EP3087313B1 - Explosion-proof assembly for electrical and/or electronic components - Google Patents

Explosion-proof assembly for electrical and/or electronic components Download PDF

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Publication number
EP3087313B1
EP3087313B1 EP14771322.6A EP14771322A EP3087313B1 EP 3087313 B1 EP3087313 B1 EP 3087313B1 EP 14771322 A EP14771322 A EP 14771322A EP 3087313 B1 EP3087313 B1 EP 3087313B1
Authority
EP
European Patent Office
Prior art keywords
explosion
carrier
proof assembly
assembly according
coupling element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14771322.6A
Other languages
German (de)
French (fr)
Other versions
EP3087313A1 (en
Inventor
Bernd Limbacher
Uwe Ehrler
Steffen Holtz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
R Stahl Schaltgeraete GmbH
Original Assignee
R Stahl Schaltgeraete GmbH
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Filing date
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Publication of EP3087313A1 publication Critical patent/EP3087313A1/en
Application granted granted Critical
Publication of EP3087313B1 publication Critical patent/EP3087313B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V25/00Safety devices structurally associated with lighting devices
    • F21V25/12Flameproof or explosion-proof arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/16Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
    • F21V17/164Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/02Globes; Bowls; Cover glasses characterised by the shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to an explosion-proof arrangement for at least one electrical and / or electronic component.
  • This component may in particular be a light-receiving and / or light-emitting component.
  • the component may be a semiconductor component, in particular a semiconductor illuminant such as a light-emitting diode or light-emitting diode.
  • a component is to be understood as a separately manageable unit with electrical connections.
  • This unit may have its own housing or its own carrier body.
  • An integrated circuit with connection pins is understood, for example, as a component in the sense of the application, even if it has a multiplicity of transistors.
  • Such components are arranged on a support, preferably a printed circuit board and / or a heat sink.
  • a support preferably a printed circuit board and / or a heat sink.
  • electrical conductors such as conductor tracks, bonding wires or the like, may be present on a carrier surface in order to contact the at least one electrical and / or electronic component.
  • a signaling device which has a voltage limiter and a current limiter in an explosion-proof encapsulated space.
  • the device head with the signaling part and the supply from the output of the voltage limiter and the current limiter is intrinsically safe. As a result, the explosion protection can be ensured outside of the explosion-proof enclosed space.
  • an enclosed by a potting LED is present in the embodiment.
  • Cases are also known from the prior art, which provide protection against moisture, dust.
  • DE 20 2007 016 530 U1 an electric lamp with a plurality of light-emitting diodes, which are individually covered to prevent ingress of dust or moisture to the light-emitting diodes.
  • Another light is off GB 2 473 185 A known to have a good thermal management and good optical properties at low cost.
  • the luminaire can be designed for outdoor applications in IP protection class IP66.
  • DE 10 2011 086 107 A1 and DE 10 2005 002 813 A1 concern control devices for vehicles, in which the electrical components are to be sealed, for example against the ingress of transmission oil.
  • the explosion-proof arrangement has at least one carrier with a carrier surface. At least one electrical and / or electronic component, for example a light-emitting diode, is arranged on the carrier surface. On the support also several components or light-emitting diodes may be present in a row, in a matrix or other arrangement.
  • a carrier is preferably a circuit board and / or a heat sink.
  • a cover body For encapsulation of the at least one component, a cover body is present.
  • the cover body has at least one receiving chamber for one or more of the components.
  • the components can thus each be arranged separately in a receiving chamber or several components can be accommodated together next to one another in a receiving chamber.
  • the receiving chamber is accessible only at one of the support surface of the carrier side facing through an opening and otherwise completely closed.
  • a ring-shaped contact surface is present on the cover body.
  • the contact surface is preferably designed without edges and / or steps, and in particular extends parallel to the carrier surface of the carrier.
  • the contact surface may also have a plurality of projections and / or depressions, so that, for example, a wave-shaped profile or a profile with triangular in cross-section, rectangular or other projection forms results.
  • the contact surface is preferably present on a flange of the cover body. The flange may completely enclose the opening of the receiving chamber in a circumferential direction.
  • the coupling element has two approximately mutually parallel coupling surfaces, which are preferably designed to be flat and edged flat.
  • the contact surface and an associated first coupling surface of the coupling element are in surface contact and are positively and / or materially connected to each other.
  • the outer contour and the inner contour of the coupling element has a geometric shape which is adapted to the outer contour or inner contour of the contact surface or of the annularly closed flange or corresponds to it. In the circumferential direction around the receiving chamber, the coupling element is designed gap-free and completely closed.
  • the coupling element In a width direction which is oriented at right angles to a relevant viewing point to the circumferential direction, the coupling element preferably has a minimum width, which is predetermined in particular depending on the total volume of the receiving chamber and / or the remaining volume between the at least one component and the receiving chamber.
  • the first coupling surface extends in a plane defined by the width direction and the circumferential direction.
  • a second coupling surface is provided on the coupling element, which is assigned to the support surface and is in surface contact with the support surface.
  • a plug connection device and / or latching connection device is provided, which establishes or maintains a detachable or non-detachable, non-positive and / or positive connection.
  • connection produces the connector device and / or latching connection device a holding force, which counteracts a coupling force generated by the coupling element.
  • the coupling force is generated by the fact that the elastic coupling element is elastically deformed when the connection between the cover body and the carrier and presses the cover body away from the carrier. This coupling force counteracts the plug connection device and / or latching connection device and holds the cover body in its mounted position on the carrier.
  • a hitherto cohesively produced connection between the covering body and the carrier is thus replaced by a non-positive and / or positive connection, which nevertheless causes a complete, preferably gas-tight encapsulation of the receiving chamber.
  • Gas-tight means excluding explosive atmospheres. It can only penetrate into the receiving chamber so much gas or gas mixture that no flammable atmosphere can arise. Gas-tight in this sense does not mean diffusion-tight.
  • the encapsulation according to the invention can thus be produced in particular from only three components: from the carrier, the coupling element and the covering body.
  • the component arranged in the receiving chamber is preferably arranged on the carrier without a separate encapsulation or other explosion protection measures.
  • the device When releasing the connection between the cover body and the carrier, the device is thereby freely accessible and can be replaced, for example, in the event of a defect.
  • the width of the contact surface in the width direction is greater than the width of the coupling element, so that the cover body protrudes with its contact surface 26 at its inner and / or outer edge region over the coupling element.
  • This provides the coupling element with sufficient space for its elastic deformation between the contact surface and the support surface.
  • the elastic coupling element is preferably completely covered by the contact surface and thereby protected against mechanical effects and damage.
  • connection between the cover body and the carrier is preferably exclusively by the connector device and / or latching connection device causes and therefore exclusively non-positively and / or positively.
  • the assembly and disassembly is very easy in this way.
  • the carrier has a printed circuit board and a heat sink.
  • the support surface is present on the circuit board, which rests with its opposite side on the heat sink.
  • the connection through the connector device and / or latching connection device is preferably produced between the cover body and the heat sink, whereby the coupling element not only causes a play-free connection between the cover body and the circuit board, but also pressing the circuit board against a contact surface of the heat sink. Thereby, the heat transfer between the circuit board and the heat sink can be improved.
  • An additional device for connecting the heat sink with the circuit board can be omitted.
  • the cover body is preferably made of a single material without seam and joint in one piece. It consists in particular of plastic.
  • the at least one component accommodated in the receiving chamber receives and / or emits light, such as a light-emitting diode
  • the covering body is at least partially permeable to the received or radiated light wavelength.
  • Optical elements such as a lens and / or at least one diffuser and / or at least one prism and / or a filter or the like may also be integrated in the cover body.
  • the coupling element consists of a uniform material without seam and joint, for example of a polymer material.
  • the coupling element be made of silicone or silicone foam.
  • the explosion-proof arrangement 10 has at least one electrical and / or electronic component 11 which is arranged on a carrier surface 12 of a carrier 13.
  • a carrier 13 for example, a circuit board 14 and / or a heat sink 15 are used.
  • the carrier 13 has both a printed circuit board 14 with the carrier surface 12 and a heat sink 15.
  • the printed circuit board 14 is applied flat with its side opposite the support surface 12 to a contact surface 16 of the heat sink 15. Between the circuit board 14 and the contact surface 16 there is a surface contact in order to achieve a good heat conduction.
  • a heat-conducting layer for example a graphite layer, can be arranged between the contact surface 16 and the printed circuit board 14.
  • the components 11 are, for example, light-emitting and / or light-receiving components and preferably light-emitting diodes.
  • the explosion-proof arrangement 10 can also be used for other electrical and / or electronic components. Different types of components 11 can also be arranged on the printed circuit board 12. At least part of these electrical and / or electronic components 11, which are not intrinsically safe, are encapsulated by at least one covering body 17 of the arrangement 10.
  • the cover 17 has a receiving chamber 18 for at least one of the components 11.
  • Each component 11 may be arranged in a separate receiving chamber 18. It is also possible to arrange a plurality of components 11 in a common receiving chamber 18.
  • Each cover body 17 may have a single receiving chamber 18 ( FIG. 3 ) or a plurality of separate receiving chambers 18 ( FIG. 4 ).
  • the shape or shape of the cover body can be chosen essentially arbitrary.
  • the cover body 17 according to the Figures 3 and 4 a dome-shaped central part 19.
  • the middle part 19 is in the embodiment according to FIG. 4 elongated executed with rounded longitudinal ends and according to the embodiment FIG. 3 each formed by a spherical cap.
  • the middle part 19 has a cylindrical contour.
  • the receiving chamber 18 is arranged in the middle part 19 in the embodiments described here.
  • the cover body 17 encloses the receiving chamber 18 completely on five sides.
  • Each receiving chamber 18 is provided only on an underside 20 of the cover 17 with an opening 21 and accessible through the opening 21.
  • the underside 20 of the cover body 17 with the opening 21 faces the support surface 12.
  • a number of openings 21 may be present on the bottom 20.
  • the opening 21 or the receiving chamber 18 is completely enclosed by a flange 25 of the cover body 17.
  • the flange 25 extends in a circumferential direction U around the opening 21 and surrounds it completely.
  • the flange 25 may, as in the FIGS. 1 and 3 schematically illustrates be executed circular. In a modification to this, it can also have any other closed shape and, for example, have a polygonal ring shape.
  • the flange has a shape consisting of two parallel longitudinal sections and two semi-circular ring sections connecting the two longitudinal sections at their respective associated ends. As explained, also any other in the circumferential direction U around the opening 21 completely closed forms are possible.
  • a single flange 25 may enclose one or more or all existing openings 21.
  • the cover body 17 and, according to the example, the flange 25 has a contact surface 26 on its side assigned to the carrier surface 12.
  • the contact surface 26 is designed to be continuous and edgeless in the preferred embodiments shown here.
  • the contact surface 26 extends in a plane parallel to the support surface 12.
  • an elastic coupling element 30 is arranged between the contact surface 26 and the support surface 12.
  • the elastic coupling element 30 completely encloses the at least one associated opening 21 in the circumferential direction U and thus extends completely around the at least one associated opening 21 along the contact surface 26 or the flange 25.
  • the coupling element 30 has a first coupling surface 31 and a second coupling surface 32.
  • the two coupling surfaces 31, 32 are aligned parallel to one another and are preferably designed to be stepless and edgeless.
  • the two coupling surfaces 31, 32 are connected to each other internally via an inner surface 33 and externally via an outer surface 34.
  • the inner surface 33 and the outer surface 34 extend in the circumferential direction U each closed according to the shape of the coupling element 30. Its shape is adapted to the profile of the flange 25.
  • the coupling element is circular in the embodiments shown here ( FIGS. 1 to 3 ) or has two parallel longitudinal sections, which are about Halbnikringabête interconnected ( FIG. 4 ).
  • the coupling element 30 encloses the at least one component 11 to be accommodated in the receiving chamber 18. It can, as in FIG. 4 illustrated also be designed so that it encloses a plurality of components 11 and a plurality of openings 21 separate receiving chambers 18. In a modification of the embodiment according to FIG. 4 could also be provided for each receiving chamber 18 and associated with each opening 21, a separate coupling element 30. Furthermore, it would also be possible to subdivide the inner region 35 enclosed by the coupling element 30 by intermediate pieces into a plurality of inner region sections, so that each inner region section is assigned an opening 21. Such an intermediate piece 36 is in FIG. 4 at one point exemplified by dashed lines schematically.
  • the coupling member 30 has a width B measured between the inner surface 33 and the outer surface 34.
  • the width B is measured at right angles to the circumferential direction U at the respectively considered position in a width direction R.
  • the width B is determined as a function of the total volume of the at least one receiving chamber 18 enclosed by the coupling element 30. The larger the total volume, the larger the width B is set.
  • the width B can also be determined as a function of the residual volume in the at least one enclosed receiving chamber 18, which remains between the at least one component 11 accommodated in the at least one receiving chamber 18 and the covering body 17.
  • the coupling element 30 is made in one piece in the embodiment of a uniform material without seam and joint. It preferably consists of a synthetic polymer, for example of a silicone and in particular made of silicone foam. The coupling element 30 may be positively and / or materially connected to the cover 17.
  • a plurality of latching hooks 41 are arranged distributed in the circumferential direction U.
  • the latching hooks 41 of a cover body 17 form a latching means 42 of a latching connection device 43.
  • the latching means 42 cooperates with a counter-latching means 44 of the latching connection device 43.
  • the counter-locking means 44 is present on the carrier 13. In the exemplary embodiment, the counter-locking means 44 is arranged on the heat sink 15 of the carrier 13.
  • the latching means 42 forming latching hooks 41 have an elastically bendable, according to the example linearly extending spring portion 45.
  • the spring portion 45 extends from the flange 25 obliquely or at right angles to the contact surface 26 away.
  • each latching hook 41 has a latching nose 46.
  • the locking lugs 46 extend at right angles to the circumferential direction U inwardly toward one another or alternatively outwardly away from one another.
  • the locking lugs 46 cooperate with a respective latching surface 47.
  • the latching surfaces 47 together form the counter-latching means 44 arranged on the carrier 13.
  • the latching surfaces 47 are arranged on the side of the carrier 13 opposite the carrier surface 12.
  • the latching surfaces 47 close in the described embodiments directly to the mouth of a through hole 48, which completely penetrates the carrier 13 from the support surface 12 to the latching surface 47.
  • the cross-section of the passage openings 48 is configured such that in each case a latching hook 41 is inserted with its latching nose 46 from the support surface 12 into the passage opening 48 can be.
  • the latching lugs 46 are each in contact with a latching surface 47.
  • the coupling element 30 is elastically deformed or compressed between the contact surface 26 and the support surface 12, so that it generates a permanent coupling force K ( FIG. 1 ).
  • the coupling force K acts between the carrier 13 and the cover member 17 so as to push the cover member 17 away from the carrier 13.
  • against this coupling force K acts a holding force H which is applied by the latching connection means 43.
  • the locking lugs 46 of the latching hooks 41 abut against a respective latching surface 47 and hold the covering body 17 against the coupling force K on the carrier 13.
  • the coupling force K of the interposed coupling member 30 causes a play-free clamping of the cover body 17 on the carrier 13.
  • the at least one receiving chamber 18 is also sealed gap-free by the coupling element 30 elastically deformed in the assembled state. Tolerance deviations in the production of the cover body 17 and the carrier 13 can therefore be compensated by the elastically deformable coupling element 30 without the risk that forms an ignition gap.
  • the cover body 17, the elastic coupling element 30 and the carrier 13 together form an ignition gap-free closed Encapsulation around the receiving chamber 18 or the at least one component 11 arranged therein around.
  • a releasable connection between the cover body 17 and the carrier 13 can be achieved, which nevertheless ensures the requirements for explosion protection.
  • no close tolerances must be maintained in order to maintain ignition-proof gaps.
  • Cohesive adhesive bond between the cover body 17 and the carrier 13 and a casting of at least one component 11 and the cover 17 omitted.
  • the locking connection device 43 allows a simple and quick mounting and dismounting of the cover body 17 on or from the carrier 13. This can also be done without tools.
  • the at least one coupling element 30 is applied to the carrier surface 12 or to the contact surface 26.
  • the at least one cover body 17 is attached to the carrier transversely to the carrier surface 12 in such a way that the latching hooks 41 engage in the respectively assigned through-opening 48.
  • the coupling element 30 reaches the first coupling surface 31 at the contact surface 26 and the second coupling surface 32 on the support surface 12 to rest without damage to the coupling member 30 elastically before the locking lugs 46 are engaged with the locking surfaces 47, ie before by the Locking connection device 43 a latching connection is made.
  • the cover body 17 is displaced toward the carrier 13 with elastic deformation of the coupling element 30 until the latching noses 46 emerge from the through-opening 48 and thus rest against the respective associated latching surface 47 of the counter-latching means 44 - So a locking connection is made by the locking connection means 43.
  • the latching connection device 43 then causes a holding force H, which counteracts the coupling force K generated by the elastically deformed coupling element 30.
  • the coupling element 30 thus generates a bias voltage between the carrier 13 and the cover body 17, which is thereby held without play on the carrier 13.
  • the locking connection device 43 produces a releasable non-positive and / or positive connection.
  • An integral connection by encapsulation or an adhesive both between the cover body 17 and the carrier 13 and between the component 11 and the carrier 13 is eliminated.
  • the covering body 17 can serve for encapsulating one or more light-emitting diodes in each case.
  • at least the center part 19, which is enclosed by the contact surface 26 or by the flange 25, is made partially or completely from a material which is permeable to the light wavelengths of the light-emitting diodes.
  • the entire cover body 17 is made of a uniform material in one piece without seam and joint.
  • At least one optical element can be arranged or formed by the central part 19 itself.
  • the central part 19 can form one or more lenses and / or contain scattering bodies and / or have refraction and / or reflection surfaces.
  • a funnel-shaped reflection surface 52 is formed, which is arranged coaxially to the optical axis of the light emitting diode.
  • the latter can have one or more positioning projections 53 protruding transversely from the contact surface 26 ( FIG. 3 ).
  • the at least one positioning projection 53 is preferably arranged on the inner edge region of the contact surface 26 and, for example, of the flange 25 adjacent to the receiving chamber 18.
  • an annular circumferential ridge is present, which forms the positioning projection 53.
  • the coupling element 30 abuts with its inner surface 33, so that the relative position between the cover body 17 and the coupling element 30 is predetermined.
  • the height of the at least one positioning projection 53 at right angles to the contact surface 26 is preferably smaller than the thickness D of the coupling element 30 between its two contact surfaces 31, 32 in the undeformed initial state.
  • the at least one positioning projection 53 must not hinder the latching of the cover body 17 on the carrier 13 and a sufficiently elastic deformation of the coupling element 30.
  • Such a positioning projection 53 may be provided in all embodiments of the arrangement 10.
  • the invention relates to an explosion-proof arrangement 10 for encapsulating at least one electrical and / or electronic component 11 which is arranged on a carrier surface 12 of a carrier 13.
  • the explosion-proof arrangement 10 achieves the explosion protection in accordance with a pressure-resistant encapsulation and / or a Vergusskapselung.
  • a cover 17 at least one receiving chamber 18 for the at least one device 11 is present.
  • the receiving chamber 18 is enclosed by a circular contact surface 26 which adjoins the opening 21 of the receiving chamber 18.
  • the contact surface 26 may, for example, be present on a circumferential flange 25.
  • the arrangement 10 has an elastic coupling element 30 which is arranged between the contact surface 26 of the covering body 17 and the support surface 12 of the carrier 13.
  • a releasable, non-positive and / or positive connection is established between the cover body 17 and the carrier 13.
  • the elastic coupling element 30 is elastically deformed and causes a coupling force K between the contact surface 26 and the support surface 12. This ensures a secure sealing of the receiving space 18 and the connection point between the cover 17 and the carrier 13 to achieve the explosion protection.

Description

Die Erfindung betrifft eine explosionsgeschützte Anordnung für wenigstens ein elektrisches und/oder elektronisches Bauelement. Bei diesem Bauelement kann es sich insbesondere um ein Licht empfangendes und/oder Licht abstrahlendes Bauelement handeln. Das Bauelement kann ein Halbleiterbauelement, insbesondere ein Halbleiterleuchtmittel wie eine Leuchtdiode oder Lumineszenzdiode sein.The invention relates to an explosion-proof arrangement for at least one electrical and / or electronic component. This component may in particular be a light-receiving and / or light-emitting component. The component may be a semiconductor component, in particular a semiconductor illuminant such as a light-emitting diode or light-emitting diode.

Unter einem Bauelement ist eine separat handhabbare Baueinheit mit elektrischen Anschlüssen zu verstehen. Diese Baueinheit kann ein eigenes Gehäuse oder einen eigenen Trägerkörper aufweisen. Ein integrierter Schaltkreis mit Anschlusspins wird beispielsweise als ein Bauelement im Sinne der Anmeldung verstanden, auch wenn er eine Vielzahl von Transistoren aufweist.A component is to be understood as a separately manageable unit with electrical connections. This unit may have its own housing or its own carrier body. An integrated circuit with connection pins is understood, for example, as a component in the sense of the application, even if it has a multiplicity of transistors.

Derartige Bauelemente sind auf einem Träger, vorzugsweise einer Leiterplatte und/oder einem Kühlkörper angeordnet. Auf einer Trägerfläche können beispielsweise elektrische Leiter, wie Leiterbahnen, Bonddrähte oder dergleichen vorhanden sein, um das wenigstens eine elektrische und/oder elektronische Bauelement zu kontaktieren.Such components are arranged on a support, preferably a printed circuit board and / or a heat sink. For example, electrical conductors, such as conductor tracks, bonding wires or the like, may be present on a carrier surface in order to contact the at least one electrical and / or electronic component.

In explosionsgefährdeten Bereichen ist es erforderlich, derartige Anordnungen explosionsgeschützt auszuführen. Es muss verhindert werden, dass eine Flamme, ein Zündfunke, heiße Gase oder dergleichen, die von dem wenigstens einen elektrischen und/oder elektronischen Bauelement erzeugt werden können, zu einer Zündung der explosionsgefährdeten Atmosphäre führen.In hazardous areas, it is necessary to perform such arrangements explosion-proof. It must be prevented that a flame, a spark, hot gases or the like, which can be generated by the at least one electrical and / or electronic device, lead to an ignition of the explosive atmosphere.

Im Stand der Technik werden hierzu bereits verschiedene Vorschläge gemacht. Beispielsweise beschreibt DE 10 2010 018 784 A1 ein druckfest gekapseltes Teilgehäuse, das an einer Leiterplatte angeordnet wird. Das Teilgehäuse umschließt die auf der Leiterplatte angeordneten Bauelemente und bildet somit gemeinsam mit der Leiterplatte eine druckfeste Kapselung. Außen um das Teilgehäuse kann ein Verguss vorgesehen sein. Das Teilgehäuse kann beispielsweise mit einer Schraubverbindung an der Leiterplatte angeordnet sein. Nachteilig ist bei einer solchen Anordnung, dass möglicherweise aufgrund von Bauteiltoleranzen des Teilgehäuses und/oder der Leiterplatte, durch thermische Verformungen während des Betriebs, oder dergleichen unzulässige Spalte entstehen können. Es muss konstruktiv sichergestellt werden, dass derartige Spalte ausreichend eng sind und eine ausreichende Länge aufweisen, um zünddurchschlagsicher zu sein. Gegebenenfalls muss die Kapselung außen um das Gehäuse mit einem zusätzlichen Verguss versehen werden, wenn das Ausbilden von unzulässigen Spalten nicht ausgeschlossen werden kann.In the prior art, various proposals have already been made for this purpose. For example, describes DE 10 2010 018 784 A1 a pressure-tight encapsulated part housing, which is arranged on a circuit board. The sub-housing encloses the arranged on the circuit board components and thus forms together with the circuit board a flameproof enclosure. Outside the housing, a casting can be provided. The sub-housing can be arranged for example with a screw on the circuit board. A disadvantage of such an arrangement that may possibly arise due to component tolerances of the sub-housing and / or the circuit board, by thermal deformation during operation, or the like impermissible column. It must be ensured constructively that such gaps are sufficiently narrow and have a sufficient length to be ignition-proof. If necessary, the encapsulation on the outside of the housing must be provided with an additional potting, if the formation of impermissible gaps can not be excluded.

Eine andere explosionsgeschützte Anordnung beschreibt DE 10 2009 005 547 A1 sowie US 2007/0194712 A1 . Dort ist vorgesehen, die von Leuchtdioden gebildeten elektrischen bzw. elektronischen Bauelemente einzeln zu kapseln. Ein haubenförmiger Abdeckkörper wird um das Bauelement herum auf dem Träger angeordnet und ringsum stoffschlüssig zur Abdichtung verbunden. Dieses Verfahren erfüllt zwar sicher die Anforderung des Explosionsschutzes, ist aber sehr aufwendig und mithin teuer.Another explosion-proof arrangement describes DE 10 2009 005 547 A1 such as US 2007/0194712 A1 , There is provided to encapsulate the electrical or electronic components formed by light emitting diodes individually. A hood-shaped cover body is arranged around the component around on the carrier and connected all around cohesively for sealing. Although this method certainly meets the requirement of explosion protection, but is very expensive and therefore expensive.

Aus DE 33 33 135 A1 ist ein Meldegerät bekannt, das in einem explosionsgeschützt gekapselten Raum einen Spannungsbegrenzer und einen Strombegrenzer aufweist. Der Gerätekopf mit dem Meldeteil und der Zuführung vom Ausgang des Spannungsbegrenzers und des Strombegrenzers ist eigensicher ausgeführt. Dadurch kann auch außerhalb des explosionsgeschützt gekapselten Raumes der Explosionsschutz sichergestellt werden. Im Gerätekopf ist beim Ausführungsbeispiel eine durch einen Verguss umschlossene Leuchtdiode vorhanden.Out DE 33 33 135 A1 a signaling device is known, which has a voltage limiter and a current limiter in an explosion-proof encapsulated space. The device head with the signaling part and the supply from the output of the voltage limiter and the current limiter is intrinsically safe. As a result, the explosion protection can be ensured outside of the explosion-proof enclosed space. In the device head, an enclosed by a potting LED is present in the embodiment.

Bei den bekannten Verfahren besteht außerdem das Problem, dass durch Wärmeabgabe der elektrischen und/oder elektronischen Bauteile eine negative Beeinträchtigung der stoffschlüssigen Verbindung, also des Klebstoffs oder des Vergussmaterials entstehen kann. Der Klebstoff bzw. das Gießharz können ausgasen und so die stoffschlüssige Verbindung schwächen.In the case of the known methods, there is also the problem that a negative impairment of the cohesive connection, that is to say of the adhesive or of the potting material, can occur due to heat emission of the electrical and / or electronic components. The adhesive or the cast resin can outgas and weaken the cohesive connection.

Aus dem Stand der Technik sind auch Gehäuse bekannt, die einen Schutz gegen Feuchtigkeit, Staub. Beispielsweise beschreibt DE 20 2007 016 530 U1 eine elektrische Leuchte mit mehreren Leuchtdioden, die einzeln abgedeckt sind, um ein Eindringen von Staub oder Feuchtigkeit zu den Leuchtdioden zu vermeiden. Eine andere Leuchte ist aus GB 2 473 185 A bekannt, die ein gutes Wärmemanagement und gute optische Eigenschaften bei geringen Kosten haben soll. Die Leuchte kann für Anwendungen im Freien in der IP-Schutzklasse IP66 ausgeführt werden.Cases are also known from the prior art, which provide protection against moisture, dust. For example, describes DE 20 2007 016 530 U1 an electric lamp with a plurality of light-emitting diodes, which are individually covered to prevent ingress of dust or moisture to the light-emitting diodes. Another light is off GB 2 473 185 A known to have a good thermal management and good optical properties at low cost. The luminaire can be designed for outdoor applications in IP protection class IP66.

DE 10 2011 086 107 A1 und DE 10 2005 002 813 A1 betreffen Steuergeräte für Fahrzeuge, bei der die elektrischen Bauteile abgedichtet werden sollen, z.B. gegen das Eindringen von Getriebeöl. DE 10 2011 086 107 A1 and DE 10 2005 002 813 A1 concern control devices for vehicles, in which the electrical components are to be sealed, for example against the ingress of transmission oil.

Es kann daher als Aufgabe der vorliegenden Erfindung angesehen werden, eine verbesserte explosionsgeschützte Anordnung für elektrische und/oder elektronische Bauelemente zu schaffen.It can therefore be regarded as an object of the present invention to provide an improved explosion-proof arrangement for electrical and / or electronic components.

Diese Aufgabe wird durch eine Anordnung mit den Merkmalen des Patentanspruches 1 gelöst.This object is achieved by an arrangement having the features of claim 1.

Die explosionsgeschützte Anordnung weist wenigstens einen Träger mit einer Trägerfläche auf. Auf der Trägerfläche ist wenigstens ein elektrisches und/oder elektronisches Bauelement, beispielsweise eine Leuchtdiode, angeordnet. Auf dem Träger können auch mehrere Bauelemente bzw. Leuchtdioden in einer Reihe, in einer Matrix oder einer sonstigen Anordnung vorhanden sein. Als Träger dient vorzugsweise eine Leiterplatte und/oder ein Kühlkörper.The explosion-proof arrangement has at least one carrier with a carrier surface. At least one electrical and / or electronic component, for example a light-emitting diode, is arranged on the carrier surface. On the support also several components or light-emitting diodes may be present in a row, in a matrix or other arrangement. As a carrier is preferably a circuit board and / or a heat sink.

Zur Kapselung des wenigstens einen Bauelements ist ein Abdeckkörper vorhanden. Der Abdeckkörper weist wenigstens eine Aufnahmekammer für jeweils eines oder mehrere der Bauelemente auf. Die Bauelemente können somit jeweils separat in einer Aufnahmekammer angeordnet sein oder es können mehrere Bauelemente gemeinsam nebeneinander in einer Aufnahmekammer aufgenommen sein. Die Aufnahmekammer ist nur an einer der Trägerfläche des Trägers zugewandten Seite durch eine Öffnung zugänglich und ansonsten vollständig geschlossen. Um die Öffnung herum ist am Abdeckkörper eine ringsumlaufende Kontaktfläche vorhanden. Die Kontaktfläche ist vorzugsweise eben ohne Kanten und/oder Stufen ausgeführt und erstreckt sich insbesondere parallel zu der Trägerfläche des Trägers. In Abwandlung hierzu kann die Kontaktfläche auch mehrere Vorsprünge und/oder Vertiefungen aufweisen, so dass sich beispielsweise ein wellenförmiges Profil oder ein Profil mit im Querschnitt dreieckigen, rechteckförmigen oder sonstigen Vorsprungsformen ergibt. Die Kontaktfläche ist vorzugsweise an einem Flansch des Abdeckkörpers vorhanden. Der Flansch kann die Öffnung der Aufnahmekammer in einer Umfangsrichtung vollständig umschließen.For encapsulation of the at least one component, a cover body is present. The cover body has at least one receiving chamber for one or more of the components. The components can thus each be arranged separately in a receiving chamber or several components can be accommodated together next to one another in a receiving chamber. The receiving chamber is accessible only at one of the support surface of the carrier side facing through an opening and otherwise completely closed. Around the opening, a ring-shaped contact surface is present on the cover body. The contact surface is preferably designed without edges and / or steps, and in particular extends parallel to the carrier surface of the carrier. In a modification to this, the contact surface may also have a plurality of projections and / or depressions, so that, for example, a wave-shaped profile or a profile with triangular in cross-section, rectangular or other projection forms results. The contact surface is preferably present on a flange of the cover body. The flange may completely enclose the opening of the receiving chamber in a circumferential direction.

Zwischen der Kontaktfläche und der Trägerfläche besteht ein Spalt. Der Spalt ist zumindest teilweise durch ein elastisches Kopplungselement gefüllt. Das Kopplungselement weist zwei in etwa parallel zueinander verlaufenden Kopplungsflächen auf, die vorzugsweise stufen- und kantenlos eben ausgeführt sind. Die Kontaktfläche und eine zugeordnete erste Kopplungsfläche des Kopplungselements stehen in flächigem Kontakt und sind form- und/oder stoffschlüssig miteinander verbunden. Die Außenkontur und die Innenkontur des Kopplungselements hat eine geometrische Form, die an die Außenkontur bzw. Innenkontur der Kontaktfläche bzw. des ringförmig geschlossenen Flansches angepasst ist bzw. dieser entspricht. In Umfangsrichtung um die Aufnahmekammer ist das Kopplungselement spaltfrei ausgeführt und vollständig geschlossen. In einer Breitenrichtung, die rechtwinklig an einer betreffenden Betrachtungsstelle zur Umfangsrichtung orientiert ist, hat das Kopplungselement vorzugsweise eine Mindestbreite, die insbesondere abhängig vom Gesamtvolumen der Aufnahmekammer und/oder von dem verbleibenden Restvolumen zwischen dem wenigstens einen Bauelement und der Aufnahmekammer vorgegeben ist. Die erste Kopplungsfläche erstreckt sich in einer Ebene, die durch die Breitenrichtung und die Umfangsrichtung definiert ist.There is a gap between the contact surface and the support surface. The gap is at least partially filled by an elastic coupling element. The coupling element has two approximately mutually parallel coupling surfaces, which are preferably designed to be flat and edged flat. The contact surface and an associated first coupling surface of the coupling element are in surface contact and are positively and / or materially connected to each other. The outer contour and the inner contour of the coupling element has a geometric shape which is adapted to the outer contour or inner contour of the contact surface or of the annularly closed flange or corresponds to it. In the circumferential direction around the receiving chamber, the coupling element is designed gap-free and completely closed. In a width direction which is oriented at right angles to a relevant viewing point to the circumferential direction, the coupling element preferably has a minimum width, which is predetermined in particular depending on the total volume of the receiving chamber and / or the remaining volume between the at least one component and the receiving chamber. The first coupling surface extends in a plane defined by the width direction and the circumferential direction.

Parallel zur ersten Kopplungsfläche ist eine zweite Kopplungsfläche am Kopplungselement vorhanden, die der Trägerfläche zugeordnet ist und in flächigem Kontakt mit der Trägerfläche steht.Parallel to the first coupling surface, a second coupling surface is provided on the coupling element, which is assigned to the support surface and is in surface contact with the support surface.

An dem Abdeckkörper und/oder an dem Träger ist eine Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung vorhanden, die eine lösbare oder unlösbare, kraftschlüssige und/oder formschlüssige Verbindung herstellt bzw. aufrechterhält. Bei hergestellter Verbindung erzeugt die Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung eine Haltekraft, die einer durch das Kopplungselement erzeugten Kopplungskraft entgegenwirkt. Die Kopplungskraft wird dadurch erzeugt, dass das elastische Kopplungselement bei hergestellter Verbindung zwischen dem Abdeckkörper und dem Träger elastisch verformt wird und den Abdeckkörper vom Träger weg drückt. Dieser Kopplungskraft wirkt die Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung entgegen und hält den Abdeckkörper in seiner montierten Stellung am Träger.On the cover body and / or on the carrier, a plug connection device and / or latching connection device is provided, which establishes or maintains a detachable or non-detachable, non-positive and / or positive connection. When produced connection produces the connector device and / or latching connection device a holding force, which counteracts a coupling force generated by the coupling element. The coupling force is generated by the fact that the elastic coupling element is elastically deformed when the connection between the cover body and the carrier and presses the cover body away from the carrier. This coupling force counteracts the plug connection device and / or latching connection device and holds the cover body in its mounted position on the carrier.

Erfindungsgemäß wird somit eine bislang stoffschlüssig hergestellte Verbindung zwischen dem Abdeckkörper und dem Träger durch eine kraftschlüssige und/oder formschlüssige Verbindung ersetzt, die dennoch eine vollständige, vorzugsweise gasdichte Kapselung der Aufnahmekammer bewirkt. Gasdicht bedeutet, das Ausschließen explosionsfähiger Atmosphäre. Es kann nur so viel Gas oder Gasgemisch in die Aufnahmekammer eindringen, dass keine zündfähige Atmosphäre entstehen kann. Gasdicht in diesem Sinne bedeutet nicht diffusionsdicht.According to the invention, a hitherto cohesively produced connection between the covering body and the carrier is thus replaced by a non-positive and / or positive connection, which nevertheless causes a complete, preferably gas-tight encapsulation of the receiving chamber. Gas-tight means excluding explosive atmospheres. It can only penetrate into the receiving chamber so much gas or gas mixture that no flammable atmosphere can arise. Gas-tight in this sense does not mean diffusion-tight.

Aufgrund der Elastizität des Kopplungselements werden Toleranzen und Bauteilabweichungen ausgeglichen. Es können beim Herstellen des Abdeckkörpers bzw. des Trägers größere Toleranzen vorgegeben werden, als bei explosionsgeschützten Anordnungen, bei denen zwischen dem Abdeckkörper und dem Träger die Abmessungen für einen zünddurchschlagsicheren Spalt eingehalten werden müssen. Auch bei Verformungen während des Betriebs durch Temperaturveränderungen oder mechanischen Beanspruchungen werden entsprechende Längenabweichungen durch das elastische Kopplungselement ausgeglichen und die Dichtheit der Aufnahmekammer gegenüber der Umgebung gewährleistet. Mittels der erfindungsgemäßen explosionsgeschützten Anordnungen können die Anforderungen erreicht werden, wie sie für eine Vergusskapselung (Ex-m) oder eine druckfeste Kapselung (Ex-d) definiert sind. Ein Zugießen bzw. Abgießen des Abdeckkörpers sowie des wenigstens einen elektrischen Bauelements mit einem fließfähigen und aushärtenden Vergusswerkstoff zur Herstellung einer stoffschlüssigen Verbindung entfällt jedoch genauso wie eine Klebeverbindung zwischen dem Abdeckkörper und dem Träger, wodurch der Herstellungsaufwand erheblich reduziert ist. Auch das Problem der Ausgasung bei stoffschlüssigen Klebeverbindungen oder Giesharzen besteht erfindungsgemäß nicht.Due to the elasticity of the coupling element tolerances and component deviations are compensated. Larger tolerances can be specified when manufacturing the covering body or the support, as in the case of explosion-proof arrangements in which the dimensions for a gap resistant to ignition must be maintained between the covering body and the support. Even with deformations during operation due to temperature changes or mechanical stresses corresponding length deviations are compensated by the elastic coupling element and ensures the tightness of the receiving chamber from the environment. By means of the explosion-proof arrangements according to the invention, the requirements can be achieved, as they are for a Vergusskapselung (Ex-m) or a flameproof enclosure (Ex-d) are defined. However, a pouring or casting of the cover body and the at least one electrical component with a flowable and curing potting material for producing a cohesive connection deleted as well as an adhesive bond between the cover body and the carrier, whereby the manufacturing cost is significantly reduced. The problem of outgassing in cohesive adhesive bonds or resins also does not exist according to the invention.

Die erfindungsgemäße Kapselung kann somit insbesondere aus lediglich drei Bauteilen hergestellt werden: aus dem Träger, dem Kopplungselement und dem Abdeckkörper.The encapsulation according to the invention can thus be produced in particular from only three components: from the carrier, the coupling element and the covering body.

Vorzugsweise ist das in der Aufnahmekammer angeordnete Bauelement ohne eine eigene Vergusskapselung oder andere Explosionsschutzmaßnahmen auf dem Träger angeordnet. Beim Lösen der Verbindung zwischen dem Abdeckkörper und dem Träger ist das Bauelement dadurch frei zugänglich und kann beispielsweise im Falle eines Defekts ersetzt werden.The component arranged in the receiving chamber is preferably arranged on the carrier without a separate encapsulation or other explosion protection measures. When releasing the connection between the cover body and the carrier, the device is thereby freely accessible and can be replaced, for example, in the event of a defect.

Bei einem bevorzugten Ausführungsbeispiel ist die Breite der Kontaktfläche in Breitenrichtung größer als die Breite des Kopplungselements, so dass der Abdeckkörper mit seiner Kontaktfläche 26 an deren inneren und/oder an äußeren Randbereich über das Kopplungselement hinausragt. Dadurch wird dem Kopplungselement ausreichend Raum für seine elastische Verformung zwischen der Kontaktfläche und der Trägerfläche zur Verfügung gestellt. Gleichzeitig ist das elastische Kopplungselement durch die Kontaktfläche vorzugsweise vollständig abgedeckt und dadurch vor mechanischen Einwirkungen und Beschädigungen geschützt.In a preferred embodiment, the width of the contact surface in the width direction is greater than the width of the coupling element, so that the cover body protrudes with its contact surface 26 at its inner and / or outer edge region over the coupling element. This provides the coupling element with sufficient space for its elastic deformation between the contact surface and the support surface. At the same time, the elastic coupling element is preferably completely covered by the contact surface and thereby protected against mechanical effects and damage.

Die Verbindung zwischen dem Abdeckkörper und dem Träger ist vorzugsweise ausschließlich durch die Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung bewirkt und mithin ausschließlich kraftschlüssig und/oder formschlüssig. Die Montage und die Demontage ist auf diese Weise sehr einfach möglich.The connection between the cover body and the carrier is preferably exclusively by the connector device and / or latching connection device causes and therefore exclusively non-positively and / or positively. The assembly and disassembly is very easy in this way.

Bei einem bevorzugten Ausführungsbeispiel weist der Träger eine Leiterplatte sowie einen Kühlkörper auf. Die Trägerfläche ist an der Leiterplatte vorhanden, die mit ihrer entgegengesetzten Seite an dem Kühlkörper anliegt. Die Verbindung durch die Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung wird dabei vorzugsweise zwischen dem Abdeckkörper und dem Kühlkörper hergestellt, wodurch das Kopplungselement nicht nur eine spielfreie Verbindung zwischen dem Abdeckkörper und der Leiterplatte, sondern auch ein Andrücken der Leiterplatte gegen eine Anlagefläche des Kühlkörpers bewirkt. Dadurch kann der Wärmeübergang zwischen der Leiterplatte und dem Kühlkörper verbessert werden. Eine zusätzliche Einrichtung zur Verbindung des Kühlkörpers mit der Leiterplatte kann entfallen.In a preferred embodiment, the carrier has a printed circuit board and a heat sink. The support surface is present on the circuit board, which rests with its opposite side on the heat sink. The connection through the connector device and / or latching connection device is preferably produced between the cover body and the heat sink, whereby the coupling element not only causes a play-free connection between the cover body and the circuit board, but also pressing the circuit board against a contact surface of the heat sink. Thereby, the heat transfer between the circuit board and the heat sink can be improved. An additional device for connecting the heat sink with the circuit board can be omitted.

Der Abdeckkörper ist vorzugsweise aus einem einheitlichen Material ohne Naht- und Fügestelle einstückig hergestellt. Er besteht insbesondere aus Kunststoff. Wenn das in der Aufnahmekammer aufgenommene wenigstens eine Bauelement Licht empfängt und/oder abstrahlt, wie beispielsweise eine Leuchtdiode, ist der Abdeckkörper zumindest teilweise für die empfangene bzw. abgestrahlte Lichtwellenlänge durchlässig ausgeführt. In den Abdeckkörper können auch optische Elemente, wie eine Linse und/oder wenigstens ein Streukörper und/oder wenigstens ein Prisma und/oder ein Filter oder dergleichen integriert sein.The cover body is preferably made of a single material without seam and joint in one piece. It consists in particular of plastic. When the at least one component accommodated in the receiving chamber receives and / or emits light, such as a light-emitting diode, the covering body is at least partially permeable to the received or radiated light wavelength. Optical elements, such as a lens and / or at least one diffuser and / or at least one prism and / or a filter or the like may also be integrated in the cover body.

Das Kopplungselement besteht aus einem einheitlichen Material ohne Naht- und Fügestelle, beispielsweise aus einem Polymermaterial. Vorzugsweise kann das Kopplungselement aus Silikon oder Silikonschaum hergestellt sein.The coupling element consists of a uniform material without seam and joint, for example of a polymer material. Preferably, the coupling element be made of silicone or silicone foam.

Vorteilhafte Ausführungen der Erfindung ergeben sich aus den abhängigen Patentansprüche, der Beschreibung und der Zeichnung. Nachfolgend werden vorteilhafte Ausführungsbeispiele der Erfindung anhand der beigefügten Zeichnungen im Einzelnen erläutert. Es zeigen:

  • Figur 1 eine schematische Querschnittsansicht eines Ausführungsbeispiels einer explosionsgeschützten Anordnung,
  • Figur 2 ein Kopplungselement der explosionsgeschützten Anordnung aus Figur 1 in einer perspektivischen Ansicht,
  • Figur 3 eine perspektivische, teilgeschnittene Darstellung eines weiteren Ausführungsbeispiels einer explosionsgeschützten Anordnung und
  • Figur 4 eine perspektivische Darstellung eines Ausführungsbeispiels eines Abdeckkörpers sowie eines zugehörigen Kopplungselements.
Advantageous embodiments of the invention will become apparent from the dependent claims, the description and the drawings. Hereinafter, advantageous embodiments of the invention will be explained in detail with reference to the accompanying drawings. Show it:
  • FIG. 1 a schematic cross-sectional view of an embodiment of an explosion-proof arrangement,
  • FIG. 2 a coupling element of the explosion-proof arrangement FIG. 1 in a perspective view,
  • FIG. 3 a perspective, partially sectioned view of another embodiment of an explosion-proof arrangement and
  • FIG. 4 a perspective view of an embodiment of a cover body and an associated coupling element.

In den Figuren 1 und 3 ist jeweils schematisch ein Ausführungsbeispiel einer explosionsgeschützten Anordnung 10 dargestellt. Die explosionsgeschützte Anordnung 10 weist wenigstens ein elektrisches und/oder elektronisches Bauelement 11 auf, das auf einer Trägerfläche 12 eines Trägers 13 angeordnet ist. Als Träger 13 kann beispielsweise eine Leiterplatte 14 und/oder ein Kühlkörper 15 dienen. Beispielsgemäß weist der Träger 13 sowohl eine Leiterplatte 14 mit der Trägerfläche 12, als auch einen Kühlkörper 15 auf. Die Leiterplatte 14 ist mit ihrer der Trägerfläche 12 entgegengesetzten Seite flächig an eine Anlagefläche 16 des Kühlkörpers 15 angelegt. Zwischen der Leiterplatte 14 und der Anlagefläche 16 besteht ein flächiger Kontakt, um eine gute Wärmeleitung zu erreichen. In Abwandlung zu den dargestellten Ausführungsbeispielen kann zwischen der Anlagefläche 16 und der Leiterplatte 14 eine wärmeleitende Schicht, beispielsweise eine Grafitschicht, angeordnet sein.In the FIGS. 1 and 3 in each case an embodiment of an explosion-proof arrangement 10 is shown schematically. The explosion-proof arrangement 10 has at least one electrical and / or electronic component 11 which is arranged on a carrier surface 12 of a carrier 13. As a carrier 13, for example, a circuit board 14 and / or a heat sink 15 are used. By way of example, the carrier 13 has both a printed circuit board 14 with the carrier surface 12 and a heat sink 15. The printed circuit board 14 is applied flat with its side opposite the support surface 12 to a contact surface 16 of the heat sink 15. Between the circuit board 14 and the contact surface 16 there is a surface contact in order to achieve a good heat conduction. In a modification of the illustrated embodiments, a heat-conducting layer, for example a graphite layer, can be arranged between the contact surface 16 and the printed circuit board 14.

Bei den Bauelementen 11 handelt es sich beispielsgemäß um Licht abstrahlende und/oder Licht empfangene Bauelemente und vorzugsweise um Leuchtdioden. Die explosionsgeschützte Anordnung 10 kann aber auch für andere elektrische und/oder elektronische Bauelemente verwendet werden. Es können auch unterschiedliche Typen von Bauelementen 11 auf der Leiterplatte 12 angeordnet sein. Zumindest ein Teil dieser elektrischen und/oder elektronischen Bauelemente 11, die nicht eigensicher ausgeführt sind, werden durch wenigstens einen Abdeckkörper 17 der Anordnung 10 gekapselt.The components 11 are, for example, light-emitting and / or light-receiving components and preferably light-emitting diodes. The explosion-proof arrangement 10 can also be used for other electrical and / or electronic components. Different types of components 11 can also be arranged on the printed circuit board 12. At least part of these electrical and / or electronic components 11, which are not intrinsically safe, are encapsulated by at least one covering body 17 of the arrangement 10.

Hierfür weist der Abdeckkörper 17 eine Aufnahmekammer 18 für wenigstens eines der Bauelemente 11 auf. Jedes Bauelement 11 kann in einer separaten Aufnahmekammer 18 angeordnet sein. Es ist auch möglich, mehrere Bauelemente 11 in einer gemeinsamen Aufnahmekammer 18 anzuordnen. Jeder Abdeckkörper 17 kann eine einzige Aufnahmekammer 18 aufweisen (Figur 3) oder mehrere separate Aufnahmekammern 18 aufweisen (Figur 4).For this purpose, the cover 17 has a receiving chamber 18 for at least one of the components 11. Each component 11 may be arranged in a separate receiving chamber 18. It is also possible to arrange a plurality of components 11 in a common receiving chamber 18. Each cover body 17 may have a single receiving chamber 18 ( FIG. 3 ) or a plurality of separate receiving chambers 18 ( FIG. 4 ).

Die Form bzw. Gestalt des Abdeckkörpers kann im Wesentlichen beliebig gewählt werden. Bei den Ausführungsbeispielen hat der Abdeckkörper 17 gemäß der Figuren 3 und 4 einen kalottenförmigen mittleren Teil 19. Der mittlere Teil 19 ist beim Ausführungsbeispiel nach Figur 4 länglich mit abgerundeten Längsenden ausgeführt und beim Ausführungsbeispiel nach Figur 3 jeweils von einer Kugelkalotte gebildet. Beim Ausführungsbeispiel nach Figur 1 hat der mittlere Teil 19 eine zylindrische Kontur. Die Aufnahmekammer 18 bei den hier beschriebenen Ausführungsformen in dem mittleren Teil 19 angeordnet.The shape or shape of the cover body can be chosen essentially arbitrary. In the embodiments, the cover body 17 according to the Figures 3 and 4 a dome-shaped central part 19. The middle part 19 is in the embodiment according to FIG. 4 elongated executed with rounded longitudinal ends and according to the embodiment FIG. 3 each formed by a spherical cap. According to the embodiment FIG. 1 the middle part 19 has a cylindrical contour. The receiving chamber 18 is arranged in the middle part 19 in the embodiments described here.

Der Abdeckkörper 17 umschließt die Aufnahmekammer 18 vollständig an fünf Seiten. Jede Aufnahmekammer 18 ist lediglich an einer Unterseite 20 des Abdeckkörpers 17 mit einer Öffnung 21 versehen und durch die Öffnung 21 zugänglich. Die Unterseite 20 des Abdeckkörpers 17 mit der Öffnung 21 ist der Trägerfläche 12 zugewandt. Wie in Figur 4 veranschaulicht, kann entsprechend der Anzahl der Aufnahmekammern 18 im Abdeckkörper 17 auch eine Anzahl von Öffnungen 21 an der Unterseite 20 vorhanden sein.The cover body 17 encloses the receiving chamber 18 completely on five sides. Each receiving chamber 18 is provided only on an underside 20 of the cover 17 with an opening 21 and accessible through the opening 21. The underside 20 of the cover body 17 with the opening 21 faces the support surface 12. As in FIG. 4 illustrated, according to the number of receiving chambers 18 in the cover 17 also a number of openings 21 may be present on the bottom 20.

Die Öffnung 21 bzw. die Aufnahmekammer 18 ist vollständig von einem Flansch 25 des Abdeckkörpers 17 umschlossen. Der Flansch 25 erstreckt sich in einer Umfangsrichtung U um die Öffnung 21 herum und umschließt diese vollständig. Der Flansch 25 kann wie in den Figuren 1 und 3 schematisch veranschaulicht kreisringförmig ausgeführt sein. Er kann in Abwandlung hierzu auch jede andere geschlossene Gestalt aufweisen und beispielsweise eine polygonale Ringform aufweisen. Beim Ausführungsbeispiel nach Figur 4 hat der Flansch eine Gestalt, die aus zwei parallelen Längsabschnitten und zwei die beiden Längsabschnitte an ihren jeweils zugeordneten Enden verbindenden Halbkreisringabschnitten. Wie erläutert, sind auch beliebige andere in Umfangsrichtung U um die Öffnung 21 vollständig geschlossene Formen möglich. Ein einziger Flansch 25 kann eine oder mehrere oder alle vorhandenen Öffnungen 21 umschließen.The opening 21 or the receiving chamber 18 is completely enclosed by a flange 25 of the cover body 17. The flange 25 extends in a circumferential direction U around the opening 21 and surrounds it completely. The flange 25 may, as in the FIGS. 1 and 3 schematically illustrates be executed circular. In a modification to this, it can also have any other closed shape and, for example, have a polygonal ring shape. According to the embodiment FIG. 4 the flange has a shape consisting of two parallel longitudinal sections and two semi-circular ring sections connecting the two longitudinal sections at their respective associated ends. As explained, also any other in the circumferential direction U around the opening 21 completely closed forms are possible. A single flange 25 may enclose one or more or all existing openings 21.

Der Abdeckkörper 17 und beispielsgemäß der Flansch 25 weist auf seiner der Trägerfläche 12 zugeordneten Seite eine Kontaktfläche 26 auf. Die Kontaktfläche 26 ist bei den hier dargestellten bevorzugten Ausführungsbeispielen stufenlos und kantenlos eben ausgeführt. Die Kontaktfläche 26 erstreckt sich in einer Ebene parallel zur Trägerfläche 12.The cover body 17 and, according to the example, the flange 25 has a contact surface 26 on its side assigned to the carrier surface 12. The contact surface 26 is designed to be continuous and edgeless in the preferred embodiments shown here. The contact surface 26 extends in a plane parallel to the support surface 12.

Zwischen der Kontaktfläche 26 und der Trägerfläche 12 ist ein elastisches Kopplungselement 30 angeordnet. Das elastische Kopplungselement 30 umschließt die wenigstens eine zugeordnete Öffnung 21 in Umfangsrichtung U vollständig und erstreckt sich mithin vollständig um die wenigstens eine zugeordnete Öffnung 21 entlang der Kontaktfläche 26 bzw. des Flansches 25.Between the contact surface 26 and the support surface 12, an elastic coupling element 30 is arranged. The elastic coupling element 30 completely encloses the at least one associated opening 21 in the circumferential direction U and thus extends completely around the at least one associated opening 21 along the contact surface 26 or the flange 25.

Das Kopplungselement 30 weist eine erste Kopplungsfläche 31 und eine zweite Kopplungsfläche 32 auf. Die beiden Kopplungsflächen 31, 32 sind parallel zueinander ausgerichtet und vorzugsweise jeweils stufenlos und kantenlos eben ausgeführt. Die beiden Kopplungsflächen 31, 32 sind innen über eine Innenfläche 33 und außen über eine Außenfläche 34 miteinander verbunden. Die Innenfläche 33 und die Außenfläche 34 verlaufen in Umfangsrichtung U jeweils geschlossen entsprechend der Form des Kopplungselements 30. Dessen Form ist an den Verlauf des Flansches 25 angepasst. Das Kopplungselement ist bei den hier dargestellten Ausführungsbeispielen kreisringförmig (Figuren 1 bis 3) oder hat zwei parallele Längsabschnitte, die über Halbkreisringabschnitte miteinander verbunden sind (Figur 4).The coupling element 30 has a first coupling surface 31 and a second coupling surface 32. The two coupling surfaces 31, 32 are aligned parallel to one another and are preferably designed to be stepless and edgeless. The two coupling surfaces 31, 32 are connected to each other internally via an inner surface 33 and externally via an outer surface 34. The inner surface 33 and the outer surface 34 extend in the circumferential direction U each closed according to the shape of the coupling element 30. Its shape is adapted to the profile of the flange 25. The coupling element is circular in the embodiments shown here ( FIGS. 1 to 3 ) or has two parallel longitudinal sections, which are about Halbkreisringabschnitte interconnected ( FIG. 4 ).

Das Kopplungselement 30 umschließt das wenigstens eine in der Aufnahmekammer 18 aufzunehmende Bauelement 11. Es kann wie in Figur 4 veranschaulicht auch derart ausgeführt sein, dass es mehrere Bauelemente 11 und mehrere Öffnungen 21 separater Aufnahmekammern 18 umschließt. In Abwandlung zum Ausführungsbeispiel nach Figur 4 könnten auch für jede Aufnahmekammer 18 bzw. zu jeder Öffnung 21 zugeordnet ein separates Kopplungselement 30 vorgesehen sein. Weiterhin wäre es auch möglich, den vom Kopplungselement 30 umschlossenen Innenbereich 35 durch Zwischenstücke in mehrere Innenbereichsabschnitte zu unterteilen, so dass jedem Innenbereichsabschnitt eine Öffnung 21 zugeordnet ist. Ein solches Zwischenstück 36 ist in Figur 4 an einer Stelle beispielhaft schematisch gestrichelt veranschaulicht.The coupling element 30 encloses the at least one component 11 to be accommodated in the receiving chamber 18. It can, as in FIG FIG. 4 illustrated also be designed so that it encloses a plurality of components 11 and a plurality of openings 21 separate receiving chambers 18. In a modification of the embodiment according to FIG. 4 could also be provided for each receiving chamber 18 and associated with each opening 21, a separate coupling element 30. Furthermore, it would also be possible to subdivide the inner region 35 enclosed by the coupling element 30 by intermediate pieces into a plurality of inner region sections, so that each inner region section is assigned an opening 21. Such an intermediate piece 36 is in FIG. 4 at one point exemplified by dashed lines schematically.

Das Kopplungselement 30 hat eine Breite B, die zwischen der Innenfläche 33 und der Außenfläche 34 gemessen wird. Die Breite B wird rechtwinklig zur Umfangsrichtung U an der jeweils betrachteten Stelle in einer Breitenrichtung R gemessen. Die Breite B wird abhängig von dem Gesamtvolumen der wenigstens einen, von dem Kopplungselement 30 umschlossenen Aufnahmekammer 18 bestimmt. Je größer das Gesamtvolumen ist, desto größer wird die Breite B festgelegt. Alternativ oder zusätzlich kann die Breite B auch abhängig von dem Restvolumen in der wenigstens einen umschlossenen Aufnahmekammer 18 bestimmt werden, das zwischen dem wenigstens einen in der wenigstens einen Aufnahmekammer 18 aufgenommenen Bauteil 11 und dem Abdeckkörper 17 verbleibt.The coupling member 30 has a width B measured between the inner surface 33 and the outer surface 34. The width B is measured at right angles to the circumferential direction U at the respectively considered position in a width direction R. The width B is determined as a function of the total volume of the at least one receiving chamber 18 enclosed by the coupling element 30. The larger the total volume, the larger the width B is set. Alternatively or additionally, the width B can also be determined as a function of the residual volume in the at least one enclosed receiving chamber 18, which remains between the at least one component 11 accommodated in the at least one receiving chamber 18 and the covering body 17.

Das Kopplungselement 30 ist beim Ausführungsbeispiel aus einem einheitlichen Material ohne Naht- und Fügestelle einstückig hergestellt. Es besteht vorzugsweise aus einem synthetischen Polymer, beispielsweise aus einem Silikon und insbesondere aus Silikonschaum. Das Kopplungselement 30 kann formschlüssig und/oder stoffschlüssig mit dem Abdeckkörper 17 verbunden sein.The coupling element 30 is made in one piece in the embodiment of a uniform material without seam and joint. It preferably consists of a synthetic polymer, for example of a silicone and in particular made of silicone foam. The coupling element 30 may be positively and / or materially connected to the cover 17.

An dem Abdeckkörper und beispielsgemäß am Flansch 25, im Bereich von dessen äußerer Kante 40 sind in Umfangsrichtung U verteilt mehrere Rasthaken 41 angeordnet. Die Rasthaken 41 eines Abdeckkörpers 17 bilden ein Rastmittel 42 einer Rastverbindungseinrichtung 43. Das Rastmittel 42 arbeitet mit einem Gegenrastmittel 44 der Rastverbindungseinrichtung 43 zusammen. Das Gegenrastmittel 44 ist am Träger 13 vorhanden. Beim Ausführungsbeispiel ist das Gegenrastmittel 44 am Kühlkörper 15 des Trägers 13 angeordnet.On the cover body and according to the example on the flange 25, in the region of the outer edge 40 a plurality of latching hooks 41 are arranged distributed in the circumferential direction U. The latching hooks 41 of a cover body 17 form a latching means 42 of a latching connection device 43. The latching means 42 cooperates with a counter-latching means 44 of the latching connection device 43. The counter-locking means 44 is present on the carrier 13. In the exemplary embodiment, the counter-locking means 44 is arranged on the heat sink 15 of the carrier 13.

Die das Rastmittel 42 bildenden Rasthaken 41 haben einen elastisch biegbaren, sich beispielsgemäß geradlinig erstreckenden Federabschnitt 45. Der Federabschnitt 45 erstreckt sich ausgehend vom Flansch 25 schräg oder rechtwinklig von der Kontaktfläche 26 weg. An dem dem Flansch 25 entgegengesetzten freien Ende weist jeder Rasthaken 41 eine Rastnase 46 auf. Die Rastnasen 46 ragen rechtwinklig zur Umfangsrichtung U nach innen aufeinander zu oder alternativ nach außen voneinander weg. Die Rastnasen 46 arbeiten mit jeweils einer Rastfläche 47 zusammen. Die Rastflächen 47 bilden gemeinsame das am Träger 13 angeordnete Gegenrastmittel 44. Die Rastflächen 47 sind auf der der Trägerfläche 12 entgegengesetzten Seite des Trägers 13 angeordnet.The latching means 42 forming latching hooks 41 have an elastically bendable, according to the example linearly extending spring portion 45. The spring portion 45 extends from the flange 25 obliquely or at right angles to the contact surface 26 away. At the flange 25 opposite free end, each latching hook 41 has a latching nose 46. The locking lugs 46 extend at right angles to the circumferential direction U inwardly toward one another or alternatively outwardly away from one another. The locking lugs 46 cooperate with a respective latching surface 47. The latching surfaces 47 together form the counter-latching means 44 arranged on the carrier 13. The latching surfaces 47 are arranged on the side of the carrier 13 opposite the carrier surface 12.

Die Rastflächen 47 schließen sich bei den beschriebenen Ausführungsbeispielen unmittelbar an die Mündung einer Durchgangsöffnung 48 an, die den Träger 13 von der Trägerfläche 12 bis zur Rastfläche 47 vollständig durchsetzt. Der Querschnitt der Durchgangsöffnungen 48 ist so ausgestaltet, dass jeweils ein Rasthaken 41 mit seiner Rastnase 46 von der Trägerfläche 12 her in die Durchgangsöffnung 48 eingesteckt werden kann.The latching surfaces 47 close in the described embodiments directly to the mouth of a through hole 48, which completely penetrates the carrier 13 from the support surface 12 to the latching surface 47. The cross-section of the passage openings 48 is configured such that in each case a latching hook 41 is inserted with its latching nose 46 from the support surface 12 into the passage opening 48 can be.

Bei hergestellter Verbindung liegen die Rastnasen 46 jeweils an einer Rastfläche 47 an. In diesem montierten Zustand ist das Kopplungselement 30 zwischen der Kontaktfläche 26 und der Trägerfläche 12 elastisch verformt bzw. zusammengedrückt, so dass es eine dauerhafte Kopplungskraft K erzeugt (Figur 1). Die Kopplungskraft K wirkt zwischen dem Träger 13 und dem Abdeckteil 17 derart, dass es das Abdeckteil 17 vom Träger 13 wegdrückt. Gegen diese Kopplungskraft K wirkt eine Haltekraft H die durch die Rastverbindungseinrichtung 43 aufgebracht wird. Die Rastnasen 46 der Rasthaken 41 liegen an jeweils einer Rastfläche 47 an und halten den Abdeckkörper 17 entgegen der Kopplungskraft K am Träger 13.When the connection is made, the latching lugs 46 are each in contact with a latching surface 47. In this mounted state, the coupling element 30 is elastically deformed or compressed between the contact surface 26 and the support surface 12, so that it generates a permanent coupling force K ( FIG. 1 ). The coupling force K acts between the carrier 13 and the cover member 17 so as to push the cover member 17 away from the carrier 13. Against this coupling force K acts a holding force H which is applied by the latching connection means 43. The locking lugs 46 of the latching hooks 41 abut against a respective latching surface 47 and hold the covering body 17 against the coupling force K on the carrier 13.

Durch die Rastverbindungseinrichtung 43 wird eine lösbare, kraft- bzw. formschlüssige Verbindung zwischen dem Abdeckkörper 17 und dem Träger 13 erreicht. Die Kopplungskraft K des dazwischen angeordneten Kopplungselements 30 bewirkt dabei eine spielfreie Klemmung des Abdeckkörpers 17 am Träger 13. Die wenigstens eine Aufnahmekammer 18 ist außerdem durch das in montiertem Zustand elastisch verformte Kopplungselement 30 spaltfrei abgedichtet. Toleranzabweichungen bei der Herstellung des Abdeckkörpers 17 bzw. des Trägers 13 können daher durch das elastisch verformbare Kopplungselement 30 ausgeglichen werden, ohne dass die Gefahr besteht, dass sich ein Zündspalt bildet. Außerdem ist sichergestellt, dass durch thermische Längenänderung beim Betrieb der Anordnung 10 keine Zündspalte zwischen dem Abdeckkörper 17 und dem Träger 13 entstehen können. Auch solche Längenänderungen werden wirksam durch das elastisch verformbare Kopplungselement 30 ausgeglichen. Der Abdeckkörper 17, das elastische Kopplungselement 30 und der Träger 13 bilden gemeinsam eine zündspaltfrei geschlossene Kapselung um die Aufnahmekamme 18 bzw. das wenigstens eine darin angeordnete Bauteil 11 herum.By the latching connection device 43, a releasable, non-positive or positive connection between the cover body 17 and the carrier 13 is achieved. The coupling force K of the interposed coupling member 30 causes a play-free clamping of the cover body 17 on the carrier 13. The at least one receiving chamber 18 is also sealed gap-free by the coupling element 30 elastically deformed in the assembled state. Tolerance deviations in the production of the cover body 17 and the carrier 13 can therefore be compensated by the elastically deformable coupling element 30 without the risk that forms an ignition gap. In addition, it is ensured that no ignition gaps between the cover body 17 and the carrier 13 can arise due to thermal change in length during operation of the arrangement 10. Such changes in length are effectively compensated by the elastically deformable coupling element 30. The cover body 17, the elastic coupling element 30 and the carrier 13 together form an ignition gap-free closed Encapsulation around the receiving chamber 18 or the at least one component 11 arranged therein around.

Durch die Anordnung kann eine lösbare Verbindung zwischen dem Abdeckkörper 17 und dem Träger 13 erreicht werden, die dennoch die Anforderungen an den Explosionsschutz gewährleistet. Im Unterschied zu Anordnungen mit zünddurchschlagsicheren Spalten zwischen dem Abdeckkörper 17 und dem Träger 13 müssen bei der vorliegenden Anordnung 10 keine engen Toleranzen zur Einhaltung von zünddurchschlagsicheren Spalten eingehalten werden. Stoffschlüssige Klebeverbindung zwischen dem Abdeckkörper 17 und dem Träger 13 sowie ein Verguss des wenigstens einen Bauteils 11 bzw. des Abdeckkörpers 17 entfallen. Die Rastverbindungseinrichtung 43 ermöglicht ein einfaches und schnelles Montieren und Demontieren des Abdeckkörpers 17 am bzw. vom Träger 13. Dies kann auch werkzeuglos erfolgen.By the arrangement, a releasable connection between the cover body 17 and the carrier 13 can be achieved, which nevertheless ensures the requirements for explosion protection. In contrast to arrangements with ignition-proof gaps between the cover body 17 and the carrier 13, in the present arrangement 10, no close tolerances must be maintained in order to maintain ignition-proof gaps. Cohesive adhesive bond between the cover body 17 and the carrier 13 and a casting of at least one component 11 and the cover 17 omitted. The locking connection device 43 allows a simple and quick mounting and dismounting of the cover body 17 on or from the carrier 13. This can also be done without tools.

Zur Montage der Anordnung 10 wird an die Trägerfläche 12 oder an die Kontaktfläche 26 das wenigstens eine Kopplungselement 30 angelegt. Im Anschluss daran wird der wenigstens eine Abdeckkörper 17 quer zur Trägerfläche 12 derart auf den Träger aufgesteckt, dass die Rasthaken 41 in die jeweils zugeordnete Durchgangsöffnung 48 eingreifen. Dabei gelangt das Kopplungselement 30 mit der ersten Kopplungsfläche 31 an der Kontaktfläche 26 und mit der zweiten Kopplungsfläche 32 an der Trägerfläche 12 zur Anlage ohne das Kopplungselement 30 elastisch zu verformen, bevor die Rastnasen 46 mit den Rastflächen 47 in Eingriff stehen, also bevor durch die Rastverbindungseinrichtung 43 eine Rastverbindung hergestellt wird. Anschließend wird der Abdeckkörper 17 unter elastischer Verformung des Kopplungselements 30 zum Träger 13 hin verschoben, bis die Rastnasen 46 aus der Durchgangsöffnung 48 austreten und somit an der jeweils zugeordneten Rastfläche 47 der Gegenrastmittel 44 anliegen - also eine Rastverbindung durch die Rastverbindungseinrichtung 43 hergestellt ist. Die Rastverbindungseinrichtung 43 bewirkt dann eine Haltekraft H, die der von dem elastisch verformten Kopplungselement 30 erzeugten Kopplungskraft K entgegenwirkt. Das Kopplungselement 30 erzeugt mithin eine Vorspannung zwischen dem Träger 13 und dem Abdeckkörper 17, der dadurch spielfrei am Träger 13 gehalten ist.For mounting the arrangement 10, the at least one coupling element 30 is applied to the carrier surface 12 or to the contact surface 26. Following this, the at least one cover body 17 is attached to the carrier transversely to the carrier surface 12 in such a way that the latching hooks 41 engage in the respectively assigned through-opening 48. In this case, the coupling element 30 reaches the first coupling surface 31 at the contact surface 26 and the second coupling surface 32 on the support surface 12 to rest without damage to the coupling member 30 elastically before the locking lugs 46 are engaged with the locking surfaces 47, ie before by the Locking connection device 43 a latching connection is made. Subsequently, the cover body 17 is displaced toward the carrier 13 with elastic deformation of the coupling element 30 until the latching noses 46 emerge from the through-opening 48 and thus rest against the respective associated latching surface 47 of the counter-latching means 44 - So a locking connection is made by the locking connection means 43. The latching connection device 43 then causes a holding force H, which counteracts the coupling force K generated by the elastically deformed coupling element 30. The coupling element 30 thus generates a bias voltage between the carrier 13 and the cover body 17, which is thereby held without play on the carrier 13.

Wie bereits erläutert, entsteht durch die Rastverbindungseinrichtung 43 eine lösbare kraftschlüssige und/oder formschlüssige Verbindung. Eine stoffschlüssige Verbindung durch Verguss oder einen Klebstoff sowohl zwischen dem Abdeckkörper 17 und dem Träger 13 als auch zwischen dem Bauelement 11 und dem Träger 13 entfällt.As already explained, the locking connection device 43 produces a releasable non-positive and / or positive connection. An integral connection by encapsulation or an adhesive both between the cover body 17 and the carrier 13 and between the component 11 and the carrier 13 is eliminated.

Bei den hier beschriebenen bevorzugten Ausführungsbeispielen kann der Abdeckkörper 17 zur Kapselung jeweils einer oder mehrerer Leuchtdioden dienen. Zu diesem Zweck ist zumindest der von der Kontaktfläche 26 bzw. vom Flansch 25 umschlossene mittlere Teil 19 teilweise oder vollständig aus einem Material hergestellt, das für die Lichtwellenlängen der Leuchtdioden durchlässig ist. Vorzugsweise wird der gesamte Abdeckkörper 17 aus einem einheitlichen Material einstückig ohne Naht- und Fügestelle hergestellt.In the preferred exemplary embodiments described here, the covering body 17 can serve for encapsulating one or more light-emitting diodes in each case. For this purpose, at least the center part 19, which is enclosed by the contact surface 26 or by the flange 25, is made partially or completely from a material which is permeable to the light wavelengths of the light-emitting diodes. Preferably, the entire cover body 17 is made of a uniform material in one piece without seam and joint.

In dem für die Lichtwellenlänge durchlässigen Bereich des Abdeckkörpers 17 und insbesondere im mittleren Teil 19 kann wenigstens ein optisches Element angeordnet oder durch den mittleren Teil 19 selbst gebildet sein. Beispielsweise kann der mittlere Teil 19 eine oder mehrere Linsen bilden und/oder Streukörper enthalten und/oder Brechungs- und/oder Reflexionsflächen aufweisen. Bei dem in Figur 3 dargestellten Ausführungsbeispiel ist an der dem Aufnahmeraum 18 zugewandten Innenseite des mittleren Teils 19 im Abstrahlbereich der Leuchtdiode eine trichterförmige Reflexionsfläche 52 gebildet, die koaxial zur optischen Achse der Leuchtdiode angeordnet ist. Durch diese Reflexionsfläche 52 wird das von der Leuchtdiode abgestrahlte Licht auf einen bestimmten Abstrahlwinkel begrenzt. Alternativ oder zusätzlich zu dieser Reflexionsfläche 52 könnten auch andere optische Elemente an dem mittleren Teil 19 vorhanden sein.In the permeable to the light wavelength region of the cover body 17 and in particular in the middle part 19, at least one optical element can be arranged or formed by the central part 19 itself. For example, the central part 19 can form one or more lenses and / or contain scattering bodies and / or have refraction and / or reflection surfaces. At the in FIG. 3 illustrated embodiment is at the receiving space 18 facing inside of the central part 19 in the emission area the light-emitting diode a funnel-shaped reflection surface 52 is formed, which is arranged coaxially to the optical axis of the light emitting diode. By this reflection surface 52, the light emitted by the light emitting diode is limited to a certain angle of radiation. As an alternative or in addition to this reflection surface 52, other optical elements could also be present at the middle part 19.

Zur Vorgabe der Relativlage zwischen dem Kopplungselement 30 und dem Abdeckkörper 17 kann dieser einen oder mehrere quer von der Kontaktfläche 26 wegragende Positioniervorsprünge 53 aufweisen (Figur 3). Der wenigstens eine Positioniervorsprung 53 ist vorzugsweise an dem inneren Randbereich der Kontaktfläche 26 und beispielsgemäß des Flansches 25 benachbart zu der Aufnahmekammer 18 angeordnet. Bei dem in Figur 3 dargestellten Ausführungsbeispiel ist ein ringförmig umlaufender Steg vorhanden, der den Positioniervorsprung 53 bildet. An diesem liegt das Kopplungselement 30 mit seiner Innenfläche 33 an, so dass die Relativlage zwischen dem Abdeckkörper 17 und dem Kopplungselement 30 vorgegeben ist. Die Höhe des wenigstens einen Positioniervorsprungs 53 rechtwinklig zur Kontaktfläche 26 ist vorzugsweise kleiner als die Dicke D des Kopplungselements 30 zwischen seinen beiden Kontaktflächen 31, 32 im unverformten Ausgangszustand. Der wenigstens eine Positioniervorsprung 53 darf das Aufrasten des Abdeckkörpers 17 auf den Träger 13 und ein ausreichend elastisches Verformen des Kopplungselements 30 nicht behindern.To predetermine the relative position between the coupling element 30 and the covering body 17, the latter can have one or more positioning projections 53 protruding transversely from the contact surface 26 ( FIG. 3 ). The at least one positioning projection 53 is preferably arranged on the inner edge region of the contact surface 26 and, for example, of the flange 25 adjacent to the receiving chamber 18. At the in FIG. 3 illustrated embodiment, an annular circumferential ridge is present, which forms the positioning projection 53. At this the coupling element 30 abuts with its inner surface 33, so that the relative position between the cover body 17 and the coupling element 30 is predetermined. The height of the at least one positioning projection 53 at right angles to the contact surface 26 is preferably smaller than the thickness D of the coupling element 30 between its two contact surfaces 31, 32 in the undeformed initial state. The at least one positioning projection 53 must not hinder the latching of the cover body 17 on the carrier 13 and a sufficiently elastic deformation of the coupling element 30.

Ein solcher Positioniervorsprung 53 kann bei allen Ausführungsbeispielen der Anordnung 10 vorgesehen sein.Such a positioning projection 53 may be provided in all embodiments of the arrangement 10.

Dadurch dass das Gegenrastmittel 44 bzw. die Rastflächen 47 am Kühlkörper 15 angeordnet sind, wird durch die vom Kopplungselement 30 bewirkte Kopplungskraft K bei hergestellter Verbindung auch die Leiterplatte 14 auf die Anlagefläche 16 des Kühlkörpers 15 gedrückt und ein ausreichend guter wärmeleitender Kontakt hergestellt.The fact that the counter-latching means 44 and the latching surfaces 47 are arranged on the heat sink 15 is produced by the coupling force K caused by the coupling element 30 Connection also pressed the circuit board 14 on the contact surface 16 of the heat sink 15 and made a sufficiently good heat-conducting contact.

Die Erfindung betrifft eine explosionsgeschützte Anordnung 10 zur Kapselung wenigstens eines elektrischen und/oder elektronischen Bauelements 11, das auf einer Trägerfläche 12 eines Trägers 13 angeordnet ist. Die explosionsgeschützte Anordnung 10 erzielt den Explosionsschutz entsprechend einer druckfesten Kapselung und/oder einer Vergusskapselung. In einem Abdeckkörper 17 ist wenigstens eine Aufnahmekammer 18 für das wenigstens eine Bauelement 11 vorhanden. Die Aufnahmekammer 18 ist von einer ringsumlaufenden Kontaktfläche 26 umschlossen, die sich an die Öffnung 21 der Aufnahmekammer 18 anschließt. Die Kontaktfläche 26 kann beispielsweise an einem ringsumlaufenden Flansch 25 vorhanden sein. Die Anordnung 10 weist ein elastisches Kopplungselement 30 auf, das zwischen der Kontaktfläche 26 des Abdeckkörpers 17 und der Trägerfläche 12 des Trägers 13 angeordnet ist. Mit Hilfe einer Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung 43 ist zwischen dem Abdeckkörper 17 und dem Träger 13 eine lösbare, kraftschlüssige und/oder formschlüssige Verbindung hergestellt. Bei hergestellter Verbindung ist das elastische Kopplungselement 30 elastisch verformt und bewirkt eine Kopplungskraft K zwischen der Kontaktfläche 26 und der Trägerfläche 12. Dadurch ist eine sichere Abdichtung des Aufnahmeraums 18 bzw. der Verbindungsstelle zwischen dem Abdeckkörper 17 und dem Träger 13 zur Erreichung des Explosionsschutzes sichergestellt.The invention relates to an explosion-proof arrangement 10 for encapsulating at least one electrical and / or electronic component 11 which is arranged on a carrier surface 12 of a carrier 13. The explosion-proof arrangement 10 achieves the explosion protection in accordance with a pressure-resistant encapsulation and / or a Vergusskapselung. In a cover 17 at least one receiving chamber 18 for the at least one device 11 is present. The receiving chamber 18 is enclosed by a circular contact surface 26 which adjoins the opening 21 of the receiving chamber 18. The contact surface 26 may, for example, be present on a circumferential flange 25. The arrangement 10 has an elastic coupling element 30 which is arranged between the contact surface 26 of the covering body 17 and the support surface 12 of the carrier 13. With the aid of a plug connection device and / or latching connection device 43, a releasable, non-positive and / or positive connection is established between the cover body 17 and the carrier 13. When produced compound, the elastic coupling element 30 is elastically deformed and causes a coupling force K between the contact surface 26 and the support surface 12. This ensures a secure sealing of the receiving space 18 and the connection point between the cover 17 and the carrier 13 to achieve the explosion protection.

Bezugszeichenliste:LIST OF REFERENCE NUMBERS

1010
explosionsgeschützte Anordnungexplosion-proof arrangement
1111
Bauelementmodule
1212
Trägerflächesupport surface
1313
Trägercarrier
1414
Leiterplattecircuit board
1515
Kühlkörperheatsink
1616
Anlageflächecontact surface
1717
Abdeckkörpercovering
1818
Aufnahmekammerreceiving chamber
1919
mittlerer Teilmiddle part
2020
Unterseite des AbdeckkörpersBottom of the cover body
2121
Öffnungopening
2525
Flanschflange
2626
Kontaktflächecontact area
3030
Kopplungselementcoupling element
3131
erste Kopplungsflächefirst coupling surface
3232
zweite Kopplungsflächesecond coupling surface
3333
Innenflächepalm
3434
Außenflächeouter surface
3535
Innenbereichinterior
3636
Zwischenstückconnecting piece
4040
äußere Kante des Flanschesouter edge of the flange
4141
Rasthakenlatch hook
4242
Rastmittellatching means
4343
RastverbindungseinrichtungLocking connection device
4444
GegenrastmittelSecuring means
4545
Federabschnittspring section
4646
Rastnaselocking lug
4747
RastflächeRest area
4848
DurchgangsöffnungThrough opening
5252
Reflexionsflächereflecting surface
5353
Positioniervorsprungpositioning
BB
Breitewidth
DD
Dickethickness
HH
Haltekraftholding force
KK
Kopplungskraftcoupling force
RR
Breitenrichtungwidth direction
UU
Umfangsrichtungcircumferentially

Claims (15)

  1. Explosion-proof assembly (10),
    with at least one carrier (13) which has a carrier face (12) on which at least one electrical and/or electronic component (11) is arranged,
    with at least one covering body (17) which has at least one receiving chamber (18) for one or more of the electrical and/or electronic components (11) respectively, wherein the at least one receiving chamber (18) has an opening (21) only on the side facing the carrier face (12), wherein an annular contact face (26) is provided surrounding the opening (21) of each receiving chamber (18),
    characterised in that the explosion-proof assembly is furthermore formed with an elastic coupling element (30) which has a first coupling face (31) standing in superficial contact with the contact face (26) and which has a second coupling face (32) standing in superficial contact with the carrier face (12), wherein the elastic coupling element (30) completely surrounds the opening (21) and exerts a coupling force (K) which pushes the covering body (17) and carrier (13) away from each other, and
    with a plug-in connecting device and/or locking connecting device (43) which is arranged on at least one covering body (17) and/or on at least one carrier (13) and which maintains a force-fit and/or form-fit connection between the at least one covering body (17) and the at least one carrier (13) against the coupling force (K) of the coupling element (30), so that an explosion-proof connection exists between the at least one covering body (17) and the at least one carrier (13),
    wherein the encapsulation for the at least one component (11), formed by the at least one covering body (17) with the assigned carrier (13) and the elastic coupling element (30) arranged in-between, achieves an explosion protection according to the requirements of a cast encapsulation (Ex-m) or a pressure-resistant encapsulation (Ex-d).
  2. Explosion-proof assembly according to claim 1, characterised in that the explosion protection is guaranteed by the gas-tight encapsulation of the receiving chamber.
  3. Explosion-proof assembly according to claim 1 or 2, characterised in that the at least one electrical and/or electronic component (11) arranged in the receiving chamber (18) is arranged on the carrier (13) free from casting compound.
  4. Explosion-proof assembly according to any of the preceding claims, characterised in that the first coupling face (31) and the second coupling face (32) are configured edgelessly and steplessly flat, and arranged parallel to each other.
  5. Explosion-proof assembly according to any of the preceding claims, characterised in that the width (B) of the coupling element (30) is predefined depending on the total volume of the receiving chamber (18) and/or on the remaining residual volume between the at least one component (11) and the assigned receiving chamber (18).
  6. Explosion-proof assembly according to any of the preceding claims, characterised in that the connection between the at least one covering body (17) and the at least one carrier (13) is made exclusively by force fit and/or form fit.
  7. Explosion-proof assembly according to any of the preceding claims, characterised in that the carrier (13) is formed by a circuit board (14) and/or a cooling body (15).
  8. Explosion-proof assembly according to any of the preceding claims, characterised in that the plug-in connecting device and/or locking connecting device (43) comprises at least one plug-in means or locking means (42) on the at least one covering body (17), to which a counter plug-in means or counter locking means (44) on the at least one carrier (13) is assigned.
  9. Explosion-proof assembly according to claim 7 and 8, characterised in that the coupling element (30) is arranged between the contact face (26) of the covering body (17) and the circuit board (14) which lies on a support face (16) of the cooling body (15), and that the counter plug-in means or counter locking means (44) is arranged on the cooling body (15).
  10. Explosion-proof assembly according to any of the preceding claims, characterised in that the at least one covering body (17) is made of a uniform material without seams or joints.
  11. Explosion-proof assembly according to any of the preceding claims, characterised in that the coupling element (30) consists of a polymer material.
  12. Explosion-proof assembly according to any of the preceding claims, characterised in that the coupling element (30) is connected to the covering body (17) by either form fit and/or material fit.
  13. Explosion-proof assembly according to any of the preceding claims, characterised in that at least some of the components (11) are formed by light-emitting components and/or light-receiving components.
  14. Explosion-proof assembly according to claim 13, characterised in that an optical element (52) is integrated in the covering body (17).
  15. Explosion-proof assembly according to any of the preceding claims, characterised in that the contact face (26) is arranged on a flange (25) completely surrounding the opening (21) in a peripheral direction (U).
EP14771322.6A 2013-10-15 2014-09-20 Explosion-proof assembly for electrical and/or electronic components Active EP3087313B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE201310111374 DE102013111374A1 (en) 2013-10-15 2013-10-15 Explosion-proof arrangement for electrical and / or electronic components
PCT/EP2014/070065 WO2015055381A1 (en) 2013-10-15 2014-09-20 Explosion-proof assembly for electrical and/or electronic components

Publications (2)

Publication Number Publication Date
EP3087313A1 EP3087313A1 (en) 2016-11-02
EP3087313B1 true EP3087313B1 (en) 2018-02-28

Family

ID=51582409

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14771322.6A Active EP3087313B1 (en) 2013-10-15 2014-09-20 Explosion-proof assembly for electrical and/or electronic components

Country Status (3)

Country Link
EP (1) EP3087313B1 (en)
DE (1) DE102013111374A1 (en)
WO (1) WO2015055381A1 (en)

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Publication number Priority date Publication date Assignee Title
DE102019104616A1 (en) * 2019-02-22 2020-08-27 R.Stahl Schaltgeräte GmbH Protective housing in the explosion protection type flameproof enclosure
RU2805518C1 (en) * 2019-11-19 2023-10-18 Р. Шталь Шальтгерете Гмбх Explosion-proof housing

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DE102015218050B4 (en) 2015-09-21 2018-09-20 Conti Temic Microelectronic Gmbh Electronic component and method for producing an electronic component
EP3561379A1 (en) * 2018-04-26 2019-10-30 J.M. Geluk Beheer B.V. Led lighting device and luminaire
DE102019131195A1 (en) 2019-11-19 2021-05-20 R. Stahl Schaltgeräte GmbH casing
CN110906183B (en) * 2019-12-20 2023-03-10 广州市莱帝亚照明股份有限公司 Use method of lamp strip installation and fixation device

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DE3333135A1 (en) 1983-09-14 1985-03-28 Barlian, Reinhold, Dipl.-Ing.(FH), 6990 Bad Mergentheim REPORTING DEVICE
DE102005002813B4 (en) * 2005-01-20 2006-10-19 Robert Bosch Gmbh control module
JP4996101B2 (en) * 2006-02-02 2012-08-08 新光電気工業株式会社 Semiconductor device and manufacturing method of semiconductor device
DE202007016530U1 (en) * 2007-11-23 2008-02-07 Reisen, Willy Electric light
DE102009005547A1 (en) * 2009-01-20 2010-07-29 R. Stahl Schaltgeräte GmbH Encapsulated light-emitting diode arrangement
GB2473185B (en) * 2009-08-28 2012-05-30 Ocean Led Ltd Luminaire
DE102010018784A1 (en) 2010-04-29 2011-11-03 R.Stahl Schaltgeräte GmbH Printed circuit board with flameproof enclosure
DE102010030891A1 (en) * 2010-07-02 2012-01-05 Zf Friedrichshafen Ag Control unit assembly
DE102011086107A1 (en) * 2011-11-10 2013-05-16 Zf Friedrichshafen Ag Method for mounting control device for gearbox for vehicle, involves arranging housing portions such that free end of mounting pin of primary housing portion is extended through through-opening of secondary housing portion

Cited By (2)

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Publication number Priority date Publication date Assignee Title
DE102019104616A1 (en) * 2019-02-22 2020-08-27 R.Stahl Schaltgeräte GmbH Protective housing in the explosion protection type flameproof enclosure
RU2805518C1 (en) * 2019-11-19 2023-10-18 Р. Шталь Шальтгерете Гмбх Explosion-proof housing

Also Published As

Publication number Publication date
EP3087313A1 (en) 2016-11-02
WO2015055381A1 (en) 2015-04-23
DE102013111374A1 (en) 2015-04-16

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