EP3206817A4 - Laser additive manufacture of three-dimensional components containing multiple materials formed as integrated systems - Google Patents

Laser additive manufacture of three-dimensional components containing multiple materials formed as integrated systems Download PDF

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Publication number
EP3206817A4
EP3206817A4 EP15850696.4A EP15850696A EP3206817A4 EP 3206817 A4 EP3206817 A4 EP 3206817A4 EP 15850696 A EP15850696 A EP 15850696A EP 3206817 A4 EP3206817 A4 EP 3206817A4
Authority
EP
European Patent Office
Prior art keywords
containing multiple
materials formed
components containing
multiple materials
integrated systems
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP15850696.4A
Other languages
German (de)
French (fr)
Other versions
EP3206817A1 (en
Inventor
Gerald J. Bruck
Ahmed Kamel
Ramesh Subramanian
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens Energy Inc
Original Assignee
Siemens Energy Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/513,535 external-priority patent/US9776282B2/en
Application filed by Siemens Energy Inc filed Critical Siemens Energy Inc
Publication of EP3206817A1 publication Critical patent/EP3206817A1/en
Publication of EP3206817A4 publication Critical patent/EP3206817A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30—Process control
    • B22F10/36—Process control of energy beam parameters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40—Radiation means
    • B22F12/44—Radiation means characterised by the configuration of the radiation means
    • B22F12/45—Two or more
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
    • B23K35/0244—Powders, particles or spheres; Preforms made therefrom
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3602—Carbonates, basic oxides or hydroxides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603—Halide salts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603—Halide salts
    • B23K35/3605—Fluorides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/362—Selection of compositions of fluxes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/141—Processes of additive manufacturing using only solid materials
    • B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00—Data acquisition or data processing for additive manufacturing
    • B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/50—Means for feeding of material, e.g. heads
    • B22F12/53—Nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/04—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of turbine blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Health & Medical Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Composite Materials (AREA)
  • Automation & Control Theory (AREA)
  • Plasma & Fusion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Laser Beam Processing (AREA)
EP15850696.4A 2014-10-14 2015-09-23 Laser additive manufacture of three-dimensional components containing multiple materials formed as integrated systems Withdrawn EP3206817A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/513,535 US9776282B2 (en) 2012-10-08 2014-10-14 Laser additive manufacture of three-dimensional components containing multiple materials formed as integrated systems
PCT/US2015/051569 WO2016060799A1 (en) 2014-10-14 2015-09-23 Laser additive manufacture of three-dimensional components containing multiple materials formed as integrated systems

Publications (2)

Publication Number Publication Date
EP3206817A1 EP3206817A1 (en) 2017-08-23
EP3206817A4 true EP3206817A4 (en) 2018-07-04

Family

ID=55747109

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15850696.4A Withdrawn EP3206817A4 (en) 2014-10-14 2015-09-23 Laser additive manufacture of three-dimensional components containing multiple materials formed as integrated systems

Country Status (4)

Country Link
EP (1) EP3206817A4 (en)
KR (1) KR102026354B1 (en)
CN (1) CN106794519B (en)
WO (1) WO2016060799A1 (en)

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WO2018022034A1 (en) * 2016-07-27 2018-02-01 Hewlett-Packard Development Company, L.P. Forming three-dimensional (3d) electronic parts
US10556820B2 (en) * 2017-08-09 2020-02-11 Harris Corporation Method for making an optical fiber device from a 3D printed preform body and related structures
CN108080813A (en) * 2017-12-03 2018-05-29 温州宏丰电工合金股份有限公司 A kind of preparation method of copper-iron alloy surface-active solder flux applied to electric resistance welding
EP3539712B1 (en) * 2017-12-20 2020-08-05 C.R.F. Società Consortile per Azioni A method for applying a reinforcement of metal material to a component of metal material, particularly in the construction of a motor-vehicle body or a sub-assembly thereof
CN108213408B (en) * 2018-01-11 2020-03-13 中南大学 Method for preparing porous metal part with complex structure by using 3D printing technology
CN110405204B (en) * 2018-04-28 2021-09-10 深圳市裕展精密科技有限公司 Preparation method of heterogeneous metal piece
AU2019290657A1 (en) * 2018-06-19 2021-02-11 MELD Manufacturing Corporation Solid-state methods of joining dissimilar materials and parts and solid-state additive manufacturing of coatings
DE102018210282A1 (en) * 2018-06-25 2020-01-02 Volkswagen Aktiengesellschaft Device and method for producing a three-dimensional object made up of at least one material layer
CN109130174A (en) * 2018-08-17 2019-01-04 上海联泰科技股份有限公司 Optical system, control method and system, 3D printing equipment
CN109202077B (en) * 2018-08-30 2021-06-01 广州瑞通增材科技有限公司 3D printing method
JP7079703B2 (en) * 2018-09-13 2022-06-02 三菱重工業株式会社 Laminated molding method of joints and joint members
US20200306885A1 (en) * 2019-04-01 2020-10-01 GM Global Technology Operations LLC Methods for forming gradient metallic bodies via additive manufacturing
CN109773183B (en) * 2019-04-08 2021-08-27 长沙集智创新工业设计有限公司 Medical metal ceramic material and preparation method thereof
US11465212B2 (en) * 2019-05-24 2022-10-11 Siemens Ltd., China Electric motor, laminated iron core and manufacturing method therefor
RU2713254C1 (en) * 2019-07-29 2020-02-04 Общество с ограниченной ответственностью "Малое инновационное предприятие "Центр компетенций аддитивных технологий" (ООО "МИП "ЦКАТ") Method of making articles from metal powders
CN110777276B (en) * 2019-10-23 2021-05-28 广东工业大学 Method for enhancing performance of alloy by using aluminum oxide based on laser 3D printing
CN111036901A (en) * 2019-12-10 2020-04-21 西安航天发动机有限公司 Selective laser melting forming method for multi-material part
CN113522688B (en) * 2020-03-30 2022-12-30 中微半导体设备(上海)股份有限公司 Plasma corrosion resistant component, preparation method thereof and plasma processing equipment
CN111408720B (en) * 2020-04-29 2020-12-15 西北工业大学 Laser additive manufacturing method for metal parts made of iron-nickel-manganese-copper dissimilar materials
WO2022036591A1 (en) * 2020-08-19 2022-02-24 西门子股份公司 Method and device for formulating printing process in additive manufacturing
DE102021200321A1 (en) * 2021-01-14 2022-07-14 Forschungszentrum Jülich GmbH Thermal barrier system and method of manufacture
CN113185304A (en) * 2021-05-13 2021-07-30 大连理工大学 Method for regulating and controlling structure and performance of melt authigenic ceramic component manufactured by laser additive based on heat treatment method
CN114921706B (en) * 2022-04-25 2023-08-01 西北工业大学 Modified nickel-base casting superalloy and preparation method thereof
CN115319110B (en) * 2022-07-22 2024-05-24 华中科技大学 Ceramic reinforced metal matrix composite material and additive manufacturing method thereof
KR102507407B1 (en) * 2022-12-09 2023-03-08 터보파워텍(주) Fixture for thermal barrier coating of hot gas path parts by 3D printing laser cladding

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CN86102751A (en) * 1986-04-21 1987-11-11 自贡中国电焊条厂 Sintering flux with ultra-low hydrogen and high alkaline sintered by high temp
JP2009039761A (en) * 2007-08-09 2009-02-26 Nippon Steel & Sumikin Welding Co Ltd Flux for submerged-arc welding for steel for low temperature use, and welding method thereof
US7879282B2 (en) * 2003-07-25 2011-02-01 Loughborough University Enterprises Limited Method and apparatus for combining particulate material
US20130140278A1 (en) * 2011-01-13 2013-06-06 Gerald J. Bruck Deposition of superalloys using powdered flux and metal
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CN86102751A (en) * 1986-04-21 1987-11-11 自贡中国电焊条厂 Sintering flux with ultra-low hydrogen and high alkaline sintered by high temp
US7879282B2 (en) * 2003-07-25 2011-02-01 Loughborough University Enterprises Limited Method and apparatus for combining particulate material
JP2009039761A (en) * 2007-08-09 2009-02-26 Nippon Steel & Sumikin Welding Co Ltd Flux for submerged-arc welding for steel for low temperature use, and welding method thereof
US20130140278A1 (en) * 2011-01-13 2013-06-06 Gerald J. Bruck Deposition of superalloys using powdered flux and metal
US20140099476A1 (en) * 2012-10-08 2014-04-10 Ramesh Subramanian Additive manufacture of turbine component with multiple materials

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Title
See also references of WO2016060799A1 *

Also Published As

Publication number Publication date
CN106794519A (en) 2017-05-31
WO2016060799A1 (en) 2016-04-21
CN106794519B (en) 2019-05-28
EP3206817A1 (en) 2017-08-23
KR102026354B1 (en) 2019-09-27
KR20170070181A (en) 2017-06-21

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