EP3209423B1 - Grinding plant for comminution of material and method of comminution of material - Google Patents

Grinding plant for comminution of material and method of comminution of material Download PDF

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Publication number
EP3209423B1
EP3209423B1 EP15750755.9A EP15750755A EP3209423B1 EP 3209423 B1 EP3209423 B1 EP 3209423B1 EP 15750755 A EP15750755 A EP 15750755A EP 3209423 B1 EP3209423 B1 EP 3209423B1
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EP
European Patent Office
Prior art keywords
grinding
loop
outlet
classifier
grinding apparatus
Prior art date
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Application number
EP15750755.9A
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German (de)
French (fr)
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EP3209423A1 (en
Inventor
Olaf Hagemeier
Michael Wilczek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp AG
ThyssenKrupp Industrial Solutions AG
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ThyssenKrupp AG
ThyssenKrupp Industrial Solutions AG
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Publication of EP3209423A1 publication Critical patent/EP3209423A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C17/00Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
    • B02C17/16Mills in which a fixed container houses stirring means tumbling the charge
    • B02C17/161Arrangements for separating milling media and ground material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating

Definitions

  • the invention relates to a grinding plant for comminuting regrind and a method for comminuting regrind.
  • a grinding plant for comminuting ground material which has a classifier with a static and a dynamic classifier and at least one grinding device.
  • the grist is usually fed into the classifier or the grinding device.
  • the ground material is separated into a fine and a coarse grain fraction, the coarse grain fraction being fed to the grinding device for comminution.
  • the ground material is sifted again in the classifier, with the coarse ground material being fed back to the grinding device.
  • irregular process fluctuations often occur, which are, for example, natural fluctuations in the nature of the ground material, such as grain size or density.
  • Such process fluctuations lead to an overload of the grinding device, with sufficient comminution of the ground material in the grinding device no longer being achieved. This leads, on the one hand, to greater wear and tear on the grinding device and, on the other hand, to the fact that the inadequately comminuted material to be ground is fed back to the grinding device and the grinding process is considerably extended.
  • this object is achieved by a grinding plant with the features of the independent device claim 1 and by a method with the features of the independent method claim 8.
  • a grinding plant for comminuting ground material comprises a grinding device and a classifier connected to the at least one grinding device for classifying the ground material with a static classifier and a dynamic classifier, the static classifier being arranged such that it at least partially encloses the dynamic classifier.
  • the sifting device has at least one coarse material outlet for discharging coarse material having a coarse grain fraction, at least one semolina outlet for discharging grit having a medium grain fraction and at least one finished material outlet for discharging finished material having a fine grain fraction.
  • Coarse material is preferably to be understood as a regrind with a grain size of about 10-100mm, grit a regrind with a grain size of approximately 1-10mm and finished material a regrind with a grain size of approximately 30-300 ⁇ m.
  • the grinding system comprises a control / regulating device for controlling / regulating at least a part of the grinding material flow to the at least one grinding device.
  • control / regulating device for controlling / regulating at least a part of the grinding material flow, overloading of the at least one grinding device is reliably avoided.
  • the grinding device is overloaded when the flow of ground material into the grinding device exceeds the optimum operating point of the grinding device of for example 250-350 t / h, in particular about 300 t / h.
  • Controlling the regrind flow is understood to mean that a maximum regrind flow value, such as 300 t / h, is set and, if the actual value of the regrind flow is exceeded, it is changed so that it reaches or falls below the maximum regrind flow value.
  • Controlling the grinding material flow is understood to mean the directional influencing of the grinding material flow to the at least one grinding device without feedback.
  • the grist is preferably brittle materials such as limestone, dolomite or ore material.
  • the ground material in cement production includes clinker, slag, cement, cement raw material, cement-containing substances and / or fly ash.
  • the grinding device comprises, for example, a roller press or a ball mill in which the ground material is comminuted.
  • the viewing device comprises a static classifier and a dynamic classifier.
  • the viewing device preferably comprises a first inlet for admitting a first material flow, for example from a roller mill and / or a fresh material feed, into the viewing device and at least one second inlet for admitting a second material flow, for example from a ball mill, into the separating device.
  • the classifier also has, for example, a distributor device which is designed such that it feeds the material flow of the first inlet to the static classifier and feeds the material flow of the second inlet to the dynamic classifier, the static classifier and the dynamic classifier being connected in such a way that one Regrind flow from the static sifter is made possible in the dynamic sifter.
  • the grist stream enters the first inlet of the classifier via a fresh feeder and is fed to the static classifier via a distributor device.
  • a static sifter comprises a plurality of flow devices, for example guide blades, which serve to deagglomerate the material flow flowing through the static sifter.
  • the static sifter is designed in particular in such a way that it forms a cylindrical-ring-shaped sifting zone between the flow devices and the dynamic sifter is arranged within the static sifter.
  • the static sifter is fed via a sifting air duct, for example by means of a fan, sifting air, which is directed via the plurality of guide vanes of the flow device against the material flow flowing through the static sifter.
  • the coarser grain fraction, the coarse material, of the material flow flowing into the classifier through the first inlet leaves the static classifier through the coarse material outlet, with the finer grain fraction of the ground material being pneumatically fed to the dynamic classifier through the classifying air.
  • a dynamic sifter comprises a moving viewing zone, for example a rotating rod basket, into which a material flow with a small grain size, in particular up to about 10 mm, enters.
  • the dynamic sifter is arranged, for example, coaxially to the static sifter and rotationally symmetrical to the drive axis of the moving viewing zone.
  • the material flow of medium grain size, the grit is rejected by the dynamic classifier and emerges from the classifier through the grit outlet.
  • the grist stream that passes through the dynamic classifier has a grain size of up to about 300 ⁇ m and emerges from the classifier through the finished material outlet.
  • the ground material emerging from the coarse material outlet and the grist outlet is fed to at least one grinding device for comminution.
  • the coarse material is fed to a roller mill and the grit is fed to a ball mill, or the coarse material and the grit are brought together and fed to a single grinding device, for example a roller mill or a ball mill.
  • the ground material is fed to the classifier and enters the second inlet of the classifier.
  • the material flow entering the classifier through the second inlet is fed to the dynamic classifier via a distributor device, whereby the material rejected by the dynamic classifier leaves the classifier through the coarse material outlet and the material that has entered the moving field of view of the dynamic classifier leaves the classifier through the finished material outlet exit.
  • the control / regulating device regulates / controls the ground material flow to the at least one grinding device, this being for example the ground material flow between the grist outlet of the classifying device and the inlet of the grinding device, the ground material flow between the coarse material outlet and the inlet of the grinding device or the ground material flow between the coarse material outlet, the Comprises semolina outlet and the inlet of the grinding device.
  • the control / regulating device comprises a metering device arranged between the semolina outlet and the at least one grinding device, which is designed such that it limits at least part of the grinding material flow to the at least one grinding device.
  • a metering device is to be understood as a device which continuously conveys a specific, adjustable amount of ground material.
  • Such a metering device is, for example, a conveyor belt with a height limiter that is withdrawn from a bunker, or a rotary valve or a screw conveyor that is designed in such a way that it can be operated at a constant speed and conveys a maximum grist flow of around 300-400 t / h, in particular around 300 t / h.
  • a metering device that limits the flow of ground material reliably prevents a very large flow of ground material, as occurs when process fluctuations suddenly occur, from flowing into the grinding device and from exceeding its maximum capacity.
  • the metering device thus enables optimal operation of the grinding device.
  • the arrangement of the metering device between the semolina outlet and the inlet of the at least one grinding device offers the advantage that the supply of the semolina of medium grain size to the at least one grinding device is metered and does not, for example, exceed a certain maximum value. This prevents an excessive amount of grit in the grinder.
  • the grit which has a smaller grain size than the coarse material, ensures that the grinding device runs unevenly.
  • a small amount of grist makes it possible to operate the grinding device more efficiently with a larger amount of grist, since a large proportion of grind in the grist, for example, causes the grist to float in the grinder during the grinding process and thus causes inefficient grinding.
  • the control / regulating device comprises at least one measuring device for determining a flow of ground material to the at least one grinding device.
  • a measuring device is, for example, an electromagnetic measuring sensor, an inductive flow meter or a mechanical flow meter such as a baffle plate or a belt scale.
  • the control / regulating device comprises, for example, two measuring devices, one measuring device determining the ground material flow from the coarse material outlet and another measuring device determining the ground material flow from the grist outlet.
  • Such a measuring device for measuring the flow of ground material to the grinding device enables the flow of ground material to be regulated as a function of the measured grist flow. If the ground material flow exceeds a certain value, which corresponds, for example, to the maximum capacity of the grinding device, the fresh material flow fed into the grinding system is reduced, for example.
  • the measuring device is arranged between the metering device and the at least one grinding device.
  • This arrangement enables the flow of ground material to be regulated before the maximum delivery rate of the metering device is reached. If the flow of regrind increases sharply due to the process, this is registered by the measuring device and, for example, from a certain value that is below the maximum delivery rate of the dosing device, the amount of fresh material fed into the grinding system is reduced. When the amount of fresh material is reduced, the flow of material to be ground to the grinding device is usually reduced with a time delay. The metering device, however, prevents the flow of material to be ground from increasing beyond the optimum operating point of the grinding device.
  • the grinding system has a fresh material feed for admitting fresh material into the grinding system, the control / regulating device being connected to the fresh material feed and being designed in such a way that it leaves the semolina outlet when a threshold value of the grinding material flow determined by the measuring device is reached to the at least one grinding device, the fresh material flow entering the grinding system via the fresh material feed is reduced.
  • a buffer store is arranged between the semolina outlet and the at least one grinding device.
  • the buffer store is preferably arranged upstream of the dosing device, so that in the case of a grinding stock flow that is greater than the maximum grinding stock flow that can be conveyed by the dosing device, the grinding stock is stored in the buffer store.
  • the buffer store comprises, for example, an outlet cone the classifier, which is connected to the semolina outlet of the ground material classified in the static classifier.
  • the buffer store also offers the possibility of intermediate storage of the semolina while the fresh material flow is reduced via the fresh material feed in response to the maximum ground material flow being exceeded.
  • the grinding system has a first grinding device, in particular a roller press, and a second grinding device, in particular a ball mill, wherein the semolina outlet is in connection with an inlet of the second grinding device and wherein the buffer store is in connection with the first grinding device Has overflow.
  • a first grinding device in particular a roller press
  • a second grinding device in particular a ball mill
  • the semolina outlet is in connection with an inlet of the second grinding device
  • the buffer store is in connection with the first grinding device Has overflow.
  • Such an overflow preferably comprises an overflow line which conveys grinding stock out of the buffer store.
  • the overflow limits an increase in the grist in the buffer storage. This enables the use of a small buffer store and prevents the grist from rising, for example up to the dynamic classifier.
  • the overflow has a measuring device for measuring the mass flow flowing through the overflow.
  • a method for comminuting regrind has at least the following steps: Crushing the ground material in at least one grinding device, sifting the ground material in a classifier into coarse material, grits and fine material, the classifier having a static classifier and a dynamic classifier having, wherein the static sifter is arranged in such a way that it at least partially encloses the dynamic sifter, and wherein the ground material flow to the at least one grinding device is controlled / regulated by means of a control / regulating device and wherein the control / regulating device comprises a metering device which limits the supply of the meal to the at least one grinding device.
  • Fig. 1 shows a grinding plant 10 for comminuting brittle grist such as limestone, clinker, dolomite or ore material.
  • the grinding system 10 has a first grinding device 12, a viewing device 14 and a second grinding device 16.
  • the first grinding device 12 is in the in Fig. 1 illustrated embodiment, a roller press with two counter-rotating grinding rollers 18a, 18b, which via a in Fig. 1 A pressing device (not shown) can be subjected to grinding pressures of up to 250 MPa, a grinding gap being maintained between the grinding rollers 18a, 18b.
  • the roller press also has a feed chute 20 which is arranged above the grinding rollers 18a and 18b.
  • the feed chute 20 has a tubular upper section and a funnel-shaped lower section for guiding grinding stock into the grinding gap between the grinding rollers 18a and 18b.
  • the roller press 12 has an outlet opening 38 for discharging material to be ground by the grinding rollers 18a, 18b.
  • the classifier 14 has a static classifier and a dynamic classifier and is arranged below the first grinding device 12. Furthermore, the classifier 14 comprises a first inlet 32 and a second inlet 34 for admitting a material flow, as well as three outlets, wherein a coarse material outlet 24 for discharging coarse material sifted out by the static sifter, a semolina outlet 26 for discharging grit sifted out by the dynamic sifter and a finished goods outlet 28 is provided for discharging finished goods that have at least passed the dynamic classifier.
  • the coarse material usually has a grain size of 10-100 mm, the grit a grain size of about 1-10 mm and the fine material a grain size of about 30-300 ⁇ m.
  • the detailed structure of the viewing device 14 is with reference to FIG Fig. 4 explained in more detail.
  • the first inlet 32 of the sifting device 14 is connected to the outlet 38 of the first grinding device 12, so that the material to be ground is guided from the outlet 38 into the sifting device by means of gravity.
  • the connection between the first inlet 32 of the viewing device and the outlet 38 of the first grinding device 12 is realized, for example, via a chute.
  • the second inlet 34 of the classifying device is connected to the outlet of the second grinding device 16 via a further conveying device 36 which conveys the ground material ground in the ball mill to the second inlet 34 of the classifying device.
  • the classifying device 14 also has a classifying air inlet 40 for admitting a classifying air flow into the static classifier.
  • a conveyor device 30 which is shown schematically as a pipeline, connects to the coarse material outlet 24 of the viewing device 14.
  • a conveying device 30 comprises, for example, a conveyor belt or a bucket elevator for conveying ground material from the coarse material outlet 24 of the classifying device 14 to the feed chute 20.
  • a metering device 42 connects to the semolina outlet 26 of the viewing device 14.
  • a metering device 42 is, for example, a speed-controllable ballast or rotary valve which, via rotating vane cells, guides a predetermined maximum amount of ground material from the grit outlet 26 of the classifying device 14 to the second grinding device 16.
  • the semolina outlet 26 of the classifying device 14 for discharging semolina is connected to the inlet of the second grinding device 16.
  • the connection is, for example, an in Fig. 1 Conveyor device not shown, such as a conveyor belt or a chute.
  • a measuring device for measuring a mass flow from the viewing device 14 to the second grinding device 16 is arranged between the metering device 42 and the inlet of the second grinding device 16.
  • the second grinding device 16 is arranged below the viewing device 14 and in the in Fig. 1 illustrated embodiment a ball mill which has a tubular base body, within which a plurality of grinding bodies are arranged, which grind the grinding stock located inside the ball mill, for example by rotating the base body about the longitudinal axis.
  • the grinding system 10 also has a fresh material feed 22, which is shown schematically between the viewing device 14 and the first grinding device 12.
  • the fresh goods task 22 comprises, for example, conveyor belts and is arranged such that fresh goods are fed to an inlet of the classifying device 14.
  • the grinding plant 10 also has two separators 46, 48 for separating the air flow from the grinding stock.
  • a first separator 46 is connected to the finished goods outlet 28 of the classifying device. The fine material / air mixture exiting from the finished material outlet 28 is separated at the separator 46 into fine material and air flow 50.
  • a second separator 48 is connected to the outlet of the ball mill 16 for separating the grinding stock exiting from the ball mill from the air stream 52.
  • fresh material is fed into the first inlet 32 of the classifying device 14 via the fresh material feed 22.
  • the fresh material is, for example, coarse-grained ground material.
  • the ground material flows through the first inlet 32 into the static classifier, in which it is classified into coarse material and grits.
  • the coarse material leaves the classifying device through the coarse material outlet 24 and flows via the conveying device 30 to the feed shaft 20 of the roller press 12 and then into the grinding gap between the grinding rollers 18a and 18b, in which it is ground.
  • the ground material ground in the roller press 12 enters the first inlet 32 of the classifier 14 and then into the static classifier of the classifier 14, where it is classified into coarse material and grits.
  • the semolina leaves the sifting device through the semolina outlet 26.
  • the metering device 42 connected to the semolina outlet 26 conveys a certain maximum amount of grist to the inlet of the ball mill 16, for example via a gravel sluice. h, especially 350 t / h.
  • the grinding plant is usually operated in such a way that the amount of ground material is around 250-350 t / h, in particular 300 t / h.
  • the metering device 42 reliably prevents the material flow of grist from the grit outlet 26 to the inlet of the ball mill 16 from exceeding an adjustable maximum value, thereby achieving optimum grinding in the ball mill 16 and preventing overload on the ball mill 16.
  • an in Fig. 1 The return line shown in dashed lines is arranged between the grit outlet 26 and the coarse material outlet 24.
  • the return of grist collecting in the semolina outlet 26 is implemented, for example, via an overflow (not shown) in the area of the semolina outlet 26.
  • a semolina cone in particular a buffer storage, is arranged above the semolina outlet 26, in which semolina accumulates. If the material in the area of the semolina outlet 26, in particular in the buffer store, exceeds a certain height, it is guided via the overflow into the return line 54 to the conveying device 30.
  • the grinding system 10 also has a control / regulating device (not shown) which comprises, for example, the metering device 42 and / or the measuring device 44.
  • the mass flow detected by the measuring device 44 is transmitted, for example, to the control / regulating device which, if the mass flow exceeds a predetermined value, reduces the amount of fresh food via the fresh food feed 22 and thus reduces the amount of semolina emerging from the semolina outlet 26.
  • Such a metering device 42 offers the advantage that process fluctuations in the grinding system are compensated for and overloading, i.e. too large a quantity of ground material in the ball mill, is prevented.
  • the control / regulating device can be used to control / regulate the supply of fresh material as a function of the amount of grit entering the ball mill.
  • the amount of fresh product can be reduced via the fresh product feed 22 before the maximum delivery rate of the dosing device 42 is reached, and thus the operation of the dosing device 42 with the maximum delivery rate limited to a short period of time or the maximum delivery rate can be prevented.
  • the grinding stock emerging from the semolina outlet 26 of the classifying device 14 enters the ball mill 16 and is ground in it. Following the ball mill 16, the ground material is fed either via the separator 48 or directly to the conveying device 36, which conveys the ground material to the second inlet 34 of the classifying device 14.
  • the ground material enters the dynamic classifier via the second inlet 34 and is classified into grit and finished material.
  • the grits leave the classifier 14 through the grit outlet 26 and the finished product leaves the classifier through the finished product outlet 28.
  • the grist-air mixture is separated into finished product and air flow 50 via the separator 46.
  • Fig. 2 shows a grinding system 56 with a roller mill 12 and a viewing device 14, which essentially corresponds to the grinding system 10 of FIG Fig. 1 are arranged.
  • the grinding system 10 of the Fig. 1 comprises the grinding plant 56 of the Fig. 2 no ball mill 16.
  • Fresh product is fed into the first inlet 32 of the viewing device 14 via the fresh product feed 22.
  • the coarse material leaving the classifying device 14 through the coarse material outlet 24 and the grit leaving the classifying device 14 through the grit outlet 26 are brought together and then fed via the conveyor device 30 to the feed shaft 20 of the roller mill.
  • a metering device 42 and a measuring device 44 for measuring the mass flow of grist from the grist outlet 26 are arranged between the conveying device 30 and the semolina outlet 26 of the viewing device 14.
  • the metering device 42 limits the amount of meal that is conveyed to the roller mill 12 via the conveyor device 30 to a maximum value and thus prevents an overload case in which an excessive amount of ground material, in particular meal, is conveyed to the roller mill 12.
  • a further measuring device 45 is arranged between the coarse material outlet 24 and the conveying device 30 for determining the coarse material mass flow to the roller mill 12.
  • the measuring devices 44 and 45 determine the amount of grit and gob material and transmit this value, for example, to a control / regulating device, not shown, which From a certain maximum value, for example 250-350 t / h, in particular 300 t / h, the amount of fresh material entering the grinding system 56 is reduced via the fresh material feed 22.
  • Fig. 3 shows a grinding plant 58 with a ball mill 16 and a viewing device 14, which essentially corresponds to the grinding plant 10 of FIG Fig. 1 arranged are.
  • the grinding system 10 of the Fig. 1 comprises the grinding plant 58 of the Fig. 3 no roller mill 12.
  • the coarse material leaving the classifying device 14 through the coarse material outlet 24 and the grit leaving the classifying device 14 through the grit outlet 26 are brought together and fed to the ball mill 16.
  • a metering device 42 and a measuring device 44 for measuring the mass flow of ground material from the semolina outlet 26 are arranged between the semolina outlet 26 of the classifying device 14 and the inlet of the ball mill 16.
  • the metering device 42 limits the amount of meal that is conveyed to the ball mill 16 to a maximum value and thus prevents an overload situation.
  • a further measuring device 45 is arranged between the coarse material outlet 24 and the inlet of the ball mill 16 for determining the coarse material mass flow to the ball mill 16.
  • the measuring devices 44 and 45 determine the amount of material to be ground to the ball mill 16 and transmit this value, for example to a control system (not shown). / Control device which, from a certain maximum value, reduces the amount of fresh material entering the grinding system 56 via the fresh material feed 22.
  • Fig. 4 shows a viewing device 14 according to Figs. 1 to 3 with a static sifter 60 and a dynamic sifter 62.
  • the static sifter 60 is arranged around the dynamic sifter 62 and has a cylindrical shape.
  • the static sifter comprises an outer cylindrical wall and a first, outer static flow device 64 and a second, inner static flow device 66 arranged radially inwards for this purpose.
  • the first and second flow devices 64, 66 each have parallel guide vanes, the guide vanes of the first flow device 64 are employed in a radially sloping manner.
  • the guide vanes of the second flow device 66 are positioned in the opposite direction to the guide vanes of the first flow device 64. Between the first and the second Flow device 64, 66, a cylindrical static viewing zone 68 is formed.
  • the dynamic sifter 62 is arranged radially inward of the second flow device 66.
  • the dynamic classifier 62 comprises a rod basket 70 with rods running in the axial direction.
  • the rod cage 70 is driven in rotation via a drive shaft 72 attached to the upper end of the rod cage.
  • the dynamic sifter 62 is arranged coaxially to the static sifter 60 and rotationally symmetrical to the drive axis 72.
  • the dynamic viewing zone 74 is formed between the viewing basket and the second flow device 66. Furthermore, vertical, rod-shaped guide elements (not shown) that adjoin the flow device 64 can be arranged in the dynamic viewing zone 74.
  • a distributor device 76 is arranged at the upper end of the rod basket 70 and has a first disk 78 and a parallel second disk 80.
  • the second disk 80 has the same diameter as the rod basket 70, is firmly connected to it and forms a cover of the cylindrical rod basket 70.
  • the first disk 78 is arranged parallel to the second disk 80 above the latter and is annular, with a recess in trained in the middle.
  • a passage is formed between the first disk 78 and the second disk 80.
  • the first disk 78 and the second disk 80 are connected to one another in a manner not shown, so that a rotation of the second disk 80 firmly connected to the rod cage 70 causes a rotation of the first disk 78.
  • a first inlet 32 and a second inlet 34 for admitting a material flow into the viewing device are arranged above the distributor device 76.
  • the inlets 32, 34 have concentric openings which are arranged around the drive shaft 72 and which include the inlets shown in tubular form, the inlet opening of the first inlet 32 being above the inlet opening of the second Inlet 34 is arranged.
  • the drive shaft 72 of the dynamic classifier 62 extends centrally, in the axial direction, through the second inlet 32.
  • a classifying air duct 82 is arranged around the static classifier 60.
  • the classifying air duct 82 is shown schematically on the side, on the left side of the static classifier 60.
  • the classifying air duct 82 is in fluid connection with the static classifier, so that classifying air can flow from the outer wall of the static classifier 60 through the outer static flow device 64 into the classifying zone 68 of the static classifier 60.
  • the direction of flow of the classifying air is shown by the direction of the arrow in the classifying air duct 82.
  • Fig. 4 also shows three outlets 24, 26, 28 for discharging the sighted material flow from the sifting device 14.
  • the coarse material outlet 24 comprises a channel which is arranged below the static viewing zone 68 in such a way that the material rejected in the static viewing zone falls into the channel and through Coarse material outlet 24 emerges from the viewing device 14.
  • the semolina outlet 26 comprises a channel which is arranged below the dynamic classifying zone 74 in such a way that the material rejected by the dynamic classifier falls into the channel and exits the classifying device 14 through the grit outlet 26.
  • the finished goods outlet 28 has a channel which is arranged below the rod cage 70 and through which the material passed through the static and dynamic sifting stages 68, 74 emerges from the sifting device 14 together with the sifting air inside the rod cage 70.
  • a coarse stream of material flows in the direction of arrow 84 through the first inlet 32 onto the first disk 78, which is driven to rotate via the drive shaft 72.
  • the rotation of the first disk 78 moves the material on the disk 78 radially outward and enters the static viewing zone 68 of the static sifter 60 from above.
  • the impact of the material flow on the disk 78 and the rotation of the disk 78 also ensure a Deagglomeration of the material.
  • classifying air enters the static classifier 60 and flows through the outer flow device 64 against the material flow flowing through the static classifying zone 68.
  • the material flow is deflected radially inward towards the inner flow device 66 by the entering classifying air.
  • the coarse material flows through the static classifying stage following gravity and falls down to the coarse material outlet 24.
  • the finer material is pneumatically conveyed by the classifying air through the inner flow device 66 into the dynamic classifying zone 74, in which it is again divided into a coarse and a fine one Material is separated.
  • the coarse material is rejected by the bars of the rod basket 70 and falls down to the semolina outlet 26.
  • the fine material passes through the rods of the rod basket 70 into the interior of the rod basket and is discharged with the sifting air in the direction of the finished goods outlet 28.
  • the viewing device 14 has three outlets 24, 26, 28 for three different grain fractions of the material flow.
  • the stream of material flowing into the separator 14 through the first inlet 32 is classified into three different grain fractions, which leave the separator 14 through three different outlets 24, 26, 28.
  • the stream of material entering the viewing device 14 through the second inlet 34 passes through the viewing device 14 in the direction of arrow 86 and initially flows onto the second disk 80, which is driven to rotate by the drive axle.
  • the material is moved radially outward by the rotation of the disk 80 and enters the dynamic classifying zone 74, which adjoins the second disk 80, in the dynamic classifier 62.
  • the coarser material falls through the dynamic classifying zone down to the grit outlet 26.
  • the finer material enters the rod basket 70 and is discharged downwards together with the classifying air in the direction of the finished goods outlet 28.
  • the material entering the sifting device through the second inlet 34 is sifted into two grain sizes, the finer ground material, in particular finished material, being discharged from the sifting device 14 through the finished material outlet 28 and the coarser ground material, in particular semolina, through the semolina outlet 26.
  • the classifier 14 enables two material streams of different grain sizes to be fed into the classifier, the first material stream being fed to both the static classifier 60 and the dynamic classifier 62 and the second material stream being fed exclusively to the dynamic classifier 62. This enables an inlet of a coarse material flow through the first inlet 32 and an inlet of a finer material flow through the second inlet 34 into the viewing device 14.
  • the ones related to the Figs. 1 to 3 grinding device described in which the with reference to Fig. 4 The viewing device 14 described is arranged, enables a considerable saving of space, since a viewing device is used for two material flows and an additional separator can be dispensed with. Furthermore, the grinding system described enables additional line elements between a static and a dynamic viewing device to be dispensed with. The grinding system also ensures that the grinding devices are operated at their optimal operating point, thus enabling efficient comminution of the material to be ground.

Description

Die Erfindung betrifft eine Mahlanlage zum Zerkleinern von Mahlgut sowie ein Verfahren zum Zerkleinern von Mahlgut.The invention relates to a grinding plant for comminuting regrind and a method for comminuting regrind.

Stand der TechnikState of the art

Es ist bekannt, Mahlgut, wie beispielsweise Kalkstein, Dolomit, Erze, Klinker, Schlacke oder Flugasche, in einer Mahlanlage zu zerkleinern, die zumindest eine Mahlvorrichtung und einen Sichter aufweist.It is known to comminute ground material, such as limestone, dolomite, ores, clinker, slag or fly ash, in a grinding plant which has at least one grinding device and a classifier.

Aus der DE 102011055762 A1 ist eine Mahlanlage zur Zerkleinerung von Mahlgut bekannt, die eine Sichteinrichtung mit einem statischen und einem dynamischen Sichter und zumindest einer Mahlvorrichtung aufweist.From the DE 102011055762 A1 a grinding plant for comminuting ground material is known, which has a classifier with a static and a dynamic classifier and at least one grinding device.

Das Mahlgut wird üblicherweise in den Sichter oder die Mahlvorrichtung aufgegeben. In dem Sichter wird das Mahlgut in eine feine und eine grobe Kornfraktion gesichtet, wobei die grobe Kornfraktion der Mahleinrichtung zur Zerkleinerung zugeführt wird. Im Anschluss an die Zerkleinerung wird das Mahlgut erneut in dem Sichter gesichtet, wobei das grobe Mahlgut der Mahleinrichtung erneut zugeführt wird. Im Betrieb der Mahlanlage treten häufig unregelmäßige Prozessschwankungen auf, bei denen es sich beispielsweise um natürliche Schwankungen in der Beschaffenheit des Mahlguts handelt, wie beispielsweise Korngröße oder Dichte. Solche Prozessschwankungen führen zu einer Überlastung der Mahlvorrichtung, wobei eine ausreichende Zerkleinerung des Mahlguts in der Mahlvorrichtung nicht mehr erreicht wird. Dies führt zum einen zu einem höheren Verschleiß der Mahlvorrichtung und zum anderen dazu, dass das nicht ausreichend zerkleinerte Mahlgut der Mahlvorrichtung erneut zugeführt wird und sich der Mahlvorgang erheblich verlängert.The grist is usually fed into the classifier or the grinding device. In the classifier, the ground material is separated into a fine and a coarse grain fraction, the coarse grain fraction being fed to the grinding device for comminution. Following the comminution, the ground material is sifted again in the classifier, with the coarse ground material being fed back to the grinding device. In the operation of the grinding plant, irregular process fluctuations often occur, which are, for example, natural fluctuations in the nature of the ground material, such as grain size or density. Such process fluctuations lead to an overload of the grinding device, with sufficient comminution of the ground material in the grinding device no longer being achieved. This leads, on the one hand, to greater wear and tear on the grinding device and, on the other hand, to the fact that the inadequately comminuted material to be ground is fed back to the grinding device and the grinding process is considerably extended.

Offenbarung der ErfindungDisclosure of the invention

Davon ausgehend ist es Aufgabe der vorliegenden Erfindung, eine Mahlanlage bereitzustellen, die die voran beschriebenen Nachteile überwindet und eine Überlastung der Mahlvorrichtung verhindert sowie eine effiziente Zerkleinerung des Mahlguts ermöglicht.On this basis, it is the object of the present invention to provide a grinding system which overcomes the disadvantages described above and prevents overloading of the grinding device and enables efficient comminution of the material to be ground.

Diese Aufgabe wird erfindungsgemäß durch eine Mahlanlage mit den Merkmalen des unabhängigen Vorrichtungsanspruchs 1 sowie durch ein Verfahren mit den Merkmalen des unabhängigen Verfahrensanspruchs 8 gelöst. Vorteilhafte Weiterbildungen ergeben sich aus den abhängigen Ansprüchen.According to the invention, this object is achieved by a grinding plant with the features of the independent device claim 1 and by a method with the features of the independent method claim 8. Advantageous further developments result from the dependent claims.

Eine Mahlanlage zur Zerkleinerung von Mahlgut umfasst eine Mahlvorrichtung und eine mit der zumindest einen Mahlvorrichtung in Verbindung stehende Sichteinrichtung zum Sichten des Mahlguts mit einem statischen Sichter und einem dynamischen Sichter, wobei der statische Sichter derart angeordnet ist, dass er den dynamischen Sichter zumindest teilweise umschließt. Die Sichteinrichtung weist zumindest einen Grobgutauslass zum Auslassen von eine grobe Kornfraktion aufweisendem Grobgut, zumindest einen Grießeauslass zum Auslassen von eine mittlere Kornfraktion aufweisendem Grieße und zumindest einen Fertiggutauslass zum Auslassen von eine feine Kornfraktion aufweisendem Fertiggut auf. Unter Grobgut ist vorzugsweise ein Mahlgut mit einer Korngröße von etwa 10-100mm, unter Grieße ein Mahlgut mit einer Korngröße von etwa 1-10mm und unter Fertiggut ein Mahlgut mit einer Korngröße von etwa 30-300µm zu verstehen. Ferner umfasst die Mahlanlage eine Steuerungs- / Regelungseinrichtung zum Steuern / Regeln zumindest eines Teils des Mahlgutstroms zu der zumindest einen Mahlvorrichtung.A grinding plant for comminuting ground material comprises a grinding device and a classifier connected to the at least one grinding device for classifying the ground material with a static classifier and a dynamic classifier, the static classifier being arranged such that it at least partially encloses the dynamic classifier. The sifting device has at least one coarse material outlet for discharging coarse material having a coarse grain fraction, at least one semolina outlet for discharging grit having a medium grain fraction and at least one finished material outlet for discharging finished material having a fine grain fraction. Coarse material is preferably to be understood as a regrind with a grain size of about 10-100mm, grit a regrind with a grain size of approximately 1-10mm and finished material a regrind with a grain size of approximately 30-300 µm. Furthermore, the grinding system comprises a control / regulating device for controlling / regulating at least a part of the grinding material flow to the at least one grinding device.

Mit der Steuerungs- / Regelungseinrichtung zum Steuern / Regeln zumindest eines Teiles des Mahlgutstroms wird eine Überlastung der zumindest einen Mahlvorrichtung zuverlässig vermieden. Eine Überlastung der Mahlvorrichtung liegt vor, wenn der Mahlgutstrom in die Mahlvorrichtung den optimalen Betriebspunkt der Mahlvorrichtung von beispielsweise 250 - 350 t/h, insbesondere etwa 300 t/h, übersteigt.With the control / regulating device for controlling / regulating at least a part of the grinding material flow, overloading of the at least one grinding device is reliably avoided. The grinding device is overloaded when the flow of ground material into the grinding device exceeds the optimum operating point of the grinding device of for example 250-350 t / h, in particular about 300 t / h.

Unter Regeln des Mahlgutstroms ist zu verstehen, dass ein maximaler Mahlgutstromwert, wie beispielsweise 300 t/h, festgelegt wird und bei einer Überschreitung des Istwerts des Mahlgutstroms dieser so verändert wird, dass er den maximalen Mahlgutstromwert erreicht oder diesen unterschreitet. Unter Steuern des Mahlgutstroms wird die gerichtete Beeinflussung des Mahlgutstroms zu der zumindest einen Mahleinrichtung ohne Rückkopplung verstanden.Controlling the regrind flow is understood to mean that a maximum regrind flow value, such as 300 t / h, is set and, if the actual value of the regrind flow is exceeded, it is changed so that it reaches or falls below the maximum regrind flow value. Controlling the grinding material flow is understood to mean the directional influencing of the grinding material flow to the at least one grinding device without feedback.

Bei dem Mahlgut handelt es sich vorzugsweis um spröde Materialien wie Kalkstein, Dolomit oder Erzmaterial. Insbesondere umfasst das Mahlgut bei der Zementherstellung Klinker, Schlacke, Zement, Zementrohmaterial, zementhaltige Stoffe und / oder Flugasche.The grist is preferably brittle materials such as limestone, dolomite or ore material. In particular, the ground material in cement production includes clinker, slag, cement, cement raw material, cement-containing substances and / or fly ash.

Die Mahlvorrichtung umfasst beispielsweise eine Walzenpresse oder eine Kugelmühle, in der das Mahlgut zerkleinert wird.The grinding device comprises, for example, a roller press or a ball mill in which the ground material is comminuted.

Die Sichteinrichtung umfasst einen statischen Sichter und einen dynamischen Sichter. Vorzugsweise umfasst die Sichteinrichtung einen ersten Einlass zum Einlassen eines ersten Materialstroms, beispielsweise von einer Walzenmühle und / oder einer Frischgutaufgabe, in die Sichteinrichtung und zumindest einen zweiten Einlass zum Einlassen eines zweiten Materialstroms, beispielsweise von einer Kugelmühle, in die Sichteinrichtung. Die Sichteinrichtung weist des Weiteren beispielsweise eine Verteilereinrichtung auf, die derart ausgebildet ist, dass sie den Materialstrom des ersten Einlasses dem statischen Sichter zuführt und den Materialstrom des zweiten Einlasses dem dynamischen Sichter zuführt, wobei der statische Sichter und der dynamische Sichter derart verbunden sind, dass ein Mahlgutstrom von dem statischen Sichter in den dynamischen Sichter ermöglicht wird.The viewing device comprises a static classifier and a dynamic classifier. The viewing device preferably comprises a first inlet for admitting a first material flow, for example from a roller mill and / or a fresh material feed, into the viewing device and at least one second inlet for admitting a second material flow, for example from a ball mill, into the separating device. The classifier also has, for example, a distributor device which is designed such that it feeds the material flow of the first inlet to the static classifier and feeds the material flow of the second inlet to the dynamic classifier, the static classifier and the dynamic classifier being connected in such a way that one Regrind flow from the static sifter is made possible in the dynamic sifter.

Der Mahlgutstrom tritt über eine Frischgutaufgabe in den ersten Einlass der Sichteinrichtung ein wird über eine Verteilereinrichtung dem statischen Sichter zugeführt. Ein statischer Sichter umfasst eine Mehrzahl von Strömungseinrichtungen, beispielsweise Leitschaufeln, die zur Desagglomeration des durch den statischen Sichter strömenden Materialstroms dienen. Der statische Sichter ist insbesondere derart ausgebildet, dass er eine zylinderringförmige Sichtzone zwischen den Strömungseinrichtungen ausbildet und der dynamische Sichter innerhalb des statischen Sichters angeordnet ist. Dem statischen Sichter wird über einen Sichtluftkanal, beispielsweise mittels eines Gebläses, Sichtluft zugeführt, die über die Mehrzahl von Leitschaufeln der Strömungseinrichtung gegen den durch den statischen Sichter strömenden Materialstrom geleitet wird.The grist stream enters the first inlet of the classifier via a fresh feeder and is fed to the static classifier via a distributor device. A static sifter comprises a plurality of flow devices, for example guide blades, which serve to deagglomerate the material flow flowing through the static sifter. The static sifter is designed in particular in such a way that it forms a cylindrical-ring-shaped sifting zone between the flow devices and the dynamic sifter is arranged within the static sifter. The static sifter is fed via a sifting air duct, for example by means of a fan, sifting air, which is directed via the plurality of guide vanes of the flow device against the material flow flowing through the static sifter.

Die gröbere Kornfraktion, das Grobgut, des durch den ersten Einlass in die Sichteinrichtung einströmenden Materialstroms verlässt den statischen Sichter durch Grobgutauslass, wobei die feinere Kornfraktion des Mahlguts dem dynamischen Sichter durch die Sichtluft pneumatisch zugeleitet wird.The coarser grain fraction, the coarse material, of the material flow flowing into the classifier through the first inlet leaves the static classifier through the coarse material outlet, with the finer grain fraction of the ground material being pneumatically fed to the dynamic classifier through the classifying air.

Ein dynamischer Sichter umfasst eine bewegte Sichtzone, beispielsweise einen rotierenden Stabkorb, in den ein Materialstrom mit geringer Korngröße, insbesondere bis etwa 10 mm eintritt. Der dynamische Sichter ist beispielsweise koaxial zu dem statischen Sichter angeordnet und rotationssymmetrisch zu der Antriebsachse der bewegten Sichtzone. Der Materialstrom mittlerer Korngröße, die Grieße, wird durch den dynamischen Sichter abgewiesen und tritt aus dem Grießeauslass aus der Sichteinrichtung aus. Der Mahlgutstrom, der den dynamischen Sichter passiert, weist eine Korngröße bis etwa 300 µm auf und tritt aus dem Fertiggutauslass aus der Sichteinrichtung aus.A dynamic sifter comprises a moving viewing zone, for example a rotating rod basket, into which a material flow with a small grain size, in particular up to about 10 mm, enters. The dynamic sifter is arranged, for example, coaxially to the static sifter and rotationally symmetrical to the drive axis of the moving viewing zone. The material flow of medium grain size, the grit, is rejected by the dynamic classifier and emerges from the classifier through the grit outlet. The grist stream that passes through the dynamic classifier has a grain size of up to about 300 µm and emerges from the classifier through the finished material outlet.

Das aus dem Grobgutauslass und das aus dem Grießeauslass austretende Mahlgut wird zur Zerkleinerung zumindest einer Mahlvorrichtung zugeleitet. Beispielsweise wird das Grobgut einer Walzenmühle und die Grieße einer Kugelmühle zugeleitet, oder das Grobgut und die Grieße werden zusammengeführt und einer einzigen Mahlvorrichtung, beispielsweise einer Walzenmühle oder einer Kugelmühle, zugeführt.The ground material emerging from the coarse material outlet and the grist outlet is fed to at least one grinding device for comminution. For example, the coarse material is fed to a roller mill and the grit is fed to a ball mill, or the coarse material and the grit are brought together and fed to a single grinding device, for example a roller mill or a ball mill.

Im Anschluss an die Zerkleinerung wird das Mahlgut der Sichteinrichtung zugeführt und tritt in den zweiten Einlass der Sichteinrichtung in diese ein. Der durch den zweiten Einlass in die Sichteinrichtung eintretende Materialstrom wird über eine Verteilereinrichtung dem dynamischen Sichter zugeführt, wobei das von dem dynamischen Sichter abgewiesene Material die Sichteinrichtung durch den Grobgutauslass verlässt und das in die bewegte Sichtzone des dynamischen Sichters gelangte Material durch den Fertiggutauslass aus der Sichteinrichtung austritt.Following the comminution, the ground material is fed to the classifier and enters the second inlet of the classifier. The material flow entering the classifier through the second inlet is fed to the dynamic classifier via a distributor device, whereby the material rejected by the dynamic classifier leaves the classifier through the coarse material outlet and the material that has entered the moving field of view of the dynamic classifier leaves the classifier through the finished material outlet exit.

Die Steuerungs-/ Regelungseinrichtung regelt / steuert den Mahlgutstrom zu der zumindest einen Mahlvorrichtung, wobei dies beispielsweise den Mahlgutstrom zwischen dem Grießeauslass der Sichteinrichtung und dem Einlass der Mahlvorrichtung, den Mahlgutstrom zwischen dem Grobgutauslass und dem Einlass der Mahlvorrichtung oder den Mahlgutstrom zwischen dem Grobgutauslass, dem Grießeauslass und dem Einlass der Mahlvorrichtung umfasst.The control / regulating device regulates / controls the ground material flow to the at least one grinding device, this being for example the ground material flow between the grist outlet of the classifying device and the inlet of the grinding device, the ground material flow between the coarse material outlet and the inlet of the grinding device or the ground material flow between the coarse material outlet, the Comprises semolina outlet and the inlet of the grinding device.

Gemäß der Erfindung umfasst die Steuerungs- / Regelungseinrichtung eine zwischen dem Grießegutauslass und der zumindest einen Mahlvorrichtung angeordnete Dosiereinrichtung, die derart ausgebildet ist, dass sie zumindest ein Teil des Mahlgutstroms zu der zumindest einen Mahlvorrichtung begrenzt. Unter einer Dosiereinrichtung ist eine Einrichtung zu verstehen, die eine bestimmte, einstellbare Menge an Mahlgut kontinuierlich fördert. Bei einer solchen Dosiereinrichtung handelt es sich beispielsweise um, ein aus einem Bunker abziehendes Förderband mit Höhenbegrenzer oder um eine Zellenradschleuse oder Förderschnecke, die derart ausgebildet ist, dass sie bei einer konstanten Drehzahl betreibbar ist und einen maximalen Mahlgutstrom vom etwa 300 - 400 t/h, insbesondere etwa 300 t/h, fördert. Eine Dosiereinrichtung, die den Mahlgutstrom begrenzt, verhindert zuverlässig, dass ein sehr großer Mahlgutstrom, wie er bei plötzlich auftretenden Prozessschwankungen vorkommt, in die Mahlvorrichtung strömt und dass deren maximale Kapazität überstiegen wird. Die Dosiereinrichtung ermöglicht somit einen optimalen Betrieb der Mahlvorrichtung. Die Anordnung der Dosiereinrichtung zwischen dem Grießeauslass und dem Einlass der zumindest einen Mahlvorrichtung bietet den Vorteil, dass die Zufuhr der Grieße mittlerer Korngröße zu der zumindest einen Mahlvorrichtung dosiert wird und beispielsweise einen bestimmten Maximalwert nicht überschreitet. Dadurch wird eine zu hohe Menge an Grieße in der Mahlvorrichtung verhindert. Insbesondere die Grieße, die im Vergleich zum Grobgut eine geringere Korngröße aufweist, sorgt für einen unruhigen Lauf der Mahlvorrichtung. Eine geringe Menge an Grieße ermöglicht es, die Mahlvorrichtung mit einer größeren Menge Mahlgut effizienter zu betreiben, da ein großer Anteil von Grieße in dem Mahlgut beispielsweise ein Aufschwemmen des Mahlguts in der Mahlvorrichtung während des Mahlvorgangs erzeugt und somit eine ineffiziente Mahlung hervorruft.According to the invention, the control / regulating device comprises a metering device arranged between the semolina outlet and the at least one grinding device, which is designed such that it limits at least part of the grinding material flow to the at least one grinding device. A metering device is to be understood as a device which continuously conveys a specific, adjustable amount of ground material. Such a metering device is, for example, a conveyor belt with a height limiter that is withdrawn from a bunker, or a rotary valve or a screw conveyor that is designed in such a way that it can be operated at a constant speed and conveys a maximum grist flow of around 300-400 t / h, in particular around 300 t / h. A metering device that limits the flow of ground material reliably prevents a very large flow of ground material, as occurs when process fluctuations suddenly occur, from flowing into the grinding device and from exceeding its maximum capacity. The metering device thus enables optimal operation of the grinding device. The arrangement of the metering device between the semolina outlet and the inlet of the at least one grinding device offers the advantage that the supply of the semolina of medium grain size to the at least one grinding device is metered and does not, for example, exceed a certain maximum value. This prevents an excessive amount of grit in the grinder. In particular, the grit, which has a smaller grain size than the coarse material, ensures that the grinding device runs unevenly. A small amount of grist makes it possible to operate the grinding device more efficiently with a larger amount of grist, since a large proportion of grind in the grist, for example, causes the grist to float in the grinder during the grinding process and thus causes inefficient grinding.

Die Steuerungs- / Regelungseinrichtung umfasst gemäß einer weiteren Ausführungsform zumindest eine Messeinrichtung zum Ermitteln eines Mahlgutstroms zu der zumindest einen Mahlvorrichtung. Bei einer solchen Messeinrichtung handelt es sich beispielsweise um einen elektromagnetischen Messsensor, einen induktiven Durchflussmesser oder einen mechanischen Durchflussmesser, wie eine Prallplatte oder eine Bandwaage. Die Steuerungs- / Regelungseinrichtung umfasst beispielsweise zwei Messeinrichtungen, wobei eine Messeinrichtung des Mahlgutstrom aus dem Grobgutauslass und eine weitere Messeinrichtung des Mahlgutstrom aus dem Grießeauslass ermittelt.According to a further embodiment, the control / regulating device comprises at least one measuring device for determining a flow of ground material to the at least one grinding device. Such a measuring device is, for example, an electromagnetic measuring sensor, an inductive flow meter or a mechanical flow meter such as a baffle plate or a belt scale. The control / regulating device comprises, for example, two measuring devices, one measuring device determining the ground material flow from the coarse material outlet and another measuring device determining the ground material flow from the grist outlet.

Eine solche Messeinrichtung zur Messung des Mahlgutstroms zu der Mahlvorrichtung ermöglicht eine Regelung des Mahlgutstroms in Abhängigkeit des gemessenen Mahlgutstroms. Übersteigt der Mahlgutstrom einen bestimmten Wert, der beispielsweise der maximalen Kapazität der Mahlvorrichtung entspricht, wird beispielsweise der in die Mahlanlage aufgegebene Frischgutstrom reduziert.Such a measuring device for measuring the flow of ground material to the grinding device enables the flow of ground material to be regulated as a function of the measured grist flow. If the ground material flow exceeds a certain value, which corresponds, for example, to the maximum capacity of the grinding device, the fresh material flow fed into the grinding system is reduced, for example.

Gemäß einer weiteren Ausführungsform ist die Messeinrichtung zwischen der Dosiereinrichtung und der zumindest einen Mahlvorrichtung angeordnet. Diese Anordnung ermöglicht eine Regelung des Mahlgutstroms vor dem Erreichen der maximalen Fördermenge der Dosiereinrichtung. Steigt der Mahlgutstrom prozessbedingt stark an, wird dies durch die Messeinrichtung registriert und beispielsweise ab einem bestimmten Wert, der unterhalb der maximalen Fördermenge der Dosiereinrichtung liegt, die Aufgabemenge an Frischgut in die Mahlanlage reduziert. Bei einer Reduzierung der Frischgutmenge stellt sich üblicherweise mit einer zeitlichen Verzögerung eine Reduzierung des Mahlgutstroms zu der Mahlvorrichtung ein. Die Dosiereinrichtung verhindert indes einen Anstieg des Mahlgutstroms über den optimalen Betriebspunkt der Mahlvorrichtung hinaus.According to a further embodiment, the measuring device is arranged between the metering device and the at least one grinding device. This arrangement enables the flow of ground material to be regulated before the maximum delivery rate of the metering device is reached. If the flow of regrind increases sharply due to the process, this is registered by the measuring device and, for example, from a certain value that is below the maximum delivery rate of the dosing device, the amount of fresh material fed into the grinding system is reduced. When the amount of fresh material is reduced, the flow of material to be ground to the grinding device is usually reduced with a time delay. The metering device, however, prevents the flow of material to be ground from increasing beyond the optimum operating point of the grinding device.

Die Mahlanlage weist gemäß einer weiteren Ausführungsform eine Frischgutaufgabe zum Einlassen von Frischgut in die Mahlanlage auf, wobei die Steuerungs- / Regelungseinrichtung mit der Frischgutaufgabe in Verbindung steht und derart ausgebildet ist, dass sie bei Erreichen eines Schwellwertes des mit der Messeinrichtung ermittelten Mahlgutstroms von dem Grießeauslass zu der zumindest einen Mahlvorrichtung den über die Frischgutaufgabe in die Mahlanlage eintretenden Frischgutstrom reduziert.According to a further embodiment, the grinding system has a fresh material feed for admitting fresh material into the grinding system, the control / regulating device being connected to the fresh material feed and being designed in such a way that it leaves the semolina outlet when a threshold value of the grinding material flow determined by the measuring device is reached to the at least one grinding device, the fresh material flow entering the grinding system via the fresh material feed is reduced.

Gemäß einer weiteren Ausführungsform ist zwischen dem Grießeauslass und der zumindest einen Mahlvorrichtung ein Pufferspeicher angeordnet. Der Pufferspeicher ist vorzugsweise stromaufwärts der Dosiereinrichtung angeordnet, sodass bei einem Mahlgutstrom, der größer als der von der Dosiereinrichtung maximal förderbare Mahlgutstrom ist, das Mahlgut in dem Pufferspeicher gespeichert wird. Der Pufferspeicher umfasst beispielsweise einen Auslasskonus der Sichteinrichtung, der sich an den Grießeauslass des in dem statischen Sichter gesichteten Mahlguts anschließt. Die Anordnung des Pufferspeichers zwischen dem Grießeauslass und der zumindest einen Mahlvorrichtung ermöglicht eine Pufferung der Grieße, die lediglich einem Teilstrom des gesamten Mahlgutstroms entsprechen. Dies ermöglicht die gezielte Pufferung eines Teilstroms, wobei der Pufferspeicher beispielsweise eine geringe Baugröße aufweist. Der Pufferspeicher bietet ferner eine Möglichkeit, einer Zwischenspeicherung der Grieße während in Reaktion auf das Übersteigen des maximalen Mahlgutsstroms der Frischgutstrom über die Frischgutaufgabe reduziert wird.According to a further embodiment, a buffer store is arranged between the semolina outlet and the at least one grinding device. The buffer store is preferably arranged upstream of the dosing device, so that in the case of a grinding stock flow that is greater than the maximum grinding stock flow that can be conveyed by the dosing device, the grinding stock is stored in the buffer store. The buffer store comprises, for example, an outlet cone the classifier, which is connected to the semolina outlet of the ground material classified in the static classifier. The arrangement of the buffer store between the semolina outlet and the at least one grinding device enables the semolina to be buffered, which corresponds only to a partial flow of the entire flow of grist. This enables the targeted buffering of a partial flow, with the buffer store being, for example, small in size. The buffer store also offers the possibility of intermediate storage of the semolina while the fresh material flow is reduced via the fresh material feed in response to the maximum ground material flow being exceeded.

Gemäß einer weiteren Ausführungsform weist die Mahlanlage eine erste Mahlvorrichtung, insbesondere eine Walzenpresse, und eine zweite Mahlvorrichtung, insbesondere eine Kugelmühle, auf, wobei der Grießeauslass mit einem Einlass der zweiten Mahlvorrichtung in Verbindung steht und wobei der Pufferspeicher einen mit der ersten Mahlvorrichtung in Verbindung stehenden Überlauf aufweist. Ein solcher Überlauf umfasst vorzugsweise eine Überlaufleitung, die Mahlgut aus dem Pufferspeicher heraus befördert. Durch den Überlauf wird ein Anstieg des Mahlguts in dem Pufferspeicher begrenzt. Dies ermöglicht die Verwendung eines kleinen Pufferspeichers und verhindert den Anstieg des Mahlguts beispielsweise bis zum dynamischen Sichter.According to a further embodiment, the grinding system has a first grinding device, in particular a roller press, and a second grinding device, in particular a ball mill, wherein the semolina outlet is in connection with an inlet of the second grinding device and wherein the buffer store is in connection with the first grinding device Has overflow. Such an overflow preferably comprises an overflow line which conveys grinding stock out of the buffer store. The overflow limits an increase in the grist in the buffer storage. This enables the use of a small buffer store and prevents the grist from rising, for example up to the dynamic classifier.

Der Überlauf weist gemäß einer weiteren Ausführungsform eine Messeinrichtung zum Messen des durch den Überlauf strömenden Massenstroms auf. Dies ermöglicht eine Überwachung des von dem Pufferspeicher zu der ersten Mahlvorrichtung strömenden Mahlgutstroms. Ein Verfahren zum Zerkleinern von Mahlgut weist nach einem ersten Aspekt zumindest die Schritte auf:
Zerkleinern des Mahlguts in zumindest einer Mahlvorrichtung, Sichten des Mahlguts in einer Sichteinrichtung in Grobgut, Grieße und Feingut, wobei die Sichteinrichtung einen statischen Sichter und einen dynamischen Sichter aufweist, wobei der statische Sichter derart angeordnet ist, dass er den dynamischen Sichter zumindest teilweise umschließt, und wobei der Mahlgutstrom zu der zumindest einen Mahlvorrichtung mittels einer Steuerungs- / Regelungseinrichtung gesteuert/ geregelt wird und wobei die Steuerungs- / Regelungseinrichtung eine Dosiereinrichtung umfasst, welche die Zufuhr der Grieße zu der zumindest einen Mahlvorrichtung begrenzt.
According to a further embodiment, the overflow has a measuring device for measuring the mass flow flowing through the overflow. This enables the grinding stock flow flowing from the buffer store to the first grinding device to be monitored. According to a first aspect, a method for comminuting regrind has at least the following steps:
Crushing the ground material in at least one grinding device, sifting the ground material in a classifier into coarse material, grits and fine material, the classifier having a static classifier and a dynamic classifier having, wherein the static sifter is arranged in such a way that it at least partially encloses the dynamic sifter, and wherein the ground material flow to the at least one grinding device is controlled / regulated by means of a control / regulating device and wherein the control / regulating device comprises a metering device which limits the supply of the meal to the at least one grinding device.

Die voran mit Bezug auf die Mahlanlage beschrieben Vorteile treffen in verfahrensmäßiger Entsprechung auf das Verfahren zum Zerkleinern von Mahlgut zu.The advantages described above with reference to the grinding plant apply in a procedural equivalent to the method for comminuting ground material.

Bevorzugte Ausführungsbeispiele der ErfindungPreferred embodiments of the invention

Die Erfindung ist nachfolgend anhand mehrerer Ausführungsbeispiele mit Bezug auf die beiliegenden Figuren näher erläutert. Dabei dienen die Angaben wie "oberhalb" und "unterhalb" bzw. "links" und "rechts" der besseren Erläuterungen der in den Figuren gezeigten schematischen Darstellung der Ausführungsbeispiele der Erfindung, ohne die Erfindung auf die gezeigten Ausführungsbeispiele oder eine bestimmte Einbauposition zu beschränken.

Fig. 1
zeigt eine schematische Darstellung einer Mahlanlage mit einer Sichteinrichtung und zwei Mahlvorrichtungen gemäß einem Ausführungsbeispiel.
Fig. 2
zeigt eine schematische Darstellung einer Mahlanlage mit einer Sichteinrichtung und einer Walzenpresse gemäß einem weiteren Ausführungsbeispiel.
Fig. 3
zeigt eine schematische Darstellung einer Mahlanlage mit einer Sichteinrichtung und einer Kugelmühle gemäß einem Ausführungsbeispiel.
Fig. 4
zeigt eine schematische Darstellung einer Sichteinrichtung gemäß Fig. 1 bis 3.
The invention is explained in more detail below using several exemplary embodiments with reference to the accompanying figures. The information such as "above" and "below" or "left" and "right" serve to better explain the schematic representation of the exemplary embodiments of the invention shown in the figures, without restricting the invention to the exemplary embodiments shown or a specific installation position.
Fig. 1
shows a schematic representation of a grinding plant with a viewing device and two grinding devices according to an embodiment.
Fig. 2
shows a schematic representation of a grinding plant with a classifier and a roller press according to a further embodiment.
Fig. 3
shows a schematic representation of a grinding plant with a viewing device and a ball mill according to an embodiment.
Fig. 4
shows a schematic representation of a viewing device according to Figs. 1 to 3 .

Fig. 1 zeigt eine Mahlanlage 10 zum Zerkleinern von sprödem Mahlgut, wie beispielsweise Kalkstein, Klinker, Dolomit oder Erzmaterial. Die Mahlanlage 10 weist eine erste Mahlvorrichtung 12, eine Sichteinrichtung 14 und eine zweite Mahlvorrichtung 16 auf. Fig. 1 shows a grinding plant 10 for comminuting brittle grist such as limestone, clinker, dolomite or ore material. The grinding system 10 has a first grinding device 12, a viewing device 14 and a second grinding device 16.

Die erste Mahlvorrichtung 12 ist in dem in Fig. 1 dargestellten Ausführungsbeispiel eine Walzenpresse mit zwei gegenläufig rotierende Mahlwalzen 18a, 18b, die über eine in Fig. 1 nicht dargestellte Anpresseinrichtung mit Mahldrücken von bis zu 250 MPa beaufschlagt werden, wobei zwischen den Mahlwalzen 18a, 18b ein Mahlspalt aufrechterhalten wird. Die Walzenpresse weist ferner einen Aufgabeschacht 20 auf, der oberhalb der Mahlwalzen 18a und 18b angeordnet ist. Der Aufgabeschacht 20 weist einen rohrförmigen oberen Abschnitt und einen trichterförmigen unteren Abschnitt zum Leiten von Mahlgut in den Mahlspalt zwischen den Mahlwalzen 18a und 18b auf. Des Weiteren weist die Walzenpresse 12 eine Auslassöffnung 38 zum Auslassen von durch das Mahlwalzen 18a, 18b gemahlene Mahlgut auf.The first grinding device 12 is in the in Fig. 1 illustrated embodiment, a roller press with two counter-rotating grinding rollers 18a, 18b, which via a in Fig. 1 A pressing device (not shown) can be subjected to grinding pressures of up to 250 MPa, a grinding gap being maintained between the grinding rollers 18a, 18b. The roller press also has a feed chute 20 which is arranged above the grinding rollers 18a and 18b. The feed chute 20 has a tubular upper section and a funnel-shaped lower section for guiding grinding stock into the grinding gap between the grinding rollers 18a and 18b. Furthermore, the roller press 12 has an outlet opening 38 for discharging material to be ground by the grinding rollers 18a, 18b.

Die Sichteinrichtung 14 weist einen statischen Sichter und einen dynamischen Sichter auf und ist unterhalb der ersten Mahlvorrichtung 12 angeordnet. Ferner umfasst die Sichteinrichtung 14 einen ersten Einlass 32 und einen zweiten Einlass 34 zum Einlassen eines Materialstroms, sowie drei Auslässe, wobei ein Grobgutauslass 24 zum Auslassen von durch den statischen Sichter ausgesichtetem Grobgut, ein Grießeauslass 26 zum Auslassen von durch den dynamischen Sichter ausgesichteter Grieße und ein Fertiggutauslass 28 zum Auslassen von Fertiggut, das zumindest den dynamischen Sichter passiert hat, vorgesehen ist. Das Grobgut weist üblicherweise eine Korngröße von 10-100 mm, die Grieße eine Korngröße von etwa 1-10 mm und das Feingut eine Korngröße von etwa 30-300 µm auf. Der detaillierte Aufbau der Sichteinrichtung 14 ist mit Bezug auf Fig. 4 näher erläutert.The classifier 14 has a static classifier and a dynamic classifier and is arranged below the first grinding device 12. Furthermore, the classifier 14 comprises a first inlet 32 and a second inlet 34 for admitting a material flow, as well as three outlets, wherein a coarse material outlet 24 for discharging coarse material sifted out by the static sifter, a semolina outlet 26 for discharging grit sifted out by the dynamic sifter and a finished goods outlet 28 is provided for discharging finished goods that have at least passed the dynamic classifier. The coarse material usually has a grain size of 10-100 mm, the grit a grain size of about 1-10 mm and the fine material a grain size of about 30-300 µm. The detailed structure of the viewing device 14 is with reference to FIG Fig. 4 explained in more detail.

Der erste Einlass 32 der Sichteinrichtung 14 steht mit dem Auslass 38 der ersten Mahlvorrichtung 12 in Verbindung, sodass Mahlgut mittels Schwerkraft von dem Auslass 38 in die Sichteinrichtung geführt wird. Die Verbindung zwischen dem ersten Einlass 32 der Sichteinrichtung und dem Auslass 38 der ersten Mahlvorrichtung 12 wird beispielsweise über eine Schurre realisiert.The first inlet 32 of the sifting device 14 is connected to the outlet 38 of the first grinding device 12, so that the material to be ground is guided from the outlet 38 into the sifting device by means of gravity. The connection between the first inlet 32 of the viewing device and the outlet 38 of the first grinding device 12 is realized, for example, via a chute.

Der zweite Einlass 34 der Sichteinrichtung ist mit dem Auslass der zweiten Mahlvorrichtung 16 über eine weitere Fördereinrichtung 36 verbunden, die in der Kugelmühle gemahlenes Mahlgut hin zu dem zweiten Einlass 34 der Sichteinrichtung fördert.The second inlet 34 of the classifying device is connected to the outlet of the second grinding device 16 via a further conveying device 36 which conveys the ground material ground in the ball mill to the second inlet 34 of the classifying device.

Die Sichteinrichtung 14 weist ferner einen Sichtlufteinlass 40 auf zum Einlassen eines Sichtluftstroms in den statischen Sichter auf.The classifying device 14 also has a classifying air inlet 40 for admitting a classifying air flow into the static classifier.

An den Grobgutauslass 24 der Sichteinrichtung 14 schließt sich eine Fördereinrichtung 30 an, die schematisch als Rohrleitung dargestellt ist. Eine solche Fördereinrichtung 30 umfasst beispielsweise ein Förderband oder ein Becherwerk zur Förderung von Mahlgut von dem Grobgutauslass 24 der Sichteinrichtung 14 zu dem Aufgabeschacht 20.A conveyor device 30, which is shown schematically as a pipeline, connects to the coarse material outlet 24 of the viewing device 14. Such a conveying device 30 comprises, for example, a conveyor belt or a bucket elevator for conveying ground material from the coarse material outlet 24 of the classifying device 14 to the feed chute 20.

An den Grießeauslass 26 der Sichteinrichtung 14 schließt sich eine Dosiereinrichtung 42 an. Eine solche Dosiereinrichtung 42 ist beispielsweise eine drehzahlregelbare Schotter- oder Zellenradschleuse, die über rotierende Flügelzellen eine vorbestimmte maximale Menge an Mahlgut von dem Grießeauslass 26 der Sichteinrichtung 14 an die zweite Mahlvorrichtung 16 leitet.A metering device 42 connects to the semolina outlet 26 of the viewing device 14. Such a metering device 42 is, for example, a speed-controllable ballast or rotary valve which, via rotating vane cells, guides a predetermined maximum amount of ground material from the grit outlet 26 of the classifying device 14 to the second grinding device 16.

Der Grießeauslass 26 der Sichteinrichtung 14 zum Auslassen von Grieße steht mit dem Einlass der zweiten Mahlvorrichtung 16 in Verbindung. Bei der Verbindung handelt es sich beispielsweis um eine in Fig. 1 nicht dargestellte Fördereinrichtung, wie beispielsweise ein Förderband oder eine Schurre.The semolina outlet 26 of the classifying device 14 for discharging semolina is connected to the inlet of the second grinding device 16. The connection is, for example, an in Fig. 1 Conveyor device not shown, such as a conveyor belt or a chute.

Zwischen der Dosiereinrichtung 42 und dem Einlass der zweiten Mahlvorrichtung 16 ist eine Messeinrichtung zum Messen eines Massenstroms von der Sichteinrichtung 14 zu der zweiten Mahlvorrichtung 16 angeordnet.A measuring device for measuring a mass flow from the viewing device 14 to the second grinding device 16 is arranged between the metering device 42 and the inlet of the second grinding device 16.

Die zweite Mahlvorrichtung 16 ist unterhalb der Sichteinrichtung 14 angeordnet und in dem in Fig. 1 dargestellten Ausführungsbeispiel eine Kugelmühle, die einen rohrförmigen Grundkörper aufweist, innerhalb dessen eine Mehrzahl von Mahlkörpern angeordnet sind, die beispielsweise durch eine Rotation des Grundkörpers um die Längsachse das sich innerhalb der Kugelmühle befindende Mahlgut zermahlen.The second grinding device 16 is arranged below the viewing device 14 and in the in Fig. 1 illustrated embodiment a ball mill which has a tubular base body, within which a plurality of grinding bodies are arranged, which grind the grinding stock located inside the ball mill, for example by rotating the base body about the longitudinal axis.

Die Mahlanlage 10 weist ferner eine Frischgutaufgabe 22 auf, die zwischen der Sichteinrichtung 14 und der ersten Mahlvorrichtung 12 schematisch dargestellt ist. Die Frischgutaufgabe 22 umfasst beispielsweise Förderbänder und ist derart angeordnet, dass Frischgut einem Einlass der Sichteinrichtung 14 zugeführt wird.The grinding system 10 also has a fresh material feed 22, which is shown schematically between the viewing device 14 and the first grinding device 12. The fresh goods task 22 comprises, for example, conveyor belts and is arranged such that fresh goods are fed to an inlet of the classifying device 14.

Die Mahlanlage 10 weist des Weiteren zwei Abscheider 46, 48 zur Trennung des Luftstroms von dem Mahlgut auf. Ein erster Abscheider 46 schließt sich an den Fertiggutauslass 28 der Sichteinrichtung an. Das aus dem Fertiggutauslass 28 austretende Feingut-Luftgemisch wird an dem Abscheider 46 in Feingut und Luftstrom 50 getrennt. Ein zweiter Abscheider 48 schließt sich an den Auslass der Kugelmühle 16 zum Abscheiden des aus der Kugelmühle austretenden Mahlguts von dem Luftstrom 52 an.The grinding plant 10 also has two separators 46, 48 for separating the air flow from the grinding stock. A first separator 46 is connected to the finished goods outlet 28 of the classifying device. The fine material / air mixture exiting from the finished material outlet 28 is separated at the separator 46 into fine material and air flow 50. A second separator 48 is connected to the outlet of the ball mill 16 for separating the grinding stock exiting from the ball mill from the air stream 52.

Im Betrieb der Mahlanlage 10 wird Frischgut über die Frischgutaufgabe 22 in den ersten Einlass 32 der Sichteinrichtung 14 aufgegeben. Bei dem Frischgut handelt es sich beispielsweise um grobkörniges Mahlgut.During operation of the grinding system 10, fresh material is fed into the first inlet 32 of the classifying device 14 via the fresh material feed 22. The fresh material is, for example, coarse-grained ground material.

Das Mahlgut strömt durch den ersten Einlass 32 in den statischen Sichter, in dem es in Grobgut und Grieße gesichtet wird. Das Grobgut verlässt die Sichteinrichtung durch den Grobgutauslass 24 und strömt über die Fördereinrichtung 30 zu dem Aufgabeschacht 20 der Walzenpresse 12 und anschließend in den Mahlspalt zwischen den Mahlwalzen 18a und 18b, in dem es gemahlen wird. Das in der Walzenpresse 12 gemahlene Mahlgut tritt in den ersten Einlass 32 der Sichteinrichtung 14 und anschließend in den statischen Sichter der Sichteinrichtung 14 ein, wo es in Grobgut und Grieße gesichtet wird.The ground material flows through the first inlet 32 into the static classifier, in which it is classified into coarse material and grits. The coarse material leaves the classifying device through the coarse material outlet 24 and flows via the conveying device 30 to the feed shaft 20 of the roller press 12 and then into the grinding gap between the grinding rollers 18a and 18b, in which it is ground. The ground material ground in the roller press 12 enters the first inlet 32 of the classifier 14 and then into the static classifier of the classifier 14, where it is classified into coarse material and grits.

Die Grieße verlassen die Sichteinrichtung durch den Grießeauslass 26. Die sich an den Grießeauslass 26 anschließende Dosiereinrichtung 42 fördert, beispielsweise über eine Schotterschleuse, eine bestimmte maximale Menge an Mahlgut zum Einlass der Kugelmühle 16. Die maximale Menge an Mahlgut beträgt beispielsweise 300 - 400 t/h, insbesondere 350 t/h. Üblicherweise wird die Mahlanlage derart betrieben, dass die Menge an Mahlgut etwa 250 - 350 t/h, insbesondere 300 t/h beträgt. Die Dosiereinrichtung 42 verhindert zuverlässig, dass der Materialstrom an Mahlgut von dem Grießeauslass 26 zu dem Einlass der Kugelmühle 16 einen einstellbaren maximalen Wert übersteigt, wodurch eine optimale Mahlung in der Kugelmühle 16 erreicht und eine Überlast an der Kugelmühle 16 verhindert wird.The semolina leaves the sifting device through the semolina outlet 26. The metering device 42 connected to the semolina outlet 26 conveys a certain maximum amount of grist to the inlet of the ball mill 16, for example via a gravel sluice. h, especially 350 t / h. The grinding plant is usually operated in such a way that the amount of ground material is around 250-350 t / h, in particular 300 t / h. The metering device 42 reliably prevents the material flow of grist from the grit outlet 26 to the inlet of the ball mill 16 from exceeding an adjustable maximum value, thereby achieving optimum grinding in the ball mill 16 and preventing overload on the ball mill 16.

Übersteigt die Menge an Mahlgut die maximale Fördermenge der Dosiereinrichtung 42 sammelt sich das Mahlgut oberhalb der Dosiereinrichtung 42 in dem Grießeauslass 26 der Sichteinrichtung. Um einen Rückstau des Mahlguts in die Sichteinrichtung 14, insbesondere in den dynamischen Sichter, zu verhindern, ist eine in Fig. 1 gestrichelt dargestellte Rückführungsleitung zwischen dem Grießeauslass 26 und dem Grobgutauslass 24 angeordnet. Die Rückführung von sich in dem Grießeauslass 26 sammelnden Mahlguts wird beispielsweise über einen nicht dargestellten Überlauf in dem Bereich des Grießeauslasses 26 realisiert. Zusätzlich ist oberhalb des Grießeauslass 26 ein Grießkonus, insbesondere ein Pufferspeicher, angeordnet, in dem sich Grieße ansammelt. Übersteigt das Material in dem Bereich des Grießeauslasses 26, insbesondere in dem Pufferspeicher, eine bestimmte Höhe, wird es über den Überlauf in die Rückführungsleitung 54 zu der Fördereinrichtung 30 geführt.If the amount of ground material exceeds the maximum delivery amount of the dosing device 42, the ground material collects above the dosing device 42 in the semolina outlet 26 of the classifying device. In order to prevent the grist from backing up in the classifier 14, in particular in the dynamic classifier, an in Fig. 1 The return line shown in dashed lines is arranged between the grit outlet 26 and the coarse material outlet 24. The return of grist collecting in the semolina outlet 26 is implemented, for example, via an overflow (not shown) in the area of the semolina outlet 26. In addition, a semolina cone, in particular a buffer storage, is arranged above the semolina outlet 26, in which semolina accumulates. If the material in the area of the semolina outlet 26, in particular in the buffer store, exceeds a certain height, it is guided via the overflow into the return line 54 to the conveying device 30.

Im Anschluss an die Dosiereinrichtung 42 wird in der Messeinrichtung 44 der Massenstrom des Mahlguts gemessen. Die Mahlanlage 10 weist ferner eine nicht dargestellte Steuerungs- / Regelungseinrichtung auf, die beispielsweise die Dosiereinrichtung 42 und / oder die Messeinrichtung 44 umfasst. Der mit der Messeinrichtung 44 erfasste Massenstrom wird beispielsweise an die Steuerungs-/ Regelungseinrichtung übermittelt, die, wenn der Massenstrom einen vorbestimmten Wert übersteigt, die Menge an Frischgut über die Frischgutaufgabe 22 reduziert und somit die aus dem Grießeauslass 26 austretende Menge an Grieße reduziert.Following the metering device 42, the mass flow of the ground material is measured in the measuring device 44. The grinding system 10 also has a control / regulating device (not shown) which comprises, for example, the metering device 42 and / or the measuring device 44. The mass flow detected by the measuring device 44 is transmitted, for example, to the control / regulating device which, if the mass flow exceeds a predetermined value, reduces the amount of fresh food via the fresh food feed 22 and thus reduces the amount of semolina emerging from the semolina outlet 26.

Eine solche Dosiereinrichtung 42 bietet den Vorteil, dass Prozessschwankungen der Mahlanlage ausgeglichen werden und eine Überlastung, eine zu große Menge an Mahlgut in der Kugelmühle, verhindert wird. Durch die Steuerungs- / Regelungseinrichtung ist die Zufuhr von Frischgut in Abhängigkeit der Menge an in die Kugelmühle eintretenden Grieße steuerbar / regelbar. Bei einem Überlastfall, bei welchem der Anteil an Grieße in dem aufgegebenen Frischgut sehr hoch ist, kann bereits vor dem Erreichen der maximalen Fördermenge der Dosiereinrichtung 42 die Menge an Frischgut über die Frischgutaufgabe 22 reduziert werden und somit der Betrieb der Dosiereinrichtung 42 mit der maximalen Fördermenge auf einen kurzen Zeitraum eingeschränkt oder das Erreichen der maximalen Fördermenge verhindert werden.Such a metering device 42 offers the advantage that process fluctuations in the grinding system are compensated for and overloading, i.e. too large a quantity of ground material in the ball mill, is prevented. The control / regulating device can be used to control / regulate the supply of fresh material as a function of the amount of grit entering the ball mill. In the event of an overload situation, in which the proportion of grits in the fresh product is very high, the amount of fresh product can be reduced via the fresh product feed 22 before the maximum delivery rate of the dosing device 42 is reached, and thus the operation of the dosing device 42 with the maximum delivery rate limited to a short period of time or the maximum delivery rate can be prevented.

Das aus dem Grießeauslass 26 der Sichteinrichtung 14 austretende Mahlgut tritt in die Kugelmühle 16 ein und wird in dieser zermahlen. Im Anschluss an die Kugelmühle 16 wird das Mahlgut entweder über den Abscheider 48 oder direkt der Fördereinrichtung 36 zugeführt, die das Mahlgut zu dem zweiten Einlass 34 der Sichteinrichtung 14 fördert.The grinding stock emerging from the semolina outlet 26 of the classifying device 14 enters the ball mill 16 and is ground in it. Following the ball mill 16, the ground material is fed either via the separator 48 or directly to the conveying device 36, which conveys the ground material to the second inlet 34 of the classifying device 14.

Über den zweiten Einlass 34 gelangt das Mahlgut in den dynamischen Sichter und wird in Grieße und Fertiggut gesichtet. Die Grieße verlassen die Sichteinrichtung 14 durch den Grießeauslass 26 und das Fertiggut verlässt die Sichteinrichtung durch den Fertiggutauslass 28. Im Anschluss an den Fertiggutauslass 28 wird das Mahlgut-Luftgemisch über den Abscheider 46 in Fertiggut und Luftstrom 50 getrennt.The ground material enters the dynamic classifier via the second inlet 34 and is classified into grit and finished material. The grits leave the classifier 14 through the grit outlet 26 and the finished product leaves the classifier through the finished product outlet 28. Following the finished product outlet 28, the grist-air mixture is separated into finished product and air flow 50 via the separator 46.

Fig. 2 zeigt eine Mahlanlage 56 mit einer Walzenmühle 12 und einer Sichteinrichtung 14, die im Wesentlichen entsprechend der Mahlanlage 10 der Fig. 1 angeordnet sind. Im Gegensatz zu der Mahlanlage 10 der Fig. 1 umfasst die Mahlanlage 56 der Fig. 2 keine Kugelmühle 16. Fig. 2 shows a grinding system 56 with a roller mill 12 and a viewing device 14, which essentially corresponds to the grinding system 10 of FIG Fig. 1 are arranged. In contrast to the grinding system 10 of the Fig. 1 comprises the grinding plant 56 of the Fig. 2 no ball mill 16.

Über die Frischgutaufgabe 22 wird Frischgut in den ersten Einlass 32 der Sichteinrichtung 14 aufgegeben. Das durch den Grobgutauslass 24 die Sichteinrichtung 14 verlassende Grobgut und die durch den Grießeauslass 26 die Sichteinrichtung 14 verlassende Grieße werden zusammengeführt und anschließend über die Fördereinrichtung 30 dem Aufgabeschacht 20 der Walzenmühle zugeführt. Zwischen der Fördereinrichtung 30 und dem Grießeauslass 26 der Sichteinrichtung 14 ist eine Dosiereinrichtung 42 und eine Messeinrichtung 44 zum Messen des Massenstroms an Mahlgut aus dem Grießeauslass 26 angeordnet. Die Dosiereinrichtung 42 begrenzt die Menge an Grieße, die über die Fördereinrichtung 30 zur Walzenmühle 12 geförderte wird, auf einen maximalen Wert und verhindert so einen Überlastfall, bei dem eine zu große Menge an Mahlgut, insbesondere Grieße, zu der Walzenmühle 12 gefördert wird. Eine weitere Messeinrichtung 45 ist zwischen dem Grobgutauslass 24 und der Fördereinrichtung 30 angeordnet zum Ermitteln des Grobgutmassenstroms zu der Walzenmühle 12. Die Messeinrichtungen 44 und 45 ermittelt die Menge an Grieße und Gobgut und übermittelt diesen Wert beispielsweise an eine nicht dargestellte Steuerungs- / Regelungseinrichtung, die ab einem bestimmten maximalen Wert, beispielsweise 250 -350 t/h, insbesondere 300 t/h, die in die Mahlanlage 56 eintretende Menge an Frischgut über die Frischgutaufgabe 22 reduziert.Fresh product is fed into the first inlet 32 of the viewing device 14 via the fresh product feed 22. The coarse material leaving the classifying device 14 through the coarse material outlet 24 and the grit leaving the classifying device 14 through the grit outlet 26 are brought together and then fed via the conveyor device 30 to the feed shaft 20 of the roller mill. A metering device 42 and a measuring device 44 for measuring the mass flow of grist from the grist outlet 26 are arranged between the conveying device 30 and the semolina outlet 26 of the viewing device 14. The metering device 42 limits the amount of meal that is conveyed to the roller mill 12 via the conveyor device 30 to a maximum value and thus prevents an overload case in which an excessive amount of ground material, in particular meal, is conveyed to the roller mill 12. A further measuring device 45 is arranged between the coarse material outlet 24 and the conveying device 30 for determining the coarse material mass flow to the roller mill 12. The measuring devices 44 and 45 determine the amount of grit and gob material and transmit this value, for example, to a control / regulating device, not shown, which From a certain maximum value, for example 250-350 t / h, in particular 300 t / h, the amount of fresh material entering the grinding system 56 is reduced via the fresh material feed 22.

Fig. 3 zeigt eine Mahlanlage 58 mit einer Kugelmühle 16 und einer Sichteinrichtung 14, die im Wesentlichen entsprechend der Mahlanlage 10 der Fig. 1 angeordnet sind. Im Gegensatz zu der Mahlanlage 10 der Fig. 1 umfasst die Mahlanlage 58 der Fig. 3 keine Walzenmühle 12. Fig. 3 shows a grinding plant 58 with a ball mill 16 and a viewing device 14, which essentially corresponds to the grinding plant 10 of FIG Fig. 1 arranged are. In contrast to the grinding system 10 of the Fig. 1 comprises the grinding plant 58 of the Fig. 3 no roller mill 12.

Das durch den Grobgutauslass 24 die Sichteinrichtung 14 verlassende Grobgut und die durch den Grießeauslass 26 die Sichteinrichtung 14 verlassende Grieße werden zusammengeführt und der Kugelmühle 16 zugeführt. Eine Dosiereinrichtung 42 und ein Messeinrichtung 44 zum Messen des Massenstroms an Mahlgut aus dem Grießeauslass 26 sind zwischen dem Grießeauslass 26 der Sichteinrichtung 14 und dem Einlass der Kugelmühle 16 angeordnet. Die Dosiereinrichtung 42 begrenzt die Menge an Grieße, die zur Kugelmühle 16 geförderte wird auf einen maximalen Wert und verhindert so einen Überlastfall. Eine weitere Messeinrichtung 45 ist zwischen dem Grobgutauslass 24 und dem Einlass der Kugelmühle 16 angeordnet zum Ermitteln des Grobgutmassenstroms zu der Kugelmühle 16. Die Messeinrichtungen 44 und 45 ermittelt die Menge an Mahlgut zu der Kugelmühle 16 und übermitteltn diesen Wert beispielsweise an eine nicht dargestellte Steuerungs- / Regelungseinrichtung, die ab einem bestimmten maximalen Wert die in die Mahlanlage 56 eintretenden Menge an Frischgut über die Frischgutaufgabe 22 reduziert.The coarse material leaving the classifying device 14 through the coarse material outlet 24 and the grit leaving the classifying device 14 through the grit outlet 26 are brought together and fed to the ball mill 16. A metering device 42 and a measuring device 44 for measuring the mass flow of ground material from the semolina outlet 26 are arranged between the semolina outlet 26 of the classifying device 14 and the inlet of the ball mill 16. The metering device 42 limits the amount of meal that is conveyed to the ball mill 16 to a maximum value and thus prevents an overload situation. A further measuring device 45 is arranged between the coarse material outlet 24 and the inlet of the ball mill 16 for determining the coarse material mass flow to the ball mill 16. The measuring devices 44 and 45 determine the amount of material to be ground to the ball mill 16 and transmit this value, for example to a control system (not shown). / Control device which, from a certain maximum value, reduces the amount of fresh material entering the grinding system 56 via the fresh material feed 22.

Fig. 4 zeigt eine Sichteinrichtung 14 gemäß Fig. 1 bis 3 mit einem statischen Sichter 60 und einem dynamischen Sichter 62. Der statische Sichter 60 ist um den dynamischen Sichter 62 herum angeordnet und weist eine zylinderförmige Gestalt auf. Ferner umfasst der statische Sichter eine äußere zylinderförmige Wand und dazu radial nach innen angeordnet eine erste, äußere statische Strömungseinrichtung 64 und eine zweite, innere statische Strömungseinrichtung 66. Die erste und die zweite Strömungseinrichtung 64, 66 weisen jeweils parallele Leitschaufeln auf, wobei die Leitschaufeln der ersten Strömungseinrichtung 64 radial abfallend angestellt sind. Die Leitschaufeln der zweiten Strömungseinrichtung 66 sind gegenläufig zu den Leitschaufeln der ersten Strömungseinrichtung 64 angestellt. Zwischen der ersten und der zweiten Strömungseinrichtung 64, 66 ist eine zylinderförmige statische Sichtzone 68 ausgebildet. Fig. 4 shows a viewing device 14 according to Figs. 1 to 3 with a static sifter 60 and a dynamic sifter 62. The static sifter 60 is arranged around the dynamic sifter 62 and has a cylindrical shape. Furthermore, the static sifter comprises an outer cylindrical wall and a first, outer static flow device 64 and a second, inner static flow device 66 arranged radially inwards for this purpose. The first and second flow devices 64, 66 each have parallel guide vanes, the guide vanes of the first flow device 64 are employed in a radially sloping manner. The guide vanes of the second flow device 66 are positioned in the opposite direction to the guide vanes of the first flow device 64. Between the first and the second Flow device 64, 66, a cylindrical static viewing zone 68 is formed.

Innerhalb des statischen Sichters 60 ist radial einwärts der zweiten Strömungseinrichtung 66 der dynamische Sichter 62 angeordnet. Der dynamische Sichter 62 umfasst einen Stabkorb 70 mit in axialer Richtung verlaufenden Stäben. Der Stabkorb 70 wird über eine am oberen Ende des Stabkorbes angebrachte Antriebswelle 72 rotierend angetrieben. Der dynamische Sichter 62 ist koaxial zu dem statischen Sichter 60 und rotationssymmetrisch zu der Antriebsachse 72 angeordnet. Zwischen dem Sichtkorb und der zweiten Strömungseinrichtung 66 ist die dynamische Sichtzone 74 ausgebildet. Ferner können in der dynamischen Sichtzone 74 nicht dargestellte vertikale, stabförmige Leitelemente angeordnet sein, die sich an die Strömungseinrichtung 64 anschließen.Within the static sifter 60, the dynamic sifter 62 is arranged radially inward of the second flow device 66. The dynamic classifier 62 comprises a rod basket 70 with rods running in the axial direction. The rod cage 70 is driven in rotation via a drive shaft 72 attached to the upper end of the rod cage. The dynamic sifter 62 is arranged coaxially to the static sifter 60 and rotationally symmetrical to the drive axis 72. The dynamic viewing zone 74 is formed between the viewing basket and the second flow device 66. Furthermore, vertical, rod-shaped guide elements (not shown) that adjoin the flow device 64 can be arranged in the dynamic viewing zone 74.

Am oberen Ende des Stabkorbes 70 ist eine Verteilereinrichtung 76 angeordnet, die eine erste Scheibe 78 und eine parallele zweite Scheibe 80 aufweist. Die zweite Scheibe 80 weist den gleichen Durchmesser wie der Stabkorb 70 auf, ist fest mit diesem verbunden und bildet einen Deckel des zylinderförmigen Stabkorbs 70. Die erste Scheibe 78 ist parallel zu der zweiten Scheibe 80 oberhalb dieser angeordnet und ist ringförmig, mit einer Aussparung in der Mitte ausgebildet. Zwischen der ersten Scheibe 78 und der zweiten Scheibe 80 ist ein Durchgang ausgebildet. Die erste Scheibe 78 und die zweite Scheibe 80 sind auf nicht dargestellte Weise miteinander verbunden, sodass eine Rotation der zweiten mit dem Stabkorb 70 fest verbundenen Scheibe 80 eine Rotation der ersten Scheibe 78 bewirkt.A distributor device 76 is arranged at the upper end of the rod basket 70 and has a first disk 78 and a parallel second disk 80. The second disk 80 has the same diameter as the rod basket 70, is firmly connected to it and forms a cover of the cylindrical rod basket 70. The first disk 78 is arranged parallel to the second disk 80 above the latter and is annular, with a recess in trained in the middle. A passage is formed between the first disk 78 and the second disk 80. The first disk 78 and the second disk 80 are connected to one another in a manner not shown, so that a rotation of the second disk 80 firmly connected to the rod cage 70 causes a rotation of the first disk 78.

Oberhalb der Verteilereinrichtung 76 sind ein erster Einlass 32 und ein zweiter Einlass 34 zum Einlassen eines Materialstroms in die Sichteinrichtung angeordnet. Die Einlässe 32, 34 weisen konzentrische, um die Antriebswelle 72 angeordnete Öffnungen auf, die die rohrförmig dargestellten Einlässe umfasst, wobei die Einlassöffnung des ersten Einlasses 32 oberhalb der Einlassöffnung des zweiten Einlasses 34 angeordnet ist. Die Antriebswelle 72 des dynamischen Sichters 62 erstreckt sich mittig, in axialer Richtung durch den zweiten Einlass 32.A first inlet 32 and a second inlet 34 for admitting a material flow into the viewing device are arranged above the distributor device 76. The inlets 32, 34 have concentric openings which are arranged around the drive shaft 72 and which include the inlets shown in tubular form, the inlet opening of the first inlet 32 being above the inlet opening of the second Inlet 34 is arranged. The drive shaft 72 of the dynamic classifier 62 extends centrally, in the axial direction, through the second inlet 32.

Um den statischen Sichter 60 ist ein Sichtluftkanal 82 angeordnet. Der Sichtluftkanal 82 ist schematisch seitlich, an der linken Seite des statischen Sichters 60 dargestellt. Der Sichtluftkanal 82 steht mit dem statischen Sichter in Fluidverbindung, sodass Sichtluft von der äußeren Wand des statischen Sichters 60 durch die äußere statische Strömungseinrichtung 64 in die Sichtzone 68 des statischen Sichters 60 strömen kann. Die Strömungsrichtung der Sichtluft ist durch die Pfeilrichtung in dem Sichtluftkanal 82 dargestellt.A classifying air duct 82 is arranged around the static classifier 60. The classifying air duct 82 is shown schematically on the side, on the left side of the static classifier 60. The classifying air duct 82 is in fluid connection with the static classifier, so that classifying air can flow from the outer wall of the static classifier 60 through the outer static flow device 64 into the classifying zone 68 of the static classifier 60. The direction of flow of the classifying air is shown by the direction of the arrow in the classifying air duct 82.

Fig. 4 zeigt ferner drei Auslässe 24, 26, 28 zum Auslassen des gesichteten Materialstroms aus der Sichteinrichtung 14. Der Grobgutauslass 24 umfasst einen Kanal, der unterhalb der statischen Sichtzone 68 derart angeordnet ist, dass das in der statischen Sichtzone abgewiesene Material in den Kanal fällt und durch Grobgutauslass 24 aus der Sichteinrichtung 14 austritt. Der Grießeauslass 26 umfasst einen Kanal, der unterhalb der dynamischen Sichtzone 74 derart angeordnet ist, dass das von dem dynamischen Sichter abgewiesene Material in den Kanal fällt und durch den Grießeauslass 26 aus der Sichteinrichtung 14 ausritt. Der Fertiggutauslass 28 weist einen Kanal auf, der unterhalb des Stabkorbs 70 angeordnet ist und durch welchen das die statische und die dynamische Sichtstufe 68, 74 passierte Material zusammen mit der Sichtluft innerhalb des Stabkorbs 70 aus der Sichteinrichtung 14 austritt. Fig. 4 also shows three outlets 24, 26, 28 for discharging the sighted material flow from the sifting device 14. The coarse material outlet 24 comprises a channel which is arranged below the static viewing zone 68 in such a way that the material rejected in the static viewing zone falls into the channel and through Coarse material outlet 24 emerges from the viewing device 14. The semolina outlet 26 comprises a channel which is arranged below the dynamic classifying zone 74 in such a way that the material rejected by the dynamic classifier falls into the channel and exits the classifying device 14 through the grit outlet 26. The finished goods outlet 28 has a channel which is arranged below the rod cage 70 and through which the material passed through the static and dynamic sifting stages 68, 74 emerges from the sifting device 14 together with the sifting air inside the rod cage 70.

Während des Betriebs der Sichteinrichtung 14 strömt ein grober Materialstrom in Pfeilrichtung 84 durch den ersten Einlass 32 auf die erste Scheibe 78, die über die Antriebsachse 72 rotierend angetrieben wird. Durch die Rotation der ersten Scheibe 78 wird das Material auf der Scheibe 78 radial nach außen bewegt und gelangt von oben in die statische Sichtzone 68 des statischen Sichters 60. Das Aufprallen des Materialstroms auf die Scheibe 78 und die Rotation der Scheibe 78 sorgen zusätzlich für eine Desagglomeration des Materials.During operation of the viewing device 14, a coarse stream of material flows in the direction of arrow 84 through the first inlet 32 onto the first disk 78, which is driven to rotate via the drive shaft 72. The rotation of the first disk 78 moves the material on the disk 78 radially outward and enters the static viewing zone 68 of the static sifter 60 from above. The impact of the material flow on the disk 78 and the rotation of the disk 78 also ensure a Deagglomeration of the material.

Von der äußeren Wand des statischen Sichters 60 tritt Sichtluft in den statischen Sichter 60 ein und strömt durch die äußere Strömungseinrichtung 64 gegen den die statische Sichtzone 68 durchströmenden Materialstrom. In der statischen Sichtzone 68 wird der Materialstrom durch die eintretende Sichtluft radial nach innen hin zu der inneren Strömungseinrichtung 66 abgelenkt. Das grobe Material durchströmt der Schwerkraft folgend die statische Sichtstufe und fällt nach unten hin zu dem Grobgutauslass 24. Das feinere Material wird von der Sichtluft durch die innere Strömungseinrichtung 66 in die dynamische Sichtzone 74 pneumatisch gefördert, in der es erneut in ein grobes und ein feines Material getrennt wird. Dabei wird das grobe Material von den Stäben des Stabkorbes 70 abgewiesen und fällt nach unten zum Grießeauslass 26. Das feine Material gelangt durch die Stäbe des Stabkorbs 70 in das Innere des Stabkorbs und wird mit der Sichtluft in Richtung des Fertiggutauslass 28 ausgetragen.From the outer wall of the static classifier 60, classifying air enters the static classifier 60 and flows through the outer flow device 64 against the material flow flowing through the static classifying zone 68. In the static classifying zone 68, the material flow is deflected radially inward towards the inner flow device 66 by the entering classifying air. The coarse material flows through the static classifying stage following gravity and falls down to the coarse material outlet 24. The finer material is pneumatically conveyed by the classifying air through the inner flow device 66 into the dynamic classifying zone 74, in which it is again divided into a coarse and a fine one Material is separated. The coarse material is rejected by the bars of the rod basket 70 and falls down to the semolina outlet 26. The fine material passes through the rods of the rod basket 70 into the interior of the rod basket and is discharged with the sifting air in the direction of the finished goods outlet 28.

Die Sichteinrichtung 14 weist drei Auslässe 24, 26, 28 für drei verschiedene Kornfraktionen des Materialstroms auf. Der durch den ersten Einlass 32 in die Sichteinrichtung 14 einströmende Materialstrom wird in drei verschiedene Kornfraktionen gesichtet, die durch drei verschiedene Auslässe 24, 26, 28 die Sichteinrichtung 14 verlassen.The viewing device 14 has three outlets 24, 26, 28 for three different grain fractions of the material flow. The stream of material flowing into the separator 14 through the first inlet 32 is classified into three different grain fractions, which leave the separator 14 through three different outlets 24, 26, 28.

Der durch den zweiten Einlass 34 in die Sichteinrichtung 14 eintretende Materialstrom durchläuft die Sichteinrichtung 14 in Pfeilrichtung 86 und strömt zunächst auf die zweite Scheibe 80, die durch die Antriebsachse zur Rotation angetrieben wird. Das Material wird durch die Rotation der Scheibe 80 radial nach außen bewegt und tritt in die sich an die zweite Scheibe 80 anschließende dynamische Sichtzone 74 in den dynamischen Sichter 62 ein. Wie bereits mit Bezug auf den durch den ersten Einlass 32 in die Sichteinrichtung 14 einströmenden Materialstrom beschrieben, fällt das gröbere Material durch die dynamische Sichtzone nach unten hin zu dem Grießeauslass 26.The stream of material entering the viewing device 14 through the second inlet 34 passes through the viewing device 14 in the direction of arrow 86 and initially flows onto the second disk 80, which is driven to rotate by the drive axle. The material is moved radially outward by the rotation of the disk 80 and enters the dynamic classifying zone 74, which adjoins the second disk 80, in the dynamic classifier 62. As already described with reference to the material flow flowing into the classifying device 14 through the first inlet 32, the coarser material falls through the dynamic classifying zone down to the grit outlet 26.

Das feinere Material tritt in den Stabkorb 70 ein und wird nach unten zusammen mit der Sichtluft in Richtung des Fertiggutauslass 28 ausgetragen.The finer material enters the rod basket 70 and is discharged downwards together with the classifying air in the direction of the finished goods outlet 28.

Das durch den zweiten Einlass 34 in die Sichteinrichtung eintretende Material wird in zwei Korngrößen gesichtet, wobei das feinere Mahlgut, insbesondere Fertiggut, durch den Fertiggutauslass 28 und das gröbere Mahlgut, insbesondere Grieße, durch den Grießeauslass 26 aus der Sichteinrichtung 14 ausgelassen wird.The material entering the sifting device through the second inlet 34 is sifted into two grain sizes, the finer ground material, in particular finished material, being discharged from the sifting device 14 through the finished material outlet 28 and the coarser ground material, in particular semolina, through the semolina outlet 26.

Die Sichteinrichtung 14 ermöglicht eine Aufgabe von zwei Materialströmen unterschiedlicher Korngröße in die Sichteinrichtung, wobei der erste Materialstrom sowohl dem statischen Sichter 60 also auch dem dynamischen Sichter 62 zugeführt wird und der zweite Materialstrom ausschließlich dem dynamischen Sichter 62 zugeführt wird. Dies ermöglicht einen Einlass eines groben Materialstroms durch den ersten Einlass 32 und einen Einlass eines feineren Materialstroms durch den zweiten Einlass 34 in die Sichteinrichtung 14.The classifier 14 enables two material streams of different grain sizes to be fed into the classifier, the first material stream being fed to both the static classifier 60 and the dynamic classifier 62 and the second material stream being fed exclusively to the dynamic classifier 62. This enables an inlet of a coarse material flow through the first inlet 32 and an inlet of a finer material flow through the second inlet 34 into the viewing device 14.

Die mit Bezug auf die Fig. 1 bis 3 beschriebene Mahlvorrichtung , in der die mit Bezug auf Fig. 4 beschriebene Sichteinrichtung 14 angeordnet ist, ermöglicht eine erhebliche Platzersparnis, da eine Sichteinrichtung für zwei Materialströme verwendet wird und auf einen zusätzlichen Sichter verzichtet werden kann. Des Weiteren ermöglicht die beschriebene Mahlanlage einen Verzicht auf zusätzliche Leitungselemente zwischen einer statischen und einer dynamischen Sichteinrichtung. Mit der Mahlanlage wird ferner ein Betrieb der Mahlvorrichtungen in ihrem optimalen Betriebspunkt sichergestellt und somit eine effiziente Zerkleinerung des Mahlguts ermöglicht.The ones related to the Figs. 1 to 3 grinding device described in which the with reference to Fig. 4 The viewing device 14 described is arranged, enables a considerable saving of space, since a viewing device is used for two material flows and an additional separator can be dispensed with. Furthermore, the grinding system described enables additional line elements between a static and a dynamic viewing device to be dispensed with. The grinding system also ensures that the grinding devices are operated at their optimal operating point, thus enabling efficient comminution of the material to be ground.

BezugszeichenlisteList of reference symbols

1010
MahlanlageGrinding plant
1212
erste Mahlvorrichtung, Walzenpressefirst grinding device, roller press
1414th
SichteinrichtungViewing device
1616
zweite Mahlvorrichtung, Kugelmühlesecond grinding device, ball mill
18a18a
MahlwalzeGrinding roller
18b18b
MahlwalzeGrinding roller
2020th
AufgabeschachtFeed chute
2222nd
FrischgutaufgabeFresh goods feed
2424
GrobgutauslassCoarse material outlet
2626th
GrießegutauslassSemolina outlet
2828
Fertiggutauslass, FeingutauslassFinished goods outlet, fine goods outlet
3030th
FördereinrichtungConveyor
3232
erster Einlass der Sichteinrichtungfirst inlet of the viewing device
3434
zweiter Einlass der Sichteinrichtungsecond inlet of the viewing device
3636
FördereinrichtungConveyor
3838
Auslassöffnung der ersten MahlvorrichtungOutlet opening of the first grinding device
4040
SichtlufteinlassSight air inlet
4242
DosiereinrichtungDosing device
4444
Messeinrichtung zum Messen des MassenstromsMeasuring device for measuring the mass flow
4545
Messeinrichtung zum Messen des MassenstromsMeasuring device for measuring the mass flow
4646
AbscheiderSeparator
4848
AbscheiderSeparator
5050
LuftstromAirflow
5252
LuftstromAirflow
5454
RückführungsleitungReturn line
5656
MahlanlageGrinding plant
5858
MahlanlageGrinding plant
6060
statischer Sichterstatic sifter
6262
dynamischer Sichterdynamic sifter
6464
äußere statische Strömungseinrichtungexternal static flow device
6666
innere statische Strömungseinrichtunginternal static flow device
6868
statische Sichtzonestatic viewing zone
7070
StabkorbRod basket
7272
Antriebswelledrive shaft
7474
dynamische Sichtzonedynamic viewing zone
7676
VerteilereinrichtungDistribution device
7878
erste Scheibefirst slice
8080
zweite Scheibesecond disc
8282
SichtluftkanalAir duct

Claims (11)

  1. A grinding installation (10) for comminuting material for grinding, comprising at least one grinding apparatus (12, 16), and
    a classifying device (14) which is connected to the at least one grinding apparatus (12, 16) and which serves for classifying the material for grinding and which comprises a static classifier and a dynamic classifier, wherein the static classifier is arranged so as to at least partially surround the dynamic classifier,
    wherein the classifying device (14) comprises at least one coarse material outlet (24) for the discharge of coarse material which comprises a coarse grain fraction,
    at least one grit outlet (26) for the discharge of grit which comprises a medium grain fraction, and
    at least one finished material outlet (28) for the discharge of finished material which comprises a fine grain fraction,
    characterized in that the grinding installation comprises an open-loop/closed-loop control device for open-loop/closed-loop control of at least a part of a stream of material for grinding to the at least one grinding apparatus (12, 16),
    wherein the open-loop/closed-loop control device comprises a dosing device (42) which is arranged between the grit outlet (26) and the at least one grinding apparatus (12, 16) and which is designed so as to limit at least a part of the stream of material for grinding to the at least one grinding apparatus (12, 16).
  2. The grinding installation (10) as claimed in claim 1, wherein the open-loop/closed-loop control device comprises at least one measurement device (44, 45) for determining at least a part of the stream of material for grinding to the at least one grinding apparatus (12, 16).
  3. The grinding installation (10) as claimed in claim 2, wherein the measurement device (44) is arranged between the dosing device (42) and the at least one grinding apparatus (12, 16).
  4. The grinding installation (10) as claimed in claim 2 or 3, wherein the grinding installation (10) comprises a fresh material feed (22) for the admission of fresh material into the grinding installation (10), and wherein the open-loop/closed-loop control device is connected to the fresh material feed (22), and designed, such that, when the stream of material for grinding, determined by means of the measurement device (44), from the grit outlet (26) to the at least one grinding apparatus (12, 16) reaches a threshold value, said open-loop/closed-loop control device reduces the fresh material stream entering the grinding installation (10) via the fresh material feed (22).
  5. The grinding installation (10) as claimed in one of the preceding claims,
    wherein a buffer store is arranged between the grit outlet (26) and the at least one grinding apparatus (12, 16).
  6. The grinding installation (10) as claimed in claim 5, wherein the grinding installation (10) comprises a first grinding apparatus (12), in particular a roller press, and a second grinding apparatus (16), in particular a ball mill, wherein the grit outlet (26) is connected to an inlet of the second grinding apparatus (16), and wherein the buffer store comprises an overflow which is connected to the first grinding apparatus (12).
  7. The grinding installation (10) as claimed in claim 6, wherein the overflow comprises a measurement device for determining the stream of material for grinding flowing through the overflow.
  8. A method for comminuting material for grinding, having at least the steps:
    comminuting the material for grinding in at least one grinding apparatus (12, 16),
    classifying the material for grinding in a classifying device (14) into coarse material, grit and finished material, wherein the classifying device (14) comprises a static classifier and a dynamic classifier, wherein the static classifier is arranged so as to at least partially surround the dynamic classifier, and
    characterized in that
    at least a part of the stream of material for grinding to the at least one grinding apparatus (12, 16) is controlled in open-loop/closed-loop fashion by means of an open-loop/closed-loop control device and wherein the open-loop/closed-loop control device comprises a dosing device (42) limiting the stream of grit material to the at least one grinding apparatus (12, 16).
  9. The method as claimed in claim 8, wherein the method comprises the steps:
    determining at least a part of the stream of material for grinding to the at least one grinding apparatus (12, 16) by means of a measurement device (44, 45), and
    open-loop/closed-loop control of at least a part of the stream of material for grinding to the at least one grinding apparatus (12, 16) in a manner dependent on the stream of material for grinding determined by means of the measurement device (42).
  10. The method as claimed in one of claims 8 or 9, wherein
    fresh material is admitted into the grinding installation (10) by means of a fresh material feed (22), and the flow rate of fresh material is controlled in open-loop/closed-loop fashion in a manner dependent on the determined stream of material for grinding to the at least one grinding apparatus (12, 16).
  11. The method as claimed in one of claims 8 to 10, wherein the method comprises the steps:
    comminuting the material for grinding in a first grinding apparatus (12), in particular in a roller mill,
    comminuting the material for grinding in a second grinding apparatus (16), in particular in a ball mill,
    conducting the coarse material to the first grinding apparatus (12),
    conducting the grit to the second grinding apparatus (16), and
    determining the stream of material for grinding to the second grinding apparatus (16) by means of a measurement device (44).
EP15750755.9A 2014-10-22 2015-08-18 Grinding plant for comminution of material and method of comminution of material Active EP3209423B1 (en)

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DE102014015549.8A DE102014015549A1 (en) 2014-10-22 2014-10-22 Grinding plant for comminuting regrind and method for comminuting regrind
PCT/EP2015/068886 WO2016062428A1 (en) 2014-10-22 2015-08-18 Grinding system for grinding a material to be ground, and method for grinding a material to be ground

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EP3209423B1 true EP3209423B1 (en) 2020-11-25

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EP (1) EP3209423B1 (en)
CN (1) CN107107069A (en)
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WO (1) WO2016062428A1 (en)

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DE102017115994A1 (en) * 2017-07-17 2019-01-17 Thyssenkrupp Ag Two-stage milling cycle and method for producing a ground product by means of a two-stage grinding
CN108080127A (en) * 2017-12-20 2018-05-29 重庆齿轮箱有限责任公司 A kind of sand grains system of processing
RU192497U1 (en) * 2019-05-31 2019-09-18 Федеральное государственное бюджетное образовательное учреждение высшего образования "Волгоградский государственный технический университет" (ВолгГТУ) DEVICE FOR GRINDING MATERIALS
BE1028536B1 (en) 2020-08-07 2022-03-07 Thyssenkrupp Ind Solutions Ag Discharge device and method for discharging material from a process room
WO2022028925A1 (en) 2020-08-07 2022-02-10 Thyssenkrupp Industrial Solutions Ag Discharge device and method for discharging material from a process chamber
DE102020210018A1 (en) 2020-08-07 2022-02-10 Thyssenkrupp Ag Discharge device and method for discharging material from a process room

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CN107107069A (en) 2017-08-29
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DE102014015549A1 (en) 2016-04-28
WO2016062428A1 (en) 2016-04-28

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