EP3216906A1 - Energiesparende färbemaschine - Google Patents

Energiesparende färbemaschine Download PDF

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Publication number
EP3216906A1
EP3216906A1 EP16159750.5A EP16159750A EP3216906A1 EP 3216906 A1 EP3216906 A1 EP 3216906A1 EP 16159750 A EP16159750 A EP 16159750A EP 3216906 A1 EP3216906 A1 EP 3216906A1
Authority
EP
European Patent Office
Prior art keywords
liquid dyes
heating
heat exchanger
room
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16159750.5A
Other languages
English (en)
French (fr)
Other versions
EP3216906B1 (de
Inventor
Chiu-Huei Liao
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tai Su Energy Tech Co Ltd
Tai Su Energy Technology Co Ltd
Original Assignee
Tai Su Energy Tech Co Ltd
Tai Su Energy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tai Su Energy Tech Co Ltd, Tai Su Energy Technology Co Ltd filed Critical Tai Su Energy Tech Co Ltd
Priority to EP16159750.5A priority Critical patent/EP3216906B1/de
Publication of EP3216906A1 publication Critical patent/EP3216906A1/de
Application granted granted Critical
Publication of EP3216906B1 publication Critical patent/EP3216906B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material

Definitions

  • the present invention relates to a dyeing machine, particularly to one that has a direct-heating heat exchanger to heat up liquid dyes and further heats up the liquid dyes in a body thereof by the heated exhaust gas in order to make a better use of the heat energy and reduce unnecessary wastes.
  • a conventional dyeing machine has structures as shown in FIG. 1 , mainly including a body 110 , a liquid dye supply device 120 , and a guiding tube 140 .
  • the bodying has a head portion 111 with a rolling reel 113 and a nozzle 114 , and a storage tank 112 .
  • the liquid dye supply device 120 sucks in liquid dyes by a main pump 121 and a dosing pump 123 from a dosing tank 122 to flow through a heat exchanger 130 via a linking tube 124 to the nozzle 114 .
  • the guiding tube 140 links the nozzle 114 to the rear of the body 110 , forming a routine for a piece of fabric 141 to go through a circulation dipping.
  • the heat exchanger 130 has an inlet for steams 131 , an entry for cooled water 132 , an exit for cooled water 133 , an outlet for sewage water 134 , and a manual discharging outlet 135 , so as to conduct heat exchange by steams 131 produced by a boiler with the liquid dyes.
  • the boiler has fuels to produce heat and steams to be delivered to the heat exchanger 130 for heat exchange; in the process, the heat energy produced by the fuels have to go through several converting and delivery process before conducting heat exchanges, among which there are unnecessary wastes of heat energies; for example, the heat energies lost in conversion and steams loss in the delivery process.
  • a direct-heating heat exchanger In order to improve the unnecessary wastes in heat energies in the dyeing process, a direct-heating heat exchanger is developed. It has fuels to produce heated gas and directly heats up liquid dyes thereby, saving the delivery and conversion process in the conventional dyeing machine. However, after conducting the direct heating, the exhaust gas is discharged immediately, which becomes another waste in the dyeing process and therefore leaves some room for improvements in the field..
  • Another object of the present invention is to provide an energy-saving dyeing machine that reapplies the heated exhaust gas to make a better use of the hear energy in the heating process.
  • the present invention mainly comprises a body, a liquid dyes supply device, a liquid dyes heating device, and a cooling unit according to the annexed Claim 1.
  • the exit valve when heating up liquid dyes, the exit valve is closed and liquid dyes enter the direct-heating heat exchanger from the liquid dyes supply device via the supply tube for heating, then flow through the series connected pipeline and the cooling unit without cooling and flow into the body via the entering tube; while cooling down liquid dyes, the exit valve is opened and liquid dyes enter the direct-heating heat exchanger from the liquid dyes supply device via the supply tube without heating, then flow through the series connected pipeline into the heat exchanger for cooling, and flow into the body via the entering tube.
  • the body includes an outer wall to define a surrounding space for heating.
  • the surrounding space has an intake port arranged aside and an exit port arranged at the other side, and the exhaust gas outlet of the direct-heating heat exchanger has an exhaust gas duct connecting the intake port of the surrounding space thereby the heated exhaust gas is able to enter the surrounding space to heat up liquid dyes in the body for a second time, making a better use of the heat energy.
  • the body further includes a head portion with a rolling reel and a nozzle connecting to the entering port for liquid dyes, a storage tank, and a guiding tube linking the nozzle to a rear section of the body for circulation dipping.
  • the present invention has the direct-heating heat exchanger to heat up liquid dyes by the heated gas, saving several heating procedures and unnecessary energy wastes in a conventional dyeing machine.
  • the present invention further uses the heated exhaust gas reheat the liquid dyes in the body to make a better use of the heat energy.
  • a horizontal energy-saving dyeing machine 100 mainly includes a body 10 , a guiding tube 40 , a liquid dyes supply device 20 , a liquid dyes heating device 30 , and a cooling unit 70 .
  • the body 10 is horizontally arranged but it is not limited to such application. It can be vertically arranged as well.
  • the body 10 includes a head portion 11 , a storage tank 12 , an entering port for liquid dyes 41 arranged above, connecting to an entering tube 42 , and an exiting port for liquid dyes 43 arranged below, connecting to an exiting tube 24 .
  • the head portion 11 further includes a rolling reel 13 and a nozzle 14 connecting to the entering port for liquid dyes 41 .
  • the guiding tube 40 links the nozzle 14 to a rear section 19 of the body 10 for circulation dipping.
  • the body 10 further includes an outer wall 15 to define a surrounding space 16 for heating, and the surrounding space 16 has an intake port 17 arranged aside and an exit port 18 arranged at the other side.
  • the liquid dyes supply device 20 is arranged outside the body 10 , including a pump 21 for pressuring liquid dyes L , an outlet 22 connecting to a supply tube 25 , and an inlet 23 connecting to the exiting tube 24 .
  • the liquid dyes heating device 30 is arranged outside the body 10 , including a direct-heating heat exchanger 31 to heat up liquid dyes L , and an exhaust gas outlet 34 connecting to an exhaust gas duct 36 for discharging heated exhaust gas G.
  • the direct-heating heat exchanger 31 includes a first entry 32 connecting to the supply tube 25 and a first exit 33 connecting to a series connected pipeline 35 for discharging heated liquid dyes L.
  • the exhaust gas duct 36 further connects to the intake port 17 of the surrounding space 16 , thereby the heated exhaust gas G is able to enter the surrounding space 16 to heat up the liquid dyes L in the body 10.
  • the cooling unit 70 is arranged outside the body 10 near the liquid dyes heating device 30 , including a heat exchanger 71 to cool down the liquid dyes L .
  • the heat exchanger 71 has an entering port for liquid dyes 72 connecting to an entry valve 61 and a cooled water supply tube 73 , an exiting port for liquid dyes 74 connecting to an exit valve 62 for discharging cooled water W , a second entry 75 connecting to the series connected pipeline 35 , and a second exit 76 connecting to the entering tube 42 .
  • FIG. 3 is a sectional view of the body 10 .
  • the storage tank 12 is arranged at a lower position thereof for dipping a piece of fabric C.
  • the heated exhaust gas G After being discharged from the direct-heating heat exchanger 31 via the exhaust gas duct 36 , the heated exhaust gas G enters the surrounding space 16 via the intake port 17 and reheats the liquid dyes L by another heat exchange process before being discharged from the exit port 18 .
  • the direct-heating heat exchanger 31 includes an inner room 53 , an intermediate room 52 , an outer room 51 , and a heating unit 54 .
  • the inner room 53 has a heating room 57 therein and an inner entry 531 arranged aside.
  • the intermediate room 52 is surrounding the inner room 53 , defining a heat exchanging room 56 connecting the first entry 32 and the first exit 33 .
  • the outer room 51 is surrounding the intermediate room 52 , defining a discharging room 55 connecting to the exhaust gas outlet 34 .
  • the discharging room further includes a plurality of connecting holes 532 connecting through the heating room 57 and an outer entry 512 arranged corresponding to the inner entry 531 .
  • the heating unit 54 is arranged at the outer entry 512 to send fuels into the heating room 57 .
  • FIG. 5 illustrates the operation of the present invention heating up liquid dyes L .
  • the direct-heating heat exchanger 31 and the heating unit 54 are activated to send the fuels into the heating room 57 to produce heat energy, then the entry valve 61 and the exit valve 62 are closed for liquid dyes L to enter the direct-heating heat exchanger 31 from the liquid dye supply device 20 via the supply tube 25 for heating.
  • liquid dyes L flow to the cooling unit 70 via the series connected pipeline 35 and then into the body 10 via the entering tube for liquid dyes 42 and the nozzle 14 to arrive the storage tank 12 .
  • the heated exhaust gas G after heat exchanging process with liquid dyes L in the direct-heating heat exchanger 31 then enters the surrounding space 16 via the exhaust gas duct 36 to reheat the liquid dyes L in the body 10 .
  • FIG. 6 illustrates the operation of the present invention cooling down liquid dyes L.
  • the heat exchanger 71 of the cooling unit 70 is activated, and the entry valve 61 and exit valve 62 are opened for cooled water W to enter the heat exchanger 71 from the cooled water supply tube 73 .
  • the liquid dyes heating device 30 is closed and liquid dyes L flows through the liquid dye supply device 20 via the supply tube 25 and the liquid dyes heating device 30 to enter the heat exchanger 71 via the series connected pipeline 35 for cooling.
  • liquid dyes L flow into the body 10 via the nozzle 14 to arrive the storage tank 12 .
  • the present invention has the direct-heating heat exchanger 31 to heat up liquid dyes L by the heated exhaust gas G , saving several heating procedures and unnecessary energy wastes in a conventional dyeing machine.
  • the present invention further has the surrounding space 16 formed between the body 10 and the outer wall 15 to reuse the heated exhaust gas G for heating the liquid dyes L in the body 10 for a second time to make a better use of the heat energy.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)
EP16159750.5A 2016-03-10 2016-03-10 Energiesparende färbemaschine Not-in-force EP3216906B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP16159750.5A EP3216906B1 (de) 2016-03-10 2016-03-10 Energiesparende färbemaschine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP16159750.5A EP3216906B1 (de) 2016-03-10 2016-03-10 Energiesparende färbemaschine

Publications (2)

Publication Number Publication Date
EP3216906A1 true EP3216906A1 (de) 2017-09-13
EP3216906B1 EP3216906B1 (de) 2019-02-27

Family

ID=55661157

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16159750.5A Not-in-force EP3216906B1 (de) 2016-03-10 2016-03-10 Energiesparende färbemaschine

Country Status (1)

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EP (1) EP3216906B1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110685085A (zh) * 2018-07-05 2020-01-14 温必新 低浴比染布机

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH593470A5 (en) * 1975-07-10 1977-11-30 Schulthess Ad Maschinenfabrik Heat exchanger, esp. for use in textile dyeing - has automatic completely independently regulated heating and cooling systems
EP0436874A1 (de) * 1990-01-12 1991-07-17 CERIT SpA Mit einer Verbrennungsanlage ausgerüstete Färbevorrichtung
JP2000192365A (ja) * 1998-08-28 2000-07-11 Mansen Ken 液流染色機の染液加熱装置及び染液冷却装置
EP1418265A2 (de) * 2002-10-29 2004-05-12 Teng, Chin Lin Wärmetauscher für eine Färbemaschine
CN2642807Y (zh) * 2003-08-15 2004-09-22 陈庆祥 具有升降温导布管的染布机
CN104711804A (zh) * 2013-12-16 2015-06-17 圣谆实业有限公司 染布机气冷式热交换装置

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH593470A5 (en) * 1975-07-10 1977-11-30 Schulthess Ad Maschinenfabrik Heat exchanger, esp. for use in textile dyeing - has automatic completely independently regulated heating and cooling systems
EP0436874A1 (de) * 1990-01-12 1991-07-17 CERIT SpA Mit einer Verbrennungsanlage ausgerüstete Färbevorrichtung
JP2000192365A (ja) * 1998-08-28 2000-07-11 Mansen Ken 液流染色機の染液加熱装置及び染液冷却装置
EP1418265A2 (de) * 2002-10-29 2004-05-12 Teng, Chin Lin Wärmetauscher für eine Färbemaschine
CN2642807Y (zh) * 2003-08-15 2004-09-22 陈庆祥 具有升降温导布管的染布机
CN104711804A (zh) * 2013-12-16 2015-06-17 圣谆实业有限公司 染布机气冷式热交换装置

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110685085A (zh) * 2018-07-05 2020-01-14 温必新 低浴比染布机
CN110685085B (zh) * 2018-07-05 2022-07-29 温必新 低浴比染布机

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