EP3087313B1 - Explosion-proof assembly for electrical and/or electronic components - Google Patents
Explosion-proof assembly for electrical and/or electronic components Download PDFInfo
- Publication number
- EP3087313B1 EP3087313B1 EP14771322.6A EP14771322A EP3087313B1 EP 3087313 B1 EP3087313 B1 EP 3087313B1 EP 14771322 A EP14771322 A EP 14771322A EP 3087313 B1 EP3087313 B1 EP 3087313B1
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- EP
- European Patent Office
- Prior art keywords
- explosion
- carrier
- proof assembly
- assembly according
- coupling element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V25/00—Safety devices structurally associated with lighting devices
- F21V25/12—Flameproof or explosion-proof arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
- F21V17/16—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
- F21V17/164—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V3/00—Globes; Bowls; Cover glasses
- F21V3/02—Globes; Bowls; Cover glasses characterised by the shape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the invention relates to an explosion-proof arrangement for at least one electrical and / or electronic component.
- This component may in particular be a light-receiving and / or light-emitting component.
- the component may be a semiconductor component, in particular a semiconductor illuminant such as a light-emitting diode or light-emitting diode.
- a component is to be understood as a separately manageable unit with electrical connections.
- This unit may have its own housing or its own carrier body.
- An integrated circuit with connection pins is understood, for example, as a component in the sense of the application, even if it has a multiplicity of transistors.
- Such components are arranged on a support, preferably a printed circuit board and / or a heat sink.
- a support preferably a printed circuit board and / or a heat sink.
- electrical conductors such as conductor tracks, bonding wires or the like, may be present on a carrier surface in order to contact the at least one electrical and / or electronic component.
- a signaling device which has a voltage limiter and a current limiter in an explosion-proof encapsulated space.
- the device head with the signaling part and the supply from the output of the voltage limiter and the current limiter is intrinsically safe. As a result, the explosion protection can be ensured outside of the explosion-proof enclosed space.
- an enclosed by a potting LED is present in the embodiment.
- Cases are also known from the prior art, which provide protection against moisture, dust.
- DE 20 2007 016 530 U1 an electric lamp with a plurality of light-emitting diodes, which are individually covered to prevent ingress of dust or moisture to the light-emitting diodes.
- Another light is off GB 2 473 185 A known to have a good thermal management and good optical properties at low cost.
- the luminaire can be designed for outdoor applications in IP protection class IP66.
- DE 10 2011 086 107 A1 and DE 10 2005 002 813 A1 concern control devices for vehicles, in which the electrical components are to be sealed, for example against the ingress of transmission oil.
- the explosion-proof arrangement has at least one carrier with a carrier surface. At least one electrical and / or electronic component, for example a light-emitting diode, is arranged on the carrier surface. On the support also several components or light-emitting diodes may be present in a row, in a matrix or other arrangement.
- a carrier is preferably a circuit board and / or a heat sink.
- a cover body For encapsulation of the at least one component, a cover body is present.
- the cover body has at least one receiving chamber for one or more of the components.
- the components can thus each be arranged separately in a receiving chamber or several components can be accommodated together next to one another in a receiving chamber.
- the receiving chamber is accessible only at one of the support surface of the carrier side facing through an opening and otherwise completely closed.
- a ring-shaped contact surface is present on the cover body.
- the contact surface is preferably designed without edges and / or steps, and in particular extends parallel to the carrier surface of the carrier.
- the contact surface may also have a plurality of projections and / or depressions, so that, for example, a wave-shaped profile or a profile with triangular in cross-section, rectangular or other projection forms results.
- the contact surface is preferably present on a flange of the cover body. The flange may completely enclose the opening of the receiving chamber in a circumferential direction.
- the coupling element has two approximately mutually parallel coupling surfaces, which are preferably designed to be flat and edged flat.
- the contact surface and an associated first coupling surface of the coupling element are in surface contact and are positively and / or materially connected to each other.
- the outer contour and the inner contour of the coupling element has a geometric shape which is adapted to the outer contour or inner contour of the contact surface or of the annularly closed flange or corresponds to it. In the circumferential direction around the receiving chamber, the coupling element is designed gap-free and completely closed.
- the coupling element In a width direction which is oriented at right angles to a relevant viewing point to the circumferential direction, the coupling element preferably has a minimum width, which is predetermined in particular depending on the total volume of the receiving chamber and / or the remaining volume between the at least one component and the receiving chamber.
- the first coupling surface extends in a plane defined by the width direction and the circumferential direction.
- a second coupling surface is provided on the coupling element, which is assigned to the support surface and is in surface contact with the support surface.
- a plug connection device and / or latching connection device is provided, which establishes or maintains a detachable or non-detachable, non-positive and / or positive connection.
- connection produces the connector device and / or latching connection device a holding force, which counteracts a coupling force generated by the coupling element.
- the coupling force is generated by the fact that the elastic coupling element is elastically deformed when the connection between the cover body and the carrier and presses the cover body away from the carrier. This coupling force counteracts the plug connection device and / or latching connection device and holds the cover body in its mounted position on the carrier.
- a hitherto cohesively produced connection between the covering body and the carrier is thus replaced by a non-positive and / or positive connection, which nevertheless causes a complete, preferably gas-tight encapsulation of the receiving chamber.
- Gas-tight means excluding explosive atmospheres. It can only penetrate into the receiving chamber so much gas or gas mixture that no flammable atmosphere can arise. Gas-tight in this sense does not mean diffusion-tight.
- the encapsulation according to the invention can thus be produced in particular from only three components: from the carrier, the coupling element and the covering body.
- the component arranged in the receiving chamber is preferably arranged on the carrier without a separate encapsulation or other explosion protection measures.
- the device When releasing the connection between the cover body and the carrier, the device is thereby freely accessible and can be replaced, for example, in the event of a defect.
- the width of the contact surface in the width direction is greater than the width of the coupling element, so that the cover body protrudes with its contact surface 26 at its inner and / or outer edge region over the coupling element.
- This provides the coupling element with sufficient space for its elastic deformation between the contact surface and the support surface.
- the elastic coupling element is preferably completely covered by the contact surface and thereby protected against mechanical effects and damage.
- connection between the cover body and the carrier is preferably exclusively by the connector device and / or latching connection device causes and therefore exclusively non-positively and / or positively.
- the assembly and disassembly is very easy in this way.
- the carrier has a printed circuit board and a heat sink.
- the support surface is present on the circuit board, which rests with its opposite side on the heat sink.
- the connection through the connector device and / or latching connection device is preferably produced between the cover body and the heat sink, whereby the coupling element not only causes a play-free connection between the cover body and the circuit board, but also pressing the circuit board against a contact surface of the heat sink. Thereby, the heat transfer between the circuit board and the heat sink can be improved.
- An additional device for connecting the heat sink with the circuit board can be omitted.
- the cover body is preferably made of a single material without seam and joint in one piece. It consists in particular of plastic.
- the at least one component accommodated in the receiving chamber receives and / or emits light, such as a light-emitting diode
- the covering body is at least partially permeable to the received or radiated light wavelength.
- Optical elements such as a lens and / or at least one diffuser and / or at least one prism and / or a filter or the like may also be integrated in the cover body.
- the coupling element consists of a uniform material without seam and joint, for example of a polymer material.
- the coupling element be made of silicone or silicone foam.
- the explosion-proof arrangement 10 has at least one electrical and / or electronic component 11 which is arranged on a carrier surface 12 of a carrier 13.
- a carrier 13 for example, a circuit board 14 and / or a heat sink 15 are used.
- the carrier 13 has both a printed circuit board 14 with the carrier surface 12 and a heat sink 15.
- the printed circuit board 14 is applied flat with its side opposite the support surface 12 to a contact surface 16 of the heat sink 15. Between the circuit board 14 and the contact surface 16 there is a surface contact in order to achieve a good heat conduction.
- a heat-conducting layer for example a graphite layer, can be arranged between the contact surface 16 and the printed circuit board 14.
- the components 11 are, for example, light-emitting and / or light-receiving components and preferably light-emitting diodes.
- the explosion-proof arrangement 10 can also be used for other electrical and / or electronic components. Different types of components 11 can also be arranged on the printed circuit board 12. At least part of these electrical and / or electronic components 11, which are not intrinsically safe, are encapsulated by at least one covering body 17 of the arrangement 10.
- the cover 17 has a receiving chamber 18 for at least one of the components 11.
- Each component 11 may be arranged in a separate receiving chamber 18. It is also possible to arrange a plurality of components 11 in a common receiving chamber 18.
- Each cover body 17 may have a single receiving chamber 18 ( FIG. 3 ) or a plurality of separate receiving chambers 18 ( FIG. 4 ).
- the shape or shape of the cover body can be chosen essentially arbitrary.
- the cover body 17 according to the Figures 3 and 4 a dome-shaped central part 19.
- the middle part 19 is in the embodiment according to FIG. 4 elongated executed with rounded longitudinal ends and according to the embodiment FIG. 3 each formed by a spherical cap.
- the middle part 19 has a cylindrical contour.
- the receiving chamber 18 is arranged in the middle part 19 in the embodiments described here.
- the cover body 17 encloses the receiving chamber 18 completely on five sides.
- Each receiving chamber 18 is provided only on an underside 20 of the cover 17 with an opening 21 and accessible through the opening 21.
- the underside 20 of the cover body 17 with the opening 21 faces the support surface 12.
- a number of openings 21 may be present on the bottom 20.
- the opening 21 or the receiving chamber 18 is completely enclosed by a flange 25 of the cover body 17.
- the flange 25 extends in a circumferential direction U around the opening 21 and surrounds it completely.
- the flange 25 may, as in the FIGS. 1 and 3 schematically illustrates be executed circular. In a modification to this, it can also have any other closed shape and, for example, have a polygonal ring shape.
- the flange has a shape consisting of two parallel longitudinal sections and two semi-circular ring sections connecting the two longitudinal sections at their respective associated ends. As explained, also any other in the circumferential direction U around the opening 21 completely closed forms are possible.
- a single flange 25 may enclose one or more or all existing openings 21.
- the cover body 17 and, according to the example, the flange 25 has a contact surface 26 on its side assigned to the carrier surface 12.
- the contact surface 26 is designed to be continuous and edgeless in the preferred embodiments shown here.
- the contact surface 26 extends in a plane parallel to the support surface 12.
- an elastic coupling element 30 is arranged between the contact surface 26 and the support surface 12.
- the elastic coupling element 30 completely encloses the at least one associated opening 21 in the circumferential direction U and thus extends completely around the at least one associated opening 21 along the contact surface 26 or the flange 25.
- the coupling element 30 has a first coupling surface 31 and a second coupling surface 32.
- the two coupling surfaces 31, 32 are aligned parallel to one another and are preferably designed to be stepless and edgeless.
- the two coupling surfaces 31, 32 are connected to each other internally via an inner surface 33 and externally via an outer surface 34.
- the inner surface 33 and the outer surface 34 extend in the circumferential direction U each closed according to the shape of the coupling element 30. Its shape is adapted to the profile of the flange 25.
- the coupling element is circular in the embodiments shown here ( FIGS. 1 to 3 ) or has two parallel longitudinal sections, which are about Halbnikringabête interconnected ( FIG. 4 ).
- the coupling element 30 encloses the at least one component 11 to be accommodated in the receiving chamber 18. It can, as in FIG. 4 illustrated also be designed so that it encloses a plurality of components 11 and a plurality of openings 21 separate receiving chambers 18. In a modification of the embodiment according to FIG. 4 could also be provided for each receiving chamber 18 and associated with each opening 21, a separate coupling element 30. Furthermore, it would also be possible to subdivide the inner region 35 enclosed by the coupling element 30 by intermediate pieces into a plurality of inner region sections, so that each inner region section is assigned an opening 21. Such an intermediate piece 36 is in FIG. 4 at one point exemplified by dashed lines schematically.
- the coupling member 30 has a width B measured between the inner surface 33 and the outer surface 34.
- the width B is measured at right angles to the circumferential direction U at the respectively considered position in a width direction R.
- the width B is determined as a function of the total volume of the at least one receiving chamber 18 enclosed by the coupling element 30. The larger the total volume, the larger the width B is set.
- the width B can also be determined as a function of the residual volume in the at least one enclosed receiving chamber 18, which remains between the at least one component 11 accommodated in the at least one receiving chamber 18 and the covering body 17.
- the coupling element 30 is made in one piece in the embodiment of a uniform material without seam and joint. It preferably consists of a synthetic polymer, for example of a silicone and in particular made of silicone foam. The coupling element 30 may be positively and / or materially connected to the cover 17.
- a plurality of latching hooks 41 are arranged distributed in the circumferential direction U.
- the latching hooks 41 of a cover body 17 form a latching means 42 of a latching connection device 43.
- the latching means 42 cooperates with a counter-latching means 44 of the latching connection device 43.
- the counter-locking means 44 is present on the carrier 13. In the exemplary embodiment, the counter-locking means 44 is arranged on the heat sink 15 of the carrier 13.
- the latching means 42 forming latching hooks 41 have an elastically bendable, according to the example linearly extending spring portion 45.
- the spring portion 45 extends from the flange 25 obliquely or at right angles to the contact surface 26 away.
- each latching hook 41 has a latching nose 46.
- the locking lugs 46 extend at right angles to the circumferential direction U inwardly toward one another or alternatively outwardly away from one another.
- the locking lugs 46 cooperate with a respective latching surface 47.
- the latching surfaces 47 together form the counter-latching means 44 arranged on the carrier 13.
- the latching surfaces 47 are arranged on the side of the carrier 13 opposite the carrier surface 12.
- the latching surfaces 47 close in the described embodiments directly to the mouth of a through hole 48, which completely penetrates the carrier 13 from the support surface 12 to the latching surface 47.
- the cross-section of the passage openings 48 is configured such that in each case a latching hook 41 is inserted with its latching nose 46 from the support surface 12 into the passage opening 48 can be.
- the latching lugs 46 are each in contact with a latching surface 47.
- the coupling element 30 is elastically deformed or compressed between the contact surface 26 and the support surface 12, so that it generates a permanent coupling force K ( FIG. 1 ).
- the coupling force K acts between the carrier 13 and the cover member 17 so as to push the cover member 17 away from the carrier 13.
- against this coupling force K acts a holding force H which is applied by the latching connection means 43.
- the locking lugs 46 of the latching hooks 41 abut against a respective latching surface 47 and hold the covering body 17 against the coupling force K on the carrier 13.
- the coupling force K of the interposed coupling member 30 causes a play-free clamping of the cover body 17 on the carrier 13.
- the at least one receiving chamber 18 is also sealed gap-free by the coupling element 30 elastically deformed in the assembled state. Tolerance deviations in the production of the cover body 17 and the carrier 13 can therefore be compensated by the elastically deformable coupling element 30 without the risk that forms an ignition gap.
- the cover body 17, the elastic coupling element 30 and the carrier 13 together form an ignition gap-free closed Encapsulation around the receiving chamber 18 or the at least one component 11 arranged therein around.
- a releasable connection between the cover body 17 and the carrier 13 can be achieved, which nevertheless ensures the requirements for explosion protection.
- no close tolerances must be maintained in order to maintain ignition-proof gaps.
- Cohesive adhesive bond between the cover body 17 and the carrier 13 and a casting of at least one component 11 and the cover 17 omitted.
- the locking connection device 43 allows a simple and quick mounting and dismounting of the cover body 17 on or from the carrier 13. This can also be done without tools.
- the at least one coupling element 30 is applied to the carrier surface 12 or to the contact surface 26.
- the at least one cover body 17 is attached to the carrier transversely to the carrier surface 12 in such a way that the latching hooks 41 engage in the respectively assigned through-opening 48.
- the coupling element 30 reaches the first coupling surface 31 at the contact surface 26 and the second coupling surface 32 on the support surface 12 to rest without damage to the coupling member 30 elastically before the locking lugs 46 are engaged with the locking surfaces 47, ie before by the Locking connection device 43 a latching connection is made.
- the cover body 17 is displaced toward the carrier 13 with elastic deformation of the coupling element 30 until the latching noses 46 emerge from the through-opening 48 and thus rest against the respective associated latching surface 47 of the counter-latching means 44 - So a locking connection is made by the locking connection means 43.
- the latching connection device 43 then causes a holding force H, which counteracts the coupling force K generated by the elastically deformed coupling element 30.
- the coupling element 30 thus generates a bias voltage between the carrier 13 and the cover body 17, which is thereby held without play on the carrier 13.
- the locking connection device 43 produces a releasable non-positive and / or positive connection.
- An integral connection by encapsulation or an adhesive both between the cover body 17 and the carrier 13 and between the component 11 and the carrier 13 is eliminated.
- the covering body 17 can serve for encapsulating one or more light-emitting diodes in each case.
- at least the center part 19, which is enclosed by the contact surface 26 or by the flange 25, is made partially or completely from a material which is permeable to the light wavelengths of the light-emitting diodes.
- the entire cover body 17 is made of a uniform material in one piece without seam and joint.
- At least one optical element can be arranged or formed by the central part 19 itself.
- the central part 19 can form one or more lenses and / or contain scattering bodies and / or have refraction and / or reflection surfaces.
- a funnel-shaped reflection surface 52 is formed, which is arranged coaxially to the optical axis of the light emitting diode.
- the latter can have one or more positioning projections 53 protruding transversely from the contact surface 26 ( FIG. 3 ).
- the at least one positioning projection 53 is preferably arranged on the inner edge region of the contact surface 26 and, for example, of the flange 25 adjacent to the receiving chamber 18.
- an annular circumferential ridge is present, which forms the positioning projection 53.
- the coupling element 30 abuts with its inner surface 33, so that the relative position between the cover body 17 and the coupling element 30 is predetermined.
- the height of the at least one positioning projection 53 at right angles to the contact surface 26 is preferably smaller than the thickness D of the coupling element 30 between its two contact surfaces 31, 32 in the undeformed initial state.
- the at least one positioning projection 53 must not hinder the latching of the cover body 17 on the carrier 13 and a sufficiently elastic deformation of the coupling element 30.
- Such a positioning projection 53 may be provided in all embodiments of the arrangement 10.
- the invention relates to an explosion-proof arrangement 10 for encapsulating at least one electrical and / or electronic component 11 which is arranged on a carrier surface 12 of a carrier 13.
- the explosion-proof arrangement 10 achieves the explosion protection in accordance with a pressure-resistant encapsulation and / or a Vergusskapselung.
- a cover 17 at least one receiving chamber 18 for the at least one device 11 is present.
- the receiving chamber 18 is enclosed by a circular contact surface 26 which adjoins the opening 21 of the receiving chamber 18.
- the contact surface 26 may, for example, be present on a circumferential flange 25.
- the arrangement 10 has an elastic coupling element 30 which is arranged between the contact surface 26 of the covering body 17 and the support surface 12 of the carrier 13.
- a releasable, non-positive and / or positive connection is established between the cover body 17 and the carrier 13.
- the elastic coupling element 30 is elastically deformed and causes a coupling force K between the contact surface 26 and the support surface 12. This ensures a secure sealing of the receiving space 18 and the connection point between the cover 17 and the carrier 13 to achieve the explosion protection.
Description
Die Erfindung betrifft eine explosionsgeschützte Anordnung für wenigstens ein elektrisches und/oder elektronisches Bauelement. Bei diesem Bauelement kann es sich insbesondere um ein Licht empfangendes und/oder Licht abstrahlendes Bauelement handeln. Das Bauelement kann ein Halbleiterbauelement, insbesondere ein Halbleiterleuchtmittel wie eine Leuchtdiode oder Lumineszenzdiode sein.The invention relates to an explosion-proof arrangement for at least one electrical and / or electronic component. This component may in particular be a light-receiving and / or light-emitting component. The component may be a semiconductor component, in particular a semiconductor illuminant such as a light-emitting diode or light-emitting diode.
Unter einem Bauelement ist eine separat handhabbare Baueinheit mit elektrischen Anschlüssen zu verstehen. Diese Baueinheit kann ein eigenes Gehäuse oder einen eigenen Trägerkörper aufweisen. Ein integrierter Schaltkreis mit Anschlusspins wird beispielsweise als ein Bauelement im Sinne der Anmeldung verstanden, auch wenn er eine Vielzahl von Transistoren aufweist.A component is to be understood as a separately manageable unit with electrical connections. This unit may have its own housing or its own carrier body. An integrated circuit with connection pins is understood, for example, as a component in the sense of the application, even if it has a multiplicity of transistors.
Derartige Bauelemente sind auf einem Träger, vorzugsweise einer Leiterplatte und/oder einem Kühlkörper angeordnet. Auf einer Trägerfläche können beispielsweise elektrische Leiter, wie Leiterbahnen, Bonddrähte oder dergleichen vorhanden sein, um das wenigstens eine elektrische und/oder elektronische Bauelement zu kontaktieren.Such components are arranged on a support, preferably a printed circuit board and / or a heat sink. For example, electrical conductors, such as conductor tracks, bonding wires or the like, may be present on a carrier surface in order to contact the at least one electrical and / or electronic component.
In explosionsgefährdeten Bereichen ist es erforderlich, derartige Anordnungen explosionsgeschützt auszuführen. Es muss verhindert werden, dass eine Flamme, ein Zündfunke, heiße Gase oder dergleichen, die von dem wenigstens einen elektrischen und/oder elektronischen Bauelement erzeugt werden können, zu einer Zündung der explosionsgefährdeten Atmosphäre führen.In hazardous areas, it is necessary to perform such arrangements explosion-proof. It must be prevented that a flame, a spark, hot gases or the like, which can be generated by the at least one electrical and / or electronic device, lead to an ignition of the explosive atmosphere.
Im Stand der Technik werden hierzu bereits verschiedene Vorschläge gemacht. Beispielsweise beschreibt
Eine andere explosionsgeschützte Anordnung beschreibt
Aus
Bei den bekannten Verfahren besteht außerdem das Problem, dass durch Wärmeabgabe der elektrischen und/oder elektronischen Bauteile eine negative Beeinträchtigung der stoffschlüssigen Verbindung, also des Klebstoffs oder des Vergussmaterials entstehen kann. Der Klebstoff bzw. das Gießharz können ausgasen und so die stoffschlüssige Verbindung schwächen.In the case of the known methods, there is also the problem that a negative impairment of the cohesive connection, that is to say of the adhesive or of the potting material, can occur due to heat emission of the electrical and / or electronic components. The adhesive or the cast resin can outgas and weaken the cohesive connection.
Aus dem Stand der Technik sind auch Gehäuse bekannt, die einen Schutz gegen Feuchtigkeit, Staub. Beispielsweise beschreibt
Es kann daher als Aufgabe der vorliegenden Erfindung angesehen werden, eine verbesserte explosionsgeschützte Anordnung für elektrische und/oder elektronische Bauelemente zu schaffen.It can therefore be regarded as an object of the present invention to provide an improved explosion-proof arrangement for electrical and / or electronic components.
Diese Aufgabe wird durch eine Anordnung mit den Merkmalen des Patentanspruches 1 gelöst.This object is achieved by an arrangement having the features of claim 1.
Die explosionsgeschützte Anordnung weist wenigstens einen Träger mit einer Trägerfläche auf. Auf der Trägerfläche ist wenigstens ein elektrisches und/oder elektronisches Bauelement, beispielsweise eine Leuchtdiode, angeordnet. Auf dem Träger können auch mehrere Bauelemente bzw. Leuchtdioden in einer Reihe, in einer Matrix oder einer sonstigen Anordnung vorhanden sein. Als Träger dient vorzugsweise eine Leiterplatte und/oder ein Kühlkörper.The explosion-proof arrangement has at least one carrier with a carrier surface. At least one electrical and / or electronic component, for example a light-emitting diode, is arranged on the carrier surface. On the support also several components or light-emitting diodes may be present in a row, in a matrix or other arrangement. As a carrier is preferably a circuit board and / or a heat sink.
Zur Kapselung des wenigstens einen Bauelements ist ein Abdeckkörper vorhanden. Der Abdeckkörper weist wenigstens eine Aufnahmekammer für jeweils eines oder mehrere der Bauelemente auf. Die Bauelemente können somit jeweils separat in einer Aufnahmekammer angeordnet sein oder es können mehrere Bauelemente gemeinsam nebeneinander in einer Aufnahmekammer aufgenommen sein. Die Aufnahmekammer ist nur an einer der Trägerfläche des Trägers zugewandten Seite durch eine Öffnung zugänglich und ansonsten vollständig geschlossen. Um die Öffnung herum ist am Abdeckkörper eine ringsumlaufende Kontaktfläche vorhanden. Die Kontaktfläche ist vorzugsweise eben ohne Kanten und/oder Stufen ausgeführt und erstreckt sich insbesondere parallel zu der Trägerfläche des Trägers. In Abwandlung hierzu kann die Kontaktfläche auch mehrere Vorsprünge und/oder Vertiefungen aufweisen, so dass sich beispielsweise ein wellenförmiges Profil oder ein Profil mit im Querschnitt dreieckigen, rechteckförmigen oder sonstigen Vorsprungsformen ergibt. Die Kontaktfläche ist vorzugsweise an einem Flansch des Abdeckkörpers vorhanden. Der Flansch kann die Öffnung der Aufnahmekammer in einer Umfangsrichtung vollständig umschließen.For encapsulation of the at least one component, a cover body is present. The cover body has at least one receiving chamber for one or more of the components. The components can thus each be arranged separately in a receiving chamber or several components can be accommodated together next to one another in a receiving chamber. The receiving chamber is accessible only at one of the support surface of the carrier side facing through an opening and otherwise completely closed. Around the opening, a ring-shaped contact surface is present on the cover body. The contact surface is preferably designed without edges and / or steps, and in particular extends parallel to the carrier surface of the carrier. In a modification to this, the contact surface may also have a plurality of projections and / or depressions, so that, for example, a wave-shaped profile or a profile with triangular in cross-section, rectangular or other projection forms results. The contact surface is preferably present on a flange of the cover body. The flange may completely enclose the opening of the receiving chamber in a circumferential direction.
Zwischen der Kontaktfläche und der Trägerfläche besteht ein Spalt. Der Spalt ist zumindest teilweise durch ein elastisches Kopplungselement gefüllt. Das Kopplungselement weist zwei in etwa parallel zueinander verlaufenden Kopplungsflächen auf, die vorzugsweise stufen- und kantenlos eben ausgeführt sind. Die Kontaktfläche und eine zugeordnete erste Kopplungsfläche des Kopplungselements stehen in flächigem Kontakt und sind form- und/oder stoffschlüssig miteinander verbunden. Die Außenkontur und die Innenkontur des Kopplungselements hat eine geometrische Form, die an die Außenkontur bzw. Innenkontur der Kontaktfläche bzw. des ringförmig geschlossenen Flansches angepasst ist bzw. dieser entspricht. In Umfangsrichtung um die Aufnahmekammer ist das Kopplungselement spaltfrei ausgeführt und vollständig geschlossen. In einer Breitenrichtung, die rechtwinklig an einer betreffenden Betrachtungsstelle zur Umfangsrichtung orientiert ist, hat das Kopplungselement vorzugsweise eine Mindestbreite, die insbesondere abhängig vom Gesamtvolumen der Aufnahmekammer und/oder von dem verbleibenden Restvolumen zwischen dem wenigstens einen Bauelement und der Aufnahmekammer vorgegeben ist. Die erste Kopplungsfläche erstreckt sich in einer Ebene, die durch die Breitenrichtung und die Umfangsrichtung definiert ist.There is a gap between the contact surface and the support surface. The gap is at least partially filled by an elastic coupling element. The coupling element has two approximately mutually parallel coupling surfaces, which are preferably designed to be flat and edged flat. The contact surface and an associated first coupling surface of the coupling element are in surface contact and are positively and / or materially connected to each other. The outer contour and the inner contour of the coupling element has a geometric shape which is adapted to the outer contour or inner contour of the contact surface or of the annularly closed flange or corresponds to it. In the circumferential direction around the receiving chamber, the coupling element is designed gap-free and completely closed. In a width direction which is oriented at right angles to a relevant viewing point to the circumferential direction, the coupling element preferably has a minimum width, which is predetermined in particular depending on the total volume of the receiving chamber and / or the remaining volume between the at least one component and the receiving chamber. The first coupling surface extends in a plane defined by the width direction and the circumferential direction.
Parallel zur ersten Kopplungsfläche ist eine zweite Kopplungsfläche am Kopplungselement vorhanden, die der Trägerfläche zugeordnet ist und in flächigem Kontakt mit der Trägerfläche steht.Parallel to the first coupling surface, a second coupling surface is provided on the coupling element, which is assigned to the support surface and is in surface contact with the support surface.
An dem Abdeckkörper und/oder an dem Träger ist eine Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung vorhanden, die eine lösbare oder unlösbare, kraftschlüssige und/oder formschlüssige Verbindung herstellt bzw. aufrechterhält. Bei hergestellter Verbindung erzeugt die Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung eine Haltekraft, die einer durch das Kopplungselement erzeugten Kopplungskraft entgegenwirkt. Die Kopplungskraft wird dadurch erzeugt, dass das elastische Kopplungselement bei hergestellter Verbindung zwischen dem Abdeckkörper und dem Träger elastisch verformt wird und den Abdeckkörper vom Träger weg drückt. Dieser Kopplungskraft wirkt die Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung entgegen und hält den Abdeckkörper in seiner montierten Stellung am Träger.On the cover body and / or on the carrier, a plug connection device and / or latching connection device is provided, which establishes or maintains a detachable or non-detachable, non-positive and / or positive connection. When produced connection produces the connector device and / or latching connection device a holding force, which counteracts a coupling force generated by the coupling element. The coupling force is generated by the fact that the elastic coupling element is elastically deformed when the connection between the cover body and the carrier and presses the cover body away from the carrier. This coupling force counteracts the plug connection device and / or latching connection device and holds the cover body in its mounted position on the carrier.
Erfindungsgemäß wird somit eine bislang stoffschlüssig hergestellte Verbindung zwischen dem Abdeckkörper und dem Träger durch eine kraftschlüssige und/oder formschlüssige Verbindung ersetzt, die dennoch eine vollständige, vorzugsweise gasdichte Kapselung der Aufnahmekammer bewirkt. Gasdicht bedeutet, das Ausschließen explosionsfähiger Atmosphäre. Es kann nur so viel Gas oder Gasgemisch in die Aufnahmekammer eindringen, dass keine zündfähige Atmosphäre entstehen kann. Gasdicht in diesem Sinne bedeutet nicht diffusionsdicht.According to the invention, a hitherto cohesively produced connection between the covering body and the carrier is thus replaced by a non-positive and / or positive connection, which nevertheless causes a complete, preferably gas-tight encapsulation of the receiving chamber. Gas-tight means excluding explosive atmospheres. It can only penetrate into the receiving chamber so much gas or gas mixture that no flammable atmosphere can arise. Gas-tight in this sense does not mean diffusion-tight.
Aufgrund der Elastizität des Kopplungselements werden Toleranzen und Bauteilabweichungen ausgeglichen. Es können beim Herstellen des Abdeckkörpers bzw. des Trägers größere Toleranzen vorgegeben werden, als bei explosionsgeschützten Anordnungen, bei denen zwischen dem Abdeckkörper und dem Träger die Abmessungen für einen zünddurchschlagsicheren Spalt eingehalten werden müssen. Auch bei Verformungen während des Betriebs durch Temperaturveränderungen oder mechanischen Beanspruchungen werden entsprechende Längenabweichungen durch das elastische Kopplungselement ausgeglichen und die Dichtheit der Aufnahmekammer gegenüber der Umgebung gewährleistet. Mittels der erfindungsgemäßen explosionsgeschützten Anordnungen können die Anforderungen erreicht werden, wie sie für eine Vergusskapselung (Ex-m) oder eine druckfeste Kapselung (Ex-d) definiert sind. Ein Zugießen bzw. Abgießen des Abdeckkörpers sowie des wenigstens einen elektrischen Bauelements mit einem fließfähigen und aushärtenden Vergusswerkstoff zur Herstellung einer stoffschlüssigen Verbindung entfällt jedoch genauso wie eine Klebeverbindung zwischen dem Abdeckkörper und dem Träger, wodurch der Herstellungsaufwand erheblich reduziert ist. Auch das Problem der Ausgasung bei stoffschlüssigen Klebeverbindungen oder Giesharzen besteht erfindungsgemäß nicht.Due to the elasticity of the coupling element tolerances and component deviations are compensated. Larger tolerances can be specified when manufacturing the covering body or the support, as in the case of explosion-proof arrangements in which the dimensions for a gap resistant to ignition must be maintained between the covering body and the support. Even with deformations during operation due to temperature changes or mechanical stresses corresponding length deviations are compensated by the elastic coupling element and ensures the tightness of the receiving chamber from the environment. By means of the explosion-proof arrangements according to the invention, the requirements can be achieved, as they are for a Vergusskapselung (Ex-m) or a flameproof enclosure (Ex-d) are defined. However, a pouring or casting of the cover body and the at least one electrical component with a flowable and curing potting material for producing a cohesive connection deleted as well as an adhesive bond between the cover body and the carrier, whereby the manufacturing cost is significantly reduced. The problem of outgassing in cohesive adhesive bonds or resins also does not exist according to the invention.
Die erfindungsgemäße Kapselung kann somit insbesondere aus lediglich drei Bauteilen hergestellt werden: aus dem Träger, dem Kopplungselement und dem Abdeckkörper.The encapsulation according to the invention can thus be produced in particular from only three components: from the carrier, the coupling element and the covering body.
Vorzugsweise ist das in der Aufnahmekammer angeordnete Bauelement ohne eine eigene Vergusskapselung oder andere Explosionsschutzmaßnahmen auf dem Träger angeordnet. Beim Lösen der Verbindung zwischen dem Abdeckkörper und dem Träger ist das Bauelement dadurch frei zugänglich und kann beispielsweise im Falle eines Defekts ersetzt werden.The component arranged in the receiving chamber is preferably arranged on the carrier without a separate encapsulation or other explosion protection measures. When releasing the connection between the cover body and the carrier, the device is thereby freely accessible and can be replaced, for example, in the event of a defect.
Bei einem bevorzugten Ausführungsbeispiel ist die Breite der Kontaktfläche in Breitenrichtung größer als die Breite des Kopplungselements, so dass der Abdeckkörper mit seiner Kontaktfläche 26 an deren inneren und/oder an äußeren Randbereich über das Kopplungselement hinausragt. Dadurch wird dem Kopplungselement ausreichend Raum für seine elastische Verformung zwischen der Kontaktfläche und der Trägerfläche zur Verfügung gestellt. Gleichzeitig ist das elastische Kopplungselement durch die Kontaktfläche vorzugsweise vollständig abgedeckt und dadurch vor mechanischen Einwirkungen und Beschädigungen geschützt.In a preferred embodiment, the width of the contact surface in the width direction is greater than the width of the coupling element, so that the cover body protrudes with its
Die Verbindung zwischen dem Abdeckkörper und dem Träger ist vorzugsweise ausschließlich durch die Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung bewirkt und mithin ausschließlich kraftschlüssig und/oder formschlüssig. Die Montage und die Demontage ist auf diese Weise sehr einfach möglich.The connection between the cover body and the carrier is preferably exclusively by the connector device and / or latching connection device causes and therefore exclusively non-positively and / or positively. The assembly and disassembly is very easy in this way.
Bei einem bevorzugten Ausführungsbeispiel weist der Träger eine Leiterplatte sowie einen Kühlkörper auf. Die Trägerfläche ist an der Leiterplatte vorhanden, die mit ihrer entgegengesetzten Seite an dem Kühlkörper anliegt. Die Verbindung durch die Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung wird dabei vorzugsweise zwischen dem Abdeckkörper und dem Kühlkörper hergestellt, wodurch das Kopplungselement nicht nur eine spielfreie Verbindung zwischen dem Abdeckkörper und der Leiterplatte, sondern auch ein Andrücken der Leiterplatte gegen eine Anlagefläche des Kühlkörpers bewirkt. Dadurch kann der Wärmeübergang zwischen der Leiterplatte und dem Kühlkörper verbessert werden. Eine zusätzliche Einrichtung zur Verbindung des Kühlkörpers mit der Leiterplatte kann entfallen.In a preferred embodiment, the carrier has a printed circuit board and a heat sink. The support surface is present on the circuit board, which rests with its opposite side on the heat sink. The connection through the connector device and / or latching connection device is preferably produced between the cover body and the heat sink, whereby the coupling element not only causes a play-free connection between the cover body and the circuit board, but also pressing the circuit board against a contact surface of the heat sink. Thereby, the heat transfer between the circuit board and the heat sink can be improved. An additional device for connecting the heat sink with the circuit board can be omitted.
Der Abdeckkörper ist vorzugsweise aus einem einheitlichen Material ohne Naht- und Fügestelle einstückig hergestellt. Er besteht insbesondere aus Kunststoff. Wenn das in der Aufnahmekammer aufgenommene wenigstens eine Bauelement Licht empfängt und/oder abstrahlt, wie beispielsweise eine Leuchtdiode, ist der Abdeckkörper zumindest teilweise für die empfangene bzw. abgestrahlte Lichtwellenlänge durchlässig ausgeführt. In den Abdeckkörper können auch optische Elemente, wie eine Linse und/oder wenigstens ein Streukörper und/oder wenigstens ein Prisma und/oder ein Filter oder dergleichen integriert sein.The cover body is preferably made of a single material without seam and joint in one piece. It consists in particular of plastic. When the at least one component accommodated in the receiving chamber receives and / or emits light, such as a light-emitting diode, the covering body is at least partially permeable to the received or radiated light wavelength. Optical elements, such as a lens and / or at least one diffuser and / or at least one prism and / or a filter or the like may also be integrated in the cover body.
Das Kopplungselement besteht aus einem einheitlichen Material ohne Naht- und Fügestelle, beispielsweise aus einem Polymermaterial. Vorzugsweise kann das Kopplungselement aus Silikon oder Silikonschaum hergestellt sein.The coupling element consists of a uniform material without seam and joint, for example of a polymer material. Preferably, the coupling element be made of silicone or silicone foam.
Vorteilhafte Ausführungen der Erfindung ergeben sich aus den abhängigen Patentansprüche, der Beschreibung und der Zeichnung. Nachfolgend werden vorteilhafte Ausführungsbeispiele der Erfindung anhand der beigefügten Zeichnungen im Einzelnen erläutert. Es zeigen:
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Figur 1 eine schematische Querschnittsansicht eines Ausführungsbeispiels einer explosionsgeschützten Anordnung, -
Figur 2 ein Kopplungselement der explosionsgeschützten Anordnung ausFigur 1 in einer perspektivischen Ansicht, -
Figur 3 eine perspektivische, teilgeschnittene Darstellung eines weiteren Ausführungsbeispiels einer explosionsgeschützten Anordnung und -
Figur 4 eine perspektivische Darstellung eines Ausführungsbeispiels eines Abdeckkörpers sowie eines zugehörigen Kopplungselements.
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FIG. 1 a schematic cross-sectional view of an embodiment of an explosion-proof arrangement, -
FIG. 2 a coupling element of the explosion-proof arrangementFIG. 1 in a perspective view, -
FIG. 3 a perspective, partially sectioned view of another embodiment of an explosion-proof arrangement and -
FIG. 4 a perspective view of an embodiment of a cover body and an associated coupling element.
In den
Bei den Bauelementen 11 handelt es sich beispielsgemäß um Licht abstrahlende und/oder Licht empfangene Bauelemente und vorzugsweise um Leuchtdioden. Die explosionsgeschützte Anordnung 10 kann aber auch für andere elektrische und/oder elektronische Bauelemente verwendet werden. Es können auch unterschiedliche Typen von Bauelementen 11 auf der Leiterplatte 12 angeordnet sein. Zumindest ein Teil dieser elektrischen und/oder elektronischen Bauelemente 11, die nicht eigensicher ausgeführt sind, werden durch wenigstens einen Abdeckkörper 17 der Anordnung 10 gekapselt.The
Hierfür weist der Abdeckkörper 17 eine Aufnahmekammer 18 für wenigstens eines der Bauelemente 11 auf. Jedes Bauelement 11 kann in einer separaten Aufnahmekammer 18 angeordnet sein. Es ist auch möglich, mehrere Bauelemente 11 in einer gemeinsamen Aufnahmekammer 18 anzuordnen. Jeder Abdeckkörper 17 kann eine einzige Aufnahmekammer 18 aufweisen (
Die Form bzw. Gestalt des Abdeckkörpers kann im Wesentlichen beliebig gewählt werden. Bei den Ausführungsbeispielen hat der Abdeckkörper 17 gemäß der
Der Abdeckkörper 17 umschließt die Aufnahmekammer 18 vollständig an fünf Seiten. Jede Aufnahmekammer 18 ist lediglich an einer Unterseite 20 des Abdeckkörpers 17 mit einer Öffnung 21 versehen und durch die Öffnung 21 zugänglich. Die Unterseite 20 des Abdeckkörpers 17 mit der Öffnung 21 ist der Trägerfläche 12 zugewandt. Wie in
Die Öffnung 21 bzw. die Aufnahmekammer 18 ist vollständig von einem Flansch 25 des Abdeckkörpers 17 umschlossen. Der Flansch 25 erstreckt sich in einer Umfangsrichtung U um die Öffnung 21 herum und umschließt diese vollständig. Der Flansch 25 kann wie in den
Der Abdeckkörper 17 und beispielsgemäß der Flansch 25 weist auf seiner der Trägerfläche 12 zugeordneten Seite eine Kontaktfläche 26 auf. Die Kontaktfläche 26 ist bei den hier dargestellten bevorzugten Ausführungsbeispielen stufenlos und kantenlos eben ausgeführt. Die Kontaktfläche 26 erstreckt sich in einer Ebene parallel zur Trägerfläche 12.The
Zwischen der Kontaktfläche 26 und der Trägerfläche 12 ist ein elastisches Kopplungselement 30 angeordnet. Das elastische Kopplungselement 30 umschließt die wenigstens eine zugeordnete Öffnung 21 in Umfangsrichtung U vollständig und erstreckt sich mithin vollständig um die wenigstens eine zugeordnete Öffnung 21 entlang der Kontaktfläche 26 bzw. des Flansches 25.Between the
Das Kopplungselement 30 weist eine erste Kopplungsfläche 31 und eine zweite Kopplungsfläche 32 auf. Die beiden Kopplungsflächen 31, 32 sind parallel zueinander ausgerichtet und vorzugsweise jeweils stufenlos und kantenlos eben ausgeführt. Die beiden Kopplungsflächen 31, 32 sind innen über eine Innenfläche 33 und außen über eine Außenfläche 34 miteinander verbunden. Die Innenfläche 33 und die Außenfläche 34 verlaufen in Umfangsrichtung U jeweils geschlossen entsprechend der Form des Kopplungselements 30. Dessen Form ist an den Verlauf des Flansches 25 angepasst. Das Kopplungselement ist bei den hier dargestellten Ausführungsbeispielen kreisringförmig (
Das Kopplungselement 30 umschließt das wenigstens eine in der Aufnahmekammer 18 aufzunehmende Bauelement 11. Es kann wie in
Das Kopplungselement 30 hat eine Breite B, die zwischen der Innenfläche 33 und der Außenfläche 34 gemessen wird. Die Breite B wird rechtwinklig zur Umfangsrichtung U an der jeweils betrachteten Stelle in einer Breitenrichtung R gemessen. Die Breite B wird abhängig von dem Gesamtvolumen der wenigstens einen, von dem Kopplungselement 30 umschlossenen Aufnahmekammer 18 bestimmt. Je größer das Gesamtvolumen ist, desto größer wird die Breite B festgelegt. Alternativ oder zusätzlich kann die Breite B auch abhängig von dem Restvolumen in der wenigstens einen umschlossenen Aufnahmekammer 18 bestimmt werden, das zwischen dem wenigstens einen in der wenigstens einen Aufnahmekammer 18 aufgenommenen Bauteil 11 und dem Abdeckkörper 17 verbleibt.The
Das Kopplungselement 30 ist beim Ausführungsbeispiel aus einem einheitlichen Material ohne Naht- und Fügestelle einstückig hergestellt. Es besteht vorzugsweise aus einem synthetischen Polymer, beispielsweise aus einem Silikon und insbesondere aus Silikonschaum. Das Kopplungselement 30 kann formschlüssig und/oder stoffschlüssig mit dem Abdeckkörper 17 verbunden sein.The
An dem Abdeckkörper und beispielsgemäß am Flansch 25, im Bereich von dessen äußerer Kante 40 sind in Umfangsrichtung U verteilt mehrere Rasthaken 41 angeordnet. Die Rasthaken 41 eines Abdeckkörpers 17 bilden ein Rastmittel 42 einer Rastverbindungseinrichtung 43. Das Rastmittel 42 arbeitet mit einem Gegenrastmittel 44 der Rastverbindungseinrichtung 43 zusammen. Das Gegenrastmittel 44 ist am Träger 13 vorhanden. Beim Ausführungsbeispiel ist das Gegenrastmittel 44 am Kühlkörper 15 des Trägers 13 angeordnet.On the cover body and according to the example on the
Die das Rastmittel 42 bildenden Rasthaken 41 haben einen elastisch biegbaren, sich beispielsgemäß geradlinig erstreckenden Federabschnitt 45. Der Federabschnitt 45 erstreckt sich ausgehend vom Flansch 25 schräg oder rechtwinklig von der Kontaktfläche 26 weg. An dem dem Flansch 25 entgegengesetzten freien Ende weist jeder Rasthaken 41 eine Rastnase 46 auf. Die Rastnasen 46 ragen rechtwinklig zur Umfangsrichtung U nach innen aufeinander zu oder alternativ nach außen voneinander weg. Die Rastnasen 46 arbeiten mit jeweils einer Rastfläche 47 zusammen. Die Rastflächen 47 bilden gemeinsame das am Träger 13 angeordnete Gegenrastmittel 44. Die Rastflächen 47 sind auf der der Trägerfläche 12 entgegengesetzten Seite des Trägers 13 angeordnet.The latching means 42 forming latching hooks 41 have an elastically bendable, according to the example linearly extending
Die Rastflächen 47 schließen sich bei den beschriebenen Ausführungsbeispielen unmittelbar an die Mündung einer Durchgangsöffnung 48 an, die den Träger 13 von der Trägerfläche 12 bis zur Rastfläche 47 vollständig durchsetzt. Der Querschnitt der Durchgangsöffnungen 48 ist so ausgestaltet, dass jeweils ein Rasthaken 41 mit seiner Rastnase 46 von der Trägerfläche 12 her in die Durchgangsöffnung 48 eingesteckt werden kann.The latching surfaces 47 close in the described embodiments directly to the mouth of a through
Bei hergestellter Verbindung liegen die Rastnasen 46 jeweils an einer Rastfläche 47 an. In diesem montierten Zustand ist das Kopplungselement 30 zwischen der Kontaktfläche 26 und der Trägerfläche 12 elastisch verformt bzw. zusammengedrückt, so dass es eine dauerhafte Kopplungskraft K erzeugt (
Durch die Rastverbindungseinrichtung 43 wird eine lösbare, kraft- bzw. formschlüssige Verbindung zwischen dem Abdeckkörper 17 und dem Träger 13 erreicht. Die Kopplungskraft K des dazwischen angeordneten Kopplungselements 30 bewirkt dabei eine spielfreie Klemmung des Abdeckkörpers 17 am Träger 13. Die wenigstens eine Aufnahmekammer 18 ist außerdem durch das in montiertem Zustand elastisch verformte Kopplungselement 30 spaltfrei abgedichtet. Toleranzabweichungen bei der Herstellung des Abdeckkörpers 17 bzw. des Trägers 13 können daher durch das elastisch verformbare Kopplungselement 30 ausgeglichen werden, ohne dass die Gefahr besteht, dass sich ein Zündspalt bildet. Außerdem ist sichergestellt, dass durch thermische Längenänderung beim Betrieb der Anordnung 10 keine Zündspalte zwischen dem Abdeckkörper 17 und dem Träger 13 entstehen können. Auch solche Längenänderungen werden wirksam durch das elastisch verformbare Kopplungselement 30 ausgeglichen. Der Abdeckkörper 17, das elastische Kopplungselement 30 und der Träger 13 bilden gemeinsam eine zündspaltfrei geschlossene Kapselung um die Aufnahmekamme 18 bzw. das wenigstens eine darin angeordnete Bauteil 11 herum.By the
Durch die Anordnung kann eine lösbare Verbindung zwischen dem Abdeckkörper 17 und dem Träger 13 erreicht werden, die dennoch die Anforderungen an den Explosionsschutz gewährleistet. Im Unterschied zu Anordnungen mit zünddurchschlagsicheren Spalten zwischen dem Abdeckkörper 17 und dem Träger 13 müssen bei der vorliegenden Anordnung 10 keine engen Toleranzen zur Einhaltung von zünddurchschlagsicheren Spalten eingehalten werden. Stoffschlüssige Klebeverbindung zwischen dem Abdeckkörper 17 und dem Träger 13 sowie ein Verguss des wenigstens einen Bauteils 11 bzw. des Abdeckkörpers 17 entfallen. Die Rastverbindungseinrichtung 43 ermöglicht ein einfaches und schnelles Montieren und Demontieren des Abdeckkörpers 17 am bzw. vom Träger 13. Dies kann auch werkzeuglos erfolgen.By the arrangement, a releasable connection between the
Zur Montage der Anordnung 10 wird an die Trägerfläche 12 oder an die Kontaktfläche 26 das wenigstens eine Kopplungselement 30 angelegt. Im Anschluss daran wird der wenigstens eine Abdeckkörper 17 quer zur Trägerfläche 12 derart auf den Träger aufgesteckt, dass die Rasthaken 41 in die jeweils zugeordnete Durchgangsöffnung 48 eingreifen. Dabei gelangt das Kopplungselement 30 mit der ersten Kopplungsfläche 31 an der Kontaktfläche 26 und mit der zweiten Kopplungsfläche 32 an der Trägerfläche 12 zur Anlage ohne das Kopplungselement 30 elastisch zu verformen, bevor die Rastnasen 46 mit den Rastflächen 47 in Eingriff stehen, also bevor durch die Rastverbindungseinrichtung 43 eine Rastverbindung hergestellt wird. Anschließend wird der Abdeckkörper 17 unter elastischer Verformung des Kopplungselements 30 zum Träger 13 hin verschoben, bis die Rastnasen 46 aus der Durchgangsöffnung 48 austreten und somit an der jeweils zugeordneten Rastfläche 47 der Gegenrastmittel 44 anliegen - also eine Rastverbindung durch die Rastverbindungseinrichtung 43 hergestellt ist. Die Rastverbindungseinrichtung 43 bewirkt dann eine Haltekraft H, die der von dem elastisch verformten Kopplungselement 30 erzeugten Kopplungskraft K entgegenwirkt. Das Kopplungselement 30 erzeugt mithin eine Vorspannung zwischen dem Träger 13 und dem Abdeckkörper 17, der dadurch spielfrei am Träger 13 gehalten ist.For mounting the
Wie bereits erläutert, entsteht durch die Rastverbindungseinrichtung 43 eine lösbare kraftschlüssige und/oder formschlüssige Verbindung. Eine stoffschlüssige Verbindung durch Verguss oder einen Klebstoff sowohl zwischen dem Abdeckkörper 17 und dem Träger 13 als auch zwischen dem Bauelement 11 und dem Träger 13 entfällt.As already explained, the
Bei den hier beschriebenen bevorzugten Ausführungsbeispielen kann der Abdeckkörper 17 zur Kapselung jeweils einer oder mehrerer Leuchtdioden dienen. Zu diesem Zweck ist zumindest der von der Kontaktfläche 26 bzw. vom Flansch 25 umschlossene mittlere Teil 19 teilweise oder vollständig aus einem Material hergestellt, das für die Lichtwellenlängen der Leuchtdioden durchlässig ist. Vorzugsweise wird der gesamte Abdeckkörper 17 aus einem einheitlichen Material einstückig ohne Naht- und Fügestelle hergestellt.In the preferred exemplary embodiments described here, the covering
In dem für die Lichtwellenlänge durchlässigen Bereich des Abdeckkörpers 17 und insbesondere im mittleren Teil 19 kann wenigstens ein optisches Element angeordnet oder durch den mittleren Teil 19 selbst gebildet sein. Beispielsweise kann der mittlere Teil 19 eine oder mehrere Linsen bilden und/oder Streukörper enthalten und/oder Brechungs- und/oder Reflexionsflächen aufweisen. Bei dem in
Zur Vorgabe der Relativlage zwischen dem Kopplungselement 30 und dem Abdeckkörper 17 kann dieser einen oder mehrere quer von der Kontaktfläche 26 wegragende Positioniervorsprünge 53 aufweisen (
Ein solcher Positioniervorsprung 53 kann bei allen Ausführungsbeispielen der Anordnung 10 vorgesehen sein.Such a
Dadurch dass das Gegenrastmittel 44 bzw. die Rastflächen 47 am Kühlkörper 15 angeordnet sind, wird durch die vom Kopplungselement 30 bewirkte Kopplungskraft K bei hergestellter Verbindung auch die Leiterplatte 14 auf die Anlagefläche 16 des Kühlkörpers 15 gedrückt und ein ausreichend guter wärmeleitender Kontakt hergestellt.The fact that the counter-latching means 44 and the latching surfaces 47 are arranged on the
Die Erfindung betrifft eine explosionsgeschützte Anordnung 10 zur Kapselung wenigstens eines elektrischen und/oder elektronischen Bauelements 11, das auf einer Trägerfläche 12 eines Trägers 13 angeordnet ist. Die explosionsgeschützte Anordnung 10 erzielt den Explosionsschutz entsprechend einer druckfesten Kapselung und/oder einer Vergusskapselung. In einem Abdeckkörper 17 ist wenigstens eine Aufnahmekammer 18 für das wenigstens eine Bauelement 11 vorhanden. Die Aufnahmekammer 18 ist von einer ringsumlaufenden Kontaktfläche 26 umschlossen, die sich an die Öffnung 21 der Aufnahmekammer 18 anschließt. Die Kontaktfläche 26 kann beispielsweise an einem ringsumlaufenden Flansch 25 vorhanden sein. Die Anordnung 10 weist ein elastisches Kopplungselement 30 auf, das zwischen der Kontaktfläche 26 des Abdeckkörpers 17 und der Trägerfläche 12 des Trägers 13 angeordnet ist. Mit Hilfe einer Steckverbindungseinrichtung und/oder Rastverbindungseinrichtung 43 ist zwischen dem Abdeckkörper 17 und dem Träger 13 eine lösbare, kraftschlüssige und/oder formschlüssige Verbindung hergestellt. Bei hergestellter Verbindung ist das elastische Kopplungselement 30 elastisch verformt und bewirkt eine Kopplungskraft K zwischen der Kontaktfläche 26 und der Trägerfläche 12. Dadurch ist eine sichere Abdichtung des Aufnahmeraums 18 bzw. der Verbindungsstelle zwischen dem Abdeckkörper 17 und dem Träger 13 zur Erreichung des Explosionsschutzes sichergestellt.The invention relates to an explosion-
- 1010
- explosionsgeschützte Anordnungexplosion-proof arrangement
- 1111
- Bauelementmodule
- 1212
- Trägerflächesupport surface
- 1313
- Trägercarrier
- 1414
- Leiterplattecircuit board
- 1515
- Kühlkörperheatsink
- 1616
- Anlageflächecontact surface
- 1717
- Abdeckkörpercovering
- 1818
- Aufnahmekammerreceiving chamber
- 1919
- mittlerer Teilmiddle part
- 2020
- Unterseite des AbdeckkörpersBottom of the cover body
- 2121
- Öffnungopening
- 2525
- Flanschflange
- 2626
- Kontaktflächecontact area
- 3030
- Kopplungselementcoupling element
- 3131
- erste Kopplungsflächefirst coupling surface
- 3232
- zweite Kopplungsflächesecond coupling surface
- 3333
- Innenflächepalm
- 3434
- Außenflächeouter surface
- 3535
- Innenbereichinterior
- 3636
- Zwischenstückconnecting piece
- 4040
- äußere Kante des Flanschesouter edge of the flange
- 4141
- Rasthakenlatch hook
- 4242
- Rastmittellatching means
- 4343
- RastverbindungseinrichtungLocking connection device
- 4444
- GegenrastmittelSecuring means
- 4545
- Federabschnittspring section
- 4646
- Rastnaselocking lug
- 4747
- RastflächeRest area
- 4848
- DurchgangsöffnungThrough opening
- 5252
- Reflexionsflächereflecting surface
- 5353
- Positioniervorsprungpositioning
- BB
- Breitewidth
- DD
- Dickethickness
- HH
- Haltekraftholding force
- KK
- Kopplungskraftcoupling force
- RR
- Breitenrichtungwidth direction
- UU
- Umfangsrichtungcircumferentially
Claims (15)
- Explosion-proof assembly (10),
with at least one carrier (13) which has a carrier face (12) on which at least one electrical and/or electronic component (11) is arranged,
with at least one covering body (17) which has at least one receiving chamber (18) for one or more of the electrical and/or electronic components (11) respectively, wherein the at least one receiving chamber (18) has an opening (21) only on the side facing the carrier face (12), wherein an annular contact face (26) is provided surrounding the opening (21) of each receiving chamber (18),
characterised in that the explosion-proof assembly is furthermore formed with an elastic coupling element (30) which has a first coupling face (31) standing in superficial contact with the contact face (26) and which has a second coupling face (32) standing in superficial contact with the carrier face (12), wherein the elastic coupling element (30) completely surrounds the opening (21) and exerts a coupling force (K) which pushes the covering body (17) and carrier (13) away from each other, and
with a plug-in connecting device and/or locking connecting device (43) which is arranged on at least one covering body (17) and/or on at least one carrier (13) and which maintains a force-fit and/or form-fit connection between the at least one covering body (17) and the at least one carrier (13) against the coupling force (K) of the coupling element (30), so that an explosion-proof connection exists between the at least one covering body (17) and the at least one carrier (13),
wherein the encapsulation for the at least one component (11), formed by the at least one covering body (17) with the assigned carrier (13) and the elastic coupling element (30) arranged in-between, achieves an explosion protection according to the requirements of a cast encapsulation (Ex-m) or a pressure-resistant encapsulation (Ex-d). - Explosion-proof assembly according to claim 1, characterised in that the explosion protection is guaranteed by the gas-tight encapsulation of the receiving chamber.
- Explosion-proof assembly according to claim 1 or 2, characterised in that the at least one electrical and/or electronic component (11) arranged in the receiving chamber (18) is arranged on the carrier (13) free from casting compound.
- Explosion-proof assembly according to any of the preceding claims, characterised in that the first coupling face (31) and the second coupling face (32) are configured edgelessly and steplessly flat, and arranged parallel to each other.
- Explosion-proof assembly according to any of the preceding claims, characterised in that the width (B) of the coupling element (30) is predefined depending on the total volume of the receiving chamber (18) and/or on the remaining residual volume between the at least one component (11) and the assigned receiving chamber (18).
- Explosion-proof assembly according to any of the preceding claims, characterised in that the connection between the at least one covering body (17) and the at least one carrier (13) is made exclusively by force fit and/or form fit.
- Explosion-proof assembly according to any of the preceding claims, characterised in that the carrier (13) is formed by a circuit board (14) and/or a cooling body (15).
- Explosion-proof assembly according to any of the preceding claims, characterised in that the plug-in connecting device and/or locking connecting device (43) comprises at least one plug-in means or locking means (42) on the at least one covering body (17), to which a counter plug-in means or counter locking means (44) on the at least one carrier (13) is assigned.
- Explosion-proof assembly according to claim 7 and 8, characterised in that the coupling element (30) is arranged between the contact face (26) of the covering body (17) and the circuit board (14) which lies on a support face (16) of the cooling body (15), and that the counter plug-in means or counter locking means (44) is arranged on the cooling body (15).
- Explosion-proof assembly according to any of the preceding claims, characterised in that the at least one covering body (17) is made of a uniform material without seams or joints.
- Explosion-proof assembly according to any of the preceding claims, characterised in that the coupling element (30) consists of a polymer material.
- Explosion-proof assembly according to any of the preceding claims, characterised in that the coupling element (30) is connected to the covering body (17) by either form fit and/or material fit.
- Explosion-proof assembly according to any of the preceding claims, characterised in that at least some of the components (11) are formed by light-emitting components and/or light-receiving components.
- Explosion-proof assembly according to claim 13, characterised in that an optical element (52) is integrated in the covering body (17).
- Explosion-proof assembly according to any of the preceding claims, characterised in that the contact face (26) is arranged on a flange (25) completely surrounding the opening (21) in a peripheral direction (U).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201310111374 DE102013111374A1 (en) | 2013-10-15 | 2013-10-15 | Explosion-proof arrangement for electrical and / or electronic components |
PCT/EP2014/070065 WO2015055381A1 (en) | 2013-10-15 | 2014-09-20 | Explosion-proof assembly for electrical and/or electronic components |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3087313A1 EP3087313A1 (en) | 2016-11-02 |
EP3087313B1 true EP3087313B1 (en) | 2018-02-28 |
Family
ID=51582409
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14771322.6A Active EP3087313B1 (en) | 2013-10-15 | 2014-09-20 | Explosion-proof assembly for electrical and/or electronic components |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3087313B1 (en) |
DE (1) | DE102013111374A1 (en) |
WO (1) | WO2015055381A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019104616A1 (en) * | 2019-02-22 | 2020-08-27 | R.Stahl Schaltgeräte GmbH | Protective housing in the explosion protection type flameproof enclosure |
RU2805518C1 (en) * | 2019-11-19 | 2023-10-18 | Р. Шталь Шальтгерете Гмбх | Explosion-proof housing |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015218050B4 (en) | 2015-09-21 | 2018-09-20 | Conti Temic Microelectronic Gmbh | Electronic component and method for producing an electronic component |
EP3561379A1 (en) * | 2018-04-26 | 2019-10-30 | J.M. Geluk Beheer B.V. | Led lighting device and luminaire |
DE102019131195A1 (en) | 2019-11-19 | 2021-05-20 | R. Stahl Schaltgeräte GmbH | casing |
CN110906183B (en) * | 2019-12-20 | 2023-03-10 | 广州市莱帝亚照明股份有限公司 | Use method of lamp strip installation and fixation device |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3333135A1 (en) | 1983-09-14 | 1985-03-28 | Barlian, Reinhold, Dipl.-Ing.(FH), 6990 Bad Mergentheim | REPORTING DEVICE |
DE102005002813B4 (en) * | 2005-01-20 | 2006-10-19 | Robert Bosch Gmbh | control module |
JP4996101B2 (en) * | 2006-02-02 | 2012-08-08 | 新光電気工業株式会社 | Semiconductor device and manufacturing method of semiconductor device |
DE202007016530U1 (en) * | 2007-11-23 | 2008-02-07 | Reisen, Willy | Electric light |
DE102009005547A1 (en) * | 2009-01-20 | 2010-07-29 | R. Stahl Schaltgeräte GmbH | Encapsulated light-emitting diode arrangement |
GB2473185B (en) * | 2009-08-28 | 2012-05-30 | Ocean Led Ltd | Luminaire |
DE102010018784A1 (en) | 2010-04-29 | 2011-11-03 | R.Stahl Schaltgeräte GmbH | Printed circuit board with flameproof enclosure |
DE102010030891A1 (en) * | 2010-07-02 | 2012-01-05 | Zf Friedrichshafen Ag | Control unit assembly |
DE102011086107A1 (en) * | 2011-11-10 | 2013-05-16 | Zf Friedrichshafen Ag | Method for mounting control device for gearbox for vehicle, involves arranging housing portions such that free end of mounting pin of primary housing portion is extended through through-opening of secondary housing portion |
-
2013
- 2013-10-15 DE DE201310111374 patent/DE102013111374A1/en not_active Withdrawn
-
2014
- 2014-09-20 WO PCT/EP2014/070065 patent/WO2015055381A1/en active Application Filing
- 2014-09-20 EP EP14771322.6A patent/EP3087313B1/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019104616A1 (en) * | 2019-02-22 | 2020-08-27 | R.Stahl Schaltgeräte GmbH | Protective housing in the explosion protection type flameproof enclosure |
RU2805518C1 (en) * | 2019-11-19 | 2023-10-18 | Р. Шталь Шальтгерете Гмбх | Explosion-proof housing |
Also Published As
Publication number | Publication date |
---|---|
EP3087313A1 (en) | 2016-11-02 |
WO2015055381A1 (en) | 2015-04-23 |
DE102013111374A1 (en) | 2015-04-16 |
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