EP3136938B1 - Dispensing device and metering system for metered release of chemical substances stored in packs to a dishwasher or washing machine - Google Patents
Dispensing device and metering system for metered release of chemical substances stored in packs to a dishwasher or washing machine Download PDFInfo
- Publication number
- EP3136938B1 EP3136938B1 EP15717476.4A EP15717476A EP3136938B1 EP 3136938 B1 EP3136938 B1 EP 3136938B1 EP 15717476 A EP15717476 A EP 15717476A EP 3136938 B1 EP3136938 B1 EP 3136938B1
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- European Patent Office
- Prior art keywords
- substance
- conductance
- water
- logic unit
- dosing system
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- 238000005406 washing Methods 0.000 title claims description 40
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- 239000007921 spray Substances 0.000 description 3
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Images
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0018—Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
- A47L15/0055—Metering or indication of used products, e.g. type or quantity of detergent, rinse aid or salt; for measuring or controlling the product concentration
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/44—Devices for adding cleaning agents; Devices for dispensing cleaning agents, rinsing aids or deodorants
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/44—Devices for adding cleaning agents; Devices for dispensing cleaning agents, rinsing aids or deodorants
- A47L15/449—Metering controlling devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
- D06F34/14—Arrangements for detecting or measuring specific parameters
- D06F34/22—Condition of the washing liquid, e.g. turbidity
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/44—Devices for adding cleaning agents; Devices for dispensing cleaning agents, rinsing aids or deodorants
- A47L15/4445—Detachable devices
- A47L15/4454—Detachable devices with automatic identification means, e.g. barcodes, RFID tags or magnetic strips
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2401/00—Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
- A47L2401/02—Consumable products information, e.g. information on detergent, rinsing aid or salt; Dispensing device information, e.g. information on the type, e.g. detachable, or status of the device
- A47L2401/023—Quantity or concentration of the consumable product
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2401/00—Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
- A47L2401/11—Water hardness, acidity or basicity
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2103/00—Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
- D06F2103/16—Washing liquid temperature
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2103/00—Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
- D06F2103/20—Washing liquid condition, e.g. turbidity
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/02—Water supply
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/42—Detergent or additive supply
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
- D06F33/37—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of metering of detergents or additives
Definitions
- the invention relates to a metering system for the metered delivery of chemical substances stored in containers to a dishwasher or washing machine, comprising at least one dispenser device.
- a metering system for the metered delivery of chemical substances stored in containers to a dishwasher or washing machine, comprising at least one dispenser device.
- Such dosing systems are used in commercial kitchens, laundries, etc.
- Dispenser devices on the market have a mains voltage supply, a central logic which is placed directly in the dispenser device and controls all the processes of metered dispensing of a substance from the dispenser device, inlet and outlet valves, a water supply line to dissolve the substance with water and / or to mix a substance output line and sensors, such as a conductivity sensor placed in the dishwasher or washing machine to measure the conductivity of the chemical substance dispensed.
- a user interface in the form of a display and buttons is attached to the housing of the dispenser and connected to the central logic.
- An outlet opening of the container of the chemical substance is connected to an inlet opening of the dispenser device, the container being placed directly on the dispenser device and the substance contained therein being detected by means of microswitches based on the shape of the container outlet.
- the document DE 196 52 733 A1 discloses a dispenser device for the metered delivery of chemical substances stored in containers to a dishwasher, a control algorithm metering the delivery of the substances based on the conductance of the substance.
- the document DE 10 2008 033238 A1 describes a container for a chemical substance for delivery to a washing machine, wherein the container can have an RFID tag that contains information about the contents of the container.
- the present invention is based on the object of specifying an improved control algorithm for dispensing the chemical substance, with which the dosing of the substance succeeds more precisely than hitherto and which leads to improved washing and washing processes in the dishwasher or washing machine, optimally with a simultaneous reduction Substance consumption leads.
- This improved control algorithm doses the release of the chemical substance so that the actual substance conductance of the mixture of the released chemical substance and water in the dishwasher or washing machine, which mixture is also referred to by experts as a washing liquor or rinsing liquor, a target substance conductance of the mixture of water with the substance dispensed by the dispensing devices is approximated in the dishwasher or washing machine.
- the control algorithm contains as a control parameter a predefined standard substance conductance, a predefined standard water conductance of the water to be supplied, an actual basic conductance of the water supplied, a predefined standard water hardness of the water to be supplied, an actual water hardness of the water supplied, a compensation factor for the standard - Substance conductance for deviations between the standard water hardness and the actual water hardness as well as an optional adjustable one
- Target Substanzleitwert correction factor ⁇ StandardSubstanzleitwert - StandardWasserleitwert + IstWasserleitwert ⁇ compensation factor IstWasserhärte - Standard water hardness
- the standard substance conductance is the conductance in ⁇ S that the mixture of the chemical substance and water dispensed had shown in tests carried out by the manufacturer in a dishwasher or washing machine, which tests had given a proper washing or washing result.
- the standard water conductance is the conductance in ⁇ S of the water that was mixed with the substance in the tests.
- the standard water hardness is the water hardness in ° dH of the water that was mixed with the substance in the tests.
- the actual water conductance is the conductance in ⁇ S of the water that is supplied to the dispenser on site.
- the actual water hardness is the water hardness in ° dH of the water that is supplied to the dispenser on site.
- the correction factor is set by a technician and makes it possible to adapt the dosage on site to the circumstances, for example if old or bad dishwashers are available, or if no prewash is to be carried out, etc.
- the compensation factor represents an increase per ° dH and indicates by which factor the dosage of the substance has to be increased with a higher water hardness in order to achieve an equally good rinsing or washing result.
- the balancing factor is very important, for example, if the substance to be dosed is a cleaner that contains two different components, one of which is an alkaline component, which is responsible for the performance of cleaning, and a second component is a complexing agent, which is responsible for the binding of all cations is responsible, because only then can the cleaner work effectively.
- the Compensation factor is dosed with a higher water hardness to have enough complexing agents in the rinse water mixture, the so-called rinse liquor.
- the control algorithm of the donor logic unit delivers particularly good results if it is configured as a fuzzy logic controller.
- the dispenser device has an RFID reader near its substance inlet, with which information can be read in an RFID tag attached to the container, the information preferably being a substance identification, such as a product and country code, and substance characteristics, such as a standard substance conductance, a standard basic conductance of the substance to be added water, a standard water hardness from the substance to be added water and a compensation factor for the standard substance conductance for the deviations between the standard water hardness and the actual water hardness.
- substance identification such as a product and country code
- substance characteristics such as a standard substance conductance, a standard basic conductance of the substance to be added water, a standard water hardness from the substance to be added water and a compensation factor for the standard substance conductance for the deviations between the standard water hardness and the actual water hardness.
- a dosing system with a container which contains a chemical substance for delivery to a dishwasher or washing machine, the container having an outlet which can be connected to a substance inlet of a dispensing device, the container having an RFID Tag that has a substance identification and substance characteristics, such as a standard substance conductance, a standard water conductance from the substance to be added water, a standard water hardness from the substance to be added water and a compensation factor for the standard substance conductance for those for deviations between the standard water hardness and the actual water hardness.
- a substance identification and substance characteristics such as a standard substance conductance, a standard water conductance from the substance to be added water, a standard water hardness from the substance to be added water and a compensation factor for the standard substance conductance for those for deviations between the standard water hardness and the actual water hardness.
- the present invention also proposes to integrate a dispenser device into a dosing system according to the invention for the dosed delivery of chemical substances stored in containers to a dishwasher or washing machine, the dosing system comprising a machine logic unit for controlling the operation of the dishwasher or washing machine and a user -Interface with a display and buttons.
- the dosing system is characterized by the fact that it has a modular structure, the dispenser logic unit which is contained in each dispenser device being locally separated from the machine logic unit, which can preferably be installed in the dishwasher or washing machine, the machine logic unit with sensors in the dishwasher or washing machine communicates and controls pumps, motors, control inputs and optionally the heating of the dishwasher or washing machine, the machine logic unit having a power supply unit for converting electrical mains voltage into low voltage, in particular 12 volt or 24 volt direct voltage, the at least one dispenser logic unit and the machine logic unit are connected to one another by means of a power supply and communication bus, the power supply lines with the low voltage generated by the power supply and data lines for communication between the at least one donor logic unit and the machine log ik unit has.
- the main difference between the dosing system according to the invention and the conventional system is the decentralization of the logic of the system and the modular design of the system.
- each donor device and each unit in the system have their own logic, which independently performs tasks such as control the metered delivery of the substance, the filling of a reservoir, etc.
- the units are supplied with low voltage generated by a power supply unit via the power supply and communication bus and therefore no longer have to carry mains voltage. Information is provided on the bus. passed on to other system participants.
- the user interface is configured as a unit which is locally separated from the dispenser device and from the machine logic unit and is connected to the power supply and communication bus.
- the on the power supply and communication bus connected units are configured as a master-slave system, in which one unit, preferably the user interface, is defined as a higher-level controller that controls the other units.
- the machine logic unit preferably transmits measured values of the sensors to which it is connected to the dispenser logic unit.
- the dispenser device has a valve or pump controlled water supply to the dispenser logic unit.
- a water meter communicating with the dispenser logic unit is preferably installed in the water supply line and provides information about the actual water consumption, which in turn enables conclusions to be drawn about defective substances. For example, a substance present as a compressed powder block in the container could be defective if excess water is required to Rinse substance out of the container.
- the machine logic unit has a liquid temperature sensor that communicates with a tank of the dishwasher or washing machine, the dispenser logic unit only starting to meter the substance when the liquid in the tank has a has or exceeds the specified minimum temperature.
- the regulation of the metered delivery of the substance in the dispenser can be accelerated if the dispenser in the path of the substance through the dispenser has a conductivity sensor for measuring the conductivity of the chemical substance to be dispensed or the mixture of the substance to be dispensed with the water supplied.
- the donor logic unit has changes in the conductance values immediately available for adapting the control.
- the emptying of the substance in the container, the change in the composition of the mixture of the substance with the water supplied or an overflow of the substance in the dispenser can be recognized immediately and the appropriate measures can be taken, whereas in the case of a conductivity measurement only changes in the conductivity in the dishwasher are only delayed get to the donor logic unit.
- the dispenser logic unit and the machine logic unit are encased in a watertight manner to increase electrical safety.
- Their electrical connections are accessible via watertight, preferably polarity-proof, sockets, particularly preferably electrical connections, in particular those connections which carry voltages above the protective extra-low voltage of 50 V, are optoelectronically or galvanically separated.
- the dosing system according to the invention makes it possible to connect a personal computer, a notebook, a tablet computer or the like to the power supply and communication bus, on which a monitoring, maintenance or configuration program of the dosing system can be executed.
- a remote maintenance module of the metering system can be connected to the power supply and communication bus.
- the substance outlet of the dispenser device has a connection for connection to a substance outlet of another dispenser device.
- FIG. 1 Reference is made, which schematically shows an embodiment of a modular dosing system according to the invention for the dosed delivery of chemical substances stored in containers 24, 25 to a dishwasher 4.
- the dosing system has a user interface 1, which serves as an input and output device for the user and technician for controlling and configuring the system.
- the user interface 1 has a display 10, buttons 11 for control and two bus plugs 12, 13 for the power supply of the user interface 1 and for communication with other bus subscribers by means of a power supply and communication bus.
- the metering system further comprises a dispenser device 2 for dispensing a chemical substance 24b in the form of a cleaner pressed into a powder block, which is flushed out of its container 24 by water.
- the container 24 is connected with its outlet 24a to the substance inlet 2a of the dispensing device 2, the rinsed-out cleaner is passed via the hose connection 20 into the tank 32 of a dishwasher 4.
- An electronic dispenser logic unit 22 installed in the dispenser device 2 controls and regulates the dispenser device 2.
- the dispenser logic unit 22 is connected to sensors such as a conductivity sensor 2f and a water meter 2e as well as valves 2d and optionally a pump, all of which are arranged in the dispenser device 2.
- the dispenser logic unit 22 is connected to the power supply and communication bus via two bus plugs 14, 15, which are used for power supply and communication with the other bus users.
- the dispenser device 2 has a water supply line 2c for rinsing out the substance 24b.
- the water supply line is controlled by the dispenser logic unit 22 via the valve 2d.
- a water meter 2e communicating with the dispenser logic unit 22 is installed in the water supply line 2c.
- the dispenser logic unit 22 measures the electrical conductivity of the mixture of rinsed-out cleaner and water by means of the conductivity sensor 2f arranged at the substance outlet 2b.
- the dosing system comprises a second dispenser 3 for dispensing a chemical substance 25b in the form of a fluid from a container 25.
- the container 25 is with its Outlet 25a connected to the substance inlet 3a of the dispensing device 3.
- the second dispenser device 3 is constructed very similarly to the first dispenser device 2. It also has an integrated electronic dispenser logic unit 23 which regulates and controls the dispenser device 2.
- the dispenser logic unit 23 is connected to sensors such as a conductivity sensor 3f arranged at the substance outlet 3b and valves 3d for controlling the flow of the fluid.
- the dispenser logic unit 23 is connected to the power supply and communication bus via two bus plugs 16, 17, which are used for power supply and communication with the other bus participants.
- the dishwasher 4 can be a small glass washer, or - as in Fig. 1 shown - be a hood machine, or a large belt machine.
- a machine logic unit 31 is installed, which has a line 31a for converting electrical line voltage into low voltage, in particular 12 volt or 24 volt direct voltage. With the low voltage, the machine logic unit 31 supplies all participants in the metering system via the bus.
- the machine logic unit 31 has sensor inputs 29, 30 for recording status values of, for example, solenoid valves 27, motors 28, temperature (from a liquid temperature sensor 35), water quantities, limit switches, etc.
- the machine logic unit 31 has control inputs E1-E3 for, for example, the functions filling, washing, rinse thoroughly.
- a conductivity probe 34 is installed in the tank 32, which is connected to one of the two bus connectors 18, 19 via the bus line 9 and thus communicates with the machine logic unit 31.
- the power supply and communication bus is designed as an RS485 bus.
- the dispenser logic units 22, 23 and the machine logic unit 31 are each constructed with a microcontroller and have an RS485 bus interface, possibly voltage converters for 5 V and 3.3 V, a program memory, a non-volatile data memory, a RAM and floating inputs and outputs. Also one Real time clock (RTC) can be provided, optionally also a display and buttons.
- RTC Real time clock
- the dispenser logic unit 22, 23 and the machine logic unit 31 are encased in a watertight manner. Your electrical connections are accessible via waterproof, preferably polarity-proof, sockets and / or plugs.
- the user interface 1 is locally separated from the dispenser devices 2, 3 and from the machine logic unit 31. In an alternative embodiment, the user interface 1 can also be integrated into the dispenser devices 2, 3.
- the units connected to the power supply and communication bus namely the user interface 1, the dispenser devices 2, 3 and the machine logic unit 31 are configured as a master-slave system, with the user interface 1 as the master, which controls the other units.
- the machine logic unit 31 can also be configured as a master and the user interface 1 as a slave.
- the control algorithms 22a, 23a of the donor logic units 22, 23 operate as described in detail above and are configured as fuzzy logic controllers. Two separate algorithms are implemented in the fuzzy logic controller.
- the first algorithm determines the stability of the ascertained actual substance conductance and is based on the knowledge that depending on the type of dishwasher, for example hood machine or belt machine, but also on the size of the machine, the installation situation of the hose connection 20 and the conductance probe 34 in the dishwasher, the positioning of the suction for the washing pump motor 28 and the dynamics in the washing liquor, a more or less inert system of mixing the washing liquor is created.
- the fuzzy logic controller only regulates the difference between the target substance conductance and the actual substance conductance if it has determined the actual substance conductance as sufficiently stable. This determination is carried out by starting from the current point in time, the average of the last x (eg 16) measured values of the actual substance conductance and determining a bandwidth which is a% (eg 10%) above and b% (eg 10%) is below the mean. If y (eg 10) of the last x measurements used for averaging are within the range, the actual substance conductance is considered to be sufficiently stable.
- the sampling rate is, for example, 1 measurement / sec. This procedure is in the graph of Fig. 2 shown.
- the second algorithm in the fuzzy logic controller takes care of the amount of substance that has to be dosed. This is done on the basis of the duration of the submission Test dosing, which has a certain time value "X", eg 250 ms. After the new actual substance conductance of the washing liquor has stabilized, the difference between the target substance conductance and the actual substance conductance is calculated back to the necessary duration of the substance dispensing by means of a final calculation. This enables a very precise dosing and precise achievement of the target substance conductance. As this works with every dosing process, any changes in water pressure, temperature, consistency of the substance and the level of the substance in the container are taken into account.
- Each dispenser device 2, 3 has an RFID reader 2h, 3h near its substance inlet 2a, 3a, with which information located in an RFID tag 24c, 25c attached to the container 24a, 25a can be read.
- This information contains substance identification and substance identification data, e.g. a standard substance conductance, a standard water conductance of the substance to be supplied water, a standard water hardness from the substance to be supplied water and a compensation factor for deviations of the standard substance conductance between the standard water hardness and the actual water hardness.
- the information read by means of the RFID reader 2h, 3h is passed on to the control algorithm 22a, 23a and taken into account by it as a control parameter in the control.
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Description
Die Erfindung betrifft ein Dosiersystem zur dosierten Abgabe von in Gebinden gelagerten chemischen Substanzen an eine Geschirrspülmaschine oder Waschmaschine umfassend zumindest ein Spendergerät. Solche Dosiersysteme finden in gewerblichen Küchen, Wäschereien etc. Verwendung.The invention relates to a metering system for the metered delivery of chemical substances stored in containers to a dishwasher or washing machine, comprising at least one dispenser device. Such dosing systems are used in commercial kitchens, laundries, etc.
Auf dem Markt befindliche Spendergeräte weisen eine Netzspannungsversorgung, eine zentrale Logik, welche direkt im Spendergerät platziert ist und alle Vorgänge der dosierten Abgabe einer Substanz aus dem Spendergerät steuert, Einlass- und Auslassventile, eine Wasserzuleitung, um die Substanz mit Wasser zu lösen und/oder zu mischen, eine Substanz-Ausgangsleitung und Sensoren, wie z.B. einen in der Spülmaschine oder Waschmaschine platzierten Leitwertsensor zur Messung des Leitwertes der abgegebenen chemischen Substanz auf. Ein Benutzer-Interface in Form eines Displays und Tasten ist am Gehäuse des Spendergeräts angebracht und mit der zentralen Logik verbunden. Eine Auslassöffnung des Gebindes der chemischen Substanz ist mit einer Einlassöffnung des Spendergeräts verbunden, wobei das Gebinde direkt auf das Spendergerät aufgesetzt wird und mittels Mikroschaltern anhand der Form des Gebinde-Auslasses die darin enthaltene Substanz detektiert wird.Dispenser devices on the market have a mains voltage supply, a central logic which is placed directly in the dispenser device and controls all the processes of metered dispensing of a substance from the dispenser device, inlet and outlet valves, a water supply line to dissolve the substance with water and / or to mix a substance output line and sensors, such as a conductivity sensor placed in the dishwasher or washing machine to measure the conductivity of the chemical substance dispensed. A user interface in the form of a display and buttons is attached to the housing of the dispenser and connected to the central logic. An outlet opening of the container of the chemical substance is connected to an inlet opening of the dispenser device, the container being placed directly on the dispenser device and the substance contained therein being detected by means of microswitches based on the shape of the container outlet.
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Der vorliegenden Erfindung liegt in einem ersten Aspekt die Aufgabe zugrunde, einen verbesserten Regelalgorithmus zur Abgabe der chemischen Substanz anzugeben, mit dem die Dosierung der Substanz genauer als bisher gelingt und der zu verbesserten Spül- und Waschvorgängen in der Spülmaschine oder Waschmaschine, optimalerweise bei gleichzeitig verringertem Substanzverbrauch führt. Dieser verbesserte Regelalgorithmus dosiert die Abgabe der chemischen Substanz so, dass der Ist-Substanzleitwert des Gemisches aus der abgegebenen chemischen Substanz und Wasser in der Spülmaschine oder Waschmaschine, welches Gemisch von Fachleuten auch als Waschflotte oder Spülflotte bezeichnet wird, einem Soll-Substanzleitwert des Gemisches aus Wasser mit der von den Spendergeräten abgegebenen Substanz in der Spülmaschine oder Waschmaschine angenähert wird. Der Regelalgorithmus beinhaltet als Regelparameter einen vorgegebenen Standard-Substanzleitwert, einen vorgegebenen Standard-Wasserleitwert von zuzuführendem Wasser, einen Ist-Grundleitwert des zugeführten Wassers, eine vorgegebene Standard-Wasserhärte von zuzuführendem Wasser, eine Ist-Wasserhärte des zugeführten Wassers, einen Ausgleichsfaktor für den Standard-Substanzleitwert für Abweichungen zwischen der Standard-Wasserhärte und der Ist-Wasserhärte sowie optional einen einstellbarenIn a first aspect, the present invention is based on the object of specifying an improved control algorithm for dispensing the chemical substance, with which the dosing of the substance succeeds more precisely than hitherto and which leads to improved washing and washing processes in the dishwasher or washing machine, optimally with a simultaneous reduction Substance consumption leads. This improved control algorithm doses the release of the chemical substance so that the actual substance conductance of the mixture of the released chemical substance and water in the dishwasher or washing machine, which mixture is also referred to by experts as a washing liquor or rinsing liquor, a target substance conductance of the mixture of water with the substance dispensed by the dispensing devices is approximated in the dishwasher or washing machine. The control algorithm contains as a control parameter a predefined standard substance conductance, a predefined standard water conductance of the water to be supplied, an actual basic conductance of the water supplied, a predefined standard water hardness of the water to be supplied, an actual water hardness of the water supplied, a compensation factor for the standard - Substance conductance for deviations between the standard water hardness and the actual water hardness as well as an optional adjustable one
Korrekturfaktor, wobei der Soll-Substanzleitwert der Spülflotte vorzugsweise gemäß folgender Formel errechnet wird:
Der Standard-Substanzleitwert ist der Leitwert in µS, den das Gemisch aus der abgegebenen chemischen Substanz und Wasser bei Tests des Herstellers in einer Spülmaschine oder Waschmaschine aufgewiesen hatte, welche Tests ein ordnungsgemäßes Spül- bzw. Waschergebnis ergeben hatten.The standard substance conductance is the conductance in µS that the mixture of the chemical substance and water dispensed had shown in tests carried out by the manufacturer in a dishwasher or washing machine, which tests had given a proper washing or washing result.
Der Standard-Wasserleitwert ist der Leitwert in µS jenes Wassers, das bei den Tests mit der Substanz vermischt wurde.The standard water conductance is the conductance in µS of the water that was mixed with the substance in the tests.
Die Standard-Wasserhärte ist die Wasserhärte in °dH jenes Wassers, das bei den Tests mit der Substanz vermischt wurde.The standard water hardness is the water hardness in ° dH of the water that was mixed with the substance in the tests.
Der Ist-Wasserleitwert ist der Leitwert in µS jenes Wassers, das vor Ort dem Spendergerät zugeführt wird.The actual water conductance is the conductance in µS of the water that is supplied to the dispenser on site.
Die Ist-Wasserhärte ist die Wasserhärte in °dH jenes Wassers, das vor Ort dem Spendergerät zugeführt wird.The actual water hardness is the water hardness in ° dH of the water that is supplied to the dispenser on site.
Der Korrekturfaktor wird von einem Techniker eingestellt und ermöglicht es, die Dosierung vor Ort an die Gegebenheiten anzupassen, beispielsweise wenn alte oder in schlechtem Zustand befindliche Spülmaschinen vorhanden sind, oder keine Vorwäsche durchgeführt werden soll, etc.The correction factor is set by a technician and makes it possible to adapt the dosage on site to the circumstances, for example if old or bad dishwashers are available, or if no prewash is to be carried out, etc.
Der Ausgleichsfaktor stellt eine Steigerung je °dH dar und gibt an, um welchen Faktor die Dosierung der Substanz bei einer höheren Wasserhärte erhöht werden muss, um ein gleich gutes Spül- bzw. Waschergebnis zu erzielen.The compensation factor represents an increase per ° dH and indicates by which factor the dosage of the substance has to be increased with a higher water hardness in order to achieve an equally good rinsing or washing result.
Der Ausgleichsfaktor ist beispielsweise dann sehr wichtig, wenn die zu dosierende Substanz ein Reiniger ist, der zwei unterschiedliche Komponenten beinhaltet, von denen eine eine alkalische Komponente ist, welche für die Leistung der Reinigung verantwortlich ist, und eine zweite Komponente ein Komplexbildner ist, welcher für die Bindung sämtlicher Kationen verantwortlich ist, da nur dann der Reiniger effektiv arbeiten kann. Durch den Ausgleichsfaktor wird bei einer höheren Wasserhärte mehr Reiniger dosiert, um genügend Komplexbildner im Spülwassergemisch, der so genannten Spülflotte, zu haben.The balancing factor is very important, for example, if the substance to be dosed is a cleaner that contains two different components, one of which is an alkaline component, which is responsible for the performance of cleaning, and a second component is a complexing agent, which is responsible for the binding of all cations is responsible, because only then can the cleaner work effectively. By the Compensation factor is dosed with a higher water hardness to have enough complexing agents in the rinse water mixture, the so-called rinse liquor.
Der Regelalgorithmus der Spenderlogikeinheit liefert besonders gute Ergebnisse, wenn er als Fuzzylogik-Regler konfiguriert ist.The control algorithm of the donor logic unit delivers particularly good results if it is configured as a fuzzy logic controller.
Das Erkennen eines Gebindes an herkömmlichen Spendergeräten mittels Mikroschaltern hat sich im rauen Alltagsbetrieb als unzuverlässig herausgestellt. Weiters besteht bei den vorgeschlagenen Regelalgorithmen das Problem, dass sie auf Parameter zugreifen, die substanzabhängig und veränderlich sind. Es wäre deshalb wünschenswert, wenn die substanzabhängigen Parameter nicht händisch, sondern automatisch dem Regelalgorithmus der Spenderlogik des Spendergeräts zugeführt werden könnten. Zur Lösung dieser Aufgaben schlägt die Erfindung vor, dass das Spender-Gerät nahe seinem Substanz-Einlass einen RFID-Leser aufweist, mit dem in einem am Gebinde angebrachten RFID-Tag befindliche Informationen einlesbar sind, wobei die Informationen vorzugsweise eine Substanz-Identifikation, wie einen Produkt- und Ländercode, und Substanz-Kenndaten, wie z.B. einen Standard-Substanzleitwert, einen Standard-Grundleitwert von der Substanz zuzuführendem Wasser, eine Standard-Wasserhärte von der Substanz zuzuführendem Wasser und einen Ausgleichsfaktor für den Standard-Substanzleitwert für die Abweichungen zwischen der Standard-Wasserhärte und der Ist-Wasserhärte beinhalten.The detection of a container on conventional dispenser devices using microswitches has proven to be unreliable in rough everyday operation. Another problem with the proposed control algorithms is that they access parameters that are substance-dependent and changeable. It would therefore be desirable if the substance-dependent parameters could not be supplied manually, but automatically to the control algorithm of the dispenser logic of the dispenser device. To achieve these objects, the invention proposes that the dispenser device has an RFID reader near its substance inlet, with which information can be read in an RFID tag attached to the container, the information preferably being a substance identification, such as a product and country code, and substance characteristics, such as a standard substance conductance, a standard basic conductance of the substance to be added water, a standard water hardness from the substance to be added water and a compensation factor for the standard substance conductance for the deviations between the standard water hardness and the actual water hardness.
In einem weiteren Aspekt der Erfindung wird ein Dosiersystem mit einem Gebinde vorgeschlagen, das eine chemische Substanz zur Abgabe an eine Geschirrspülmaschine oder Waschmaschine enthält, welches Gebinde einen Auslass aufweist, der mit einem Substanz-Einlass eines Spendergeräts verbindbar ist, wobei das Gebinde einen RFID-Tag aufweist, der eine Substanz-Identifikation und Substanz-Kenndaten, wie z.B. einen Standard-Substanzleitwert, einen Standard-Wasserleitwert von der Substanz zuzuführendem Wasser, eine Standard-Wasserhärte von der Substanz zuzuführendem Wasser und einen Ausgleichsfaktor für den Standard-Substanzleitwert für die für Abweichungen zwischen der Standard-Wasserhärte und der Ist-Wasserhärte beinhaltet.In a further aspect of the invention, a dosing system with a container is proposed which contains a chemical substance for delivery to a dishwasher or washing machine, the container having an outlet which can be connected to a substance inlet of a dispensing device, the container having an RFID Tag that has a substance identification and substance characteristics, such as a standard substance conductance, a standard water conductance from the substance to be added water, a standard water hardness from the substance to be added water and a compensation factor for the standard substance conductance for those for deviations between the standard water hardness and the actual water hardness.
Bei bekannten Dosiersystemen hat sich als problematisch gezeigt, dass die Netzspannung direkt im Spendergerät anliegt. Bei Brüchen oder Undichtheiten der Wasser- und Substanzleitungen spritzen das zugeführte Wasser und die Substanz im Gehäuse des Spendergeräts herum und können Kurzschlüsse der Netzspannung verursachen, die zentrale Logik zerstören sowie Personen gefährden. Fällt die zentrale Logik aus, so ist das gesamte Dosiersystem einschließlich der Spülmaschine lahmgelegt. Beim wiederholten Öffnen des Gehäuses des Spendergeräts besteht die Gefahr, dass das Kabel des Benutzer-Interface geknickt oder abgerissen wird.In known dosing systems it has been shown to be problematic that the mains voltage is present directly in the dispenser. In the event of breaks or leaks in the water and substance lines, the supplied water and the substance spray around in the housing of the dispenser and can cause short circuits in the mains voltage, destroy the central logic and endanger people. If the central logic fails, the entire dosing system, including the dishwasher, is paralyzed. When opening the There is a risk that the dispenser device housing may be kinked or torn off.
Zur Überwindung dieser Schwierigkeiten schlägt die vorliegende Erfindung auch vor, ein Spendergerät in ein erfindungsgemäßes Dosiersystem zur dosierten Abgabe von in Gebinden gelagerten chemischen Substanzen an eine Geschirrspülmaschine oder Waschmaschine zu integrieren, wobei das Dosiersystem eine Maschinenlogikeinheit zur Steuerung des Betriebs der Geschirrspülmaschine oder Waschmaschine und ein Benutzer-Interface mit einem Display und Tasten umfasst. Das Dosiersystem zeichnet sich dadurch aus, dass es modular aufgebaut ist, wobei die Spenderlogikeinheit, die in jedem Spendergerät enthalten ist, örtlich von der, vorzugsweise in die Spülmaschine oder Waschmaschine einbaubaren, Maschinenlogikeinheit getrennt ist, wobei die Maschinenlogikeinheit mit Sensoren in der Spülmaschine oder Waschmaschine kommuniziert und Pumpen, Motoren, Steuereingänge und optional die Heizung der Spülmaschine oder Waschmaschine überwacht und steuert, wobei die Maschinenlogikeinheit ein Netzteil zur Umwandlung von elektrischer Netzspannung in Niederspannung, insbesondere 12 Volt oder 24 Volt Gleichspannung, aufweist, wobei die zumindest eine Spenderlogikeinheit und die Maschinenlogikeinheit mittels eines Stromversorgungs- und Kommunikationsbusses miteinander verbunden sind, der Stromversorgungsleitungen mit der vom Netzteil erzeugten Niederspannung und Datenleitungen zur Kommunikation zwischen der zumindest einen Spenderlogikeinheit und der Maschinenlogikeinheit aufweist.To overcome these difficulties, the present invention also proposes to integrate a dispenser device into a dosing system according to the invention for the dosed delivery of chemical substances stored in containers to a dishwasher or washing machine, the dosing system comprising a machine logic unit for controlling the operation of the dishwasher or washing machine and a user -Interface with a display and buttons. The dosing system is characterized by the fact that it has a modular structure, the dispenser logic unit which is contained in each dispenser device being locally separated from the machine logic unit, which can preferably be installed in the dishwasher or washing machine, the machine logic unit with sensors in the dishwasher or washing machine communicates and controls pumps, motors, control inputs and optionally the heating of the dishwasher or washing machine, the machine logic unit having a power supply unit for converting electrical mains voltage into low voltage, in particular 12 volt or 24 volt direct voltage, the at least one dispenser logic unit and the machine logic unit are connected to one another by means of a power supply and communication bus, the power supply lines with the low voltage generated by the power supply and data lines for communication between the at least one donor logic unit and the machine log ik unit has.
Der Hauptunterschied des erfindungsgemäßen Dosiersystem gegenüber dem herkömmlichen System liegt in der Dezentralisierung der Logik des Systems und die modulare Bauweise des Systems. Nunmehr besitzen jedes Spendergerät und jede Einheit des Systems eine eigene Logik, die eigenständig Aufgaben wie z.B. die dosierte Abgabe der Substanz, das Befüllen eines Reservoirs, etc. steuern. Die Einheiten werden über den Stromversorgungs- und Kommunikationsbus mit von einem Netzteil erzeugter Niederspannung versorgt und müssen daher keine Netzspannung mehr führen. Über den Bus werden Informationen an. andere Systemteilnehmer weitergegeben.The main difference between the dosing system according to the invention and the conventional system is the decentralization of the logic of the system and the modular design of the system. Now each donor device and each unit in the system have their own logic, which independently performs tasks such as control the metered delivery of the substance, the filling of a reservoir, etc. The units are supplied with low voltage generated by a power supply unit via the power supply and communication bus and therefore no longer have to carry mains voltage. Information is provided on the bus. passed on to other system participants.
In einer Ausführungsform der Erfindung ist das Benutzer-Interface als örtlich vom Spendergerät und von der Maschinenlogikeinheit getrennte Einheit konfiguriert, die an den Stromversorgungs- und Kommunikationsbus angeschlossen ist.In one embodiment of the invention, the user interface is configured as a unit which is locally separated from the dispenser device and from the machine logic unit and is connected to the power supply and communication bus.
Für die Skalierbarkeit, Wartbarkeit und Überwachung des erfindungsgemäßen Dosiersystem ist es vorteilhaft, wenn die an den Stromversorgungs- und Kommunikationsbus angeschlossenen Einheiten als Master-Slave-System konfiguriert sind, bei dem eine Einheit, vorzugsweise das Benutzer-Interface, als übergeordnete Steuerung definiert ist, die die übrigen Einheiten steuert. Bevorzugt überträgt die Maschinenlogikeinheit Messwerte der Sensoren, mit denen sie verbunden ist, an die Spenderlogikeinheit.For the scalability, maintainability and monitoring of the metering system according to the invention, it is advantageous if the on the power supply and communication bus connected units are configured as a master-slave system, in which one unit, preferably the user interface, is defined as a higher-level controller that controls the other units. The machine logic unit preferably transmits measured values of the sensors to which it is connected to the dispenser logic unit.
Aus dem erfindungsgemäßen Aufbau des Dosiersystems ergeben sich folgende Vorteile:
- Beliebige Erweiterbarkeit des Systems, weitere Komponenten können einfach als Busteilnehmer hinzugefügt werden. Das Dosiersystem kann von seiner Leistungsfähigkeit ideal auf die jeweilige Spülmaschine ausgelegt werden, egal ob es sich um einen kleinen Gläserspüler oder eine große Bandmaschine handelt. Dasselbe gilt auch für Waschmaschinen.
- Minimierter Verkabelungs- u. Montageaufwand, da Signale bzw. relevante Messgrößen direkt dort abgenommen u. verarbeitet werden, wo sie entstehen. Beispielsweise werden Signalzustände der Spülmaschine direkt in der Maschine gemessen, digitalisiert u. verarbeitet.
- Zusatzgeräte, wie z.B. eine Zentraldosierung oder ein Schnittstellen-Modul zur Kommunikation können einfach eingebunden werden ohne dass das Grundsystem verändert werden muss.
- Bei Ausfall einer Einheit im System bleiben die übrigen Einheiten weiter funktionstüchtig; der Aufbau von redundanten Systemen ist möglich.
- Bestimmte Einheiten des Systems können in anderen Systemen verwendet werden, z.B. das Benutzer-Interface in einer Dosier-Anlage für die Wäsche.
- Any expandability of the system, other components can simply be added as bus participants. The performance of the dosing system can be ideally designed for the respective dishwasher, regardless of whether it is a small glass washer or a large belt machine. The same applies to washing machines.
- Minimized cabling and Assembly effort, since signals or relevant measured quantities are taken directly there and processed where they arise. For example, signal states of the dishwasher are measured, digitized and directly in the machine. processed.
- Additional devices such as central metering or an interface module for communication can be easily integrated without having to change the basic system.
- If one unit in the system fails, the remaining units remain functional; it is possible to set up redundant systems.
- Certain units of the system can be used in other systems, for example the user interface in a dosing system for the laundry.
Um die im angeschlossenen Gebinde befindliche chemische Substanz mit Wasser zu lösen, insbesondere wenn die Substanz als gepresster, fester Pulverblock vorliegt, und/oder um eine flüssige oder viskose Substanz zu verdünnen, weist in einer Ausführungsform der Erfindung das Spendergerät eine mittels Ventil oder Pumpe von der Spenderlogikeinheit gesteuerte Wasserzuleitung auf. Vorzugsweise ist in der Wasserzuleitung ein mit der Spenderlogikeinheit kommunizierender Wasserzähler eingebaut, der Aufschluss über den tatsächlichen Wasserverbrauch liefert, was wiederum Rückschlüsse über mangelhafte Substanzen ermöglicht. Beispielsweise könnte eine als gepresster Pulverblock im Gebinde vorliegende Substanz mangelhaft sein, wenn übermäßig viel Wasser benötigt wird, um die Substanz aus dem Gebinde zu spülen. Um ein optimales Reinigungsergebnis, geringen Wasserverbrauch und gleichmäßigen Substanzverbrauch zu erzielen, ist es günstig, wenn die Maschinenlogikeinheit einen mit einem Tank der Spülmaschine oder Waschmaschine kommunizierenden Flüssigkeitstemperatursensor aufweist, wobei die Spenderlogikeinheit erst dann mit der Dosierung der Substanz beginnt, wenn die Flüssigkeit im Tank eine vorgegebene Mindesttemperatur aufweist oder überschreitet.In order to dissolve the chemical substance in the connected container with water, in particular if the substance is in the form of a compressed, solid powder block, and / or to dilute a liquid or viscous substance, in one embodiment of the invention the dispenser device has a valve or pump controlled water supply to the dispenser logic unit. A water meter communicating with the dispenser logic unit is preferably installed in the water supply line and provides information about the actual water consumption, which in turn enables conclusions to be drawn about defective substances. For example, a substance present as a compressed powder block in the container could be defective if excess water is required to Rinse substance out of the container. In order to achieve an optimal cleaning result, low water consumption and uniform substance consumption, it is favorable if the machine logic unit has a liquid temperature sensor that communicates with a tank of the dishwasher or washing machine, the dispenser logic unit only starting to meter the substance when the liquid in the tank has a has or exceeds the specified minimum temperature.
Die Regelung der dosierten Abgabe der Substanz im Spendergerät kann beschleunigt werden, wenn das Spendergerät im Pfad der Substanz durch das Spendergerät einen Leitwertsensor zur Messung des Leitwertes der abzugebenden chemischen Substanz bzw. des abzugebenden Gemisches der Substanz mit dem zugeführten Wasser aufweist. Bei dieser Konfiguration stehen der Spenderlogikeinheit Leitwertsänderungen sofort für die Anpassung der Regelung zur Verfügung. Insbesondere sind das Leerlaufen der Substanz im Gebinde, die Veränderung der Zusammensetzung des Gemisches der Substanz mit dem zugeführten Wasser oder ein Überlauf der Substanz im Spendergerät sofort erkennbar und es können die entsprechenden Maßnahmen gesetzt werden, wogegen bei einer Leitwertsmessung nur in der Spülmaschine Leitwertsänderungen nur zeitverzögert zur Spenderlogikeinheit gelangen.The regulation of the metered delivery of the substance in the dispenser can be accelerated if the dispenser in the path of the substance through the dispenser has a conductivity sensor for measuring the conductivity of the chemical substance to be dispensed or the mixture of the substance to be dispensed with the water supplied. With this configuration, the donor logic unit has changes in the conductance values immediately available for adapting the control. In particular, the emptying of the substance in the container, the change in the composition of the mixture of the substance with the water supplied or an overflow of the substance in the dispenser can be recognized immediately and the appropriate measures can be taken, whereas in the case of a conductivity measurement only changes in the conductivity in the dishwasher are only delayed get to the donor logic unit.
Zur Erhöhung der elektrischen Sicherheit sind die Spenderlogikeinheit und die Maschinenlogikeinheit wasserdicht ummantelt. Ihre elektrischen Anschlüsse sind über wasserdichte, vorzugsweise verpolungssichere, Buchsen zugänglich, wobei besonders bevorzugt elektrische Anschlüsse, insbesondere jene Anschlüsse, welche Spannungen über der Grenze der Schutzkleinspannung von 50 V führen, optoelektronisch oder galvanisch getrennt sind.The dispenser logic unit and the machine logic unit are encased in a watertight manner to increase electrical safety. Their electrical connections are accessible via watertight, preferably polarity-proof, sockets, particularly preferably electrical connections, in particular those connections which carry voltages above the protective extra-low voltage of 50 V, are optoelectronically or galvanically separated.
Das erfindungsgemäße Dosiersystem ermöglicht es an den Stromversorgungs- und Kommunikationsbus einen Personal Computer, ein Notebook, einen Tablet-Computer oder ähnliches anzuschließen, auf dem ein Überwachungs-, Wartungs- oder Konfigurationsprogramm des Dosiersystems ausführbar ist. In einer weiteren Fortbildung des erfindungsgemäßen Dosiersystems ist an den Stromversorgungs- und Kommunikationsbus ein Fernwartungsmodul des Dosiersystems anschließbar.The dosing system according to the invention makes it possible to connect a personal computer, a notebook, a tablet computer or the like to the power supply and communication bus, on which a monitoring, maintenance or configuration program of the dosing system can be executed. In a further development of the metering system according to the invention, a remote maintenance module of the metering system can be connected to the power supply and communication bus.
Um bei gleichzeitiger Verwendung mehrerer Spendergeräte an einer Spülmaschine oder Waschmaschine dennoch nur einen Schlauch zur Spülmaschine oder Waschmaschine verlegen zu müssen, ist es vorteilhaft, wenn der Substanz-Auslass des Spendergeräts einen Anschluss zur Verbindung mit einem Substanz-Auslass eines weiteren Spendergeräts aufweist.In order to still have to lay only one hose to the dishwasher or washing machine when using several dispenser devices at the same time on a dishwasher or washing machine, it is advantageous if the substance outlet of the dispenser device has a connection for connection to a substance outlet of another dispenser device.
Die Erfindung wird nachfolgend anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen näher erklärt.
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Fig. 1 zeigt schematisch eine Ausführungsform eines erfindungsgemäßen modularen Dosiersystems. -
Fig. 2 zeigt einen Graphen eines bei der Dosierungsregelung verwendeten Algorithmus.
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Fig. 1 schematically shows an embodiment of a modular dosing system according to the invention. -
Fig. 2 shows a graph of an algorithm used in dosing control.
Es wird zunächst auf
Das Dosiersystem umfasst weiters ein Spendergerät 2 zur Abgabe einer chemischen Substanz 24b in Form eines zu einem Pulverblock verpressten Reinigers, welcher durch Wasser aus seinem Gebinde 24 ausgespült wird. Das Gebinde 24 ist mit seinem Auslass 24a mit dem Substanz-Einlass 2a des Spendergeräts 2 verbunden, der ausgespülte Reiniger wird über die Schlauchverbindung 20 in den Tank 32 einer Spülmaschine 4 geleitet. Eine in das Spendergerät 2 eingebaute elektronische Spenderlogikeinheit 22 steuert und regelt das Spendergerät 2. Die Spenderlogikeinheit 22 ist mit Sensoren, wie einem Leitfähigkeitssensor 2f und einem Wasserzähler 2e sowie Ventilen 2d und optional einer Pumpe verbunden, die alle in dem Spendergerät 2 angeordnet sind. Die Spenderlogikeinheit 22 ist über zwei Busstecker 14, 15, die zur Stromversorgung und Kommunikation mit den anderen Busteilnehmern dienen, mit dem Stromversorgungs- und Kommunikationsbus verbunden. Das Spendergerät 2 weist eine Wasserzuleitung 2c zum Ausspülen der Substanz 24b auf. Die Wasserzuleitung wird von der Spenderlogikeinheit 22 über das Ventil 2d gesteuert. In der Wasserzuleitung 2c ist ein mit der Spenderlogikeinheit 22 kommunizierender Wasserzähler 2e eingebaut. Weiters misst die Spenderlogikeinheit 22 mittels des am Substanz-Auslass 2b angeordneten Leitfähigkeitssensor 2f die elektrische Leitfähigkeit des Gemisches aus ausgespültem Reiniger und Wasser.The metering system further comprises a
Das Dosiersystem umfasst ein zweites Spendergerät 3 zur Abgabe einer chemischen Substanz 25b in Form eines Fluids aus einem Gebinde 25. Das Gebinde 25 ist mit seinem Auslass 25a mit dem Substanz-Einlass 3a des Spendergeräts 3 verbunden. Je nach Art des Fluids wird dieses entweder direkt über die Zuleitung 21 und den Sprüh-Arm 26 in die Spülmaschine 4 geleitet oder durch eine an den Substanz-Auslass 2b des ersten Spendergeräts 2 angeschlossene Verbindungsleitung 33 und weiter über die Schlauchverbindung 20 in den Tank 32 der Spülmaschine 4 geführt. Das zweite Spendergerät 3 ist ganz ähnlich aufgebaut wie das erste Spendergerät 2. Es weist ebenfalls eine eingebaute elektronische Spenderlogikeinheit 23 auf, die das Spendergerät 2 regelt und steuert. Die Spenderlogikeinheit 23 ist mit Sensoren, wie einem am Substanz-Auslass 3b angeordneten Leitfähigkeitssensor 3f und Ventilen 3d zur Steuerung des Durchflusses des Fluids verbunden. Die Spenderlogikeinheit 23 ist über zwei Busstecker 16, 17, die zur Stromversorgung und Kommunikation mit den anderen Busteilnehmern dienen, mit dem Stromversorgungs- und Kommunikationsbus verbunden.The dosing system comprises a second dispenser 3 for dispensing a
Die Spülmaschine 4 kann je nach Ausführung ein kleiner Gläserspüler, oder - wie in
Die Verkabelung aller Teilnehmer des Dosier-Systems erfolgt über Buskabel 5, 6, 7, 8, 9. Der Stromversorgungs- und Kommunikationsbusses ist als RS485 Bus aufgebaut.All participants in the dosing system are wired using
Die Spenderlogikeinheiten 22, 23 und die Maschinenlogikeinheit 31 sind jeweils mit einem Microcontroller aufgebaut und weisen ein RS485 Businterface, gegebenenfalls Spannungsumsetzer für 5 V und 3,3 V, einen Programmspeicher, einen nichtflüchtigen Datenspeicher, ein RAM und potentialfreie Eingänge und Ausgänge auf. Auch eine Echtzeituhr (Real Time Clock - RTC) kann vorgesehen sein, optional auch ein Display und Tasten. Die Spenderlogikeinheit 22, 23 und die Maschinenlogikeinheit 31 sind wasserdicht ummantelt. Ihre elektrischen Anschlüsse sind über wasserdichte, vorzugsweise verpolungssichere, Buchsen und/oder Stecker zugänglich.The
In diesem Ausführungsbeispiel ist das Benutzer-Interface 1 örtlich von den Spendergeräten 2, 3 und von der Maschinenlogikeinheit 31 getrennt. In einer alternativen Ausführungsform kann das Benutzer-Interface 1 auch in die Spendergeräte 2, 3 integriert sein.In this exemplary embodiment, the
Die an den Stromversorgungs- und Kommunikationsbus angeschlossenen Einheiten, nämlich das Benutzer-Interface 1, die Spendergeräte 2, 3 und die Maschinenlogikeinheit 31 sind als Master-Slave System konfiguriert, mit dem Benutzer-Interface 1 als Master, der die übrigen Einheiten steuert. In einer alternativen Ausführungsform könnte z.B. auch die Maschinenlogikeinheit 31 als Master und das Benutzer-Interface 1 als Slave konfiguriert sein.The units connected to the power supply and communication bus, namely the
Die Regelalgorithmen 22a, 23a der Spenderlogikeinheiten 22, 23 arbeiten wie oben im Detail beschrieben und sind als Fuzzylogik-Regler konfiguriert. Im Fuzzylogik Regler sind zwei getrennte Algorithmen implementiert. Der erste Algorithmus bestimmt die Stabilität des ermittelten Ist-Substanzleitwerts und beruht auf der Erkenntnis, dass je nach Typ der Spülmaschine, z.B. Hauben-Maschine oder Band-Maschine, aber auch nach der Größe der Maschine, der Einbausituation der Schlauchverbindung 20 und der Leitwertsonde 34 in der Spülmaschine, der Positionierung der Absaugung für den Waschpumpenmotor 28 und der Dynamik in der Spülflotte ein mehr oder weniger träges System der Durchmischung der Spülflotte entsteht. Um in diesem trägen System eine gute Regelung zu erzielen, regelt der Fuzzylogik-Regler die Differenz zwischen Soll-Substanzleitwert und Ist-Substanzleitwert nur dann aus, wenn er den Ist-Substanzleitwert als ausreichend stabil bestimmt hat. Diese Bestimmung wird durchgeführt, indem vom aktuellen Zeitpunkt ausgehend immer aus den letzten x (z.B. 16) Messwerten des Ist-Substanzleitwerts der Mittelwert gebildet und eine Bandbreite ermittelt wird, welche a % (z.B. 10 %) über und b % (z.B. 10 %) unter dem Mittelwert liegt. Befinden sich von den letzten x Messungen, die für Mittelwertbildung verwendet wurden, y (z.B. 10) Werte innerhalb der Bandbreite, so wird der Ist-Substanzleitwert als ausreichend stabil angesehen. Die Sampling-Rate beträgt dabei z.B. 1 Messung/sec. Dieses Verfahren ist im Graphen von
Der zweite Algorithmus im Fuzzylogik-Regler kümmert sich um die Menge an Substanz, welche dosiert werden muss. Dies geschieht auf der Basis der Dauer der Abgabe einer Testdosierung, welche einen bestimmten Zeitwert "X" hat, z.B. 250 ms. Nach der Stabilisierung des neuen Ist-Substanzleitwerts der Spülflotte wird aus der Differenz zwischen Soll-Substanzleitwert und Ist-Substanzleitwerts mittels Schlussrechnung auf die noch nötige Dauer der Abgabe der Substanz zurückgerechnet. Somit ist eine sehr exakte Dosierung und punktgenaue Erreichung des Soll-Substanzleitwertes möglich. Da dies bei jedem Dosierungsvorgang so funktioniert, werden etwaige Änderungen im Wasserdruck, der Temperatur, der Konsistenz der Substanz und der Füllstand der Substanz im Gebinde mit berücksichtigt.The second algorithm in the fuzzy logic controller takes care of the amount of substance that has to be dosed. This is done on the basis of the duration of the submission Test dosing, which has a certain time value "X", eg 250 ms. After the new actual substance conductance of the washing liquor has stabilized, the difference between the target substance conductance and the actual substance conductance is calculated back to the necessary duration of the substance dispensing by means of a final calculation. This enables a very precise dosing and precise achievement of the target substance conductance. As this works with every dosing process, any changes in water pressure, temperature, consistency of the substance and the level of the substance in the container are taken into account.
Jedes Spendergerät 2, 3 weist nahe seinem Substanz-Einlass 2a, 3a einen RFID-Leser 2h, 3h auf, mit dem in einem am Gebinde 24a, 25a angebrachten RFID-Tag 24c, 25c befindliche Information einlesbar ist. Diese Information enthält eine Substanz-Identifikation und Substanz-Kenndaten, wie z.B. einen Standard-Substanzleitwert, einen Standard-Wasserleitwert von der Substanz zuzuführendem Wasser, eine Standard-Wasserhärte von der Substanz zuzuführendem Wasser und einen Ausgleichsfaktor für Abweichungen des Standard-Substanzleitwerts zwischen der Standard-Wasserhärte und der Ist-Wasserhärte. Die mittels des RFID-Lesers 2h, 3h gelesene Information wird an den Regelalgorithmus 22a, 23a weitergegeben und von ihm als Regelparameter bei der Regelung berücksichtigt.Each
Claims (17)
- A dosing system for the metered delivery of chemical substances stored in containers (24, 25) to a dishwasher (4) or washing machine, comprising at least one dispensing device (2, 3) with a substance inlet (2a, 3a) that is connectable to an outlet (24a, 25a) of a container (24, 25) containing a chemical substance, such as a cleaning agent, products for disinfection, water treatment or a rinse agent, with the dispensing device having a substance outlet (2b, 3b) which is connectable to the dishwasher or washing machine and from which the substance is dispensed, and comprising a dispensing logic unit (22, 23) including a control algorithm (22a, 23a) which controls the dosage of the chemical substance (24b, 25b) to be dispensed from the dispensing device, with the control algorithm (22a, 23a) metering the delivery of the chemical substance (24b, 25b) such that the actual substance conductance of the mixture of the dispensed chemical substance and water in the dishwasher (4) or washing machine is approximated to a desired substance conductance of the mixture of the dispensed chemical substance and water,
characterized in that the control algorithm (22a, 23a) adjusts the desired substance conductance by including a predetermined standard substance conductance, a predetermined standard water conductance for water to be supplied, an actual water conductance of the supplied water, a predetermined standard water hardness for water to be supplied, an actual water hardness of the supplied water, a compensation factor for the standard substance conductance for discrepancies between the standard water hardness and the actual water hardness as well as, optionally, an adjustable correction factor as a control parameter, taking into account measured values of a conductance sensor (2f, 3f) of the dispensing logic unit (22, 23), wherein the desired substance conductance is preferably calculated according to the following formula: - A dosing system according to claim 1, characterized in that the control algorithm (22a, 23a) of the dispensing logic unit (22, 23) is configured as a fuzzy logic controller.
- A dosing system according to claim 2, characterized in that the fuzzy logic controller determines the stability of the detected actual substance conductance, taking into account measured values of the conductance sensor (2f, 3f), and compensates for the difference between the desired substance conductance and the actual substance conductance only if it computes the actual substance conductance so as to meet a stability criterion, wherein the determination of the stability of the detected actual substance conductance is performed by calculating, starting from the current point in time, the average of the last x measured values of the actual substance conductance and determining a bandwidth which is a % above and b % below the average and subsequently checking as to whether, among the measurements used for calculating the average, y values (x > y) are within the bandwidth, which is regarded as meeting the stability criterion.
- A dosing system according to claim 2 or 3, characterized in that the fuzzy logic controller calculates the dosage of the chemical substance (24b, 25b) to be dispensed based on the duration of the delivery of a test dosage and taking into account measured values of the conductance sensor (2f, 3f) by calculating from the duration of the delivery of the test dosage back to the still required duration of the current delivery of the substance, based on the difference between the desired substance conductance and the actual substance conductance, using a cross-multiplication.
- A dosing system according to any of the preceding claims, characterized in that the dispensing device has, close to its substance inlet, an RFID reader (2h, 3h) by means of which information located in an RFID tag (24c, 25c) attached to the container (24, 25) can be read in, with the information preferably including a substance identification, such as a product and country code, and substance characteristics, such as a standard substance conductance, a standard water conductance of water to be supplied to the substance, a standard water hardness of water to be supplied to the substance and a compensation factor for the standard substance conductance for discrepancies between the standard water hardness and the actual water hardness.
- A dosing system according to claim 5, characterized in that the dosing system comprises a container (24, 25) containing a chemical substance (24b, 25b) for delivery to a dishwasher or washing machine, the container having an outlet (24a, 25a) connectable to a substance inlet (2a, 3a) of the dispensing device (2, 3), wherein the container (24, 25) comprises an RFID tag (24c, 25c) including a standard substance conductance and optionally further information on the substance identification, such as a product and country code, and substance characteristics, such as a standard basic conductance of water to be supplied to the substance, a standard water hardness of water to be supplied to the substance and a compensation factor for the standard substance conductance for discrepancies between the standard water hardness and the actual water hardness.
- A dosing system according to any of claims 1 to 5, characterized by:a machine logic unit (31) for controlling the operation of the dishwasher or washing machine;a user interface (1) comprising a display (10) and keys (11);wherein the dosing system has a modular structure, wherein the dispensing logic unit (22, 23) contained in each dispensing device (2, 3) is spatially separated from the machine logic unit (31), which preferably can be integrated into the dishwasher (4) or washing machine, wherein the machine logic unit (31) communicates with sensors (34) in the dishwasher or washing machine and monitors and controls pumps (27), motors (28), control inputs (E1-E3) and optionally the heating of the dishwasher or washing machine, with the machine logic unit (31) comprising a power-supply unit (31a) for converting an electrical mains voltage into a low voltage, in particular a direct voltage of 12 volts or 24 volts, wherein the at least one dispensing logic unit (22, 23) and the machine logic unit (31) are interconnected by means of a power supply and communication bus, which comprises power supply lines with the low voltage generated by the power-supply unit and data lines for communication between the at least one dispensing logic unit and the machine logic unit.
- A dosing system according to claim 7, characterized in that the user interface (1) is configured as a unit spatially separated from the dispensing device (2, 3) and the machine logic unit (31) and connected to the power supply and communication bus.
- A dosing system according to claim 7 or 8, characterized in that the units (1, 2, 3, 31) connected to the power supply and communication bus are configured as a master-slave system, wherein a unit, preferably the user interface (1), is defined as a higher-level control which controls the remaining units.
- A dosing system according to any of claims 7 to 9, characterized in that the machine logic unit (31) transmits measured values of the sensors (34, 35), to which it is connected, to the dispensing logic unit (22, 23).
- A dosing system according to any of claims 7 to 10, characterized in that the dispensing device (2, 3) comprises a water supply line (2c) controlled by the dispensing logic unit (22, 23) by means of a valve (2d) or pump in order to dissolve and/or mix the chemical substance located in the attached container with water, with a water meter (2e), which communicates with the dispensing logic unit, preferably being installed in the water supply line.
- A dosing system according to claim 11, characterized in that the machine logic unit (31) comprises a liquid temperature sensor (35) communicating with a tank (32) of the dishwasher (4) or washing machine, wherein the dispensing logic unit (22, 23) enables the metering of the substance only when the liquid in the tank (32) has or exceeds a predetermined minimum temperature.
- A dosing system according to any of claims 7 to 12, characterized in that the dispensing device (2, 3) has, in the path of the substance through the dispensing device, a conductance sensor (2f, 3f) for measuring the conductance of the chemical substance to be dispensed or, respectively, of the mixture of the substance with the supplied water, which mixture is to be dispensed.
- A dosing system according to any of claims 7 to 13, characterized in that the dispensing logic unit (22, 23) and the machine logic unit (31) are sheathed in a watertight manner and their electrical connections are accessible via watertight sockets and/or plugs, which preferably are protected against polarity reversal, wherein particularly preferably the electrical connections are opto-electronically or galvanically separated.
- A dosing system according to any of claims 7 to 14, characterized in that a computer, in particular a personal computer, a notebook or a tablet computer, is connectable to the power supply and communication bus, with a monitoring, maintenance or configuration program of the dosing system being executable on said computer.
- A dosing system according to any of claims 7 to 15, characterized in that a remote maintenance module of the dosing system is connectable to the power supply and communication bus.
- A dosing system according to any of claims 7 to 16, characterized in that the substance outlet (2b, 3b) of the dispensing device has a port for connection to a line (33) from a substance outlet of another dispensing device.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RS20200209A RS59996B1 (en) | 2014-04-30 | 2015-04-15 | Dispensing device and metering system for metered release of chemical substances stored in packs to a dishwasher or washing machine |
PL15717476T PL3136938T3 (en) | 2014-04-30 | 2015-04-15 | Dispensing device and metering system for metered release of chemical substances stored in packs to a dishwasher or washing machine |
SI201531174T SI3136938T1 (en) | 2014-04-30 | 2015-04-15 | Dispensing device and metering system for metered release of chemical substances stored in packs to a dishwasher or washing machine |
HRP20200362TT HRP20200362T1 (en) | 2014-04-30 | 2020-03-04 | Dispensing device and metering system for metered release of chemical substances stored in packs to a dishwasher or washing machine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50315/2014A AT515721A1 (en) | 2014-04-30 | 2014-04-30 | Dispenser and dosing system for the metered dispensing of stored in containers chemical substances to a dishwasher or washing machine |
PCT/EP2015/058191 WO2015165732A1 (en) | 2014-04-30 | 2015-04-15 | Dispensing device and metering system for metered release of chemical substances stored in packs to a dishwasher or washing machine |
Publications (2)
Publication Number | Publication Date |
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EP3136938A1 EP3136938A1 (en) | 2017-03-08 |
EP3136938B1 true EP3136938B1 (en) | 2020-01-22 |
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Application Number | Title | Priority Date | Filing Date |
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EP15717476.4A Active EP3136938B1 (en) | 2014-04-30 | 2015-04-15 | Dispensing device and metering system for metered release of chemical substances stored in packs to a dishwasher or washing machine |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP3136938B1 (en) |
AT (1) | AT515721A1 (en) |
ES (1) | ES2785216T3 (en) |
HR (1) | HRP20200362T1 (en) |
HU (1) | HUE049388T2 (en) |
PL (1) | PL3136938T3 (en) |
PT (1) | PT3136938T (en) |
RS (1) | RS59996B1 (en) |
SI (1) | SI3136938T1 (en) |
WO (1) | WO2015165732A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TR201609442A2 (en) * | 2016-07-01 | 2018-01-22 | Arcelik As | ONE DISHWASHER |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19652733C2 (en) * | 1996-12-18 | 2001-03-01 | Lang App Bau Gmbh | Dosing method for adding a detergent to a dishwasher |
DE10114256A1 (en) * | 2001-03-22 | 2002-10-02 | Henkel Kgaa | Dosing system for washing substances |
DE102008033238A1 (en) * | 2008-07-15 | 2010-01-21 | Henkel Ag & Co. Kgaa | Cartridge for a dosing system |
DE102011006176B4 (en) * | 2011-03-25 | 2015-03-12 | Judo Wasseraufbereitung Gmbh | Method for operating a metering pump and associated metering device |
-
2014
- 2014-04-30 AT ATA50315/2014A patent/AT515721A1/en not_active Application Discontinuation
-
2015
- 2015-04-15 EP EP15717476.4A patent/EP3136938B1/en active Active
- 2015-04-15 WO PCT/EP2015/058191 patent/WO2015165732A1/en active Application Filing
- 2015-04-15 SI SI201531174T patent/SI3136938T1/en unknown
- 2015-04-15 PT PT157174764T patent/PT3136938T/en unknown
- 2015-04-15 ES ES15717476T patent/ES2785216T3/en active Active
- 2015-04-15 HU HUE15717476A patent/HUE049388T2/en unknown
- 2015-04-15 RS RS20200209A patent/RS59996B1/en unknown
- 2015-04-15 PL PL15717476T patent/PL3136938T3/en unknown
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PL3136938T3 (en) | 2020-06-01 |
EP3136938A1 (en) | 2017-03-08 |
RS59996B1 (en) | 2020-04-30 |
WO2015165732A1 (en) | 2015-11-05 |
AT515721A1 (en) | 2015-11-15 |
HUE049388T2 (en) | 2020-09-28 |
SI3136938T1 (en) | 2020-08-31 |
ES2785216T3 (en) | 2020-10-06 |
HRP20200362T1 (en) | 2020-06-12 |
PT3136938T (en) | 2020-03-31 |
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