EP3219652B1 - Help device for aligning a winding core and method for aligning a winding core - Google Patents
Help device for aligning a winding core and method for aligning a winding core Download PDFInfo
- Publication number
- EP3219652B1 EP3219652B1 EP17153194.0A EP17153194A EP3219652B1 EP 3219652 B1 EP3219652 B1 EP 3219652B1 EP 17153194 A EP17153194 A EP 17153194A EP 3219652 B1 EP3219652 B1 EP 3219652B1
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- EP
- European Patent Office
- Prior art keywords
- auxiliary device
- winding
- alignment means
- alignment
- auxiliary
- Prior art date
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
- B65H19/305—Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2207—Changing the web roll in winding mechanisms or in connection with winding operations the web roll being driven by a winding mechanism of the centre or core drive type
- B65H19/2215—Turret-type with two roll supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/418—Changing web roll
- B65H2301/41829—Changing web roll positioning the core, e.g. in axial direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/30—Sensing or detecting means using acoustic or ultrasonic elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
Definitions
- the present invention relates to an auxiliary device for aligning a winding tube and a method for aligning a winding tube.
- a second winding tube is placed on a separate tube holder, so that it can be replaced automatically or manually, for example by rotating a machine part, which comprises the preparatory and the holder in operation.
- a tube holder is often made wider than a tube to be taken up, so that for the exchange between the preparatory tube and the tube being produced, both tubes are aligned with one another, so that the following one Product defined is arranged on the sleeve.
- the product may be wound onto the core in the middle, so that a portion of the core protrudes from the ends of the core and the core can be picked up in a later process step.
- the end points of the old sleeve are often marked when the previous sleeve is removed on a sleeve holder, which is possible, for example, manually by inserting a notch on the sleeve holder.
- this manual process is complex since new markings are necessary, which, if they are not removed, additionally promote a confusion, since the assignment of the last, "correct" notch becomes more difficult as the number increases.
- the operator may also climb into the machine to find a reference point. However, this is cumbersome since there is often little space in such a production machine.
- Rigid devices are also known which are attached to a fixed position in a winding machine, so that a specific orientation of a winding tube can be approached for each device.
- such devices are inflexible, particularly with regard to changing product sizes or different winding cores.
- each of the rigid devices can often only be used on the machine for a single winding tube size, since the fixed position cannot be changed.
- the WO 01/42736 A1 and EP 1 310 447 A2 disclose an auxiliary device according to the preamble of claim 1.
- an auxiliary device for aligning a winding tube with a reference comprises an auxiliary body with a stop means, which is designed to bear against a counter-stop means of the winding tube.
- the auxiliary device also includes an alignment means which is suitable for aligning the winding tube with the reference.
- the sling means and the alignment means also have a determinable relation to one another.
- the auxiliary device can be suitable for aligning a winding tube on a tube holder of a winding machine.
- the winding machine is preferably a winding machine for film production.
- the winding tube is preferably a tube on which a film can be wound, so that it can be transported and / or resold.
- the winding tube can be understood to be a tube that is only suitable for receiving a product roll or a tube that forms the basis for a product roll with other tubes.
- a stop means or a counter stop means can preferably be understood to mean a flat design of the auxiliary body or the winding tube.
- a shoulder in the form of the auxiliary body or a shoulder on the auxiliary body can be provided as the stop means, which can be brought into contact with an end face of the winding tube and can thus act.
- an alignment means can preferably be understood to mean an aid in order to determine the position of the auxiliary device and thus in particular of the winding tube relative to the reference with respect to at least one direction.
- the alignment means can thus be, for example, a direction finding means with which the operator can sight the reference.
- the operator can, for example, receive information about the current positioning of the auxiliary device or the winding tube relative to the reference.
- the alignment means are also conceivable, such as a rod, in particular a telescopic rod, which extends from the auxiliary device into the winding machine and can thus be brought close to the reference or in contact with the reference.
- the reference can be a specific point, a specific location or a specific area.
- the reference can preferably be the end of a second winding tube, in particular in production operation, or a position at a specific distance from the end of the second winding tube.
- the alignment of the winding tube can include moving the winding tube, in particular together with the auxiliary device, until the reference can be targeted by the alignment means.
- a determinable relation can be understood to mean, for example, a dimensional relation, which is particularly measurable.
- the relation can be determined by reading a scale, which is preferably attached to the auxiliary body, or the relation can be determined electronically.
- An auxiliary body can preferably be understood to mean a main body of the auxiliary device, which in particular at least essentially determines the shape of the auxiliary device.
- it can comprise a one-part or multi-part housing which protects parts of the auxiliary device from environmental influences.
- the winding tube can also be fastened on the tube holder against displacement.
- a tensioning device can be provided in the winding tube or in the tube receptacle in order to Securing especially after successful alignment of the winding tube, to ensure and thus secure for the further production process at the aligned point on the tube holder.
- An auxiliary device is thus easy to handle and can be used for different winding cores and thus also different references, so that flexible use in the production process, in particular of foils, can be made possible.
- the auxiliary device in particular enables the winding tube to be aligned during operation, so that, for example, the completion of a winding in operation of a second winding tube can still be in the process while the winding tube is being aligned.
- the production time in the manufacturing process can be shortened.
- the fact that the winding sleeve can advantageously be aligned at a distance from the reference can further increase the safety of the winding machine.
- the alignment means is an optical and / or acoustic alignment means.
- An optical alignment means can be understood to mean, for example, an illuminant which emits light, so that the position of the alignment means can be compared with the reference.
- the optical alignment means is a focusing element.
- the focusing element can be, for example, a lens through which an operator can look through in order to be able to move the winding tube until the reference is aimed or is visible in a specific area of the lens.
- An acoustic alignment means can furthermore be understood to mean, for example, that a signal tone sounds as soon as the alignment means has reached a specific position in relation to the reference.
- an optical alignment device could be combined with an acoustic alignment device, so that when the reference is reached, a light sensor emits a signal to an electronic device of the auxiliary device or the alignment device and the alignment device then generates the signal tone.
- Optical and / or acoustic alignment means have the particular advantage that they can work without contact. This enables a long range of the alignment means to be achieved, so that the alignment of the winding tube can take place at a distance from the production process. This allows the Security, comfort and flexibility in aligning the winding tube must be increased.
- the alignment means in an auxiliary device comprises a light-emitting module, the light-emitting module in particular having a laser.
- the positioning of the alignment means and thus the sling means or the winding tube can be shown to an operator by the light emitting module.
- a laser can advantageously have a high intensity of light emission, so that a visible and reliable alignment aid is still guaranteed even under different lighting conditions.
- a sharp delimitation of the laser or the area irradiated by the laser can also give high accuracy during alignment.
- the laser can advantageously be a cross-shaped or point-shaped laser.
- the light-emitting module in particular the laser, preferably emits a linear region, so that exact positioning of the auxiliary device, in particular on the circumference of the winding tube, is not necessary, so that alignment can be further simplified if the stop means is brought into contact with the counter-stop means is.
- the stop means can be placed on the counter stop means at least essentially in a stop plane and the aligning means is arranged such that the aligning means and the reference lie at least substantially in a parallel or identical plane with the stop plane when the winding tube is aligned.
- the alignment means and the reference can also lie completely in a parallel or identical plane with the stop plane when the winding tube is aligned.
- the reference can preferably be aimed at in the plane, so that the relationship between the alignment means and the stop means can be determined particularly easily and the alignment as a whole can be simplified.
- the auxiliary device for aligning the winding tube can also advantageously be used in a mobile manner.
- a securing element can be provided, by means of which the auxiliary body can be secured on a winding machine.
- the auxiliary device is portable or transportable and thus can be separated in particular from the winding machine or can be used independently of the winding machine.
- the auxiliary device can preferably be a hand-held device.
- the auxiliary device can be used particularly flexibly and can be handled particularly easily, for example when used in different machines.
- a possible replacement of the auxiliary device can also be particularly simple.
- the auxiliary device can be fastened to the winding machine or can be connected to it.
- a key ring or a simple through hole can be provided as a securing element.
- the auxiliary device can be attached to the winding machine, in particular detachably, by means of an additional securing means, for example a rope, a wire or the like, so that securing against falling or being lost while maintaining flexibility can be ensured.
- An auxiliary device according to the invention can also preferably have a channel element which is suitable for receiving the winding tube.
- a channel element can be open on one side and thus be formed, for example, by a recess in the auxiliary body, webs projecting therefrom, additional walls or the like. This can ensure that the auxiliary device is placed on the winding tube and thus particularly easy to bring the stop means and the counter stop means into contact. Furthermore, this can make it possible for the auxiliary device to have only a rotational degree of freedom with respect to the winding tube when the channel element is correctly positioned, when the channel element is placed on the winding tube and the stop on the counter-stop of the winding tube. Due to the simple relation of the auxiliary device or the winding tube to the reference, the alignment of the winding tube can be further simplified.
- the channel element can advantageously have a channel axis, and the stop means and / or the alignment means can be adjustable parallel to the channel axis.
- the channel axis can be understood to mean an extension axis of the channel element, which is preferably aligned parallel to the cylinder axis or sleeve axis of the winding tube when the auxiliary device is on the winding tube is positioned to align the winding tube.
- An adjustability can be understood to mean that the stop means and / or the alignment means can, for example, be moved loosely or can be moved by a drive.
- a drive can be, for example, a spindle drive which works by hand or driven by an energy unit.
- the alignment means and / or the stop means remains in position with respect to the auxiliary body by means of friction, in particular so that the friction is overcome for a further displacement.
- the relationship between the stop means and the alignment means can be changed by an adjustability, so that the relationship of the winding tube to the reference can also be changed accordingly.
- a follower sleeve is shorter than the second, in particular in the production process, the winding sleeve and the operator knows a target distance of the end face of the follower sleeve from the reference, in particular to the end face of the second wrapping sleeve, on a second sleeve holder of the winding machine.
- the operator can thereby adjust the alignment means and the stop means to one another, so that the relationship between the position of the alignment means and the reference is maintained in a simple process, but this leads to a changed relationship between the winding tube and the reference.
- the auxiliary body can also advantageously be configured in two parts, in particular the first and the second partial body of the auxiliary body being able to be displaced relative to one another.
- auxiliary body provision can furthermore advantageously be made for the auxiliary body to have a grip means, in particular wherein the grip means comprises a recess in the auxiliary body.
- the aid comprises two depressions which are arranged on opposite sides of the auxiliary body.
- a grip means can also be understood to mean a handle or an increase.
- a depression can be, for example, a rounded groove, which can preferably be adapted to the shape of a part of a hand or a finger for engaging.
- an auxiliary device has a power unit in order to operate the alignment means, in particular wherein the power unit is a battery.
- the energy unit can also be understood to mean a solar cell or another energy source.
- energy can be made available, which can be used, for example, to operate a laser or for one or more further automation functions of the auxiliary device.
- the battery can preferably be a lithium-ion battery in order to ensure high reliability and durability of the battery.
- the auxiliary body can advantageously comprise at least one first contact surface which can be brought into contact with the winding tube. Additionally or alternatively, the contact surface can also be brought into contact with the sleeve receptacle, e.g. if a stop surface of the stop means is formed by an end face of the auxiliary body.
- the bearing surface can preferably be structured. Due to the structure, an increased coefficient of friction can be achieved on the contact surface. As a result, placement of the auxiliary device on the winding tube can be simplified, in particular wherein the contact surface can simultaneously ensure security against falling. Also, for example, if the winding tube is a cardboard tube, the structure of the support surface can be penetrated so that the auxiliary device is supported on the winding tube.
- the auxiliary body can comprise at least one second contact surface, which is arranged at an angle to the first contact surface.
- the angle can be less than or equal to 150 °, preferably less than or equal to 135 °.
- the contact surfaces can produce a prismatic shape, so that different diameters of winding cores can be taken into account.
- the support surfaces are separated by a depression which runs in particular in the center of the auxiliary body. This can be beneficial to winding cores different radii through the contact surfaces, since small radii lie deeper in the auxiliary body.
- the notch effect can be reduced at the point at which the contact surfaces meet and, in particular, a possible, production-related dirty edge between the contact surfaces can be avoided.
- both contact surfaces are realized by a curved, single surface element.
- the arrangement of the support surfaces can thus in particular also increase the flexibility of the auxiliary device compared to winding cores of different diameters and, at the same time, the retention of the auxiliary device on the winding core.
- the stop means comprises a blade, which in particular has a thickness of less than or equal to 1 mm, preferably less than or equal to 0.6 mm.
- the blade can be made particularly thin and preferably have a sharpened edge area.
- the stop means can be provided, for example, as a sheet metal element, for example made of stainless steel. This offers the advantage that the sling is particularly robust against loads and adverse environmental conditions within a production facility. If the stop means comprises a blade, this also offers the advantage that the blade can be inserted between two sleeve parts and so the stop means can be brought into contact with an end face of the sleeve part to be moved, so that it can be aligned with the reference.
- the auxiliary device comprises a switching element, by means of which the alignment means can be converted from an activated state to a deactivated state, the alignment of the winding tube on the reference being possible via the auxiliary device if the alignment means is in the position activated state, and wherein the alignment of the winding tube to the reference via the auxiliary device is impossible when the alignment means is in the deactivated state.
- the switching element can in particular advantageously be arranged opposite a direction of bearing of the alignment means on the auxiliary body.
- the switching element can be understood to mean a component or an assembly which can preferably be operated by an operator and is accessible electrically or manually.
- the switching element can include a button that is pressed by the operator can be used to switch between the activated state and the deactivated state.
- the switching element can also be signal-controlled, so that this enables the status change via software.
- the alignment means is protected or switched off in a deactivated state and is in an operating position or is switched on in an active state.
- the direction of sight can in particular be understood as a target direction of the alignment means, under which the reference can be aimed, or the target direction can be understood as the direction of action of the alignment means, in which in particular the alignment means and the reference lie with respect to one another.
- the switching element has the advantage that the alignment means can be protected or energy can be saved by a temporarily deactivated state.
- the safety of the auxiliary device is increased by the provision of a deactivated state of the alignment means if, for example, the alignment means is a laser, which can impair an operator's eyesight when viewed.
- the ergonomics can also be increased further, so that it can be actuated, for example, with a thumb. Alignment can thereby be further simplified.
- the common shifting can be understood to mean that the auxiliary device is placed, for example, on the winding tube or fixed thereon, the shifting being realized by pushing the auxiliary device and / or the winding tube.
- a preparatory step can preferably also be provided, the winding tube being plugged onto a tube holder of a winding machine.
- the method thus also offers a particularly simple, flexible and secure possibility of aligning a winding tube.
- a post-processing step can advantageously be provided, in which the winding tube is fixed in its position on the tube holder by a tensioning means of the winding tube or the tube holder.
- the auxiliary device can preferably be designed according to one of Claims 1 to 13. A method according to the invention thus brings the same advantages as have been described in detail with reference to a device according to the invention.
- the alignment means can preferably be transferred before the alignment of the winding tube on the reference.
- energy can be saved.
- security of the method for aligning the Winding sleeve can be improved if the active state of the alignment means can pose a risk of injury, such as when the operator looks directly into a laser source.
- steps of a method according to the invention can preferably take place in the given order or in another order.
- individual steps or all steps of the method can be repeated or can be repeated.
- Fig. 1 shows an auxiliary device 10 according to the invention in a schematic side view of a winding machine 4 for aligning a winding tube 2 on a tube holder 3 of the winding machine 4 with a reference 1 in a first embodiment.
- the auxiliary device 10 is arranged on the winding tube 2, so that a stop means 12 of an auxiliary body 11 of the auxiliary device 10 is brought into contact with a counter-stop means 5 of the winding tube 2, in particular a stop surface 12.1 of the stop means 12 and a counter-stop surface 5.1 of the counter-stop means 5 interacting with one another .
- the counter stop means 5 can preferably be an end face of the winding tube 2.
- the stop means 12 further comprises a blade 12.2, which extends from the auxiliary body 11 in the direction of a cylinder axis of the winding tube 2.
- the auxiliary device 10 also has an alignment means 13, the alignment means 13 and the stop means 12 having a definable relationship to one another.
- the stop means 12 can be placed against the counter stop means 5 at least substantially or completely in a stop plane 20.
- the alignment means 13 is arranged such that the alignment means 13 and the reference 1 lie essentially in a parallel or identical plane with the stop plane 20. This results in a Direct connection between the axial positioning of the counter-stop means 5, which can preferably be an end face of the winding tube 2, and the reference 1.
- Reference 1 can, in particular, the end of a second, in particular in the winding process, end of a second, particularly in the winding process, end of a second winding tube 2.1 second sleeve receptacle 3.1.
- the second winding tube 2.1 can be wrapped or wrapped, for example, by a product winding 7, which is in particular a film winding, which is pressed on via a contact roller 6 of the winding machine 4 in order to produce a product winding 7 that is as compact as possible and / or to avoid air pockets.
- the alignment means 13 is in an activated state I, so that it acts in a direction of bearing 13.2 and a user determines the relative position of the winding tube 2 with reference 1 or the second one Can estimate or determine the winding tube 2.1.
- the alignment means 13 can preferably be an optical alignment means which allows an operator to sight the reference 1 in the direction of the bearing 13.2 or emits it in the direction of the bearing 13.2, so that, for example, a light marking is produced. If the winding process of the product roll 7 around the second winding sleeve 2.1 is completed and the winding sleeve 2 is oriented as intended, the auxiliary device 10, which is particularly mobile, can be removed from the winding sleeve 2, so that the second winding sleeve 2.1 and the winding sleeve 2 are rotated by means of a rotating device 8 Winding machine 4 can be swapped in their positions.
- the second winding tube 2.1 can be removed with a finished product winding and the new winding tube 2 can be wrapped.
- the winding tube 2 can be fixed in an aligned position by a tensioning device of the winding tube 2 and / or the tube receptacle 3, so that the winding tube 2 does not slip on the tube receptacle 3 even during the winding process in the winding machine 4.
- Fig. 2 shows the auxiliary device 10 according to the invention according to the first embodiment in a schematic side view of the winding machine 4 in the winding machine 4, viewed from the side, which is the view of the Figure 1 opposite.
- the auxiliary device 10 is arranged on the winding tube 2 with a channel element 14 of the auxiliary body 11 open at the bottom, so that in connection with the in FIG Fig. 1 Shown means 12, which is brought into contact with the counter-stop means 5, and the auxiliary device 10 only a rotational degree of freedom on the Winding sleeve 2 remains.
- the alignment means 13 can thus preferably be a linear laser, so that the rotational positioning of the auxiliary device 10 on the winding tube 2 also permits large tolerances without loss of accuracy. This simplifies the alignment of the winding tube 2 using the reference 1.
- Fig. 3 shows the auxiliary device 10 according to the invention for aligning the winding tube 2 on a tube holder 3 of the winding machine 4 according to the first embodiment in a plan view.
- the winding sleeve 2 is aligned axially by means of the auxiliary device 10 until the alignment means 13 is aligned with the reference 1.
- the alignment means 13 is arranged in such a way that the alignment means 13 and the reference 1 lie at least essentially in an identical plane to the stop plane 20 when the winding tube is aligned.
- the stop means 12 preferably has a stop surface 12.1 and the counter stop means 5 preferably has a counter stop surface 5.1.
- other configurations are also conceivable here, such as a parallel plane.
- the auxiliary device 10 of the first exemplary embodiment can additionally or alternatively in particular also according to the Figures 5 to 6 , preferably according to the auxiliary devices of the embodiments of the Figures 4 or 7 be trained.
- Fig. 4 shows an auxiliary device 10 according to the invention in a schematic side view in a further embodiment.
- the auxiliary device 10 has an auxiliary body 11 with a first partial body 11.1 and a second partial body 11.2. Furthermore, a stop means 12, which comprises a blade 12.2, is arranged on the second partial body 11.2 of the auxiliary body 11.
- the stop means 12 and the aligning means 13 have a definable relationship to one another, which in the present exemplary embodiment can be, for example, the distance from the center of the aligning means 13 to a stop plane 20 of the stop means 12 on the counter stop means 5 of the winding tube 2.
- the auxiliary device 10 be designed such that the stop means 12 is adjustable relative to the alignment means 13.
- a changed relationship between stop means 12 and alignment means 13 can be generated.
- the first and the second partial bodies 11.1, 11.2 can advantageously be adjustable relative to one another, this adjustment being able to be carried out in particular along a channel axis 14.1 of a channel element 14 open on one side.
- the stop means 12 comprises a blade 12.2, so that the blade 12.2 can also be inserted between two winding tubes 2, for example in order to separate them or to align a single winding tube.
- a grip means 15 is provided on the auxiliary body 11.
- the grip means 15 can preferably be through a groove which is introduced into the auxiliary body 11.
- a securing element 19 is provided on the auxiliary body 11.
- the securing element 19 is a key ring which can be connected to a flexible securing means of a winding machine 4 in order to protect the auxiliary device 10 against falling down.
- the flexible securing means of the winding machine 4 can be, for example, a rope, a wire or the like.
- Fig. 5 shows an auxiliary device 10 according to the invention in a schematic front view of the auxiliary device 10 in a further embodiment.
- the auxiliary device 10 has an auxiliary body 11, wherein a grip means 15 is attached to each of two opposite sides of the auxiliary body 11.
- the grip means 15 is preferably designed as a groove.
- the auxiliary device 10 has a channel element 14, which is formed in particular by two parts of the auxiliary body 11 which project downwards.
- a channel axis 14.1 runs along the main direction of extension of the auxiliary body 11, in particular perpendicular to the plane of the drawing.
- a first and a second contact surface 18 are formed on the auxiliary body 11, which are oriented at an angle 18.1 to one another.
- the angle 18.1 can preferably be less than or equal to 150 °, particularly preferably less than or equal to 135 °.
- the support surfaces 18 are designed to be brought into contact with a winding tube 2.
- the support surfaces 18 are structured. For example, knurling of the bearing surfaces 18 or a knob-like structure can be provided in order to increase the coefficient of friction.
- a groove 18.2 is also provided between the contact surfaces 18, so that the notch effect is reduced at this point and different diameters of winding cores 2 can be taken into account in particular.
- Fig. 6 shows an auxiliary device 10 according to the invention with an auxiliary body 11, each of which comprises a grip means 15 on two opposite sides.
- a channel element 14 is also formed, which is open on the underside.
- support surfaces 18 are formed on the underside of the auxiliary body 11, so that the auxiliary device 10 with the support surfaces 18 can be placed on a winding tube 2.
- the auxiliary device 10 can also be placed on a sleeve receptacle 3 via the bearing surfaces 18, so that one end face of the auxiliary body 11 can serve as a stop means 12.
- the stop means 12 can in particular also be provided as an additional component which is attached to a section of the auxiliary body 11.
- a light module 13.1 of an alignment means 13 is arranged in the auxiliary body 11. This can advantageously be inserted through an opening into a bore in the auxiliary body 11, so that the assembly of the auxiliary device 10 is also inexpensive.
- a switching element 17 is arranged next to the alignment means 13, which is designed to switch between an activated I and a deactivated state II (shown here) of the alignment means 13. As a result, the total energy consumption of the alignment means 13 can be reduced and thus the mobility of the auxiliary device 10 can be increased.
- the safety during the alignment can also be increased by the switching element 17, in particular so that possible sources of danger that can result from an activated state of the alignment means 13 are reduced.
- the switching element 17 is in particular also within the scope of the exemplary embodiments of the Figures 1 to 5 and 7 to 8 applicable.
- Fig. 7 shows an auxiliary device 10 according to the invention in a further embodiment in a perspective view.
- the auxiliary device 10 comprises an auxiliary body 11 which has a grip means 15 on two opposite sides, the grip means 15 in each case being designed in particular as a groove.
- the auxiliary device 10 has an alignment means 13 which is in a determinable relation to a stop means 12.
- the state shown here is a deactivated state II of the alignment means 13, this being, for example, by a switch unit 17, such as, for example, in FIG Fig. 6 shown, can be converted into an activated state I.
- the stop means 12 further comprises a blade 12.2 which protrudes from the auxiliary body 11 via contact surfaces 18 for placing the auxiliary device 10 on a winding tube 2 and thereby provides a stop plane 20.
- the support surfaces 18 form a channel element 14 which is open on one side, a groove 18.2 being provided between the support surfaces 18.
- the auxiliary body 11 has a functional compartment 16.1.
- the functional compartment 16.1 can be provided as an opening through which an energy unit 16 can be introduced into the auxiliary body 11.
- the energy unit 16 can preferably be a battery, particularly preferably a lithium-ion battery, via which energy can be provided for the alignment means 13 and / or an adjustability of the stop means 12.
- a laser of the alignment means 13 can be operated independently of an external energy source.
- the auxiliary device 10 is a hand-held device that can be operated independently of a winding machine 4.
- an auxiliary device 10 can be used, for example, for a plurality of winding machines 4.
- the auxiliary body 11 can also be formed from a plastic, preferably a polyamide.
- the stop means 12 can be provided in one piece with the auxiliary body 11 or attached to it. In the case of a multi-part configuration, the stop means 12 can also preferably be made of a stainless steel.
- the energy unit 16 and / or the functional compartment 16.1 are also advantageously within the scope of the first exemplary embodiment and within the scope of the exemplary embodiments of the Figures 4 , 5 , 6 and 8th applicable.
- Fig. 8 shows a method according to the invention for aligning a winding tube 2 with a reference 1 in a schematic representation.
- placement 102 of an auxiliary device 10 on the winding tube 2 is provided, so that a stop means 12 of the auxiliary device 10 is brought into contact with a counter-stop means 5 of the winding tube 2.
- a common displacement 103 of the auxiliary device 10 and the winding tube 2 until the winding tube 2 and the reference 1 are aligned by means of an alignment means 13 of the auxiliary device 10.
- a transfer 101 of the alignment means can also 13 from a deactivated state II to an activated state I, in particular before placing 102 the auxiliary device 10.
- the method 100 thus offers a flexible, simple possibility of aligning the winding tube 2 with the reference 1 by means of the auxiliary device 10.
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Description
Die vorliegende Erfindung betrifft eine Hilfsvorrichtung zum Ausrichten einer Wickelhülse sowie ein Verfahren zum Ausrichten einer Wickelhülse.The present invention relates to an auxiliary device for aligning a winding tube and a method for aligning a winding tube.
In Fertigungsverfahren, in denen das Produkt auf einer Hülse aufgewickelt wird, da es sich zum Beispiel um ein Produkt mit einer weiten, aber flachen Erstreckung handelt, werden derartige Hülsen regelmäßig ausgetauscht. Ein solcher Austausch kann beispielsweise erfolgen, weil eine zuvor umwickelte Hülse mit einer bestimmten Menge des Produktes umwickelt ist, oder aber auch wenn ein nur zum Teil fertig produzierter Wickel, aufweisend das Produkt und die Hülse, als Ausschuss aussortiert wird. Dies kann z.B. aufgrund eines Abrisses des Produktes vorgesehen sein. Ein beispielhafter Produktionsprozess ist die Folienherstellung, bei welcher eine Hülse mit Folie umwickelt wird, bis ein vorgegebener Produktumfang gegeben ist. Für den Austausch wird eine zweite Wickelhülse auf einer separaten Hülsenaufnahme platziert, sodass diese automatisch oder manuell beispielsweise durch Verdrehen eines Maschinenteils, welches die vorbereitende und die im Betrieb befindliche Aufnahme umfasst, austauschbar ist. Da jedoch in einer derartigen Wickelmaschine auch unterschiedliche Breiten des Produktes produziert werden, ist eine Hülsenaufnahme häufig breiter ausgeführt als eine aufzunehmende Hülse, sodass für den Austausch zwischen der vorbereitenden Hülse und der sich in Produktion befindlichen Hülse beide Hülsen aneinander ausgerichtet werden, damit auch das nachfolgende Produkt definiert auf der Hülse angeordnet ist.In manufacturing processes in which the product is wound on a tube, since it is, for example, a product with a wide but flat extension, such tubes are regularly replaced. Such an exchange can take place, for example, because a previously wrapped sleeve is wrapped with a certain amount of the product, or else if a partially finished wrap, comprising the product and the sleeve, is sorted out as rejects. This can be provided, for example, due to the product being torn off. An example of a production process is the film production, in which a sleeve is wrapped with film until one given product scope is given. For the exchange, a second winding tube is placed on a separate tube holder, so that it can be replaced automatically or manually, for example by rotating a machine part, which comprises the preparatory and the holder in operation. However, since different widths of the product are also produced in such a winding machine, a tube holder is often made wider than a tube to be taken up, so that for the exchange between the preparatory tube and the tube being produced, both tubes are aligned with one another, so that the following one Product defined is arranged on the sleeve.
So kann es beispielsweise erforderlich sein, dass das Aufwickeln des Produktes auf die Hülse mittig erfolgt, damit an den Enden des Wickels jeweils ein Teil der Hülse herausragt und der Wickel in einem späteren Prozessschritt aufgenommen werden kann. Um ein derartiges Ausrichten durchführen zu können, werden häufig beim Abnehmen der vorherigen Hülse auf einer Hülsenaufnahme die Endpunkte der alten Hülse markiert, was beispielsweise manuell durch Einfügen einer Kerbe auf der Hülsenaufnahme möglich ist. Dieser manuelle Vorgang ist jedoch aufwendig, da jeweils neue Markierungen notwendig sind, welche, sofern diese nicht entfernt werden, zusätzlich eine Unübersichtlichkeit fördern, da die Zuordnung der letzten, "korrekten" Kerbe mit zunehmender Anzahl schwieriger wird. Ferner klettert der Bediener gegebenenfalls in die Maschine, um einen Referenzpunkt zu finden. Dies ist jedoch umständlich, da in einer derartigen Produktionsmaschine häufig wenig Platz ist.For example, it may be necessary for the product to be wound onto the core in the middle, so that a portion of the core protrudes from the ends of the core and the core can be picked up in a later process step. In order to be able to carry out such an alignment, the end points of the old sleeve are often marked when the previous sleeve is removed on a sleeve holder, which is possible, for example, manually by inserting a notch on the sleeve holder. However, this manual process is complex since new markings are necessary, which, if they are not removed, additionally promote a confusion, since the assignment of the last, "correct" notch becomes more difficult as the number increases. The operator may also climb into the machine to find a reference point. However, this is cumbersome since there is often little space in such a production machine.
Ferner sind starre Vorrichtungen bekannt, welche an einer festen Position in einer Wickelmaschine befestigt werden, sodass pro Vorrichtung eine bestimmte Ausrichtung einer Wickelhülse angefahren werden kann. Derartige Vorrichtungen sind jedoch, insbesondere in Hinblick auf wechselnde Produktgrößen oder unterschiedliche Wickelhülsen unflexibel. So ist jede der starren Vorrichtungen oft nur für eine einzelne Wickelhülsengröße an der Maschine einsetzbar, da die feste Position nicht veränderbar ist.
Die
The
Es ist Aufgabe der vorliegenden Erfindung, voranstehende aus dem Stand der Technik bekannte Nachteile zumindest teilweise zu beheben. Insbesondere ist es die Aufgabe der vorliegenden Erfindung, ein Ausrichten einer Wickelhülse zu vereinfachen und dabei das Ausrichten der Wickelhülse bei geringen Kosten sicher und flexibel zu gewährleisten.It is an object of the present invention to at least partially overcome the above disadvantages known from the prior art. In particular, it is the job of Present invention to simplify alignment of a winding tube and thereby ensure the alignment of the winding tube safely and flexibly at low cost.
Die voranstehende Aufgabe wird gelöst durch eine Vorrichtung mit den Merkmalen des Anspruchs 1 und ein Verfahren mit den Merkmalen des Anspruchs 13.The above object is achieved by a device with the features of
Weitere Merkmale und Details der Erfindung ergeben sich aus den Unteransprüchen, der Beschreibung und den Zeichnungen. Dabei gelten Merkmale und Details, die im Zusammenhang mit der erfindungsgemäßen Vorrichtung beschrieben worden sind, selbstverständlich auch im Zusammenhang mit dem erfindungsgemäßen Verfahren und jeweils umgekehrt, sodass bezüglich der Offenbarung zu den einzelnen Erfindungsaspekten stets wechselseitig Bezug genommen wird bzw. werden kann.Further features and details of the invention emerge from the subclaims, the description and the drawings. Features and details that have been described in connection with the device according to the invention apply, of course, also in connection with the method according to the invention and vice versa, so that with respect to the disclosure of the individual aspects of the invention, reference can always be made to one another.
Erfindungsgemäß umfasst eine Hilfsvorrichtung zum Ausrichten einer Wickelhülse an einer Referenz einen Hilfskörper mit einem Anschlagmittel, das zur Anlage an einem Gegenanschlagmittel der Wickelhülse ausgebildet ist. Ferner ist umfasst die Hilfsvorrichtung ein Ausrichtmittel, welches zum Ausrichten der Wickelhülse an der Referenz geeignet ist. Das Anschlagmittel und das Ausrichtmittel weisen weiterhin eine bestimmbare Relation zueinander auf. Insbesondere kann die Hilfsvorrichtung zum Ausrichten einer Wickelhülse auf einer Hülsenaufnahme einer Wickelmaschine geeignet sein. Vorzugsweise handelt es sich bei der Wickelmaschine um eine Wickelmaschine zur Folienherstellung.According to the invention, an auxiliary device for aligning a winding tube with a reference comprises an auxiliary body with a stop means, which is designed to bear against a counter-stop means of the winding tube. The auxiliary device also includes an alignment means which is suitable for aligning the winding tube with the reference. The sling means and the alignment means also have a determinable relation to one another. In particular, the auxiliary device can be suitable for aligning a winding tube on a tube holder of a winding machine. The winding machine is preferably a winding machine for film production.
Somit handelt es sich bei der Wickelhülse vorzugsweise um eine Hülse, auf welche eine Folie wickelbar ist, sodass ein Transport und/oder Weiterverkauf derselben möglich ist. Ferner kann unter der Wickelhülse eine Hülse verstanden werden, die alleine zur Aufnahme eines Produktwickels geeignet ist oder eine Hülse, die mit anderen Hülsen die Basis für einen Produktwickel bildet. Unter einem Anschlagmittel bzw. einem Gegenanschlagmittel kann vorzugsweise eine flache Ausbildung des Hilfskörpers bzw. der Wickelhülse verstanden werden. So kann als Anschlagmittel beispielsweise ein Absatz in der Form des Hilfskörpers oder ein Absatz am Hilfskörper vorgesehen sein, welcher mit einer Stirnfläche der Wickelhülse zur Anlage bringbar ist und damit wirken kann. Es sind jedoch auch weitere Formen von Gegenanschlagmittel und Anschlagmittel denkbar, wie beispielsweise eine runde Form, wobei vorzugsweise das Anschlagmittel und das Gegenanschlagmittel zueinander korrespondierend ausgebildet sein können. Insbesondere kann die Form des Anschlagmittels einer Negativform des Gegenanschlagmittels entsprechen. Weiterhin kann das Anschlagmittel auch ein zusätzliches Bauteil umfassen, welches an einem Befestigungsabschnitt des Hilfskörpers direkt oder indirekt angeordnet ist. Unter einem Ausrichtmittel kann im Sinne der vorliegenden Erfindung vorzugsweise ein Hilfsmittel verstanden werden, um die Position der Hilfsvorrichtung und damit insbesondere der Wickelhülse relativ zur Referenz in Bezug auf zumindest eine Richtung zu bestimmen. Somit kann es sich bei dem Ausrichtmittel beispielsweise um ein Peilmittel handeln, mit welchem der Bediener die Referenz anvisieren kann. Dadurch kann der Bediener z.B. eine Information über die aktuelle Positionierung der Hilfsvorrichtung bzw. der Wickelhülse relativ zur Referenz erhalten. Dabei sind jedoch auch weitere Formen des Ausrichtmittels denkbar, wie beispielsweise ein Stab, insbesondere ein Teleskopstab, welcher von der Hilfsvorrichtung in die Wickelmaschine hineinreicht und damit nah an die Referenz oder in Anlage an die Referenz bringbar ist. Die Referenz kann dabei ein bestimmter Punkt, eine bestimmte Stelle oder ein bestimmter Bereich sein. Vorzugsweise kann es sich bei der Referenz um das Ende einer zweiten, insbesondere im Produktionsbetrieb befindlichen, Wickelhülse oder eine Position in bestimmter Entfernung zu dem Ende der zweiten Wickelhülse handeln. Somit kann das Ausrichten der Wickelhülse ein Verschieben der Wickelhülse, insbesondere zusammen mit der Hilfsvorrichtung umfassen, bis die Referenz durch das Ausrichtmittel anpeilbar ist. Somit ist ebenfalls für das Ausrichten der Wickelhülse wichtig, dass die Relation zwischen Anschlagmittel und Ausrichtmittel bestimmbar ist. Unter einer derartigen bestimmbaren Relation kann zum Beispiel eine maßliche Relation verstanden werden, welche insbesondere messbar ist. Ferner sind aber auch weitere bestimmbare Relationen denkbar, beispielsweise kann das Bestimmen der Relation durch Ablesen einer Skala erfolgen, die vorzugsweise auf dem Hilfskörper angebracht ist, oder die Relation kann elektronisch ermittelbar sein. Hier sind jedoch auch weitere Möglichkeiten, die Relation zu bestimmen, denkbar. Unter einem Hilfskörper kann vorzugsweise ein Hauptkörper der Hilfsvorrichtung verstanden werden, welcher insbesondere die Form der Hilfsvorrichtung zumindest im Wesentlichen bestimmt. So kann dieser beispielsweise ein ein- oder mehrteiliges Gehäuse umfassen, welches Teile der Hilfsvorrichtung vor Umwelteinflüssen schützt. Innerhalb der Wickelmaschine kann die Wickelhülse ferner auf der Hülsenaufnahme gegen Verschieben befestigbar sein. So kann beispielsweise eine Spannvorrichtung in der Wickelhülse oder in der Hülsenaufnahme vorgesehen sein, um die Befestigung insbesondere nach erfolgreichem Ausrichten der Wickelhülse, zu gewährleisten und damit für den weiteren Produktionsprozess an der ausgerichteten Stelle auf der Hülsenaufnahme zu sichern.Thus, the winding tube is preferably a tube on which a film can be wound, so that it can be transported and / or resold. Furthermore, the winding tube can be understood to be a tube that is only suitable for receiving a product roll or a tube that forms the basis for a product roll with other tubes. A stop means or a counter stop means can preferably be understood to mean a flat design of the auxiliary body or the winding tube. For example, a shoulder in the form of the auxiliary body or a shoulder on the auxiliary body can be provided as the stop means, which can be brought into contact with an end face of the winding tube and can thus act. However, other forms of counter-stop means and stop means are also conceivable, such as a round shape, preferably the stop means and the counter-stop means can be designed to correspond to each other. In particular, the shape of the attachment means can correspond to a negative shape of the counter-attachment means. Furthermore, the stop means can also comprise an additional component which is arranged directly or indirectly on a fastening section of the auxiliary body. In the context of the present invention, an alignment means can preferably be understood to mean an aid in order to determine the position of the auxiliary device and thus in particular of the winding tube relative to the reference with respect to at least one direction. The alignment means can thus be, for example, a direction finding means with which the operator can sight the reference. As a result, the operator can, for example, receive information about the current positioning of the auxiliary device or the winding tube relative to the reference. However, further forms of the alignment means are also conceivable, such as a rod, in particular a telescopic rod, which extends from the auxiliary device into the winding machine and can thus be brought close to the reference or in contact with the reference. The reference can be a specific point, a specific location or a specific area. The reference can preferably be the end of a second winding tube, in particular in production operation, or a position at a specific distance from the end of the second winding tube. Thus, the alignment of the winding tube can include moving the winding tube, in particular together with the auxiliary device, until the reference can be targeted by the alignment means. It is therefore also important for the alignment of the winding tube that the relationship between the lifting means and the alignment means can be determined. Such a determinable relation can be understood to mean, for example, a dimensional relation, which is particularly measurable. However, further determinable relations are also conceivable, for example the relation can be determined by reading a scale, which is preferably attached to the auxiliary body, or the relation can be determined electronically. However, other options for determining the relation are also conceivable here. An auxiliary body can preferably be understood to mean a main body of the auxiliary device, which in particular at least essentially determines the shape of the auxiliary device. For example, it can comprise a one-part or multi-part housing which protects parts of the auxiliary device from environmental influences. Within the winding machine, the winding tube can also be fastened on the tube holder against displacement. For example, a tensioning device can be provided in the winding tube or in the tube receptacle in order to Securing especially after successful alignment of the winding tube, to ensure and thus secure for the further production process at the aligned point on the tube holder.
Eine erfindungsgemäße Hilfsvorrichtung ist damit einfach zu handhaben und für unterschiedliche Wickelhülsen und damit auch unterschiedliche Referenzen einsetzbar, sodass ein flexibler Einsatz im Produktionsprozess, insbesondere von Folien, ermöglicht sein kann. Dabei ermöglicht die Hilfsvorrichtung insbesondere ein Ausrichten der Wickelhülse im Betrieb, sodass sich beispielsweise die Fertigstellung eines in Betrieb befindlichen Wickels einer zweiten Wickelhülse noch im Prozess befinden kann, während das Ausrichten der Wickelhülse erfolgt. Somit kann die Produktionszeit im Herstellungsprozess verkürzt sein. Dadurch, dass das Ausrichten der Wickelhülse vorteilhafterweise in einer Entfernung zur Referenz stattfinden kann, kann weiterhin die Sicherheit der Wickelmaschine gesteigert sein.An auxiliary device according to the invention is thus easy to handle and can be used for different winding cores and thus also different references, so that flexible use in the production process, in particular of foils, can be made possible. In this case, the auxiliary device in particular enables the winding tube to be aligned during operation, so that, for example, the completion of a winding in operation of a second winding tube can still be in the process while the winding tube is being aligned. Thus, the production time in the manufacturing process can be shortened. The fact that the winding sleeve can advantageously be aligned at a distance from the reference can further increase the safety of the winding machine.
Im Rahmen der Erfindung kann ferner vorteilhafterweise vorgesehen sein, dass es sich bei dem Ausrichtmittel um ein optisches und/oder akustisches Ausrichtmittel handelt. Unter einem optischen Ausrichtmittel kann beispielsweise ein Leuchtmittel verstanden werden, welches Licht aussendet, so dass die Position des Ausrichtmittels mit der Referenz abgleichbar ist. Es ist jedoch weiterhin denkbar, dass das optische Ausrichtmittel ein Fokussierungselement ist. Das Fokussierungselement kann beispielsweise eine Linse sein, durch welche ein Bediener hindurchblicken kann, um die Wickelhülse so lange verschieben zu können, bis die Referenz angepeilt bzw. in einem bestimmten Bereich der Linse sichtbar ist. Unter einem akustischen Ausrichtmittel kann ferner beispielsweise verstanden werden, dass ein Signalton ertönt, sobald das Ausrichtmittel eine bestimmte Position im Verhältnis zur Referenz erreicht hat. So könnte beispielsweise ein optisches Ausrichtmittel mit einem akustischen Ausrichtmittel kombiniert sein, sodass ein Lichttaster bei Erreichen der Referenz ein Signal an eine Elektronik der Hilfsvorrichtung oder des Ausrichtmittels abgibt und das Ausrichtmittel daraufhin den Signalton erzeugt. Optische und/oder akustische Ausrichtmittel haben insbesondere den Vorteil, dass diese berührungslos arbeiten können. Dadurch kann eine hohe Reichweite des Ausrichtmittels erreicht werden, sodass das Ausrichten der Wickelhülse in Entfernung zum Produktionsprozess stattfinden kann. Dadurch können die Sicherheit, die Komfortabilität sowie die Flexibilität beim Ausrichten der Wickelhülse gesteigert sein.Within the scope of the invention it can also be advantageously provided that the alignment means is an optical and / or acoustic alignment means. An optical alignment means can be understood to mean, for example, an illuminant which emits light, so that the position of the alignment means can be compared with the reference. However, it is also conceivable that the optical alignment means is a focusing element. The focusing element can be, for example, a lens through which an operator can look through in order to be able to move the winding tube until the reference is aimed or is visible in a specific area of the lens. An acoustic alignment means can furthermore be understood to mean, for example, that a signal tone sounds as soon as the alignment means has reached a specific position in relation to the reference. For example, an optical alignment device could be combined with an acoustic alignment device, so that when the reference is reached, a light sensor emits a signal to an electronic device of the auxiliary device or the alignment device and the alignment device then generates the signal tone. Optical and / or acoustic alignment means have the particular advantage that they can work without contact. This enables a long range of the alignment means to be achieved, so that the alignment of the winding tube can take place at a distance from the production process. This allows the Security, comfort and flexibility in aligning the winding tube must be increased.
Es ist des Weiteren vorteilhafterweise denkbar, dass das Ausrichtmittel bei einer erfindungsgemäßen Hilfsvorrichtung ein Lichtabgabemodul umfasst, wobei das Lichtabgabemodul insbesondere einen Laser aufweist. Dabei kann durch das Lichtabgabemodul die Positionierung des Ausrichtmittels und damit des Anschlagmittels bzw. der Wickelhülse einem Bediener aufgezeigt werden. Ein Laser kann dabei vorteilhafterweise eine hohe Intensität der Lichtabgabe aufweisen, sodass auch bei unterschiedlichen Lichtbedingungen noch eine sichtbare und zuverlässige Ausrichthilfe gewährleistet ist. Insbesondere durch eine scharfe Abgrenzung des Lasers bzw. des durch den Laser bestrahlten Bereiches kann außerdem eine hohe Genauigkeit beim Ausrichten gegeben sein. Vorteilhafterweise kann es sich bei dem Laser um einen kreuz- oder punktförmigen Laser handeln. Vorzugsweise strahlt das Lichtabgabemodul, insbesondere der Laser, jedoch einen linienförmigen Bereich aus, sodass eine exakte Positionierung der Hilfsvorrichtung, insbesondere auf dem Umfang der Wickelhülse, nicht notwendig ist, sodass das Ausrichten weiter vereinfacht sein kann, wenn das Anschlagmittel mit dem Gegenanschlagmittel in Anlage gebracht ist.Furthermore, it is advantageously conceivable that the alignment means in an auxiliary device according to the invention comprises a light-emitting module, the light-emitting module in particular having a laser. The positioning of the alignment means and thus the sling means or the winding tube can be shown to an operator by the light emitting module. A laser can advantageously have a high intensity of light emission, so that a visible and reliable alignment aid is still guaranteed even under different lighting conditions. In particular, a sharp delimitation of the laser or the area irradiated by the laser can also give high accuracy during alignment. The laser can advantageously be a cross-shaped or point-shaped laser. However, the light-emitting module, in particular the laser, preferably emits a linear region, so that exact positioning of the auxiliary device, in particular on the circumference of the winding tube, is not necessary, so that alignment can be further simplified if the stop means is brought into contact with the counter-stop means is.
Erfindungsgemäß ist das Anschlagmittel am Gegenanschlagmittel zumindest im Wesentlichen in einer Anschlagebene anlegbar und ist das Ausrichtmittel derart angeordnet, dass das Ausrichtmittel und die Referenz zumindest im Wesentlichen in einer parallelen oder identischen Ebene mit der Anschlagebene liegen, wenn die Wickelhülse ausgerichtet ist. Insbesondere können das Ausrichtmittel und die Referenz auch vollständig in einer parallelen oder identischen Ebene mit der Anschlagebene liegen, wenn die Wickelhülse ausgerichtet ist. Dadurch kann vorzugsweise ein Anpeilen der Referenz in der Ebene erfolgen, sodass die Relation zwischen Ausrichtmittel und Anschlagmittel besonders einfach bestimmbar ist und damit das Ausrichten insgesamt vereinfacht sein kann.According to the invention, the stop means can be placed on the counter stop means at least essentially in a stop plane and the aligning means is arranged such that the aligning means and the reference lie at least substantially in a parallel or identical plane with the stop plane when the winding tube is aligned. In particular, the alignment means and the reference can also lie completely in a parallel or identical plane with the stop plane when the winding tube is aligned. As a result, the reference can preferably be aimed at in the plane, so that the relationship between the alignment means and the stop means can be determined particularly easily and the alignment as a whole can be simplified.
Im Rahmen der Erfindung kann die Hilfsvorrichtung zum Ausrichten der Wickelhülse ferner vorteilhafterweise mobil einsetzbar sein. Dabei kann insbesondere ein Sicherungselement vorgesehen sein, durch das der Hilfskörper an einer Wickelmaschine sicherbar ist. Unter einer mobilen Einsetzbarkeit kann dabei verstanden werden, dass die Hilfsvorrichtung tragbar bzw. transportabel ist und damit insbesondere von der Wickelmaschine separierbar ist bzw. unabhängig von der Wickelmaschine einsetzbar ist. Somit kann es sich vorzugsweise bei der Hilfsvorrichtung um ein Handgerät handeln. Dadurch kann die Hilfsvorrichtung besonders flexibel einsetzbar sein und eine besonders leichte Handhabung, zum Beispiel beim Einsatz in unterschiedlichen Maschinen, aufweisen. Auch ein eventueller Austausch der Hilfsvorrichtung kann dadurch besonders einfach möglich sein. Durch das Sicherungselement kann die Hilfsvorrichtung an der Wickelmaschine befestigbar sein bzw. mit dieser verbindbar sein. So kann beispielsweise als Sicherungselement ein Schlüsselring oder eine einfache Durchgangsbohrung vorgesehen sein. Dadurch kann die Hilfsvorrichtung über ein zusätzliches Sicherungsmittel, beispielsweise ein Seil, einen Draht oder dergleichen an der Wickelmaschine, insbesondere lösbar, befestigbar sein, sodass eine Sicherung gegen Herunterfallen oder Verlorengehen bei gleichzeitigem Erhalten der Flexibilität gewährleistet sein kann.In the context of the invention, the auxiliary device for aligning the winding tube can also advantageously be used in a mobile manner. In particular, a securing element can be provided, by means of which the auxiliary body can be secured on a winding machine. Under A mobile usability can be understood here that the auxiliary device is portable or transportable and thus can be separated in particular from the winding machine or can be used independently of the winding machine. Thus, the auxiliary device can preferably be a hand-held device. As a result, the auxiliary device can be used particularly flexibly and can be handled particularly easily, for example when used in different machines. A possible replacement of the auxiliary device can also be particularly simple. By means of the securing element, the auxiliary device can be fastened to the winding machine or can be connected to it. For example, a key ring or a simple through hole can be provided as a securing element. As a result, the auxiliary device can be attached to the winding machine, in particular detachably, by means of an additional securing means, for example a rope, a wire or the like, so that securing against falling or being lost while maintaining flexibility can be ensured.
Eine erfindungsgemäße Hilfsvorrichtung kann ferner vorzugsweise ein Kanalelement aufweisen, das zur Aufnahme der Wickelhülse geeignet ist. Ein derartiges Kanalelement kann einseitig offen sein und damit beispielsweise durch eine Aussparung im Hilfskörper, von diesem abstehende Stege, zusätzliche Wandungen oder dergleichen gebildet sein. Dadurch kann ein Platzieren der Hilfsvorrichtung auf der Wickelhülse und damit ein besonders einfaches in Anlage Bringen des Anschlagmittels und des Gegenanschlagmittels gewährleistet sein. Ferner kann dadurch ermöglicht sein, dass bei korrekter Platzierung die Hilfsvorrichtung in Bezug auf die Wickelhülse nur noch einen rotatorischen Freiheitsgrad aufweist, wenn das Kanalelement an der Wickelhülse und der Anschlag am Gegenanschlag der Wickelhülse angelegt ist. Durch die dadurch ermöglichte einfache Relation der Hilfsvorrichtung bzw. der Wickelhülse zur Referenz kann das Ausrichten der Wickelhülse weiter vereinfacht sein.An auxiliary device according to the invention can also preferably have a channel element which is suitable for receiving the winding tube. Such a channel element can be open on one side and thus be formed, for example, by a recess in the auxiliary body, webs projecting therefrom, additional walls or the like. This can ensure that the auxiliary device is placed on the winding tube and thus particularly easy to bring the stop means and the counter stop means into contact. Furthermore, this can make it possible for the auxiliary device to have only a rotational degree of freedom with respect to the winding tube when the channel element is correctly positioned, when the channel element is placed on the winding tube and the stop on the counter-stop of the winding tube. Due to the simple relation of the auxiliary device or the winding tube to the reference, the alignment of the winding tube can be further simplified.
Vorteilhafterweise kann bei einer erfindungsgemäßen Hilfsvorrichtung das Kanalelement eine Kanalachse aufweisen, und das Anschlagmittel und/oder das Ausrichtmittel parallel zur Kanalachse verstellbar sein. Unter der Kanalachse kann eine Erstreckungsachse des Kanalelementes verstanden werden, welche vorzugsweise parallel zur Zylinderachse bzw. Hülsenachse der Wickelhülse ausgerichtet ist, wenn die Hilfsvorrichtung auf der Wickelhülse zum Ausrichten der Wickelhülse positioniert ist. Unter einer Verstellbarkeit kann dabei verstanden werden, dass das Anschlagmittel und/oder das Ausrichtmittel beispielsweise lose verschiebbar oder durch einen Antrieb verschiebbar ist. Ein derartiger Antrieb kann beispielsweise ein Spindelantrieb sein, welcher von Hand oder durch eine Energieeinheit getrieben wirkt. Bei einer losen Verschiebbarkeit kann beispielsweise vorgesehen sein, dass das Ausrichtmittel und/oder das Anschlagmittel in Bezug auf den Hilfskörper mittels Reibung in Position bleibt, insbesondere sodass für eine weitere Verschiebung die Reibung überwunden wird. Durch eine Verstellbarkeit kann die Relation zwischen dem Anschlagmittel und dem Ausrichtmittel veränderbar sein, sodass entsprechend auch die Relation der Wickelhülse zur Referenz veränderbar ist. So ist es beispielsweise denkbar, dass eine Folgehülse kürzer ist als die zweite, insbesondere im Produktionsprozess befindliche, Wickelhülse und der Bediener einen Soll-Abstand der Stirnseite der Folgehülse zur Referenz, insbesondere zur Stirnseite der zweiten Wickelhülse, auf einer zweiten Hülsenaufnahme der Wickelmaschine kennt. Insbesondere kann der Bediener dadurch das Ausrichtmittel und das Anschlagmittel zueinander verstellen, sodass weiterhin in einem einfachen Prozess der Zusammenhang zwischen der Position des Ausrichtmittels und der Referenz erhalten bleibt, dies jedoch zu einem veränderten Zusammenhang zwischen der Wickelhülse und der Referenz führt. Um die Verstellbarkeit zu gewährleisten kann ferner vorteilhafterweise der Hilfskörper zweiteilig ausgestaltet sein, wobei insbesondere der erste und der zweite Teilkörper des Hilfskörpers gegeneinander verschiebbar sein können.In an auxiliary device according to the invention, the channel element can advantageously have a channel axis, and the stop means and / or the alignment means can be adjustable parallel to the channel axis. The channel axis can be understood to mean an extension axis of the channel element, which is preferably aligned parallel to the cylinder axis or sleeve axis of the winding tube when the auxiliary device is on the winding tube is positioned to align the winding tube. An adjustability can be understood to mean that the stop means and / or the alignment means can, for example, be moved loosely or can be moved by a drive. Such a drive can be, for example, a spindle drive which works by hand or driven by an energy unit. In the case of a loose displaceability, it can be provided, for example, that the alignment means and / or the stop means remains in position with respect to the auxiliary body by means of friction, in particular so that the friction is overcome for a further displacement. The relationship between the stop means and the alignment means can be changed by an adjustability, so that the relationship of the winding tube to the reference can also be changed accordingly. It is conceivable, for example, that a follower sleeve is shorter than the second, in particular in the production process, the winding sleeve and the operator knows a target distance of the end face of the follower sleeve from the reference, in particular to the end face of the second wrapping sleeve, on a second sleeve holder of the winding machine. In particular, the operator can thereby adjust the alignment means and the stop means to one another, so that the relationship between the position of the alignment means and the reference is maintained in a simple process, but this leads to a changed relationship between the winding tube and the reference. In order to ensure the adjustability, the auxiliary body can also advantageously be configured in two parts, in particular the first and the second partial body of the auxiliary body being able to be displaced relative to one another.
Bei einer erfindungsgemäßen Hilfsvorrichtung kann ferner vorteilhafterweise vorgesehen sein, dass der Hilfskörper ein Griffmittel aufweist, insbesondere wobei das Griffmittel eine Vertiefung im Hilfskörper umfasst. Vorzugsweise kann vorgesehen sein, dass das Hilfsmittel zwei Vertiefungen umfasst, die an einander gegenüberliegenden Seiten des Hilfskörpers angeordnet sind. Unter einem Griffmittel kann jedoch auch ein Handgriff oder eine Erhöhung verstanden werden. Eine Vertiefung kann beispielsweise eine abgerundete Nut sein, welche vorzugsweise an die Form eines Teils einer Hand oder eines Fingers zum Eingreifen angepasst sein kann. Dadurch kann die Ergonomie bei der Bedienung der Hilfsvorrichtung sowie die sichere Handhabung derselben weiter gesteigert sein, sodass die Fallgefahr der Hilfsvorrichtung verringert ist und damit ein robuster Einsatz verbessert ist. Zwei Vertiefungen an gegenüberliegenden Seiten des Hilfskörpers bieten ferner den Vorteil, dass die Hilfsvorrichtung dadurch ergonomisch umgreifbar ist, während gleichzeitig eine Unterstützung von Daumen und Fingern gegeben sein kann.In the case of an auxiliary device according to the invention, provision can furthermore advantageously be made for the auxiliary body to have a grip means, in particular wherein the grip means comprises a recess in the auxiliary body. It can preferably be provided that the aid comprises two depressions which are arranged on opposite sides of the auxiliary body. However, a grip means can also be understood to mean a handle or an increase. A depression can be, for example, a rounded groove, which can preferably be adapted to the shape of a part of a hand or a finger for engaging. As a result, the ergonomics in the operation of the auxiliary device and the safe handling thereof can be further increased, so that the risk of falling of the auxiliary device is reduced and thus a more robust use is improved. Two depressions on opposite sides of the auxiliary body also offer the advantage that the auxiliary device can thus be gripped ergonomically, while at the same time there can be support for the thumb and fingers.
Es ist des Weiteren denkbar, dass eine erfindungsgemäße Hilfsvorrichtung eine Energieeinheit aufweist, um das Ausrichtmittel zu betreiben, insbesondere wobei die Energieeinheit eine Batterie ist. Alternativ kann unter der Energieeinheit jedoch auch eine Solarzelle oder eine andere Energiequelle verstanden werden. Dadurch kann Energie zur Verfügung gestellt werden, welche beispielsweise zum Betrieb eines Lasers oder für eine oder mehrere weitere Automatisierungsfunktionen der Hilfsvorrichtung einsetzbar ist. Durch den Einsatz der Energieeinheit kann dabei ferner die Mobilität und damit die Flexibilität der Hilfsvorrichtung weiter gesteigert sein, da beispielsweise keine Energieverbindung wie ein Kabel oder dergleichen notwendig ist. Vorzugsweise kann die Batterie eine Lithium-Ionen-Batterie sein, um eine hohe Zuverlässigkeit und Haltbarkeit der Batterie zu gewährleisten.It is furthermore conceivable that an auxiliary device according to the invention has a power unit in order to operate the alignment means, in particular wherein the power unit is a battery. Alternatively, the energy unit can also be understood to mean a solar cell or another energy source. As a result, energy can be made available, which can be used, for example, to operate a laser or for one or more further automation functions of the auxiliary device. Through the use of the energy unit, the mobility and thus the flexibility of the auxiliary device can further be increased, since for example no energy connection such as a cable or the like is necessary. The battery can preferably be a lithium-ion battery in order to ensure high reliability and durability of the battery.
Vorteilhafterweise kann der Hilfskörper bei einer erfindungsgemäßen Hilfsvorrichtung zumindest eine erste Auflagefläche umfassen, die mit der Wickelhülse in Anlage bringbar ist. Zusätzlich oder alternativ kann die Auflagefläche auch mit der Hülsenaufnahme in Anlage bringbar sein, z.B. wenn eine Anschlagfläche des Anschlagmittels durch eine Stirnfläche des Hilfskörpers gebildet ist. Vorzugsweise kann die Auflagefläche strukturiert sein. Durch die Struktur kann an der Auflagefläche ein erhöhter Reibwert erzielt werden. Dadurch kann ein Aufsetzen der Hilfsvorrichtung auf der Wickelhülse vereinfacht sein, insbesondere wobei die Auflagefläche gleichzeitig eine Sicherheit gegen Herunterfallen gewährleisten kann. Auch kann, beispielsweise wenn es sich bei der Wickelhülse um eine Hülse aus Pappe handelt, ein Eindringen der Struktur der Auflagefläche vorgesehen sein, sodass der Halt der Hilfsvorrichtung auf der Wickelhülse unterstützt wird.In the case of an auxiliary device according to the invention, the auxiliary body can advantageously comprise at least one first contact surface which can be brought into contact with the winding tube. Additionally or alternatively, the contact surface can also be brought into contact with the sleeve receptacle, e.g. if a stop surface of the stop means is formed by an end face of the auxiliary body. The bearing surface can preferably be structured. Due to the structure, an increased coefficient of friction can be achieved on the contact surface. As a result, placement of the auxiliary device on the winding tube can be simplified, in particular wherein the contact surface can simultaneously ensure security against falling. Also, for example, if the winding tube is a cardboard tube, the structure of the support surface can be penetrated so that the auxiliary device is supported on the winding tube.
Im Rahmen der Erfindung kann der Hilfskörper zumindest eine zweite Auflagefläche umfassen, die in einem Winkel zu der ersten Auflagefläche angeordnet ist. Insbesondere kann der Winkel kleiner oder gleich 150°, bevorzugt kleiner oder gleich 135°, sein. Dadurch können die Auflageflächen eine prismatische Form erzeugen, sodass unterschiedliche Durchmesser von Wickelhülsen berücksichtigbar sind. Vorzugsweise kann ferner vorgesehen sein, dass die Auflageflächen durch eine Vertiefung getrennt sind, die insbesondere mittig des Hilfskörpers verläuft. Dies kann vorteilhaft sein, um Wickelhülsen unterschiedlicher Radien durch die Auflageflächen aufzunehmen, da kleine Radien tiefer im Hilfskörper liegen. Außerdem kann die Kerbwirkung an der Stelle, an welcher die Auflageflächen aufeinander treffen, reduziert sein und insbesondere eine mögliche, fertigungsbedingte unsaubere Kante zwischen den Auflageflächen kann vermieden werden. Dabei ist jedoch insbesondere auch denkbar, dass beide Auflageflächen durch ein gebogenes, einzelnes Flächenelement realisiert sind. Durch die Anordnung der Auflageflächen kann insbesondere somit die Flexibilität der Hilfsvorrichtung gegenüber Wickelhülsen unterschiedlicher Durchmesser und gleichzeitig der Halt der Hilfsvorrichtung auf der Wickelhülse ebenfalls gesteigert sein.In the context of the invention, the auxiliary body can comprise at least one second contact surface, which is arranged at an angle to the first contact surface. In particular, the angle can be less than or equal to 150 °, preferably less than or equal to 135 °. As a result, the contact surfaces can produce a prismatic shape, so that different diameters of winding cores can be taken into account. It can preferably also be provided that the support surfaces are separated by a depression which runs in particular in the center of the auxiliary body. This can be beneficial to winding cores different radii through the contact surfaces, since small radii lie deeper in the auxiliary body. In addition, the notch effect can be reduced at the point at which the contact surfaces meet and, in particular, a possible, production-related dirty edge between the contact surfaces can be avoided. However, it is in particular also conceivable that both contact surfaces are realized by a curved, single surface element. The arrangement of the support surfaces can thus in particular also increase the flexibility of the auxiliary device compared to winding cores of different diameters and, at the same time, the retention of the auxiliary device on the winding core.
Erfindungsgemäß umfasst das Anschlagmittel eine Klinge, welche insbesondere eine Dicke kleiner oder gleich 1 mm, vorzugsweise kleiner oder gleich 0,6 mm, aufweist. Dabei kann die Klinge besonders dünn ausgestaltet sein und vorzugsweise einen geschärften Randbereich aufweisen. Ferner kann das Anschlagmittel beispielsweise als Blechelement, zum Beispiel aus Edelstahl, vorgesehen sein. Dies bietet den Vorteil, dass das Anschlagmittel dadurch besonders robust gegenüber Belastungen und widrigen Umweltbedingungen innerhalb eines Produktionsbetriebes ist. Wenn das Anschlagmittel eine Klinge umfasst, bietet dies ferner den Vorteil, dass die Klinge zwischen zwei Hülsenteile einfügbar ist und so das Anschlagmittel mit einer Stirnfläche des zu bewegenden Hülsenteils in Anlage bringbar ist, sodass dieses an der Referenz ausrichtbar ist.According to the invention, the stop means comprises a blade, which in particular has a thickness of less than or equal to 1 mm, preferably less than or equal to 0.6 mm. The blade can be made particularly thin and preferably have a sharpened edge area. Furthermore, the stop means can be provided, for example, as a sheet metal element, for example made of stainless steel. This offers the advantage that the sling is particularly robust against loads and adverse environmental conditions within a production facility. If the stop means comprises a blade, this also offers the advantage that the blade can be inserted between two sleeve parts and so the stop means can be brought into contact with an end face of the sleeve part to be moved, so that it can be aligned with the reference.
Im Rahmen der Erfindung kann ferner vorgesehen sein, dass die Hilfsvorrichtung ein Schaltelement umfasst, durch welches das Ausrichtmittel von einem aktivierten Zustand in einen deaktivierten Zustand überführbar ist, wobei das Ausrichten der Wickelhülse an der Referenz über die Hilfsvorrichtung möglich ist, wenn sich das Ausrichtmittel im aktivierten Zustand befindet, und wobei das Ausrichten der Wickelhülse an der Referenz über die Hilfsvorrichtung unmöglich ist, wenn sich das Ausrichtmittel im deaktivierten Zustand befindet. Dabei kann das Schaltelement insbesondere vorteilhafterweise einer Peilrichtung des Ausrichtmittels am Hilfskörper gegenüberliegend angeordnet sein. Unter dem Schaltelement kann ein Bauteil oder eine Baugruppe verstanden werden, welche vorzugsweise durch einen Bediener betätigbar ist und elektrisch oder manuell zugänglich ist. Dabei kann das Schaltelement einen Taster umfassen, welcher von dem Bediener gedrückt werden kann, um zwischen dem aktivierten Zustand und dem deaktivierten Zustand zu wechseln. Das Schaltelement kann jedoch auch signalgesteuert sein, sodass dieses über eine Software die Zustandsänderung ermöglicht. Ferner kann vorgesehen sein, dass das Ausrichtmittel in einem deaktivierten Zustand geschützt oder ausgeschaltet ist und in einem aktiven Zustand sich in einer Betriebsposition befindet oder eingeschaltet ist. Unter der Peilrichtung kann insbesondere eine Zielrichtung des Ausrichtmittels verstanden werden, unter welcher die Referenz anvisiert werden kann bzw. kann unter der Zielrichtung die Wirkrichtung des Ausrichtmittels verstanden werden, in welcher insbesondere das Ausrichtmittel und die Referenz zueinander liegen. Durch das Schaltelement ergibt sich der Vorteil, dass das Ausrichtmittel schützbar ist bzw. durch einen zwischenzeitlichen deaktivierten Zustand Energie eingespart werden kann. Dadurch ergibt sich eine gesteigerte Robustheit der Hilfsvorrichtung. Zusätzlich kann sich der Vorteil ergeben, dass die Sicherheit der Hilfsvorrichtung durch das Vorsehen eines deaktivierten Zustandes des Ausrichtmittels erhöht ist, wenn es sich beispielsweise bei dem Ausrichtmittel um einen Laser handelt, welcher beim Hineinsehen das Augenlicht eines Bedieners beeinträchtigen kann. Durch eine Anordnung des Schaltelementes gegenüber der Peilrichtung des Ausrichtmittels kann ferner weiterhin die Ergonomie gesteigert sein, sodass dieses beispielsweise mit einem Daumen betätigbar ist. Dadurch kann das Ausrichten weiter vereinfacht sein.Within the scope of the invention, it can further be provided that the auxiliary device comprises a switching element, by means of which the alignment means can be converted from an activated state to a deactivated state, the alignment of the winding tube on the reference being possible via the auxiliary device if the alignment means is in the position activated state, and wherein the alignment of the winding tube to the reference via the auxiliary device is impossible when the alignment means is in the deactivated state. In this case, the switching element can in particular advantageously be arranged opposite a direction of bearing of the alignment means on the auxiliary body. The switching element can be understood to mean a component or an assembly which can preferably be operated by an operator and is accessible electrically or manually. The switching element can include a button that is pressed by the operator can be used to switch between the activated state and the deactivated state. However, the switching element can also be signal-controlled, so that this enables the status change via software. Furthermore, it can be provided that the alignment means is protected or switched off in a deactivated state and is in an operating position or is switched on in an active state. The direction of sight can in particular be understood as a target direction of the alignment means, under which the reference can be aimed, or the target direction can be understood as the direction of action of the alignment means, in which in particular the alignment means and the reference lie with respect to one another. The switching element has the advantage that the alignment means can be protected or energy can be saved by a temporarily deactivated state. This results in an increased robustness of the auxiliary device. In addition, there can be the advantage that the safety of the auxiliary device is increased by the provision of a deactivated state of the alignment means if, for example, the alignment means is a laser, which can impair an operator's eyesight when viewed. By arranging the switching element in relation to the direction of sight of the alignment means, the ergonomics can also be increased further, so that it can be actuated, for example, with a thumb. Alignment can thereby be further simplified.
Im Rahmen der Erfindung kann weiter vorgesehen sein, dass der Hilfskörper aus einem Kunststoff ausgebildet ist. Ein derartiger Kunststoff kann beispielsweise Polyethylen, Polypropylen oder Polyvinylchlorid aufweisen. Besonders bevorzugt kann es sich bei dem Kunststoff um ein Polyamid handeln. Ferner kann der Kunststoff insbesondere glas- oder kohlefaserverstärkt sein. Dabei kann der Hilfskörper vorzugsweise als Gussteil oder als Frästeil sein. Somit kann der Hilfskörper günstig herstellbar sein und gleichzeitig eine Robustheit gegenüber Herunterfallen oder sonstigen Extremsituationen der Hilfsvorrichtung aufweisen. Weiterhin kann der Hilfskörper vorteilhafterweise einstückig mit dem Anschlagmittel ausgebildet sein, insbesondere so dass das Anschlagmittel ebenfalls aus Kunststoff ausgebildet ist. Der Hilfskörper und das Anschlagmittel können jedoch auch mehrteilig ausgebildet sein, wobei das Anschlagmittel vorzugsweise ein Metall oder einen harten Kunststoff aufweist und insbesondere der Hilfskörper aus Kunststoff ausgebildet ist. Gemäß einem weiteren Aspekt der Erfindung ist ein Verfahren zum Ausrichten einer Wickelhülse an einer Referenz beansprucht. Dabei weist das Verfahren die folgenden Schritte auf:
- Platzieren einer Hilfsvorrichtung an der Wickelhülse, sodass ein Anschlagmittel der Hilfsvorrichtung mit einem Gegenanschlagmittel der Wickelhülse in Anlage gebracht ist,
- gemeinsames Verschieben der Hilfsvorrichtung und der Wickelhülse bis ein Ausrichten der Wickelhülse an der Referenz über ein Ausrichtmittel der Hilfsvorrichtung erfolgt.
- Placing an auxiliary device on the winding tube so that a stop means of the auxiliary device is brought into contact with a counter-stop means of the winding tube,
- joint displacement of the auxiliary device and the winding tube until the winding tube is aligned with the reference via an alignment means of the auxiliary device.
Dabei kann unter dem gemeinsamen Verschieben verstanden werden, dass die Hilfsvorrichtung beispielsweise auf die Wickelhülse aufgelegt oder auf dieser fixiert wird, wobei das Verschieben durch Schieben der Hilfsvorrichtung und/oder der Wickelhülse realisiert wird.In this context, the common shifting can be understood to mean that the auxiliary device is placed, for example, on the winding tube or fixed thereon, the shifting being realized by pushing the auxiliary device and / or the winding tube.
Vorzugsweise kann ferner ein Vorbereitungsschritt vorgesehen sein, wobei die Wickelhülse auf eine Hülsenaufnahme einer Wickelmaschine aufgesteckt wird. Somit bietet auch das Verfahren eine besonders einfache, flexible und sichere Möglichkeit, das Ausrichten einer Wickelhülse vorzunehmen. Weiterhin kann vorteilhafterweise ein Nachbereitungsschritt vorgesehen sein, in welchem die Wickelhülse durch ein Spannmittel der Wickelhülse oder der Hülsenaufnahme in ihrer Position auf der Hülsenaufnahme fixiert wird. Vorzugsweise kann die Hilfsvorrichtung nach einem der Ansprüche 1 bis 13 ausgebildet sein. Damit bringt ein erfindungsgemäßes Verfahren die gleichen Vorteile mit sich wie sie ausführlich mit Bezug auf eine erfindungsgemäße Vorrichtung beschrieben worden sind.A preparatory step can preferably also be provided, the winding tube being plugged onto a tube holder of a winding machine. The method thus also offers a particularly simple, flexible and secure possibility of aligning a winding tube. Furthermore, a post-processing step can advantageously be provided, in which the winding tube is fixed in its position on the tube holder by a tensioning means of the winding tube or the tube holder. The auxiliary device can preferably be designed according to one of
Im Rahmen der Erfindung kann ferner vorgesehen sein, dass das Verfahren zusätzlich folgenden, insbesondere vorbereitenden, Schritt aufweist:
- Überführen des Ausrichtmittels von einem deaktivierten Zustand in einen aktivierten Zustand.
- Transfer of the alignment means from a deactivated state to an activated state.
Vorzugsweise kann das Überführen des Ausrichtmittels vor dem Ausrichten der Wickelhülse an der Referenz erfolgen. Durch das Vorsehen der unterschiedlichen Zustände kann ein Energiesparen erfolgen. Ferner kann die Sicherheit des Verfahrens zum Ausrichten der Wickelhülse verbessert sein, wenn der aktive Zustand des Ausrichtmittels ein Verletzungsrisiko, wie beispielsweise beim direkten Hineinblicken in eine Laserquelle durch den Bediener, darstellen kann.The alignment means can preferably be transferred before the alignment of the winding tube on the reference. By providing the different states, energy can be saved. Furthermore, the security of the method for aligning the Winding sleeve can be improved if the active state of the alignment means can pose a risk of injury, such as when the operator looks directly into a laser source.
Die Schritte eines erfindungsgemäßen Verfahrens können vorzugsweise in der gegebenen Reihenfolge oder einer anderen Reihenfolge erfolgen. Insbesondere können einzelne Schritte oder alle Schritte des Verfahrens wiederholbar sein bzw. wiederholt werden.The steps of a method according to the invention can preferably take place in the given order or in another order. In particular, individual steps or all steps of the method can be repeated or can be repeated.
Weitere, die Erfindung verbessernde Maßnahmen ergeben sich aus der nachfolgenden Beschreibung zu einigen Ausführungsbeispielen der Erfindung, welche in den Figuren schematisch dargestellt sind. Sämtliche aus den Ansprüchen, der Beschreibung oder den Zeichnungen hervorgehenden Merkmale und/oder Vorteile, einschließlich konstruktiver Einzelheiten, räumlicher Anordnung und Verfahrensschritte, können sowohl für sich als auch in den verschiedensten Kombinationen erfindungswesentlich sein. Dabei ist zu beachten, dass die Figuren nur beschreibenden Charakter haben und nicht dazu gedacht sind, die Erfindung in irgendeiner Form einzuschränken. Es zeigen:
- Fig. 1
- eine erfindungsgemäße Ausrichtvorrichtung zum Ausrichten einer Wickelhülse in einer Wickelmaschine in einer schematischen Seitenansicht der Wickelmaschine in einem ersten Ausführungsbeispiel,
- Fig. 2
- die erfindungsgemäße Hilfsvorrichtung zum Ausrichten der Wickelhülse in der Wickelmaschine gemäß dem ersten Ausführungsbeispiel in einer schematischen Seitenansicht der Wickelmaschine von der gegenüberliegenden Seite gesehen,
- Fig. 3
- die erfindungsgemäße Hilfsvorrichtung zum Ausrichten der Wickelhülse in der Wickelmaschine in einer schematischen Draufsicht der Wickelmaschine gemäß dem ersten Ausführungsbeispiel,
- Fig. 4
- eine erfindungsgemäße Hilfsvorrichtung auf einer Wickelhülse in schematischer Seitenansicht in einem weiteren Ausführungsbeispiel,
- Fig. 5
- eine erfindungsgemäße Hilfsvorrichtung in schematischer Frontansicht in einem weiteren Ausführungsbeispiel,
- Fig. 6
- eine erfindungsgemäße Hilfsvorrichtung in schematischer Perspektivansicht in einem weiteren Ausführungsbeispiel,
- Fig. 7
- eine erfindungsgemäße Hilfsvorrichtung in schematischer Perspektivansicht in einem weiteren Ausführungsbeispiel,
- Fig. 8
- ein erfindungsgemäßes Verfahren zum Ausrichten einer Wickelhülse in schematischer Darstellung in einem weiteren Ausführungsbeispiel.
- Fig. 1
- an alignment device according to the invention for aligning a winding tube in a winding machine in a schematic side view of the winding machine in a first embodiment,
- Fig. 2
- the auxiliary device according to the invention for aligning the winding tube in the winding machine according to the first embodiment in a schematic side view of the winding machine seen from the opposite side,
- Fig. 3
- the auxiliary device according to the invention for aligning the winding tube in the winding machine in a schematic plan view of the winding machine according to the first embodiment,
- Fig. 4
- an auxiliary device according to the invention on a winding tube in a schematic side view in a further embodiment,
- Fig. 5
- an auxiliary device according to the invention in a schematic front view in a further embodiment,
- Fig. 6
- an auxiliary device according to the invention in a schematic perspective view in a further embodiment,
- Fig. 7
- an auxiliary device according to the invention in a schematic perspective view in a further embodiment,
- Fig. 8
- an inventive method for aligning a winding tube in a schematic representation in a further embodiment.
In den nachfolgenden Figuren werden für die gleichen technischen Merkmale auch von unterschiedlichen Ausführungsbeispielen die identischen Bezugszeichen verwendet.In the following figures, the same reference numerals are used for the same technical features of different exemplary embodiments.
Ferner ist das Ausrichtmittel 13 derart angeordnet, dass das Ausrichtmittel 13 und die Referenz 1 im Wesentlichen in einer parallelen oder identischen Ebene mit der Anschlagebene 20 liegen. Dadurch ergibt sich ein unmittelbarer Zusammenhang zwischen der axialen Positionierung des Gegenanschlagmittels 5, welches vorzugsweise eine Stirnseite der Wickelhülse 2 sein kann, und der Referenz 1. Die Referenz 1 kann insbesondere das zum Gegenanschlagmittel 5 korrespondierende Ende einer zweiten, insbesondere sich im Wickelprozess befindlichen, Wickelhülse 2.1 auf einer zugeordneten zweiten Hülsenaufnahme 3.1 sein. Die zweite Wickelhülse 2.1 kann beispielsweise durch einen Produktwickel 7, welcher insbesondere ein Folienwickel ist, umwickelt werden oder umwickelt sein, welcher über eine Kontaktwalze 6 der Wickelmaschine 4 angedrückt wird, um einen möglichst kompakten Produktwickel 7 zu erzeugen und/oder Lufteinschlüsse zu vermeiden. Damit die Wickelhülse 2 über die Hilfsvorrichtung 10 an der Referenz 1 ausrichtbar ist, befindet sich das Ausrichtmittel 13 in einem aktivierten Zustand I, sodass dieses in einer Peilrichtung 13.2 wirkt und ein Benutzer die relative Position der Wickelhülse 2 zu der Referenz 1 bzw. der zweiten Wickelhülse 2.1 abschätzen oder bestimmen kann. Vorzugsweise kann es sich bei dem Ausrichtmittel 13 um ein optisches Ausrichtmittel handeln, welches einen Bediener die Referenz 1 in Peilrichtung 13.2 anvisieren lässt oder in Peilrichtung 13.2 abstrahlt, so dass beispielsweise eine Lichtmarkierung entsteht. Ist der Wickelprozess des Produktwickels 7 um die zweite Wickelhülse 2.1 abgeschlossen und die Wickelhülse 2 bestimmungsgemäß ausgerichtet, kann die Hilfsvorrichtung 10, welche insbesondere mobil ist, von der Wickelhülse 2 abgenommen werden, sodass die zweite Wickelhülse 2.1 und die Wickelhülse 2 mittels einer Drehvorrichtung 8 der Wickelmaschine 4 in ihren Positionen vertauscht werden. Dadurch kann die zweite Wickelhülse 2.1 mit einem fertigen Produktwickel abgenommen werden und die neue Wickelhülse 2 umwickelt werden. Vorteilhafterweise kann die Wickelhülse 2 durch eine Spannvorrichtung der Wickelhülse 2 und/oder der Hülsenaufnahme 3 in ausgerichteter Position fixierbar sein, so dass die Wickelhülse 2 auch während des Wickelprozesses in der Wickelmaschine 4 nicht auf der Hülsenaufnahme 3 verrutscht.Furthermore, the alignment means 13 is arranged such that the alignment means 13 and the
Die Hilfsvorrichtung 10 des ersten Ausführungsbeispiels kann zusätzlich oder alternativ insbesondere auch gemäß der
Die voranstehende Erläuterung der Ausführungsformen beschreibt die vorliegende Erfindung ausschließlich im Rahmen von Beispielen. Selbstverständlich können einzelne Merkmale der Ausführungsformen, sofern technisch sinnvoll, frei miteinander kombiniert werden, ohne den durch die Ansprüche definierten Schutzumfang der Erfindung zu verlassen.The above explanation of the embodiments describes the present invention exclusively in the context of examples. Of course, if technically meaningful, individual features of the embodiments can be freely combined with one another without departing from the scope of protection of the invention defined by the claims.
- 11
- Referenzreference
- 22nd
- WickelhülseWinding tube
- 2.12.1
- zweite Wickelhülsesecond winding tube
- 33rd
- HülsenaufnahmeSleeve receptacle
- 3.13.1
- zweite Hülsenaufnahmesecond sleeve holder
- 44th
- WickelmaschineWinding machine
- 55
- GegenanschlagmittelCounter-sling
- 5.15.1
- GegenanschlagflächeCounter stop surface
- 66
- KontaktwalzeContact roller
- 77
- ProduktwickelProduct wrap
- 88th
- DrehvorrichtungRotating device
- 1010th
- HilfsvorrichtungAuxiliary device
- 1111
- HilfskörperAuxiliary body
- 11.111.1
- erster Teilkörperfirst partial body
- 11.211.2
- zweiter Teilkörpersecond part body
- 1212th
- AnschlagmittelSlings
- 12.112.1
- AnschlagflächeAbutment surface
- 12.212.2
- Klingeblade
- 1313
- AusrichtmittelAlignment means
- 13.113.1
- LichtabgabemodulLight output module
- 13.213.2
- PeilrichtungDF direction
- 1414
- KanalelementChannel element
- 14.114.1
- KanalachseChannel axis
- 1515
- GriffmittelGrip means
- 1616
- EnergieeinheitEnergy unit
- 16.116.1
- FunktionsfachFunctional subject
- 1717th
- SchaltelementSwitching element
- 1818th
- AuflageflächeContact surface
- 18.118.1
- Winkelangle
- 18.218.2
- NutGroove
- 1919th
- SicherungselementSecuring element
- 2020
- AnschlagebeneAttachment level
- II.
- aktivierter Zustandactivated state
- IIII
- deaktivierter Zustanddeactivated state
- 100100
- Verfahrenmethod
- 101101
- Überführen von 13 von I in IIConversion of 13 from I to II
- 102102
-
Platzieren von 10
Placing 10 - 103103
- Verschieben von 10 und 2Moving 10 and 2
Claims (14)
- An auxiliary device (10) for aligning a winding sleeve (2), in particular, on a sleeve receptable (3) of a winding machine (4), to a reference (1), comprising, an auxiliary body (11) with a stop means (12), which is designed to abut against a counter-stop means (5) of the winding sleeve (2),
and an alignment means (13) for aligning the winding sleeve (2) to the reference (1), wherein the stop means (12) and the alignment means (13) have a determinable relationship to one another,
characterized in
that the stop means (12) comprises a blade (12.2), wherein the stop means (12) can be placed on the counter-stop means (5) at least substantially in a stop plane (20) and the alignment means (13) is arranged in such a manner, that the alignment means (13) and the reference (1) lie at least substantially in a parallel or identical plane with the stop plane (20), if the winding sleeve (2) is aligned. - The auxiliary device (10) according to Claim 1,
characterized in
that the alignment means (13) is an optical and/or acoustic alignment means. - The auxiliary device (10) according to Claim 1 or 2,
characterized in
that the alignment means (13) comprises a light output module (13.1), wherein the light output module (13.1) has, in particular, a laser. - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the auxiliary device (10) for aligning the winding sleeve (2) can be used in a mobile manner, in particular, wherein a securing element (19) is provided, by which the auxiliary body (11) can be secured to a winding machine (4). - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the auxiliary device (10) has a channel element (14), which is suitable for receiving the winding sleeve (2). - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the channel element (14) has a channel axis (14.1), and that the stop means (12) and/or the alignment means (13) can be adjusted parallel to the channel axis (14.1). - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the auxiliary body (11) has a handle means (15), in particular, wherein the handle means (15) comprises a recess in the auxiliary body (11). - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the auxiliary device (10) has an energy unit (16), in order to operate the alignment means (13), in particular, wherein the energy unit (16) is a battery. - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the auxiliary body (11) comprises at least a first bearing surface (18), which can be brought into contact with the winding sleeve (2), in particular, wherein the bearing surface (18) is structured, and/or that the auxiliary body (11) comprises at least a second bearing surface (18), which is arranged at an angle (18.1) to the first bearing surface (18), in particular, wherein the angle (18.1) is less than or equal to 150°, preferably less than or equal to 135°. - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the blade (12.2) has a thickness less than or equal to 1 mm, preferably less than or equal to 0.6 mm. - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the auxiliary device (10) comprises a switching element (17), by which the alignment means (13) can be transferred from an activated state (I) into a deactivated state (II), wherein the alignment of the winding sleeve (2) to the reference (1) via the auxiliary device (10) is possible, if the alignment means (13) is in the activated state (I) and wherein the alignment of the winding sleeve (2) to the reference (1) via the auxiliary device (10) is impossible, if the alignment means (13) is in the deactivated state (II), in particular, wherein the switching element (17) is arranged opposite to an arrow direction (13.2) of the alignment means (13) on the auxiliary body (11). - The auxiliary device (10) according to any one of the preceding claims,
characterized in
that the auxiliary body (11) is made from a plastic. - A method (100) for aligning a winding sleeve (2) to a reference (1), having the following steps:- Placing an auxiliary device (10) according to any one of Claims 1 to 12 on the winding sleeve (2), so that a stop means (12) of the auxiliary device (10) is brought into contact with a counter-stop means (5) of the winding sleeve (2),- moving the auxiliary device (10) and the winding sleeve (2) together until the winding sleeve (2) is aligned to the reference (1) is carried out via an alignment means (13) of the auxiliary device (10).
- The method (100) according to Claim 13,
characterized in
that the method additionally has the following, in particular, preparatory step:Transfer (101) of the alignment means (13) from a deactivated state (II) into an activated state (I).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016104801.1A DE102016104801A1 (en) | 2016-03-15 | 2016-03-15 | Auxiliary device for aligning a winding tube and method for aligning a winding tube |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3219652A1 EP3219652A1 (en) | 2017-09-20 |
EP3219652B1 true EP3219652B1 (en) | 2020-03-11 |
Family
ID=57906521
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17153194.0A Active EP3219652B1 (en) | 2016-03-15 | 2017-01-26 | Help device for aligning a winding core and method for aligning a winding core |
Country Status (3)
Country | Link |
---|---|
US (1) | US10584010B2 (en) |
EP (1) | EP3219652B1 (en) |
DE (1) | DE102016104801A1 (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5620544A (en) * | 1995-06-07 | 1997-04-15 | Minnesota Mining And Manufacturing Company | Tape roll liner/tab, application apparatus and method |
DE19800901B4 (en) * | 1998-01-13 | 2013-11-28 | Prüftechnik Dieter Busch AG | Positioning probe for mutual alignment of bodies |
EP1108980A3 (en) | 1999-12-08 | 2004-06-16 | Prüftechnik Dieter Busch Ag | Ergonomically formed jamming signal reducing positioning device for the alignment of objects |
DE10060974B4 (en) * | 1999-12-10 | 2014-03-27 | Prüftechnik Dieter Busch AG | Device for measuring parallelism and alignment of rolls |
JP4614506B2 (en) * | 2000-07-24 | 2011-01-19 | 株式会社トプコン | Portable distance measuring device |
DE10155133A1 (en) * | 2001-11-12 | 2003-05-22 | Kampf Gmbh & Co Maschf | Device for positioning elements which can be moved along a guide |
ATE539993T1 (en) * | 2006-02-27 | 2012-01-15 | Celli Nonwovens Spa | METHOD AND DEVICE FOR PRODUCING TUBULAR WINDING CORE |
DE102012001816B4 (en) * | 2012-01-31 | 2013-09-05 | Multivac Sepp Haggenmüller Gmbh & Co. Kg | Packaging machine with unwinding device with axial adjustment |
-
2016
- 2016-03-15 DE DE102016104801.1A patent/DE102016104801A1/en not_active Ceased
-
2017
- 2017-01-26 EP EP17153194.0A patent/EP3219652B1/en active Active
- 2017-03-14 US US15/458,894 patent/US10584010B2/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
DE102016104801A1 (en) | 2017-09-21 |
EP3219652A1 (en) | 2017-09-20 |
US20170267479A1 (en) | 2017-09-21 |
US10584010B2 (en) | 2020-03-10 |
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