EP3235970B1 - Élement de construction en forme de plaque - Google Patents
Élement de construction en forme de plaque Download PDFInfo
- Publication number
- EP3235970B1 EP3235970B1 EP17158827.0A EP17158827A EP3235970B1 EP 3235970 B1 EP3235970 B1 EP 3235970B1 EP 17158827 A EP17158827 A EP 17158827A EP 3235970 B1 EP3235970 B1 EP 3235970B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- plate
- shaped component
- component according
- carrier layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
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- 239000000203 mixture Substances 0.000 claims description 31
- 239000004814 polyurethane Substances 0.000 claims description 29
- 229920002635 polyurethane Polymers 0.000 claims description 28
- 239000011230 binding agent Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 19
- 239000002023 wood Substances 0.000 claims description 18
- 239000002346 layers by function Substances 0.000 claims description 17
- 239000000945 filler Substances 0.000 claims description 12
- 239000000654 additive Substances 0.000 claims description 10
- 239000000049 pigment Substances 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 6
- 239000000975 dye Substances 0.000 claims description 5
- 230000003019 stabilising effect Effects 0.000 claims 3
- 238000005034 decoration Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 13
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- 238000004519 manufacturing process Methods 0.000 description 11
- 230000006641 stabilisation Effects 0.000 description 9
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- 239000002131 composite material Substances 0.000 description 6
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 239000004745 nonwoven fabric Substances 0.000 description 6
- 229920005862 polyol Polymers 0.000 description 5
- 230000000087 stabilizing effect Effects 0.000 description 5
- 239000002655 kraft paper Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- -1 chalk Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011094 fiberboard Substances 0.000 description 3
- 238000009408 flooring Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
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- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
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- 235000011837 pasties Nutrition 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000012815 thermoplastic material Substances 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 230000000035 biogenic effect Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
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- 238000010276 construction Methods 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
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- 238000007667 floating Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02177—Floor elements for use at a specific location
- E04F15/02188—Floor elements for use at a specific location for use in wet rooms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/102—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
Definitions
- the invention relates to a plate-shaped component, in particular a floor panel.
- Surface coverings especially in the form of floor coverings, are available in a wide variety of embodiments. Widely used are plate-shaped components, in particular floor panels in the form of laminate or parquet, with carrier plates of compacted fibers. Resilient floor coverings are known in the form of PVC coverings, linoleum coverings or as cork coverings.
- the DE 10 2013 113 478 A1 discloses a panel having a support plate and a top-side wear layer.
- the carrier plate consists of a composite material of fibers and a hydraulic binder.
- the wear layer consists of a natural material-reinforced plastic. The carrier plate and the wear layer are hot-pressed together.
- EP 2 523 804 B1 includes a method of making a wear resistant topsheet of the prior art.
- a dry powder layer of a mixture of digested fibers, a binder, pigments and wear-resistant particles is applied to a support and then the mixture is cured to a pale-colored, wear-resistant layer using heat and pressure.
- a floor covering the state of the art has a decorative layer, which consists of a pulp paper, which is impregnated with polyurethane. On the decorative layer, a wear layer is provided.
- the flooring also has a core and a backing layer.
- the decorative layer, core and back layer are each made of polyurethane.
- the DE 1 715 436 U discloses a structural element for a floor covering.
- the device consists of a composite plate of a cover layer, which is connected to an insulating layer.
- the cover layer may be hard or elastic and, for example, made of natural or artificial stone, as well as made of wood.
- the insulating layer should be hard and pressure-resistant and consist for example of stone or glass wool or plastic.
- the cover layer and the insulating layer are connected via a tabulation layer.
- DE 296 20 751 U1 illustrates a composite panel having at least two layers, namely a backing layer of natural and plastic materials and a cover layer of native and / or synthetic fibers.
- a tile which consists essentially of a plant material, which are mixed with a thermosetting binder.
- Subject of the DE 199 44 399 A1 is a floor element with a carrier layer and at least one on one side arranged on this and firmly connected to it cover layer.
- the carrier layer is formed of polyurethane or acrylate as a binder and fillers disposed therein.
- Elastic floor coverings are also in the EP 2 907 655 A1 as well as the EP 1 938 963 B2 described.
- a generic plate-shaped component is further from the EP 2 777 928 A1 known.
- the invention has for its object to provide a manufacturing and application technology improved plate-shaped component with very good installation and use properties, especially a floor panel show.
- the plate-shaped component has an upper layer and a carrier layer. These are connected in one unit.
- the upper layer consists of a mixture of fibrous and / or powdered wood material, binders and color pigments, which is pressed under the effect of temperature and pressure.
- This top layer is characterized by special properties: it is highly resistant to abrasion, comparable to laminate flooring, but in contrast to such coverings, it can be made more homogeneous in its basic structure and in larger layer thicknesses. In addition, very scratch-resistant and durable like tiles or natural stone coverings, but clearly haptically more pleasant and with body contact / barefoot walking much warmer than tile coverings.
- the carrier layer is formed on the basis of polyurethane.
- the carrier layer thus consists of polyurethane binders (one- or two-component) and fillers or consists for the most part of polyurethane-based binders and fillers.
- One aspect in this case is the use of two components of a polyurethane and also fillers such as chalk, talc, mineral fillers, optionally also cellulose as fillers, pigments and foaming agents or pore formers. Also provided are additives and stabilizers.
- the polyurethane components or polyurethane binders may also at least partially made of recycled products, ie recycled polyurethane and in fiber or cubic form, z. B. as polyurethane foams or fraying chips. Particularly useful are polyurethane components, which consist of renewable raw materials, such as polyols from various vegetable oils.
- the polyurethane of the carrier layer can be synthesized from an aromatic polyol. These are biogenic polyols, which are obtained from renewable raw materials. It is also possible to produce the polyurethane from an aliphatic polyol.
- the carrier layer may also contain, in addition to polyurethane fillers, additives and / or dyes. These are mixed into the carrier material forming the base layer. About the fillers and / or additives the visual properties, in particular their elasticity and strength can be adjusted. Dyes are used to color the backing layer.
- the top layer and the carrier layer can initially be manufactured separately and then glued together.
- the top layer and the carrier layer can be pressed together.
- One aspect of the invention provides for the compression of the top layer and carrier layer in a short-cycle press.
- An essential aspect of the invention is the upper layer, which is formed from a mixture of fibrous and / or pulverulent wood material, binders and color pigments. This mixture is pressed under the influence of temperature and pressure. The pressing process takes place between a lower press plate and an upper press plate in a heated press. The pressed mixture alone can form the upper layer.
- the upper layer is a thermoset processed composite material which is formed from different proportions of fibrous and / or pulverulent wood material and binder in the form of plastics and additives or color pigments. Also thermoplastic raw materials or thermoplastic components may be included in the manufacturing process and embedded / melted in the cured top layer.
- the mixture of fibrous and / or pulverulent wood material, binders and color pigments is also referred to as a powder mixture in the context of the invention. Wood fibers contained in the powder mixture have a length of up to 500 ⁇ m.
- the proportion of wood material in the mixture is at least 30%.
- the proportion of wood material and or wood-based recyclates in the mixture is over 30%.
- aminoplastic resins or polyurethanes are used as binders in the top layer.
- aminoplasts are advantageous.
- a practical binder is melamine resin.
- melamine resins and urea resins phenolic resins or mixtures thereof are possible.
- polyurethanes or prepolymers are also well suited as binders.
- the mixture can furthermore contain additives, for example effect particles, such as mica, and / or antiabrasive auxiliaries, for example corundum, silicon or porcelain granules, in particular cubic porcelain granules. Also Thickeners may be added as additives. As a thickener cellulose can be used.
- a further advantageous production of the upper layer provides that the powder mixture is precured before the pressing takes place in the press.
- a skin formation is generated on the surface of the resting on a functional or stabilizing layer powder mixture.
- the skin formation can be done by reacting the binder contained in the manner of a fishing or by applying moisture, for example in the form of a water mist and / or by applying heat, for example by IR emitters done.
- the skin formation fixes the surface as well as color and design.
- a stirring up of the powder mixture during the pressing process can be avoided.
- the upper layer can also be constructed in multiple layers. It is possible that the upper layer has an upper layer and a lower layer.
- the top layer and the bottom layer of the topsheet differ in thickness and / or composition.
- the upper layer and the lower layer may have different resin contents, dyes or filler degrees, in particular different proportions of wood particles.
- the upper layer of the upper layer may be transparent even after the compression.
- At least one functional position is integrated into the upper class.
- This functional layer is a veneer, in particular a real wood veneer.
- the functional position can be multi-layered. It is thus possible to provide a plurality of mutually different functional layers.
- the functional layer can form the basis for the composite material of the upper layer. On the functional position, the powder mixture can be sprinkled. Furthermore, the functional layer can function as a decorative top layer of the cover layer.
- an advantageous embodiment provides a nonwoven fabric as an additional functional position.
- the nonwoven fabric consists of wood pulp or pulp.
- the functional position is carried out in the form of a paper layer or as a flat cellulose fabric or braid.
- the additional functional layer may in particular be a kraft paper, in particular an impregnated kraft paper.
- the kraft paper preferably has an impregnation based on melamine, urea or phenolic resin.
- a functional layer made of non-woven fabric this consists predominantly of pulp fibers, the usual additives such as starch or alum and glue are added.
- additives, resins and other thermoplastic material components may be contained in the functional layer. It may also consist of the functional layer itself of a thermoplastic material.
- the combination of different flat functional layers is possible.
- the functional position can also be multi-layered.
- Veneer functional layers are made of real wood.
- two veneer layers are arranged one above the other.
- the veneer layers are aligned transversely to each other.
- the veneer sheets have a thickness of 0.3 mm to 0.9 mm.
- the wood moisture should preferably be less than 14%.
- a nonwoven functional layer In the case of a nonwoven functional layer, this preferably has a weight per unit area of 80 g / m 2 to 500 g / m 2 .
- the nonwoven fabric is impregnated with resins.
- the functional layer of non-woven fabric and / or kraft paper in this embodiment already has resins, which are melted when pressing the top layer with.
- the functional layer such as veneers, or else an incorporated fleece, is impregnated with the molten powder mixture and impregnated in this process.
- a resin layer is also formed on the underside of the functional layer.
- the wood material is a waste product from the production and / or processing of compacted fiberboard.
- Fiberboard in particular high-density or medium density fiberboard, which are used for example in the production of laminate or parquet flooring, are usually profiled on the edge.
- the resulting waste products in the form of wood flour come as part of the mixture for the production of the upper layer used.
- the plate-shaped component may further comprise a stabilizing layer.
- a stabilizing layer nonwovens, lattice or fabric layers are used, which are incorporated into the plate-shaped component.
- the stabilization layer is impregnated with aminoplastic binders.
- the stabilization layer is integrated or embedded in the carrier layer.
- the stabilization layer can also be arranged under the carrier layer. In this case, the stabilization layer is applied to the underside of the carrier layer.
- the visible surface of a plate-shaped component according to the invention or the upper layer can be processed.
- the layer surface is ground, embossed, brushed and / or sealed. Also, a painting of the visible surface is possible.
- the visible surface may be printed with a decor and / or be provided with a seal.
- the visible surface of the plate-shaped component preferably has different degrees of gloss.
- the visible side may have a matt finish in depressions and, in contrast, may have more gloss in elevations.
- the plate-shaped component has a total thickness of between 3 mm and 10 mm.
- the total thickness of the device is between 4 mm to 6 mm.
- the basis weight of the device is greater than or equal to ( ⁇ ) 4.0 kg / m 2 .
- the basis weight is 5.0 kg / m 2 or higher.
- layer thicknesses of the top layer are from 0.1 mm to 1.5 mm.
- the top layer is extremely hard and hard depending on the binder and composition of the binder system resilient or flexible.
- elastic properties can also be set. This is advantageous in laying, as well as in use.
- the functional properties in terms of elasticity and flexibility and strength of the carrier layer can be adjusted by the polyol content and by the addition of fillers and additives. This is done by adding to the polyurethane starting material. Furthermore, the appearance or the color of the carrier layer can be adjusted by the addition of dyes.
- the plate-shaped components are configured rectangular or square.
- the individual elements are separated from a large format plate in individual planks and profiled on the edge.
- the practical application of the plate-shaped components is improved in that the side edges of the plate body are provided with locking means.
- the locking means serve for the mechanical coupling of in a surface covering, in particular a floor covering, adjacent laid components.
- the locking means are designed in particular in the manner of a click system.
- a compound of the plate-shaped components via mechanical locking means in particular a lockable tongue and groove profile has the advantage that a surface covering can be installed floating. A bonding of the components to the ground is not necessary.
- a surface covering of plate-shaped components according to the invention for example a floor covering, can be used immediately after installation.
- a device according to the invention is waterproof and therefore suitable for wet rooms. Due to the special construction, increased moisture from fresh screeds also does not lead to moisture damage to the component, ie it is not to be expected with swelling or material distortion. It is also advantageous that the component is elastic and flexible and can be cut with a simple cutting device, for example a cutter knife. This has processing or laying technical advantages.
- the carrier layer also gives the device impression stability and heat-resistant properties.
- a floor covering of plate-shaped components according to the invention is WegaufNeillbar and reusable. This is advantageous in many fields of application, for example in trade fair or shopfitting for presentation areas and the like.
- the upper layer and the carrier layer can be manufactured separately from each other and then connected to form a unit. This is preferably done by material bonding, in particular by a surface bonding of the two layers together. This can be done under the influence of pressure and temperature.
- Another way of producing a component according to the invention provides for the production of the top layer in a first method step.
- the mixture of fibrous and / or powdered wood material, binder and color pigments is pressed under the influence of temperature and pressure.
- a functional position can be integrated into the upper layer.
- the carrier layer is produced and joined to the top layer.
- the polyurethane material is applied to the back of the top layer. This can be done for example in liquid or gel or pasty form. The needs-based amount of polyurethane material is applied and evened out.
- the multilayer body of upper layer and applied polyurethane material goes into the curing phase. This takes place under the influence of heat, for example in a heating device.
- the heater preferably provides for the use of infrared radiators.
- a stabilizing layer can be integrated into the carrier layer or arranged on the underside of the carrier layer.
- the stabilization layer can therefore be applied to the still pasty layer of polyurethane material before curing. It is also possible to apply the stabilizing layer after a gelling or hardening of the polyurethane material.
- the stabilization layer only after completion of the curing of the carrier layer or after passage of the intermediate product by the heater applied. This is expediently carried out immediately after the passage through the heating device, ie before the actual cooling process. In this way, shrinkage, in particular of the carrier layer, can be counteracted. Polyurethane shrinks in the curing phase. A stabilization layer inserted at the right position in the production process can effectively keep the carrier layer flat and counteract the shrinkage.
- the carrier layer is provided on top and bottom with an impregnated, thermosetting stabilizing layer.
- the carrier layer is pressed on the upper side with the upper layer and on the underside with a counter-pull in a press under heat and pressure.
- the carrier layer is heat-resistant and withstands temperatures up to 200 ° C, in particular up to 160 ° C, for 30 seconds non-destructive stood.
- the bonding of backing layer and top layer can be done in a short-cycle press or a continuous press.
- the carrier layer is not destroyed by the acting pressing temperature and the pressing pressure.
- the support layer should be plasticized to a maximum, so that after cooling no influence on the strength is given, therefore, the compression should have no strength-reducing effect in the support layer.
- the carrier layer is sufficiently thermally stable formulated. This is done by adjusting the polyurethane components and the fillers.
- the pressing pressure is greater than or equal to 25 kg / cm 2 .
- the pressing temperatures are greater than 100 ° C and less than 200 ° C.
- the pressing times are based on the temperature of the top side press plate. That is, the upper press plate has a temperature of greater than 100 ° C in the specified temperature window.
- the pressing times are 10 seconds and 120 seconds, in particular between 15 seconds and 55 seconds.
- the pressing temperature at the lower press plate may be lower than the temperature of the upper press plate.
- Possible and expedient is a temperature difference between the upper press plate and the lower press plate of up to 100 ° C.
- the temperature of the lower press plate is 25 ° C and above.
- the temperature of the lower press plate during the pressing process is greater than 60 ° C.
- top layer is applied as a powder mixture. Covering in compression by a continuous resin film such as an impregnated overlay film is not required. As a result, condensate moisture arising during pressing can escape more easily. Accordingly, adhesion of the top layer to the carrier layer takes place.
- product-specific composition of the top layer takes place as a powder mixture of fibrous and / or pulverulent wood material, binders and resins and fillers.
- the support layer based on polyurethane and the top layer of the powder mixture are prepared separately from each other.
- the top layer is glued or laminated onto the carrier layer and optionally a counter-pull under the carrier layer.
- a decorative layer is produced / pressed in a first operation.
- the liquid polyurethane mixture is applied and cured.
- a stabilization layer is integrated as a countermove.
- a backing layer of polyurethane is produced in a first operation.
- the powder mixture is applied and in a press under Temperature effect and pressure pressed together. That is, in one operation, the top layer is made and simultaneously connected to the carrier plate.
- the PUR support layer contains top and bottom functional layers that allow a compression and secure connection in a press with heat and pressure between the top layer and the carrier layer.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
Claims (14)
- Élément de construction en forme de plaque, en particulier panneau de plancher, présentant une couche supérieure, laquelle est agencée côté supérieur sur une couche de support, dans lequel la couche supérieure est formée d'un mélange de matériau en bois fibreux et/ou pulvérulent, de liant et de pigments de couleur, lequel est pressé sous l'effet de la température et de la pression et la couche de support est formée à base de polyuréthane, caractérisé en ce que
au moins une couche fonctionnelle, laquelle se compose d'un placage, en particulier d'un placage en bois véritable, est intégrée dans la couche supérieure. - Élément de construction en forme de plaque selon la revendication 1, caractérisé en ce que la couche supérieure et la couche de support sont pressées l'une avec l'autre.
- Élément de construction en forme de plaque selon la revendication 1 ou 2, caractérisé en ce que la couche supérieure et la couche de support sont collées l'une à l'autre.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 3, caractérisé en ce que la couche de support contient des matières de remplissage, additifs et/ou colorants.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 4, caractérisé en ce qu'une couche de stabilisation, en particulier une couche de non-tissé, maillage ou tissu, est intégrée.
- Élément de construction en forme de plaque selon la revendication 5, caractérisé en ce que la couche de stabilisation est intégrée dans la couche de support.
- Élément de construction en forme de plaque selon la revendication 5, caractérisé en ce que la couche de stabilisation est agencée sous la couche de support.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la couche de support est profilée côté bord et dotée de moyens de verrouillage.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 8, caractérisé en ce qu'il présente une masse surfacique supérieure ou égale (≥) à 4,0 kg/m2, en particulier supérieure ou égale (≥) à 5,0 kg/m2.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 9, caractérisé en ce qu'il présente une épaisseur totale de 3,0 mm à 7,5 mm, en particulier de 4,0 à 5,0 mm.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 10, caractérisé en ce que la surface visible est poncée, estampée, brossée et/ou scellée.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 11, caractérisé en ce que la surface visible est imprimée avec un décor.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 12, caractérisé en ce que la surface visible présente différents degrés de brillance.
- Élément de construction en forme de plaque selon l'une quelconque des revendications 1 à 13, caractérisé en ce que la couche de support est résistante à la chaleur et résiste à des températures jusqu'à 200 °C, en particulier jusqu'à 160 °C, pendant 30 secondes sans destruction.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016105046.6A DE102016105046A1 (de) | 2016-03-18 | 2016-03-18 | Plattenförmiges Bauelement |
Publications (2)
Publication Number | Publication Date |
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EP3235970A1 EP3235970A1 (fr) | 2017-10-25 |
EP3235970B1 true EP3235970B1 (fr) | 2018-11-07 |
Family
ID=58212993
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17158827.0A Active EP3235970B1 (fr) | 2016-03-18 | 2017-03-02 | Élement de construction en forme de plaque |
EP17158809.8A Active EP3235973B1 (fr) | 2016-03-18 | 2017-03-02 | Élement de construction en forme de plaque |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17158809.8A Active EP3235973B1 (fr) | 2016-03-18 | 2017-03-02 | Élement de construction en forme de plaque |
Country Status (2)
Country | Link |
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EP (2) | EP3235970B1 (fr) |
DE (3) | DE102016105046A1 (fr) |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1715436U (de) * | 1955-09-24 | 1956-01-19 | Hans Erhardt | Bauelement fuer fussbodenbelag. |
DE3005707A1 (de) | 1980-02-15 | 1981-08-20 | Streif Ohg, 5461 Vettelschoss | Grossformatige bauplatte und verfahren zu deren herstellung, sowie aus diesen platten bestehendes wandelement |
DE29620751U1 (de) * | 1996-11-29 | 1997-01-23 | Solarek, Lutz, 01640 Coswig | Verbundplatte |
DE19944399A1 (de) * | 1999-09-16 | 2001-04-12 | Wpt Gmbh Polymertechnik | Fussbodenelement mit klangarmer Trägerschicht |
DE102004003457A1 (de) * | 2003-12-04 | 2005-07-28 | Hamberger Industriewerke Gmbh | Fliese |
DE102005061222A1 (de) | 2005-12-20 | 2007-06-21 | Dynea Erkner Gmbh | Pflanzliche Faser, Formkörper auf Faserbasis sowie Verfahren zur Herstellung von mit Novolak versehenen pflanzlichen Fasern |
DE102006058655B4 (de) | 2006-12-11 | 2010-01-21 | Ulrich Windmöller Consulting GmbH | Bodenpaneel |
DE102009000717A1 (de) | 2009-02-09 | 2010-08-12 | Wacker Chemie Ag | Natur/Kunststoff-Flächengebilde |
UA106783C2 (uk) | 2010-01-15 | 2014-10-10 | Велінге Інновейшн Аб | Спосіб виготовлення зносостійкого поверхневого шару (варіанти) та підлогова панель, яка виготовлена цим способом |
EP2616250B1 (fr) * | 2010-09-14 | 2016-04-27 | Guido Schulte | Élément de construction intérieur destiné au revêtement et procédé de fabrication d'un élément de construction intérieur |
DK2907655T3 (da) | 2011-10-31 | 2017-11-06 | Wpt Gmbh | Elastisk gulvbelægning |
DE202011107844U1 (de) * | 2011-11-15 | 2013-02-18 | Surface Technologies Gmbh & Co. Kg | Paneel mit Kantenbrechung |
PT2777928T (pt) * | 2013-03-15 | 2016-10-18 | Ecore Int Inc | Vinil acolchoado reforçado com borracha reciclada |
DE102013113478A1 (de) | 2013-12-04 | 2015-06-11 | Guido Schulte | Fußboden-, Wand- oder Deckenpaneel und Verfahren zu dessen Herstellung |
-
2016
- 2016-03-18 DE DE102016105046.6A patent/DE102016105046A1/de not_active Withdrawn
-
2017
- 2017-03-02 EP EP17158827.0A patent/EP3235970B1/fr active Active
- 2017-03-02 DE DE202017006917.2U patent/DE202017006917U1/de active Active
- 2017-03-02 DE DE202017006916.4U patent/DE202017006916U1/de active Active
- 2017-03-02 EP EP17158809.8A patent/EP3235973B1/fr active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP3235970A1 (fr) | 2017-10-25 |
DE202017006917U1 (de) | 2018-10-30 |
DE102016105046A1 (de) | 2017-09-21 |
DE202017006916U1 (de) | 2018-10-30 |
EP3235973A1 (fr) | 2017-10-25 |
EP3235973B1 (fr) | 2018-10-17 |
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