EP3256646A1 - Vibreur - Google Patents

Vibreur

Info

Publication number
EP3256646A1
EP3256646A1 EP16706521.8A EP16706521A EP3256646A1 EP 3256646 A1 EP3256646 A1 EP 3256646A1 EP 16706521 A EP16706521 A EP 16706521A EP 3256646 A1 EP3256646 A1 EP 3256646A1
Authority
EP
European Patent Office
Prior art keywords
gear
planetary gear
exciter cell
exciter
vibrator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16706521.8A
Other languages
German (de)
English (en)
Other versions
EP3256646B1 (fr
Inventor
Norbert Hausladen
Viktor Schindler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liebherr Components Biberach GmbH
Original Assignee
Liebherr Components Biberach GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liebherr Components Biberach GmbH filed Critical Liebherr Components Biberach GmbH
Publication of EP3256646A1 publication Critical patent/EP3256646A1/fr
Application granted granted Critical
Publication of EP3256646B1 publication Critical patent/EP3256646B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/10—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of mechanical energy
    • B06B1/16—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of mechanical energy operating with systems involving rotary unbalanced masses
    • B06B1/161—Adjustable systems, i.e. where amplitude or direction of frequency of vibration can be varied
    • B06B1/166—Where the phase-angle of masses mounted on counter-rotating shafts can be varied, e.g. variation of the vibration phase
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • E02D7/18—Placing by vibrating

Definitions

  • the present invention relates generally to a vibrator for generating vibrations.
  • the invention relates to an excitation cell with rotationally driven imbalances, which are rotatably mounted in an exciter cell housing, and an adjusting unit for adjusting the phase position of the imbalances relative to each other.
  • Vibrators can be used in the construction industry, for example, for piling or soil compactors to produce directional vibrations, by means of which, for example, sheet piles rammed into the soil, introduced Rüttelstopfklalen in the ground or the soil can be compacted or planed.
  • the floor may also be conditioned to facilitate the ramming or extraction of sheet piles or other structural elements such as piles and the like.
  • the vibration-generating excitation cell such vibrators can be attached to a movable draw yoke of a special engineering plant such as drilling and / or piling equipment, Switzerlandktefan or rope excavators, by means of which the Hinttlerech usually in the upright direction is movable.
  • Such vibrators are, for example, from the documents EP 05 06 722 B1, EP 10 38 068 B1, DE 44 39 170 A1, DE 10 2011 100 881 A1, EP 21 58 976 A1, DE 103 56 319 A1, DE 199 20 348 A1, WO 2009/049576 A1 or DE 196 31 991 B4.
  • EP 05 06 722 B1 shows an adjustment via two hydraulic motors, which serve as drive motors for the exciter cell.
  • an adjustable pressure relief valve which is connected downstream of one of the hydraulic motors, the usable pressure gradient can be changed and thereby the phase position can be adjusted.
  • the EP 21 58 976 B1 proposes to adjust the phase position of the imbalance, two imbalance groups, which are each interlocked in the manner of a spur gear to drive from opposite end faces by two servomotors and provide between the spur gears of the two imbalance groups another actuator, with the help whose relative phase position can be adjusted.
  • DE 199 20 348 A1 uses an intermediate adjustable pump for adjusting the phase position in hydraulic drive of the exciter cell waves.
  • WO 2009/049576 A1 proposes to store the imbalances on pivotable support arms, which can be pivoted relative to one another by means of a SteH mechanism co-rotating on the drive shaft.
  • the object of the present invention is to provide an improved vibrator of the type mentioned which avoids the disadvantages of the prior art and further develops the latter in an advantageous manner. Especially a structurally simple, inexpensive to be manufactured adjustment is to be created, which is repair and maintenance friendly and still allows a precise and easy to control adjustment of the vibration intensity of the vibrator in operation.
  • the adjusting unit is designed as a planetary gear, which has at least two output lines to which the phase-variable unbalances of the excitation cell are coupled relative to each other, and a Verstelleingangsstrang for changing the phase position of the output strands of the planetary gear.
  • the said output strands run with coordinated speeds, so that the unbalanced connected thereto circulate coordinated with each other.
  • the Verstellingangsstrang the planetary gear can be held in a position once set.
  • the Verstelleingangsstrangs By adjusting the Verstelleingangsstrangs the phase position of the output strands of the planetary gear and thus the phase position of the imbalances can be adjusted.
  • Such a planetary gear has a proven, simple structure and can be manufactured without special manufacturing equipment, so that a stable operation is achieved in a cost effective manner. At the same time can be made with simple Stellaktoren a precise, slender adjustment of the phase even during operation of the excitation cell.
  • the planetary gear can basically be designed differently and adapted to the structure of the exciter cell and the number of circulating unbalance pairs. For example, a multi-stage planetary gear can be provided with a corresponding number of circulating imbalances or exciter cell waves.
  • a single-stage planetary gear can be provided in the development of the invention, which acts as an adjustment and essentially from the assemblies sun gear, bridge with planetary gears and a ring gear or include these assemblies can.
  • connection of the imbalances and a Verstellaktors can be done here at different points of the planetary gear.
  • the two aforementioned output strands to which the imbalances to be adjusted in phase angle are coupled on the one hand to the sun gear of the planetary gear and the other to the ring gear of the planetary gear, while said Verstellingangsstrang to the planet gears between the sun and Ring gear bearing bridge can be connected.
  • a first exciter cell shaft can be rotatably connected to the sun gear and a second exciter cell shaft via a spur gear rotatably coupled to the ring gear of the planetary gear, so that at a fixed web - according to a certain, adjusted phase position - the two exciter cell waves synchronously with each other or in a fixed Rotate speed ratio to each other, as dictated by the planetary gears coupled together sun and ring gears of the planetary gear. If the web and thus the planetary gears are adjusted, the phase position of the two exciter cell waves changes to one another.
  • Imbalance masses can be coupled directly or via further spur gear stages with further exciter cell waves to the aforementioned first and second exciter cell waves.
  • the exciter cell waves mentioned here can be parallel be aligned with each other and / or occupy a substantially lying aligned, in particular horizontal arrangement.
  • said adjustment input strand may comprise a crankshaft to which a pressure medium cylinder may be coupled as Verstellaktor, by means of which the crankshaft can be adjusted in a simple manner.
  • the crankshaft acting as an adjusting input or an input shaft possibly configured in another way can advantageously be connected in a rotationally fixed manner directly to the web of the planetary gear, it also being possible to interpose a spur gear or another overdrive or reduction stage.
  • the adjustment input strand in particular the aforementioned input shaft and / or the web of the planetary gear be associated with a stop or a pair of stops, can be specified by means of which / derer end positions that can specify the ends of the adjustment for the phase angle of imbalances.
  • a particularly simple adjustment of the unbalance phase position can be achieved.
  • At least one of the elements of the planetary gear in particular its sun gear and / or web and / or ring gear, or an element on the Verstelleingangsstrang such as the crankshaft or the pressure cylinder have an integrated adjustment and / or adjusting device, which is an adjustment or adjusting the phase position internally in the planetary gear and thus also allows the phase position of the imbalances.
  • one of said elements can be designed to be adjustable in itself and comprise two partial elements which can be rotated relative to one another.
  • the ring gear of the planetary gear can comprise an outer wheel part and an inner wheel part which are rotatable relative to one another, preferably adjustable relative to one another via elongated holes.
  • the said wheel parts in particular the aforementionedêtrad- and réellerad turnover the ring gear, while a locking device can be assigned, by means of which a certain, adjusted relative position of the wheel parts can be fixed.
  • said adjustment unit for adjusting the phase position of the imbalances can be accommodated in a separate adjustment unit housing, which is detachably rotatable on the excitation cell housing, in which the imbalances stored are stored, can be attached.
  • the adjusting unit can be mounted on an outer side of the exciter cell housing.
  • the above-mentioned planetary gear can form a separately formed from the actual exciter cell, which comprises the circumferentially driven imbalances and corresponding exciter cell waves, independently formed assembly, which advantageously as a unit of the aforementioned Exciter cell is dismantled, without having to disassemble the exciter cell or open the exciter cell housing.
  • an interface between said adjusting and the actual exciter cell can form two projecting from the exciter cell housing shaft stumps on which or on which two drive wheels of the adjustment, in particular the sun gear of the aforementioned planetary gear and a pinion of the aforementioned spur gear, which meshes with the planetary gear or engaged with it, can be detachably mounted.
  • the adjusting unit can in this case be mounted or arranged on the motor side of the excitation cell or on a side of the excitation cell opposite the motor side.
  • the adjustment unit can extend on a transverse side of the exciter cell, which extends transversely or substantially perpendicularly to the axes of rotation of the imbalances of the excitation cell.
  • the adjusting unit and the at least one drive motor of the exciter cell are arranged on opposite sides of the exciter cell, collision problems can be avoided and both the drive motor and the adjusting unit can be easily mounted without space problems.
  • Another advantage is that Duch opposite mounting of drive motor and adjustment of the center of gravity can be placed closer to the driving axis, so that the ramming energy can act almost completely in the vertical direction and there is hardly a tumbling motion of the excitation cell.
  • An arrangement of the adjustment and the at least one drive motor on the same exciter cell side however, for example, be advantageous if the installation environment of the vibrator offers only one side sufficient space.
  • FIG. 1 is a schematic sectional view of a vibrator according to an advantageous embodiment of the invention, showing the side-mounted attachment of the adjusting unit in the form of a planetary gear and its Stellaktors,
  • FIG. 2 shows a plan view of the vibrator and its adjusting unit of FIG. 1, showing the arrangement of the Verstellaktors and the adjustability of the phase angle position limiting end stops, and
  • Fig. 3 a fragmentary, perspective and schematic representation of the ring gear of the planetary gear of Fig. 1 and the thus meshing spur gear, wherein the rotatable in itself adjustable ring gear with each other via slots adjustable inner and outer wheels of the ring gear are shown.
  • the vibrator 1 may comprise an excitation cell 2 with a plurality of mutually parallel, each lying aligned exciter cell waves, which are received in an exciter cell housing 3 and rotatably supported.
  • the exciter cell waves mentioned here can be combined into two groups, the exciter cell waves of each group being coupled to one another via spur gear stages and correspondingly rotating with fixed speed ratios to one another.
  • unbalances 4 are connected to at least some of the connected to the exciter cell shafts wheels, which may be formed in the form of eccentrically mounted imbalance masses.
  • Said excitation cell housing 3 may have bearing and / or fastening sections or parts on the outside, by means of which the exciter cell 2 is attached to a draw yoke of a construction machine, for example a drilling and / or pile driver, a leader or a crawler crane, or else another bearing part another construction machine can be mounted.
  • a construction machine for example a drilling and / or pile driver, a leader or a crawler crane, or else another bearing part another construction machine can be mounted.
  • the imbalances 4 are advantageously arranged and matched to one another such that they essentially only vibrate during rotary circulation generate in a direction 27, which may be aligned at the intended installation and working position of the vibrator 1, in particular at least approximately vertically, cf. Fig. 1.
  • the exciter cell waves and the imbalances 4 associated therewith can be rotationally driven by two or more drive motors 5 and 6.
  • only one drive motor can be provided for driving all imbalances.
  • a first drive motor 5 drives the first group of imbalances 4.1 via a drive shaft 7 whose drive movement is transmitted via different spur gear stages to the said further imbalances 4.1 and is applied to an exciter cell shaft 9.
  • a second drive motor 6 drives a second group of imbalances 4.2, via a further drive shaft 8, which drives the further imbalances 4.2 via corresponding spur gear stages and at the same time forms a second exciter cell shaft 10 which, together with the aforementioned first exciter cell shaft 9, emerges from the excitor cell housing 3 led out, so that the two exciter cell waves 9 and 10 protrude into the adjustment unit 11 as a stub shaft.
  • said adjustment unit 11 can be arranged on the side of the exciter cell 2 opposite the drive motors 5 and 6.
  • the drive motors 5 and 6 may also be arranged on the other unbalanced shafts and / or on the shaft 23.
  • Said adjusting unit 11 comprises a planetary gear 12, which is received in a separate from the exciter cell housing 3 Verstellechs- or planetary gear housing 13, which may be set to the outside of the excitation cell housing 3.
  • the adjustment unit housing 13 may be cup-shaped, with one wall of the excitation cell housing 3 closing the adjustment unit housing 3 and / or forming a partition wall between the adjustment unit and the exciter cell.
  • the VerstellinheitsgePFuse 13 also in Essentially formed completely closed, wherein the Verstellüsgephinuse 13 and the exciter cell housing 3 can sit against each other wall by wall.
  • the adjustment unit housing 13 can be removed or dismounted separately, without the excitation cell housing 3 having to be opened for this purpose.
  • Said planetary gear 12 may be formed in one stage and have a sun gear 14 which may be arranged coaxially with a ring gear 16 of the planetary gear 12. Between the sun gear 14 and the ring gear 16 planetary gears 17 may be arranged, which are in rolling contact with both the sun gear 14 and the ring gear 16 and may be rotatably mounted on a web 15. Said web 15 may itself be rotatably supported and is arranged coaxially with the axes of the sun gear 14 and the ring gear 16.
  • said sun gear 14 may be rotatably connected to the aforementioned first excitation cell shaft 9.
  • the aforesaid second exciter cell shaft 10 may be rotationally coupled via a spur gear stage 18 to the ring gear 16, wherein said spur gear stage 18 may be in rolling engagement with the outer gear 16a and the outer periphery of said ring gear 16, respectively.
  • the two exciter cell shafts 9 and 10 and thus the aforementioned groups of imbalances 4 and the associated drive motors 5 and 6 via the planetary gear 12 rotatably coupled to each other so that they rotate synchronously or in fixed speed ratio to each other.
  • said web 15 of the planetary gear 12 can be adjusted or rotated.
  • an input shaft 19 which may be rotatably connected to said web 15, be connected to a Stellaktor 20, which may be advantageously mounted on the Verstellechsgereheatuse 13.
  • said Stellaktor 20 may be formed in a simple manner as a pressure medium cylinder, which can adjust the rotational axis designed as a crankshaft input shaft 19.
  • the adjustability of the input shaft 19 and thus of the web 15 may be limited by end stops 21, so that the web 15 of the planetary gear 12 can be made in a simple manner by the pressure medium cylinder between two end positions back and forth.
  • said Stellaktor 20 may also be stopped in intermediate positions and / or determined to adjust liners continuously or stepwise.
  • the planetary gear 12, an internal Justier vers. Adjusting device 22 include, in particular, one of the planetary gears may be formed rotatable in itself.
  • the ring gear 16 may have an inner wheel 16i and an outer wheel 16a, which can be rotated relative to each other via slots 26 and brought into different rotational positions, so that the relative position of the two connected to the planetary gear 12 exciter cell shafts 9 and 10 relative to each other or the relative position of these excitation cell shafts 9 and 10 can be adjusted to the input shaft 19 by the said inner and outer wheels 16i and 16a of the ring gear 16 are shifted from each other.
  • targeted toothing orientations on crankshaft 19, web 15, exciter cell shaft 9, 10, sun gear 14 and / or spur gear stage 18 can be dispensed with, or positional tolerances in the entire gear chain can generally be compensated.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Retarders (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Percussion Or Vibration Massage (AREA)

Abstract

L'invention concerne de manière générale un vibreur destiné à produire des vibrations. L'invention concerne en particulier une cellule excitatrice comprenant des balourds pouvant être entraînés en rotation, logés rotatifs dans un boîtier de cellule excitatrice, ainsi qu'une unité de réglage destinée à régler la position de phase des balourds les uns par rapport aux autres. Selon l'invention, l'unité de réglage est conçue comme engrenage à trains épicycloïdaux comportant au moins deux voies de sortie auxquelles sont accouplés les balourds de la cellule excitatrice pouvant être réglés en phase l'un par rapport à l'autre, ainsi qu'une voie d'entrée de réglage pour modifier la position de phase des voies de sortie de l'engrenage à trains épicycloïdaux.
EP16706521.8A 2015-02-11 2016-02-10 Vibrofonceur Active EP3256646B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE202015001041 2015-02-11
DE202015003475.6U DE202015003475U1 (de) 2015-02-11 2015-05-11 Rüttler
PCT/EP2016/000224 WO2016128136A1 (fr) 2015-02-11 2016-02-10 Vibreur

Publications (2)

Publication Number Publication Date
EP3256646A1 true EP3256646A1 (fr) 2017-12-20
EP3256646B1 EP3256646B1 (fr) 2020-04-01

Family

ID=56081750

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16706521.8A Active EP3256646B1 (fr) 2015-02-11 2016-02-10 Vibrofonceur

Country Status (7)

Country Link
US (1) US10376921B2 (fr)
EP (1) EP3256646B1 (fr)
CN (1) CN107427863B (fr)
DE (1) DE202015003475U1 (fr)
ES (1) ES2801051T3 (fr)
RU (1) RU2691781C2 (fr)
WO (1) WO2016128136A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202015003475U1 (de) 2015-02-11 2016-05-12 Liebherr-Components Biberach Gmbh Rüttler
IT201600130472A1 (it) * 2016-12-23 2018-06-23 Italvibras Giorgio Silingardi Spa Motovibratore con regolazione in continuo dello sfasamento angolare delle masse eccentriche.
CN108097567B (zh) * 2017-12-20 2021-05-28 安庆师范大学 无级变频激振器装置
EP3953531A1 (fr) * 2019-04-09 2022-02-16 GBM Works B.V. Pieu de fondation
DE102019113947A1 (de) 2019-05-08 2020-11-12 Liebherr-Components Biberach Gmbh Schwingungserzeuger sowie Baumaschine mit einem solchen Schwingungserzeuger

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US4067244A (en) * 1974-12-16 1978-01-10 Losenhausen Maschinenbau Ag Self-propelled vibratory plate
DE2932287A1 (de) * 1979-08-09 1981-02-12 Delmag Maschinenfabrik Vibrationsbaer zum rammen und/oder ziehen von rammkoerpern
DE3148437A1 (de) * 1981-12-08 1983-07-21 Weber Maschinentechnik Gmbh, 5928 Laasphe Schwingungserreger fuer mechanische schwingungen
AU9174482A (en) 1981-12-30 1983-07-07 Facet Enterprises Inc. Fuel filter with contamination monitor
EP0506722B1 (fr) 1989-12-20 1994-09-14 Gedib Ingenieurbüro Und Innovationsberatung Gmbh Generateur de vibrations
DE4439170A1 (de) 1994-11-06 1996-05-09 Bald Hubert Rammvibrator zur Erzeugung von gerichteten Schwingungen
DE19631991B4 (de) 1996-08-08 2005-02-24 Abi Maschinenfabrik Und Vertriebsgesellschaft Mbh Vibrator, insbesondere für einen Vibrationsbären
NL1008635C2 (nl) 1998-03-19 1999-09-21 Ice B V Trilinrichting en werkwijze voor het trillend aandrijven van een voorwerp.
US6504278B1 (en) 1998-05-08 2003-01-07 Gedib Ingenieurburo Und Innovationsberatung Gmbh Regulating device for adjusting the static moment resulting from unbalanced mass vibration generators
RU2159309C1 (ru) * 1999-03-05 2000-11-20 Открытое акционерное общество "Научно-исследовательский институт транспортного строительства" Центробежный вибровозбудитель с регулируемыми дебалансами
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RU2301301C2 (ru) * 2005-07-20 2007-06-20 Открытое акционерное общество "Научно-исследовательский институт транспортного строительства" (ЦНИИС) Вибропогружатель с регулируемым моментом дебалансов
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EP2158976B1 (fr) 2008-08-27 2013-08-14 ABI Anlagentechnik-Baumaschinen-Industriebedarf Maschinenfabrik und Vertriebsgesellschaft mbH Dispositif de production de vibrations
RU2388868C1 (ru) * 2009-02-24 2010-05-10 Виктор Николаевич Ермоленко Универсальное вдавливающее устройство
DE102011100881B4 (de) 2011-05-07 2014-11-13 Abi Anlagentechnik-Baumaschinen-Industriebedarf Maschinenfabrik Und Vertriebsgesellschaft Mbh Schwingungserzeuger
JP2012237328A (ja) * 2011-05-10 2012-12-06 Shicoh Engineering Co Ltd 回転伝達装置及び振動装置
DE102012201443A1 (de) * 2012-02-01 2013-08-01 Hamm Ag Verdichterwalze für einen Bodenverdichter
RU2523045C1 (ru) * 2013-01-09 2014-07-20 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Белгородский государственный технологический университет им. В.Г. Шухова" Способ направленного инерционного вибровозбуждения и дебалансный вибровозбудитель направленного действия для его осуществления
EP2781269A1 (fr) * 2013-03-20 2014-09-24 Eurodrill GmbH Générateur de vibrations, notamment pour une machine de construction
DE202015003475U1 (de) 2015-02-11 2016-05-12 Liebherr-Components Biberach Gmbh Rüttler

Also Published As

Publication number Publication date
RU2017131235A (ru) 2019-03-11
CN107427863B (zh) 2019-09-06
DE202015003475U1 (de) 2016-05-12
RU2691781C2 (ru) 2019-06-18
WO2016128136A1 (fr) 2016-08-18
EP3256646B1 (fr) 2020-04-01
US10376921B2 (en) 2019-08-13
CN107427863A (zh) 2017-12-01
ES2801051T3 (es) 2021-01-08
US20170333947A1 (en) 2017-11-23
RU2017131235A3 (fr) 2019-05-07

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