EP3248254B1 - Emission tip assembly and method for operating same - Google Patents
Emission tip assembly and method for operating same Download PDFInfo
- Publication number
- EP3248254B1 EP3248254B1 EP16701246.7A EP16701246A EP3248254B1 EP 3248254 B1 EP3248254 B1 EP 3248254B1 EP 16701246 A EP16701246 A EP 16701246A EP 3248254 B1 EP3248254 B1 EP 3248254B1
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- emission tip
- emission
- tip
- voltage
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T19/00—Devices providing for corona discharge
- H01T19/04—Devices providing for corona discharge having pointed electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T19/00—Devices providing for corona discharge
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T23/00—Apparatus for generating ions to be introduced into non-enclosed gases, e.g. into the atmosphere
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/02—Carrying-off electrostatic charges by means of earthing connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/04—Carrying-off electrostatic charges by means of spark gaps or other discharge devices
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/06—Carrying-off electrostatic charges by means of ionising radiation
Definitions
- the invention relates to an emission tip arrangement on high-voltage electrodes for charging or discharging substrates, with at least one emission tip, and with a carrier body made of an insulating material, which has at least one high-resistance series resistor and is arranged on a metal profile provided with an insulating potting, the at least one emission peak can be connected to a high-voltage connection via the series resistor.
- the metal profile can be grounded and provided with an insulating layer and the series resistor can be arranged on the metal profile in an electrically insulated manner.
- the invention also relates to a method for operating such an arrangement in alternating voltage at a certain peak voltage and a method for operating an emission tip arrangement with auxiliary air supply.
- Passive and active discharge electrodes or active charging electrodes are known in a large number of embodiments and variants. Frequently, such electrodes have several emission tips which are arranged in a single row, in two rows or also as a flat emission tip array in different grid widths in such a way that they resemble a fakir board, for example. Very often such emission peaks are embedded together with a current-limiting resistor in elongated U-profiles by means of insulating cast resin. The electrical resistance is assigned either to each individual peak or n-peaks. In practice, passive discharge electrodes are often used without current-limiting resistors.
- the highest possible electric field strength should be effective in an arrangement of emission tips of active and passive high-voltage electrodes at the tips.
- the respective tip would have to protrude sufficiently far from the insulating embedment. This can be compared with the necessarily free-standing end of a lightning rod above the object to be protected.
- corona use describes the voltage at which free charge carriers, i.e. electrons and ions of both polarity, are generated in front of the tips by impact ionization, which ultimately cause the passive discharge; the gas between the tips and the charged object surface becomes conductive.
- the object surface to be passively discharged remains at a higher potential, or: the less the emission tip protrudes from the potting, the lower the passive discharge power of the electrode.
- the alternating operating voltage of the electrode required to generate a sufficient number of air or gas ions must be increased for the desired active discharge effect, which reduces the efficiency of the active discharge capacity.
- High operating voltages in the kilovolt range entail further disadvantages for the operation of such electrodes, namely reduced operational reliability, the disruptive proximity to earthed machine parts and, last but not least, higher manufacturing costs, both for the electrode and for the high-voltage power supply.
- a non-free-standing tip has the disadvantage that the charging current required for the application can only flow at a higher operating high voltage.
- the resulting disadvantages are comparable to those of the active discharge electrode. For the sake of completeness, it should be mentioned that this naturally also applies to special, bipolar operated DC discharge electrodes.
- the EP 1 241 755 A2 in contrast discloses an active discharge electrode with air assistance. Here you can even find emission peaks that are deeper than the insulating surroundings of the air duct or air nozzle.
- Comparably unfavorable conditions can also be found with the usual commercially available charging electrodes with and without air assistance, known for example from DE 20 2004 014 952 U1 .
- the DE 10 2011 007 136 A1 an antistatic device, which has sensor electrodes for detecting polarity as well as positive and negative discharge electrodes operated with direct voltage.
- a ribbon-like high-voltage conductor is arranged in a U-shaped electrode body, which can in particular be made of a carbon fiber composite body and supplies the discharge electrodes with high voltage.
- EP 0 871 267 A1 propose to arrange a multiplicity of ceramic substrate resistors arranged parallel to one another on a common substrate which is mechanically fixed and electrically contacted by means of a contact spring. Surface-mountable emission tips can simply be soldered onto the surface of the substrate.
- the pamphlet JP 2003 284 945 A discloses a discharge electrode having an outer electrode and a inner electrode.
- the outer electrode consists of a cylindrical conductor in which the inner electrode is arranged.
- the outer electrode has a cylindrical surface, the pointed or sharp parts of the inner electrode are arranged opposite one another. When a voltage is applied, an electric field can concentrate on the pointed or sharp parts of the inner electrode, so that a reliable discharge is possible even with a low voltage applied.
- the object is therefore to provide an arrangement of emission tips that avoids the aforementioned features and, despite in principle protruding any distance from its carrier body, does not cause injuries in the event of accidental or deliberate contact and in this way allows safe handling with a high degree of efficiency of the arrangement .
- This object is achieved by an emission tip arrangement of the type mentioned at the outset, in which the emission tip is formed from a spring metal and forms an elastic spring element and a free end of the emission tip stands as a corona tip at a distance from the carrier body.
- the spring element can for example be designed like a helical spring. This is however not mandatory, other spring designs are also conceivable.
- the emission tip or tips of the emission tip arrangement according to the invention are thus formed from a metallic spring material as spring tips and are provided, for example in the manner of a helical spring, that they can protrude as far as desired beyond the electrode body.
- the emission tip or tips can thus be designed as a metal spring, that is to say, for example, as a spring element which is formed from a metal.
- the free-standing nib has a significantly lower level, namely a 30% lower level for corona use and therefore improves the effect of passively working discharge electrodes even in the simplest electrode design or also a number of n pen tips.
- This positive effect of the low amount of corona increases the efficiency of actively working AC discharge electrodes when generating additional bipolar ions with such free-standing corona tips.
- the high-voltage electrode can be or are actively or passively operated as a charging and / or discharging electrode, with alternating or direct voltage.
- an embodiment of the emission tip arrangement is advantageous in which an end section of the free end of the emission tip, which acts as a corona tip, for example, is bent towards the longitudinal axis of the extension direction of the spring element.
- Such a last, relatively short section of the emission spring tip, angled towards the center of the helical spring wears out, for example via the corona flow, over the life of the electrode under almost constant geometric conditions.
- the emission spring tip according to the invention has constant geometric relationships over the life of the corona tip and thus the desired constant low corona threshold.
- the emission tip arrangement in which the free-standing emission spring tip can also work with air assistance if necessary, which is why the interior of the helical spring element forms a passage that can be connected to a channel of the carrier body, via which the emission tip a Auxiliary air can be supplied is.
- the emission spring tip which is free standing outside the electrode body, can be connected to the carrier body, for example embedded in an insulating encapsulation, in such a way that the inside of the carrier body made of insulating material connects the air duct to the inner diameter of the emission spring tip in an air-technical manner and thus the amount of auxiliary air via an air Distribution channel can reach each individual emission spring tip.
- the emission spring tip according to the invention is accordingly designed in such a way that the degree of ionization of the amount of auxiliary air used in the case of AC discharge electrodes can be significantly increased compared to known active discharge electrodes with air assistance.
- the latter is synonymous with considerable cost savings in generating the amount of compressed air required for operation.
- large amounts of auxiliary air that are not ionized are undesirable or even disruptive in many processes.
- the increase in the degree of ionization of the amount of auxiliary air is primarily due to the formation of the corona tip at the free end of the emission spring tip, which is arranged as a thin conductive wire end freely above the center of the air-guiding spring tip.
- the corona tip can be understood here as the thin conductive end of the wire which is arranged freely above the center of the spring tip, which may be air-conducting.
- the spring element for example the inner contour of the spring element, which acts as a limitation for the amount of auxiliary air supplied within the spring element, can expediently taper towards the free end of the emission tip.
- the last turns of the helical spring tip then run, for example, conically, which leads to a nozzle-like air outlet.
- the one aimed specifically at the corona tip Auxiliary air supports the ion wind generated by the corona tip and is therefore ionized in the best possible way, which ultimately determines the high degree of effectiveness or ionization as well as the range effect of the amount of ionized auxiliary air offered.
- the carrier body can be made from a thermoplastic or thermosetting plastic or a ceramic material.
- the carrier body can be provided with at least one receptacle located on a side wall for the arrangement of at least one emission tip into which the emission tip can be pressed .
- the contour of the emission tip can advantageously be elastically deformable when it is arranged on the carrier body, the contour at this point meaning that the structure forming the shape of the emission tip is elastically deformable so that, for example, the emission tip can be pressed into the receptacle.
- a secure conductive connection between the resistor and the respective emission tip can be established in an embodiment of the emission tip arrangement according to the invention by applying the at least one series resistor in a meandering manner to the carrier body and / or contacting the spring element in the area of the receptacle by means of a conductive adhesive.
- Other configurations of the series resistor are also conceivable at this point.
- the arrangement with the carrier body is accommodated by a grounded metal profile and the series resistor is arranged on the metal profile in an electrically insulated manner, whereby the advantages of the technology of metal profiles can be used.
- the metal profile is preferably made of an extrudable material, in particular an aluminum material, and the isolation of the series resistor from the metal profile can be achieved, if possible, by an insulating potting.
- the mentioned metal profiles are always electrically grounded, which means that a large part of the electrons and bipolar ions generated flow off to earth potential, which is why an expedient development of the invention consists in the mentioned metal profile with a thin, both mechanically and electrically sufficiently resistant Provide insulating layer. If the volume resistance of this insulating layer is selected to be> 10 9 ⁇ m, with a sufficiently high electrical breakdown voltage, then no electrical ohmic current relevant for the electrode function flows through this resistance to earth potential.
- a further advantageous embodiment of the emission tip arrangement according to the invention can be provided with a carrier body which has such a capacitance compared to the metal profile, which can be manipulated during its manufacture, that the capacitive reactive current of the high-voltage electrode at least partially compensates for the inductive reactive current of the high-voltage transformer used when operating an active discharge electrode .
- the design-related quality of the capacitance (small loss angle tan ⁇ ) of the metal profile increases, both against the cast Carrier body as well as against the free-standing corona tip.
- This is desirable insofar as high-voltage transformers are used to operate active AC discharge electrodes, which in themselves represent inductive components.
- the inductive reactive current required to operate the transformer is advantageously largely compensated for by the capacitive reactive current of the capacitance of the entire electrode structure, provided the metal profile is suitably dimensioned. According to the laws of alternating current theory, this means that metal profiles modified in this way require smaller transformer designs to operate the AC electrodes, which, if necessary, form a unit with the electrode.
- the latter then advantageously avoids the laying of high-voltage cables between the transformer and the electrode.
- the primary-side AC supply voltage of the transformer can either be the usual mains voltage or the 24 VAC control voltage of electrical systems.
- the supply of the transformer with electrical energy with 24VDC control voltage is an option; however, the necessary AC voltage for the transformer must then be generated via a semiconductor circuit.
- the object is also achieved by a method according to claim 17 for operating an arrangement of emission tips with at least one emission tip, according to an arrangement as described above, which is characterized in that the high-voltage electrode is operated in AC voltage with a peak voltage that is lower than the breakdown voltage for the geometry used for the corona tip against the grounded metal profile provided with the insulating layer.
- the capacitive coupling of the corona tip of the AC discharge electrode to earth potential is advantageously used.
- the capacitive coupling between the corona tip and the metal profile which is electrically isolated on the surface but grounded inside, improves the generation of ions from active ones AC electrodes in addition, which is equivalent to an additional significant increase in efficiency.
- the distance between the corona tip and the insulating layer must be selected so that the peak voltage of the AC operating high voltage is lower than the breakdown voltage for the geometry of the corona tip against the grounded metal profile with the insulating layer. No further, insulated, embedded earth conductors are necessary here.
- the object is achieved by a method for operating an arrangement of emission tips with at least one emission tip that is characterized in that the emission tip is designed as a spring element and a passage is formed through which an auxiliary air quantity is supplied to the corona tip during operation , since the degree of ionization of the auxiliary air volume used with AC discharge electrodes can be increased significantly compared to known active discharge electrodes with air support.
- the auxiliary air which is aimed specifically at the corona tip, supports the ion wind generated by the corona tip and is therefore ionized as best as possible, which ultimately determines the high degree of effectiveness or ionization as well as the range effect of the ionized auxiliary air volume offered. It can preferably be provided that the emission tip forms a passage, in particular the aforementioned passage, through which an auxiliary air quantity is or can be supplied to the corona tip during operation.
- the corona threshold By lowering the corona threshold, it is increased passive discharge achieved. This is equivalent to the electrical discharge of charged surfaces down to correspondingly lower residual electrical surface potentials.
- the lowering of the corona threshold for the free-standing tip also increases the efficiency of active AC discharge electrodes in the additional generation of bipolar ions and electrons. With a comparable discharge power, the level of the required operating high voltage is reduced accordingly.
- each free-standing spring tip with a high resistance in the order of 10 8 ⁇ , whereby all resistors are individually connected to the common high-voltage connection, allows the use of such spring tips for passively operated discharge electrodes as well as for actively operated discharge electrodes, as well as for DC charging electrodes in an explosive environment.
- DC charging electrodes with an arrangement of such free-standing emission spring tips also require a lower operating high voltage to generate the charging current required for the respective application.
- auxiliary air flow With regard to the support by means of an auxiliary air flow, there is the advantage of more efficient ionization of the auxiliary air quantity to increase the range of the discharge effect of active discharge electrodes for medium and long ranges.
- the auxiliary air can also only be used for constant or intermittent efficient cleaning of the corona tip in a dirty environment. This is important for both the discharge and the charging electrodes.
- Charging electrodes such as those used in so-called "top loading" ESA systems in printing machines, have a significantly longer maintenance interval.
- the active discharge with air support and at the same time allows efficient use even in a relatively closely grounded machine environment, such as in packaging processes in the pharmaceutical industry, etc.
- a large range of the discharge effect and the closely grounded machine environment are no longer a contradiction in terms.
- the emission spring tip With regard to the design of the end section of the emission spring tip, there is the design-related advantage that the last, relatively short section of the spring tip, angled towards the center of the helical spring, wears out over the life of the electrode under almost constant geometric conditions. In contrast to a classic tip, the truncated cone of which wore out over the corona flow as the diameter increased, the emission spring tip according to the invention has constant geometric relationships over the life of the corona tip and thus the desired constant low corona threshold.
- the Fig.1 shows two emission tip arrangements designated as a whole by 100, in each of which an emission tip 1 can be seen, which is designed as a helical spring-like spring element.
- the associated emission tip arrangement 100 each has a carrier body 7 made of an insulating material; Fig. 2 recognizable, high-resistance series resistors 13, the at least one emission tip 1 being connectable in each case to a high-voltage connection 14 via the series resistor 13.
- the emission tips 1 with the associated carrier body 7 are each received in a metal profile 10, 10a.
- the metal profile 10 has an air distribution channel 9, which continues into the air channel 8 of the carrier body 7, so that an auxiliary air quantity 15 (only in Fig. 3 recognizable) the emission peak 1 can be fed.
- the bottom view of the Fig.1 with the metal profile 10a the corresponding air distribution channel is missing.
- the emission tips for electrical discharge or charging electrodes the Fig. 1 to 3 are operated with an AC or DC high voltage U g , the series resistor 13 is, for example, by a potting 6 (cf. Fig. 3 ) electrically isolated from the metal profile and arranged on, for example, in particular on, the carrier body 7, which is embedded in a grounded metal profile 10.
- the emission tip 1 is made of spring metal and has a helical spring-like shape.
- the free end of the emission tip 1 stands as a corona tip 2 freely above the carrier body 7 and / or above the respective metal profile 10, 10a and / or freely above the associated insulating potting 6 (cf. Fig.
- the end section 3 of the emission tip 1 facing away from the carrier body being bent towards the longitudinal axis of the direction of extension thereof. Therefore, the end section 3 wears down from the corona tip 2 during operation of the electrode under almost constant geometrical conditions, which is to be equated with almost constant emission conditions for the corona current of the corona tip 2.
- Fig. 2, 3 and the illustration above Fig. 1 it can be seen that the inside diameter of the emission tip 1 is connected to an air duct 8 in the interior of the carrier body 7.
- the turns of the spring element of the emission tip 1 form a passage 18 in such a way that the amount of auxiliary air 15 reaches each individual emission tip 1 and corona tip 2 via the air distribution channel 9 to improve the ion range.
- the increase in the degree of ionization of the amount of auxiliary air 15 takes place via the geometric positioning of the corona tip 2 above the center of the emission tip 1.
- the increase in the degree of ionization of the amount of auxiliary air 15 is achieved via the conically decreasing diameter of the last turns 4 of the nozzle-like air outlet 5 of the emission tip 1 causes; the amount of auxiliary air 15, together with the nozzle-like air outlet 5, can also only be used for cleaning or
- Emission tips 1 of the emission tip arrangement 100 shown can protrude as far as desired beyond the potting 6 of the metal profile 10 to achieve the highest possible field strength at the corona tip 2, but there is still no risk of injury because the emission tips are designed as spring elements and are elastically flexible.
- the metal profiles 10, 10a connected to earth potential 12 are provided with an insulating layer 11 so that the emission peaks 1 connected to AC high voltage via the adapted capacitive coupling of the corona tip 2 to the respective metal profile 10 or 10a , which can more than double the bipolar ion production compared to conventional electrodes.
- the carrier body 7 shown is made of an insulating plastic.
- the carrier body 7 is provided in such a way that the emission tips 1 can be pressed into receptacles 17 of the carrier body 7 that are open on one side without a soldering process, in that the diameter of the emission tips 1 is elastically deformed.
- the series resistor 13 is arranged in a meandering shape on the carrier body 7 and electrically contacts the metallic emission tip 1 in the area of the receptacle 17 open on one side by means of a conductive adhesive 16.
- the design-related capacity of the support body 7 against the metal profile 10 is dimensioned so that the capacitive reactive current, which increases with the electrode length, largely compensates for the inductive reactive current of an AC high-voltage transformer (not shown) for operating the active discharge electrode, which enables very small transformers to be used together with the metal profile 10 can form a unit (not shown).
- a strand-like metal profile 10 which continues into the viewing plane, is provided with an insulating layer 11 and is U-shaped at its upper end for the observer. Between the legs of the U-shaped profile, a resistance body 7, for example the aforementioned support body 7, with an air duct 8 is received, at the end of which an emission tip 1 is arranged, facing away from the metal profile 10.
- the emission tip 1 is made of a spring metal as a spring element, its free end tapers for the viewer with its last turns 4 upwards, the end section 3 of its free end forms a corona tip 2, which is bent in the direction of the longitudinal center axis of the emission tip .
- the cross section of the lower end of the emission tip 1 for the viewer is connected to the air duct 8 so that an auxiliary air quantity 15 can be supplied from the air distribution duct 9 into the cross section, which leads to the air outlet 5 at the corona tip 2.
- the latter At the end of the metal profile 10 facing away from the emission tip, the latter has a ground connection 12.
- the invention described above relates to an emission tip arrangement 100 on high-voltage electrodes for charging or discharging substrates, with at least one emission tip 1, and with a carrier body 7 made of an insulating material which has at least one high-resistance series resistor 13, the at least one emission tip 1 Can be connected to a high-voltage connection 14 via the series resistor 13.
- the emission tip 1 is made of a spring metal and forms an elastic spring element, and a free end of the emission tip 1 stands as a corona tip 2 both from the support body 7 and from the respective metal profile 10, 10a and the associated one insulating potting 6 spaced freely.
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Description
Die Erfindung betrifft eine Emissionsspitzen-Anordnung an Hochspannungselektroden zum Aufladen oder Entladen von Substraten, mit wenigstens einer Emissionsspitze, und mit einem Trägerkörper aus einem isolierenden Material, der wenigstens einen hochohmigen Vorwiderstand aufweist und an einem mit einem isolierenden Verguss versehenen Metallprofil angeordnet ist, wobei die wenigstens eine Emissionsspitze über den Vorwiderstand an einem Hochspannungsanschluss anschließbar ist. Dabei kann das Metallprofil geerdet und mit einer Isolierschicht versehen und der Vorwiderstand elektrisch isoliert an dem Metallprofil angeordnet sein. Die Erfindung betrifft außerdem Verfahren zum Betrieb einer solchen Anordnung in Wechselspannung bei einer bestimmten Scheitelspannung sowie ein Verfahren zum Betrieb einer Emissionsspitzen-Anordnung mit Hilfsluftzuführung.The invention relates to an emission tip arrangement on high-voltage electrodes for charging or discharging substrates, with at least one emission tip, and with a carrier body made of an insulating material, which has at least one high-resistance series resistor and is arranged on a metal profile provided with an insulating potting, the at least one emission peak can be connected to a high-voltage connection via the series resistor. The metal profile can be grounded and provided with an insulating layer and the series resistor can be arranged on the metal profile in an electrically insulated manner. The invention also relates to a method for operating such an arrangement in alternating voltage at a certain peak voltage and a method for operating an emission tip arrangement with auxiliary air supply.
Passive und aktive Entladeelektroden oder aktive Aufladeelektroden sind in einer Vielzahl von Ausführungsformen und Varianten bekannt. Häufig besitzen solche Elektroden mehrere Emissionsspitzen, die in verschiedenen Rasterweiten einreihig, zweireihig oder auch derart als flächig ausgebildetes Emissionsspitzenarray angeordnet sind, dass sie beispielsweise einem Fakirbrett ähneln. Sehr oft sind solche Emissionsspitzen zusammen mit einem strombegrenzenden Widerstand in längliche U-Profile mittels isolierenden Gießharzes eingebettet. Der elektrische Widerstand ist entweder jeder Einzelspitze oder auch n-Spitzen zugeordnet. Passiv wirkende Entladeelektroden findet man in der Praxis oft auch ohne strombegrenzende Widerstände im Einsatz.Passive and active discharge electrodes or active charging electrodes are known in a large number of embodiments and variants. Frequently, such electrodes have several emission tips which are arranged in a single row, in two rows or also as a flat emission tip array in different grid widths in such a way that they resemble a fakir board, for example. Very often such emission peaks are embedded together with a current-limiting resistor in elongated U-profiles by means of insulating cast resin. The electrical resistance is assigned either to each individual peak or n-peaks. In practice, passive discharge electrodes are often used without current-limiting resistors.
In Anwesenheit eines elektrischen Feldes soll bei einer Anordnung von Emissionsspitzen aktiver und passiver Hochspannungselektroden an den Spitzen die höchstmögliche elektrische Feldstärke wirksam sein. Neben der Einhaltung weiterer Randbedingungen müsste dazu die jeweilige Spitze hinreichend weit aus der isolierenden Einbettung herausragen. Dies ist durchaus vergleichbar mit dem notwendigerweise freistehenden Ende eines Blitzableiters über dem zu schützenden Objekt.In the presence of an electric field, the highest possible electric field strength should be effective in an arrangement of emission tips of active and passive high-voltage electrodes at the tips. In addition to complying with other boundary conditions, the respective tip would have to protrude sufficiently far from the insulating embedment. This can be compared with the necessarily free-standing end of a lightning rod above the object to be protected.
Eben diese Bedingung der freistehenden Spitze aber wird beim Einsatz derartiger Elektroden in der Praxis aus gutem Grund der Arbeitssicherheit untergeordnet. Um nämlich die Verletzungsgefahr des Maschinenpersonals an derartigen Elektroden mit Emissionsspitzen zu minimieren, ragen die üblicherweise starren und massiven Emissionsspitzen kaum aus dem isolierenden Verguss des Elektrodenprofils heraus. Oft sind die beiden Schenkel des meist U-förmigen Profilquerschnittes derart konstruiert, dass sie eine Ebene mit den Spitzen bilden, damit auch bei unbeabsichtigter seitlicher Berührung des Elektrodenkörpers die Verletzungsgefahr minimal bleibt.However, when such electrodes are used in practice, it is precisely this condition of the free-standing tip that is subordinate to occupational safety for good reason. In order to minimize the risk of injury to the machine personnel on electrodes with emission tips of this type, the usually rigid and massive emission tips hardly protrude from the insulating encapsulation of the electrode profile. Often the two legs of the mostly U-shaped profile cross-section are designed in such a way that they form a plane with the tips so that the risk of injury remains minimal even if the electrode body is accidentally touched from the side.
Von Nachteil ist dabei, dass diese räumliche Nähe der Emissionsspitze zur Oberfläche des Profilkörpers unter den üblichen Betriebsbedingungen die elektrische Feldstärke an der Spitze beträchtlich vermindert, da große Feldbereiche des elektrischen Feldes mit kürzer werdendem freien Spitzenende zunehmend durch den Isolierkörper auf die leitfähigen, eingegossenen Leiter des inneren Elektrodenaufbaues hindurch greifen und daher nicht wie beabsichtigt an den frei stehenden Spitzen enden, um dort die höchstmögliche Feldstärke zu erzeugen.The disadvantage here is that this spatial proximity of the emission tip to the surface of the profile body considerably reduces the electric field strength at the tip under the usual operating conditions, since large field areas of the electric field with the free tip end becoming shorter increasingly through the insulating body onto the conductive, cast conductor of the Reach through the inner electrode structure and therefore do not end up at the free-standing tips as intended, in order to generate the highest possible field strength there.
Werden Entladeelektroden passiv betrieben, so geht dies beispielsweise mit einer signifikanten Erhöhung des Korona-Einsatzes bezogen auf das zu entladende Oberflächenpotential einher. Der Begriff Korona-Einsatz beschreibt dabei jene Spannung, bei der vor den Spitzen durch Stoßionisation freie Ladungsträger, also Elektronen und Ionen beider Polarität, erzeugt werden, welche letztlich die passive Entladung bewirken; das Gas zwischen den Spitzen und der geladenen Objektoberfläche wird leitfähig. Mit anderen Worten, bei solchen, nicht optimalen Korona-Einsatz-Bedingungen verbleibt die passiv zu entladende Objektoberfläche auf höherem Potential, oder: die passive Entladeleistung der Elektrode ist umso geringer, je weniger die Emissionsspitze aus dem Verguss ragt.If discharge electrodes are operated passively, this is done, for example, with a significant increase in the corona use based on the surface potential to be discharged hand in hand. The term corona use describes the voltage at which free charge carriers, i.e. electrons and ions of both polarity, are generated in front of the tips by impact ionization, which ultimately cause the passive discharge; the gas between the tips and the charged object surface becomes conductive. In other words, under such non-optimal corona use conditions, the object surface to be passively discharged remains at a higher potential, or: the less the emission tip protrudes from the potting, the lower the passive discharge power of the electrode.
Für aktiv betriebene Entladeelektroden gilt sinngemäß, dass bei kurzen Spitzen, unter den erläuterten geometrischen Verhältnissen, für die angestrebte aktive Entladewirkung die zur Erzeugung hinreichend vieler Luft- bzw. Gasionen erforderliche Wechselbetriebsspannung der Elektrode zu erhöhen ist, womit der Wirkungsgrad der aktiven Entladeleistung abnimmt. Hohe Betriebsspannungen im Kilovolt-Bereich bringen dabei weitere Nachteile für den Betrieb solcher Elektroden mit sich, nämlich eine verminderte Betriebssicherheit, die störende Nähe geerdeter Maschinenteile und nicht zuletzt die höheren Herstellkosten, sowohl für die Elektrode als auch für das Hochspannungsnetzteil.For actively operated discharge electrodes, in the case of short peaks, under the geometrical conditions explained, the alternating operating voltage of the electrode required to generate a sufficient number of air or gas ions must be increased for the desired active discharge effect, which reduces the efficiency of the active discharge capacity. High operating voltages in the kilovolt range entail further disadvantages for the operation of such electrodes, namely reduced operational reliability, the disruptive proximity to earthed machine parts and, last but not least, higher manufacturing costs, both for the electrode and for the high-voltage power supply.
Für positiv oder negativ betriebene Gleichspannungs(DC)-Aufladeelektroden hat eine nicht frei stehende Spitze den Nachteil, dass der für die Applikation erforderliche Ladestrom erst bei höherer Betriebs-Hochspannung fließen kann. Die sich daraus ergebenden Nachteile sind mit denen der aktiven Entladeelektrode vergleichbar. Der Vollständigkeit halber sei erwähnt, dass dies natürlich auch für spezielle, bipolar betriebene DC-Entladeelektroden gilt.For positively or negatively operated direct voltage (DC) charging electrodes, a non-free-standing tip has the disadvantage that the charging current required for the application can only flow at a higher operating high voltage. The resulting disadvantages are comparable to those of the active discharge electrode. For the sake of completeness, it should be mentioned that this naturally also applies to special, bipolar operated DC discharge electrodes.
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Vergleichbar ungünstige Verhältnisse finden sich auch bei den üblichen im Handel erhältlichen Aufladeelektroden mit und ohne Luftunterstützung, bekannt etwa aus der
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Hierauf aufbauend schlägt die
Um eine Hochspannungselektroden-Anordnung möglichst kostengünstig herstellen zu können schlägt die
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Es besteht daher die Aufgabe, eine Anordnung von Emissionsspitzen zur Verfügung zu stellen, die die vorgenannten Merkmale vermeidet und trotz prinzipiell beliebig weitem Herausragen aus ihrem Trägerkörper bei unbeabsichtigter wie absichtlicher Berührung keine Verletzungen verursacht und auf diese Weise eine sichere Handhabung bei hohem Wirkungsgrad der Anordnung gestattet. Diese Aufgabe wird gelöst durch eine Emissionsspitzen-Anordnung der eingangs genannten Art gemäß Anspruch bei der die Emissionsspitze aus einem Federmetall ausgebildet ist und ein elastisches Federelement bildet und ein freies Ende der Emissionsspitze als Korona-Spitze von dem Trägerkörper beabstandet frei steht. Das Federelement kann dabei beispielsweise schraubenfederartig ausgebildet sein. Dies ist allerdings nicht zwingend vorgegeben, es sind auch andere Federausbildungen denkbar.The pamphlet
The object is therefore to provide an arrangement of emission tips that avoids the aforementioned features and, despite in principle protruding any distance from its carrier body, does not cause injuries in the event of accidental or deliberate contact and in this way allows safe handling with a high degree of efficiency of the arrangement . This object is achieved by an emission tip arrangement of the type mentioned at the outset, in which the emission tip is formed from a spring metal and forms an elastic spring element and a free end of the emission tip stands as a corona tip at a distance from the carrier body. The spring element can for example be designed like a helical spring. This is however not mandatory, other spring designs are also conceivable.
Die Emissionsspitze oder -spitzen der erfindungsgemäßen Emissionsspitzen-Anordnung sind also aus einem metallischen Feder-Werkstoff als Federspitzen ausgebildet und derart, beispielsweise schraubenfederartig, vorgesehen, dass sie beliebig weit über den Elektrodenkörper hinaus ragen können. Somit kann/können die Emissionsspitze oder -spitzen als Metallfeder ausgestaltet sein, also beispielsweise als ein Federelement, welches aus einem Metall geformt ist.The emission tip or tips of the emission tip arrangement according to the invention are thus formed from a metallic spring material as spring tips and are provided, for example in the manner of a helical spring, that they can protrude as far as desired beyond the electrode body. The emission tip or tips can thus be designed as a metal spring, that is to say, for example, as a spring element which is formed from a metal.
Hierdurch verursachen sie, also die als Federspitzen ausgebildeten Emissionsspitzen, bei unbeabsichtigter oder beabsichtigter Berührung keinen nennenswerten mechanischen Widerstand, der geeignet wäre, Verletzungen zu verursachen. Hierdurch wird die Voraussetzung geschaffen, die funktionellen Vorteile solcher Federspitzen als Emissionsspitzen für Entlade- und Aufladeelektroden bestmöglich nutzen zu können.As a result, they, that is to say the emission tips designed as spring tips, do not cause any noteworthy mechanical resistance in the event of unintentional or intentional contact, which would be suitable for causing injuries. This creates the prerequisite for being able to use the functional advantages of such spring tips as emission tips for discharge and charging electrodes in the best possible way.
Entsprechend der zugehörigen physikalischen Gesetzmäßigkeit und auch anhand von Versuchen nachweisbar hat hierbei die freistehende Federspitze ein deutlich tieferes, nämlich ein bis zu 30% vermindertes, Niveau für den Korona-Einsatz und verbessert daher selbst in der einfachsten Elektrodenausführung die Wirkung passiv arbeitender Entladeelektroden, für eine oder auch eine Anzahl von n Federspitzen. Dieser positive Effekt des niedrigen Korona-Einsatzes erhöht damit auch für aktiv arbeitende AC-Entladeelektroden den Wirkungsgrad bei der Erzeugung zusätzlicher bipolarer Ionen mit derart freistehenden Korona-Spitzen. Je nach Einsatzzweck ist von Bedeutung, dass bei vergleichbarer Entladeleistung die AC Entladeelektrode mit freistehender Federspitze mit niedrigerer AC Betriebs-Hochspannung auskommt. Dieser Umstand ist insbesondere in enger, geerdeter Maschinenumgebung von großer Bedeutung.In accordance with the associated physical laws and can also be proven through tests, the free-standing nib has a significantly lower level, namely a 30% lower level for corona use and therefore improves the effect of passively working discharge electrodes even in the simplest electrode design or also a number of n pen tips. This positive effect of the low amount of corona increases the efficiency of actively working AC discharge electrodes when generating additional bipolar ions with such free-standing corona tips. Depending on the intended use, it is important that the AC discharge electrode with a free-standing spring tip manages with a lower AC operating high voltage for a comparable discharge power. This fact is particularly important in a tight, earthed machine environment Importance.
Die Übertragung dieses Effektes auf DC-Aufladeelektroden bedeutet, dass der gewünschte bzw. der für die Auflade-Applikation erforderliche elektrische Strom ebenfalls bereits bei niedrigerer, in diesem Falle aber natürlich DC-Betriebs-Hochspannung fließen kann.The transfer of this effect to DC charging electrodes means that the desired electrical current or that required for the charging application can also flow at a lower, but in this case of course, DC operating high voltage.
Entsprechend ist bzw. sind bei vorteilhaften Ausführungen der Emissionsspitzen-Anordnung die Hochspannungselektrode als Auf- und/oder Entladeelektrode, mit Wechsel- oder Gleichspannung aktiv oder passiv betreibbar oder betrieben.Correspondingly, in advantageous embodiments of the emission tip arrangement, the high-voltage electrode can be or are actively or passively operated as a charging and / or discharging electrode, with alternating or direct voltage.
Hinsichtlich der Abnutzung der Emissionsspitze im Einsatz ist eine Ausführung der Emissionsspitzen-Anordnung von Vorteil, bei der ein Endabschnitt des freien Endes der Emissionsspitze, welcher beispielsweise als Korona-Spitze wirkt, zur Längsachse der Erstreckungsrichtung des Federelements hin gebogen ist. Ein solches letztes, relativ kurzes, zum Zentrum der Schraubenfeder hin abgewinkeltes Teilstück der Emissions-Federspitze nutzt sich, beispielsweise über den Koronastrom, über die Lebensdauer der Elektrode unter nahezu konstanten geometrischen Verhältnissen ab. Im Gegensatz zu einer klassischen Spitze, deren Kegelstumpf sich zu immer größer werdendem Durchmesser über den Koronastrom abnutzen würde, hat die erfindungsgemäße Emissions-Federspitze über die Lebensdauer der Korona-Spitze konstante geometrische Verhältnisse und damit die gewünschte konstant niedrige Korona-Einsatzschwelle.With regard to the wear of the emission tip during use, an embodiment of the emission tip arrangement is advantageous in which an end section of the free end of the emission tip, which acts as a corona tip, for example, is bent towards the longitudinal axis of the extension direction of the spring element. Such a last, relatively short section of the emission spring tip, angled towards the center of the helical spring, wears out, for example via the corona flow, over the life of the electrode under almost constant geometric conditions. In contrast to a classic tip, the truncated cone of which would wear out over the corona flow as the diameter increases, the emission spring tip according to the invention has constant geometric relationships over the life of the corona tip and thus the desired constant low corona threshold.
Von Vorteil ist weiter eine Ausführung der Emissionsspitzen-Anordnung, bei der die freistehende Emissions-Federspitze bei Bedarf auch mit Luftunterstützung arbeiten kann, weswegen das Innere des schraubenartigen Federelements einen Durchgriff bildet, der an einen Kanal des Trägerkörpers anschließbar ist, über welchen der Emissionsspitze eine Hilfsluftmenge zuführbar ist. Hierzu kann die außerhalb des Elektrodenkörpers freistehende Emissions-Federspitze derart mit dem beispielsweise in einem isolierenden Verguss eingebetteten Trägerkörper verbunden sein, dass im Inneren des Trägerkörpers aus Isolierstoff der Luftkanal an den inneren Durchmesser der Emissions-Federspitze lufttechnisch passend anschließt und so die Hilfsluftmenge über einen Luft-Verteilerkanal zu jeder einzelnen Emissions-Federspitze gelangen kann.Another advantage is an embodiment of the emission tip arrangement in which the free-standing emission spring tip can also work with air assistance if necessary, which is why the interior of the helical spring element forms a passage that can be connected to a channel of the carrier body, via which the emission tip a Auxiliary air can be supplied is. For this purpose, the emission spring tip, which is free standing outside the electrode body, can be connected to the carrier body, for example embedded in an insulating encapsulation, in such a way that the inside of the carrier body made of insulating material connects the air duct to the inner diameter of the emission spring tip in an air-technical manner and thus the amount of auxiliary air via an air Distribution channel can reach each individual emission spring tip.
Die erfindungsgemäße Emissions-Federspitze ist demnach so ausgebildet, dass der Ionisierungsgrad der zum Einsatz kommenden Hilfsluftmenge bei AC-Entladeelektroden im Vergleich zu bekannten aktiven Entladeelektroden mit Luftunterstützung deutlich gesteigert werden kann. Letzteres ist gleichbedeutend mit beträchtlicher Kosteneinsparung bei der Erzeugung der für den Betrieb erforderlichen Druckluftmenge. Nicht ionisierte große Hilfsluftmengen sind neben den hohen Kosten bei vielen Prozessen an sich unerwünscht oder gar störend.The emission spring tip according to the invention is accordingly designed in such a way that the degree of ionization of the amount of auxiliary air used in the case of AC discharge electrodes can be significantly increased compared to known active discharge electrodes with air assistance. The latter is synonymous with considerable cost savings in generating the amount of compressed air required for operation. In addition to the high costs, large amounts of auxiliary air that are not ionized are undesirable or even disruptive in many processes.
Die Steigerung des Ionisierungsgrades der Hilfsluftmenge ist vor allem der Ausbildung der Korona-Spitze am freien Ende der Emissions-Federspitze geschuldet, die als dünnes leitfähiges Drahtende frei über dem Zentrum der luftführenden Federspitze angeordnet ist. Dies bedeutet, dass hier unter Korona-Spitze das dünne leitfähige Ende des Drahtes verstanden werden kann, welches frei über dem Zentrum der, möglicherweise luftführenden, Federspitze angeordnet ist. Zweckmäßigerweise kann sich bei einer weiteren Ausführung der Emissionsspitzen-Anordnung das Federelement, beispielsweise die innere Kontur des Federelements, welche für die zugeführte Hilfsluftmenge innerhalb des Federelements als Begrenzung wirkt, zu dem freien Ende der Emissionsspitze hin verjüngen. Die letzten Windungen der schraubenfederförmigen Federspitze verlaufen dann beispielsweise konisch, was zu einem düsenähnlichen Luftaustritt führt. Die somit gezielt auf die Korona-Spitze gerichtete Hilfsluft unterstützt den von der Korona-Spitze generierten Ionenwind und wird damit ihrerseits bestmöglich ionisiert, was schlussendlich den hohen Wirkungs- bzw. Ionisierungsgrad sowie die Reichweitenwirkung der angebotenen ionisierten Hilfsluftmenge ausmacht.The increase in the degree of ionization of the amount of auxiliary air is primarily due to the formation of the corona tip at the free end of the emission spring tip, which is arranged as a thin conductive wire end freely above the center of the air-guiding spring tip. This means that the corona tip can be understood here as the thin conductive end of the wire which is arranged freely above the center of the spring tip, which may be air-conducting. In a further embodiment of the emission tip arrangement, the spring element, for example the inner contour of the spring element, which acts as a limitation for the amount of auxiliary air supplied within the spring element, can expediently taper towards the free end of the emission tip. The last turns of the helical spring tip then run, for example, conically, which leads to a nozzle-like air outlet. The one aimed specifically at the corona tip Auxiliary air supports the ion wind generated by the corona tip and is therefore ionized in the best possible way, which ultimately determines the high degree of effectiveness or ionization as well as the range effect of the amount of ionized auxiliary air offered.
Bei vorteilhaften Weiterbildungen der Emissionsspitzen-Anordnung mit zweckmäßiger Isolation des jeweiligen Trägerkörpers kann dieser aus einem thermoplastischen oder duroplastischen Kunststoff oder einem keramischen Werkstoff ausgebildet sein.In the case of advantageous developments of the emission tip arrangement with appropriate insulation of the respective carrier body, the carrier body can be made from a thermoplastic or thermosetting plastic or a ceramic material.
Bei einer bevorzugten Weiterbildung der Emissionsspitzen-Anordnung, die insbesondere eine einfache und gut handhabbare Anordnung einer Vielzahl von Emissions-Federspitzen gestattet, kann der Trägerkörper mit wenigstens einer an einer Seitenwand befindlichen Aufnahme zur Anordnung wenigstens einer Emissionsspitze versehen sein, in welche die Emissionsspitze einpressbar ist. Vorteilhafterweise kann bei einer anderen Weiterbildung hierfür die Kontur der Emissionsspitze bei deren Anordnung an dem Trägerkörper elastisch verformbar sein, wobei Kontur an dieser Stelle meint, dass die die Gestalt der Emissionsspitze bildende Struktur elastisch verformbar ist, sodass beispielsweise die Emissionsspitze in die Aufnahme einpressbar ist.In a preferred development of the emission tip arrangement, which in particular allows a simple and easily manageable arrangement of a plurality of emission spring tips, the carrier body can be provided with at least one receptacle located on a side wall for the arrangement of at least one emission tip into which the emission tip can be pressed . In another development, the contour of the emission tip can advantageously be elastically deformable when it is arranged on the carrier body, the contour at this point meaning that the structure forming the shape of the emission tip is elastically deformable so that, for example, the emission tip can be pressed into the receptacle.
Eine sichere leitende Verbindung zwischen dem Widerstand und der jeweiligen Emissionsspitze lässt sich bei einer Ausführung der erfindungsgemäßen Emissionsspitzen-Anordnung dadurch herstellen, das der wenigstens eine Vorwiderstand mäanderartig auf den Trägerkörper aufgebracht ist und/oder das Federelement im Bereich der Aufnahme mittels eines leitenden Klebstoffes kontaktiert. Es sind an dieser Stelle auch andere Ausbildungen des Vorwiderstandes denkbar.A secure conductive connection between the resistor and the respective emission tip can be established in an embodiment of the emission tip arrangement according to the invention by applying the at least one series resistor in a meandering manner to the carrier body and / or contacting the spring element in the area of the receptacle by means of a conductive adhesive. Other configurations of the series resistor are also conceivable at this point.
Bei der erfindungsgemäßen Emissionsspitzen-Anordnung ist die Anordnung mit dem Trägerkörper von einem geerdeten Metallprofil aufgenommen und der Vorwiderstand elektrisch isoliert an dem Metallprofil angeordnet, wodurch die Vorteile der Technologie von Metallprofilen nutzbar sind. Aufgrund guter Handhabbarkeit ist dabei das Metallprofil vorzugsweise aus einem strangpressbaren Werkstoff gefertigt, insbesondere aus einem Aluminium-Werkstoff, und die Isolation des Vorwiderstands vom Metallprofil kann nach Möglichkeit durch einen isolierenden Verguss erreicht werden.In the emission tip arrangement according to the invention, the arrangement with the carrier body is accommodated by a grounded metal profile and the series resistor is arranged on the metal profile in an electrically insulated manner, whereby the advantages of the technology of metal profiles can be used. Due to the ease of handling, the metal profile is preferably made of an extrudable material, in particular an aluminum material, and the isolation of the series resistor from the metal profile can be achieved, if possible, by an insulating potting.
Aus Sicherheitsgründen sind die erwähnten Metallprofile elektrisch immer geerdet, was bedeutete, dass ein Großteil der erzeugten Elektronen und bipolaren Ionen nach Erdpotential abflösse, weswegen eine zweckmäßige Weiterbildung der Erfindung darin besteht, das erwähnte Metallprofil mit einer dünnen, sowohl mechanisch, als auch elektrisch hinreichend widerstandsfähigen Isolierschicht zu versehen. Wählt man den Volumenwiderstand dieser Isolierschicht > 109 Ωm, bei hinreichend hoher elektrischer Durchschlagspannung, so fließt kein für die Elektrodenfunktion relevanter elektrischer ohmscher Strom über diesen Widerstand gegen Erdpotential.For safety reasons, the mentioned metal profiles are always electrically grounded, which means that a large part of the electrons and bipolar ions generated flow off to earth potential, which is why an expedient development of the invention consists in the mentioned metal profile with a thin, both mechanically and electrically sufficiently resistant Provide insulating layer. If the volume resistance of this insulating layer is selected to be> 10 9 Ωm, with a sufficiently high electrical breakdown voltage, then no electrical ohmic current relevant for the electrode function flows through this resistance to earth potential.
Eine weitere vorteilhafte Ausbildung der erfindungsgemäßen Emissionsspitzen-Anordnung kann mit einem Trägerkörper vorgesehen sein, der eine derartige, bei seiner Herstellung manipulierbare Kapazität gegenüber dem Metallprofil aufweist, dass der kapazitive Blindstrom der Hochspannungselektrode den induktiven Blindstrom des beim Betrieb einer aktiven Entladungselektrode eingesetzten Hochspannungstransformators zumindest teilweise kompensiert.A further advantageous embodiment of the emission tip arrangement according to the invention can be provided with a carrier body which has such a capacitance compared to the metal profile, which can be manipulated during its manufacture, that the capacitive reactive current of the high-voltage electrode at least partially compensates for the inductive reactive current of the high-voltage transformer used when operating an active discharge electrode .
Mit der Qualität der elektrischen Isolierung erhöht sich auch die bauartbedingte Qualität der Kapazität (kleiner Verlustwinkel tan δ) des Metallprofils, sowohl gegen den eingegossenen Trägerkörper als auch gegen die freistehende Korona-Spitze. Dies ist insofern erwünscht als zum Betrieb aktiver AC-Entladeelektroden Hochspannungs-Transformatoren benutzt werden, die an sich induktive Bauelemente darstellen. Der zum Betrieb des Transformators erforderliche induktive Blindstrom wird im vorliegenden Fall, bei passender Dimensionierung des Metallprofils, vom kapazitiven Blindstrom der Kapazität des gesamten Elektrodenaufbaus vorteilhafterweise weitgehend kompensiert. Nach den Gesetzen der Wechselstromlehre bedeutet dies, dass derart modifizierte Metallprofile kleinere Trafo-Bauformen zum Betrieb der AC-Elektroden benötigen, die bei Bedarf mit der Elektrode eine Einheit bilden. Letzteres vermeidet in vorteilhafter Weise dann das Verlegen von Hochspannungskabeln zwischen Transformator und Elektrode. Die primärseitige AC-Versorgungsspannung des Transformators können entweder die übliche Netzspannung oder die 24 VAC Steuerspannung elektrischer Anlagen sein. Neben diesen kostengünstigen Lösungen ist die Versorgung des Transformators mit elektrischer Energie auch mit 24VDC Steuerspannung eine Option; allerdings ist dann die notwendige AC-Spannung für den Transformator über eine Halbleiterschaltung zu erzeugen.With the quality of the electrical insulation, the design-related quality of the capacitance (small loss angle tan δ) of the metal profile increases, both against the cast Carrier body as well as against the free-standing corona tip. This is desirable insofar as high-voltage transformers are used to operate active AC discharge electrodes, which in themselves represent inductive components. The inductive reactive current required to operate the transformer is advantageously largely compensated for by the capacitive reactive current of the capacitance of the entire electrode structure, provided the metal profile is suitably dimensioned. According to the laws of alternating current theory, this means that metal profiles modified in this way require smaller transformer designs to operate the AC electrodes, which, if necessary, form a unit with the electrode. The latter then advantageously avoids the laying of high-voltage cables between the transformer and the electrode. The primary-side AC supply voltage of the transformer can either be the usual mains voltage or the 24 VAC control voltage of electrical systems. In addition to these cost-effective solutions, the supply of the transformer with electrical energy with 24VDC control voltage is an option; however, the necessary AC voltage for the transformer must then be generated via a semiconductor circuit.
Die Aufgabe wird auch gelöst durch ein Verfahren gemäß Anspruch 17 zum Betrieb einer Anordnung von Emissionsspitzen mit wenigstens einer Emissionsspitze, gemäß einer Anordnung wie vorstehend beschrieben, die sich dadurch auszeichnet, dass die Hochspannungselektrode in Wechselspannung mit einer Scheitelspannung betrieben wird, die geringer ist, als die Durchschlagspannung für die verwendete Geometrie der Korona-Spitze gegen das geerdete, mit der Isolierschicht versehene Metallprofil. In vorteilhafter Weise wird dabei die kapazitive Kopplung der Korona-Spitze der AC-Entladeelektrode gegen Erdpotential ausgenutzt. Die kapazitive Kopplung zwischen Korona-Spitze und dem an der Oberfläche elektrisch isolierten, im Inneren aber geerdeten, Metallprofil verbessert die Ionenerzeugung von aktiven AC-Elektroden zusätzlich, was einer zusätzlichen wesentlichen Steigerung des Wirkungsgrades gleichkommt. Dabei muss der Abstand der Korona-Spitze zur Isolierschicht so gewählt werden, dass die Scheitelspannung der AC-Betriebs-Hochspannung kleiner ist als die Durchschlagspannung für die Geometrie der Korona-Spitze gegen das geerdete Metallprofil mit der Isolierschicht. Hierbei sind auch keine weiteren, isoliert eingebetteten Erdleiter notwendig.The object is also achieved by a method according to claim 17 for operating an arrangement of emission tips with at least one emission tip, according to an arrangement as described above, which is characterized in that the high-voltage electrode is operated in AC voltage with a peak voltage that is lower than the breakdown voltage for the geometry used for the corona tip against the grounded metal profile provided with the insulating layer. The capacitive coupling of the corona tip of the AC discharge electrode to earth potential is advantageously used. The capacitive coupling between the corona tip and the metal profile, which is electrically isolated on the surface but grounded inside, improves the generation of ions from active ones AC electrodes in addition, which is equivalent to an additional significant increase in efficiency. The distance between the corona tip and the insulating layer must be selected so that the peak voltage of the AC operating high voltage is lower than the breakdown voltage for the geometry of the corona tip against the grounded metal profile with the insulating layer. No further, insulated, embedded earth conductors are necessary here.
Überdies findet die Aufgabe eine Lösung durch ein Verfahren zum Betrieb einer Anordnung von Emissionsspitzen mit wenigstens einer Emissionsspitze, dass sich dadurch auszeichnet, dass die Emissionsspitze als Federelement ausgebildet ist und ein Durchgriff gebildet ist, durch welchen der Korona-Spitze im Betrieb eine Hilfsluftmenge zugeführt wird, da der Ionisierungsgrad der zum Einsatz kommenden Hilfsluftmenge bei AC-Entladeelektroden im Vergleich zu bekannten aktiven Entladeelektroden mit Luftunterstützung deutlich gesteigert werden kann. Hierbei unterstützt die gezielt auf die Korona-Spitze gerichtete Hilfsluft den von der Korona-Spitze generierten Ionenwind und wird damit ihrerseits bestmöglich ionisiert, was schlussendlich den hohen Wirkungs- bzw. Ionisierungsgrad sowie die Reichweitenwirkung der angebotenen ionisierten Hilfsluftmenge ausmacht. Bevorzugt kann vorgesehen sein, dass die Emissionsspitze einen Durchgriff, insbesondere den zuvor erwähnten Durchgriff, bildet, durch welchen der Korona-Spitze im Betrieb eine Hilfsluftmenge zugeführt wird oder werden kann.In addition, the object is achieved by a method for operating an arrangement of emission tips with at least one emission tip that is characterized in that the emission tip is designed as a spring element and a passage is formed through which an auxiliary air quantity is supplied to the corona tip during operation , since the degree of ionization of the auxiliary air volume used with AC discharge electrodes can be increased significantly compared to known active discharge electrodes with air support. The auxiliary air, which is aimed specifically at the corona tip, supports the ion wind generated by the corona tip and is therefore ionized as best as possible, which ultimately determines the high degree of effectiveness or ionization as well as the range effect of the ionized auxiliary air volume offered. It can preferably be provided that the emission tip forms a passage, in particular the aforementioned passage, through which an auxiliary air quantity is or can be supplied to the corona tip during operation.
Die vorstehende Anordnung von Emissionsspitzen hat demnach eine Reihe von Vorteilen, die sich ungefähr wie folgt zusammenfassen lassen.The above arrangement of emission peaks accordingly has a number of advantages which can be roughly summarized as follows.
Durch Herabsetzung der Korona-Einsatzschwelle wird eine gesteigerte passive Entladewirkung erreicht. Dies ist gleichbedeutend mit der elektrischen Entladung aufgeladener Oberflächen herunter auf entsprechend niedrigere elektrische Rest-Oberflächenpotentiale. Die Herabsetzung der Korona-Einsatzschwelle der frei stehenden Spitze erhöht außerdem für aktive AC-Entladeelektroden den Wirkungsgrad bei der zusätzlichen Erzeugung bipolarer Ionen und Elektronen. Bei vergleichbarer Entladeleistung reduziert sich sinngemäß die Höhe der erforderlichen Betriebs-Hochspannung.By lowering the corona threshold, it is increased passive discharge achieved. This is equivalent to the electrical discharge of charged surfaces down to correspondingly lower residual electrical surface potentials. The lowering of the corona threshold for the free-standing tip also increases the efficiency of active AC discharge electrodes in the additional generation of bipolar ions and electrons. With a comparable discharge power, the level of the required operating high voltage is reduced accordingly.
Die Serienschaltung jeder freistehenden Federspitze mit einem hochohmigen Widerstand in der Größenordnung 108Ω, wobei alle Widerstände einzeln am gemeinsamen Hochspannungsanschluss angeschlossen sind, erlaubt den Einsatz derartiger Federspitzen sowohl für passiv betriebene Entladeelektroden, wie auch für aktiv betriebene Entladeelektroden, und auch für DC-Aufladeelektroden in explosionsgefährdeter Umgebung. Außerdem benötigen DC-Aufladeelektroden mit einer Anordnung derartig freistehender Emissions-Federspitzen ebenfalls eine niedrigere Betriebs-Hochspannung zur Erzeugung des für die jeweilige Applikation erforderlichen Ladestroms.The series connection of each free-standing spring tip with a high resistance in the order of 10 8 Ω, whereby all resistors are individually connected to the common high-voltage connection, allows the use of such spring tips for passively operated discharge electrodes as well as for actively operated discharge electrodes, as well as for DC charging electrodes in an explosive environment. In addition, DC charging electrodes with an arrangement of such free-standing emission spring tips also require a lower operating high voltage to generate the charging current required for the respective application.
Hinsichtlich der Unterstützung mittels eines Hilfsluftstromes ergibt sich der Vorteil einer effizienteren Ionisierung der Hilfsluftmenge zur Erhöhung der Reichweite der Entladewirkung aktiver Entladeelektroden für mittlere und große Reichweiten. Die Hilfsluft kann auch lediglich zur stetigen oder intervallweisen effizienten Reinhaltung der Korona-Spitze in schmutziger Umgebung zum Einsatz kommen. Dies hat sowohl für Entlade- als auch für Aufladeelektroden Bedeutung. Aufladeelektroden, wie sie beispielsweise bei sog. "Top Loading" ESA Systemen in Druckmaschinen Verwendung finden, bekommen dadurch ein deutlich längeres Wartungsintervall.With regard to the support by means of an auxiliary air flow, there is the advantage of more efficient ionization of the auxiliary air quantity to increase the range of the discharge effect of active discharge electrodes for medium and long ranges. The auxiliary air can also only be used for constant or intermittent efficient cleaning of the corona tip in a dirty environment. This is important for both the discharge and the charging electrodes. Charging electrodes, such as those used in so-called "top loading" ESA systems in printing machines, have a significantly longer maintenance interval.
Die aktive Entladung mit Luftunterstützung und gleichzeitig reduzierter AC Betriebs-Hochspannung erlaubt den effizienten Einsatz auch in relativ enger geerdeter Maschinenumgebung, wie beispielsweise bei Verpackungsvorgängen in der Pharmaindustrie etc. Hierbei stellen nun eine große Reichweite der Entladewirkung und die nahe geerdete Maschinenumgebung keinen Widerspruch mehr dar.The active discharge with air support and at the same time The reduced AC operating high voltage allows efficient use even in a relatively closely grounded machine environment, such as in packaging processes in the pharmaceutical industry, etc. Here, a large range of the discharge effect and the closely grounded machine environment are no longer a contradiction in terms.
Bezüglich der Ausbildung des Endabschnitts der Emissions-Federspitze ergibt sich der bauartbedingte Vorteil, dass das letzte, relativ kurze, zum Zentrum der Schraubenfeder hin abgewinkelte Teilstück der Federspitze sich über die Lebensdauer der Elektrode unter nahezu konstanten geometrischen Verhältnissen abnutzt. Im Gegensatz zu einer klassischen Spitze, deren Kegelstumpf sich zu immer größer werdendem Durchmesser über den Koronastrom abnutzte, hat die erfindungsgemäße Emissions-Federspitze über die Lebensdauer der Korona-Spitze konstante geometrische Verhältnisse und damit die gewünschte konstant niedrige Korona-Einsatzschwelle.With regard to the design of the end section of the emission spring tip, there is the design-related advantage that the last, relatively short section of the spring tip, angled towards the center of the helical spring, wears out over the life of the electrode under almost constant geometric conditions. In contrast to a classic tip, the truncated cone of which wore out over the corona flow as the diameter increased, the emission spring tip according to the invention has constant geometric relationships over the life of the corona tip and thus the desired constant low corona threshold.
Schließlich besteht zwangsläufig mechanischer Berührungsschutz für beliebig lange, über den Elektrodenkörper hinaus freistehende Federspitzen dank der Elastizität und damit verbunden der Flexibilität der Federspitze.Finally, there is inevitably mechanical contact protection for any length of spring tips that are free standing beyond the electrode body, thanks to the elasticity and associated flexibility of the spring tip.
Die Erfindung wird nachstehend anhand von Ausführungsbeispielen in der Zeichnung näher erläutert. Es zeigen hierbei in teilweise schematisierter Darstellung die
- Fig.1
- eine geschnittene Seitenansicht zweier alternativer Elektrodenausführungen mit den für die Funktion erforderlichen Komponenten, einmal ohne mögliche Luftunterstützung mit Metallprofil (unten) und einmal mit Metallprofil und integriertem Luft-Verteilerkanal für eine optionale Luftunterstützung (oben);
- Fig. 2
- einen Trägerkörper mit mehreren eingebauten Emissions-Federspitzen und aufgebrachten Widerständen und getrennten Luftkanälen für jede Federspitze in einer geschnittenen Seitenansicht (rechts) und einer Draufsicht von oben (links) zur Verdeutlichung der Aufnahmen für die Emissions-Federspitzen;
- Fig. 3
- eine geschnittene Seitenansicht der erfindungsgemäßen Emissionsspitzen-Anordnung mit Luft-Verteilerkanal aus der oberen Ansicht der
Fig.1 in größerer Detailtiefe.
- Fig.1
- a sectional side view of two alternative electrode designs with the components required for the function, once without possible air support with metal profile (below) and once with metal profile and integrated air distribution channel for optional air support (above);
- Fig. 2
- a support body with several built-in emission spring tips and applied resistors and separate air channels for each spring tip in a sectional side view (right) and a plan view from above (left) to illustrate the receptacles for the emission spring tips;
- Fig. 3
- a sectional side view of the emission tip arrangement according to the invention with air distribution channel from the top view of FIG
Fig.1 in greater detail.
Die
In den Darstellungen der
Die Emissionsspitzen für elektrische Entlade- oder Aufladeelektroden der
In den
Reinhaltung der Korona-Spitze 2 dienen.Keep the
Die in den
Der in den
Weiter erkennt man in der
Entsprechend betrifft die vorstehend beschriebene Erfindung eine Emissionsspitzen-Anordnung 100 an Hochspannungselektroden zum Aufladen oder Entladen von Substraten, mit wenigstens einer Emissionsspitze 1, und mit einem Trägerkörper 7 aus einem isolierenden Material, der wenigstens einen hochohmigen Vorwiderstand 13 aufweist, wobei die wenigstens eine Emissionsspitze 1 über den Vorwiderstand 13 an einem Hochspannungsanschluss 14 anschließbar ist. Um eine Anordnung von Emissionsspitzen zur Verfügung zu haben, die trotz prinzipiell beliebig weitem Herausragen aus ihrem Trägerkörper 7 bei unbeabsichtigter wie absichtlicher Berührung keine Verletzungen verursacht und auf diese Weise eine sichere Handhabung bei hohem Wirkungsgrad der Anordnung gestattet, ist die Emissionsspitze 1 aus einem Federmetall ausgebildet und bildet ein elastisches Federelement, und ein freies Ende der Emissionsspitze 1 steht als Korona-Spitze 2 sowohl von dem Trägerkörper 7 als auch von dem jeweiligen Metallprofil 10, 10a und dem zugeordneten isolierenden Verguss 6 beabstandet frei.Correspondingly, the invention described above relates to an
Claims (18)
- Emission tip assembly (100) for use on high-voltage electrodes for charging or discharging substrates, comprising at least one emission tip (1), and comprising a carrier body (7) which is composed of an insulating material and has at least one high-resistance series resistor (13) and is arranged on a metal profile (10, 10a) which is provided with an insulating potting compound (6), wherein the at least one emission tip (1) can be connected to a high-voltage connection (14) by means of the series resistor (13), characterized in that the metal profile (10, 10a) is connected to earth, in that the assembly (100) is held, by way of the carrier body (7), by the metal profile (10, 10a) and the series resistor (13) is arranged on the metal profile (10, 10a) in an electrically insulated manner, in that the emission tip (1) is formed from a spring metal and forms an elastic spring element, and in that a free end of the emission tip (1), in the form of a corona tip (2), extends freely at a distance from the metal profile (10, 10a) which is provided with the insulating potting compound.
- Emission tip assembly according to Claim 1, characterized in that the emission tip (1) is in the form of a metal spring.
- Emission tip assembly according to Claim 1 or Claim 2, characterized in that the corona tip (2) extends freely at a distance, in particular a projection, of between 3 mm and 20 mm, preferably between 4 mm and 6 mm, above the metal profile (10, 10a) which is provided with the insulating potting compound.
- Emission tip assembly according to one of Claims 1 to 3, characterized in that the emission tip assembly (100) is designed for the or a high-voltage electrode to be able to be operated or to be operated in an active or passive manner as a charging and/or discharge electrode by AC or DC voltage.
- Emission tip assembly according to one of Claims 1 to 4, characterized in that an end section (3) of the free end of the emission tip (1) is bent in the direction of the longitudinal axis of the direction of extent of the spring element.
- Emission tip assembly according to one of Claims 1 to 5, characterized in that a passage (18) is formed, in particular through the at least one emission tip (1), which passage is formed in such a way that an auxiliary air quantity (15) can be supplied to the corona tip, preferably in the interior of the emission tip (1).
- Emission tip assembly according to one of Claims 1 to 6, characterized in that a passage (18) is formed, preferably through the interior of the spring element, which passage can be connected to an air channel (8) of the carrier body (7), by means of which air channel an auxiliary air quantity (15) can be supplied to the corona tip (2).
- Emission tip assembly according to one of Claims 1 to 7, characterized in that the spring element tapers in the direction of the free end of the emission tip (1), in particular wherein the inner contour of the spring element tapers in the direction of the free end of the emission tip (1).
- Emission tip assembly according to one of Claims 1 to 8, characterized in that the carrier body (7) is formed from a thermoplastic or thermoset material or a ceramic material.
- Emission tip assembly according to one of Claims 1 to 9, characterized in that the carrier body (7) is provided with at least one receptacle (17), which is located on a side wall, for arranging the at least one emission tip (1), it being possible to insert, in particular to press, the emission tip (1) into said receptacle.
- Emission tip assembly according to one of Claims 1 to 10, characterized in that, when the emission tip (1) is arranged on the carrier body (7), in particular when said emission tip is inserted into the receptacle (17), the contour of said emission tip is elastically deformable.
- Emission tip assembly according to one of Claims 1 to 11, characterized in that the at least one series resistor (13) is mounted on the carrier body (7) in a meandering manner and/or makes contact with the spring element in the region of the receptacle (17) by means of a conductive adhesive (16).
- Emission tip assembly according to one of Claims 1 to 12, characterized in that the series resistor (13) is arranged on the metal profile (10, 10a) in an electrically insulated manner by an insulating potting compound.
- Emission tip assembly according to Claim 13, characterized in that the metal profile (10, 10a) is formed from an extrudable material.
- Emission tip assembly according to either of Claims 13 and 14, characterized in that the metal profile (10, 10a) is provided with an insulating layer (11).
- High-voltage electrode for charging or discharging substrates, comprising an emission tip assembly (100) according to one of Claims 1 to 15, characterized in that the high-voltage electrode can be operated or is operated in an active or passive manner as a charging and/or discharge electrode with AC or DC voltage.
- Method for operating an emission tip assembly (100), in particular according to Claim 1 on a high-voltage electrode, comprising a metal profile (10, 10a), which is connected to earth and is provided with an insulating layer (11), and at least one emission tip (1), which has a corona tip (2) of a specific geometry, characterized in that the high-voltage electrode is operated in AC voltage with a peak voltage which is lower than the breakdown voltage for the used geometry of the corona tip (2) to the metal profile (10, 10a).
- Method for operating an emission tip assembly (100) according to one of Claims 1 to 16 comprising at least one emission tip (1), characterized in that the at least one emission tip (1) is in the form of a spring element, and in that a passage (18) is formed, preferably by the at least one emission tip (1), an auxiliary air quantity (15) being supplied, preferably continuously or at intervals, to the corona tip (2) through said passage during operation.
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DE102015000800.5A DE102015000800B3 (en) | 2015-01-22 | 2015-01-22 | Emission tip assembly and method of operation |
PCT/EP2016/000082 WO2016116269A1 (en) | 2015-01-22 | 2016-01-19 | Emission tip assembly and method for operating same |
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EP3248254B1 true EP3248254B1 (en) | 2021-01-06 |
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US (1) | US10727651B2 (en) |
EP (1) | EP3248254B1 (en) |
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DE102019112335B4 (en) * | 2019-05-10 | 2022-12-22 | Gema Switzerland Gmbh | Ionization device with a high voltage resistance arrangement |
DE102020215523B4 (en) | 2020-12-09 | 2023-12-21 | Metallux Ag | Electrode arrangement, ionization device and method for producing an electrode arrangement |
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JP2003284945A (en) * | 2002-03-28 | 2003-10-07 | Sharp Corp | Discharge electrode and non-equilibrium plasma generator, and device for decomposing harmful substance, and air controller |
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US1735494A (en) * | 1925-02-12 | 1929-11-12 | Chapman Electric Neutralizer C | Neutralizer bar |
US1782340A (en) * | 1929-04-06 | 1930-11-18 | Chapman Electric Neutralizer C | Discharge bar for neutralizing static electricity |
US5128547A (en) * | 1990-01-05 | 1992-07-07 | Pfaff Ernest H | Electrode for creating corona |
US5369427A (en) * | 1992-03-13 | 1994-11-29 | Nippon Steel Corporation | Electrostatic recording head |
US5592357A (en) * | 1992-10-09 | 1997-01-07 | The University Of Tennessee Research Corp. | Electrostatic charging apparatus and method |
DE19711342C2 (en) | 1997-03-18 | 1999-01-21 | Eltex Elektrostatik Gmbh | Active discharge electrode |
DE59800829D1 (en) * | 1997-04-08 | 2001-07-19 | Klaus Domschat | High voltage electrode arrangement |
US5930105A (en) * | 1997-11-10 | 1999-07-27 | Ion Systems, Inc. | Method and apparatus for air ionization |
JP4903942B2 (en) * | 2001-03-15 | 2012-03-28 | 株式会社キーエンス | Ion generator |
DE202004014952U1 (en) * | 2004-09-25 | 2006-02-02 | Dettke, Christa | Electrode for a rotary printing press and electrostatic printing aid |
DE102011007138B4 (en) * | 2010-12-17 | 2018-04-05 | Metallux Ag | Electrode arrangement, production method |
DE102011007136A1 (en) * | 2011-04-11 | 2012-10-11 | Hildebrand Technology AG | Anti-static device and associated operating method |
JP2014229349A (en) * | 2013-05-17 | 2014-12-08 | 日本精密株式会社 | Static eliminator |
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