EP3214657A1 - Module de panneau solaire - Google Patents

Module de panneau solaire Download PDF

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Publication number
EP3214657A1
EP3214657A1 EP16177032.6A EP16177032A EP3214657A1 EP 3214657 A1 EP3214657 A1 EP 3214657A1 EP 16177032 A EP16177032 A EP 16177032A EP 3214657 A1 EP3214657 A1 EP 3214657A1
Authority
EP
European Patent Office
Prior art keywords
solar panel
insulating layer
panel module
solar
dark insulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16177032.6A
Other languages
German (de)
English (en)
Other versions
EP3214657B1 (fr
Inventor
Ting-Hui Huang
Wei-Lun Ku
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eterbright Solar Corp
Original Assignee
Eterbright Solar Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eterbright Solar Corp filed Critical Eterbright Solar Corp
Publication of EP3214657A1 publication Critical patent/EP3214657A1/fr
Application granted granted Critical
Publication of EP3214657B1 publication Critical patent/EP3214657B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/0445—PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/0445—PV modules or arrays of single PV cells including thin film solar cells, e.g. single thin film a-Si, CIS or CdTe solar cells
    • H01L31/046—PV modules composed of a plurality of thin film solar cells deposited on the same substrate
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/20—Optical components
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the present invention relates to a power module, and more particularly to a solar panel module.
  • Solar cell is a green energy source used extensively in our daily life, and the solar cell generally requires the installation of a large quantity of solar panels.
  • a common configuration of the solar panels is to arrange the solar panels in a solar cell module, and a transparent encapsulation material is provided for connecting and fixing two adjacent solar panels.
  • the solar panels in the solar cell are dark objects, so that heat is absorbed easily.
  • the degree of heat absorption of the transparent encapsulation material disposed between two adjacent solar panels is significantly different from the degree of heat absorption of the solar panels. Specifically, the significant different degree of heat absorption results in a non-uniform thermal stress in certain parts of the solar cell, and thus deteriorating or peeling off the solar panels and affecting the reliability of the solar cell.
  • the conventional solar panel comes with a specific structural thickness and the transparent encapsulation material disposed between two adjacent solar panels also has a large filling space as well as a large filling volume. Therefore, the non-uniform thermal stress between the transparent encapsulation material with a large filling volume and the solar panel is more significant under thermal expansion and contraction, and the service life of the solar cell is reduced substantially.
  • the present invention provides a solar panel module comprising a cover, a back plate, at least two solar panels and at least a dark insulating layer.
  • the solar panels are configured between the cover and the back plate and arranged along a direction and have a separating gap of a width formed between two adjacent solar panels.
  • the dark insulating layer is disposed in the separating gap.
  • the dark insulating layer is a continuous insulator sheet filled in the separating gap.
  • the dark insulating layer is overlapped with at least a portion of the edge of one of the solar panels.
  • the dark insulating layer is extended from an edge of one of the solar panels to the separating gap by a distance, and the distance extended to the separating gap is greater than half of the width of the separating gap.
  • the dark insulating layer is overlapped with one of an upper edge and a lower edge of a corresponsive solar panel.
  • the solar panels are thin-film solar panels made of silicon (Si), cadmium telluride (CdTe), copper indium gallium selenium (CIGS) or any combination of the above.
  • the dark insulating layer is a transparent encapsulation material mixed with a dark insulator.
  • the heat absorption degree of the dark insulating layer is substantially the same as the heat absorption degree of the solar panel.
  • the cover and the back plate are glass plates.
  • the solar panel module further comprises a transparent encapsulation material filled in the separating gap, and two portions of the transparent encapsulation material disposed on two opposite edges of the dark insulating layer respectively have substantially the same volume.
  • the present invention has at least a dark insulating layer disposed between two adjacent solar panels, wherein the dark insulating layer comes with a color substantially the same as the color of the solar panel.
  • the dark insulating layer disposed between two adjacent solar panels comes with a degree of heat absorption substantially the same as the degree of heat absorption of the solar panel during the operation of the solar cell, and the solar cell will not be deteriorated by the non-uniform thermal stress.
  • the solar panel module of the present invention does not have the issues of poor attachment or peeling condition. In other words, the present invention has better structural connection and reliability and a longer service life.
  • the solar panel module 100 comprises a cover 110, a back plate 120, at least two solar panels 130 and at least a dark insulating layer 140.
  • the cover 110 and the back plate 120 are glass plates sandwiching the solar panels 130 and are attached together by a transparent encapsulation material including a thermal encapsulant such as Ethylene Vinyl Acetate (EVA), polyolefin (PO), Polyethylene (PE) polyvinyl butyral (PVB), etc, an UV curable encapsulant, Silicone, or any combination of the above.
  • EVA Ethylene Vinyl Acetate
  • PO polyolefin
  • PE Polyethylene
  • PVB polyvinyl butyral
  • the dark insulating layer 140 is disposed in the separating gap G.
  • the dark insulating layer may be a dark insulator made of Polyethylene (PE), Polyamide (PA), or Polyethylene terephthalate (PET) mixed with a color pigment, or a powder, a particle, or a film made of any combination of the abovementioned materials.
  • the dark insulator may be mixed with a transparent encapsulation material including a thermal encapsulant such as Ethylene Vinyl Acetate (EVA), polyolefin (PO), Polyethylene (PE), polyvinyl butyral (PVB), etc, or UV curable encapsulant, or silicone, or any combination of the above, and filled in the separating gap G.
  • the dark insulating layer may be a continuous insulator sheet sandwiched by the transparent encapsulation material disposed in the separating gap G and extended from the right side of the solar panel 130A to the left side of the solar panel 130B.
  • This embodiment comes with two solar panels 130A, 130B, and thus there is only one separating gap G between the two adjacent solar panels 130. It is noteworthy that this embodiment is used for the purpose of illustration only, and the present invention is not limited to such embodiment.
  • the solar panels 130A, 130B may be monocrystalline or polycrystalline solar panels.
  • the solar panels 130A, 130B are thin-film solar panels including silicon (Si), cadmium telluride (CdTe), copper indium gallium selenium (CIGS) or a combination of the above.
  • the solar panels 130A, 130B have a photoelectric conversion layer (not shown in the figure) for converting solar energy into electric energy.
  • the photoelectric conversion layer is made of a semiconductor material including copper (Cu), indium (In), gallium (Ga) and selenium
  • Se or a compound consisting of a Group Ib element such as copper (Cu) or silver (Ag), a Group IIIb element such as aluminum (Al), gallium (Ga) or indium (In), and a Group VIb element such as sulfur (S), selenium (Se) or tellurium (Te).
  • a Group Ib element such as copper (Cu) or silver (Ag)
  • a Group IIIb element such as aluminum (Al), gallium (Ga) or indium (In)
  • a Group VIb element such as sulfur (S), selenium (Se) or tellurium (Te).
  • the solar panel module 200 of this embodiment is substantially the same as the solar panel module 100 as shown in FIG. 1 , except that the dark insulating layer 140 disposed in the separating gap G is overlapped with at least a portion of the edge of one of the two adjacent solar panels 130A, 130B in the solar panel module 200.
  • the dark insulating layer 140 overlaps with both the two adjacent solar panels 130A, 130B.
  • an end 140E1 of the dark insulating layer 140 is partially overlapped with the upper edge of a solar panel 130A, and the other end 140E2 of the dark insulating layer 140 is partially overlapped with another solar panel 130B.
  • the dark insulating layer 140 has a width W1 greater than the width D between the two adjacent solar panels 130 (width D of the separating gap G).
  • the solar panel module 300 of this embodiment is substantially the same as the solar panel module 200 as shown in FIG. 2 , except that there are two dark insulating layers 140A, 140B in the separating gap G between the two adjacent solar panels 130A, 130B of the solar panel module 300 of this embodiment.
  • One of the dark insulating layers (140B in this case) contacts with the upper edge of one of the solar panels (130B in this case), and the other dark insulating layer 140A contacts with the lower edge of the other solar panel 130A, and these two dark insulating layers 140A, 140B are overlapped with each other.
  • each of the dark insulating layers 140A and 140B of this embodiment has a width W2 greater than half of the width D between the two solar panels 130A, 130B.
  • each of the dark insulating layers 140A, 140B is extended from the edge of one of the corresponsive solar panels 130A, 130B to the separating gap G by a distance, and the distance extended to the separating gap G is greater than half of the width D between the two solar panels 130A, 130B. Therefore, these two dark insulating layers 140A, 140B are overlapped in the separating gap G.
  • the solar panel module 400 of this embodiment is substantially the same as the solar panel module 300 as shown in FIG. 3 , except that each of the dark insulating layers 140A, 140B is overlapped with the corresponsive solar panel 130A, 130B of the solar panel module 400 of this embodiment.
  • an end of the dark insulating layer 140A has at least a portion overlapped with the upper edge of an end of the solar panel 130A.
  • an end of the dark insulating layer 140B has at least a portion overlapped the lower edge of an end of the solar panel 130B.
  • ends of the dark insulating layers 140A, 140B not overlapped with the solar panels are overlapped with each other.
  • the solar panel module 500 of this embodiment is substantially the same as the solar panel module 400 as shown in FIG. 4 , except that the dark insulating layers 140A, 140B are disposed on both sides of the solar panel 130A, 130B in the solar panel module 500 of this embodiment.
  • an end of the dark insulating layer 140A has at least a portion overlapped with the upper edge of an end of the solar panel 130A.
  • the other end of the dark insulating layer 140A has at least a portion overlapped with the upper edge of an end of the other solar panel 130B.
  • an end of the dark insulating layer 140B has at least a portion overlapped with the lower edge of the solar panel 130A and the other end of the dark insulating layer 140B has at least a portion overlapped with the lower edge of an end of the other solar panel 130B.
  • two portions of the transparent encapsulation materials filled in the separating gap G and disposed at two opposite edges of the dark insulating layer respectively have substantially the same volume, so that their thermal expansion effect is substantially the same, and the reliability can be improved.
  • the solar panel module may include a transparent encapsulation material filled in the separating gap, and portions of the transparent encapsulation material disposed at two opposite edges of the dark insulating layer have substantially the same volume.
  • the dark insulating layer 140 of the present invention comes with a color such as a black color or any other appropriate dark color. Further, the color of the dark insulating layer 140 of the present invention is substantially the same as the color of the solar panel 130. However, the present invention is not limited by the aforementioned arrangement only.
  • At least a dark insulating layer is disposed between two adjacent solar panels of the present invention, wherein the dark insulating layer comes with a color substantially the same as the color of the solar panel. Therefore, the dark insulating layer disposed between two adjacent solar panels comes with a degree of heat absorption substantially the same as the degree of heat absorption of the solar panel during the operation of the solar cell, and the solar cell will not be deteriorated by the non-uniform thermal stress.
  • the solar panel module of the present invention does not have the issues of poor attachment or peeling condition. In other words, the present invention has better structural connection and reliability and a longer service life.
  • the dark insulating layer disposed between two adjacent solar panels in accordance with the present invention comes with a color substantially the same as the color of the solar panel, so that there is no significant difference between the degree of heat absorption of the dark insulating layer and the degree of heat absorption of the solar panel. Even in significant thermal expansion and contraction conditions, the present invention will not have the issues of non-uniform thermal stress, deteriorated connection, or peeling situation. In other words, the solar panel of the present invention with a specific structural thickness is capable of maintaining good structural connection and reliability in significant thermal expansion and contraction conditions and extending the service life of the solar cell effectively.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Photovoltaic Devices (AREA)
EP16177032.6A 2016-03-03 2016-06-30 Module de panneau solaire Active EP3214657B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW105106539A TWI573283B (zh) 2016-03-03 2016-03-03 太陽能板模組

Publications (2)

Publication Number Publication Date
EP3214657A1 true EP3214657A1 (fr) 2017-09-06
EP3214657B1 EP3214657B1 (fr) 2020-01-29

Family

ID=56296625

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16177032.6A Active EP3214657B1 (fr) 2016-03-03 2016-06-30 Module de panneau solaire

Country Status (4)

Country Link
US (1) US20170256662A1 (fr)
EP (1) EP3214657B1 (fr)
CN (1) CN107154446A (fr)
TW (1) TWI573283B (fr)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110197951A1 (en) * 2008-08-22 2011-08-18 Yoshiya Abiko Solar battery module and method of manufacturing the same
US20120037203A1 (en) * 2009-04-08 2012-02-16 Yasushi Sainoo Wiring sheet, solar cell with wiring sheet, solar cell module, and method for fabricating solar cell with wiring sheet
US20130206210A1 (en) * 2010-10-06 2013-08-15 Mitsubishi Electric Corporation Solar battery module, photovoltaic apparatus, and manufacturing method of solar battery module
WO2015183827A2 (fr) * 2014-05-27 2015-12-03 Cogenra Solar, Inc. Module à cellules solaires en chevauchement

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001282454A (ja) * 2000-03-31 2001-10-12 Nissha Printing Co Ltd 周縁部に遮光性を有するタッチパネル
WO2010092693A1 (fr) * 2009-02-16 2010-08-19 三菱電機株式会社 Module de batterie solaire
TWI396292B (zh) * 2010-01-11 2013-05-11 Tatung Co 太陽能電池及其製造方法
FR2977718B1 (fr) * 2011-07-07 2013-07-12 Commissariat Energie Atomique Module photovoltaique a conducteurs sous forme de rubans
WO2014189058A1 (fr) * 2013-05-21 2014-11-27 株式会社カネカ Pile solaire, module de pile solaire et leurs procédés de fabrication respectifs
EP2863441A1 (fr) * 2013-10-21 2015-04-22 Applied Materials Italia S.R.L. Procédé de production d'un contact arrière dans un dispositif de cellule solaire et dispositif de cellule solaire

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110197951A1 (en) * 2008-08-22 2011-08-18 Yoshiya Abiko Solar battery module and method of manufacturing the same
US20120037203A1 (en) * 2009-04-08 2012-02-16 Yasushi Sainoo Wiring sheet, solar cell with wiring sheet, solar cell module, and method for fabricating solar cell with wiring sheet
US20130206210A1 (en) * 2010-10-06 2013-08-15 Mitsubishi Electric Corporation Solar battery module, photovoltaic apparatus, and manufacturing method of solar battery module
WO2015183827A2 (fr) * 2014-05-27 2015-12-03 Cogenra Solar, Inc. Module à cellules solaires en chevauchement

Also Published As

Publication number Publication date
EP3214657B1 (fr) 2020-01-29
TWI573283B (zh) 2017-03-01
US20170256662A1 (en) 2017-09-07
TW201733142A (zh) 2017-09-16
CN107154446A (zh) 2017-09-12

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