EP3166779B1 - Stack formed of bags - Google Patents

Stack formed of bags Download PDF

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Publication number
EP3166779B1
EP3166779B1 EP15736457.1A EP15736457A EP3166779B1 EP 3166779 B1 EP3166779 B1 EP 3166779B1 EP 15736457 A EP15736457 A EP 15736457A EP 3166779 B1 EP3166779 B1 EP 3166779B1
Authority
EP
European Patent Office
Prior art keywords
bags
fold
stack
bag
dispenser box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15736457.1A
Other languages
German (de)
French (fr)
Other versions
EP3166779A1 (en
Inventor
Bernd Schlarp
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lemo Maschinenbau GmbH
Original Assignee
Lemo Maschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lemo Maschinenbau GmbH filed Critical Lemo Maschinenbau GmbH
Publication of EP3166779A1 publication Critical patent/EP3166779A1/en
Application granted granted Critical
Publication of EP3166779B1 publication Critical patent/EP3166779B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/001Blocks, stacks or like assemblies of bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/74Auxiliary operations
    • B31B70/92Delivering
    • B31B70/98Delivering in stacks or bundles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/01Ventilation or drainage of bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/004Information or decoration elements, e.g. level indicators, detachable tabs or coupons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D83/00Containers or packages with special means for dispensing contents
    • B65D83/08Containers or packages with special means for dispensing contents for dispensing thin flat articles in succession
    • B65D83/0805Containers or packages with special means for dispensing contents for dispensing thin flat articles in succession through an aperture in a wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00Flexible containers made from webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00Flexible containers made from webs
    • B31B2155/001Flexible containers made from webs by folding webs longitudinally
    • B31B2155/0014Flexible containers made from webs by folding webs longitudinally having their openings facing transversally to the direction of movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2160/00Shape of flexible containers
    • B31B2160/10Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2170/00Construction of flexible containers
    • B31B2170/10Construction of flexible containers interconnected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/74Auxiliary operations
    • B31B70/92Delivering
    • B31B70/98Delivering in stacks or bundles
    • B31B70/982Delivering in stacks or bundles involving folding of the bags

Definitions

  • the invention relates to a method for producing at least one stack formed from bags according to claim 1, a stack formed from bags according to claim 7,
  • bags in particular plastic bags (such as waste bags, freezer bags or the like), and to wind them up coherently on a roll. A predetermined number of such bags are then on a roll. A user then separates the bags one after the other as required so that they can be used for their intended purpose. This separation occurs, for example, in that the bags that were previously connected to one another on the roll via a perforation or welding are torn off by the user along this perforation.
  • a dispenser for plastic film bags from the roll which consists of a tubular film, preferably provided with folds on its two long sides, which has transverse tear-off perforations with at least a partial average and in the vicinity of the same, in the pull-off direction in front of these, also transverse welded bags - Has bottom seams
  • the dispenser having the shape of an approximately cylindrical sleeve with a removal slot for the tubular film running in its longitudinal direction, with the edge of the removal slot overflowing from the tubular film when it is pulled out of the sleeve in the area of each partial cut in the tear-off perforation of the tubular film is one that protrudes beyond this edge in the circumferential direction of the sleeve, that is, protrudes into the removal slot or almost completely bridging tongue is provided which is approximately rectangular in its basic shape, the width of which in the longitudinal direction of the sleeve is equal to or only slightly smaller than the width of the associated partial average in the
  • A1 relates to a method for producing stacks of folded bags from a tubular or semi-tubular web which is provided with transverse welds to form the bags and from which the subsequently stacked bags are separated. D1 thus discloses the preamble of claim 1.
  • the invention is therefore based on the object of providing a method for producing at least one stack formed from bags, a stack formed from bags.
  • the method listed above enables the continuous production of individual bags to form at least one folded stack that has an angular geometry (for example cuboid shape).
  • angular geometry for example cuboid shape
  • These stacks are suitable for inclusion in a container, for example a dispenser box.
  • the container also has an angular geometry, which in the interior area approximately corresponds to the geometry of the at least one stack to be accommodated there.
  • the user can remove each bag individually from the stack with little effort.
  • the bags can also no longer be damaged or even destroyed when separated by the user.
  • Each bag is made available to the user in consistent quality.
  • the combination of the formatting fold of the respective bag with the folding of the stack ensures that after a bag has been removed from the stack, another bag is always made available for removal from the stack and a compact stack is realized that optimally uses the space within the container exploited.
  • containers such as dispenser boxes can be stored very well (by making optimal use of the available storage space) and presented attractively for sale (since, compared to rolls, large areas of the angular container are available for information for consumers and/or product information) .
  • the user can also be provided with closures to securely close the bags.
  • a continuous process is therefore provided from the production of the bags to the formation of stacks.
  • Packaging i.e. collecting individual bags to form an overall package or stack, takes place for a variable but defined number of bags.
  • the layered web is formed from at least two layers of material.
  • the process can be carried out continuously if, for example, web-shaped, semi-tubular or tubular material is continuously produced by extrusion.
  • the process can be carried out batchwise or discontinuously if the web, semi-tubular or tubular material is made available, for example, on rolls. It is also conceivable to combine the materials supplied on rolls with the material of the next roll before one roll is used up in order to obtain a quasi-continuous process.
  • Batch processes are processes that are processed as a 'batch', i.e. strictly one after the other. Therefore, batch processes are also known as batch processing.
  • material on rolls is fed into the process one after the other.
  • the batch process or batch process or set operation is a discontinuous production process. A limited amount of material, for example a roll, is fed into the process as a whole and removed from it as a whole after the production process has been completed, in this process, for example, as a stack formed from bags.
  • a fold can be hard in the sense of a fold or with a curve. Any configuration of folding between these extremes is also possible.
  • a fold is created in the process by means that cause the direction of the material to reverse. At least one fold, for example to form a material tube or material half-tube, can also have been introduced into the material before the process.
  • Semi-tubular material refers to material that has undergone a reversal of direction to form a lower and an upper layer of material. This reversal of direction can also be viewed as a folding.
  • Semi-tubular material can be fed to the process or produced in situ from web-shaped material in the process.
  • Semi-tubular material can also be made by forming a cohesive seam in the longitudinal direction from two layers of web-shaped material before being fed to the method according to the invention or during the implementation of the The method according to the invention can be generated.
  • the cohesive seam is created, for example, by gluing or welding.
  • Tubular material is material that is self-contained and is produced, for example, by extrusion or has a longitudinal connection point. This connection point can be made cohesively, for example by gluing or welding. If tubular material is exposed to pressure between two flat surfaces, a lower layer of material and an upper layer of material are formed. In the transition area between these two material layers, the material undergoes a reversal of direction, which can also be seen as a fold.
  • the stack is provided with a safety device to prevent the stack from accidentally falling apart.
  • This securing can be done, for example, by a flexible, flexible element such as a wire, a band or the like. Securing can also be done by surrounding the stack with shrink wrap. Alternatively, securing can be done by wrapping the stack with paper, for example in the form of a band. Safety measures such as adding more mass to the stack are also covered by the idea of safety.
  • the individual bags of a stack can also be provided with adhesive points in order to attach the individual bags of the stack to one another, whereby this security should be designed to be easily overcome for use of the individual bags.
  • the security can also secure the transport of the stacks, for example from the production of the stacks to the packaging of the stacks. This ensures that the arrangement of the bags within the stack does not change during transport.
  • the stacks provided with security can also be stored in order to receive outer packaging later or to leave the storage location without further packaging measures.
  • the stacks provided with the security described above can be supplied for storage or transport as well as for sale, although it is alternatively also conceivable to supply the stacks provided with the security in this way to the container. However, it should be taken into account that the backup may have to be removed if individual bags are to be removed from the container and thus from the stack.
  • the stack is transferred to a dispenser box.
  • the previously listed process allows for the continuous manufacture of individual bags and the collection of bags to form a stack for inclusion in a dispenser box.
  • the formatting folding of the individual bags and the subsequent folding for example carried out as a Z-fold or U-fold, to form the stack makes it possible to remove each individual bag from the removal opening of the dispenser box.
  • the user can remove each bag individually from the dispenser box with little effort.
  • the bags can also no longer be damaged or even destroyed when separated by the user.
  • Each bag is made available to the user in consistent quality.
  • the combination of the formatting fold with a further fold for example the Z or U fold, advantageously ensures that after a bag has been removed, another bag is always made available for removal.
  • the user can also be provided with closures to securely close the bags.
  • a continuous process is provided from the production of the bags to their packaging in dispenser boxes.
  • the stacks that have been secured can also be transferred to a dispenser box. This makes the stacks easier to handle and prevents the stacks from falling apart before they get into the dispenser box.
  • the security can then be removed immediately after the stacks have been transferred to the dispenser box or can be removed the first time the user accesses the contents of the dispenser box. This ensures that the stacks do not change shape during transport.
  • the weld seam is carried out with exact repeatability based on markings.
  • the precise execution of at least one weld seam enables bags with identical or almost identical dimensions.
  • the user thus receives bags of the same volume.
  • the markings for example one marking or several markings per bag, can also help the user to always achieve the same fill levels in the bags. If the material fed into the process has regular imprints, it is ensured that each bag is provided with the appropriate imprint.
  • the at least one fold introduced into the stack is carried out as a Z-fold, a W-fold, an accordion-like fold or a U-fold.
  • the at least one fold of the stack which already has a formatting fold for each bag, is characterized by a change in direction of the entire bag forming the stack.
  • a U-fold results in one such change in direction
  • a Z-fold results in two such changes in direction.
  • More than two changes of direction (folds) are also conceivable, for example a W-fold or an accordion-shaped sequence of folds.
  • a dispenser box can also hold one or more stacks folded in this way. These stacks can, for example, be aligned parallel to one another, transversely to one another or alternatively parallel and transversely to one another. The formation of various angles between the individual stacks is also conceivable.
  • the formatting fold is introduced into the layer web in such a way that the width of the layer web after the formatting fold has been introduced corresponds at least to the inner dimension of an edge length of the dispenser box. This means that a measurement of the dispenser box is transferred to the bag as part of the process. This ensures that the stack formed from these bags can be inserted into the dispenser box.
  • the size can be varied according to the dispenser box used.
  • a bag having a lower material layer and an upper material layer connected by at least one weld seam, the bag having at least one opening arranged at right angles or almost at right angles to the at least one weld seam. If the bags are arranged at right angles or almost at right angles to the weld seam and have at least one opening, this opening is opposite a fold.
  • a bag which has a lower material layer and an upper material layer, connected by at least one weld seam, the bag having at least one fold arranged at right angles or almost at right angles to the at least one weld seam.
  • the at least one fold arranged at right angles or almost at right angles to the weld seam can be opposite another fold or an opening. If there is an opening opposite the at least one fold, the web of material fed to the process consists of a half-tube. If the at least one fold is opposite another fold, the web of material fed to the process consists of a tube.
  • the at least one weld seam forms a bottom seam or a side seam of the separated bag. If the weld seam forms a bottom seam, the web was fed into the process as a hose. If the web of material is supplied as a half-tube, the at least one weld seam forms a side seam of the later bag.
  • the at least one weld seam forms a bottom seam of the bag, an opening is formed opposite it.
  • the web was fed into the process as a tube.
  • a separating cut or a separating weld is carried out opposite the weld seam, which runs transversely to the processing direction of the material web, at a distance corresponding to an edge length of the bag, so that the bag resulting from a tubular web of material has only one weld seam.
  • he has two Folds made at right angles or almost at right angles to this weld seam. This design enables the production of a bag with just one weld.
  • the bag is formed as a bottom seam bag with a weld seam.
  • the web is fed into the process as a hose.
  • Just one weld seam is enough to create a bag that is closed on three sides.
  • An opening is provided for filling the bag.
  • the bag After the bag has been filled, it can be closed materially, for example by welding.
  • a rubber band or a clip is also conceivable.
  • the invention provides that the bag is formed as a side seam bag with two weld seams.
  • a half-tube is fed into the process as a web of material.
  • the bag which is closed on three sides after going through the process, has a bottom created by folding and two weld seams arranged at right angles or almost at right angles to the bottom as sides.
  • An opening that has already been created by folding the web into a half-tube remains.
  • the bag designed as a side seam bag, can be filled through this opening. After the bag has been filled, this bag can also be closed materially, for example by welding. A rubber band or a clip is also conceivable.
  • the bag has at least one marking for precise processing.
  • markings enable work steps to be carried out at always the same intervals, carried out in the direction of travel of the web. For example, this ensures that prints, especially advertising prints, are always positioned the same way in relation to the individual bag. This means that printing can already be carried out on the continuous web of material. All bags separated later have an identical appearance.
  • markings can help the user to create equal filling levels of goods in several bags of the same type. For example, the markings are provided with volume information.
  • a stack formed from bags having at least one weld seam and at least one fold, this stack being produced using a method according to the steps described above.
  • This stack is designed to be placed in a dispenser box in order to remove bags individually from it. This provides a high level of comfort for the user, as he can always remove the individual bags from the dispenser box with the same little or almost the same amount of effort. In terms of feel, removing the bags is a positive experience for the user, as they do not have to use any force to separate the bags.
  • the dispenser box is angular in shape, for example cuboid, but also pyramid-shaped or the like, so that it can be easily stacked. Their surfaces can also be printed easily and representatively. For example, printed brands, logos, product information, warnings, price tags, advertising information and the like are better displayed.
  • the dispenser box can have at least one removal opening, which can be closed until a bag is removed for the first time.
  • a perforation can be provided to remove the closure element, with the course of the perforation reflecting the later size and shape of the removal opening.
  • a separate closure element can also be provided, which closes the removal opening until a bag is removed for the first time. Measures such as seals can be provided here, which ensure that the guaranteed number of bags per packaging unit is available to the user after purchasing the dispenser box with folded bags.
  • the dispenser box is preferably filled with at least one stack consisting of a defined number of bags. These bags have a formatting fold and, for example, a Z-fold or a U-fold. After both folding processes have been carried out, the stacks of bags are almost the same size as the inside dimensions of the dispenser box. This ensures, on the one hand, that the volume of the dispenser box is almost exhausted and, on the other hand, that the individual bags can be easily removed. The bags are removed piece by piece from the outside to the inside. The user can remove each bag individually, regardless of how the stack is folded.
  • the dispenser box can, for example, be made of cardboard, metal, plastic or composite materials.
  • the bag facing the removal opening can be fixed to the closure element for the removal opening.
  • This fixation is preferably designed so that the bag can be easily detached from the closure element after removal so that it can be put to use.
  • an adhesive point can be provided to fix the bag on the side of the closure element facing the bag in the closed state. It is also conceivable to link the individual bags in the stack using, for example, adhesive dots, so that the bag following the removed bag is always kept in or near the removal opening. If several stacks have been placed in a dispenser box, a connection between the stacks is also conceivable so that the bags forming the respective stack can be easily removed.
  • An auxiliary element such as an adhesive strip can also be attached to the bag of a stack intended for the first removal in order to form a type of handle.
  • This auxiliary element makes it easier for the user to remove the first bag.
  • Additional bags can also be provided with auxiliary elements to make it easier to remove them from the dispenser box.
  • the at least one removal opening can also be provided on the underside of the dispenser box so that gravity supports the removal of the individual bags.
  • the dispenser box is preferably arranged elevated so that the user has easy access to the removal opening arranged on the underside.
  • a mass piece can also be provided, which is arranged above the stack or the bags in the dispenser box.
  • a curved, spring-like element can also be provided opposite the removal opening in the dispenser box, which exerts pressure on the stack or the bags in the direction of the removal opening. This ensures that the bag intended for the next removal is always arranged in the area of the removal opening.
  • the bag can be made of various materials, for example plastic films.
  • the use of thin metal foils is also conceivable.
  • Web-shaped, semi-tubular, or tubular knitted fabrics, nonwovens or the like can be used in the process.
  • all web-shaped, semi-tubular, or tubular materials that can be cohesively connected can be used and are suitable for forming bags. Stacks can then be created from these bags for placement in dispenser boxes, for example.
  • any design of bags in particular plastic bags, will initially be made available in an endless web.
  • This endless web is then folded at least once symmetrically to the longitudinal axis or asymmetrically to the endless web provided, so that partial areas, possibly complete regions of the endless bag web then overlap or even lie on top of each other.
  • the individual bags that had previously been connected to one another are separated from each other at predetermined points from the folded endless web. This can be done in a manner known per se by a cutting process or processes with the same effect.
  • These individual bags folded in this way and separated from the endless web are placed on top of each other to form a package or folded further. This is done in a specified number of pieces. The number of pieces depends in particular on the volume of the dispenser box in which the folded and stacked bags are to be placed. At this point it is conceivable to fold each individual bag parallel, crosswise or at least once again in order to achieve this The format of the then folded bag must be adapted to the receiving space of the dispenser box.
  • a dispenser box is then made available in which a stack of folded bags in a specified number is placed in the dispenser box. This can then be delivered and put to use.
  • the at least one fold before the individual bags are separated from the endless web is carried out in such a way that a predetermined number of bags are available in a stack after the separation. If this stack is placed in the dispenser box, it is possible to remove individual bags from this dispenser box. An additional separation of these bags when removing them from the dispenser box is advantageously eliminated.
  • the square format of the dispenser box has the main advantage that the available space is optimally used during transport and later offering (e.g. on the shelf in the supermarket). Such a square dispenser box also offers the significant advantage that it can easily be provided with product information in a manner known per se.
  • top, bottom, left, right, front, back, etc. refer exclusively to the exemplary representation and position of the device and other elements selected in the respective figures. These terms are not to be understood as restrictive, i.e. these references can change due to different positions and/or mirror-symmetrical designs or the like.
  • any design of bags 1, in particular foil bags will initially be made available in an endless web of goods.
  • This endless web of goods is then folded at least once symmetrically to the longitudinal axis or asymmetrically to the endless web of goods provided, so that partial areas, possibly complete areas, of the endless bag web overlap or even lie on top of each other.
  • the Figures 1A and 1B show two connected bags 1, formed from a half-tube with a lower material layer 2 and an upper material layer 3. At the point of separation between the two bags 1 there is at least one weld seam 4 for connecting the material layers 2, 3.
  • One at right angles or almost at right angles to the Weld seam 4 arranged side of the bag 1 is formed by a fold 5.
  • the side of the bag 1 opposite the fold 5 has an opening 6.
  • Markings 7 are placed at regular intervals near the side of the bag with the opening 6. These markings are used to process the bags 1 with repeat accuracy. These markings 7 make it possible, for example, to place the weld seam 4 with repeat accuracy. If, for example, prints, in particular advertising prints, are attached to the bags 1, they can always be precisely positioned for the individual bag 1 by welding.
  • the Figure 1B shows schematically a section through a bag according to Figure 1A outside the weld seam 4 and parallel to the weld seam 4.
  • the opening 6, which is opposite the fold 5, can be clearly seen.
  • the fold 5 is to be seen as a reversal of direction for the material forming the bag 1. It can be hard in the sense of a fold and with a curve.
  • FIGS. 1A and 1B show the Figures 2A and 2B two connected bags 1, formed from a tube with a lower material layer 2 and an upper material layer 3. There is a fold 5 opposite each other at right angles or almost at right angles to the weld seam 4.
  • FIG. 2B shows schematically a section through a bag according to Figure 2A outside the weld seam 4 and parallel to the weld seam 4. It can be clearly seen that two folds 5 lie opposite each other.
  • the Figures 3A, 3B , 4A and 4B show a formatting fold 8 in the web of connected bags 1.
  • the Figures 3A and 3B show coherent bags 1 with an opening 6 according to Figures 1A and 1B .
  • the Figure 3B shows schematically a sectional view according to Figure 3A in the area outside the weld seam 4, but parallel to the weld seam 4. The opening 6 can be clearly seen.
  • FIGS. 4A and 4B show connected bags 1 according to Figures 2A and 2B .
  • the Figure 4B shows schematically a sectional view according to Figure 4A in the area outside the weld seam 4, but parallel to the weld seam 4. Two opposite folds 5, before the formatting fold 8 is introduced, can be clearly seen.
  • the Figure 5 shows a separated bag 1, which has a fold 5 and an opening 6 according to Figures 1A, 1B , 3A and 3B or two folds 5 according to Figures 2A, 2B , 4a and 4B can have.
  • the bags 1 are separated from the web of material, for example by cutting or separation welding.
  • An opening can be provided opposite a weld seam 4.
  • the Figure 6 shows a package formation by collecting individual bags 1 to form a stack 9. This stack 9 is continuously formed from individual bags 1.
  • the Figure 7A shows a top view of a stack 9 according to Figure 6 .
  • FIGS. 7B and 7C show variants for further folding a stack 9.
  • the Figure 7B shows a Z-fold 10 and the Figure 7C shows a U-fold 11.
  • the stacks 9 of bags 1 designed as a Z-fold 10 or as a U-fold 11 are placed in a dispenser box 12 according to Figure 8 transferred.
  • the bags 1 can easily be removed individually from this dispenser box 12 through the at least one removal opening 13. Due to the folding, in particular U-folding 11 or Z-folding 10, a bag 1 is always within reach for the user in the area of at least one removal opening 13. When a bag 1 is removed, this bag 1 slides on at least one remaining in the dispenser box Bag 1.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Bag Frames (AREA)
  • Packages (AREA)
  • Packaging Of Special Articles (AREA)

Description

Die Erfindung betrifft ein Verfahren zur Herstellung mindestens eines aus Beuteln gebildeten Stapels gemäß Anspruch 1, einen aus Beuteln gebildeten Stapel gemäss Anspruch 7,The invention relates to a method for producing at least one stack formed from bags according to claim 1, a stack formed from bags according to claim 7,

Es ist bekannt, Beutel, insbesondere Kunststoffbeutel (wie z.B. Abfallbeutel, Gefrierbeutel oder dergleichen), herzustellen und zusammenhängend auf einer Rolle aufzuwickeln. Eine vorgegebene Anzahl solcher Beutel befindet sich dann auf einer Rolle. Von einem Anwender werden dann nach Bedarf die Beutel nacheinander voneinander separiert, um ihrem Anwendungszweck zugeführt zu werden. Diese Separierung erfolgt beispielsweise dadurch, dass die auf der Rolle bisher über eine Perforierung oder Schweißung miteinander verbundenen Beutel von dem Anwender längs dieser Perforierung abgerissen werden.It is known to produce bags, in particular plastic bags (such as waste bags, freezer bags or the like), and to wind them up coherently on a roll. A predetermined number of such bags are then on a roll. A user then separates the bags one after the other as required so that they can be used for their intended purpose. This separation occurs, for example, in that the bags that were previously connected to one another on the roll via a perforation or welding are torn off by the user along this perforation.

Aus der DE 82 05 209 U1 ist ein Spender für Kunststoff-Folienbeutel von der Rolle bekannt, die aus einer, vorzugsweise an ihren beiden Längsseiten mit Einfaltungen versehenen Schlauchfolie besteht, welche querverlaufende Abreißperforationen mit mindestens einem Teil-Durchschnitt und in Nähe derselben, in Abzugsrichtung vor diesen, ebenfalls querverlaufende geschweißte Beutel-Bodennähte aufweist, wobei der Spender die Form einer etwa zylindrischen Hülse mit einem in ihrer Längsrichtung verlaufenden Entnahmeschlitz für die Schlauchfolie aufweist, wobei an der von der Schlauchfolie bei ihrem Herausziehen aus der Hülse überlaufenen Kante des Entnahmeschlitzes im Bereich jedes Teil-Durchschnitts in der Abreißperforation der Schlauchfolie eine über diese Kante in Umfangsrichtung der Hülse vorstehende, das heißt in den Entnahmeschlitz hineinragende oder diesen fast völlig überbrückende in ihrer Grundform etwa rechteckige Zunge vorgesehen ist, deren Breite in Längsrichtung der Hülse gleich oder nur etwas kleiner ist als die Breite des zugehörigen Teil-Durchschnitts in der Abreißperforation der Schlauchfolie.From the DE 82 05 209 U1 a dispenser for plastic film bags from the roll is known, which consists of a tubular film, preferably provided with folds on its two long sides, which has transverse tear-off perforations with at least a partial average and in the vicinity of the same, in the pull-off direction in front of these, also transverse welded bags - Has bottom seams, the dispenser having the shape of an approximately cylindrical sleeve with a removal slot for the tubular film running in its longitudinal direction, with the edge of the removal slot overflowing from the tubular film when it is pulled out of the sleeve in the area of each partial cut in the tear-off perforation of the tubular film is one that protrudes beyond this edge in the circumferential direction of the sleeve, that is, protrudes into the removal slot or almost completely bridging tongue is provided which is approximately rectangular in its basic shape, the width of which in the longitudinal direction of the sleeve is equal to or only slightly smaller than the width of the associated partial average in the tear-off perforation of the tubular film.

Diese Art und Weise der Herstellung und Bereitstellung von Beuteln hat sich zwar bewährt. Es besteht jedoch der Nachteil, dass es zum einen von dem Anwender als ein unerwünschter Vorgang empfunden wird, die über die Perforierung miteinander verbundenen Beuteln für den jeweiligen Einsatzzweck trennen zu müssen. Außerdem stellt unter logistischen Gesichtspunkten die Form einer Rolle Nachteile dar. Mit der Rolle können die zur Verfügung stehenden Packungsräume entweder bei der Lagerhaltung oder bei der Präsentation zum Verkauf nicht optimal ausgenutzt werden. Außerdem ist es sehr aufwendig, eine solche Rolle mit Informationen über die Art und Beschaffenheit der Beutel, die sich auf der Rolle befinden, zu versehen.This way of producing and providing bags has proven successful. However, there is the disadvantage that, on the one hand, the user perceives it as an undesirable process to have to separate the bags connected to one another via the perforation for the respective purpose. In addition, from a logistical point of view, the shape of a roll represents disadvantages. With the roll, the available packaging space cannot be optimally utilized either in storage or in presentation for sale. In addition, it is very time-consuming to provide such a roll with information about the type and nature of the bags that are on the roll.

DE 25 51 569 A1 betrifft ein Verfahren zum Herstellen von Stapeln aus gefalteten Beuteln aus einer Schlauch- oder Halbschlauchbahn,die zur Bildung der Beutel mit Querschweißnähten versehen wird und von der die anschließend gestapelten Beutel abgetrennt werden. D1 offenbart somit den Preämbel des Anspruchs 1. DE 25 51 569 A1 relates to a method for producing stacks of folded bags from a tubular or semi-tubular web which is provided with transverse welds to form the bags and from which the subsequently stacked bags are separated. D1 thus discloses the preamble of claim 1.

Der Erfindung liegt daher die Aufgabe zu Grunde, ein Verfahren zur Herstellung mindestens eines aus Beuteln gebildeten Stapels, einen aus Beuteln gebildeten Stapel.The invention is therefore based on the object of providing a method for producing at least one stack formed from bags, a stack formed from bags.

Gelöst wird diese Aufgabe durch die unabhängigen Patentansprüche.This task is solved by the independent patent claims.

Erfindungsgemäß ist ein Verfahren zur Herstellung von mindestens einem Stapel, der aus Beuteln gebildet wird, mit den folgenden Schritten vorgesehen:

  1. a) Zuführung von schlauchförmigen oder halbschlauchförmigen Material zur Ausbildung einer unteren Materiallage und einer oberen Materiallage,
  2. b) Einbringen mindestens einer Schweißnaht zur Verbindung der unteren Materiallage und der oberen Materiallage zur Bildung einzelner, jedoch noch zusammenhängender Beutel,
  3. c) Einbringen einer Formatierungsfaltung in die aus noch zusammenhängenden Beuteln gebildete Lagenbahn,
  4. d) Separation der in der formatierten Lagenbahn zusammenhängenden Beutel zu einzelnen Beutel, wobei diese Beutel weiterhin die Formatierungsfaltung aufweisen,
  5. e) Bildung eines Stapels aus einzelnen Beuteln,
  6. f) Einbringen mindestens einer Faltung in den Stapel.
According to the invention, a method for producing at least one stack formed from bags is provided, comprising the following steps:
  1. a) feeding tubular or semi-tubular material to form a lower material layer and an upper material layer,
  2. b) introducing at least one weld seam to connect the lower material layer and the upper material layer to form individual but still coherent bags,
  3. c) introducing a formatting fold into the layer web formed from still connected bags,
  4. d) separating the bags connected in the formatted layer web into individual bags, these bags continuing to have the formatting fold,
  5. e) forming a stack of individual bags,
  6. f) introducing at least one fold into the stack.

Das zuvor aufgeführte Verfahren ermöglicht die kontinuierliche Fertigung von einzelnen Beuteln zur Ausbildung von mindestens einem gefalteten Stapel, der eine eckigförmige Geometrie (zum Beispiel Quaderform) aufweist. Diese Stapel sind zur Aufnahme in ein Behältnis, beispielsweise eine Spenderbox geeignet. Das Behältnis weist hierzu ebenfalls eine eckigförmige Geometrie auf, die im Innenbereich etwa der Geometrie des zumindest einen dort unterzubringenden Stapels entspricht. Der Nutzer kann mit geringem Kraftaufwand jeden Beutel einzeln dem Stapel entnehmen. Auch können die Beutel nicht mehr bei der Separation durch den Nutzer beschädigt oder sogar zerstört werden. Jeder Beutel wird in gleichbleibender Qualität dem Nutzer zur Verfügung gestellt. Durch die Kombination der Formatierungsfaltung des jeweiligen Beutels mit der Faltung des Stapels ist gewährleistet, dass nach der Entnahme eines Beutels aus dem Stapel immer ein weiterer Beutel zur Entnahme aus dem Stapel bereitgestellt wird und ein kompakter Stapel realisiert wird, der den Raum innerhalb des Behältnisses optimal ausnutzt. Aufgrund der eckigförmigen Geometrie lassen sich solche Behältnisse wie Spenderboxen sehr gut lagern (indem der zur Verfügung stehende Lagerraum optimal ausgenutzt wird) und ansprechend im Verkauf präsentieren (da gegenüber Rollen große Flächen des eckigförmigen Behältnisses für Informationen für Verbraucher und/oder Produktangaben zur Verfügung stehen). Mit der Entnahme eines Beutels können dem Nutzer auch Verschlüsse zum sicheren Verschließen der Beutel zur Verfügung gestellt werden. Von der Herstellung der Beutel bis zur Bildung von Stapeln wird somit ein kontinuierlicher Prozess zur Verfügung gestellt. Die Paketbildung, das heißt das Sammeln einzelner Beutel zum Gesamtpaket bzw. Stapel, erfolgt jeweils für eine variierbare, aber definierte Anzahl von Beuteln. Die Lagenbahn wird aus mindestens zwei Materiallagen gebildet.The method listed above enables the continuous production of individual bags to form at least one folded stack that has an angular geometry (for example cuboid shape). These stacks are suitable for inclusion in a container, for example a dispenser box. For this purpose, the container also has an angular geometry, which in the interior area approximately corresponds to the geometry of the at least one stack to be accommodated there. The user can remove each bag individually from the stack with little effort. The bags can also no longer be damaged or even destroyed when separated by the user. Each bag is made available to the user in consistent quality. The combination of the formatting fold of the respective bag with the folding of the stack ensures that after a bag has been removed from the stack, another bag is always made available for removal from the stack and a compact stack is realized that optimally uses the space within the container exploited. Due to the angular geometry, containers such as dispenser boxes can be stored very well (by making optimal use of the available storage space) and presented attractively for sale (since, compared to rolls, large areas of the angular container are available for information for consumers and/or product information) . When a bag is removed, the user can also be provided with closures to securely close the bags. A continuous process is therefore provided from the production of the bags to the formation of stacks. Packaging, i.e. collecting individual bags to form an overall package or stack, takes place for a variable but defined number of bags. The layered web is formed from at least two layers of material.

Das Verfahren kann kontinuierlich durchgeführt werden, wenn beispielsweise durch Extrusion fortwährend bahn-, halbschlauch- oder schlauchförmiges Material erzeugt wird. Das Verfahren kann Batch-weise beziehungsweise diskontinuierlich durchgeführt werden, wenn das bahn-, halbschlauch- oder schlauchförmige Material beispielsweise auf Rollen zur Verfügung gestellt wird. Auch ist es denkbar, die auf Rollen zugeführten Materialien vor dem Verbrauch einer Rolle mit dem Material der nächsten Rolle zu verbinden, um einen quasi kontinuierlichen Prozess zu erhalten. Als Batch-Prozess (englisch batch: "Stapel") werden Prozesse bezeichnet, die als 'Stapel', das heißt streng nacheinander, abgearbeitet werden. Daher werden Batch-Prozesse auch als Stapelverarbeitung bezeichnet. Im Sinne des Verfahrens wird auf Rollen befindliches Material nacheinander dem Verfahren zugeführt. Der Chargenprozess oder Batchprozess oder Satzbetrieb, ist ein diskontinuierliches Produktionsverfahren. Dabei wird eine begrenzte Materialmenge, beispielsweise eine Rolle, als Ganzes dem Verfahren zugeführt und ihm als Ganzes nach Abschluss des Produktionsprozesses entnommen, in diesem Verfahren beispielsweise als Stapel, die aus Beuteln gebildet werden.The process can be carried out continuously if, for example, web-shaped, semi-tubular or tubular material is continuously produced by extrusion. The process can be carried out batchwise or discontinuously if the web, semi-tubular or tubular material is made available, for example, on rolls. It is also conceivable to combine the materials supplied on rolls with the material of the next roll before one roll is used up in order to obtain a quasi-continuous process. Batch processes are processes that are processed as a 'batch', i.e. strictly one after the other. Therefore, batch processes are also known as batch processing. In terms of the process, material on rolls is fed into the process one after the other. The batch process or batch process or set operation is a discontinuous production process. A limited amount of material, for example a roll, is fed into the process as a whole and removed from it as a whole after the production process has been completed, in this process, for example, as a stack formed from bags.

Eine Faltung kann hart im Sinne einer Falz oder mit einer Rundung ausgeführt sein. Jede zwischen diesen Extremen liegende Ausführung einer Faltung ist ebenfalls realisierbar. Eine Faltung wird im Verfahren durch Mittel erzeugt, welche die Richtungsumkehr des Materials bewirken. Mindestens eine Faltung beispielsweise zur Bildung eines Materialschlauches oder Materialhalbschlauches kann auch dem Verfahren vorgelagert in das Material eingebracht worden sein.A fold can be hard in the sense of a fold or with a curve. Any configuration of folding between these extremes is also possible. A fold is created in the process by means that cause the direction of the material to reverse. At least one fold, for example to form a material tube or material half-tube, can also have been introduced into the material before the process.

Als halbschlauchförmiges Material wird Material bezeichnet, welches eine Richtungsumkehr zur Ausbildung von einer unteren und einer oberen Materiallage erfahren hat. Diese Richtungsumkehr kann auch als Faltung aufgefasst werden. Halbschlauchförmiges Material kann dem Verfahren zugeführt werden oder in situ aus bahnförmigem Material im Verfahren erzeugt werden. Auch kann halbschlauchförmiges Material durch Ausbilden einer stoffschlüssigen Nahtstelle in Längserstreckungsrichtung aus zwei Lagen bahnförmigen Material vor der Zuführung zu dem erfindungsgemäßen Verfahren oder während der Durchführung des erfindungsgemäßen Verfahrens erzeugt werden. Die stoffschlüssige Nahtstelle wird beispielsweise durch Kleben oder Schweißen erzeugt.Semi-tubular material refers to material that has undergone a reversal of direction to form a lower and an upper layer of material. This reversal of direction can also be viewed as a folding. Semi-tubular material can be fed to the process or produced in situ from web-shaped material in the process. Semi-tubular material can also be made by forming a cohesive seam in the longitudinal direction from two layers of web-shaped material before being fed to the method according to the invention or during the implementation of the The method according to the invention can be generated. The cohesive seam is created, for example, by gluing or welding.

Schlauchförmiges Material ist Material, welches in sich geschlossen ist und beispielsweise durch Extrusion hergestellt wird oder über eine in Längsrichtung ausgeführte Verbindungstelle verfügt. Diese Verbindungstelle kann stoffschlüssig, beispielsweise durch Kleben oder Schweißen, ausgeführt sein. Wird schlauchförmiges Material einem Druck zwischen zwei planen Flächen ausgesetzt, bildet sich eine untere Materiallage und eine obere Materiallage aus. Jeweils im Übergangsbereich zwischen diesen beiden Materiallagen erfährt das Material eine Richtungsumkehr welche auch als Faltung aufgefasst werden kann.Tubular material is material that is self-contained and is produced, for example, by extrusion or has a longitudinal connection point. This connection point can be made cohesively, for example by gluing or welding. If tubular material is exposed to pressure between two flat surfaces, a lower layer of material and an upper layer of material are formed. In the transition area between these two material layers, the material undergoes a reversal of direction, which can also be seen as a fold.

Weiterhin ist erfindungsgemäß vorgesehen, dass der Stapel mit einer Sicherung zur Verhinderung des ungewollten Auseinanderfallens des Stapels versehen wird. Diese Sicherung kann beispielsweise durch ein biegsames, flexibles Element wie einem Draht, einem Band oder dergleichen erfolgen. Auch kann die Sicherung durch umgeben des Stapels mit Schrumpffolie erfolgen. Alternativ kann die Sicherung durch Umwickeln des Stapels mit Papier, beispielsweise ausgeführt als Banderole, erfolgen. Auch Sicherungsmaßnahmen wie das Beschweren des Stapels mit einer größeren Masse sind von dem Gedanken der Sicherung erfasst. Zur Sicherung können die einzelnen Beutel eines Stapels auch mit Klebestellen versehen werden, um die einzelnen Beutel des Stapels aneinander zu befestigen, wobei diese Sicherung zum Gebrauch der einzelnen Beutel leicht überwindbar ausgeführt sein sollte. Die Sicherung kann auch den Transport der Stapel absichern, beispielsweise von der Herstellung der Stapel zum Verpacken der Stapel. Somit wird sichergestellt, dass sich die Anordnung der Beutel innerhalb der Stapel während des Transports nicht verändert. Auch können die mit einer Sicherung versehenen Stapel eingelagert werden, um später eine Umverpackung zu erhalten oder ohne weitere Verpackungsmaßnahmen den Lagerort zu verlassen. Die mit der vorstehend beschriebenen Sicherung versehenen Stapel können der Lagerung beziehungsweise dem Transport sowie dem Verkauf zugeführt werden, wobei es alternativ auch denkbar ist, die derart mit der Sicherung versehenen Stapel dem Behältnis zuzuführen. Dabei sollte jedoch berücksichtigt werden, dass die Sicherung gegebenenfalls entfernt werden muss, wenn einzelne Beutel aus dem Behältnis und somit dem Stapel entnommen werden sollen.Furthermore, it is provided according to the invention that the stack is provided with a safety device to prevent the stack from accidentally falling apart. This securing can be done, for example, by a flexible, flexible element such as a wire, a band or the like. Securing can also be done by surrounding the stack with shrink wrap. Alternatively, securing can be done by wrapping the stack with paper, for example in the form of a band. Safety measures such as adding more mass to the stack are also covered by the idea of safety. To secure the individual bags of a stack, the individual bags of a stack can also be provided with adhesive points in order to attach the individual bags of the stack to one another, whereby this security should be designed to be easily overcome for use of the individual bags. The security can also secure the transport of the stacks, for example from the production of the stacks to the packaging of the stacks. This ensures that the arrangement of the bags within the stack does not change during transport. The stacks provided with security can also be stored in order to receive outer packaging later or to leave the storage location without further packaging measures. The stacks provided with the security described above can be supplied for storage or transport as well as for sale, although it is alternatively also conceivable to supply the stacks provided with the security in this way to the container. However, it should be taken into account that the backup may have to be removed if individual bags are to be removed from the container and thus from the stack.

Weiterhin ist erfindungsgemäß vorgesehen, dass der Stapel in eine Spenderbox überführt wird. Das zuvor aufgeführte Verfahren ermöglicht die kontinuierliche Fertigung von einzelnen Beuteln und dem Sammeln von Beuteln zur Bildung eines Stapels zur Aufnahme in eine Spenderbox. Durch die Formatierungsfaltung der einzelnen Beutel und der anschließenden Faltung, beispielsweise ausgeführt als Z-Faltung oder U-Faltung, zur Bildung der Stapel ist eine Entnahme jedes einzelnen Beutels aus der Entnahmeöffnung der Spenderbox ermöglicht. Der Nutzer kann mit geringem Kraftaufwand jeden Beutel einzeln der Spenderbox entnehmen. Auch können die Beutel nicht mehr bei der Separation durch den Nutzer beschädigt oder sogar zerstört werden. Jeder Beutel wird in gleichbleibender Qualität dem Nutzer zur Verfügung gestellt. Durch die Kombination der Formatierungsfaltung mit einer weiteren Faltung, beispielsweise der Z- oder U-Faltung, ist in vorteilhafter Weise gewährleistet, dass nach der Entnahme eines Beutels immer ein weiterer Beutel zur Entnahme bereitgestellt wird. Dies erfolgt von der ersten bis zur letzten Entnahme von Beuteln aus der Spenderbox. Mit der Entnahme eines Beutels können dem Nutzer auch Verschlüsse zum sicheren Verschließen der Beutel zur Verfügung gestellt werden. Von der Herstellung der Beutel bis zu ihrer Abpackung in Spenderboxen wird somit ein kontinuierlicher Prozess zur Verfügung gestellt. Auch die mit einer Sicherung versehenen Stapel können in eine Spenderbox überführt werden. Dies erleichtert die Handhabung der Stapel und verhindert ein Auseinanderfallen der Stapel, bevor sie in die Spenderbox gelangt sind. Die Sicherung kann dann direkt nach dem Überführen der Stapel in die Spenderbox entfernt werden oder beim ersten Zugriff auf den Inhalt der Spenderbox durch den Nutzer entfernt werden. Somit ist gewährleistet, dass die Stapel ihre Gestalt während des Transports nicht verändern.Furthermore, according to the invention it is provided that the stack is transferred to a dispenser box. The previously listed process allows for the continuous manufacture of individual bags and the collection of bags to form a stack for inclusion in a dispenser box. The formatting folding of the individual bags and the subsequent folding, for example carried out as a Z-fold or U-fold, to form the stack makes it possible to remove each individual bag from the removal opening of the dispenser box. The user can remove each bag individually from the dispenser box with little effort. The bags can also no longer be damaged or even destroyed when separated by the user. Each bag is made available to the user in consistent quality. The combination of the formatting fold with a further fold, for example the Z or U fold, advantageously ensures that after a bag has been removed, another bag is always made available for removal. This occurs from the first to the last removal of bags from the dispenser box. When a bag is removed, the user can also be provided with closures to securely close the bags. A continuous process is provided from the production of the bags to their packaging in dispenser boxes. The stacks that have been secured can also be transferred to a dispenser box. This makes the stacks easier to handle and prevents the stacks from falling apart before they get into the dispenser box. The security can then be removed immediately after the stacks have been transferred to the dispenser box or can be removed the first time the user accesses the contents of the dispenser box. This ensures that the stacks do not change shape during transport.

Weiterhin ist erfindungsgemäß vorgesehen, dass anhand von Markierungen die Schweißnaht rapportgenau ausgeführt wird. Durch die rapportgenaue Ausführung der mindestens einen Schweißnaht werden Beutel mit identischen oder nahezu identischen Abmessungen ermöglicht. Der Nutzer erhält somit Beutel gleichen Volumens. Die Markierungen, zum Beispiel eine Markierung oder auch mehrere Markierungen je Beutel, können dem Nutzer auch zum erzielen immer gleicher Füllstände in den Beuteln dienen. Sofern das dem Verfahren zugeführte Material über regelmäßige Aufdrucke verfügt, wird sichergestellt, dass jeder Beutel mit dem entsprechenden Aufdruck versehen wird.Furthermore, according to the invention it is provided that the weld seam is carried out with exact repeatability based on markings. The precise execution of at least one weld seam enables bags with identical or almost identical dimensions. The user thus receives bags of the same volume. The markings, for example one marking or several markings per bag, can also help the user to always achieve the same fill levels in the bags. If the material fed into the process has regular imprints, it is ensured that each bag is provided with the appropriate imprint.

Weiterhin ist erfindungsgemäß vorgesehen, dass die mindestens eine in den Stapel eingebrachte Faltung als eine Z-Faltung, eine W-Faltung, eine Ziehharmonika-artige Faltung oder eine U-Faltung ausgeführt wird. Die mindestens eine Faltung der bereits je Beutel eine Formatierungsfaltung aufweisenden Stapel ist durch einen Richtungswechsel der gesamten den Stapel bildenden Beutel gekennzeichnet. Beispielsweise ergibt eine U-Faltung einen solchen Richtungswechsel und eine Z-Faltung zwei solcher Richtungswechsel. Es sind auch mehr als zwei Richtungswechsel (Faltungen) denkbar, beispielsweise eine W-Faltung oder eine Ziehharmonika-förmige Abfolge von Faltungen. Dies ermöglicht es, den Stapel individuell auf das Format der Spenderbox anzupassen und damit die Packungsdichte zu erhöhen. Auch kann eine Spenderbox einen oder mehrere derart gefaltete Stapel aufnehmen. Diese Stapel können beispielsweise parallel zueinander, quer zueinander oder auch alternierend parallel und quer zueinander ausgerichtet sein. Auch ist die Ausbildung verschiedenster Winkel zwischen den einzelnen Stapeln denkbar.Furthermore, it is provided according to the invention that the at least one fold introduced into the stack is carried out as a Z-fold, a W-fold, an accordion-like fold or a U-fold. The at least one fold of the stack, which already has a formatting fold for each bag, is characterized by a change in direction of the entire bag forming the stack. For example, a U-fold results in one such change in direction and a Z-fold results in two such changes in direction. More than two changes of direction (folds) are also conceivable, for example a W-fold or an accordion-shaped sequence of folds. This makes it possible to adapt the stack individually to the format of the dispenser box and thus increase the packing density. A dispenser box can also hold one or more stacks folded in this way. These stacks can, for example, be aligned parallel to one another, transversely to one another or alternatively parallel and transversely to one another. The formation of various angles between the individual stacks is also conceivable.

Weiterhin ist erfindungsgemäß vorgesehen, dass die Formatierungsfaltung dergestalt in die Lagenbahn eingebracht wird, dass die Breite der Lagenbahn nach dem Einbringen der Formatierungsfaltung mindestens dem Innenmaß einer Kantenlänge der Spenderbox entspricht. Hierdurch wird ein Maß der Spenderbox im Rahmen des Verfahrens auf den Beutel übertragen. Somit wird gewährleistet, dass der aus diesen Beuteln gebildete Stapel in die Spenderbox eingefügt werden kann. Das Maß kann entsprechend der verwendeten Spenderbox variiert werden.Furthermore, it is provided according to the invention that the formatting fold is introduced into the layer web in such a way that the width of the layer web after the formatting fold has been introduced corresponds at least to the inner dimension of an edge length of the dispenser box. This means that a measurement of the dispenser box is transferred to the bag as part of the process. This ensures that the stack formed from these bags can be inserted into the dispenser box. The size can be varied according to the dispenser box used.

Erfindungsgemäß ist ein Beutel vorgesehen, aufweisend eine untere Materiallage und eine obere Materiallage verbunden durch mindestens eine Schweißnaht, wobei der Beutel rechtwinklig oder nahezu rechtwinklig zu der mindestens einen Schweißnaht angeordnet mindestens eine Öffnung aufweist. Sofern die Beutel rechtwinklig oder nahezu rechtwinklig zu der Schweißnaht angeordnet sind und mindestens eine Öffnung aufweisen, liegt dieser Öffnung eine Faltung gegenüber.According to the invention, a bag is provided having a lower material layer and an upper material layer connected by at least one weld seam, the bag having at least one opening arranged at right angles or almost at right angles to the at least one weld seam. If the bags are arranged at right angles or almost at right angles to the weld seam and have at least one opening, this opening is opposite a fold.

Nicht erfindungsgemäss ist ein Beutel vorgesehen, der eine untere Materiallage und eine obere Materiallage, verbunden durch mindestens eine Schweißnaht, aufweist, wobei der Beutel rechtwinklig oder nahezu rechtwinklig zu der mindestens einen Schweißnaht angeordnet mindestens eine Faltung aufweist. Der rechtwinklig oder nahezu rechtwinklig zu der Schweißnaht angeordneten, mindestens einen Faltung kann eine weitere Faltung oder eine Öffnung gegenüberliegen. Sofern der mindestens einen Faltung eine Öffnung gegenüberliegt, besteht die dem Verfahren zugeführte Warenbahn aus einem Halbschlauch. Wenn der mindestens einen Faltung eine weitere Faltung gegenüberliegt, besteht die dem Verfahren zugeführte Warenbahn aus einem Schlauch.According to the invention, a bag is provided which has a lower material layer and an upper material layer, connected by at least one weld seam, the bag having at least one fold arranged at right angles or almost at right angles to the at least one weld seam. The at least one fold arranged at right angles or almost at right angles to the weld seam can be opposite another fold or an opening. If there is an opening opposite the at least one fold, the web of material fed to the process consists of a half-tube. If the at least one fold is opposite another fold, the web of material fed to the process consists of a tube.

Weiterhin ist erfindungsgemäß vorgesehen, dass die mindestens eine Schweißnaht eine Bodennaht oder eine Seitennaht des separierten Beutels ausbildet. Sofern die Schweißnaht eine Bodennaht ausbildet, wurde die Warenbahn dem Verfahren als Schlauch zugeführt. Wenn wiederum die Warenbahn als Halbschlauch zugeführt wird, bildet die mindestens eine Schweißnaht eine Seitennaht des späteren Beutels aus.Furthermore, it is provided according to the invention that the at least one weld seam forms a bottom seam or a side seam of the separated bag. If the weld seam forms a bottom seam, the web was fed into the process as a hose. If the web of material is supplied as a half-tube, the at least one weld seam forms a side seam of the later bag.

Weiterhin ist erfindungsgemäß vorgesehen, dass, sofern die mindestens eine Schweißnaht eine Bodennaht des Beutels ausbildet, ihr gegenüberliegend eine Öffnung ausgebildet ist. In diesem Fall wurde die Warenbahn dem Verfahren als Schlauch zugeführt. Der quer zur Verarbeitungsrichtung der Warenbahn verlaufenden Schweißnaht wird in dem einer Kantenlänge des Beutels entsprechenden Abstand gegenüberliegend ein Trennschnitt oder eine Trennschweißung ausgeführt, sodass der aus einer schlauchförmigen Warenbahn entstehende Beutel nur eine Schweißnaht aufweist. Jedoch weist er zwei rechtwinklig oder nahezu rechtwinklig zu dieser Schweißnaht ausgeführte Faltungen auf. Diese Ausführung ermöglicht die Herstellung eines Beutels mit nur einer Schweißnaht.Furthermore, it is provided according to the invention that, if the at least one weld seam forms a bottom seam of the bag, an opening is formed opposite it. In this case, the web was fed into the process as a tube. A separating cut or a separating weld is carried out opposite the weld seam, which runs transversely to the processing direction of the material web, at a distance corresponding to an edge length of the bag, so that the bag resulting from a tubular web of material has only one weld seam. However, he has two Folds made at right angles or almost at right angles to this weld seam. This design enables the production of a bag with just one weld.

Weiterhin ist erfindungsgemäß vorgesehen, dass der Beutel als Bodennahtbeutel mit einer Schweißnaht gebildet ist. Zur Ausbildung eines Bodennahtbeutels wird die Warenbahn dem Verfahren als Schlauch zugeführt. Lediglich eine Schweißnaht genügt zur Schaffung eines dreiseitig geschlossenen Beutels. Eine Öffnung ist zum Befüllen des Beutels vorgesehen. Nach dem Befüllen des Beutels kann diese stoffschlüssig, beispielsweise durch Schweißen, verschlossen werden. Auch ein Gummiband oder einen Klips ist denkbar.Furthermore, according to the invention it is provided that the bag is formed as a bottom seam bag with a weld seam. To form a bottom seam bag, the web is fed into the process as a hose. Just one weld seam is enough to create a bag that is closed on three sides. An opening is provided for filling the bag. After the bag has been filled, it can be closed materially, for example by welding. A rubber band or a clip is also conceivable.

Alternativ ist erfindungsgemäß vorgesehen, dass der Beutel als Seitennahtbeutel mit zwei Schweißnähten gebildet ist. Hierbei wird ein Halbschlauch als Warenbahn dem Verfahren zugeführt. Der nach Durchlaufen des Verfahrens dreiseitig geschlossene Beutel weist einen durch Faltung entstandenen Boden auf, sowie zwei rechtwinklig oder nahezu rechtwinklig zum Boden angeordnete Schweißnähte als Seiten auf. Es verbleibt eine bereits durch die Faltung der Warenbahn zum Halbschlauch entstandene Öffnung. Durch diese Öffnung kann der Beutel, ausgeführt als Seitennahtbeutel, befüllt werden. Nach dem Befüllen des Beutels kann auch dieser Beutel stoffschlüssig, beispielsweise durch Schweißen, verschlossen werden. Auch ein Gummiband oder einen Klips ist denkbar.Alternatively, the invention provides that the bag is formed as a side seam bag with two weld seams. Here, a half-tube is fed into the process as a web of material. The bag, which is closed on three sides after going through the process, has a bottom created by folding and two weld seams arranged at right angles or almost at right angles to the bottom as sides. An opening that has already been created by folding the web into a half-tube remains. The bag, designed as a side seam bag, can be filled through this opening. After the bag has been filled, this bag can also be closed materially, for example by welding. A rubber band or a clip is also conceivable.

Weiterhin ist erfindungsgemäß vorgesehen, dass der Beutel mindestens eine Markierung zur rapportgenauen Verarbeitung aufweist. Diese wiederkehrenden Markierungen ermöglichen die Durchführung von Arbeitsschritten in immer gleichen Abständen, ausgeführt in der Laufrichtung der Warenbahn. Beispielsweise wird so sichergestellt, dass Drucke, insbesondere Werbedrucke, immer gleich positioniert sind, bezogen auf den einzelnen Beutel. Somit kann der Druck bereits auf der zusammenhängenden Warenbahn ausgeführt werden. Alle später separierten Beutel erhalten somit ein identisches Aussehen. Diese Markierungen können dem Nutzer helfen, gleiche Füllstände von Füllgut in mehreren Beuteln gleichen Typs zu erzeugen. Beispielsweise sind die Markierungen mit Volumenangaben versehen.Furthermore, it is provided according to the invention that the bag has at least one marking for precise processing. These recurring markings enable work steps to be carried out at always the same intervals, carried out in the direction of travel of the web. For example, this ensures that prints, especially advertising prints, are always positioned the same way in relation to the individual bag. This means that printing can already be carried out on the continuous web of material. All bags separated later have an identical appearance. These markings can help the user to create equal filling levels of goods in several bags of the same type. For example, the markings are provided with volume information.

Erfindungsgemäß ist ein Stapel gebildet aus Beuteln vorgesehen, aufweisend mindestens eine Schweißnaht und mindestens eine Faltung, wobei dieser Stapel mit einem Verfahren gemäß den zuvor beschriebenen Schritten hergestellt ist. Dieser Stapel ist ausgebildet zur Verbringung in eine Spenderbox, um aus dieser Beutel einzeln zu entnehmen. Für den Nutzer ergibt sich ein hoher Komfort, da er mit immer gleichem geringen oder nahezu gleichem geringen Kraftaufwand die einzelnen Beutel aus der Spenderbox entnehmen kann. Haptisch ist die Entnahme der Beutel eine positive Erfahrung für den Nutzer, da er keine Kraft zum separieren der Beutel aufwenden muss.According to the invention, a stack formed from bags is provided, having at least one weld seam and at least one fold, this stack being produced using a method according to the steps described above. This stack is designed to be placed in a dispenser box in order to remove bags individually from it. This provides a high level of comfort for the user, as he can always remove the individual bags from the dispenser box with the same little or almost the same amount of effort. In terms of feel, removing the bags is a positive experience for the user, as they do not have to use any force to separate the bags.

Erfindungsgemäß ist es vorgesehen ein Stapel, gemäss Anspruch 7 in eine Spendebox aufzunehmen.According to the invention, it is intended to accommodate a stack according to claim 7 in a donation box.

Die Spenderbox ist eckigförmig, zum Beispiel quaderförmig, aber auch pyramidenförmig oder dergleichen, gestaltet, sodass sie leicht stapelbar ist. Auch lassen sich ihre Flächen leicht und repräsentativ bedrucken. Beispielsweise kommen aufgedruckte Marken, Logos, Produktinformationen, Warnhinweise, Preisschilder, Werbeinformationen und dergleichen besser zur Geltung.The dispenser box is angular in shape, for example cuboid, but also pyramid-shaped or the like, so that it can be easily stacked. Their surfaces can also be printed easily and representatively. For example, printed brands, logos, product information, warnings, price tags, advertising information and the like are better displayed.

Die Spenderbox kann mindestens eine Entnahmeöffnung aufweisen, wobei diese bis zur ersten Entnahme eines Beutels verschlossen sein kann. Zur Entfernung des Verschlusselements kann beispielsweise eine Perforation vorgesehen sein, wobei der Verlauf der Perforation die spätere Größe und Form der Entnahmeöffnung wiedergibt. Auch kann ein separates Verschlusselement vorgesehen sein, welches bis zur ersten Entnahme eines Beutels die Entnahmeöffnung verschließt. Hier können Maßnahmen wie Siegel vorgesehen sein, welche sicherstellen, dass dem Nutzer nach dem Erwerb der Spenderbox mit gefalteten Beuteln die zugesicherte Anzahl an Beuteln je Verpackungseinheit zur Verfügung steht.The dispenser box can have at least one removal opening, which can be closed until a bag is removed for the first time. For example, a perforation can be provided to remove the closure element, with the course of the perforation reflecting the later size and shape of the removal opening. A separate closure element can also be provided, which closes the removal opening until a bag is removed for the first time. Measures such as seals can be provided here, which ensure that the guaranteed number of bags per packaging unit is available to the user after purchasing the dispenser box with folded bags.

Bevorzugt wird die Spenderbox mit zumindest einem Stapel bestehend aus einer definierten Anzahl von Beuteln gefüllt. Diese Beutel weisen eine Formatierungsfaltung sowie beispielsweise eine Z-Faltung oder eine U-Faltung auf. Nach der Durchführung beider Faltprozesse weisen die Beutelstapel nahezu das Innenmaß der Spenderbox auf. Hierdurch wird zum einen gewährleistet, dass das Volumen der Spenderbox nahezu ausgeschöpft wird und zum anderen eine leichte Entnahme der einzelnen Beutel möglich ist. Die Entnahme der Beutel erfolgt stückweise von außen nach innen. Der Nutzer kann unabhängig von der gewählten Faltung der Stapel jeden Beutel einzeln entnehmen. Die Spenderbox kann beispielsweise aus Karton, Metall, Kunststoff oder Verbundmaterialien gefertigt sein.The dispenser box is preferably filled with at least one stack consisting of a defined number of bags. These bags have a formatting fold and, for example, a Z-fold or a U-fold. After both folding processes have been carried out, the stacks of bags are almost the same size as the inside dimensions of the dispenser box. This ensures, on the one hand, that the volume of the dispenser box is almost exhausted and, on the other hand, that the individual bags can be easily removed. The bags are removed piece by piece from the outside to the inside. The user can remove each bag individually, regardless of how the stack is folded. The dispenser box can, for example, be made of cardboard, metal, plastic or composite materials.

Zur leichten Entnahme kann insbesondere der der Entnahmeöffnung zugewandte Beutel an dem Verschlusselement für die Entnahmeöffnung fixiert sein. Diese Fixierung ist bevorzugt so ausgestaltet, dass der Beutel sich nach der Entnahme leicht von dem Verschlusselement lösen lässt, damit er seiner Verwendung zugeführt werden kann. Zur Fixierung des Beutels an der dem Beutel im verschlossenen Zustand zugewandten Seite des Verschlusselements kann beispielsweise ein Klebepunkt vorgesehen werden. Auch ist eine Verkettung der einzelnen Beutel im Stapel durch beispielsweise Klebepunkte denkbar, damit immer der auf den entnommenen Beutel folgende Beutel in oder nahe der Entnahmeöffnung vorgehalten wird. Wenn mehrere Stapel in eine Spenderbox eingebracht wurden, ist auch eine Verbindung zwischen den Stapeln denkbar, damit die den jeweiligen Stapel bildenden Beutel leicht entnommen werden können.For easy removal, in particular the bag facing the removal opening can be fixed to the closure element for the removal opening. This fixation is preferably designed so that the bag can be easily detached from the closure element after removal so that it can be put to use. To fix the bag on the side of the closure element facing the bag in the closed state, for example, an adhesive point can be provided. It is also conceivable to link the individual bags in the stack using, for example, adhesive dots, so that the bag following the removed bag is always kept in or near the removal opening. If several stacks have been placed in a dispenser box, a connection between the stacks is also conceivable so that the bags forming the respective stack can be easily removed.

Auch kann an dem zur ersten Entnahme vorgesehen Beutel eines Stapels ein Hilfselement wie beispielsweise ein Klebestreifen angebracht sein, um eine Art Griff auszubilden. Dieses Hilfselement erleichtert dem Nutzer die Entnahme des ersten Beutels. Auch können weitere Beutel mit Hilfselementen zur leichteren Entnahme aus der Spenderbox versehen werden. Auch kann die mindestens eine Entnahmeöffnung an der Unterseite der Spenderbox vorgesehen sein, sodass die Schwerkraft bei der Entnahme der einzelnen Beutel unterstützend wirkt. Hierzu wird die Spenderbox bevorzugt erhöht angeordnet, damit der Nutzer leichten Zugriff auf die an der Unterseite angeordnete Entnahmeöffnung hat. Zur Unterstützung des schwerkraftbedingten Effekts kann auch ein Massestück vorgesehen werden, welches oberhalb des Stapels bzw. der Beutel in der Spenderbox angeordnet ist. Auch kann der Entnahmeöffnung gegenüberliegend in der Spenderbox ein gebogenes, federartiges Element vorgesehen sein, welches auf den Stapel bzw. die Beutel einen Druck in Richtung der Entnahmeöffnung ausübt. Somit ist gewährleistet, dass der zur nächsten Entnahme vorgesehene Beutel immer im Bereich der Entnahmeöffnung angeordnet ist.An auxiliary element such as an adhesive strip can also be attached to the bag of a stack intended for the first removal in order to form a type of handle. This auxiliary element makes it easier for the user to remove the first bag. Additional bags can also be provided with auxiliary elements to make it easier to remove them from the dispenser box. The at least one removal opening can also be provided on the underside of the dispenser box so that gravity supports the removal of the individual bags. For this purpose, the dispenser box is preferably arranged elevated so that the user has easy access to the removal opening arranged on the underside. In support of the Due to the effect caused by gravity, a mass piece can also be provided, which is arranged above the stack or the bags in the dispenser box. A curved, spring-like element can also be provided opposite the removal opening in the dispenser box, which exerts pressure on the stack or the bags in the direction of the removal opening. This ensures that the bag intended for the next removal is always arranged in the area of the removal opening.

Der Beutel kann aus verschiedenen Materialien hergestellt sein, beispielsweise aus Kunststofffolien. Auch die Verwendung dünner Metallfolien ist denkbar. Bahnförmige, halbschlauchförmige, oder schlauchförmige Gestricke, Vliesstoffe (Nonwovens) oder dergleichen sind in dem Verfahren verwendbar. Letztendlich sind alle stoffschlüssig verbindbaren bahnförmigen, halbschlauchförmigen, oder schlauchförmigen Materialien verwendbar und zur Bildung von Beuteln geeignet. Aus diesen Beuteln sind dann wiederum Stapel zur Verbringung beispielsweise in Spenderboxen erzeugbar.The bag can be made of various materials, for example plastic films. The use of thin metal foils is also conceivable. Web-shaped, semi-tubular, or tubular knitted fabrics, nonwovens or the like can be used in the process. Ultimately, all web-shaped, semi-tubular, or tubular materials that can be cohesively connected can be used and are suitable for forming bags. Stacks can then be created from these bags for placement in dispenser boxes, for example.

Es ist vorgesehen, dass beliebige Bauformen von Beuteln, insbesondere Kunststoffbeuteln, zunächst in einer Endlos-Bahn zur Verfügung gestellt werden. Diese Endlos-Bahn wird dann zumindest einmal symmetrisch zu der Längsachse oder asymmetrisch zu der bereitgestellten Endlos-Bahn gefaltet, so dass sich danach Teilbereiche, gegebenenfalls vollständige Bereiche der Endlos-Beutelbahn überlappen oder sogar aufeinander liegen.It is envisaged that any design of bags, in particular plastic bags, will initially be made available in an endless web. This endless web is then folded at least once symmetrically to the longitudinal axis or asymmetrically to the endless web provided, so that partial areas, possibly complete regions of the endless bag web then overlap or even lie on top of each other.

In einem nachfolgenden Schritt werden von der gefalteten Endlos-Bahn an vorgegebenen Stellen die bis dahin miteinander verbundenen einzelnen Beutel voneinander getrennt. Dies kann in an sich bekannter Weise durch einen Schneidprozess oder gleichwirkende Prozesse erfolgen. Diese derart gefalteten und von der Endlos-Bahn abgetrennten einzelnen Beutel werden zu einem Paket übereinander gelegt oder weiter zusammengefaltet. Dies erfolgt in einer vorgegebenen Stückzahl. Die Stückzahl richtet sich insbesondere nach dem Volumen der Spenderbox, in der die gefalteten und aufeinander gelegten Beutel abgelegt werden sollen. An dieser Stelle ist es denkbar, jeden einzelnen Beutel parallel, quer oder abweichend davon zumindest noch einmal zu falten, um das Format des anschließend fertig gefalteten Beutels dem Aufnahmeraum der Spenderbox anzupassen.In a subsequent step, the individual bags that had previously been connected to one another are separated from each other at predetermined points from the folded endless web. This can be done in a manner known per se by a cutting process or processes with the same effect. These individual bags folded in this way and separated from the endless web are placed on top of each other to form a package or folded further. This is done in a specified number of pieces. The number of pieces depends in particular on the volume of the dispenser box in which the folded and stacked bags are to be placed. At this point it is conceivable to fold each individual bag parallel, crosswise or at least once again in order to achieve this The format of the then folded bag must be adapted to the receiving space of the dispenser box.

Anschließend wird eine Spenderbox zur Verfügung gestellt, in der ein Stapel mit gefalteten Beuteln in vorgegebener Anzahl in die Spenderbox verbracht wird. Diese kann dann ausgeliefert und ihrer Verwendung zugeführt werden.A dispenser box is then made available in which a stack of folded bags in a specified number is placed in the dispenser box. This can then be delivered and put to use.

Die zumindest eine Faltung vor der Separierung der einzelnen Beutel von der Endlos-Bahn erfolgt derart, dass Beutel in vorgegebener Anzahl nach der Separierung in einem Stapel zur Verfügung stehen. Wird dieser Stapel in der Spenderbox abgelegt, wird es ermöglicht, einzelne Beutel aus dieser Spenderbox zu entnehmen. Eine zusätzliche Separierung dieser Beutel bei der Entnahme aus der Spenderbox entfällt zu vorteilhafter Weise.The at least one fold before the individual bags are separated from the endless web is carried out in such a way that a predetermined number of bags are available in a stack after the separation. If this stack is placed in the dispenser box, it is possible to remove individual bags from this dispenser box. An additional separation of these bags when removing them from the dispenser box is advantageously eliminated.

Ergänzend zu der zumindest einen Faltung vor der Separierung ist es denkbar, den einzelnen separierten Beutel zumindest noch einmal zu falten und/oder die auf den Stapel abgelegten Beutel bestimmter Anzahl zumindest noch einmal zu falten. Diese weiteren Faltungen haben den Vorteil, dass dadurch die Abmessungen des jeweiligen Beutels (Länge, Breite) nochmals geändert, insbesondere verringert werden und somit nicht nur der Aufnahmeraum der Spenderbox besser ausgenutzt werden kann, sondern auch das Format des Stapels mit gefalteten Beuteln dem Format der Spenderbox angepasst werden kann.In addition to the at least one fold before separation, it is conceivable to fold the individual separated bag at least once again and/or to fold the bags of a certain number placed on the stack at least once again. These further folds have the advantage that the dimensions of the respective bag (length, width) are changed again, in particular reduced, and thus not only the storage space of the dispenser box can be better utilized, but also the format of the stack of folded bags can match the format of the Dispenser box can be customized.

Im Regelfall haben die Beutel ein Format mit quadratischer (Längsseite=Breitseite) oder rechteckiger Abmessung. Dementsprechend ist es auch von Vorteil, wenn die Spenderbox quadratische oder rechteckige Abmessungen hat. Es kann jedoch auch daran gedacht werden, dass die Spenderbox z.B. ein dreieckförmiges Format aufweist und der von der Endlos-Bahn separierte Beutel zumindest einmal so gefaltet wird, dass er zur Ablage in der Spenderbox auf Stapel die entsprechende dreieckige Form der Spenderbox annimmt.As a rule, the bags have a format with a square (long side = wide side) or rectangular dimension. Accordingly, it is also an advantage if the dispenser box has square or rectangular dimensions. However, it can also be considered that the dispenser box has a triangular format, for example, and the bag separated from the endless web is folded at least once in such a way that it assumes the corresponding triangular shape of the dispenser box for storage in the dispenser box in a stack.

Wesentlich ist, dass die Beutel so gefaltet werden, dass sie einzeln auf Stapeln zusammengelegt und in der eckig-förmigen Spenderbox abgelegt werden können. Das eckige Format der Spenderbox hat den wesentlichen Vorteil, dass dadurch der zur Verfügung stehende Raum während des Transportes und des späteren Anbietens (z.B. im Regal im Supermarkt) optimal ausgenutzt wird. Außerdem bietet eine solche eckige Spenderbox den wesentlichen Vorteil, dass sie in an sich bekannter Weise einfach mit Produktinformationen versehen werden kann.It is important that the bags are folded so that they can be individually stacked and placed in the square-shaped dispenser box. The square format of the dispenser box has the main advantage that the available space is optimally used during transport and later offering (e.g. on the shelf in the supermarket). Such a square dispenser box also offers the significant advantage that it can easily be provided with product information in a manner known per se.

Nachfolgend wird ein Ausführungsbeispiel der Erfindung anhand der beiliegenden Figuren näher erläutert.An exemplary embodiment of the invention is explained in more detail below with reference to the accompanying figures.

Es zeigen:

Fig. 1A u. 1B:
Aus einem Halbschlauch hergestellte zusammenhängende Beutel,
Fig. 2A u. 2B:
aus einem Schlauch hergestellte zusammenhängende Beutel,
Fig. 3A u. 3B:
einfach gefaltete zusammenhängende Beutel gemäß Fig. 1A und 1B,
Fig. 4A u. 4B:
einfach gefaltete zusammenhängende Beutel gemäß Fig. 2A und 2B,
Fig. 5:
separierter Beutel gemäß den Figuren 1A bis 4B,
Fig. 6:
Paketbildung aus den separierten Beuteln gemäß Fig. 5,
Fig. 7A, 7B u. 7C:
Varianten zur Faltung des Pakets aus Beuteln gemäß Fig. 6 und
Fig. 8:
eine Spenderbox zur Aufnahme des gefalteten Pakets aus Beuteln gemäß Fig. 7.
Show it:
Fig. 1A and 1B:
Cohesive bags made from a half-tube,
Fig. 2A and 2B:
coherent bags made from a tube,
Fig. 3A and 3B:
simply folded coherent bags according to Figures 1A and 1B ,
Fig. 4A and 4B:
simply folded coherent bags according to Figures 2A and 2B ,
Fig. 5:
separated bag according to the Figures 1A to 4B ,
Fig. 6:
Packet formation from the separated bags according to Fig. 5 ,
Fig. 7A, 7B and 7C:
Variants of folding the package from bags according to Fig. 6 and
Fig. 8:
a dispenser box to hold the folded package of bags according to Fig. 7 .

In der nachfolgenden Figurenbeschreibung beziehen sich Begriffe wie oben, unten, links, rechts, vorne, hinten usw. ausschließlich auf die in den jeweiligen Figuren gewählte beispielhafte Darstellung und Position der Vorrichtung und anderer Elemente. Diese Begriffe sind nicht einschränkend zu verstehen, das heißt durch verschiedene Positionen und/oder spiegelsymmetrische Auslegung oder dergleichen können sich diese Bezüge ändern.In the following description of the figures, terms such as top, bottom, left, right, front, back, etc. refer exclusively to the exemplary representation and position of the device and other elements selected in the respective figures. These terms are not to be understood as restrictive, i.e. these references can change due to different positions and/or mirror-symmetrical designs or the like.

Gleiche Elemente erhalten in allen Figuren sowie der nachfolgenden Beschreibung gleiche Bezugszeichen.The same elements are given the same reference numbers in all figures and the following description.

Vorgesehen ist, dass beliebige Bauformen von Beuteln 1, insbesondere von Folienbeuteln, zunächst in einer Endlos-Warenbahn zur Verfügung gestellt werden. Diese Endlos-Warenbahn wird dann zumindest einmal symmetrisch zu der Längsachse oder asymmetrisch zu der bereitgestellten Endlos-Warenbahn gefaltet, so dass sich danach Teilbereiche, gegebenenfalls vollständige Bereiche, der Endlos-Beutelbahn überlappen oder sogar aufeinander liegen.It is envisaged that any design of bags 1, in particular foil bags, will initially be made available in an endless web of goods. This endless web of goods is then folded at least once symmetrically to the longitudinal axis or asymmetrically to the endless web of goods provided, so that partial areas, possibly complete areas, of the endless bag web overlap or even lie on top of each other.

Die Figuren 1A und 1B zeigen zwei zusammenhängende Beutel 1, gebildet aus einem Halbschlauch mit einer unteren Materiallage 2 und einer oberen Materiallage 3. An der Trennstelle zwischen den beiden Beuteln 1 befindet sich mindestens eine Schweißnaht 4 zum Verbinden der Materiallagen 2, 3. Eine rechtwinklig oder nahezu rechtwinklig zu der Schweißnaht 4 angeordnete Seite des Beutels 1 wird von einer Falte 5 gebildet. Die der Falte 5 gegenüberliegende Seite des Beutels 1 weist eine Öffnung 6 auf. Nahe an der Seite des Beutels mit der Öffnung 6 sind in regelmäßigen Abständen Markierungen 7 angebracht. Diese Markierungen dienen zur rapportgenauen Verarbeitung der Beutel 1. Durch diese Markierungen 7 ist es beispielsweise möglich die Schweißnaht 4 rapportgenau zu platzieren. Sofern beispielsweise Drucke, insbesondere Werbedrucke, auf den Beuteln 1 angebracht sind, können diese immer genau positioniert für den einzelnen Beutel 1 durch Schweißen abgeteilt werden.The Figures 1A and 1B show two connected bags 1, formed from a half-tube with a lower material layer 2 and an upper material layer 3. At the point of separation between the two bags 1 there is at least one weld seam 4 for connecting the material layers 2, 3. One at right angles or almost at right angles to the Weld seam 4 arranged side of the bag 1 is formed by a fold 5. The side of the bag 1 opposite the fold 5 has an opening 6. Markings 7 are placed at regular intervals near the side of the bag with the opening 6. These markings are used to process the bags 1 with repeat accuracy. These markings 7 make it possible, for example, to place the weld seam 4 with repeat accuracy. If, for example, prints, in particular advertising prints, are attached to the bags 1, they can always be precisely positioned for the individual bag 1 by welding.

Die Figur 1B zeigt schematisch einen Schnitt durch einen Beutel gemäß der Figur 1A außerhalb der Schweißnaht 4 und parallel zu der Schweißnaht 4. Deutlich ist die Öffnung 6 zu erkennen, welche der Faltung 5 gegenüberliegt. Die Faltung 5 ist als Richtungsumkehr für das den Beutel 1 bildende Material aufzufassen. Sie kann hart im Sinne einer Falz und mit einer Rundung ausgeführt sein.The Figure 1B shows schematically a section through a bag according to Figure 1A outside the weld seam 4 and parallel to the weld seam 4. The opening 6, which is opposite the fold 5, can be clearly seen. The fold 5 is to be seen as a reversal of direction for the material forming the bag 1. It can be hard in the sense of a fold and with a curve.

Abweichend von den Figuren 1A und 1B zeigen die Figuren 2A und 2B zwei zusammenhängende Beutel 1, gebildet aus einem Schlauch mit einer unteren Materiallage 2 und einer oberen Materiallage 3. Rechtwinklig oder nahezu rechtwinklig zu der Schweißnaht 4 befindet sich gegenüberliegend je eine Faltung 5.Different from the Figures 1A and 1B show the Figures 2A and 2B two connected bags 1, formed from a tube with a lower material layer 2 and an upper material layer 3. There is a fold 5 opposite each other at right angles or almost at right angles to the weld seam 4.

Die Figur 2B zeigt schematisch einen Schnitt durch einen Beutel gemäß der Figur 2A außerhalb der Schweißnaht 4 und parallel zu der Schweißnaht 4. Deutlich ist zu erkennen, dass sich zwei Faltungen 5 gegenüberliegen.The Figure 2B shows schematically a section through a bag according to Figure 2A outside the weld seam 4 and parallel to the weld seam 4. It can be clearly seen that two folds 5 lie opposite each other.

Die Figuren 3A, 3B, 4A und 4B zeigen eine Formatierungsfaltung 8 in der Warenbahn aus zusammenhängenden Beuteln 1. Die Figuren 3A und 3B zeigen zusammenhängende Beutel 1 mit einer Öffnung 6 gemäß den Figuren 1A und 1B. Die Figur 3B zeigt schematisch eine Schnittansicht gemäß Figur 3A im Bereich außerhalb der Schweißnaht 4, jedoch parallel zu der Schweißnaht 4. Deutlich ist die Öffnung 6 zu erkennen.The Figures 3A, 3B , 4A and 4B show a formatting fold 8 in the web of connected bags 1. The Figures 3A and 3B show coherent bags 1 with an opening 6 according to Figures 1A and 1B . The Figure 3B shows schematically a sectional view according to Figure 3A in the area outside the weld seam 4, but parallel to the weld seam 4. The opening 6 can be clearly seen.

Die Figuren 4A und 4B zeigen zusammenhängende Beutel 1 gemäß den Figuren 2A und 2B. Die Figur 4B zeigt schematisch eine Schnittansicht gemäß Figur 4A im Bereich außerhalb der Schweißnaht 4, jedoch parallel zu der Schweißnaht 4. Deutlich sind zwei, vor Einbringen der Formatierungsfaltung 8, gegenüberliegende Faltungen 5 zu erkennen.The Figures 4A and 4B show connected bags 1 according to Figures 2A and 2B . The Figure 4B shows schematically a sectional view according to Figure 4A in the area outside the weld seam 4, but parallel to the weld seam 4. Two opposite folds 5, before the formatting fold 8 is introduced, can be clearly seen.

Die Figur 5 zeigt einen separierten Beutel 1, wobei dieser eine Faltung 5 und eine Öffnung 6 gemäß den Figuren 1A, 1B, 3A und 3B oder zwei Faltungen 5 gemäß den Figuren 2A, 2B, 4a und 4B aufweisen kann.The Figure 5 shows a separated bag 1, which has a fold 5 and an opening 6 according to Figures 1A, 1B , 3A and 3B or two folds 5 according to Figures 2A, 2B , 4a and 4B can have.

Die Separation der Beutel 1 aus der Warenbahn erfolgt beispielsweise durch Schneiden oder eine Trennschweißung. Bei den Beuteln 1 gemäß den Figuren 1A, 1B, 3A und 3B kann einer Schweißnaht 4 gegenüberliegend eine Öffnung vorgesehen sein.The bags 1 are separated from the web of material, for example by cutting or separation welding. For bags 1 according to Figures 1A, 1B , 3A and 3B An opening can be provided opposite a weld seam 4.

Die Figur 6 zeigt eine Paketbildung durch sammeln einzelner Beutel 1 zur Bildung von einem Stapel 9. Dieser Stapel 9 wird fortlaufend aus einzelnen Beuteln 1 gebildet.The Figure 6 shows a package formation by collecting individual bags 1 to form a stack 9. This stack 9 is continuously formed from individual bags 1.

Die Figur 7A zeigt eine Draufsicht auf einen Stapel 9 gemäß Figur 6.The Figure 7A shows a top view of a stack 9 according to Figure 6 .

Die Figuren 7B und 7C zeigen Varianten zur weiteren Faltung eines Stapels 9.The Figures 7B and 7C show variants for further folding a stack 9.

Die Figur 7B zeigt eine Z-Faltung 10 und die Figur 7C zeigt eine U-Faltung 11. Die als Z-Faltung 10 oder als U-Faltung 11 ausgeführten Stapel 9 von Beuteln 1 werden in eine Spenderbox 12 gemäß Figur 8 überführt. Aus dieser Spenderbox 12 können die Beutel 1 bequem einzeln durch die mindestens eine Entnahmeöffnung 13 entnommen werden. Durch die Faltung, insbesondere U-Faltung 11 oder Z-Falzung 10, befindet sich immer ein Beutel 1 griffbereit für den Nutzer im Bereich der mindestens einen Entnahmeöffnung 13. Bei der Entnahme eines Beutels 1 gleitet dieser Beutel 1 auf mindestens einem in der Spenderbox verbleibenden Beutel 1.The Figure 7B shows a Z-fold 10 and the Figure 7C shows a U-fold 11. The stacks 9 of bags 1 designed as a Z-fold 10 or as a U-fold 11 are placed in a dispenser box 12 according to Figure 8 transferred. The bags 1 can easily be removed individually from this dispenser box 12 through the at least one removal opening 13. Due to the folding, in particular U-folding 11 or Z-folding 10, a bag 1 is always within reach for the user in the area of at least one removal opening 13. When a bag 1 is removed, this bag 1 slides on at least one remaining in the dispenser box Bag 1.

BEZUGSZEICHENLISTEREFERENCE SYMBOL LIST

11
Beutelbag
22
untere Materiallagelower material layer
33
obere Materiallageupper material layer
44
SchweißnahtWeld
55
Faltewrinkle
66
Öffnungopening
77
Markierungmark
88th
FormatierungsfaltungFormatting folding
99
Stapelstack
1010
Z-FaltungZ-fold
1111
U-FaltungU-fold
1212
SpenderboxDispenser box
1313
Entnahmeöffnungremoval opening

Claims (8)

  1. Method for producing at least one stack (9) formed from bags (1), characterized by the following steps:
    a) feeding tubular or semi-tubular material for the purpose of forming a lower material layer (2) and an upper material layer (3),
    b) making at least one weld seam (4) to connect the lower material layer (2) and the upper material layer (3) for the purpose of forming individual, but still connected bags (1),
    c) making a formatting fold (8) in the layer web formed from still connected bags (1),
    d) separating into individual bags (1) the bags (1) which are connected in the formatted layer web, these individual bags (1) still having the formatting fold (8),
    e) forming a stack (9) from individual bags (1),
    f) making at least fold in the stack (9).
  2. Method according to Patent Claim 1, characterized in that the stack (9) is provided with a securing means for the purpose of preventing the stack (9) from falling apart in an unwanted manner.
  3. Method according to Patent Claim 1 or 2, characterized in that the stack (9) is transferred into a dispenser box (12).
  4. Method according to Patent Claim 1, 2 or 3, characterized in that the at least one weld seam (4) is made with repeat-pattern accuracy with reference to at least one marking (7) per bag (1).
  5. Method according to Patent Claim 1, 2, 3 or 4, characterized in that the at least one fold made in the stack (9) is designed in the form of a Z fold (10), a W fold, a concertina-like fold or a U fold (11).
  6. Method according to one of the preceding patent claims, characterized in that the formatting fold (8) is made in the layer web such that, once the formatting fold (8) has been made, the width of the layer web corresponds at least to the internal dimension of an edge length of the dispenser box (12).
  7. Stack (9) formed from bags (1), having at least one weld seam (4) and at least one fold (5), characterized in that this stack (9) is folded by a method according to at least one of Patent Claims 1 to 6.
  8. Stack (9) according to Claim 7, characterized in that the stack is accommodated in a dispensing box (12).
EP15736457.1A 2014-07-08 2015-07-08 Stack formed of bags Active EP3166779B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014213246 2014-07-08
PCT/EP2015/065608 WO2016005450A1 (en) 2014-07-08 2015-07-08 Stack formed of bags

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EP3166779A1 EP3166779A1 (en) 2017-05-17
EP3166779B1 true EP3166779B1 (en) 2023-09-13

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US (1) US10343819B2 (en)
EP (1) EP3166779B1 (en)
JP (1) JP6835716B2 (en)
CN (1) CN106470911A (en)
DE (1) DE102015212796A1 (en)
ES (1) ES2964785T3 (en)
PL (1) PL3166779T3 (en)
RU (1) RU2711987C2 (en)
UA (1) UA123663C2 (en)
WO (1) WO2016005450A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2972054B1 (en) 2013-03-15 2018-05-09 Vista Outdoor Operations LLC Riflescope aiming system
CN111989270B (en) * 2018-04-27 2022-05-17 夏普株式会社 Bag with characters
CN113580665A (en) * 2021-06-15 2021-11-02 藤田智能科技(东莞)有限公司 Continuous folding device of film bag and continuous folding equipment of film

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EP1078874A2 (en) * 1999-08-26 2001-02-28 LEMO Maschinenbau GmbH Method and device for transporting stacks of flat objects, in particular plastic bags or similar
US20030010669A1 (en) * 2001-07-16 2003-01-16 Ebrahim Simhaee Plastic bag package

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DE2551569A1 (en) 1975-11-17 1977-07-07 Windmoeller & Hoelscher METHOD AND DEVICE FOR PRODUCING STACKS FROM FOLDED BAGS
US4151787A (en) * 1977-09-01 1979-05-01 Union Carbide Corporation Multiple folded plastic bag method
DE8205209U1 (en) 1982-02-25 1982-07-22 Fluch, Hanns C., 6702 Bad Dürkheim DISPENSER FOR PLASTIC FILM BAG
EP0211579B1 (en) 1985-08-02 1990-03-28 Ngk Insulators, Ltd. Method of making a silicon nitride sintered member
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US7775717B2 (en) * 2005-10-12 2010-08-17 Sealed Air Corporation (Us) Compacted bag configuration and method for making the same
DE102010007818A1 (en) 2009-02-12 2011-02-17 Lemo Maschinenbau Gmbh Method and apparatus for forming and depositing bag packages from plastic bags

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EP1078874A2 (en) * 1999-08-26 2001-02-28 LEMO Maschinenbau GmbH Method and device for transporting stacks of flat objects, in particular plastic bags or similar
US20030010669A1 (en) * 2001-07-16 2003-01-16 Ebrahim Simhaee Plastic bag package

Also Published As

Publication number Publication date
JP2017524623A (en) 2017-08-31
DE102015212796A1 (en) 2016-01-14
PL3166779T3 (en) 2024-03-11
JP6835716B2 (en) 2021-02-24
US20170183129A1 (en) 2017-06-29
US10343819B2 (en) 2019-07-09
ES2964785T3 (en) 2024-04-09
UA123663C2 (en) 2021-05-12
RU2017103713A (en) 2018-08-08
WO2016005450A1 (en) 2016-01-14
CN106470911A (en) 2017-03-01
EP3166779A1 (en) 2017-05-17
RU2017103713A3 (en) 2018-10-05
RU2711987C2 (en) 2020-01-23

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