high-pressure side of an axial piston machine in order to hydrostatically relieve the respective bearing shell with a specific pressure. The side of the liquid that is pressurized by the axial piston machine in the operating state is regarded as the high-pressure side. Correspondingly, there is a low-pressure side, which corresponds to the side of the liquid that is sucked in by the axial piston machine. In the special case of idling operation, both sides of the fluid interacting with an axial piston machine have identical pressure conditions. In this case, hydrostatic relief is not necessary due to the absence of a force that could act on the pivot cradle bearing.
Demnach gibt es einen Kanal, der von der Hochdruckseite einer Axialkolbenmaschine zu dem durch die jeweilige Nut gebildeten Hohlraum führt. Der Kanal, der die Verbindung des durch die Nut und einer der Nut gegenüberliegenden Begrenzungsfläche gebildeten Hohlraums zur Hochdruckseite einer Axialkolbenmaschine herstellt, kann durch die Schwenkwiege oder durch die Lagerschale verlaufen. Zweck dieses Kanals, beziehungsweise der Verbindung mit der Hochdruckseite der Axialkolbenmaschine ist die Zufuhr einer unter großem Druck stehenden Flüssigkeit in den durch die Nut charakterisierten Hohlraum, um die zwischen Schwenkwiege und Lagerschalen wirkende Reibungskraft zu entlasten.Accordingly, there is a channel that leads from the high-pressure side of an axial piston machine to the cavity formed by the respective groove. The duct that connects the cavity formed by the groove and a boundary surface opposite the groove to the high-pressure side of an axial piston machine manufactures, can pass through the swivel cradle or through the bearing shell. The purpose of this channel, or the connection with the high-pressure side of the axial piston machine, is to supply a highly pressurized liquid into the hollow space characterized by the groove in order to relieve the frictional force acting between the pivot cradle and the bearing shells.
Hierbei sind die durch die Flüssigkeit der Hochdruckseite gebildeten Drücke in den verschiedenen Hohlräumen der jeweiligen Nuten, die vorzugsweise punktsymmetrisch zur Mitte des Durchgangslochs angeordnet sind, verschieden groß. In anderen Worten bedeutet dies, dass die Flüssigkeit, die einer der beiden Lagerschalen zugeführt wird, sich in ihrem Druck von der Flüssigkeit unterscheidet, die der anderen Lagerschale zugeführt wird. Dies ist vorteilhaft, da die von der Axialkolbenmaschine auf die Schwenkwiege abgegebene Axialkraft FA von der Längsrichtung des Durchgangslochs versetzt ist und demzufolge auch mit unterschiedlicher Kraft auf die beiden Lagerschalen wirkt. Demnach bedarf die Seite der Schwenkwiegenlagerung, die näher zum Einwirkungspunkt der Axialkraft FA liegt, einer größeren hydrostatischen Entlastung, was einem höheren Druck der zugeführten Flüssigkeit entspricht, als die Seite, die weiter entfernt zu dem Einwirkpunkt der Axialkraft FA liegt.The pressures formed by the liquid on the high-pressure side in the various cavities of the respective grooves, which are preferably arranged point-symmetrically to the center of the through-hole, are of different magnitudes. In other words, this means that the liquid that is supplied to one of the two bearing shells differs in its pressure from the liquid that is supplied to the other bearing shell. This is advantageous since the axial force F A delivered by the axial piston machine to the swivel cradle is offset from the longitudinal direction of the through hole and consequently also acts with different forces on the two bearing shells. Accordingly, the side of the pivot weighing storage, which is closer to the point of impact of the axial force F A, a greater hydrostatic relief, which corresponds to a higher pressure of the supplied liquid need, which is than the side further away from the point of application of the axial force F A.
Weiterhin ist es vorteilhaft, wenn der Umschlingungswinkel β der zwei Lagerschalen etwa 150°, vorzugsweise etwa 165°, und besonders bevorzugt etwa 180° beträgt.Furthermore, it is advantageous if the angle of wrap β of the two bearing shells is approximately 150°, preferably approximately 165°, and particularly preferably approximately 180°.
Als Umschlingungswinkel wird der Winkel bezeichnet, mit dem die Lagerschale die Schwenkwiege in Schwenkrichtung der Schwenkwiege umgibt. Ein Umschlingungswinkel von 180°entspricht also in einer durch den Schwenkwinkel aufgespannten Ebene einem Halbkreis. Dies ist von Vorteil, da somit genug Druckfeldfläche zur Verfügung steht, um eine gute Abstützung und Zentrierung auch noch bei einer maximalen Auslenkung des Schwenkwinkels α zu gewährleisten. In einem Leerlaufbetrieb der Axialkolbenmaschine beträgt der Schwenkwinkel α Null Grad.The angle of wrap is the angle at which the bearing shell surrounds the pivoting cradle in the pivoting direction of the pivoting cradle. An angle of wrap of 180° corresponds to a semicircle in a plane spanned by the swivel angle. This is advantageous because there is enough pressure field area available to ensure good support and centering even with a maximum deflection of the pivot angle α. When the axial piston machine is idling, the swivel angle α is zero degrees.
In einer weiteren Ausführungsform wird die vorteilhafterweise vorhandene Verbindung der jeweiligen Nuten mit einer Flüssigkeit durch ein System sichergestellt, das ein erstes Rückschlagventil, das mit einer ersten Anschlussseite der Axialkolbenmaschine verbunden ist und einen Rückfluss in Richtung der ersten Anschlussseite verhindert, und ein zweites Rückschlagventil, das mit einer zweiten Anschlussseite der Axialkolbenmaschine verbunden ist und einen Rückfluss in Richtung der zweiten Anschlussseite verhindert, umfasst. Ferner weist das System eine erste Düse, die stromabwärts des ersten Rückschlagventils angeordnet ist und die Flüssigkeit für den durch die erste Nut gebildeten Hohlraum bereitstellt, sowie eine zweite Düse, die stromabwärts des zweiten Rückschlagventils angeordnet ist und die Flüssigkeit für den durch die zweite Nut gebildeten Hohlraum bereitstellt auf. Zudem ist eine Verbindungsdüse vorgesehen, die einen Punkt zwischen dem ersten Rückschlagventil und der ersten Düse und einen Punkt zwischen dem zweiten Rückschlagventil und der zweiten Düse verbindet. Vorzugsweise ändert das Durchströmen der Flüssigkeit durch die Düse deren Druckniveau.In a further embodiment, the advantageously present connection of the respective grooves to a liquid is ensured by a system that includes a first check valve, which is connected to a first connection side of the axial piston machine and prevents backflow in the direction of the first connection side, and a second check valve, the is connected to a second connection side of the axial piston machine and prevents backflow in the direction of the second connection side. The system further includes a first nozzle located downstream of the first check valve and providing fluid to the cavity formed by the first groove and a second nozzle located downstream of the second check valve and providing fluid to the cavity formed by the second groove cavity provides on. In addition, a connection nozzle is provided which connects a point between the first check valve and the first nozzle and a point between the second check valve and the second nozzle. Flowing through the liquid through the nozzle preferably changes its pressure level.
Als Anschlussseite der Axialkolbenmaschine wird eine der zwei Zu-/Ableitungen einer Axialkolbenmaschine für eine Flüssigkeit bezeichnet, von denen im Betrieb typischerweise eine davon die Hochdruckseite und die andere die Niederdruckseite darstellt. Da je nach Stellung der Schwenkwiegeplatte die beiden Anschlüsse der Axialkolbenmaschine sowohl als Zuleitung als auch als Ableitung verwendet werden können, werden diese im Folgenden als erste Anschlussseite und zweite Anschlussseite der Axialkolbenmaschine bezeichnet. Hierbei existiert ein Kanal, der die erste Anschlussseite mit einem ersten Rückschlagventil verbindet, als auch ein Kanal, der die zweite Anschlussseite mit einem Rückschlagventil verbindet. Das Rückschlagventil ermöglicht nur eine Strömung von der Anschlussseite weg, verhindert also eine Strömung in Richtung der Anschlussseite. Darüber hinaus gibt es einen weiteren Kanal, der die der ersten Anschlussseite abgewandte Seite des ersten Rückschlagventils mit einer ersten Düse verbindet, die an ihrer dem Rückschlagventil abgewandten Seite eine Verbindung zu dem durch die Nut geschaffenen Hohlraum schafft. Weiter gibt es eine zweite Düse an der Seite des Rückschlagventils, die zu der zweiten Anschlussstelle abgewandt ist, wobei die zweite Düse einen Kanal zu dem anderen durch die Nut charakterisierten Hohlraum aufweist. Zudem gibt es einen Kanal, der über eine Verbindungsdüse einen zwischen erster Düse und erstem Rückschlagventil befindlichen Punkt mit einem zwischen zweiter Düse und zweitem Rückschlagventil befindlichen Punkt verbindet.One of the two inlet/outlet lines of an axial piston machine for a liquid is referred to as the connection side of the axial piston machine, one of which typically represents the high-pressure side and the other the low-pressure side during operation. Since the two connections of the axial piston machine can be used both as a supply line and as a discharge line, depending on the position of the pivoting weighing plate, these are referred to below as the first connection side and second connection side of the axial piston machine. There is a channel that connects the first connection side to a first check valve and a channel that connects the second connection side to a check valve. The check valve only allows flow away from the port side, thus preventing flow towards the port side. In addition, there is another channel that connects the side of the first check valve facing away from the first connection side to a first nozzle, which creates a connection to the cavity created by the groove on its side facing away from the check valve. There is also a second nozzle on the side of the check valve that faces away from the second port, the second Nozzle has a channel to the other cavity characterized by the groove. In addition, there is a channel which connects a point located between the first nozzle and the first check valve with a point located between the second nozzle and the second check valve via a connecting nozzle.
Durch diese Anordnung wird sichergestellt, dass die Schwenkwiege in ihren beiden Lagerbereichen verschiedene Wiegendrücke erhält. Hierbei sorgt vorzugsweise ein Strömen der Flüssigkeit durch die jeweilige Düse für einen entsprechenden Druckabfall, so dass die verschiedenen Drücke erlangt werden können.This arrangement ensures that the pivoting cradle receives different cradle pressures in its two bearing areas. In this case, a flow of the liquid through the respective nozzle preferably ensures a corresponding drop in pressure, so that the different pressures can be obtained.
Da die Axialkraft FA von der Axialkolbenmaschine von der Mitte des Durchgangslochs der Schwenkwiege versetzt ist, wirkt auf die zwei Lagerschalen nicht die gleiche Kraft. Typischerweise ist die Lagerschale an der Niederdruckseite nur mit der Hälfte der Kraft der Lagerschale an der Hochdruckschlage belastet. Dadurch baut sich an der Lagerschale der Niederdruckseite ein geringerer Wiegendruck PW2 als PW1 auf. Damit der Druck PW2 höher als der Niederdruck PN der Axialkolbenmaschine sein kann, besteht zwischen der Niederdruckseite der Schwenkwiegenlagerung der Verbindungskanal, der von der Hochdruckseite versorgt wird und durch entsprechende Düsen eine Flüssigkeit mit passendem Druck liefert.Since the axial force F A from the axial piston machine is offset from the center of the through hole of the swing cradle, the two bearing shells do not have the same force. Typically, the bearing shell on the low-pressure side is loaded with only half the force of the bearing shell on the high-pressure side. As a result, a lower cradle pressure P W2 than P W1 builds up on the bearing shell on the low-pressure side. So that the pressure P W2 can be higher than the low pressure P N of the axial piston machine, there is a connecting channel between the low-pressure side of the pivoting cradle bearing, which is supplied from the high-pressure side and supplies a liquid at the appropriate pressure through appropriate nozzles.
Da, wie vorstehend ausgeführt, die Niederdruckseite bei entsprechender Stellung der Schwenkwiege auch eine Hochdruckseite darstellen kann, ist die symmetrische Ausführung der Flüssigkeitszuleitung von der ersten und der zweiten Anschlussstelle der Axialkolbenmaschine von Vorteil. Demnach ist es immer möglich, dass die beiden Nuten mit unterschiedlichen Drücken durch eine Flüssigkeit der Hochdruckseite versorgt werden. Um den Druckabfall, der durch einen Leckageverlust erzielt wird, in einer effizienten Weise zu erreichen, sind die verschiedenen Düsen vorgesehen, wobei der Leckageverlust zwischen der Schwenkwiege und der Lagerschale ins Gehäuse abfließt.Since, as explained above, the low-pressure side can also represent a high-pressure side with a corresponding position of the pivoting cradle, the symmetrical design of the liquid supply line from the first and the second connection point of the axial piston machine is advantageous. Accordingly, it is always possible that the two grooves are supplied with different pressures by a liquid on the high-pressure side. In order to achieve in an efficient way the pressure drop that is caused by a leakage loss, the various nozzles are provided, whereby the leakage loss between the pivot cradle and the bearing shell flows into the housing.
In einer weiteren vorteilhaften Ausführungsform ist der Abstand der am nächsten zueinander liegenden Punkte der beiden Lagerflächen etwa gleich dem Außendurchmesser eines Rollenlagers einer durch das Durchgangsloch verlaufenden Triebwelle.In a further advantageous embodiment, the distance between the points of the two bearing surfaces which are closest to one another is approximately equal to the outer diameter a roller bearing of a drive shaft passing through the through hole.
In anderen Worten bedeutet dies, dass die beiden Lagerflächen unmittelbar an das Durchgangsloch der Schwenkwiege grenzen. Dies ist vorteilhaft, da der Lagerabstand DL ein wichtiger Faktor ist, um die Steifigkeit einer Schwenkwiege zu erhöhen. Dies trägt dazu bei, dass die Spalthöhen, die zwischen einer Lagerschale und einer Lagerfläche auftreten, so klein wie möglich gehalten werden. Da unter Last eine Verformung der Schwenkwiege nicht verhindert werden kann, muss die Größe einer Spalthöhe so klein wie möglich gehalten werden. Die Spalthöhe sorgt nämlich für entsprechend hohe Leckagewerte, die gleichbedeutend mit einem Leistungsverlust der Pumpe sind. Dies ergibt sich daraus, dass die Leckagewerte aus der Hochdruckseite der Pumpe gespeist werden. Der kleinstmögliche Abstand der beiden Lagerflächen ergibt sich demnach wenn diese direkt an das Durchgangsloch angrenzen. Dies entspricht dem Außendurchmesser eines Rollenlagers einer durch das Durchgangsloch verlaufenden Triebwelle der Axialkolbenmaschine.In other words, this means that the two bearing surfaces are directly adjacent to the through-hole of the pivoting cradle. This is advantageous in that the bearing distance L D is an important factor in the stiffness to increase a pivoting cradle. This helps to keep the gap heights that occur between a bearing shell and a bearing surface as small as possible. Since the swing cradle cannot be prevented from being deformed under load, the size of a gap height must be kept as small as possible. The gap height ensures correspondingly high leakage values, which are equivalent to a loss of performance of the pump. This is because the leakage readings are fed from the high pressure side of the pump. The smallest possible distance between the two bearing surfaces is therefore obtained when they are directly adjacent to the through hole. This corresponds to the outside diameter of a roller bearing of a drive shaft of the axial piston machine running through the through-hole.
In einer weiteren vorteilhaften Ausführungsform sind in mindestens einem der zwei Lagerbereiche zwischen Lagerfläche und Lagerschale die Lagerfläche und/oder die Lagerschale mit zwei voneinander unabhängigen Nuten versehen. Bei einer Gesamtbetrachtung weist die Schwenkwiegenlagerung also mindestens drei Nuten auf.In a further advantageous embodiment, the bearing surface and/or the bearing shell are provided with two independent grooves in at least one of the two bearing regions between the bearing surface and the bearing shell. When viewed as a whole, the pivoting cradle bearing therefore has at least three grooves.
Diese Anordnung hilft dabei, eine radial wirkende Stellkraft FStell auszugleichen. Eine radiale Bewegung der Schwenkwiege innerhalb eines Lagerspiels wird automatisch durch den Spalthöhenunterschied zwischen der Lagerschale und der Lagerfläche vermindert.This arrangement helps to compensate for a radially acting actuating force F Stell. A radial movement of the pivot cradle within a bearing clearance is automatically reduced by the gap height difference between the bearing shell and the bearing surface.
Vorteilhafterweise weist diese Ausführungsform für jede der zwei voneinander unabhängigen Nuten in mindestens einem der mehreren Lagerbereiche separate oder eigene Verbindungen zu einer Druckflüssigkeit auf, um bei einem Stellvorgang der Schwenkwiege eine für die jeweilige Nut spezifische hydrostatische Entlastung zu erlangen. Die spezifische Entlastung der Nut wird vorteilhafterweise mit Hilfe einer durch eine Düse strömenden Flüssigkeit erreicht, wobei die Flüssigkeit von der Hochdruckseite der Axialkolbenmaschine zugeführt wird.Advantageously, this embodiment has separate or dedicated connections to a pressure fluid for each of the two mutually independent grooves in at least one of the several bearing areas in order to provide specific hydrostatic relief for the respective groove during an adjustment process of the swivel cradle gain. The specific relief of the groove is advantageously achieved with the aid of a liquid flowing through a nozzle, the liquid being supplied from the high-pressure side of the axial piston machine.
Ferner vorteilhaft bei der dieser Ausführungsform ist, wenn die zwei voneinander unabhängigen Nuten in der Lagerfläche der Schwenkwiege mit einer durch die Schwenkwiege verlaufenden Flüssigkeitsverbindung verbunden sind. Ferner umfasst die Flüssigkeitsverbindung eine weitere Verbindung mit der Außenseite der Lagerfläche der Schwenkwiege, die in einen Bereich angeordnet ist, der in einer Leerlaufposition der Schwenkwiege mit einem Flüssigkeitszulauf von einer Hochdruckseite einer Axialkolbenmaschine durch die Lagerschale im Wesentlichen fluchtet.It is also advantageous in this embodiment if the two mutually independent grooves in the bearing surface of the pivoting cradle are connected to a fluid connection running through the pivoting cradle. Furthermore, the fluid connection comprises a further connection with the outside of the bearing surface of the pivot cradle, which is arranged in an area which in an idle position of the pivot cradle is substantially flush with a fluid inlet from a high-pressure side of an axial piston machine through the bearing shell.
Hierbei erfolgt die Druckversorgung der Nuten, die voneinander unabhängig ausgebildet sind, über direkt in der Schwenkwiege eingebrachte Kanäle. Vorzugsweise ist für jede der separaten Nuten auch eine zugehörige Düse in den Kanälen angeordnet. Die weitere Verbindung zu der Außenseite der Lagerfläche der Schwenkwiege erstreckt sich von einem Kanal, der die beiden Düsen verbindet, zur Außenseite. Im Ergebnis ergibt sich eine im Wesentlichen T-förmige Leitung, wobei an zwei Enden die Nuten angeordnet sind und an dem Dritten Ende sich die Außenseite der Lagerfläche befindet. Weiter bevorzugt fluchtet der Kanal, der zur Außenseite der Lagerfläche führt in einer Leerlaufposition der Schwenkwiege, d.h. in einer Position in der eine Axialkolbenmaschine keine Flüssigkeit pumpt, mit einer Flüssigkeitszufuhr von einer Hochdruckseite, die durch die Lagerschale führt. Weiter bevorzugt werden die beiden verschiedenen Nuten mit verschiedenen Drücken versorgt.In this case, the pressure is supplied to the grooves, which are formed independently of one another, via channels introduced directly into the swivel cradle. Preferably, for each of the separate grooves there is also an associated nozzle located in the channels. The further connection to the outside of the pivot cradle bearing surface extends from a channel connecting the two nozzles to the outside. The result is an essentially T-shaped line, with the grooves being arranged at two ends and the outside of the bearing surface being located at the third end. More preferably, in an idle position of the swing cradle, i.e. in a position in which an axial piston machine is not pumping liquid, the channel leading to the outside of the bearing surface is aligned with a liquid supply from a high-pressure side leading through the bearing shell. More preferably, the two different grooves are supplied with different pressures.
In einer weiteren Ausführungsform ist zwischen einer Lagerfläche und einer zugehörigen Lagerschale ein sich in Richtung des Durchgangslochs aufweitender Spalt vorhanden. Dies ist eine Möglichkeit die bei hydrostatischer Entlastung auftretenden Leckageverluste auf ein niedriges Niveau zu führen.In a further embodiment, there is a gap that widens in the direction of the through-hole between a bearing surface and an associated bearing shell. This is one way of reducing the leakage losses that occur with hydrostatic relief to a low level.
Im unbelasteten oder gering belasteten Zustand der Schwenkwiege entsteht hiermit ein Spalt, der jedoch bei dem hierbei herrschenden vergleichsweise niedrigen Drücken nur eine geringe Vergrößerung der absoluten Leckageverluste hervorruft. Wenn jedoch eine Last auf die Schwenkwiege einwirkt, wird diese sich verformen, bis der ursprüngliche Spalt aufgebraucht ist. Dann ergibt sich je nach Druck ein Spalt mit einem sehr geringen bis einem nahezu verschwindenden Ausmaß, sodass sich ungeachtet der vergleichsweise hohen Drücke nur geringe Leckageverluste ergeben. In Summe führt dies zu einer deutlichen Verringerung der Leckageverluste bei der hydrostatischen Lagerung der Schwenkwiege.In the unloaded or slightly loaded state of the pivoting cradle, this creates a gap which, however, at the comparatively low pressures prevailing here, causes only a slight increase in the absolute leakage losses. However, when a load is applied to the pivot cradle, it will deform until the original gap is used up. Then, depending on the pressure, there is a gap with a very small to almost vanishing extent, so that despite the comparatively high pressures there are only small leakage losses. All in all, this leads to a significant reduction in leakage losses in the hydrostatic bearing of the pivoting cradle.
Der sich in Richtung des Durchgangslochs aufweitende Spalt kann durch eine Abschrägung der jeweiligen Lagerschalen und/oder eine Abschrägung eines Gehäuseabschnitts, auf dem die jeweilige Lagerschale angeordnet ist, vorgesehen sein. Darüber hinaus ist es möglich, dass der Spalt sich durch eine Abschrägung der Lagerfläche ergibt.The gap that widens in the direction of the through-hole can be provided by a bevel of the respective bearing shells and/or a bevel of a housing section on which the respective bearing shell is arranged. In addition, it is possible that the gap results from a bevel of the bearing surface.
Vorteilhafterweise ist es zudem möglich, dass mindestens eine der vorhandenen Nuten treppenförmig ausgestaltet ist, also mindestens zwei verschiedene Tiefenniveaus aufweist. Diese Ausführung ist vorteilhaft hinsichtlich einer geringeren lokalen Verformung der Schwenkwiege im Bereich der Nut, da diese seitlich mit hohem Druck belastet ist.Advantageously, it is also possible that at least one of the existing grooves is designed in the form of a step, ie has at least two different depth levels. This design is advantageous with regard to less local deformation of the pivoting cradle in the area of the groove, since this is subjected to high lateral pressure.
In der bevorzugten Ausführungsform umfasst mindestens eine der vorhandenen Nuten mehrere parallel verlaufende Unternuten und eine diese verbindende quer verlaufende Unternut. Vorteilhaft an dieser Umsetzung ist, dass zwischen den mehreren Unternuten zusätzliche Kontaktflächen gegen die Lagerschale vorhanden sind.In the preferred embodiment, at least one of the existing grooves comprises a plurality of parallel sub-grooves and a transverse sub-groove connecting them. The advantage of this implementation is that there are additional contact surfaces against the bearing shell between the multiple sub-grooves.
Die Erfindung umfasst ferner eine Axialkolbenmaschine mit einer Schwenkwiegenlagerung nach einer der vorhergehenden Ansprüche.The invention also includes an axial piston machine with a pivot cradle bearing according to one of the preceding claims.
Darüber hinaus umfasst die Erfindung eine Axialkolbenmaschine mit einer Schwenkwiegenlagerung nach einem der vorhergehenden Ansprüche, wobei die Kolben der Axialkolbenmaschine als Vollkolben ausgebildet sind. Dies bedingt den Vorteil, dass ein eventuell auftretendes Lagerspiel zwischen Lagerschale und Lagerfläche vermindert wird, sodass eine besonders effektive Lagerung der Schwenkwiege erreicht wird.In addition, the invention includes an axial piston machine with a pivoting cradle bearing according to one of the preceding claims, wherein the pistons of the axial piston machine are designed as solid pistons. This has the advantage that any bearing play that may occur between the bearing shell and the bearing surface is reduced, so that a particularly effective bearing of the pivoting cradle is achieved.
Im Folgenden wird eine detaillierte Beschreibung der vorliegenden Erfindung anhand von in den Zeichnungen illustrierten Ausführungsformen vorgenommen. Hierbei zeigt:
- Fig. 1:
- einen Schnitt durch eine Axialkolbenmaschine mit einer erfindungsgemäßen Schwenkwiegenlagerung,
- Fig. 2:
- eine weitere Schnittansicht durch eine Axialkolbenmaschine mit der erfindungsgemäßen Schwenkwiegenlagerung,
- Fig. 3:
- eine weitere Schnittansicht durch eine Axialkolbenmaschine mit einer erfindungsgemäßen Schwenkwiegenlagerung,
- Fig. 4:
- eine Teilschnittansicht durch eine Axialkolbenmaschine, in dem eine Schwenkwiege in einem ausgelenkten Zustand zu sehen ist,
- Fig. 5:
- ein Prinzipbild der erfindungsgemäßen Schwenkwiegenlagerung,
- Fig. 6:
- zwei Prinzipbilder, die den Einfluss der Stellkraft und das Lagerspiel darstellen,
- Fig. 7:
- zeigt eine Ansicht einer Schwenkwiege, in der die Position einer Axialkraft einer Axialkolbenmaschine angegeben ist,
- Fig. 8:
- zeigt eine Teilschnittansicht einer Ausführungsform der Schwenkwiegenlagerung,
- Fig. 9:
- zeigt eine Teilschnittansicht einer Ausführungsform der Schwenkwiegenlagerung,
- Fig. 10:
- ist eine Prinzipskizze, die die Schwenkwiegenlagerung und die hierbei auftretenden Leckageverluste illustriert,
- Fig. 11:
- eine weitere Ausführungsform der Schwenkwiegenlagerung,
- Fig. 12:
- eine weitere Form der Schwenkwiegenlagerung,
- Fig. 13:
- verschiedene Seitenansichten der Schwenkwiege, bei der eine Nut treppenförmig ausgebildet ist,
- Fig. 14:
- eine Schwenkwiege in einer Perspektivansicht,
- Fig. 15:
- eine erfindungsgemäße Schwenkwiege in einer Perspektivansicht, und
- Fig. 16:
- zwei Axialkolbenmaschinen, einmal mit Hohlkolben und einmal mit Vollkolben.
- Figure 1:
- a section through an axial piston machine with a pivot cradle bearing according to the invention,
- Figure 2:
- another sectional view through an axial piston machine with the pivot cradle bearing according to the invention,
- Figure 3:
- another sectional view through an axial piston machine with a pivot cradle bearing according to the invention,
- Figure 4:
- a partial sectional view through an axial piston machine, in which a pivoting cradle can be seen in a deflected state,
- Figure 5:
- a schematic diagram of the swivel cradle bearing according to the invention,
- Figure 6:
- two schematic diagrams that show the influence of the actuating force and the bearing clearance,
- Figure 7:
- shows a view of a swivel cradle in which the position of an axial force of an axial piston machine is indicated,
- Figure 8:
- shows a partial sectional view of an embodiment of the swivel cradle bearing,
- Figure 9:
- shows a partial sectional view of an embodiment of the swivel cradle bearing,
- Figure 10:
- is a schematic diagram that illustrates the slewing cradle bearing and the leakage losses that occur here,
- Figure 11:
- another embodiment of the swivel cradle bearing,
- Figure 12:
- another form of swivel cradle storage,
- Figure 13:
- various side views of the pivoting cradle, in which a groove is stepped,
- Figure 14:
- a swivel cradle in a perspective view,
- Figure 15:
- a pivoting cradle according to the invention in a perspective view, and
- Figure 16:
- two axial piston machines, one with hollow pistons and one with solid pistons.
Demnach wird hierbei auch keine Flüssigkeit in den Zylinder eingesaugt und ausgestoßen. Erst eine Schrägstellung der Schwenkwiege 4 führt dazu, dass der Zylinderkolben 13 bei einer Umdrehung eine Hubbewegung ausführt. Hierbei entsteht eine Saugbewegung für eine Flüssigkeit in den Zylinder über eine Anschlussseite des Zylinders A, B, wenn der Zylinderkolben 13 sich aus der Zylinderbuchse 14 bewegt. Bei einer entgegengesetzten Bewegung des Zylinderkolbens 13 in die Zylinderbuchse 14 hinein wird die in dem Zylinder angesaugte Flüssigkeit in Richtung der entsprechenden Anschlussstelle A, B herausgedrückt. Hierbei lässt sich der Axialhub des Zylinderkolbens 13 über eine Stellung der Schwenkwiege 4 regeln. Die Axialkraft FA, die bei diesem Vorgang aus der Axialkolbenmaschine resultiert und beim Zurückdrängen eines Zylinderkolbens 13 in die Zylinderbuchse 14 auf die Schwenkwiege 4 wirkt, presst die Schwenkwiege 4 gegen die Lagerschale 8. Diese Anpresskraft, die zwischen der Lagerschale und der Schwenkwiege 4 entsteht, ist hydrostatisch entlastet, um die im dortigen Zwischenraum bestehende mechanische Reibung weitestgehend zu eliminieren. Dadurch wird das Kippen der Schwenkwiege 4 durch das Verstellsystem 15 hysteresisfrei möglich und der Verschleiß an den Lagerschalen 8, der durch eine Reibung der Lagerflächen 7 der Schwenkwiege 4 hervorgerufen wird, auf ein Minimum reduziert oder vollständig vermieden.Accordingly, no liquid is sucked into the cylinder and ejected. Only when the pivoting
Die hydrostatische Lagerung (hydrostatische Entlastung) erfolgt über den Aufbau eines Druckfeldes zwischen der Lagerschale 8 und der Lagerfläche 7 der Schwenkwiege 4. Hierfür ist in der Schwenkwiege 4 für jede der beiden zu lagernden Lagerflächen 8 eine Nut 9 vorhanden, die mit der Hochdruckseite PH der Axialkolbenmaschine 2 über einen Kanal 16 in Verbindung steht. Hierdurch wird ein später näher spezifiziertes Druckfeld aufgebaut, dessen Wirkungskraft durch die Größe und Form der Nut 9 bestimmt ist.The hydrostatic bearing (hydrostatic relief) takes place via the build-up of a pressure field between the bearing
Die Wirkungskraft des in der Nut 9 wirkenden Druckfelds sollte jedoch groß genug sein, um die Axialkraft FA der Axialkolbenmaschine vollständig entlasten zu können. Hierzu ist die Nut 9 derart ausgelegt, dass sich dort ein durch den dortigen Flüssigkeitsdruck aufbauendes Druckfeld eine gewünschte Wirkungskraft mit einem Druck PW1 leicht geringer als der Systemdruck der Axialkolbenmaschine auf der Hochdruckseite PH einstellt.However, the effective force of the pressure field acting in the
Ferner erkennt man in der
Da die Anschlussseite A der Axialkolbenmaschine 2 jedoch nicht zwingenderweise mit der Hochdruckseite der Axialkolbenmaschine 2 übereinstimmen muss, da die Hochdruckseite je nach Stellung der Schwenkwiege 4 gewechselt werden kann, wird über ein System 10 zur Verbindung mit der Hochdruckseite der Axialkolbenmaschine (Anschlussstelle A oder Anschlussstelle B) die Flüssigkeit mit dem entsprechend hohen Druck zugeführt.Since the connection side A of the
In
Für das Verständnis der vorliegenden Erfindung ist es wichtig zu erkennen, dass die Axialkraft FA , die durch die Hubbewegung der Kolben auf die Schwenkwiege wirkt, bei einer zur Leerlaufposition verschiedenen Position von der Mitte des Durchgangslochs 5 versetzt ist.
Die an der Niederdruckseite liegende Lagerschale (die Lagerschale, auf die weniger Kraft durch die Bewegung der Kolben wirkt) ist in dem vorliegenden Ausführungsbeispiel nur mit der Hälfte der Kraft belastet, als die hochdruckseitige Lagerschale 8. Dies wird in der
Damit der Druck PW2 größer als der Druck PN der Niederdruckseite der Kolbenmaschine ist, muss auch diese Seite über die Hochdruckseite PH der Kolbenmaschine 2 versorgt werden.So that the pressure P W2 is greater than the pressure P N of the low-pressure side of the piston engine, this side must also be supplied via the high-pressure side P H of the
Die entsprechenden Drücke zur hydrostatischen Lagerung werden über Düsen 103, 104, 105 durch einen Leckageverlust, der zwischen der Schwenkwiege und der Lagerschale ins Gehäuse abfließt, erzeugt. So wird beispielsweise der notwendige Druck PW1 aus der Hochdruckseite PH der Kolbenmaschine 2 über einen Druckabfall an der Düse 104 erzeugt.The corresponding pressures for the hydrostatic bearing are generated via
Da der Druckabfall zwischen der Hochdruckseite PH und dem notwendigen Druck PW2 auf der niederdruckseitigen Lagerschale 8 größer sein muss, als der zwischen der Hochdruckseite PH und Pw1 (hochdruckseitige Lagerschale 8), sollte der Leckageverlust, der bei der Erzeugung von PW2 anfällt, größer sein als der, der bei PW1 anfällt. Da jedoch der Druckwert größer als PN von der Niederdruckseite ist, ist in dem System 10 eine zusätzliche Verbindungsdüse 105 vorgesehen, sodass eine Verbindung von der Hochdruckseite der Axialkolbenmaschine nun über zwei Düsen 103, 105 erfolgt, sodass der Druck, der auf die niederdruckseitige Lagerschale 8 wirkt, geringer ist als der Druck auf die hochdruckseitige Lagerschale 8.Since the pressure drop between the high-pressure side P H and the necessary pressure P W2 on the low-pressure
Da der Wiegendruck PW2, der sich an der Niederdruckseite aufbaut, auf einem höheren Wert als der Niederdruck PN der Axialkolbenmaschine liegt, muss verhindert werden, dass hierbei ein Fluid zur Niederdruckseite zurückströmt. Um dies zu verhindern, ist auf der Niederdruckseite ebenfalls ein Rückschlagventil 101 eingebaut. Da bei einer Axialkolbenmaschine die Niederdruckseite von der Anschlussstelle A zu der Anschlussstelle B je nach Stellung der Schwenkwiege 4 wechseln kann, ist in dem System 10 ein weiteres Rückschlagventil 102 notwendig, damit auch bei einem Wechsel von Niederdruck- und Hochdruckseite kein Fluid auf die Niederdruckseite strömt. Insgesamt erhält man somit einen symmetrischen Aufbau der Systems 10, das die Nuten mit unter Druck stehender Flüssigkeit versorgt.Since the cradle pressure P W2 , which builds up on the low-pressure side, is at a higher value than the low pressure P N of the axial piston machine, a fluid must be prevented from flowing back to the low-pressure side. To prevent this, a
Außer der Dicke der Schwenkwiege 4 ist der in
Um die in
Eine solche Ausführungsform wird in
Im unbelasteten Zustand der Schwenkwiege existiert nun ein Spalt mit einem Winkel ψ, der sich in Richtung zum Durchgangsloch 5 der Schwenkwiege 4 aufweitet. Im unbelasteten Zustand der Schwenkwiege herrschen vergleichsweise niedrige Drücke, wodurch das Vorsehen eines Spalts zu einer geringeren Vergrößerung der Absolutwerte der Leckageverluste führt. Wenn jedoch eine Last auf die Schwenkwiege 4 einwirkt, wird sich diese verformen bis der ursprüngliche Spalt mit dem Neigungswinkel ψ aufgebraucht ist. Dies hat zur Folge, dass sich dann je nach Druck ein Spalt mit einem sehr geringen bis einem nahezu verschwindenden Ausmaß bildet, sodass ungeachtet der vergleichsweise hohen Drücke ein sehr geringer Leckageverlust entsteht.In the unloaded state of the pivoting cradle, there is now a gap with an angle ψ, which widens in the direction of the through-
Dies führt in einer Gesamtbetrachtung zu einer deutlichen Verringerung der Leckageverluste. Hierbei ist es zum Erreichen der vorteilhaft verringerten Leckageverluste von untergeordneter Bedeutung, ob der Spalt zwischen Lagerfläche 7 und Lagerschale 8 durch ein Abschrägen der Lagerfläche 7 oder ein Abschrägen der Lagerfläche 8 oder sogar durch ein Abschrägen der Lagerfläche 7 und der Lagerfläche 8 hervorgerufen wird. Auch ist es möglich, dass das Gehäuse 3 in einen Bereich abgeschrägt wird, auf dem sich die Lagerschale 8 befindet. Der Spalt entsteht dann hierbei zwischen dem Gehäuse und der Lagerschale und wird bei einem Verformen der Schwenkwiege 4 in Richtung der abgeschrägten Gehäusefläche verringert.Overall, this leads to a significant reduction in leakage losses. In order to achieve the advantageously reduced leakage losses, it is of secondary importance whether the gap between the
Die Erfindung umfasst ferner eine Axialkolbenmaschine mit einer der vorstehend beschriebenen Schwenkwiegenlagerungen.The invention also includes an axial piston machine with one of the pivot cradle bearings described above.
Darüber hinaus ist es für die Schwenkwiegenlagerung nach einer der vorstehend beschriebenen Ausführungsformen zusätzlich von Vorteil, wenn die Axialkolbenmaschine 2 anstelle der im Stand der Technik üblichen Hohlkolben (vgl.
Die Schwenkwiege 4 kann aus einem Nitrierstahl hergestellt werden, um die notwendigen Zugfestigkeiten zu erreichen. Die Umformung geschieht per Schmieden. Wenn jedoch die Schwenkwiegeabmessungen so groß sind, dass ein Schmieden des Rohteils nicht durchgeführt werden kann, ist eine Alternative die Verwendung eines Sphäroguss oder die Verwendung entsprechend nitrierbar Werkstoffe möglich. Das bearbeitete Bauteil wird nitriert oder nitrocarburiert, wobei andere Verfahren zur Steigerung der Oberflächenhärte, wie beispielsweise ein Einsatzhärten zu inkludieren sind. Um zu vermeiden, dass eine abrasive Schicht die Lebensdauer des Systems der Schwenkwiegenlagerung verkürzt, wird die Verbindungsschicht nach dem Nitrieren entfernt oder poliert. Der Härteunterschied zwischen der Wiegenoberfläche (Lagerfläche 7) und dem Gleitlager (Lagerschale 8) soll mindestens Faktor 4 betragen, um eine verschleißfreie Funktion zu gewährleisten. Typischerweise werden für die Lagerschalen 8 Messinglegierungen eingesetzt.The pivoting
Claims (14)
- A pivot cradle bearing (1) of an axial piston machine (2) comprising:a housing (3);a pivot cradle (4) that is arranged in the housing (3) and that has a passage hole (5) for a drive shaft (6), with a respective bearing surface (7) being formed at two oppositely disposed sides toward the passage hole (5); andtwo bearing shells (8) in the housing (3) for the pivotable support of the corresponding bearing surfaces (7) of the pivot cradle (4), whereinthe two bearing surfaces (7) of the pivot cradle (4) are hydrostatically supported in the two bearing shells (8); andthe two bearing surfaces (7) and/or the two bearing shells (8) each have a groove (9) in a bearing region between the bearing surface (7) and the bearing shell (8),characterized in thatat least one of the grooves (9) present comprises a plurality of subgrooves (91) extending in parallel with a pivot movement of the pivot cradle and having a subgroove (92) that connects them, extends transversely thereto,and is arranged at a right angle to the plurality of subgrooves (91) extending in parallel.
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with claim 1, wherein
a hollow space formed by the respective groove (9) is in communication with a liquid from a high pressure side of an axial piston machine (2) to hydrostatically relieve the respective bearing shell (8) by a specific pressure. - A pivot cradle bearing (1) of an axial piston machine (2) in accordance with one of the preceding claims, wherein a wrap angle (β) of the two bearing shells (8) amounts to approximately 150°, preferably approximately 165°, and particularly preferably approximately 180°.
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with claim 2, wherein the communication of the two grooves (9) with a liquid takes place by a system (10) that comprises:a first check valve (101) that is connected to a first connection side (A) of the axial piston machine (2) and that prevents a backflow in the direction of the first connection side (A);a second check valve (102) that is connected to a second connection side (B) of the axial piston machine (2) and that prevents a backflow in the direction of the second connection side (B);a first nozzle (103) that is arranged downstream of the first check valve (101) and that provides the liquid for the hollow space formed by the first groove (9);a second nozzle (104) that is arranged downstream of the second check valve (102) and that provides the liquid for the hollow space formed by the second groove (9); anda connection nozzle (105) that connects a point between the first check valve (101) and the first nozzle (103) and a point between the second check valve (102) and the second nozzle (104).
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with one of the preceding claims, wherein the spacing of the points of the two bearing surfaces (7) that are disposed closest to one another approximately corresponds to the outer diameter of a roller bearing of a drive shaft (6) extending through the passage hole (5).
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with one of the preceding claims, wherein the bearing surface (7) or the bearing shell (8) have two mutually independent grooves (9) in at least one bearing region between the bearing surface (7) and the bearing shell (8).
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with claim 6, wherein the hollow spaces produced by the grooves (9) have a respectively separate communication with a liquid to achieve a hydrostatic relief specific to the respective groove (9) on an adjustment procedure of the pivot cradle (4).
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with claim 6, wherein the two mutually independent grooves (9) in the bearing surface (7) of the pivot cradle (4) are connected to a liquid connection (11) extending through the pivot cradle (4), with the liquid connection (11) having a further connection (12) to the outer side of the bearing surface (7) that is arranged in a region that is substantially aligned in an idling position with a liquid inflow (13) from a connection side (A, B) of an axial piston machine (2) through the bearing shell (8).
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with claim 8, wherein two nozzles (111, 112) are arranged in the liquid connection (11) extending through the pivot cradle (4) and the further connection (12) to the outer side of the bearing surface (7) exits between the nozzles (111, 112).
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with one of the preceding claims, wherein a respective gap (ψ) that widens in the direction of the passage hole (5) is present between the two bearing surfaces (7) and associated bearing shells (8).
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with claim 10, wherein the gap that widens in the direction of the passage hole (5) is provided by a chamfer of the respective bearing shells (9) and/or by a chamfer of a housing section on which the respective bearing surface (7) is arranged.
- A pivot cradle bearing (1) of an axial piston machine (2) in accordance with one of the preceding claims, wherein at least one of the grooves (9) present is designed in step form, that is has at least two different depth levels.
- An axial piston machine having a pivot cradle bearing in accordance with one of the preceding claims.
- An axial piston machine in accordance with claim 13 whose pistons (13) are configured as plungers.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00316/15A CH710829A1 (en) | 2015-03-06 | 2015-03-06 | Pivot bearing of an axial piston machine. |
PCT/EP2016/000333 WO2016142037A1 (en) | 2015-03-06 | 2016-02-26 | Pivot cradle bearing of an axial piston machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3265679A1 EP3265679A1 (en) | 2018-01-10 |
EP3265679B1 true EP3265679B1 (en) | 2022-01-12 |
Family
ID=55442760
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16706532.5A Active EP3265679B1 (en) | 2015-03-06 | 2016-02-26 | Pivoting-base mounting of an axial piston machine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3265679B1 (en) |
CH (1) | CH710829A1 (en) |
WO (1) | WO2016142037A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022203996A1 (en) | 2022-04-26 | 2023-10-26 | Robert Bosch Gesellschaft mit beschränkter Haftung | Hydrostatic, displacement-adjustable axial piston machine |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10760683B2 (en) | 2017-01-31 | 2020-09-01 | Parker-Hannifin Corporation | Cradle-mounted swash with trunnion-mounted positioning arms |
DE102017213760A1 (en) * | 2017-08-08 | 2019-02-14 | Robert Bosch Gmbh | Hydrostatic axial piston machine |
CN109611448B (en) * | 2018-12-21 | 2023-11-14 | 成都利君实业股份有限公司 | But aligning slide bearing |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2101078A1 (en) * | 1971-01-12 | 1972-08-03 | Robert Bosch Gmbh, 7000 Stuttgart | Axial piston machine |
DE3144720A1 (en) * | 1981-11-11 | 1983-05-19 | Friedrich Prof. Dr.-Ing. 4300 Essen Jarchow | Radial sliding-contact bearing with bore, shaft or axle circumferential surface geometry matched to the deformation under load |
DE3433895A1 (en) * | 1983-09-15 | 1985-03-28 | Linde Ag, 6200 Wiesbaden | Hydrostatic axial-piston machine in swash plate construction |
DE4409370C2 (en) * | 1994-03-18 | 1997-04-17 | Brueninghaus Hydraulik Gmbh | Axial piston machine adjustable displacement with at least hydrostatic relief of their sliding surface bearing control lens or lifting disc |
US8118567B2 (en) * | 2006-12-15 | 2012-02-21 | Kabushiki Kaisha Kawasaki Precision Machinery | Swash plate type piston pump motor |
DE102007030708A1 (en) * | 2007-07-02 | 2009-01-08 | Robert Bosch Gmbh | Axial piston machine with throttle groove |
DE102011121523A1 (en) * | 2011-12-16 | 2013-06-20 | Robert Bosch Gmbh | Swash plate design hydrostatic axial piston machine for e.g. axial piston motor for adjusting delivery volume of pump, has recess formed corresponding to groove and extending in swivel direction and ending in distance to edges of surface |
DE102012214830B4 (en) * | 2012-08-21 | 2022-06-30 | Robert Bosch Gmbh | Hydrostatic axial piston machine with adjustable swash plate or swivel cradle and associated slide bearing with hydrostatic pressure field, whose edge contour design minimizes the leakage flow into the housing |
DE102012022999A1 (en) * | 2012-11-24 | 2014-05-28 | Robert Bosch Gmbh | Axial piston engine for use in hydraulic branch of drive train of motor vehicle, has load relieving surfaces, which are formed in slide bearing surface for hydrostatic relief and are independently subjected to high pressure |
-
2015
- 2015-03-06 CH CH00316/15A patent/CH710829A1/en not_active Application Discontinuation
-
2016
- 2016-02-26 WO PCT/EP2016/000333 patent/WO2016142037A1/en active Application Filing
- 2016-02-26 EP EP16706532.5A patent/EP3265679B1/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022203996A1 (en) | 2022-04-26 | 2023-10-26 | Robert Bosch Gesellschaft mit beschränkter Haftung | Hydrostatic, displacement-adjustable axial piston machine |
Also Published As
Publication number | Publication date |
---|---|
EP3265679A1 (en) | 2018-01-10 |
WO2016142037A1 (en) | 2016-09-15 |
CH710829A1 (en) | 2016-09-15 |
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