EP3109486B1 - Tuyau cylindrique pour un verin pneumatique ou hydraulique - Google Patents

Tuyau cylindrique pour un verin pneumatique ou hydraulique Download PDF

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Publication number
EP3109486B1
EP3109486B1 EP16175751.3A EP16175751A EP3109486B1 EP 3109486 B1 EP3109486 B1 EP 3109486B1 EP 16175751 A EP16175751 A EP 16175751A EP 3109486 B1 EP3109486 B1 EP 3109486B1
Authority
EP
European Patent Office
Prior art keywords
intermediate layer
metal liner
cylindrical tube
shear
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16175751.3A
Other languages
German (de)
English (en)
Other versions
EP3109486A1 (fr
Inventor
Prof. Dr. Werner Hufenbach
Dr. Andreas ULBRICHT
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Innotec Lightweight Engineering and Polymer Technology GmbH
Original Assignee
Innotec Lightweight Engineering and Polymer Technology GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Innotec Lightweight Engineering and Polymer Technology GmbH filed Critical Innotec Lightweight Engineering and Polymer Technology GmbH
Priority to PL16175751T priority Critical patent/PL3109486T3/pl
Publication of EP3109486A1 publication Critical patent/EP3109486A1/fr
Application granted granted Critical
Publication of EP3109486B1 publication Critical patent/EP3109486B1/fr
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/1423Component parts; Constructional details
    • F15B15/1428Cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2215/00Fluid-actuated devices for displacing a member from one position to another
    • F15B2215/30Constructional details thereof
    • F15B2215/305Constructional details thereof characterised by the use of special materials

Definitions

  • the invention relates to a cylinder tube for a hydraulic or pneumatic cylinder.
  • FRP fiber-reinforced plastics
  • the DE 103 13 477 B3 has the task of proposing a cylinder tube for a cylinder, which has good stiffness and low weight with good sliding properties.
  • This object is achieved by an inner tube of thermoplastic material and a coaxially arranged outer tube made of fiber-reinforced thermoplastic material, which are connected by an intermediate layer.
  • the intermediate layer is electrically conductive and thus heatable, so that a fusion of inner and outer tube can be achieved.
  • the disadvantage is that the tribological properties of the inner tube of thermoplastic material are not sufficiently stable for many applications. In addition, the technological complexity and thus the production costs are very high.
  • the object of the present invention is to propose a cylinder tube for a hydraulic or pneumatic cylinder, which has a low weight and very good tribological properties and is simple and inexpensive to manufacture.
  • the cylinder tube according to the invention for a hydraulic or pneumatic cylinder has a load-bearing outer tube made of fiber-reinforced plastic and an inner metal liner with a comparatively smaller wall thickness.
  • the outer tube and the liner are included connected by a shear-soft intermediate layer.
  • the metallic liner gives the cylinder tube on the inside very good tribological properties in conjunction with a very good service life.
  • the liner has a low weight due to the very small wall thickness.
  • the liner is preferably not intrinsically stable in order to save weight.
  • the shear-soft intermediate layer can compensate for temperature fluctuations, the different thermal expansion coefficients of metallic liner and the outer tube made of FRP.
  • steel has a coefficient of thermal expansion of 11.3 ⁇ 10 -6 ⁇ K -1
  • carbon fiber reinforced plastic (CFRP) has a coefficient of 2.65 ⁇ 10 -6 ⁇ K -1 in a quasi-isotropic laminate construction with unidirectional carbon fiber-reinforced individual layers
  • a unidirectionally reinforced CFRP monolayer has a coefficient in the fiber direction of -0.5 ⁇ 10 -6 ⁇ K -1 and perpendicular to the fiber direction of 43.0 ⁇ 10 -6 ⁇ K -1 . Visible is the large difference between the coefficients of thermal expansion, which leads to a significant difference in length of liner and outer tube with temperature fluctuations. This would lead to the release of the connection between FKV outer tube and metallic liner without the shear-soft intermediate layer.
  • shear-soft intermediate layer Another advantage of the shear-soft intermediate layer is its significantly higher attenuation. Thus, vibrations during operation can be significantly reduced by the structurally inherent high damping.
  • the intermediate layer consists of elastomers, such as ethylene-propylene-diene monomer (EPDM).
  • EPDM ethylene-propylene-diene monomer
  • Elastomers have extremely high elongations at break of up to several 100% and can thus excellently bridge the different thermal expansions between the FRP outer tube and the inner metallic liner.
  • many elastomers have sufficient thermal resistance to application.
  • EPDM elastomers usually have a continuous service temperature range of -40 ° C to + 90 ° C.
  • EPDM has a very good aging resistance under UV or ozone load.
  • the intermediate layer of thermoplastic elastomers which combine the processing advantages of thermoplastics with the material properties of the elastomers.
  • TPE thermoplastic elastomers
  • TPE can be melted, thereby enabling easy production of the intermediate layer.
  • TPE thermoplastic elastomers based on urethane (TPU) or olefin (TPO).
  • TPU thermoplastic elastomers
  • TPO olefin
  • TPC thermoplastic copolyesters
  • TPS styrene block polymers
  • the outer tube preferably consists of several layers of fiber-reinforced plastic.
  • the structural mechanical properties of the outer tube can be adapted very well to the expected loads.
  • the metallic liner is made of steel.
  • steel is available at low cost and has very good tribological properties.
  • the metallic inner liner has a wall thickness between 0.1 mm and 1 mm.
  • the intermediate layer has a preferred wall thickness between 0.1 mm and 0.4 mm.
  • the inventive production of the cylinder tube which consists of the FKV outer tube, the metallic liner and the shear soft intermediate layer can be carried out as follows.
  • the thin-walled metallic liner is manufactured using classical metallic tube manufacturing techniques such as the spin forming process.
  • the application of the shear soft intermediate layer of elastomer or TPE takes place on the outside of the thin-walled metallic liner, usually first a commercial low-viscosity primer (primer) is applied to the outside of the metallic liner.
  • primer a commercial low-viscosity primer
  • This adhesion promoter serves to achieve a good adhesive strength between the metallic liner and the shear-soft intermediate layer of elastomer or TPE.
  • the thin-walled liner can be stabilized from the inside during the application of the primer and the shear-soft intermediate layer by a support core.
  • This support core is preferably a metal or plastic cylinder, the z.
  • As a support core but also the winding or braided core can be used, which is later used for the production of FKV outer tube.
  • the metallic liner can be overmoulded with TPE.
  • TPE films which are wound around the metallic liner and melted and consolidated by brief temperature increase and subsequent cooling.
  • the subsequent production the FKV outer tube in the winding or braiding process is used.
  • the metallic liner with intermediate layer is quasi "wrapped" or interwoven.
  • the winding process is usually done with preimpregnated fibers so that no subsequent resin infiltration is required.
  • the braiding process is generally done with dry fibers, so that subsequent infiltration in a closed tooling system is required.
  • FIG. 1 shows the structure of a cylinder tube according to the invention 1. This has an outer tube consisting of several fiber layers 11, with different fiber orientations. The total wall thickness of the outer tube formed by the fiber layers 11 is 7 mm.
  • the cylinder tube 1 On the inside, the cylinder tube 1 has a metallic liner 13 made of stainless steel with a wall thickness of 0.4 mm. Between the fiber layers 11 and the metallic liner 13, an intermediate layer 12 of thermoplastic polyurethane (TPU) with a layer thickness of 0.2 mm is arranged. The inner diameter of the cylinder tube 1 D i is 85 mm.
  • TPU thermoplastic polyurethane
  • FIG. 2 shows a sectional view in the sectional plane AA through the cylinder tube 1, comprising an inner diameter D i and an outer diameter D a at different temperatures.
  • the fiber layers 11, the intermediate layer 12 and the metallic liner 13 are the same length.
  • the increase in temperature results on the right side in an extension of the metallic liner 13 by the difference in length 2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Actuator (AREA)
  • Laminated Bodies (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Moulding By Coating Moulds (AREA)

Claims (15)

  1. Tube cylindrique (1) pour un vérin hydraulique ou pneumatique, présentant un tube extérieur en matière plastique renforcée de fibre et une chemise (13) métallique intérieure, caractérisé en ce que
    la chemise (13) métallique et le tube extérieur sont raccordés par une couche intermédiaire (12) souple au cisaillement.
  2. Tube cylindrique (1) selon la revendication 1, caractérisé en ce que la couche intermédiaire (12) est composée d'élastomère.
  3. Tube cylindrique (1) selon la revendication 1, caractérisé en ce que la chemise (12) est composée d'élastomère thermoplastique (TPE).
  4. Tube cylindrique (1) selon la revendication 3, caractérisé en ce que l'élastomère thermoplastique (TPE) a une base uréthane (TPU) ou une base oléfine (TPO), également à l'état réticulé (TPV), ou est un copolyester thermoplastique (TPC) ou un polymère séquencé styrène (TPS).
  5. Tube cylindrique (1) selon l'une des revendications précédentes, caractérisé en ce que le tube extérieur présente plusieurs couches de fibre (11).
  6. Tube cylindrique (1) selon l'une des revendications précédentes, caractérisé en ce que la chemise (13) métallique intérieure est réalisée en acier.
  7. Tube cylindrique (1) selon l'une des revendications précédentes, caractérisé en ce que la chemise (13) métallique intérieure a une épaisseur comprise entre 0,1 mm et 1 mm.
  8. Tube cylindrique (1) selon l'une des revendications précédentes, caractérisé en ce que la couche intermédiaire (12) a une épaisseur de paroi comprise entre 0,1 mm et 0,4 mm.
  9. Procédé de fabrication d'un tube cylindrique (1) selon l'une des revendications précédentes, caractérisé par les étapes de procédé suivantes :
    a) fourniture d'une chemise (13) métallique à paroi mince,
    b) application de la couche intermédiaire (12) souple au cisaillement sur le côté extérieur de la chemise (13) métallique,
    c) réalisation du tube extérieur en matière plastique renforcée de fibre au moyen de l'enroulement ou du tressage sur la couche intermédiaire (12) souple au cisaillement,
    d) consolidation du tube cylindrique (1).
  10. Procédé selon la revendication 9, caractérisé en ce que, avant l'application de la couche intermédiaire (1) souple au cisaillement dans l'étape b), un agent d'adhérence est appliqué sur la chemise (13) métallique.
  11. Procédé selon l'une des revendications 9 ou 10, caractérisé en ce que, avant l'application de la couche intermédiaire (12) souple au cisaillement dans l'étape b), un noyau est mis en place dans la chemise (13) métallique.
  12. Procédé selon l'une des revendications 9 à 11, caractérisé en ce que l'application de la couche intermédiaire (12) souple au cisaillement dans l'étape b) s'effectue par la pulvérisation de la chemise (13) métallique avec du TPE, ou par l'enroulement de la chemise (13) métallique avec des feuilles de TPE suivi d'une consolidation par un chauffage de courte durée.
  13. Procédé selon l'une des revendications 9 à 12, caractérisé en ce que le noyau de la revendication 10 est utilisé en tant que noyau d'enroulement ou de tressage pour la réalisation du tube extérieur en matière plastique renforcée de fibre, ou un noyau d'enroulement ou de tressage est mis dans la chemise (13) métallique en place avant la réalisation de l'étape c).
  14. Procédé selon l'une des revendications 9 à 13, caractérisé en ce que la réalisation du tube extérieur en matière plastique renforcée de fibre dans l'étape c) s'effectue au moyen de l'enroulement de fibres pré-imprégnées.
  15. Procédé selon l'une des revendications 9 à 13, caractérisé en ce que la réalisation du tube extérieur en matière plastique renforcée de fibre dans l'étape c) s'effectue au moyen de tressage de fibres sèches, et la consolidation qui suit dans l'étape d) s'effectue par une infiltration dans un système d'outil fermé.
EP16175751.3A 2015-06-23 2016-06-22 Tuyau cylindrique pour un verin pneumatique ou hydraulique Active EP3109486B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL16175751T PL3109486T3 (pl) 2015-06-23 2016-06-22 Rura cylindrowa do cylindra hydraulicznego lub pneumatycznego

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102015211545.3A DE102015211545B3 (de) 2015-06-23 2015-06-23 Zylinderrohr für einen Hydraulik- oder Pneumatikzylinder

Publications (2)

Publication Number Publication Date
EP3109486A1 EP3109486A1 (fr) 2016-12-28
EP3109486B1 true EP3109486B1 (fr) 2017-09-13

Family

ID=56368793

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16175751.3A Active EP3109486B1 (fr) 2015-06-23 2016-06-22 Tuyau cylindrique pour un verin pneumatique ou hydraulique

Country Status (4)

Country Link
EP (1) EP3109486B1 (fr)
DE (1) DE102015211545B3 (fr)
ES (1) ES2646310T3 (fr)
PL (1) PL3109486T3 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10710325B2 (en) 2016-12-29 2020-07-14 Laslo Olah Tubular protector assembly

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2879116A (en) * 1954-07-30 1959-03-24 Goetzewerke Cylinder barrel with protective coating
DE3528307A1 (de) * 1985-08-07 1987-02-19 Erbsloeh Julius & August Verfahren zur herstellung eines verbundprofilstabes
DE4430502C2 (de) * 1994-08-27 1999-08-19 Lingk & Sturzebecher Gmbh Verwendung eines Verbundaggregates aus einem Liner und einem faserverstärkten Kunststoffrohr als Druckzylinder eines Stelltriebes der Hochdruckhydraulik
DE19649133C1 (de) * 1996-11-27 1998-03-05 Dornier Gmbh Hydraulik-Zylinder
DE10313477B3 (de) * 2003-03-26 2005-01-05 Festo Ag & Co. Zylinderrohr für einen Arbeitszylinder und Verfahren zu dessen Herstellung
AT502447B1 (de) * 2004-11-25 2007-06-15 Hoelzl Margit Zylinder für hochdruckhydraulik

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
EP3109486A1 (fr) 2016-12-28
ES2646310T3 (es) 2017-12-13
DE102015211545B3 (de) 2016-11-10
PL3109486T3 (pl) 2018-02-28

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