EP3244067B1 - Vacuum pump and method for reducing a residual imbalance in a vacuum pump - Google Patents
Vacuum pump and method for reducing a residual imbalance in a vacuum pump Download PDFInfo
- Publication number
- EP3244067B1 EP3244067B1 EP16168947.6A EP16168947A EP3244067B1 EP 3244067 B1 EP3244067 B1 EP 3244067B1 EP 16168947 A EP16168947 A EP 16168947A EP 3244067 B1 EP3244067 B1 EP 3244067B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor shaft
- rotor
- stator
- vacuum pump
- electric motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims description 18
- 238000004804 winding Methods 0.000 claims description 33
- 230000003993 interaction Effects 0.000 claims description 4
- 230000001133 acceleration Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 3
- 239000007789 gas Substances 0.000 description 14
- 239000002826 coolant Substances 0.000 description 9
- 239000007921 spray Substances 0.000 description 5
- 238000005086 pumping Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000001419 dependent effect Effects 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
- F04D19/02—Multi-stage pumps
- F04D19/04—Multi-stage pumps specially adapted to the production of a high vacuum, e.g. molecular pumps
- F04D19/042—Turbomolecular vacuum pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
- F04D19/02—Multi-stage pumps
- F04D19/04—Multi-stage pumps specially adapted to the production of a high vacuum, e.g. molecular pumps
- F04D19/046—Combinations of two or more different types of pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/662—Balancing of rotors
Definitions
- the present invention relates to a vacuum pump, in particular a turbomolecular pump, with a rotor shaft rotatable about an axis of rotation and an electric motor which comprises a stator fixed to a housing of the vacuum pump and a rotor coupled to the rotor shaft, the stator and the rotor for rotatingly driving the rotor shaft are provided.
- the present invention also relates to a method for reducing a residual unbalance of a rotor shaft of a vacuum pump that can be rotated about an axis of rotation, in particular a turbomolecular pump.
- a vacuum pump of the type mentioned is known in principle.
- the rotor shaft is normally balanced before the vacuum pump is put into operation, in particular in order to reduce the risk of damage to the rotor shaft and to the bearings of the rotor shaft.
- Normally there remains a so-called residual unbalance after balancing the rotor shaft which according to DIN ISO 1925: 2001 is an unbalance of any kind that remains after balancing.
- the initial balancing of the rotor shaft which according to the standard mentioned is an unbalance of any kind that is present in the rotor before balancing, can thus be reduced to a remaining residual unbalance by the balancing process. With the residual unbalance, the vacuum pump can normally be started up without any problems.
- the residual unbalance is based in particular on a mass defect on the rotor shaft, which can be described as a punctiform mass m at a distance r from the axis of rotation of the rotor shaft.
- a vacuum pump according to the preamble of claim 1 and a method for balancing a rotor of a vacuum pump are in the EP 2 881 591 A2 and in the EP 2 520 807 A2 disclosed.
- WO 02/07289 A2 A method for improving the concentricity of a rotor of a vacuum pump is shown in WO 02/07289 A2 disclosed.
- the object of the present invention is therefore to reduce a residual unbalance of a rotor shaft of a vacuum pump.
- a vacuum pump comprises a rotor shaft rotatable about an axis of rotation and an electric motor with a stator fixed to a housing of the vacuum pump and a rotor coupled to the rotor shaft, the stator and the rotor being provided for rotatingly driving the rotor shaft, the electric motor, to be precise whose stator is designed in such a way that it causes a force which rotates synchronously with the rotor shaft, in particular acts in the radial direction, on the rotor shaft, in particular on the rotor coupled to the rotor shaft, a force being generated by the force residual imbalance of the rotor shaft rotating synchronously can be at least approximately compensated for.
- the residual unbalance still present after balancing or the force F RU caused by the residual unbalance and rotating synchronously with the rotor shaft can be at least approximately compensated for by the force generated by the electric motor.
- the rotor shaft runs even less unbalanced, which can increase the service life of the rotor shaft and its bearings.
- each vacuum pump according to the invention has essentially the same properties over a relatively long operating period as far as the unbalance condition is concerned, for example because an increase in the residual unbalance, for example caused by wear in the bearing, at least to a certain extent by that of the electric motor generated force can be compensated.
- each vacuum pump according to the invention has at least approximately the same state of balance and thus the same state in terms of vibration.
- the rotor of an electric motor is also referred to as an armature or a rotor of the electric motor.
- a so-called PM synchronous motor is preferably used as the electric motor, where PM stands for permanent magnet.
- PM stands for permanent magnet.
- permanent magnets are arranged in the rotor, which form the rotor or rotor-side magnetic poles of the electric motor.
- the magnetic poles are realized using current conductor windings.
- PM synchronous motors are known from the prior art.
- the vacuum pump preferably has at least one sensor, in particular an acceleration sensor, for measuring the residual unbalance of the rotor shaft.
- the residual unbalance can thus be measured during operation of the vacuum pump and the measured value obtained can be used, for example, to control the electric motor.
- the at least one sensor can be arranged in a plane which runs through the stator of the electric motor and at least substantially perpendicular to the rotor shaft.
- the residual unbalance can thus be detected in a balancing plane running through the stator of the electric motor and at least approximately compensated for.
- the sensor is preferably arranged on the rotor of the electric motor.
- the sensor can alternatively be arranged somewhat above or below the rotor on the rotor shaft. The residual unbalance can therefore be detected in the area of the electric motor.
- the at least one sensor can also be arranged in the region of a bearing that serves to support the rotor shaft.
- the detection of the residual unbalance in the area of the bearing has the advantage that this residual unbalance can be at least approximately compensated for by the electric motor. Damage to the bearing due to the residual unbalance can thereby be avoided particularly effectively.
- At least one operating parameter of the electric motor for adjusting the force according to the amount and / or phase position and / or for adjusting the rotational speed of the force about the axis of rotation can be adjusted by means of a control.
- the force can thus be generated in such a way that it rotates around the axis of rotation synchronously with the rotational speed of the rotor shaft and thus with the residual unbalance, and thereby the residual unbalance is at least approximately compensated.
- phase position here refers to the direction of the force in relation to the angular position of the rotor shaft.
- the phase position of the force is preferably set so that the force of the residual unbalance is directed in the opposite direction.
- At least one alternating current which is fed into the electric motor, can be set by means of the control so that the magnetic field generated between the stator and the rotor of the electric motor causes a resulting magnetic force on the rotor, which is synchronous with the rotational speed of the rotor shaft and thus revolves with the residual unbalance around the axis of rotation and thereby at least approximately compensates for the residual unbalance, that is to say at least approximately has the amount of the residual unbalance and is counter-directed.
- the setting of the alternating current can include: setting the amplitude, setting the frequency and / or setting the phase of the alternating current.
- the electric motor and / or a control for the electric motor can be equipped with appropriate means for adjusting the amplitude, frequency and phase.
- the controller can be designed to iteratively adjust the at least one operating parameter of the electric motor as a function of a residual unbalance of the rotor shaft, in particular until the residual unbalance fulfills a predetermined criterion, in particular assumes a minimum value or falls below a predetermined threshold value.
- the at least one operating parameter of the electric motor and thus the force generated by the electric motor can be adjusted until the simultaneously measured residual unbalance fulfills the criterion.
- the stator has, as seen in the circumferential direction of the stator, staggered auxiliary windings, and the controller can use each of the auxiliary windings to generate a magnetic field with an electrical Supply current, in particular an alternating current, in order to generate the force at least essentially through the interaction of the magnetic fields generated by the auxiliary windings with the magnetic field of the rotor of the electric motor.
- a number of auxiliary windings which can be energized are thus provided on the stator, with which respective magnetic fields can be generated which interact with the magnetic field on the rotor side.
- the desired force on the rotor or on the rotor shaft, which compensates for the residual unbalance, can thus be brought about by suitably setting the currents, in particular their respective amplitude, phase and frequency.
- the stator has four auxiliary windings which are arranged offset from one another by at least approximately 90 degrees in the circumferential direction.
- Each auxiliary winding can be arranged on a pole piece provided on the stator.
- the pole pieces can serve in particular as carriers for the auxiliary windings.
- the controller is preferably designed to adjust the currents through the auxiliary windings, in particular as a function of the respective angular position of the rotor shaft and / or as a function of a measured residual unbalance, in order to generate the force for at least approximately compensating for the residual unbalance.
- the vacuum pump can have at least one sensor for measuring the angular position of the rotor shaft. This means that the angular position of the rotor shaft can be permanently recorded during pump operation.
- the vacuum pump is preferably a turbomolecular pump. Since the rotor shaft of a turbomolecular pump is normally operated at a very high speed, for example at a speed of a few tens of thousands of revolutions per minute, the at least approximately compensated residual unbalance contributes, for example, to an extension of the service life of the vacuum pump.
- the invention also relates to a method for reducing a residual imbalance of a rotor shaft of a vacuum pump which can be rotated about an axis of rotation.
- the turbomolecular pump 111 shown comprises a pump inlet 115 surrounded by an inlet flange 113, to which a recipient (not shown) can be connected in a manner known per se.
- the gas from the recipient can be sucked out of the recipient via the pump inlet 115 and conveyed through the pump to a pump outlet 117 to which a backing pump, such as a rotary vane pump, can be connected.
- the inlet flange 113 forms in accordance with the orientation of the vacuum pump Fig. 1 the upper end of the housing 119 of the vacuum pump 111.
- the housing 119 comprises a lower part 121, on which an electronics housing 123 is arranged on the side. Electrical and / or electronic components of the vacuum pump 111 are accommodated in the electronics housing 123, for example for operating an electric motor 125 arranged in the vacuum pump.
- Several connections 127 for accessories are provided on the electronics housing 123.
- a data interface 129 for example in accordance with the RS485 standard, and a power supply connection 131 are arranged on the electronics housing 123.
- a flood inlet 133 in particular in the form of a flood valve, is provided on the housing 119 of the turbomolecular pump 111, via which the vacuum pump 111 can be flooded.
- a sealing gas connection 135, which is also referred to as a purge gas connection via which purge gas to protect the electric motor 125 (see, for example, FIG Fig. 3 ) can be brought into the engine compartment 137, in which the electric motor 125 is housed in the vacuum pump 111, before the gas conveyed by the pump.
- two coolant connections 139 are arranged in the lower part 121, one of the coolant connections being provided as an inlet and the other coolant connection being provided as an outlet for coolant, which can be guided into the vacuum pump for cooling purposes.
- the lower side 141 of the vacuum pump can serve as a standing surface, so that the vacuum pump 111 can be operated standing on the underside 141.
- the vacuum pump 111 can also be fastened to a recipient via the inlet flange 113 and can thus be operated in a manner of hanging.
- the vacuum pump 111 can be designed so that it can also be operated if it is aligned in a different way than in FIG Fig. 1 is shown.
- Embodiments of the vacuum pump can also be realized, in which the underside 141 cannot be arranged facing downwards, but turned to the side or directed upwards.
- various screws 143 are also arranged, by means of which components of the vacuum pump, which are not further specified here, are fastened to one another.
- a bearing cover 145 is attached to the underside 141.
- Fastening bores 147 are also arranged on the underside 141, via which the pump 111 can be fastened, for example, to a support surface.
- a coolant line 148 is shown, in which the coolant introduced and discharged via the coolant connections 139 can circulate.
- the vacuum pump comprises a plurality of process gas pump stages for conveying the process gas present at the pump inlet 115 to the pump outlet 117.
- a rotor 149 is arranged in the housing 119 and has a rotor shaft 153 rotatable about an axis of rotation 151.
- the turbomolecular pump 111 comprises a plurality of turbomolecular pump stages connected in series with one another with effective pumping, with a plurality of radial rotor disks 155 fastened to the rotor shaft 153 and stator disks 157 arranged between the rotor disks 155 and fixed in the housing 119.
- a rotor disk 155 and an adjacent stator disk 157 each form a turbomolecular one Pump stage.
- the stator disks 157 are held at a desired axial distance from one another by spacer rings 159.
- the vacuum pump also comprises Holweck pump stages which are arranged one inside the other in the radial direction and have a pumping effect and are connected in series with one another.
- the rotor of the Holweck pump stages comprises a rotor hub 161 arranged on the rotor shaft 153 and two cylindrical jacket-shaped Holweck rotor sleeves 163, 165 fastened to and supported by the rotor hub 161, which are oriented coaxially to the axis of rotation 151 and nested one inside the other in the radial direction.
- two cylindrical jacket-shaped Holweck stator sleeves 167, 169 are provided, which are also oriented coaxially to the axis of rotation 151 and are nested one inside the other in the radial direction.
- the pump-active surfaces of the Holweck pump stages are formed by the lateral surfaces, that is to say by the radial inner and / or outer surfaces, of the Holweck rotor sleeves 163, 165 and of the Holweck stator sleeves 167, 169.
- the radial inner surface of the outer Holweck stator sleeve 167 lies opposite the radial outer surface of the outer Holweck rotor sleeve 163, forming a radial Holweck gap 171 and forms the first Holweck pumping stage following the turbomolecular pumps.
- the radial inner surface of the outer Holweck rotor sleeve 163 faces the radial outer surface of the inner Holweck stator sleeve 169 with the formation of a radial Holweck gap 173 and forms a second Holweck pump stage with the latter.
- the radial inner surface of the inner Holweck stator sleeve 169 lies opposite the radial outer surface of the inner Holweck rotor sleeve 165, forming a radial Holweck gap 175, and forms the third Holweck pump stage with the latter.
- a radially extending channel can be provided, via which the radially outer Holweck gap 171 is connected to the central Holweck gap 173.
- a radially extending channel can be provided at the upper end of the inner Holweck stator sleeve 169, via which the central Holweck gap 173 is connected to the radially inner Holweck gap 175.
- a connection channel 179 to the outlet 117 can also be provided.
- the aforementioned pump-active surfaces of the Holweck stator sleeves 163, 165 each have a plurality of Holweck grooves running spirally around the axis of rotation 151 in the axial direction, while the opposite ones
- the lateral surfaces of the Holweck rotor sleeves 163, 165 are smooth and drive the gas to operate the vacuum pump 111 in the Holweck grooves.
- a roller bearing 181 in the area of the pump outlet 117 and a permanent magnet bearing 183 in the area of the pump inlet 115 are provided for the rotatable mounting of the rotor shaft 153.
- a conical injection nut 185 is provided on the rotor shaft 153 with an outer diameter increasing toward the roller bearing 181.
- the spray nut 185 is in sliding contact with at least one scraper of an operating fluid reservoir.
- the operating medium storage comprises a plurality of absorbent disks 187 stacked one on top of the other, which are provided with an operating medium for the rolling bearing 181, e.g. are soaked with a lubricant.
- the operating medium is transferred by capillary action from the operating medium storage via the wiper to the rotating spray nut 185 and, as a result of the centrifugal force along the spray nut 185, is conveyed in the direction of the increasing outer diameter of the spray nut 185 to the roller bearing 181, where it e.g. fulfills a lubricating function.
- the roller bearing 181 and the operating fluid reservoir are enclosed in the vacuum pump by a trough-shaped insert 189 and the bearing cover 145.
- the permanent magnet bearing 183 comprises a bearing half 191 on the rotor side and a bearing half 193 on the stator side, each of which comprises an annular stack of a plurality of permanent magnetic rings 195, 197 stacked on one another in the axial direction.
- the ring magnets 195, 197 lie opposite one another to form a radial bearing gap 199, the rotor-side ring magnets 195 being arranged radially on the outside and the stator-side ring magnets 197 being arranged radially on the inside.
- the magnetic field present in the bearing gap 199 causes magnetic repulsive forces between the ring magnets 195, 197, which are radial Mount the rotor shaft 153.
- the rotor-side ring magnets 195 are carried by a carrier section 201 of the rotor shaft 153 which surrounds the ring magnets 195 radially on the outside.
- the stator-side ring magnets 197 are carried by a stator-side support section 203 which extends through the ring magnets 197 and is suspended from radial struts 205 of the housing 119.
- Parallel to the axis of rotation 151, the rotor-side ring magnets 195 are fixed by a cover element 207 coupled to the carrier section 203.
- the stator-side ring magnets 197 are fixed parallel to the axis of rotation 151 in one direction by a fastening ring 209 connected to the carrier section 203 and a fastening ring 211 connected to the carrier section 203.
- a plate spring 213 can also be provided between the fastening ring 211 and the ring magnet 197.
- An emergency or catch bearing 215 is provided within the magnetic bearing, which runs empty without contact during normal operation of the vacuum pump 111 and only comes into engagement with an excessive radial deflection of the rotor 149 relative to the stator in order to provide a radial stop for the rotor 149 to form, since a collision of the rotor-side structures with the stator-side structures is prevented.
- the catch bearing 215 is designed as an unlubricated roller bearing and forms a radial gap with the rotor 149 and / or the stator, which causes the catch bearing 215 to be disengaged in normal pumping operation.
- the radial deflection at which the catch bearing 215 engages is dimensioned large enough that the catch bearing 215 does not engage during normal operation of the vacuum pump, and at the same time is small enough so that the rotor-side structures collide with the stator-side structures under all circumstances is prevented.
- the vacuum pump 111 comprises the electric motor 125 for rotatingly driving the rotor 149.
- the armature of the electric motor 125 is formed by the rotor 149, whose rotor shaft 153 extends through the motor stator 217.
- a permanent magnet arrangement can be arranged radially on the outside or embedded on the section of the rotor shaft 153 which extends through the motor stator 217.
- the motor stator 217 is fixed in the housing within the motor space 137 provided for the electric motor 125.
- a sealing gas which is also referred to as a purge gas and which can be, for example, air or nitrogen, can enter the engine compartment 137 via the sealing gas connection 135.
- the electric motor 125 can be used before the process gas, e.g. protected against corrosive parts of the process gas.
- the engine compartment 137 can also be evacuated via the pump outlet 117, i.e. in the engine compartment 137 there is at least approximately the vacuum pressure caused by the backing pump connected to the pump outlet 117.
- a so-called labyrinth seal 223, which is known per se, can also be provided between the rotor hub 161 and a wall 221 delimiting the engine compartment 137, in particular in order to achieve a better seal of the engine compartment 217 with respect to the radially outside Holweck pump stages.
- Fig. 6 shows a cross-sectional view in a sectional plane running through the electric motor 125, which also runs perpendicular to the rotor shaft 153.
- the rotor shaft 153 extends through the electric motor 125.
- the armature or rotor of the electric motor 125 is formed by the rotor shaft 153.
- the section of the rotor shaft 153 which extends through the stator 217 of the electric motor 125, points radially on the outside or embedded permanent magnets, which form the rotor-side magnetic poles of the electric motor 125, which in Fig. 6 is shown by the indicated north pole N and the indicated south pole P.
- the magnetic poles on the rotor side do not consist of a single pair of north and south poles, but of several pole pairs.
- the turbomolecular pump On the motor stator 217 side, four auxiliary windings 11 are arranged on pole pieces 13 provided on the stator 217. The auxiliary windings 11 are arranged in the circumferential direction U of the stator 217 offset by 90 degrees to one another.
- the turbomolecular pump also includes a controller 15 for actuating the electric motor 125, which is shown, for example, in FIG Fig. 1 shown electronics housing 123 is housed.
- the controller 15 can supply each of the auxiliary windings 11 with an alternating current, the amplitude, phase and / or frequency of which can be set by the controller 15. If a respective alternating current flows through the auxiliary windings 11, a magnetic field is generated from each auxiliary winding 11 in a manner known per se, which magnetic field interacts with the rotor-side magnetic field of the permanent magnets. Each magnetic field generated by an auxiliary winding 11 is dependent on the current flowing through the respective auxiliary winding 11 and can thus be changed by changing the amplitude, phase and / or frequency of the current.
- the interaction between the magnetic fields generated by the auxiliary windings 11 and the rotor-side magnetic field can generate a force on the rotor or on the rotor shaft 153. The force generated depends on the amount and direction as well as its rotational speed depending on the magnetic fields generated by the auxiliary windings 11. The force generated is therefore also dependent on the respective currents through the auxiliary windings 11.
- the controller 15 is now designed such that it adjusts the electrical currents through the auxiliary windings 11 as a function of a residual unbalance of the rotor shaft 153, which is measured by means of at least one sensor 17, such that the force generated is synchronous with the rotor shaft 153 and thus synchronously circulates with the residual unbalance and at least approximately compensates for the residual unbalance.
- the residual unbalance can thus be reduced by means of the electric motor 125 or, ideally, eliminated.
- an iterative method is used to adjust the currents through the auxiliary windings 11.
- the rotational speed of the rotor shaft 153 and thus the residual unbalance is determined, for example by means of a sensor (not shown) fitted in the vacuum pump 111.
- the frequency of the alternating currents through the auxiliary windings 11 is then set such that, according to the invention, the force generated revolves around the axis of rotation 151 at the rotational speed.
- the residual unbalance is determined by means of the at least one sensor 17, preferably as a function of the angular position of the rotor shaft 153, which is measured, for example, by means of an angular position sensor, also not shown.
- a starting value of the amplitude and a starting value of the phase are set individually for each current through the auxiliary windings 11 such that the force generated approximately compensates for the residual unbalance.
- the starting values can be determined from empirically obtained data.
- the start values are then changed iteratively, preferably until the measured residual unbalance fulfills a predefined criterion, for example lies below a predefined threshold value or assumes a minimum.
Description
Die vorliegende Erfindung betrifft eine Vakuumpumpe, insbesondere Turbomolekularpumpe, mit einer um eine Rotationsachse drehbaren Rotorwelle und einem Elektromotor, der einen an einem Gehäuse der Vakuumpumpe festgelegten Stator und einen mit der Rotorwelle gekoppelten Läufer umfasst, wobei der Stator und der Läufer zum rotierenden Antreiben der Rotorwelle vorgesehen sind. Die vorliegende Erfindung betrifft außerdem ein Verfahren zum Verringern einer Restunwucht einer um eine Rotationsachse drehbaren Rotorwelle einer Vakuumpumpe, insbesondere Turbomolekularpumpe.The present invention relates to a vacuum pump, in particular a turbomolecular pump, with a rotor shaft rotatable about an axis of rotation and an electric motor which comprises a stator fixed to a housing of the vacuum pump and a rotor coupled to the rotor shaft, the stator and the rotor for rotatingly driving the rotor shaft are provided. The present invention also relates to a method for reducing a residual unbalance of a rotor shaft of a vacuum pump that can be rotated about an axis of rotation, in particular a turbomolecular pump.
Eine Vakuumpumpe der eingangs genannten Art ist grundsätzlich bekannt. Bei einer derartigen Vakuumpumpe wird die Rotorwelle normalerweise gewuchtet, bevor die Vakuumpumpe in Betrieb genommen wird, insbesondere um die Gefahr von Beschädigungen an der Rotorwelle und an den Lagern der Rotorwelle zu reduzieren. Normalerweise verbleibt nach dem Wuchten der Rotorwelle noch eine sogenannte Restunwucht, bei der es sich nach DIN ISO 1925:2001 um eine Unwucht jeglicher Art handelt, die nach dem Auswuchten zurückbleibt. Durch den Wuchtvorgang kann somit eine anfängliche Urunwucht der Rotorwelle, bei der es sich gemäß der erwähnten Norm um eine Unwucht jeglicher Art handelt, die im Rotor vor dem Auswuchten vorhanden ist, auf eine verbleibende Restunwucht reduziert werden. Mit der Restunwucht kann die Vakuumpumpe normalerweise problemlos in Betrieb genommen werden kann. Die Restunwucht beruht insbesondere auf einem Massendefekt an der Rotorwelle, der als eine punktförmige Masse m im Abstand r von der Rotationsachse der Rotorwelle beschrieben werden kann. Dabei bewirkt die Restunwucht eine Kraft FRU = m*r*ω2, wobei ω die Winkelgeschwindigkeit ist, mit der sich die Rotorwelle dreht. Durch die Restunwucht wird daher im Betrieb der Vakuumpumpe bei der Winkelgeschwindigkeit ω die Kraft FRU auf die Rotorwelle erzeugt, die synchron mit der Rotorwelle umläuft und - bezogen auf die Rotationsachse der Rotorwelle - nach radial außen gerichtet ist.A vacuum pump of the type mentioned is known in principle. In such a vacuum pump, the rotor shaft is normally balanced before the vacuum pump is put into operation, in particular in order to reduce the risk of damage to the rotor shaft and to the bearings of the rotor shaft. Normally there remains a so-called residual unbalance after balancing the rotor shaft, which according to DIN ISO 1925: 2001 is an unbalance of any kind that remains after balancing. The initial balancing of the rotor shaft, which according to the standard mentioned is an unbalance of any kind that is present in the rotor before balancing, can thus be reduced to a remaining residual unbalance by the balancing process. With the residual unbalance, the vacuum pump can normally be started up without any problems. The residual unbalance is based in particular on a mass defect on the rotor shaft, which can be described as a punctiform mass m at a distance r from the axis of rotation of the rotor shaft. The residual unbalance causes a force F RU = m * r * ω 2 , where ω is the angular velocity with which the rotor shaft rotates. Due to the residual unbalance Therefore, during operation of the vacuum pump at the angular velocity ω, the force F RU is generated on the rotor shaft, which rotates synchronously with the rotor shaft and is directed radially outwards in relation to the axis of rotation of the rotor shaft.
Eine Vakuumpumpe gemäß dem Oberbegriff des Anspruchs 1 und ein Verfahren zum Wuchten eines Rotors einer Vakuumpumpe werden in der
Es kann wünschenswert sein, die Restunwucht in einer Vakuumpumpe weiter zu verringern, beispielsweise um die Lebensdauer der Rotorwelle und/oder deren Lager zu verlängern. Ein Verfahren zum Verbessern des Rundlaufs eines Rotors einer Vakuumpumpe ist in der
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, eine Restunwucht einer Rotorwelle einer Vakuumpumpe zu reduzieren.The object of the present invention is therefore to reduce a residual unbalance of a rotor shaft of a vacuum pump.
Die Aufgabe wird durch eine Vakuumpumpe mit den Merkmalen des Anspruchs 1 beziehungsweise durch ein Verfahren mit den Merkmalen des Anspruchs 8 gelöst. Bevorzugte Weiterbildungen und Ausführungsformen der Erfindung sind in den abhängigen Ansprüchen angegeben.The object is achieved by a vacuum pump with the features of claim 1 or by a method with the features of claim 8. Preferred developments and embodiments of the invention are specified in the dependent claims.
Eine erfindungsgemäße Vakuumpumpe umfasst eine um eine Rotationsachse drehbare Rotorwelle und einen Elektromotor mit einem an einem Gehäuse der Vakuumpumpe festgelegten Stator und einem mit der Rotorwelle gekoppelten Läufer, wobei der Stator und der Läufer zum rotierenden Antreiben der Rotorwelle vorgesehen sind, wobei der Elektromotor, und zwar dessen Stator, derart ausgebildet ist, dass dieser eine mit der Rotorwelle synchron umlaufende, insbesondere in radialer Richtung wirkende, Kraft auf die Rotorwelle, insbesondere auf den mit der Rotorwelle gekoppelten Läufer, bewirkt, wobei mittels der Kraft eine ebenfalls synchron umlaufende Restunwucht der Rotorwelle zumindest annähernd kompensiert werden kann.A vacuum pump according to the invention comprises a rotor shaft rotatable about an axis of rotation and an electric motor with a stator fixed to a housing of the vacuum pump and a rotor coupled to the rotor shaft, the stator and the rotor being provided for rotatingly driving the rotor shaft, the electric motor, to be precise whose stator is designed in such a way that it causes a force which rotates synchronously with the rotor shaft, in particular acts in the radial direction, on the rotor shaft, in particular on the rotor coupled to the rotor shaft, a force being generated by the force residual imbalance of the rotor shaft rotating synchronously can be at least approximately compensated for.
Bei der erfindungsgemäßen Vakuumpumpe kann somit während des Betriebs der Vakuumpumpe mittels des Elektromotors die nach dem Wuchten noch vorhandene Restunwucht bzw. die durch die Restunwucht hervorgerufene und synchron mit der Rotorwelle umlaufende Kraft FRU durch die mittels des Elektromotors erzeugte Kraft zumindest annähernd kompensiert werden. Dadurch läuft die Rotorwelle noch weniger unwuchtig, wodurch die Lebensdauer der Rotorwelle und deren Lager erhöht werden kann.In the vacuum pump according to the invention, during operation of the vacuum pump by means of the electric motor, the residual unbalance still present after balancing or the force F RU caused by the residual unbalance and rotating synchronously with the rotor shaft can be at least approximately compensated for by the force generated by the electric motor. As a result, the rotor shaft runs even less unbalanced, which can increase the service life of the rotor shaft and its bearings.
Da der Elektromotor die Kraft zur Kompensierung der Restunwucht erzeugt, kann diese Kraft durch entsprechende Ansteuerung des Elektromotors an sich ändernde Gegebenheiten in der Vakuumpumpe angepasst werden. Eine erfindungsgemäße Vakuumpumpe weist somit, was den Unwuchtzustand angeht, über einen verhältnismäßig langen Betriebszeitraum die im Wesentlichen gleichen Eigenschaften auf, da zum Beispiel eine Zunahme der Restunwucht, beispielsweise verursacht durch einen Verschleiß in der Lagerung, zumindest bis zu einem gewissen Grad durch die vom Elektromotor erzeugt Kraft kompensiert werden kann. Außerdem kann erreicht werden, dass jede erfindungsgemäße Vakuumpumpe zumindest näherungsweise den gleichen Wuchtzustand und damit schwingungstechnisch den gleichen Zustand aufweist.Since the electric motor generates the force to compensate for the residual unbalance, this force can be adapted to changing conditions in the vacuum pump by correspondingly controlling the electric motor. A vacuum pump according to the invention thus has essentially the same properties over a relatively long operating period as far as the unbalance condition is concerned, for example because an increase in the residual unbalance, for example caused by wear in the bearing, at least to a certain extent by that of the electric motor generated force can be compensated. In addition, it can be achieved that each vacuum pump according to the invention has at least approximately the same state of balance and thus the same state in terms of vibration.
Der Läufer eines Elektromotors wird auch als Anker oder als Rotor des Elektromotors bezeichnet. Vorzugsweise kommt als Elektromotor ein sogenannter PM-Synchronmotor zum Einsatz, wobei PM für Permanentmagnet steht. Bei einem derartigen Elektromotor sind im Läufer Permanentmagnete angeordnet, welche die läufer- bzw. rotorseitigen Magnetpole des Elektromotors bilden. Statorseitig werden die Magnetpole mittels Stromleiterwicklungen realisiert. PM-Synchronmotoren sind aus dem Stand der Technik bekannt.The rotor of an electric motor is also referred to as an armature or a rotor of the electric motor. A so-called PM synchronous motor is preferably used as the electric motor, where PM stands for permanent magnet. With such an electric motor, permanent magnets are arranged in the rotor, which form the rotor or rotor-side magnetic poles of the electric motor. On the stator side, the magnetic poles are realized using current conductor windings. PM synchronous motors are known from the prior art.
Vorzugsweise weist die Vakuumpumpe wenigstens einen Sensor, insbesondere Beschleunigungssensor, zur Messung der Restunwucht der Rotorwelle auf. Die Restunwucht kann somit im Betrieb der Vakuumpumpe gemessen und der erhaltene Messwert kann zum Beispiel zur Steuerung des Elektromotors verwendet werden.The vacuum pump preferably has at least one sensor, in particular an acceleration sensor, for measuring the residual unbalance of the rotor shaft. The residual unbalance can thus be measured during operation of the vacuum pump and the measured value obtained can be used, for example, to control the electric motor.
Der wenigstens eine Sensor kann in einer Ebene angeordnet sein, welche durch den Stator des Elektromotors und zumindest im Wesentlichen senkrecht zur Rotorwelle verläuft. Die Restunwucht kann somit in einer durch den Stator des Elektromotors verlaufenden Wuchtebene erfasst und zumindest näherungsweise kompensiert werden.The at least one sensor can be arranged in a plane which runs through the stator of the electric motor and at least substantially perpendicular to the rotor shaft. The residual unbalance can thus be detected in a balancing plane running through the stator of the electric motor and at least approximately compensated for.
Bevorzugt ist der Sensor am Läufer des Elektromotors angeordnet. Der Sensor kann alternativ etwas oberhalb oder unterhalb des Läufers an der Rotorwelle angeordnet sein. Die Restunwucht kann daher im Bereich des Elektromotors erfasst werden.The sensor is preferably arranged on the rotor of the electric motor. The sensor can alternatively be arranged somewhat above or below the rotor on the rotor shaft. The residual unbalance can therefore be detected in the area of the electric motor.
Der wenigstens eine Sensor kann auch im Bereich eines Lagers angeordnet sein, das zur Lagerung der Rotorwelle dient. Die Erfassung der Restunwucht im Bereich des Lagers hat den Vorteil, dass diese Restunwucht mittels des Elektromotors zumindest annähernd kompensiert werden kann. Dadurch kann besonders effektiv eine Beschädigung des Lagers durch die Restunwucht vermieden werden.The at least one sensor can also be arranged in the region of a bearing that serves to support the rotor shaft. The detection of the residual unbalance in the area of the bearing has the advantage that this residual unbalance can be at least approximately compensated for by the electric motor. Damage to the bearing due to the residual unbalance can thereby be avoided particularly effectively.
Erfindungsgemäß ist mittels einer Steuerung wenigstens ein Betriebsparameter des Elektromotors zum Einstellen der Kraft nach Betrag und/oder Phasenlage und/oder zum Einstellen der Umlaufgeschwindigkeit der Kraft um die Rotationsachse verstellbar. Durch richtiges Einstellen des wenigstens einen Betriebsparameters des Elektromotors kann somit die Kraft so erzeugt werden, dass sie synchron mit der Rotationsgeschwindigkeit der Rotorwelle und damit mit der Restunwucht um die Rotationsachse umläuft und dabei die Restunwucht zumindest annähernd kompensiert. Der Begriff "Phasenlage" bezieht sich hierbei auf die Richtung der Kraft in Bezug auf die Winkelstellung der Rotorwelle. Zur Kompensation der Restunwucht wird die Phasenlage der Kraft vorzugsweise so eingestellt, dass die Kraft der Restunwucht entgegengerichtet ist.According to the invention, at least one operating parameter of the electric motor for adjusting the force according to the amount and / or phase position and / or for adjusting the rotational speed of the force about the axis of rotation can be adjusted by means of a control. By correctly setting the at least one operating parameter of the electric motor, the force can thus be generated in such a way that it rotates around the axis of rotation synchronously with the rotational speed of the rotor shaft and thus with the residual unbalance, and thereby the residual unbalance is at least approximately compensated. The term "phase position" here refers to the direction of the force in relation to the angular position of the rotor shaft. To compensate for the residual unbalance, the phase position of the force is preferably set so that the force of the residual unbalance is directed in the opposite direction.
Beispielsweise kann mittels der Steuerung wenigstens ein Wechselstrom, der in den Elektromotor eingespeist wird, so eingestellt werden, dass das zwischen dem Stator und dem Läufer des Elektromotors erzeugte Magnetfeld eine resultierende magnetische Kraft auf den Läufer bewirkt, die synchron mit der Rotationsgeschwindigkeit der Rotorwelle und damit mit der Restunwucht um die Rotationsachse umläuft und dabei die Restunwucht zumindest annähernd kompensiert, also zumindest annähernd den Betrag der Restunwucht aufweist und dieser entgegengerichtet ist. Das Einstellen des Wechselstroms kann dabei umfassen: Einstellen der Amplitude, Einstellen der Frequenz und/oder Einstellen der Phase des Wechselstroms. Der Elektromotor und/oder eine Steuerung für den Elektromotor können dabei mit entsprechenden Mitteln zur Einstellung der Amplitude, Frequenz und Phase ausgestattet sein.For example, at least one alternating current, which is fed into the electric motor, can be set by means of the control so that the magnetic field generated between the stator and the rotor of the electric motor causes a resulting magnetic force on the rotor, which is synchronous with the rotational speed of the rotor shaft and thus revolves with the residual unbalance around the axis of rotation and thereby at least approximately compensates for the residual unbalance, that is to say at least approximately has the amount of the residual unbalance and is counter-directed. The setting of the alternating current can include: setting the amplitude, setting the frequency and / or setting the phase of the alternating current. The electric motor and / or a control for the electric motor can be equipped with appropriate means for adjusting the amplitude, frequency and phase.
Die Steuerung kann dazu ausgebildet sein, in Abhängigkeit von einer Restunwucht der Rotorwelle den wenigstens einen Betriebsparameter des Elektromotors iterativ zu verstellen, insbesondere solange, bis die Restunwucht ein vorgegebenes Kriterium erfüllt, insbesondere einen minimalen Wert annimmt oder einen vorgegebenen Schwellenwert unterschreitet. Somit kann, zum Beispiel unter Verwendung eines iterativen Verfahrens, der wenigstens eine Betriebsparameter des Elektromotors und damit die vom Elektromotor erzeugte Kraft solange verstellt werden, bis die gleichzeitig gemessene Restunwucht das Kriterium erfüllt.The controller can be designed to iteratively adjust the at least one operating parameter of the electric motor as a function of a residual unbalance of the rotor shaft, in particular until the residual unbalance fulfills a predetermined criterion, in particular assumes a minimum value or falls below a predetermined threshold value. Thus, for example using an iterative method, the at least one operating parameter of the electric motor and thus the force generated by the electric motor can be adjusted until the simultaneously measured residual unbalance fulfills the criterion.
Der Stator weist - in Umfangsrichtung des Stators gesehen - versetzt zueinander angeordnete Hilfswicklungen auf, und die Steuerung kann jede der Hilfswicklungen zur Erzeugung eines magnetischen Felds mit einem elektrischen Strom, insbesondere einem Wechselstrom, versorgen, um die Kraft zumindest im Wesentlichen durch die Wechselwirkung der von den Hilfswicklungen erzeugten magnetischen Felder mit dem Magnetfeld des Läufers des Elektromotors zu erzeugen. Es sind somit am Stator mehrere bestrombare Hilfswicklungen vorgesehen, mit denen jeweilige Magnetfelder erzeugt werden können, die mit dem läuferseitigen Magnetfeld zusammenwirken. Durch geeignete Einstellung der Ströme, insbesondere deren jeweiliger Amplitude, Phase und Frequenz, kann die gewünschte, die Restunwucht kompensierende Kraft auf den Läufer bzw. auf die Rotorwelle somit bewirkt werden.The stator has, as seen in the circumferential direction of the stator, staggered auxiliary windings, and the controller can use each of the auxiliary windings to generate a magnetic field with an electrical Supply current, in particular an alternating current, in order to generate the force at least essentially through the interaction of the magnetic fields generated by the auxiliary windings with the magnetic field of the rotor of the electric motor. A number of auxiliary windings which can be energized are thus provided on the stator, with which respective magnetic fields can be generated which interact with the magnetic field on the rotor side. The desired force on the rotor or on the rotor shaft, which compensates for the residual unbalance, can thus be brought about by suitably setting the currents, in particular their respective amplitude, phase and frequency.
Hierzu ist erfindungsgemäß vorgesehen, dass der Stator vier Hilfswicklungen aufweist, welche um zumindest annähernd 90 Grad in Umfangsrichtung versetzt zueinander angeordnet sind. Mittels einer derartigen Konfiguration kann mit verhältnismäßig geringem Aufwand die gewünschte synchron mit der Restunwucht umlaufende Kraft zur Kompensation der Restunwucht erzeugt werden.For this purpose, it is provided according to the invention that the stator has four auxiliary windings which are arranged offset from one another by at least approximately 90 degrees in the circumferential direction. By means of such a configuration, the desired force for synchronizing the residual unbalance, which rotates synchronously with the residual unbalance, can be generated with relatively little effort.
Jede Hilfswicklung kann auf einem am Stator vorgesehenen Polschuh angeordnet sein. Die Polschuhe können insbesondere als Träger für die Hilfswicklungen dienen.Each auxiliary winding can be arranged on a pole piece provided on the stator. The pole pieces can serve in particular as carriers for the auxiliary windings.
Vorzugsweise ist die Steuerung dazu ausgebildet, die Ströme durch die Hilfswicklungen, insbesondere in Abhängigkeit von der jeweiligen Winkelstellung der Rotorwelle und/oder in Abhängigkeit von einer gemessenen Restunwucht, einzustellen, um die Kraft zur zumindest annähernden Kompensation der Restunwucht zu erzeugen.The controller is preferably designed to adjust the currents through the auxiliary windings, in particular as a function of the respective angular position of the rotor shaft and / or as a function of a measured residual unbalance, in order to generate the force for at least approximately compensating for the residual unbalance.
Die Vakuumpumpe kann wenigstens einen Sensor zur Messung der Winkelstellung der Rotorwelle aufweisen. Damit kann während des Pumpenbetriebs die Winkelstellung der Rotorwelle permanent erfasst werden.The vacuum pump can have at least one sensor for measuring the angular position of the rotor shaft. This means that the angular position of the rotor shaft can be permanently recorded during pump operation.
Bei der Vakuumpumpe handelt es sich vorzugsweise um eine Turbomolekularpumpe. Da die Rotorwelle einer Turbomolekularpumpe normalerweise mit einer sehr hohen Drehzahl betrieben wird, bspw. mit einer Drehzahl von einigen zehntausend Umdrehungen pro Minute, wird durch die zumindest annähernd kompensierte Restunwucht zum Beispiel zu einer Verlängerung der Lebensdauer der Vakuumpumpe beigetragen.The vacuum pump is preferably a turbomolecular pump. Since the rotor shaft of a turbomolecular pump is normally operated at a very high speed, for example at a speed of a few tens of thousands of revolutions per minute, the at least approximately compensated residual unbalance contributes, for example, to an extension of the service life of the vacuum pump.
Die Erfindung betrifft auch ein Verfahren zum Verringern einer Restunwucht einer um eine Rotationsachse drehbaren Rotorwelle einer Vakuumpumpe gemäß Anspruch 8.The invention also relates to a method for reducing a residual imbalance of a rotor shaft of a vacuum pump which can be rotated about an axis of rotation.
Nachfolgend wird die Erfindung beispielhaft anhand vorteilhafter Ausführungsformen unter Bezugnahme auf die beigefügten Figuren beschrieben. Es zeigen, jeweils schematisch:
- Fig. 1
- eine perspektivische Ansicht einer Turbomolekularpumpe,
- Fig. 2
- eine Ansicht der Unterseite der Turbomolekularpumpe von
Fig. 1 , - Fig. 3
- einen Querschnitt der Turbomolekularpumpe längs der in
Fig. 2 gezeigten Schnittlinie A-A, - Fig. 4
- eine Querschnittsansicht der Turbomolekularpumpe längs der in
Fig. 2 gezeigten Schnittlinie B-B, - Fig. 5
- eine Querschnittsansicht der Turbomolekularpumpe längs der in
Fig. 2 gezeigten Schnittlinie C-C, - Fig. 6
- eine Querschnittsansicht der Turbomolekularpumpe von
Fig. 1 in einer durch den Elektromotor verlaufenden Schnittebene, und - Fig. 7
- ein Blockdiagramm einer erfindungsgemäßen Vakuumpumpe.
- Fig. 1
- a perspective view of a turbomolecular pump,
- Fig. 2
- a bottom view of the turbomolecular pump of FIG
Fig. 1 , - Fig. 3
- a cross section of the turbomolecular pump along the in
Fig. 2 shown section line AA, - Fig. 4
- a cross-sectional view of the turbomolecular pump along the in
Fig. 2 shown section line BB, - Fig. 5
- a cross-sectional view of the turbomolecular pump along the in
Fig. 2 shown section line CC, - Fig. 6
- a cross-sectional view of the turbomolecular pump of
Fig. 1 in a cutting plane running through the electric motor, and - Fig. 7
- a block diagram of a vacuum pump according to the invention.
Die in
Der Einlassflansch 113 bildet bei der Ausrichtung der Vakuumpumpe gemäß
Am Gehäuse 119 der Turbomolekularpumpe 111 ist ein Fluteinlass 133, insbesondere in Form eines Flutventils, vorgesehen, über den die Vakuumpumpe 111 geflutet werden kann. Im Bereich des Unterteils 121 ist ferner noch ein Sperrgasanschluss 135, der auch als Spülgasanschluss bezeichnet wird, angeordnet, über welchen Spülgas zum Schutz des Elektromotors 125 (siehe z.B.
Die untere Seite 141 der Vakuumpumpe kann als Standfläche dienen, sodass die Vakuumpumpe 111 auf der Unterseite 141 stehend betrieben werden kann. Die Vakuumpumpe 111 kann aber auch über den Einlassflansch 113 an einem Rezipienten befestigt werden und somit gewissermaßen hängend betrieben werden. Außerdem kann die Vakuumpumpe 111 so gestaltet sein, dass sie auch in Betrieb genommen werden kann, wenn sie auf andere Weise ausgerichtet ist als in
An der Unterseite 141, die in
An der Unterseite 141 sind außerdem Befestigungsbohrungen 147 angeordnet, über welche die Pumpe 111 beispielsweise an einer Auflagefläche befestigt werden kann.Fastening bores 147 are also arranged on the
In den
Wie die Schnittdarstellungen der
In dem Gehäuse 119 ist ein Rotor 149 angeordnet, der eine um eine Rotationsachse 151 drehbare Rotorwelle 153 aufweist.A
Die Turbomolekularpumpe 111 umfasst mehrere pumpwirksam miteinander in Serie geschaltete turbomolekulare Pumpstufen mit mehreren an der Rotorwelle 153 befestigten radialen Rotorscheiben 155 und zwischen den Rotorscheiben 155 angeordneten und in dem Gehäuse 119 festgelegten Statorscheiben 157. Dabei bilden eine Rotorscheibe 155 und eine benachbarte Statorscheibe 157 jeweils eine turbomolekulare Pumpstufe. Die Statorscheiben 157 sind durch Abstandsringe 159 in einem gewünschten axialen Abstand zueinander gehalten.The
Die Vakuumpumpe umfasst außerdem in radialer Richtung ineinander angeordnete und pumpwirksam miteinander in Serie geschaltete Holweck-Pumpstufen. Der Rotor der Holweck-Pumpstufen umfasst eine an der Rotorwelle 153 angeordnete Rotornabe 161 und zwei an der Rotornabe 161 befestigte und von dieser getragene zylindermantelförmige Holweck-Rotorhülsen 163, 165, die koaxial zur Rotationsachse 151 orientiert und in radialer Richtung ineinander geschachtelt sind. Ferner sind zwei zylindermantelförmige Holweck-Statorhülsen 167, 169 vorgesehen, die ebenfalls koaxial zu der Rotationsachse 151 orientiert und in radialer Richtung gesehen ineinander geschachtelt sind.The vacuum pump also comprises Holweck pump stages which are arranged one inside the other in the radial direction and have a pumping effect and are connected in series with one another. The rotor of the Holweck pump stages comprises a
Die pumpaktiven Oberflächen der Holweck-Pumpstufen sind durch die Mantelflächen, also durch die radialen Innen- und/oder Außenflächen, der Holweck-Rotorhülsen 163, 165 und der Holweck-Statorhülsen 167, 169 gebildet. Die radiale Innenfläche der äußeren Holweck-Statorhülse 167 liegt der radialen Außenfläche der äußeren Holweck-Rotorhülse 163 unter Ausbildung eines radialen Holweck-Spalts 171 gegenüber und bildet mit dieser die der Turbomolekularpumpen nachfolgende erste Holweck-Pumpstufe. Die radiale Innenfläche der äußeren Holweck-Rotorhülse 163 steht der radialen Außenfläche der inneren Holweck-Statorhülse 169 unter Ausbildung eines radialen Holweck-Spalts 173 gegenüber und bildet mit dieser eine zweite Holweck-Pumpstufe. Die radiale Innenfläche der inneren Holweck-Statorhülse 169 liegt der radialen Außenfläche der inneren Holweck-Rotorhülse 165 unter Ausbildung eines radialen Holweck-Spalts 175 gegenüber und bildet mit dieser die dritte Holweck-Pumpstufe.The pump-active surfaces of the Holweck pump stages are formed by the lateral surfaces, that is to say by the radial inner and / or outer surfaces, of the
Am unteren Ende der Holweck-Rotorhülse 163 kann ein radial verlaufender Kanal vorgesehen sein, über den der radial außenliegende Holweck-Spalt 171 mit dem mittleren Holweck-Spalt 173 verbunden ist. Außerdem kann am oberen Ende der inneren Holweck-Statorhülse 169 ein radial verlaufender Kanal vorgesehen sein, über den der mittlere Holweck-Spalt 173 mit dem radial innenliegenden Holweck-Spalt 175 verbunden ist. Dadurch werden die ineinander geschachtelten Holweck-Pumpstufen in Serie miteinander geschaltet. Am unteren Ende der radial innenliegenden Holweck-Rotorhülse 165 kann ferner ein Verbindungskanal 179 zum Auslass 117 vorgesehen sein.At the lower end of the
Die vorstehend genannten pumpaktiven Oberflächen der Holweck-Statorhülsen 163, 165 weisen jeweils mehrere spiralförmig um die Rotationsachse 151 herum in axialer Richtung verlaufende Holweck-Nuten auf, während die gegenüberliegenden Mantelflächen der Holweck-Rotorhülsen 163, 165 glatt ausgebildet sind und das Gas zum Betrieb der Vakuumpumpe 111 in den Holweck-Nuten vorantreiben.The aforementioned pump-active surfaces of the
Zur drehbaren Lagerung der Rotorwelle 153 sind ein Wälzlager 181 im Bereich des Pumpenauslasses 117 und ein Permanentmagnetlager 183 im Bereich des Pumpeneinlasses 115 vorgesehen.A
Im Bereich des Wälzlagers 181 ist an der Rotorwelle 153 eine konische Spritzmutter 185 mit einem zu dem Wälzlager 181 hin zunehmenden Außendurchmesser vorgesehen. Die Spritzmutter 185 steht mit mindestens einem Abstreifer eines Betriebsmittelspeichers in gleitendem Kontakt. Der Betriebsmittelspeicher umfasst mehrere aufeinander gestapelte saugfähige Scheiben 187, die mit einem Betriebsmittel für das Wälzlager 181, z.B. mit einem Schmiermittel, getränkt sind.In the area of the
Im Betrieb der Vakuumpumpe 111 wird das Betriebsmittel durch kapillare Wirkung von dem Betriebsmittelspeicher über den Abstreifer auf die rotierende Spritzmutter 185 übertragen und in Folge der Zentrifugalkraft entlang der Spritzmutter 185 in Richtung des größer werdenden Außendurchmessers der Spritzmutter 185 zu dem Wälzlager 181 hin gefördert, wo es z.B. eine schmierende Funktion erfüllt. Das Wälzlager 181 und der Betriebsmittelspeicher sind durch einen wannenförmigen Einsatz 189 und den Lagerdeckel 145 in der Vakuumpumpe eingefasst.During the operation of the
Das Permanentmagnetlager 183 umfasst eine rotorseitige Lagerhälfte 191 und eine statorseitige Lagerhälfte 193, welche jeweils einen Ringstapel aus mehreren in axialer Richtung aufeinander gestapelten permanentmagnetischen Ringen 195, 197 umfassen. Die Ringmagnete 195, 197 liegen einander unter Ausbildung eines radialen Lagerspalts 199 gegenüber, wobei die rotorseitigen Ringmagnete 195 radial außen und die statorseitigen Ringmagnete 197 radial innen angeordnet sind. Das in dem Lagerspalt 199 vorhandene magnetische Feld ruft magnetische Abstoßungskräfte zwischen den Ringmagneten 195, 197 hervor, welche eine radiale Lagerung der Rotorwelle 153 bewirken. Die rotorseitigen Ringmagnete 195 sind von einem Trägerabschnitt 201 der Rotorwelle 153 getragen, welcher die Ringmagnete 195 radial außenseitig umgibt. Die statorseitigen Ringmagnete 197 sind von einem statorseitigen Trägerabschnitt 203 getragen, welcher sich durch die Ringmagnete 197 hindurch erstreckt und an radialen Streben 205 des Gehäuses 119 aufgehängt ist. Parallel zu der Rotationsachse 151 sind die rotorseitigen Ringmagnete 195 durch ein mit dem Trägerabschnitt 203 gekoppeltes Deckelelement 207 festgelegt. Die statorseitigen Ringmagnete 197 sind parallel zu der Rotationsachse 151 in der einen Richtung durch einen mit dem Trägerabschnitt 203 verbundenen Befestigungsring 209 sowie einen mit dem Trägerabschnitt 203 verbundenen Befestigungsring 211 festgelegt. Zwischen dem Befestigungsring 211 und den Ringmagneten 197 kann außerdem eine Tellerfeder 213 vorgesehen sein.The
Innerhalb des Magnetlagers ist ein Not- bzw. Fanglager 215 vorgesehen, welches im normalen Betrieb der Vakuumpumpe 111 ohne Berührung leer läuft und erst bei einer übermäßigen radialen Auslenkung des Rotors 149 relativ zu dem Stator in Eingriff gelangt, um einen radialen Anschlag für den Rotor 149 zu bilden, da eine Kollision der rotorseitigen Strukturen mit den statorseitigen Strukturen verhindert wird. Das Fanglager 215 ist als ungeschmiertes Wälzlager ausgebildet und bildet mit dem Rotor 149 und/oder dem Stator einen radialen Spalt, welcher bewirkt, dass das Fanglager 215 im normalen Pumpbetrieb außer Eingriff ist. Die radiale Auslenkung, bei der das Fanglager 215 in Eingriff gelangt, ist groß genug bemessen, sodass das Fanglager 215 im normalen Betrieb der Vakuumpumpe nicht in Eingriff gelangt, und gleichzeitig klein genug, sodass eine Kollision der rotorseitigen Strukturen mit den statorseitigen Strukturen unter allen Umständen verhindert wird.An emergency or catch bearing 215 is provided within the magnetic bearing, which runs empty without contact during normal operation of the
Die Vakuumpumpe 111 umfasst den Elektromotor 125 zum drehenden Antreiben des Rotors 149. Der Anker des Elektromotors 125 ist durch den Rotor 149 gebildet, dessen Rotorwelle 153 sich durch den Motorstator 217 hindurch erstreckt. Auf den sich durch den Motorstator 217 hindurch erstreckenden Abschnitt der Rotorwelle 153 kann radial außenseitig oder eingebettet eine Permanentmagnetanordnung angeordnet sein. Zwischen dem Motorstator 217 und dem sich durch den Motorstator 217 hindurch erstreckenden Abschnitt des Rotors 149 ist ein Zwischenraum 219 angeordnet, welcher einen radialen Motorspalt umfasst, über den sich der Motorstator 217 und die Permanentmagnetanordnung zur Übertragung des Antriebsmoments magnetisch beeinflussen können.The
Der Motorstator 217 ist in dem Gehäuse innerhalb des für den Elektromotor 125 vorgesehenen Motorraums 137 festgelegt. Über den Sperrgasanschluss 135 kann ein Sperrgas, das auch als Spülgas bezeichnet wird, und bei dem es sich beispielsweise um Luft oder um Stickstoff handeln kann, in den Motorraum 137 gelangen. Über das Sperrgas kann der Elektromotor 125 vor Prozessgas, z.B. vor korrosiv wirkenden Anteilen des Prozessgases, geschützt werden. Der Motorraum 137 kann auch über den Pumpenauslass 117 evakuiert werden, d.h. im Motorraum 137 herrscht zumindest annäherungsweise der von der am Pumpenauslass 117 angeschlossenen Vorvakuumpumpe bewirkte Vakuumdruck.The
Zwischen der Rotornabe 161 und einer den Motorraum 137 begrenzenden Wandung 221 kann außerdem eine sog. und an sich bekannte Labyrinthdichtung 223 vorgesehen sein, insbesondere um eine bessere Abdichtung des Motorraums 217 gegenüber den radial außerhalb liegenden Holweck-Pumpstufen zu erreichen.A so-called
Auf Seiten des Motorstators 217 sind vier Hilfswicklungen 11 auf am Stator 217 vorgesehenen Polschuhen 13 angeordnet. Die Hilfswicklungen 11 sind dabei in Umfangsrichtung U des Stators 217 gesehen um 90 Grad versetzt zueinander angeordnet. Wie das Blockdiagramm der
Die Steuerung 15 kann jede der Hilfswicklungen 11 mit einem Wechselstrom versorgen, dessen Amplitude, Phase und/oder Frequenz von der Steuerung 15 eingestellt werden kann. Wenn durch die Hilfswicklungen 11 ein jeweiliger Wechselstrom strömt, wird in an sich bekannter Weise von jeder Hilfswicklung 11 ein magnetisches Feld generiert, das mit dem läuferseitigen Magnetfeld der Permanentmagnete wechselwirkt. Jedes von einer Hilfswicklung 11 erzeugte Magnetfeld ist dabei vom Strom, der durch die jeweilige Hilfswicklung 11 strömt, abhängig und kann somit durch Änderung der Amplitude, Phase und/oder Frequenz des Stromes verändert werden. Durch die Wechselwirkung zwischen den von den Hilfswicklungen 11 erzeugten Magnetfeldern mit dem läuferseitigen Magnetfeld kann eine Kraft auf den Läufer bzw. auf die Rotorwelle 153 erzeugt werden. Die erzeugte Kraft ist nach Betrag und Richtung sowie was ihre Umlaufgeschwindigkeit angeht abhängig von den von den Hilfswicklungen 11 erzeugten Magnetfeldern. Damit ist die erzeugte Kraft auch abhängig von den jeweiligen Strömen durch die Hilfswicklungen 11.The
Die Steuerung 15 ist nun derart ausgebildet, dass sie in Abhängigkeit von einer Restunwucht der Rotorwelle 153, die mittels wenigstens eines Sensors 17 gemessen wird, die elektrischen Ströme durch die Hilfswicklungen 11 derart einstellt, dass die erzeugte Kraft synchron mit der Rotorwelle 153 und damit synchron mit der Restunwucht umläuft und die Restunwucht wenigstens näherungsweise kompensiert. Die Restunwucht kann somit mittels des Elektromotors 125 reduziert bzw. im Idealfall beseitigt werden.The
Zur Einstellung der Ströme durch die Hilfswicklungen 11 kommt ein iteratives Verfahren zum Einsatz. Bei einer bevorzugten Ausgestaltung dieses Verfahrens wird die Umlaufgeschwindigkeit der Rotorwelle 153 und damit der Restunwucht ermittelt, zum Beispiel mittels eines in der Vakuumpumpe 111 angebrachten Sensors (nicht gezeigt). Die Frequenz der Wechselströme durch die Hilfswicklungen 11 wird sodann derart eingestellt, dass erfindungsgemäß die erzeugte Kraft mit der Umlaufgeschwindigkeit um die Rotationsachse 151 umläuft. Ferner wird die Restunwucht mittels des wenigstens einen Sensors 17 ermittelt, und zwar bevorzugt als Funktion der Winkelstellung der Rotorwelle 153, die bspw. mittels eines ebenfalls nicht gezeigten Winkelstellungssensors gemessen wird. Ein Startwert der Amplitude und ein Startwert der Phase werden individuell für jeden Strom durch die Hilfswicklungen 11 so eingestellt, dass die erzeugte Kraft näherungsweise die Restunwucht kompensiert. Die Startwerte können dabei aus empirisch gewonnenen Daten bestimmt werden. Die Startwerte werden sodann iterativ verändert, und zwar bevorzugt solange, bis die gemessene Restunwucht ein vorgegebenes Kriterium erfüllt, zum Beispiel unterhalb eines vorgegebenen Schwellenwertes liegt oder ein Minimum einnimmt.An iterative method is used to adjust the currents through the
- 1111
- HilfswicklungAuxiliary winding
- 1313
- PolschuhPole piece
- 1515
- Steuerungcontrol
- 1717th
- Sensorsensor
- 111111
- TurbomolekularpumpeTurbomolecular pump
- 113113
- EinlassflanschInlet flange
- 115115
- PumpeneinlassPump inlet
- 117117
- PumpenauslassPump outlet
- 119119
- Gehäusecasing
- 121121
- UnterteilLower part
- 123123
- ElektronikgehäuseElectronics housing
- 125125
- ElektromotorElectric motor
- 127127
- ZubehöranschlussAccessory connection
- 129129
- DatenschnittstelleData interface
- 131131
- StromversorgungsanschlussPower connector
- 133133
- FluteinlassFlood inlet
- 135135
- SperrgasanschlussSealing gas connection
- 137137
- MotorraumEngine compartment
- 139139
- KühlmittelanschlussCoolant connection
- 141141
- Unterseitebottom
- 143143
- Schraubescrew
- 145145
- LagerdeckelBearing cover
- 147147
- BefestigungsbohrungMounting hole
- 148148
- KühlmittelleitungCoolant line
- 149149
- Rotorrotor
- 151151
- RotationsachseAxis of rotation
- 153153
- RotorwelleRotor shaft
- 155155
- RotorscheibeRotor disc
- 157157
- StatorscheibeStator disc
- 159159
- AbstandsringSpacer ring
- 161161
- RotornabeRotor hub
- 163163
- Holweck-RotorhülseHolweck rotor sleeve
- 165165
- Holweck-RotorhülseHolweck rotor sleeve
- 167167
- Holweck-StatorhülseHolweck stator sleeve
- 169169
- Holweck-StatorhülseHolweck stator sleeve
- 171171
- Holweck-SpaltHolweck gap
- 173173
- Holweck-SpaltHolweck gap
- 175175
- Holweck-SpaltHolweck gap
- 179179
- VerbindungskanalConnecting channel
- 181181
- Wälzlagerroller bearing
- 183183
- PermanentmagnetlagerPermanent magnet bearings
- 185185
- SpritzmutterSpray nut
- 187187
- Scheibedisc
- 189189
- Einsatzcommitment
- 191191
- rotorseitige Lagerhälftehalf of the bearing on the rotor side
- 193193
- statorseitige Lagerhälftestator side bearing half
- 195195
- RingmagnetRing magnet
- 197197
- RingmagnetRing magnet
- 199199
- LagerspaltBearing gap
- 201201
- TrägerabschnittBeam section
- 203203
- TrägerabschnittBeam section
- 205205
- radiale Streberadial strut
- 207207
- DeckelelementCover element
- 209209
- StützringSupport ring
- 211211
- BefestigungsringMounting ring
- 213213
- TellerfederDisc spring
- 215215
- Not- bzw. FanglagerEmergency or catch camp
- 217217
- MotorstatorMotor stator
- 219219
- ZwischenraumSpace
- 221221
- WandungWall
- 223223
- LabyrinthdichtungLabyrinth seal
- NN
- NorpolNorpol
- SS
- SüdpolSouth Pole
- UU
- UmfangsrichtungCircumferential direction
Claims (10)
- A vacuum pump, in particular a turbomolecular pump, comprising a rotor shaft (153) rotatable about an axis of rotation (151); and
an electric motor (125) having a stator (217) fixed to a housing (119) of the vacuum pump (111) and having a rotor coupled to the rotor shaft (153),
wherein the stator (217) and the rotor are provided for a rotating driving of the rotor shaft (153),
characterized in that
the electric motor (125), and indeed its stator (217), is configured such that it brings about a force on the rotor shaft (153), in particular on the rotor coupled to the rotor shaft (153), said force revolving synchronously with the rotor shaft (153) and in particular acting in the radial direction, with a residual imbalance of the rotor shaft (153) which likewise revolves synchronously being able to be at least approximately compensated by means of the force, and with at least one operating parameter of the electric motor (125) for setting the force by magnitude and/or phasing and/or for setting the revolution speed of the force about the axis of rotation (151) being adjustable by means of a control (15), with the stator having auxiliary windings (11) arranged offset from one another, viewed in the peripheral direction (U) of the stator (217), with the control (15) being able to supply each of the auxiliary windings (11) with an electric current to produce a magnetic field in order to produce the force at least substantially through an interaction of the magnetic fields produced by the auxiliary windings (11) with the magnetic field of the rotor of the electric motor (125), and with the stator (217) having four auxiliary windings (11) which are arranged offset from one another by at least approximately 90 degrees in the peripheral direction (U). - A vacuum pump in accordance with claim 1,
characterized in that
it has at least one sensor (17), in particular an acceleration sensor, for measuring the residual imbalance of the rotor shaft (153). - A vacuum pump in accordance with claim 2,
characterized in that
the sensor (17) is arranged in a plane which extends through the stator (217) of the electric motor (125) and at least substantially perpendicular to the rotor shaft (153), with, preferably, the sensor (17) being arranged at the rotor of the electric motor (125). - A vacuum pump in accordance with at least one of the preceding claims,
characterized in that
the control (15) is configured to iteratively adjust the at least one operating parameter in dependence on a residual imbalance of the rotor shaft (153), in particular for so long until the residual imbalance satisfies a specific criterion, in particular adopts a minimum value or falls below a predefined threshold value. - A vacuum pump in accordance with at least one of the preceding claims,
characterized in that
each auxiliary winding (11) is arranged on a pole shoe (13) provided at the stator (217). - A vacuum pump in accordance with at least one of the preceding claims,
characterized in that
the control (15) is configured to set the electric currents through the auxiliary windings (11), in particular in dependence on the respective angular position of the rotor shaft (153) and/or in dependence on a measured residual imbalance, in order to produce the force for an at least approximate compensation of the residual imbalance. - A vacuum pump in accordance with at least one of the preceding claims,
characterized in that
it has a sensor for measuring the angular position of the rotor shaft (153). - A method of reducing a residual imbalance of a rotor shaft (153), rotatable about an axis of rotation (151), of a vacuum pump (111), in particular of a turbomolecular pump, in particular in accordance with any one of the preceding claims,
wherein the vacuum pump (111) has an electric motor (125) having a stator (217) fixed to a housing (119) of the vacuum pump (111) and having a rotor coupled to the rotor shaft (153) for driving the rotor shaft (153); and wherein, in the method,the rotor shaft (153) is driven such that it rotates at least substantially at a constant speed of rotation;a residual imbalance of the rotor shaft (153) is measured; andthe electric motor (125), and indeed its stator (217), is driven such that it produces a force on the rotor shaft (153), in particular on the rotor coupled to the rotor shaft (153), said force revolving synchronously with the rotor shaft (153), in particular acting in the radial direction and at least approximately compensating the residual imbalance which likewise revolves synchronously;wherein the stator (217) has auxiliary windings (11) which are arranged offset from one another, viewed in the peripheral direction (U) of the stator (217), and which are supplied with an electric current to produce a respective magnetic field in order to produce the force at least substantially through the interaction of the magnetic fields produced by the auxiliary windings (11) with the magnetic field of the rotor of the electric motor (125); andwherein the electric current through each of the auxiliary windings (11) is set such that the force produced revolves synchronously with the rotor shaft (153) and at least approximately compensates the residual imbalance which likewise revolves synchronously and the setting of at least one electric current takes place iteratively. - A method in accordance with claim 8,
characterized in that
the residual imbalance is measured in a plane which extends through the stator (217) of the electric motor (125) and which extends perpendicular to the axis of rotation (151). - A method in accordance with claim 8 or claim 9,
characterized in that,
by adjusting at least one operating parameter of the electric motor (125), the force is adjusted, in particular iteratively adjusted, with respect to its magnitude and/or its phasing for so long until the residual imbalance satisfies a specific criterion, in particular adopts a minimum or falls below a predefined threshold value.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP16168947.6A EP3244067B1 (en) | 2016-05-10 | 2016-05-10 | Vacuum pump and method for reducing a residual imbalance in a vacuum pump |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16168947.6A EP3244067B1 (en) | 2016-05-10 | 2016-05-10 | Vacuum pump and method for reducing a residual imbalance in a vacuum pump |
Publications (2)
Publication Number | Publication Date |
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EP3244067A1 EP3244067A1 (en) | 2017-11-15 |
EP3244067B1 true EP3244067B1 (en) | 2020-07-22 |
Family
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EP16168947.6A Active EP3244067B1 (en) | 2016-05-10 | 2016-05-10 | Vacuum pump and method for reducing a residual imbalance in a vacuum pump |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1619778A1 (en) * | 2004-07-23 | 2006-01-25 | Siemens Aktiengesellschaft | Procedure for balancing the rotor of an electric motor drive |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CH583856A5 (en) * | 1974-09-27 | 1977-01-14 | Balzers Patent Beteilig Ag | |
JPS5989821A (en) * | 1982-11-11 | 1984-05-24 | Seiko Instr & Electronics Ltd | Control-type magnetic bearing device |
DE10034662A1 (en) * | 2000-07-16 | 2002-01-24 | Wolfgang Amrhein | Expensive electrical drive for generating load capacities and torques |
DE102009009961B4 (en) * | 2009-02-23 | 2013-10-31 | Hanning Elektro-Werke Gmbh & Co. Kg | body of revolution |
DE102011105806A1 (en) * | 2011-05-05 | 2012-11-08 | Pfeiffer Vacuum Gmbh | Vacuum pump with rotor |
DE102013113400A1 (en) | 2013-12-03 | 2015-06-03 | Pfeiffer Vacuum Gmbh | Pump and method for balancing a rotor |
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2016
- 2016-05-10 EP EP16168947.6A patent/EP3244067B1/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1619778A1 (en) * | 2004-07-23 | 2006-01-25 | Siemens Aktiengesellschaft | Procedure for balancing the rotor of an electric motor drive |
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