EP3081518A1 - Textile machine - Google Patents
Textile machine Download PDFInfo
- Publication number
- EP3081518A1 EP3081518A1 EP16164026.3A EP16164026A EP3081518A1 EP 3081518 A1 EP3081518 A1 EP 3081518A1 EP 16164026 A EP16164026 A EP 16164026A EP 3081518 A1 EP3081518 A1 EP 3081518A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- package
- yarn
- catching
- textile machine
- winding drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004753 textile Substances 0.000 title claims description 37
- 238000004804 winding Methods 0.000 claims description 99
- 230000007246 mechanism Effects 0.000 claims description 29
- 238000009987 spinning Methods 0.000 description 79
- 230000009471 action Effects 0.000 description 15
- 230000001276 controlling effect Effects 0.000 description 10
- 230000007547 defect Effects 0.000 description 10
- 230000002093 peripheral effect Effects 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007383 open-end spinning Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/08—Automatic end-finding and material-interconnecting arrangements
- B65H67/081—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
- B65H67/085—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement end-finding at the take-up package, e.g. by suction and reverse package rotation
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H15/00—Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
- B65H63/036—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the combination of the detecting or sensing elements with other devices, e.g. stopping devices for material advancing or winding mechanism
- B65H63/0364—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the combination of the detecting or sensing elements with other devices, e.g. stopping devices for material advancing or winding mechanism by lifting or raising the package away from the driving roller
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/48—Piecing arrangements; Control therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the present invention relates to a textile machine that forms a package. Specifically, the present invention relates to a configuration that can surely catch a yarn end of a package when performing yarn joining work and the like.
- the spinning frame disclosed in Japanese Patent Laid-Open No. 2010-189083 includes a suction mouth, a cradle arm, and a package plate.
- the suction mouth catches the yarn end of the package and guides the yarn end to a yarn joining device and the like.
- the cradle arm rotatably supports the package, and pivotably supports the package so that the package can be moved by pivoting the cradle arm.
- the package plate is caused to contact the package when stopping the rotation of the package.
- the package plate when performing yarn joining due to occurrence of a yarn defect and the like, the package plate is pressed against the package to move the package away from the suction mouth so that the surface of the package is positioned at the same position every time. After the surface of the package has been positioned in this manner, the suction mouth is brought close to the surface of the package and a catching operation of catching the yarn end is performed.
- a textile machine includes a first catching member that performs a catching operation of catching a yarn end of a package; a cradle arm that rotatably supports the package and also movably supports the package so that the package is movable in a separating direction in which the package moves away from the first catching member; a driving mechanism that drives the cradle arm to move the package in the separating direction; and a controlling section that controls the driving mechanism to move the package in the separating direction after causing a surface of the package and the first catching member to contact each other, and provides a control so that the first catching member performs the catching operation in the state in which the surface of the package and the first catching member are separated from each other.
- upstream and downstream respectively mean upstream and downstream in a traveling direction of a yarn when spinning is performed.
- a spinning frame 1 which is an example of the textile machine, shown in FIG. 1 , includes a large number of spinning units (winding units) 2 that are arranged side-by-side.
- the spinning frame 1 also includes a yarn joining cart (work cart) 3, a blower box 80, and a motor box 5.
- each spinning unit 2 mainly includes a drafting device 7, a spinning device (yarn supplying section) 9, a yarn feeding device 11, a yarn-slack removing device 12, and a winding device 13 arranged in this order from the upstream to the downstream.
- the drafting device 7 is arranged near an upper edge of a frame 6 of the spinning frame 1.
- a fiber bundle 8 that is fed by the drafting device 7 is spun by the spinning device 9.
- a spun yarn 10 formed in the spinning device 9 is fed by the yarn feeding device 11 and subsequently wound by the winding device 13 on a bobbin 48 thereby forming a package 45.
- the drafting device 7 is a device that draws a fiber bundle called a sliver 15 to form the fiber bundle 8 that is thin.
- the drafting device 7 includes, as shown in FIG. 2 , four roller pairs, namely, a back roller pair 16, a third roller pair 17, a middle roller pair 19 with an apron belt 18 stretched over each roller thereof, and a front roller pair 20.
- the spinning device 9 Although a detailed configuration of the spinning device 9 is not shown, an air spinning device that uses a swirling air current to apply twists to the fiber bundle 8 to form the spun yarn 10 has been adopted in the present embodiment.
- the yarn feeding device 11 includes a delivery roller 39 supported by the frame 6 of the spinning frame 1, and a nip roller 40 arranged in contact with the delivery roller 39.
- the spun yarn 10 fed out from the spinning device 9 is pinched between the delivery roller 39 and the nip roller 40.
- the spun yarn 10 can be fed to the winding device 13 by rotationally driving the delivery roller 39 with a not-shown electric motor.
- the yarn-slack removing device 12 is arranged downstream of the yarn feeding device 11.
- the yarn-slack removing device 12 includes a slack removing roller 21, a yarn hooking member 22, and an electric motor 25.
- the yarn hooking member 22 is engageable with (hook) the spun yarn 10.
- the spun yarn 10 can be guided to an outer peripheral surface of the slack removing roller 21.
- the slack removing roller 21 functions to accumulate the spun yarn 10 wound around the outer peripheral surface thereof.
- the slack removing roller 21 is rotationally driven by the electric motor 25. Accordingly, the spun yarn 10 can be temporarily accumulated in the yarn-slack removing device 12 that is arranged between the yarn feeding device 11 and the winding device 13.
- a yarn-defect detecting device 52 is arranged in a front portion of the frame 6 of the spinning frame 1 but between the yarn feeding device 11 and the yarn-slack removing device 12.
- the spun yarn 10 formed in the spinning device 9 passes by / through the yarn-defect detecting device 52 before the spun yarn 10 is wound in the yarn-slack removing device 12.
- the yarn-defect detecting device 52 monitors a thickness and the like of the traveling spun yarn 10.
- the yarn-defect detecting device 52 transmits a yarn-defect detection signal to a unit controller (a controlling section) 92 (see FIG. 3 ).
- the unit controller 92 is a computer that controls the spinning unit 2.
- a cutter 57 is arranged near the yarn-defect detecting device 52 to cut the spun yarn 10 when a yarn defect is detected in the spun yarn 10.
- the winding device 13 mainly includes a cradle arm 71, a winding drum 72, and a traversing device 75.
- the winding drum 72 can be driven while being in contact with an outer peripheral surface of the bobbin 48 or the package 45.
- the traversing device 75 includes a traversing guide 76 capable of guiding the spun yarn 10.
- the traversing guide 76 is caused to make a reciprocating movement by a not-shown driving means (this driving means is shared by a large number of the spinning units in the present embodiment) while the winding drum 72 is being driven by a not-shown electric motor.
- a not-shown driving means this driving means is shared by a large number of the spinning units in the present embodiment
- the cradle arm 71 rotatably supports the bobbin 48 on which the spun yarn 10 is wound.
- the cradle arm 71 is pivotably supported by a support shaft 70. Accordingly, the cradle arm 71 can be pivoted in both of a direction in which the package 45 moves toward the winding drum 72 and a direction in which the package 45 moves away from the winding drum 72. With this arrangement, even if a diameter of a yarn layer on the package 45 increases as winding of the spun yarn 10 thereon advances, the increase in the diameter of the yarn layer can be absorbed by pivoting the cradle arm 71, and the surface of the package 45 can be continued to appropriately contact the winding drum 72.
- the package 45 In a state in which a tip end section of a suction mouth 46, which is installed in the later-explained yarn joining cart 3, is brought close to the package 45, the package 45 can be moved toward the suction mouth 46 (may be called “an approaching direction” below) or can be moved away from the suction mouth 46 (may be called “a separating direction” below) by pivoting the cradle arm 71.
- An air cylinder (a driving mechanism) 60 is coupled to the cradle arm 71.
- the air cylinder 60 is constructed as a double-acting air cylinder and includes a piston rod 61, a piston 62 fixed to the piston rod 61, a contact-pressure port 63, and a back-pressure port 64.
- compressed air (may be simply called “air” below) is supplied from the contact-pressure port 63 and the back-pressure port 64 in a cylinder casing of the air cylinder 60.
- air When there is a difference in air pressures in the air supplied from the contact-pressure port 63 and the air supplied from the back-pressure port 64, the air pushes the piston 62 whereby the piston rod 61 is driven.
- the piston rod 61 is coupled to the cradle arm 71.
- the contact-pressure port 63 is connected to a compressed-air source for press-contact 65 that is arranged in the blower box 80.
- this air supplied in the cylinder casing from the contact-pressure port 63 pushes the piston 62 whereby the piston rod 61 pulls the cradle arm 71.
- a force (torque) that causes the cradle arm 71 to pivot whereby the package 45 is pressed against the winding drum 72 is generated.
- the back-pressure port 64 is connected to a back-pressure-port connection port 81 of a three-port valve 66.
- the three-port valve 66 is constructed as a solenoid valve and includes the back-pressure-port connection port 81, a pressure-reduction-valve connection port 82, and a drain port 83.
- a valve element of the three-port valve 66 is switchable between a position (an open position shown in FIG. 2 ) at which the back-pressure-port connection port 81 is connected to the drain port 83 and the pressure-reduction-valve connection port 82 is closed and a position (a connecting position shown in FIG. 5 ) in which the back-pressure-port connection port 81 is connected to the pressure-reduction-valve connection port 82.
- a pressure reduction valve 67 is connected to the pressure-reduction-valve connection port 82, and the drain port 83 is set at the atmospheric pressure.
- the valve element of the three-port valve 66 is arranged in the open position whereby the back-pressure-port connection port 81 is connected to the drain port 83.
- this state may be referred to as an open state. Because the back-pressure port 64 is set at the atmospheric pressure in this open state, the air pressure of only the compressed-air source for press-contact 65 acts on the piston 62. As a result, the package 45 can be pressed by a sufficient pressing force against the winding drum 72 whereby the package 45 can be rotationally driven stably by the winding drum 72.
- the back-pressure port 64 is connected to the pressure reduction valve 67.
- this state may be referred to as a connected state.
- the pressure reduction valve 67 is connected to the compressed-air source for press-contact 65.
- the pressure reduction valve 67 reduces the pressure of the air supplied by the compressed-air source for press-contact 65, and the reduced-pressure air is supplied to the pressure-reduction-valve connection port 82.
- air at a lower pressure than the pressure of the air supplied to the contact-pressure port 63 can be supplied to the back-pressure port 64.
- the air supplied to the back-pressure port 64 offsets the air supplied to the contact-pressure port 63 to some extent, the force (torque) applied to the cradle arm 71 is reduced, whereby the package 45 can be caused to contact the winding drum 72 at a reduced force (pressing force).
- the three-port valve 66 is electrically connected to the unit controller 92.
- the unit controller 92 can switch the three-port valve 66 between the open state and the connected state by transmitting a control signal to the three-port valve 66.
- the air cylinder 60 has a lifter part 90.
- the lifter part 90 mainly includes a lifter port 68, a lifter piston 85, a tapering member 86, balls 87, and a spring 88.
- a compressed-air source for lifter 69 that supplies compressed air to the lifter part 90 is connected to the lifter port 68.
- a solenoid valve 91 (a valve similar to the three-port valve 66) shown in FIG. 3 is arranged between the lifter port 68 and the compressed-air source for lifter 69. Compressed air can be supplied to the lifter port 68 or compressed air can be released from the lifter port 68 by appropriately operating this solenoid valve 91.
- a state in which no air is supplied to the lifter port 68 is shown in FIG. 2 . That is, a state in which the compressed air is released from the lifter port 68 is shown with a dotted line in FIG. 2 .
- a state in which air is supplied to the lifter port 68 is shown with a solid line arrow in FIG. 5 .
- the lifter piston 85 is arranged in the lifter part 90 so as to be movable by a predetermined stroke in a longitudinal direction of the piston rod 61.
- the lifter piston 85 and the tapering member 86 are biased, as shown in FIG. 4 , in a downward direction in the figure by the spring 88.
- the piston rod 61 can move freely in the upward-downward direction in the figure.
- the lifter piston 85 and the tapering member 86 are driven upward in FIG. 4 by the action of the air.
- an insertion hole through which the piston rod 61 is passed and can be moved upward-downward is formed in the tapering member 86.
- the insertion hole is formed in a tapered form such that it becomes narrow going downward in FIG. 4 , and an inclined surface 86a is an inner peripheral surface of the insertion hole.
- a plurality of balls 87 is arranged between the inclined surface 86a and the piston rod 61. The balls 87 are pushed downward as they receive an urging force of a spring 78 via a washer 89. With this arrangement, the balls 87 are pressed on a washer 79, as well as pressed between the inclined surface 86a and the piston rod 61.
- the yarn joining cart 3 mainly includes, as shown in FIG. 2 , a splicer (a yarn joining device) 43, a suction pipe (a second catching member) 44, the suction mouth (a first catching member) 46, a package braking part 30, and a package reverse-rotating part 36.
- the yarn joining cart 3 can travel on a rail 41 that is fixed to the frame 6.
- the yarn joining cart 3 moves to that spinning unit 2 by traveling on the rail 41, stops there, and performs yarn joining.
- the suction mouth 46 catches a yarn end of the package 45 and guides it to the splicer 43.
- the suction mouth 46 is capable of pivoting vertically around a base end part 46a.
- a tapered suction part 46b (a tip end part) that extends in a pivoting direction of the suction mouth 46 is arranged on an opposite end part of the base end part 46a of the suction mouth 46.
- a width of the suction part 46b is about the same as a width of the package 45.
- a suction port 46c (see FIG. 6 ) for sucking air is arranged in one surface (an outer curved surface) of the suction part 46b that is located away from the base end part 46a.
- the suction pipe 44 catches a yarn end from the spinning device 9 and guides it to the splicer 43. More specifically, the suction pipe 44 is pivotable vertically around an axis and is capable of catching a yarn end (an upper yarn) fed from the spinning device 9 by suction and guiding it to the splicer 43.
- the splicer 43 joins the yarn end (the upper yarn) caught and guided thereto by the suction pipe 44 and the yarn end (the lower yarn) caught and guided thereto by the suction mouth 46. Although an explanation about the detailed configuration of the splicer 43 is omitted herefrom, the splicer 43 performs the operation of joining the upper yarn and the lower yarn by twisting the yarn ends thereof with a swirling air current.
- the package braking part 30 includes a plate driving arm 31 and a package plate (a package contacting part) 32.
- the package plate 32 extends from a tip end part of the plate driving arm 31 in a pivoting direction of the plate driving arm 31.
- the plate driving arm 31 is pivotable around a support shaft. By pivoting the plate driving arm 31, the package plate 32 can be moved so as to contact the package 45 or separate from the package 45.
- the package plate 32 is an arcuate plate and can contact a wide area of the package 45.
- a brake can be applied (stopped) to the rotation of the package 45 by pivoting the plate driving arm 31 around the support shaft and causing the package plate 32 to contact the package 45.
- the package reverse-rotating part 36 includes a reverse rotation arm 37 and a reverse rotation roller 38.
- the reverse rotation arm 37 is pivotable around a support shaft. By pivoting the reverse rotation arm 37, the reverse rotation roller 38 can be moved so as to contact the package 45 or separate from the package 45.
- the reverse rotation arm 37 includes a not-shown driving means.
- the reverse rotation roller 38 can be rotationally driven with this driving means in a direction that is opposite of the direction of rotation of the winding drum 72.
- the package 45 can be driven in the reverse direction (that is, can be rotationally driven in a direction that is opposite of the direction in which the package 45 is rotationally driven by the winding drum 72).
- suction mouth represents a position of the suction mouth 46
- package plate represents a position of the package plate 32
- lifter port represents a supply state of the compressed air to the lifter port 68
- contact-pressure port represents a supply state of the compressed air to the contact-pressure port 63
- back-pressure port represents a supply state of the compressed air to the back-pressure port 64.
- suction mouth “sucking position” represents a position of the suction mouth 46 at which a catching operation is performed
- retracted position represents a position at which the suction mouth 46 is retracted from the sucking position.
- package plate “separated position” represents a position at which the package plate 32 is separated from the package 45
- contact position represents a position at which the package plate 32 is in contact with the package 45.
- the package plate 32 is positioned at the separated position and no air is supplied to the back-pressure port 64 and the lifter port 68.
- the winding drum 72 contacts the package 45 at a predetermined contact pressure, whereby the spun yarn 10 is appropriately wound into the package 45.
- the yarn-defect detecting device 52 When the yarn-defect detecting device 52 detects a defect in the spun yarn 10 during winding of the spun yarn 10, the yarn-defect detecting device 52 transmits a yarn-defect detection signal to the unit controller 92. Upon receiving the yarn-defect detection signal, the unit controller 92 causes the cutter 57 to immediately cut the spun yarn 10, and stops the operation of the drafting device 7, the spinning device 9, and the like.
- the cut yarn end (the lower yarn) is wound into the rotating package 45 by the winding device 13. Because the defect detected by the yarn-defect detecting device 52 in the spun yarn 10 is present downstream of the cutter 57, a portion of the spun yarn 10 containing the defect is also once wound into the package 45.
- the unit controller 92 controls, after stopping the operation of the drafting device 7, the spinning device 9, and the like, the solenoid valve 91 to connect the lifter port 68 to the compressed-air source for lifter 69, thereby starting supply of compressed air to the lifter port 68 (see a time point A in FIG. 11 ).
- the piston rod 61 moves upward by a distance equal to only the stroke of the lifter piston 85, whereby the cradle arm 71 is driven leftward in FIG. 2 .
- the cradle arm 71 is driven so as to separate from the winding drum 72 by the lifter part 90 that is the driving mechanism.
- the package 45 is moved to a position that is separated by a small distance from the winding drum 72, whereby a rotational speed of the package 45 is reduced.
- the unit controller 92 transmits a control signal to the yarn joining cart 3 to cause the yarn joining cart 3 to travel to the position of the spinning unit 2 to perform the yarn joining.
- the unit controller 92 applies brake to the rotation of the package 45 by using the package plate 32 of the package braking part 30.
- the plate driving arm 31 is pivoted around the support shaft thereby causing the package plate 32 to be pressed against and contact the package 45.
- the rotation of the package 45 is stopped and the package 45 is held by the lifter part 90 at a position that is further away from the winding drum 72 than the position that is separated by the small distance from the winding drum 72.
- the package braking part 30 is returned to its original position (a position separated from the package 45). The package 45 is held at this position by the action of the lifter part 90 even if the package braking part 30 is returned to the position that is separated from the package 45.
- the unit controller 92 precisely controls, to ensure the catching operation of catching the yarn end (the lower yarn) of the package 45 with the suction mouth 46, a positional relation between the surface of the package 45 and the suction mouth 46.
- the yarn end cannot be caught surely if the surface of the package 45 and the suction mouth 46 are not positioned in an appropriate positional relation when catching the lower yarn with the suction mouth 46 by suction. It is preferable that the suction port 46c of the suction mouth 46 that sucks the yarn end is positioned exactly at a position that is separated by a predetermined distance from the surface of the package 45. If this distance is not accurate, the suction action with respect to the surface of the package 45 becomes unstable. However, there may be a dimension error in the winding device 13 and the like, moreover, the diameter of the yarn layer on the package 45 increases as the winding advances. Therefore, the surface of the package 45 cannot be positioned precisely only by separating the package 45 from the winding drum 72 with the package plate 32.
- the surface of the package 45 cannot be positioned accurately with the method of positioning the surface of the package 45 by pushing the package plate 32 between the package 45 and the winding drum 72.
- a success rate of catching the yarn end is improved by precisely positioning the surface of the package 45 to the predetermined position with respect to the suction mouth 46.
- the unit controller 92 causes the suction mouth 46 to pivot around the base end part 46a (in a counterclockwise direction in FIG. 5 ) from the retracted position and holds the suction mouth 46 in the sucking position (see a time point B in FIG. 11 ).
- the "sucking position" represents a position of the suction mouth 46 that is suitable for performing the catching operation of catching the yarn end of the package 45 with the suction mouth 46.
- the unit controller 92 controls the air cylinder 60 so as to drive the cradle arm 71 so that the package 45 moves in the approaching direction. Specifically, supply of the compressed air to the lifter port 68 is stopped (see a time point C in FIG. 11 ) while maintaining the state in which the compressed air is supplied to the contact-pressure port 63 and the back-pressure port 64.
- the lifter port 68 in the open state in this manner, because the lock by the wedge action is released in the lifter part 90, the piston rod 61 moves downward, whereby the cradle arm 71 pivots rightward from its pivoting position shown in FIG. 5 .
- the cradle arm 71 pivots in this manner, as shown in FIG.
- the surface of the package 45 contacts the suction mouth 46 that is in the sucking position. Because the compressed air is being supplied to the back-pressure port 64, the momentum of the cradle arm 71 achieved by the pivoting is weakened, and an impact generated when the package 45 contacts the suction mouth 46 can be softened.
- the suction part 46b of the suction mouth 46 is tapered and extends in the pivoting direction.
- the package 45 contacts the surface of the suction part 46b that is away from the base end part 46a.
- the suction port 46c is formed in this surface of the suction part 46b that is away from the base end part 46a.
- the suction port 46c contacts a surface of the package 45 (in other words, at least a part of the suction port 46c is closed by the surface of the package 45).
- the unit controller 92 controls the air cylinder 60 so as to drive the cradle arm 71 so that the package 45 moves in the separating direction. Specifically, the air cylinder 60 is controlled to again supply the compressed air to the lifter port 68 (see a time point D in FIG. 11 ). With this action, the piston rod 61 is locked to the tapering member 86 by the above-mentioned wedge action, and the piston rod 61, the tapering member 86, and the lifter piston 85 integrally move upward in FIG. 4 .
- the position of the piston rod 61 in the air cylinder 60 in the state shown in FIG. 6 may vary depending on the diameter of the package 45, the hardness of the package 45, a dimension error in the winding device 13 of each spinning unit 2, and the like.
- the movement amount is always constant. Accordingly, the cradle arm 71 pivots by only a predetermined pivoting amount leftward from its pivoting position shown in FIG. 6 .
- the package 45 that is supported by the cradle arm 71 moves by only a predetermined distance in the separating direction from its state shown in FIG. 6 in which the surface of the package 45 is in contact with the suction part 46b (i.e., the suction port 46c) of the suction mouth 46, and the state of the package 45 changes to a separated state shown in FIG. 7 in which the package 45 is separated from the suction mouth 46.
- the suction part 46b i.e., the suction port 46c
- the unit controller 92 provides a control to start the yarn joining.
- the unit controller 92 operates the drafting device 7, the spinning device 9, and the like again and restarts formation of the spun yarn 10.
- the unit controller 92 causes the suction pipe 44 to pivot to a position near the downstream of the spinning device 9 as shown in FIG. 8 , causes the suction pipe 44 to generate a suction air current, and provides a control to catch the yarn end (the upper yarn) fed from the spinning device 9.
- the suction pipe 44 is pivoted downward while continuing the suction thereby pulling the spun yarn 10 from the spinning device 9 therewith and guiding it to the splicer 43.
- the unit controller 92 causes the suction port 46c of the suction mouth 46, which is at the sucking position, to generate a suction air current.
- the reverse rotation arm 37 is pivoted to cause the reverse rotation roller 38 to contact the package 45 whereby the package 45 starts rotating in the reverse direction.
- the yarn end on the surface of the package 45 can be sucked favorably through the suction port 46c that is formed in the surface (the surface where the surface of the package 45 was in contact) of the suction part 46b that is away from the base end part 46a.
- the yarn end (the lower yarn) is pulled from the outer peripheral surface of the reverse-rotating package 45, and the pulled yarn end is sucked and caught by the suction port 46c of the suction mouth 46.
- the spun yarn 10 including the defect can be removed from the package 45 when the spun yarn 10 including the defect is pulled from the package 45 and sucked with the suction mouth 46.
- the catching operation including sucking and catching the yarn end of the package 45 with the suction mouth 46 is performed after a positional relation (distance) between the surface of the package 45 and the suction mouth 46 is adjusted based on the state in which the surface of the package 45 and the suction mouth 46 were in contact with each other. As a result, even if the catching operation is performed repeatedly, each time the surface of the package 45 is positioned at the same position with respect to the suction mouth 46 (the suction port 46c) and the yarn end can be caught stably.
- the suction mouth 46 that has sucked the lower yarn is pivoted upward so as to move to a yarn-joining guiding position, and then, the lower yarn is guided to the splicer 43.
- the reverse rotation of the package 45 is stopped after the lower yarn is guided to the splicer 43.
- the splicer 43 joins the upper yarn and the lower yarn that are guided thereto.
- the spinning by the spinning device 9 is continued even while the yarn joining is being performed.
- the winding operation by the winding device 13 is stopped while the yarn joining is being performed, because the spun yarn 10 is continually fed from the spinning device 9 during this period, a slack of the spun yarn 10 occurs if no measure is taken.
- the slack of the spun yarn 10 is prevented by winding the spun yarn 10 on the slack removing roller 21.
- the spinning frame 1 includes the suction mouth 46, the cradle arm 71, the air cylinder 60, and the unit controller 92.
- the suction mouth 46 performs a catching operation of catching the yarn end of the package 45.
- the cradle arm 71 rotatably supports the package 45.
- the cradle arm 71 movably supports the package 45 so that the package 45 is movable in both of the approaching direction in which the package 45 moves toward the suction mouth 46 and the separating direction in which the package 45 moves away from the suction mouth 46.
- the air cylinder 60 drives the cradle arm 71 to move the package 45 in both of the approaching direction and the separating direction.
- the unit controller 92 controls, after causing the suction mouth 46 to contact the surface of the package 45, the air cylinder 60 (the lifter part 90) to move the package 45 in the separating direction.
- the unit controller 92 provides a control so that the suction mouth 46 performs the catching operation in the state in which the surface of the package 45 and the suction mouth 46 are separated from each other.
- the unit controller 92 controls the air cylinder 60 (the lifter part 90) so that the package 45 is moved in the separating direction by only a predetermined distance from the state in which the surface of the package 45 is in contact with the suction mouth 46.
- the spinning frame 1 further includes the winding drum 72 that rotationally drives the package 45 while being in contact with the package 45.
- the unit controller 92 controls the air cylinder 60, after separating the package 45 from the winding drum 72, so that the surface of the package 45 contacts the suction mouth 46.
- the spinning frame 1 further includes the package reverse-rotating part 36 that rotationally drives the package 45 in the direction opposite to the direction in which the package 45 is rotationally driven by the winding drum 72 by contacting the package 45 that has been separated from the winding drum 72. Accordingly, the catching operation performed by the suction mouth 46 in the state in which the package 45 is separated from the winding drum 72 can be performed suitably.
- the spinning frame 1 further includes the package plate 32 that brakes the rotation of the package 45 by being in contact with the package 45.
- the package plate 32 contacts the package 45 in a period from a time point at which the package 45 is separated from the winding drum 72 to a time point at which the package 45 contacts the suction mouth 46.
- the cradle arm 71 is driven by the air cylinder 60 (the lifter part 90) in both of the approaching direction and the separating direction.
- the motion of the cradle arm 71 that is driven by the air cylinder 60 including the lifter part 90 is softened by a spring action of the air, the impact generated when the package 45 contacts the suction mouth 46 is softened, and the possibility of occurrence of variations in the position based on which the positioning is performed is reduced. Moreover, the suction mouth 46 can be prevented from being broken due to the impact at the time of contact with the package 45.
- the unit controller 92 controls the air cylinder 60 (the lifter part 90) to reduce the winding speed of the package 45 by causing the package 45 to move away from the winding drum 72.
- the configuration of the spinning frame 1 can be made simple as no special mechanism is required to adjust the position of the package 45.
- the spinning frame 1 is configured as explained below.
- the suction mouth 46 includes the base end part 46a as the pivoting center and the suction part 46b having a shape that extends in the pivoting direction.
- the suction port 46c for catching the yarn end by suction is arranged on one surface of the suction part 46b that is away from the base end part 46a. When catching the yarn end with the suction port 46c, the distance from the base end part 46a to the package 45 is longer than the distance from the base end part 46a to the suction port 46c.
- the surface of the package 45 and the suction port 46c of the suction mouth 46 are arranged facing each other whereby the catching of the yarn end by the suction action can be surely performed.
- the unit controller 92 controls the air cylinder 60 (the lifter part 90) so that the surface of the package 45 contacts the surface of the suction part 46b of the suction mouth 46 in which the suction port 46c has been formed.
- the spinning frame 1 further includes a plurality of spinning units 2 and the yarn joining cart 3.
- Each spinning unit 2 includes the cradle arm 71 and the air cylinder 60.
- the yarn joining cart 3 is capable of traveling (moving) with respect to each of the plurality of spinning units 2 and performing the catching operation in each spinning unit 2.
- the suction mouth 46 is arranged in the yarn joining cart 3.
- the spinning frame 1 includes the spinning device 9, the suction pipe 44, and the splicer 43.
- the suction pipe 44 catches and guides the yarn end from the spinning device 9.
- the splicer 43 joins the yarn end caught by the suction mouth 46 and the yarn end caught by the suction pipe 44.
- the package 45 and the suction mouth 46 are caused to contact each other by pivoting both the package 45 and the suction mouth 46.
- the present invention is not limited to this configuration.
- the suction mouth 46 and the package 45 can be caused to contact each other by pivoting only the suction mouth 46, and then the lifter part 90 can be driven to move the package 45.
- the movement of the cradle arm 71 is controlled so that the suction port 46c and the surface of the package 45 are separated from each other by the predetermined distance.
- a sensor e.g., a potentiometer
- This sensor can be used to control the movement of the cradle arm 71 so that the suction port 46c and the surface of the package 45 are separated from each other by the predetermined distance based on an inclination detected by this sensor in the state in which the surface of the package 45 and the suction mouth 46 were in contact with each other.
- the cradle arm 71 can be driven by a fluid-pressure cylinder (e.g., an oil-pressure cylinder) instead of the air cylinder 60.
- a fluid-pressure cylinder e.g., an oil-pressure cylinder
- the cradle arm 71 can be driven by any other actuator (e.g., an electric motor).
- the package braking part 30 (the package plate 32) can be omitted.
- the spinning device 9 is arranged above the cradle arm 71 (the winding device 13), and the spun yarn 10 travels downward in the spinning unit 2.
- a configuration of a textile machine to which the present invention is applied is not limited to this configuration.
- the present invention can similarly be applied to a textile machine in which the yarn supplying section that supplies the yarn is arranged below the cradle arm (the winding device) and the yarn travels upward.
- the yarn supplying section is a structural component that supplies the yarn to the package and can include a yarn supplying bobbin on which the yarn has been wound, and the like.
- the suction mouth 46 is arranged in the yarn joining cart 3.
- a configuration of a textile machine to which the present invention is applied is not limited to this configuration. That is, the suction mouth 46 can be arranged in each spinning unit 2.
- the present invention is applied to the spinning frame (an air spinning frame) 1.
- the present invention can similarly be applied to other textile machines such as an open-end spinning frame and an automatic winder.
- the splicer is used as the yarn joining device; however, the present invention is not limited to this configuration. That is, in an alternative configuration, for example, a knotter and the like can be used as the yarn joining device.
- the spun yarn 10 is fed from the spinning device 9 to the yarn feeding device 11.
- a configuration of a textile machine according to the present invention is not limited to this configuration.
- the yarn feeding device 11 can be omitted (that is, the yarn feeding device 11 is not provided), and the spun yarn 10 can be pulled from the spinning device 9 by using the slack removing roller 21.
- the spun yarn 10 is cut by the cutter 57 upon detection of the yarn defect.
- a configuration of a textile machine according to the present invention is not limited to this configuration.
- the cutter 57 can be omitted (that is, the cutter 57 is not provided), and the spun yarn 10 can be cut by stopping the spinning operation by the spinning device 9.
- a work cart is used as the yarn joining cart 3; however, it is sufficient that the work cart includes the first catching member. Moreover, the work cart can be caused to move with respect to a limited number of the winding units, e.g., two winding units.
- the supply of the compressed air to the back-pressure port 64 is started at a timing at which the package plate 32 is caused to contact the package 45; however, the supply of the compressed air to the back-pressure port 64 can be started at a timing that is little before the time point at which the package 45 is caused to contact the winding drum 72 (a timing little before the time point E in FIG. 11 ).
- the winding drum 72 of each spinning unit is connected to a not-shown electric motor via a driving shaft that is shared by a large number of the spinning units.
- a separate driving means dedicated to one spinning unit can be arranged in each spinning unit and the winding drum 72 of each spinning unit can be driven with this driving means.
- the surface of the package 45 and the suction mouth 46 are caused to contact after separating the package 45 from the winding drum 72.
- the surface of the package 45 and the suction mouth 46 can be caused to contact without separating the package 45 from the winding drum 72.
- the winding drum 72 in each spinning unit is configured so as to rotate freely and separately, or a separate driving means is arranged in each spinning unit.
- the unit controller (the controlling section) 92 controls the air cylinder (the driving mechanism) 60 so that the suction mouth (the first catching member) 46 performs the catching operation in the state in which the surface of the package 45 and the winding drum 72 are separated.
- a textile machine includes a first catching member, a cradle arm, a driving mechanism, and a controlling section.
- the first catching member performs a catching operation of catching a yarn end of a package.
- the cradle arm rotatably supports the package and also movably supports the package so that the package is movable in a separating direction in which the package moves away from the first catching member.
- the driving mechanism drives the cradle arm to move the package in the separating direction.
- the controlling section controls the driving mechanism to move the package in the separating direction after causing a surface of the package and the first catching member to contact each other, and provides a control so that the first catching member performs the catching operation in the state in which the surface of the package and the first catching member are separated from each other.
- the controlling section controls the driving mechanism so that the package is moved in the separating direction by only a predetermined distance from the state in which the surface of the package is in contact with the first catching member.
- the above textile machine further includes a winding drum that contacts the package and rotates while being in contact with the package and the package is movable by driving the cradle arm with the driving mechanism to a position at which the package is separated from the winding drum, and the controlling section controls the driving mechanism so that the first catching member performs the catching operation in the state in which the surface of the package and the winding drum are separated from each other.
- the winding drum rotationally drives the package
- the controlling section controls the driving mechanism so that the surface of the package and the first catching member are caused to contact each other after the package is separated from the winding drum.
- the above textile machine further includes a package reverse-rotating part that rotationally drives the package in a direction opposite to the direction in which the package is rotationally driven by the winding drum by contacting the package that has been separated from the winding drum.
- the above textile machine further includes a package contacting part capable of applying brake to rotation of the package by contacting the package, and the package contacting part contacts the package in a period from a time point at which the package is separated from the winding drum to a time point at which the package contacts the first catching member.
- the driving mechanism is an air cylinder.
- the motion of the cradle arm that is driven by the driving mechanism is softened by a spring action of the air, the impact generated when the package contacts the first catching member is softened, and the possibility of occurrence of variations in the position based on which the positioning is performed is reduced.
- the first catching member includes a base end part as a pivoting center and a tip end part formed in a shape that extends in a pivoting direction.
- a suction port is formed in a surface of the tip end part that is away from the base end part.
- the suction port of the first catching member and the surface of the package are arranged facing each other whereby the catching of the yarn end by the suction action can be surely performed.
- controlling section controls the driving mechanism, to reduce a winding speed of the package, so as to move the package away from the winding drum.
- controlling section controls the driving mechanism so that the surface of the package contacts the surface in which the suction port is formed.
- the above textile machine further includes a plurality of winding units and a work cart.
- the plurality of winding units each includes the cradle arm and the driving mechanism.
- the work cart is capable of moving with respect to each winding unit and performing the catching operation in each winding unit.
- the first catching member is arranged in the work cart.
- the above textile machine further includes a yarn supplying section, a second catching member, and a yarn joining device.
- the yarn supplying section supplies a yarn to the package.
- the second catching member catches and guides a yarn end from the yarn supplying section.
- the yarn joining device joins the yarn end caught by the first catching member to the yarn end caught by the second catching member.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
- The present invention relates to a textile machine that forms a package. Specifically, the present invention relates to a configuration that can surely catch a yarn end of a package when performing yarn joining work and the like.
- Conventional textile machines that form a package are known to have a configuration to catch a yarn end of the package when performing yarn joining work and the like. Japanese Patent Laid-Open No.
discloses a spinning frame that is a textile machine of this type.2010-189083 - The spinning frame disclosed in Japanese Patent Laid-Open No.
includes a suction mouth, a cradle arm, and a package plate. The suction mouth catches the yarn end of the package and guides the yarn end to a yarn joining device and the like. The cradle arm rotatably supports the package, and pivotably supports the package so that the package can be moved by pivoting the cradle arm. The package plate is caused to contact the package when stopping the rotation of the package.2010-189083 - In the spinning frame having the configuration disclosed in Japanese Patent Laid-Open No.
, when performing yarn joining due to occurrence of a yarn defect and the like, the package plate is pressed against the package to move the package away from the suction mouth so that the surface of the package is positioned at the same position every time. After the surface of the package has been positioned in this manner, the suction mouth is brought close to the surface of the package and a catching operation of catching the yarn end is performed.2010-189083 - However, in the configuration disclosed in Japanese Patent Laid-Open No.
, depending on the hardness of the package, there was a possibility that the package is deformed at a portion where the package plate contacts the package. When such deformation of the package occurs, it is not possible to accurately position the package. Moreover, even if positioning of the surface of the package is performed, because a positional relation between the suction mouth and the surface of the package is not adjusted directly in this configuration, the positional relation between the surface of the package and the suction mouth cannot be adjusted to that is suitable for the catching operation, and sometimes it was not possible to surely catch the yarn end in the catching operation.2010-189083 - It is an object of the present invention to provide a configuration that can surely catch a yarn end of a package when performing yarn joining and the like.
- A textile machine according to an aspect of the present invention includes a first catching member that performs a catching operation of catching a yarn end of a package; a cradle arm that rotatably supports the package and also movably supports the package so that the package is movable in a separating direction in which the package moves away from the first catching member; a driving mechanism that drives the cradle arm to move the package in the separating direction; and a controlling section that controls the driving mechanism to move the package in the separating direction after causing a surface of the package and the first catching member to contact each other, and provides a control so that the first catching member performs the catching operation in the state in which the surface of the package and the first catching member are separated from each other.
- The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
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FIG. 1 is a front view of a spinning frame according to an embodiment of the present invention showing an overall configuration of the spinning frame. -
FIG. 2 is a longitudinal cross-sectional view of the spinning frame in a state in which a yarn is being wound. -
FIG. 3 is a block diagram indicating various structural components connected to a unit controller.FIG. 4 is a cross-sectional view of an air cylinder. -
FIG. 5 is a longitudinal cross-sectional view of a state in which a package plate is in contact with a package. -
FIG. 6 is a schematic diagram of a state in which a surface of the package is caused to contact a suction mouth for positioning. -
FIG. 7 is a schematic diagram of a state in which a lifter member is driven from its state shown inFIG. 6 to separate the surface of the package from the suction mouth by only a predetermined distance. -
FIG. 8 is a longitudinal cross-sectional view of a state in which a lower yarn is caught by the suction mouth and an upper yarn is caught by a suction pipe. -
FIG. 9 is a longitudinal cross-sectional view of a state in which the upper yarn and the lower yarn are guided inside a splicer. -
FIG. 10 is a longitudinal cross-sectional view of a state just after restarting rotation of the package after completion of yarn joining. -
FIG. 11 is a timing chart of a yarn joining operation. - Exemplary embodiments of a spinning frame (a spinning machine) according to the present invention are explained in detail below with reference to the accompanying drawings. In the present specification, "upstream" and "downstream" respectively mean upstream and downstream in a traveling direction of a yarn when spinning is performed.
- A spinning
frame 1, which is an example of the textile machine, shown inFIG. 1 , includes a large number of spinning units (winding units) 2 that are arranged side-by-side. The spinningframe 1 also includes a yarn joining cart (work cart) 3, ablower box 80, and amotor box 5. - As shown in
FIG. 1 , eachspinning unit 2 mainly includes adrafting device 7, a spinning device (yarn supplying section) 9, ayarn feeding device 11, a yarn-slack removing device 12, and awinding device 13 arranged in this order from the upstream to the downstream. - The
drafting device 7 is arranged near an upper edge of aframe 6 of thespinning frame 1. Afiber bundle 8 that is fed by thedrafting device 7 is spun by thespinning device 9. Aspun yarn 10 formed in thespinning device 9 is fed by theyarn feeding device 11 and subsequently wound by the windingdevice 13 on abobbin 48 thereby forming apackage 45. - The
drafting device 7 is a device that draws a fiber bundle called asliver 15 to form thefiber bundle 8 that is thin. Thedrafting device 7 includes, as shown inFIG. 2 , four roller pairs, namely, aback roller pair 16, athird roller pair 17, a middle roller pair 19 with an apron belt 18 stretched over each roller thereof, and a front roller pair 20. - Although a detailed configuration of the
spinning device 9 is not shown, an air spinning device that uses a swirling air current to apply twists to thefiber bundle 8 to form thespun yarn 10 has been adopted in the present embodiment. - The
yarn feeding device 11 includes adelivery roller 39 supported by theframe 6 of the spinningframe 1, and anip roller 40 arranged in contact with thedelivery roller 39. Thespun yarn 10 fed out from thespinning device 9 is pinched between thedelivery roller 39 and thenip roller 40. Thespun yarn 10 can be fed to the windingdevice 13 by rotationally driving thedelivery roller 39 with a not-shown electric motor. - The yarn-
slack removing device 12 is arranged downstream of theyarn feeding device 11. The yarn-slack removing device 12 includes aslack removing roller 21, ayarn hooking member 22, and anelectric motor 25. - The
yarn hooking member 22 is engageable with (hook) thespun yarn 10. When theyarn hooking member 22 is integrally rotated with theslack removing roller 21 while thespun yarn 10 has been engaged therewith, thespun yarn 10 can be guided to an outer peripheral surface of theslack removing roller 21. - The
slack removing roller 21 functions to accumulate thespun yarn 10 wound around the outer peripheral surface thereof. The slack removingroller 21 is rotationally driven by theelectric motor 25. Accordingly, thespun yarn 10 can be temporarily accumulated in the yarn-slack removing device 12 that is arranged between theyarn feeding device 11 and thewinding device 13. - A yarn-
defect detecting device 52 is arranged in a front portion of theframe 6 of the spinningframe 1 but between theyarn feeding device 11 and the yarn-slack removing device 12. Thespun yarn 10 formed in thespinning device 9 passes by / through the yarn-defect detecting device 52 before thespun yarn 10 is wound in the yarn-slack removing device 12. The yarn-defect detecting device 52 monitors a thickness and the like of thetraveling spun yarn 10. Upon detecting a defect in thespun yarn 10, the yarn-defect detecting device 52 transmits a yarn-defect detection signal to a unit controller (a controlling section) 92 (seeFIG. 3 ). Theunit controller 92 is a computer that controls thespinning unit 2. Acutter 57 is arranged near the yarn-defect detecting device 52 to cut thespun yarn 10 when a yarn defect is detected in thespun yarn 10. - The
winding device 13 mainly includes acradle arm 71, awinding drum 72, and atraversing device 75. - The
winding drum 72 can be driven while being in contact with an outer peripheral surface of thebobbin 48 or thepackage 45. The traversingdevice 75 includes atraversing guide 76 capable of guiding thespun yarn 10. The traversingguide 76 is caused to make a reciprocating movement by a not-shown driving means (this driving means is shared by a large number of the spinning units in the present embodiment) while thewinding drum 72 is being driven by a not-shown electric motor. As a result, thepackage 45 that is in contact with the windingdrum 72 is also rotationally driven, and the spunyarn 10 is wound into thepackage 45 while the spunyarn 10 is being traversed. - As shown in
FIG. 2 , thecradle arm 71 rotatably supports thebobbin 48 on which the spunyarn 10 is wound. Thecradle arm 71 is pivotably supported by asupport shaft 70. Accordingly, thecradle arm 71 can be pivoted in both of a direction in which thepackage 45 moves toward the windingdrum 72 and a direction in which thepackage 45 moves away from the windingdrum 72. With this arrangement, even if a diameter of a yarn layer on thepackage 45 increases as winding of the spunyarn 10 thereon advances, the increase in the diameter of the yarn layer can be absorbed by pivoting thecradle arm 71, and the surface of thepackage 45 can be continued to appropriately contact the windingdrum 72. - In a state in which a tip end section of a
suction mouth 46, which is installed in the later-explainedyarn joining cart 3, is brought close to thepackage 45, thepackage 45 can be moved toward the suction mouth 46 (may be called "an approaching direction" below) or can be moved away from the suction mouth 46 (may be called "a separating direction" below) by pivoting thecradle arm 71. - An air cylinder (a driving mechanism) 60 is coupled to the
cradle arm 71. As shown inFIG. 4 , theair cylinder 60 is constructed as a double-acting air cylinder and includes apiston rod 61, apiston 62 fixed to thepiston rod 61, a contact-pressure port 63, and a back-pressure port 64. In theair cylinder 60, compressed air (may be simply called "air" below) is supplied from the contact-pressure port 63 and the back-pressure port 64 in a cylinder casing of theair cylinder 60. When there is a difference in air pressures in the air supplied from the contact-pressure port 63 and the air supplied from the back-pressure port 64, the air pushes thepiston 62 whereby thepiston rod 61 is driven. - As shown in
FIG. 2 , thepiston rod 61 is coupled to thecradle arm 71. The contact-pressure port 63 is connected to a compressed-air source for press-contact 65 that is arranged in theblower box 80. When the compressed air is supplied from the compressed-air source for press-contact 65 to the contact-pressure port 63, this air supplied in the cylinder casing from the contact-pressure port 63 pushes thepiston 62 whereby thepiston rod 61 pulls thecradle arm 71. With this action, a force (torque) that causes thecradle arm 71 to pivot whereby thepackage 45 is pressed against the windingdrum 72 is generated. - The back-
pressure port 64 is connected to a back-pressure-port connection port 81 of a three-port valve 66. The three-port valve 66 is constructed as a solenoid valve and includes the back-pressure-port connection port 81, a pressure-reduction-valve connection port 82, and adrain port 83. A valve element of the three-port valve 66 is switchable between a position (an open position shown inFIG. 2 ) at which the back-pressure-port connection port 81 is connected to thedrain port 83 and the pressure-reduction-valve connection port 82 is closed and a position (a connecting position shown inFIG. 5 ) in which the back-pressure-port connection port 81 is connected to the pressure-reduction-valve connection port 82. Apressure reduction valve 67 is connected to the pressure-reduction-valve connection port 82, and thedrain port 83 is set at the atmospheric pressure. - During normal winding, the valve element of the three-
port valve 66 is arranged in the open position whereby the back-pressure-port connection port 81 is connected to thedrain port 83. In the following explanation, this state may be referred to as an open state. Because the back-pressure port 64 is set at the atmospheric pressure in this open state, the air pressure of only the compressed-air source for press-contact 65 acts on thepiston 62. As a result, thepackage 45 can be pressed by a sufficient pressing force against the windingdrum 72 whereby thepackage 45 can be rotationally driven stably by the windingdrum 72. - When the valve element of the three-
port valve 66 is switched as shown inFIG. 5 , for example, the back-pressure port 64 is connected to thepressure reduction valve 67. In the following explanation, this state may be referred to as a connected state. Thepressure reduction valve 67 is connected to the compressed-air source for press-contact 65. Thepressure reduction valve 67 reduces the pressure of the air supplied by the compressed-air source for press-contact 65, and the reduced-pressure air is supplied to the pressure-reduction-valve connection port 82. As a result, air at a lower pressure than the pressure of the air supplied to the contact-pressure port 63 can be supplied to the back-pressure port 64. Therefore, because the air supplied to the back-pressure port 64 offsets the air supplied to the contact-pressure port 63 to some extent, the force (torque) applied to thecradle arm 71 is reduced, whereby thepackage 45 can be caused to contact the windingdrum 72 at a reduced force (pressing force). - The three-
port valve 66 is electrically connected to theunit controller 92. Theunit controller 92 can switch the three-port valve 66 between the open state and the connected state by transmitting a control signal to the three-port valve 66. - The
air cylinder 60 has alifter part 90. As shown inFIG. 4 , thelifter part 90 mainly includes alifter port 68, alifter piston 85, a taperingmember 86,balls 87, and aspring 88. - As shown in
FIG. 2 , a compressed-air source forlifter 69 that supplies compressed air to thelifter part 90 is connected to thelifter port 68. Although not shown inFIG. 2 , a solenoid valve 91 (a valve similar to the three-port valve 66) shown inFIG. 3 is arranged between thelifter port 68 and the compressed-air source forlifter 69. Compressed air can be supplied to thelifter port 68 or compressed air can be released from thelifter port 68 by appropriately operating thissolenoid valve 91. For example, a state in which no air is supplied to thelifter port 68 is shown inFIG. 2 . That is, a state in which the compressed air is released from thelifter port 68 is shown with a dotted line inFIG. 2 . In contrast, for example, a state in which air is supplied to thelifter port 68 is shown with a solid line arrow inFIG. 5 . - The
lifter piston 85 is arranged in thelifter part 90 so as to be movable by a predetermined stroke in a longitudinal direction of thepiston rod 61. When no air is supplied to thelifter port 68, thelifter piston 85 and the taperingmember 86 are biased, as shown inFIG. 4 , in a downward direction in the figure by thespring 88. In this state, thepiston rod 61 can move freely in the upward-downward direction in the figure. When air is supplied to thelifter port 68, thelifter piston 85 and the taperingmember 86 are driven upward inFIG. 4 by the action of the air. - As shown in
FIG. 4 , an insertion hole through which thepiston rod 61 is passed and can be moved upward-downward is formed in the taperingmember 86. The insertion hole is formed in a tapered form such that it becomes narrow going downward inFIG. 4 , and aninclined surface 86a is an inner peripheral surface of the insertion hole. A plurality ofballs 87 is arranged between theinclined surface 86a and thepiston rod 61. Theballs 87 are pushed downward as they receive an urging force of aspring 78 via awasher 89. With this arrangement, theballs 87 are pressed on awasher 79, as well as pressed between theinclined surface 86a and thepiston rod 61. - When air is supplied to the
lifter port 68 whereby thelifter piston 85 and the taperingmember 86 are driven upward inFIG. 4 , theballs 87 enter between theinclined surface 86a and thepiston rod 61. Thepiston rod 61 is locked to the taperingmember 86 by a wedge action of theinclined surface 86a and theballs 87, and thepiston rod 61, the taperingmember 86, and thelifter piston 85 integrally move upward inFIG. 4 . In this manner, by supplying air to thelifter port 68, thepiston rod 61 can be driven upward inFIG. 4 by a distance equal to only the stroke of thelifter piston 85. By driving thepiston rod 61 upward, thecradle arm 71 can be pivoted leftward inFIG. 2 , whereby thepackage 45 is separated by a small distance from the windingdrum 72. - When air is supplied to the
lifter port 68, because thepiston rod 61 is locked by the wedge action, thepiston rod 61 can be fixed so that it does not move downward inFIG. 4 . However, even when air is supplied to thelifter port 68, thepiston rod 61 can be moved upward inFIG. 4 . When thepiston rod 61 is moved upward inFIG. 4 , theballs 87 that have entered between thepiston rod 61 and theinclined surface 86a come off, and the lock by the wedge action is released and thepiston rod 61 can be moved upward. In this manner, in thelifter part 90, a direction of movement of thepiston rod 61 can be regulated to take place in only one direction by supplying air to thelifter port 68. - The operation of moving the
piston rod 61 upward by driving thelifter part 90 by a distance equal to only the stroke of thelifter piston 85 thereby separating thepackage 45 from the windingdrum 72 is performed to prevent a situation in which a yarn tension undesirably increases leading to a yarn discontinuation and the like when the spunyarn 10 accumulated on theslack removing roller 21 is about to run out and the like. By driving thelifter part 90 in this manner, the surface of thepackage 45 is separated by a small distance from the windingdrum 72 whereby a winding speed of thepackage 45 is reduced leading to an increase in an amount of the spunyarn 10 accumulated on theslack removing roller 21. - The
yarn joining cart 3 is explained below. Theyarn joining cart 3 mainly includes, as shown inFIG. 2 , a splicer (a yarn joining device) 43, a suction pipe (a second catching member) 44, the suction mouth (a first catching member) 46, apackage braking part 30, and a package reverse-rotatingpart 36. As shown inFIG. 1 , theyarn joining cart 3 can travel on arail 41 that is fixed to theframe 6. When yarn breakage or yarn discontinuation occurs in acertain spinning unit 2, theyarn joining cart 3 moves to thatspinning unit 2 by traveling on therail 41, stops there, and performs yarn joining. - The
suction mouth 46 catches a yarn end of thepackage 45 and guides it to thesplicer 43. Thesuction mouth 46 is capable of pivoting vertically around abase end part 46a. A taperedsuction part 46b (a tip end part) that extends in a pivoting direction of thesuction mouth 46 is arranged on an opposite end part of thebase end part 46a of thesuction mouth 46. A width of thesuction part 46b is about the same as a width of thepackage 45. Asuction port 46c (seeFIG. 6 ) for sucking air is arranged in one surface (an outer curved surface) of thesuction part 46b that is located away from thebase end part 46a. When thesuction mouth 46 is pivoted around thebase end part 46a and held at a sucking position (explained in detail later), a yarn end (a lower yarn) of thepackage 45 can be caught by suction with thesuction port 46c. In this state, the yarn end can be guided to thesplicer 43 by pivoting thesuction mouth 46 in a reverse direction. - The
suction pipe 44 catches a yarn end from thespinning device 9 and guides it to thesplicer 43. More specifically, thesuction pipe 44 is pivotable vertically around an axis and is capable of catching a yarn end (an upper yarn) fed from thespinning device 9 by suction and guiding it to thesplicer 43. - The
splicer 43 joins the yarn end (the upper yarn) caught and guided thereto by thesuction pipe 44 and the yarn end (the lower yarn) caught and guided thereto by thesuction mouth 46. Although an explanation about the detailed configuration of thesplicer 43 is omitted herefrom, thesplicer 43 performs the operation of joining the upper yarn and the lower yarn by twisting the yarn ends thereof with a swirling air current. - As shown in
FIG. 2 , thepackage braking part 30 includes aplate driving arm 31 and a package plate (a package contacting part) 32. Thepackage plate 32 extends from a tip end part of theplate driving arm 31 in a pivoting direction of theplate driving arm 31. Theplate driving arm 31 is pivotable around a support shaft. By pivoting theplate driving arm 31, thepackage plate 32 can be moved so as to contact thepackage 45 or separate from thepackage 45. Thepackage plate 32 is an arcuate plate and can contact a wide area of thepackage 45. A brake can be applied (stopped) to the rotation of thepackage 45 by pivoting theplate driving arm 31 around the support shaft and causing thepackage plate 32 to contact thepackage 45. - The package reverse-rotating
part 36 includes areverse rotation arm 37 and areverse rotation roller 38. Thereverse rotation arm 37 is pivotable around a support shaft. By pivoting thereverse rotation arm 37, thereverse rotation roller 38 can be moved so as to contact thepackage 45 or separate from thepackage 45. Thereverse rotation arm 37 includes a not-shown driving means. Thereverse rotation roller 38 can be rotationally driven with this driving means in a direction that is opposite of the direction of rotation of the windingdrum 72. By causing thereverse rotation roller 38 to contact thepackage 45 that has been separated from the windingdrum 72, thepackage 45 can be driven in the reverse direction (that is, can be rotationally driven in a direction that is opposite of the direction in which thepackage 45 is rotationally driven by the winding drum 72). - An operation performed when a defect is detected in the spun
yarn 10 in thespinning frame 1 according to the present embodiment is explained below with reference toFIGS. 2 to 11 . - In a timing chart shown in
FIG. 11 , "suction mouth" represents a position of thesuction mouth 46, "package plate" represents a position of thepackage plate 32, "lifter port" represents a supply state of the compressed air to thelifter port 68, "contact-pressure port" represents a supply state of the compressed air to the contact-pressure port 63, and "back-pressure port" represents a supply state of the compressed air to the back-pressure port 64. With respect to the "suction mouth", "sucking position" represents a position of thesuction mouth 46 at which a catching operation is performed, and "retracted position" represents a position at which thesuction mouth 46 is retracted from the sucking position. With respect to the "package plate", "separated position" represents a position at which thepackage plate 32 is separated from thepackage 45, and "contact position" represents a position at which thepackage plate 32 is in contact with thepackage 45. - During normal winding (the state shown in
FIG. 2 ), as shown inFIG. 2 , thepackage plate 32 is positioned at the separated position and no air is supplied to the back-pressure port 64 and thelifter port 68. When air is supplied to the contact-pressure port 63, the windingdrum 72 contacts thepackage 45 at a predetermined contact pressure, whereby the spunyarn 10 is appropriately wound into thepackage 45. - When the yarn-
defect detecting device 52 detects a defect in the spunyarn 10 during winding of the spunyarn 10, the yarn-defect detecting device 52 transmits a yarn-defect detection signal to theunit controller 92. Upon receiving the yarn-defect detection signal, theunit controller 92 causes thecutter 57 to immediately cut the spunyarn 10, and stops the operation of thedrafting device 7, thespinning device 9, and the like. - The cut yarn end (the lower yarn) is wound into the
rotating package 45 by the windingdevice 13. Because the defect detected by the yarn-defect detecting device 52 in the spunyarn 10 is present downstream of thecutter 57, a portion of the spunyarn 10 containing the defect is also once wound into thepackage 45. - The
unit controller 92 controls, after stopping the operation of thedrafting device 7, thespinning device 9, and the like, thesolenoid valve 91 to connect thelifter port 68 to the compressed-air source forlifter 69, thereby starting supply of compressed air to the lifter port 68 (see a time point A inFIG. 11 ). Thepiston rod 61 moves upward by a distance equal to only the stroke of thelifter piston 85, whereby thecradle arm 71 is driven leftward inFIG. 2 . In other words, thecradle arm 71 is driven so as to separate from the windingdrum 72 by thelifter part 90 that is the driving mechanism. As a result, thepackage 45 is moved to a position that is separated by a small distance from the windingdrum 72, whereby a rotational speed of thepackage 45 is reduced. - Subsequently, the
unit controller 92 transmits a control signal to theyarn joining cart 3 to cause theyarn joining cart 3 to travel to the position of thespinning unit 2 to perform the yarn joining. - Subsequently, the
unit controller 92 applies brake to the rotation of thepackage 45 by using thepackage plate 32 of thepackage braking part 30. Specifically, as shown inFIG. 5 , theplate driving arm 31 is pivoted around the support shaft thereby causing thepackage plate 32 to be pressed against and contact thepackage 45. As a result, the rotation of thepackage 45 is stopped and thepackage 45 is held by thelifter part 90 at a position that is further away from the windingdrum 72 than the position that is separated by the small distance from the windingdrum 72. When thepackage 45 stops rotating, thepackage braking part 30 is returned to its original position (a position separated from the package 45). Thepackage 45 is held at this position by the action of thelifter part 90 even if thepackage braking part 30 is returned to the position that is separated from thepackage 45. - Subsequently, the
unit controller 92 precisely controls, to ensure the catching operation of catching the yarn end (the lower yarn) of thepackage 45 with thesuction mouth 46, a positional relation between the surface of thepackage 45 and thesuction mouth 46. - The yarn end cannot be caught surely if the surface of the
package 45 and thesuction mouth 46 are not positioned in an appropriate positional relation when catching the lower yarn with thesuction mouth 46 by suction. It is preferable that thesuction port 46c of thesuction mouth 46 that sucks the yarn end is positioned exactly at a position that is separated by a predetermined distance from the surface of thepackage 45. If this distance is not accurate, the suction action with respect to the surface of thepackage 45 becomes unstable. However, there may be a dimension error in the windingdevice 13 and the like, moreover, the diameter of the yarn layer on thepackage 45 increases as the winding advances. Therefore, the surface of thepackage 45 cannot be positioned precisely only by separating thepackage 45 from the windingdrum 72 with thepackage plate 32. - That is, when a hardness, a surface shape, and/or the like of the
package 45 is uneven, the surface of thepackage 45 cannot be positioned accurately with the method of positioning the surface of thepackage 45 by pushing thepackage plate 32 between thepackage 45 and the windingdrum 72. - In the present embodiment, a success rate of catching the yarn end is improved by precisely positioning the surface of the
package 45 to the predetermined position with respect to thesuction mouth 46. - A detailed explanation is given below. At first, the
unit controller 92 causes thesuction mouth 46 to pivot around thebase end part 46a (in a counterclockwise direction inFIG. 5 ) from the retracted position and holds thesuction mouth 46 in the sucking position (see a time point B inFIG. 11 ). The "sucking position" represents a position of thesuction mouth 46 that is suitable for performing the catching operation of catching the yarn end of thepackage 45 with thesuction mouth 46. - Subsequently, the
unit controller 92 controls theair cylinder 60 so as to drive thecradle arm 71 so that thepackage 45 moves in the approaching direction. Specifically, supply of the compressed air to thelifter port 68 is stopped (see a time point C inFIG. 11 ) while maintaining the state in which the compressed air is supplied to the contact-pressure port 63 and the back-pressure port 64. By setting thelifter port 68 in the open state in this manner, because the lock by the wedge action is released in thelifter part 90, thepiston rod 61 moves downward, whereby thecradle arm 71 pivots rightward from its pivoting position shown inFIG. 5 . When thecradle arm 71 pivots in this manner, as shown inFIG. 6 , the surface of thepackage 45 contacts thesuction mouth 46 that is in the sucking position. Because the compressed air is being supplied to the back-pressure port 64, the momentum of thecradle arm 71 achieved by the pivoting is weakened, and an impact generated when thepackage 45 contacts thesuction mouth 46 can be softened. - As explained above, the
suction part 46b of thesuction mouth 46 is tapered and extends in the pivoting direction. Thepackage 45 contacts the surface of thesuction part 46b that is away from thebase end part 46a. Thesuction port 46c is formed in this surface of thesuction part 46b that is away from thebase end part 46a. When thepackage 45 contacts thesuction mouth 46, thesuction port 46c contacts a surface of the package 45 (in other words, at least a part of thesuction port 46c is closed by the surface of the package 45). - Subsequently, the
unit controller 92 controls theair cylinder 60 so as to drive thecradle arm 71 so that thepackage 45 moves in the separating direction. Specifically, theair cylinder 60 is controlled to again supply the compressed air to the lifter port 68 (see a time point D inFIG. 11 ). With this action, thepiston rod 61 is locked to the taperingmember 86 by the above-mentioned wedge action, and thepiston rod 61, the taperingmember 86, and thelifter piston 85 integrally move upward inFIG. 4 . - The position of the
piston rod 61 in theair cylinder 60 in the state shown inFIG. 6 may vary depending on the diameter of thepackage 45, the hardness of thepackage 45, a dimension error in the windingdevice 13 of eachspinning unit 2, and the like. In contrast, because a movement amount of thepiston rod 61 when the compressed air is supplied to thelifter port 68 is equal to the stroke of thelifter piston 85, the movement amount is always constant. Accordingly, thecradle arm 71 pivots by only a predetermined pivoting amount leftward from its pivoting position shown inFIG. 6 . When thecradle arm 71 is pivoted in this manner, thepackage 45 that is supported by thecradle arm 71 moves by only a predetermined distance in the separating direction from its state shown inFIG. 6 in which the surface of thepackage 45 is in contact with thesuction part 46b (i.e., thesuction port 46c) of thesuction mouth 46, and the state of thepackage 45 changes to a separated state shown inFIG. 7 in which thepackage 45 is separated from thesuction mouth 46. As a result, even if the catching operation is performed repeatedly, each time the surface of thepackage 45 is positioned precisely at the same position based on a state in which the surface of thepackage 45 and thesuction mouth 46 are actually in contact with each other. Therefore, the control of keeping the distance between thesuction port 46c and the surface of thepackage 45 constant can be reproduced with high precision. - Next, the
unit controller 92 provides a control to start the yarn joining. At first, theunit controller 92 operates thedrafting device 7, thespinning device 9, and the like again and restarts formation of the spunyarn 10. In parallel with the restarting of the spinning, theunit controller 92 causes thesuction pipe 44 to pivot to a position near the downstream of thespinning device 9 as shown inFIG. 8 , causes thesuction pipe 44 to generate a suction air current, and provides a control to catch the yarn end (the upper yarn) fed from thespinning device 9. Next, thesuction pipe 44 is pivoted downward while continuing the suction thereby pulling the spunyarn 10 from thespinning device 9 therewith and guiding it to thesplicer 43. - Almost simultaneously with (or, before or after) the pivoting operation of the
suction pipe 44, theunit controller 92 causes thesuction port 46c of thesuction mouth 46, which is at the sucking position, to generate a suction air current. Almost simultaneously with the starting of the suction by thesuction port 46c of thesuction mouth 46, thereverse rotation arm 37 is pivoted to cause thereverse rotation roller 38 to contact thepackage 45 whereby thepackage 45 starts rotating in the reverse direction. When thesuction mouth 46 is at the sucking position, a distance from the surface of thepackage 45 to thebase end part 46a is longer than a distance from thesuction port 46c to thebase end part 46a. Therefore, the yarn end on the surface of thepackage 45 can be sucked favorably through thesuction port 46c that is formed in the surface (the surface where the surface of thepackage 45 was in contact) of thesuction part 46b that is away from thebase end part 46a. With this operation, the yarn end (the lower yarn) is pulled from the outer peripheral surface of the reverse-rotatingpackage 45, and the pulled yarn end is sucked and caught by thesuction port 46c of thesuction mouth 46. The spunyarn 10 including the defect can be removed from thepackage 45 when the spunyarn 10 including the defect is pulled from thepackage 45 and sucked with thesuction mouth 46. - The catching operation including sucking and catching the yarn end of the
package 45 with thesuction mouth 46 is performed after a positional relation (distance) between the surface of thepackage 45 and thesuction mouth 46 is adjusted based on the state in which the surface of thepackage 45 and thesuction mouth 46 were in contact with each other. As a result, even if the catching operation is performed repeatedly, each time the surface of thepackage 45 is positioned at the same position with respect to the suction mouth 46 (thesuction port 46c) and the yarn end can be caught stably. - While continuing the reverse rotation of the
package 45 by thereverse rotation roller 38, thesuction mouth 46 that has sucked the lower yarn is pivoted upward so as to move to a yarn-joining guiding position, and then, the lower yarn is guided to thesplicer 43. The reverse rotation of thepackage 45 is stopped after the lower yarn is guided to thesplicer 43. - The
splicer 43 joins the upper yarn and the lower yarn that are guided thereto. The spinning by thespinning device 9 is continued even while the yarn joining is being performed. Although the winding operation by the windingdevice 13 is stopped while the yarn joining is being performed, because the spunyarn 10 is continually fed from thespinning device 9 during this period, a slack of the spunyarn 10 occurs if no measure is taken. In this regard, the slack of the spunyarn 10 is prevented by winding the spunyarn 10 on theslack removing roller 21. - When the yarn joining by the
splicer 43 is finished, the supply of the air to thelifter port 68 is stopped, whereby the lock of thepiston rod 61 is released (see a time point E inFIG. 11 ). With this operation, thepiston rod 61 is driven by the action of the compressed air supplied to the contact-pressure port 63, whereby thecradle arm 71 pivots in the direction in which thepackage 45 can contact the windingdrum 72. With this operation, thepackage 45 and the windingdrum 72 contact each other and winding of the spunyarn 10 is restarted. When thepackage 45 is caused to contact the windingdrum 72, because the compressed air is being supplied to the back-pressure port 64, the momentum of thecradle arm 71 by the pivoting is weakened, and the impact generated when thepackage 45 contacts the windingdrum 72 can be softened. - As explained the above, the
spinning frame 1 according to the present embodiment includes thesuction mouth 46, thecradle arm 71, theair cylinder 60, and theunit controller 92. Thesuction mouth 46 performs a catching operation of catching the yarn end of thepackage 45. Thecradle arm 71 rotatably supports thepackage 45. Moreover, thecradle arm 71 movably supports thepackage 45 so that thepackage 45 is movable in both of the approaching direction in which thepackage 45 moves toward thesuction mouth 46 and the separating direction in which thepackage 45 moves away from thesuction mouth 46. Theair cylinder 60 drives thecradle arm 71 to move thepackage 45 in both of the approaching direction and the separating direction. Theunit controller 92 controls, after causing thesuction mouth 46 to contact the surface of thepackage 45, the air cylinder 60 (the lifter part 90) to move thepackage 45 in the separating direction. Theunit controller 92 provides a control so that thesuction mouth 46 performs the catching operation in the state in which the surface of thepackage 45 and thesuction mouth 46 are separated from each other. - With this operation, as shown in
FIG. 6 , because the surface of thepackage 45 and thesuction mouth 46 are once caused to contact each other, and thereafter, thepackage 45 is moved in the separating direction as shown inFIG. 7 , a precise control can be performed so that the positional relation between the surface of thepackage 45 and thesuction mouth 46 becomes suitable for performing the catching operation. - In the
spinning frame 1 according to the present embodiment, theunit controller 92 controls the air cylinder 60 (the lifter part 90) so that thepackage 45 is moved in the separating direction by only a predetermined distance from the state in which the surface of thepackage 45 is in contact with thesuction mouth 46. - With this operation, based on the state in which the surface of the
package 45 and thesuction mouth 46 are in contact with each other, because thepackage 45 is separated from thesuction mouth 46 by only the predetermined distance, even if the catching operation is performed repeatedly, each time the surface of thepackage 45 and thesuction mouth 46 can be arranged with the positional relation therebetween suitable for performing the catching operation, and the yarn end can be caught stably. - The
spinning frame 1 according to the present embodiment further includes the windingdrum 72 that rotationally drives thepackage 45 while being in contact with thepackage 45. Theunit controller 92 controls theair cylinder 60, after separating thepackage 45 from the windingdrum 72, so that the surface of thepackage 45 contacts thesuction mouth 46. - With this operation, because the surface of the
package 45 and thesuction mouth 46 are caused to contact each other after vibrations of thepackage 45 have been reduced by separating thepackage 45 from the windingdrum 72, variation does not occur easily in the position at which the surface of thepackage 45 and thesuction mouth 46 contact each other and based on which the positioning is performed. - The
spinning frame 1 according to the present embodiment further includes the package reverse-rotatingpart 36 that rotationally drives thepackage 45 in the direction opposite to the direction in which thepackage 45 is rotationally driven by the windingdrum 72 by contacting thepackage 45 that has been separated from the windingdrum 72. Accordingly, the catching operation performed by thesuction mouth 46 in the state in which thepackage 45 is separated from the windingdrum 72 can be performed suitably. - The
spinning frame 1 according to the present embodiment further includes thepackage plate 32 that brakes the rotation of thepackage 45 by being in contact with thepackage 45. Thepackage plate 32 contacts thepackage 45 in a period from a time point at which thepackage 45 is separated from the windingdrum 72 to a time point at which thepackage 45 contacts thesuction mouth 46. - With this arrangement, because the surface of the
package 45 and thesuction mouth 46 are caused to contact each other after thepackage 45 has stopped rotating, a rotational force of thepackage 45 is not conveyed to thesuction mouth 46 even if the surface of thepackage 45 and thesuction mouth 46 are in contact, whereby further variations do not occur easily in the position based on which the positioning is performed. - In the
spinning frame 1 according to the present embodiment, thecradle arm 71 is driven by the air cylinder 60 (the lifter part 90) in both of the approaching direction and the separating direction. - With this arrangement, the motion of the
cradle arm 71 that is driven by theair cylinder 60 including thelifter part 90 is softened by a spring action of the air, the impact generated when thepackage 45 contacts thesuction mouth 46 is softened, and the possibility of occurrence of variations in the position based on which the positioning is performed is reduced. Moreover, thesuction mouth 46 can be prevented from being broken due to the impact at the time of contact with thepackage 45. - In the
spinning frame 1 according to the present embodiment, theunit controller 92 controls the air cylinder 60 (the lifter part 90) to reduce the winding speed of thepackage 45 by causing thepackage 45 to move away from the windingdrum 72. - With this arrangement, the configuration of the
spinning frame 1 can be made simple as no special mechanism is required to adjust the position of thepackage 45. - The
spinning frame 1 according to the present embodiment is configured as explained below. Thesuction mouth 46 includes thebase end part 46a as the pivoting center and thesuction part 46b having a shape that extends in the pivoting direction. Thesuction port 46c for catching the yarn end by suction is arranged on one surface of thesuction part 46b that is away from thebase end part 46a. When catching the yarn end with thesuction port 46c, the distance from thebase end part 46a to thepackage 45 is longer than the distance from thebase end part 46a to thesuction port 46c. - With this arrangement, the surface of the
package 45 and thesuction port 46c of thesuction mouth 46 are arranged facing each other whereby the catching of the yarn end by the suction action can be surely performed. - In the
spinning frame 1 according to the present embodiment, theunit controller 92 controls the air cylinder 60 (the lifter part 90) so that the surface of thepackage 45 contacts the surface of thesuction part 46b of thesuction mouth 46 in which thesuction port 46c has been formed. - With this operation, by separating the
package 45 in the separating direction by a small distance from the state in which the surface of thepackage 45 and thesuction mouth 46 are in contact, un-wasted operation can be realized as the suction to catch the yarn end in the state shown inFIGS. 7 and8 can be started immediately. - The
spinning frame 1 according to the present embodiment further includes a plurality of spinningunits 2 and theyarn joining cart 3. Eachspinning unit 2 includes thecradle arm 71 and theair cylinder 60. Theyarn joining cart 3 is capable of traveling (moving) with respect to each of the plurality of spinningunits 2 and performing the catching operation in eachspinning unit 2. Thesuction mouth 46 is arranged in theyarn joining cart 3. - With this arrangement, even if a variation occurs in the position of the surface of the
package 45 in eachspinning unit 2, the surface of thepackage 45 and thesuction mouth 46 are once caused to contact each other, and the positional relation between the surface of thepackage 45 and thesuction mouth 46 can be precisely controlled by using this state as a reference. Therefore, even if onesuction mouth 46 is shared by the plurality of spinningunits 2, the yarn end can be surely caught in each of the plurality of spinningunits 2. - The
spinning frame 1 according to the present embodiment includes thespinning device 9, thesuction pipe 44, and thesplicer 43. Thesuction pipe 44 catches and guides the yarn end from thespinning device 9. Thesplicer 43 joins the yarn end caught by thesuction mouth 46 and the yarn end caught by thesuction pipe 44. - With this arrangement, a precise control can be performed so that the positional relation between the surface of the
package 45 and thesuction mouth 46 when performing the catching operation becomes suitable for performing the catching operation whereby the yarn end of thepackage 45 can be surely caught by thesuction mouth 46. As a result, the yarn joining by thesplicer 43 can be performed smoothly. - Exemplary embodiments of the present invention are explained above. The configuration explained above can, however, be modified as explained below.
- In the above embodiment, the
package 45 and thesuction mouth 46 are caused to contact each other by pivoting both thepackage 45 and thesuction mouth 46. However, the present invention is not limited to this configuration. For example, in an alternative configuration, thesuction mouth 46 and thepackage 45 can be caused to contact each other by pivoting only thesuction mouth 46, and then thelifter part 90 can be driven to move thepackage 45. - Moreover, in the above embodiment, by using the fact that the stroke of the
lifter piston 85 is constant, the movement of thecradle arm 71 is controlled so that thesuction port 46c and the surface of thepackage 45 are separated from each other by the predetermined distance. However, in an alternative configuration, a sensor (e.g., a potentiometer) that detects an inclination of thecradle arm 71 can be provided. This sensor can be used to control the movement of thecradle arm 71 so that thesuction port 46c and the surface of thepackage 45 are separated from each other by the predetermined distance based on an inclination detected by this sensor in the state in which the surface of thepackage 45 and thesuction mouth 46 were in contact with each other. - The
cradle arm 71 can be driven by a fluid-pressure cylinder (e.g., an oil-pressure cylinder) instead of theair cylinder 60. In an alternative configuration, thecradle arm 71 can be driven by any other actuator (e.g., an electric motor). - The package braking part 30 (the package plate 32) can be omitted.
- In the above embodiment, the
spinning device 9 is arranged above the cradle arm 71 (the winding device 13), and the spunyarn 10 travels downward in thespinning unit 2. However, a configuration of a textile machine to which the present invention is applied is not limited to this configuration. The present invention can similarly be applied to a textile machine in which the yarn supplying section that supplies the yarn is arranged below the cradle arm (the winding device) and the yarn travels upward. The yarn supplying section is a structural component that supplies the yarn to the package and can include a yarn supplying bobbin on which the yarn has been wound, and the like. - In the above embodiment, the
suction mouth 46 is arranged in theyarn joining cart 3. However, a configuration of a textile machine to which the present invention is applied is not limited to this configuration. That is, thesuction mouth 46 can be arranged in eachspinning unit 2. - In the above embodiment, the present invention is applied to the spinning frame (an air spinning frame) 1. However, the present invention can similarly be applied to other textile machines such as an open-end spinning frame and an automatic winder.
- In the above embodiment, the splicer is used as the yarn joining device; however, the present invention is not limited to this configuration. That is, in an alternative configuration, for example, a knotter and the like can be used as the yarn joining device.
- In the above embodiment, the spun
yarn 10 is fed from thespinning device 9 to theyarn feeding device 11. However, a configuration of a textile machine according to the present invention is not limited to this configuration. For example, theyarn feeding device 11 can be omitted (that is, theyarn feeding device 11 is not provided), and the spunyarn 10 can be pulled from thespinning device 9 by using theslack removing roller 21. - In the above embodiment, the spun
yarn 10 is cut by thecutter 57 upon detection of the yarn defect. However, a configuration of a textile machine according to the present invention is not limited to this configuration. For example, thecutter 57 can be omitted (that is, thecutter 57 is not provided), and the spunyarn 10 can be cut by stopping the spinning operation by thespinning device 9. - In the above embodiment, a work cart is used as the
yarn joining cart 3; however, it is sufficient that the work cart includes the first catching member. Moreover, the work cart can be caused to move with respect to a limited number of the winding units, e.g., two winding units. - In the above embodiment, as shown in
FIG. 11 , the supply of the compressed air to the back-pressure port 64 is started at a timing at which thepackage plate 32 is caused to contact thepackage 45; however, the supply of the compressed air to the back-pressure port 64 can be started at a timing that is little before the time point at which thepackage 45 is caused to contact the winding drum 72 (a timing little before the time point E inFIG. 11 ). - In the above embodiment, the winding
drum 72 of each spinning unit is connected to a not-shown electric motor via a driving shaft that is shared by a large number of the spinning units. In an alternative configuration, a separate driving means dedicated to one spinning unit can be arranged in each spinning unit and the windingdrum 72 of each spinning unit can be driven with this driving means. - In the above embodiment, the surface of the
package 45 and thesuction mouth 46 are caused to contact after separating thepackage 45 from the windingdrum 72. In an alternative configuration, the surface of thepackage 45 and thesuction mouth 46 can be caused to contact without separating thepackage 45 from the windingdrum 72. When this configuration is adopted, the windingdrum 72 in each spinning unit is configured so as to rotate freely and separately, or a separate driving means is arranged in each spinning unit. Even in this configuration, as in the above embodiment, the unit controller (the controlling section) 92 controls the air cylinder (the driving mechanism) 60 so that the suction mouth (the first catching member) 46 performs the catching operation in the state in which the surface of thepackage 45 and the windingdrum 72 are separated. - According to one aspect of the present invention, a textile machine includes a first catching member, a cradle arm, a driving mechanism, and a controlling section. The first catching member performs a catching operation of catching a yarn end of a package. The cradle arm rotatably supports the package and also movably supports the package so that the package is movable in a separating direction in which the package moves away from the first catching member. The driving mechanism drives the cradle arm to move the package in the separating direction. The controlling section controls the driving mechanism to move the package in the separating direction after causing a surface of the package and the first catching member to contact each other, and provides a control so that the first catching member performs the catching operation in the state in which the surface of the package and the first catching member are separated from each other.
- With this operation, because the surface of the package and the first catching member are once caused to contact each other, and thereafter, the package is moved in the separating direction, a precise control can be performed so that the positional relation between the surface of the package and the first catching member becomes suitable for performing the catching operation.
- In the above textile machine, it is preferable that the controlling section controls the driving mechanism so that the package is moved in the separating direction by only a predetermined distance from the state in which the surface of the package is in contact with the first catching member.
- With this arrangement, based on the state in which the surface of the package and the first catching member are in contact with each other, because the package is separated from the first catching member by only the predetermined distance, even if the catching operation is performed repeatedly, each time the surface of the package and the first catching member can be arranged with the positional relation therebetween suitable for performing the catching operation, and the catching operation can be performed stably.
- It is preferable that the above textile machine further includes a winding drum that contacts the package and rotates while being in contact with the package and the package is movable by driving the cradle arm with the driving mechanism to a position at which the package is separated from the winding drum, and the controlling section controls the driving mechanism so that the first catching member performs the catching operation in the state in which the surface of the package and the winding drum are separated from each other.
- In the above textile machine, it is preferable that the winding drum rotationally drives the package, and the controlling section controls the driving mechanism so that the surface of the package and the first catching member are caused to contact each other after the package is separated from the winding drum.
- With this arrangement, because the surface of the package and the first catching member are caused to contact each other after vibrations of the package have been reduced by separating the package from the winding drum, variation does not occur easily in the position at which the surface of the package and the first catching member contact each other and based on which the positioning is performed.
- It is preferable that the above textile machine further includes a package reverse-rotating part that rotationally drives the package in a direction opposite to the direction in which the package is rotationally driven by the winding drum by contacting the package that has been separated from the winding drum.
- It is preferable that the above textile machine further includes a package contacting part capable of applying brake to rotation of the package by contacting the package, and the package contacting part contacts the package in a period from a time point at which the package is separated from the winding drum to a time point at which the package contacts the first catching member.
- With this arrangement, because the surface of the package and the first catching member are caused to contact each other after the package has stopped rotating, a rotational force of the package is not conveyed to the first catching member even if the surface of the package and the first catching member are in contact, whereby further variations do not occur easily in the position based on which the positioning is performed.
- In the above textile machine, it is preferable that the driving mechanism is an air cylinder.
- With this arrangement, the motion of the cradle arm that is driven by the driving mechanism is softened by a spring action of the air, the impact generated when the package contacts the first catching member is softened, and the possibility of occurrence of variations in the position based on which the positioning is performed is reduced.
- In the above textile machine, it is preferable that the first catching member includes a base end part as a pivoting center and a tip end part formed in a shape that extends in a pivoting direction. A suction port is formed in a surface of the tip end part that is away from the base end part. When catching the yarn end with the suction port, a distance from the base end part to the package is longer than a distance from the base end part to the suction port.
- With this arrangement, the suction port of the first catching member and the surface of the package are arranged facing each other whereby the catching of the yarn end by the suction action can be surely performed.
- In the above textile machine, it is preferable that the controlling section controls the driving mechanism, to reduce a winding speed of the package, so as to move the package away from the winding drum.
- With this arrangement, because the same mechanism can be used to separate the package from the first catching member and separate the package from the winding drum, the configuration of the textile machine can be made simple.
- In the above textile machine, it is preferable that the controlling section controls the driving mechanism so that the surface of the package contacts the surface in which the suction port is formed.
- With this arrangement, by separating the package in the separating direction by a small distance from the state in which the surface of the package and the first catching member are in contact, un-wasted operation can be realized as the suction to catch the yarn end can be started immediately.
- It is preferable that the above textile machine further includes a plurality of winding units and a work cart. The plurality of winding units each includes the cradle arm and the driving mechanism. The work cart is capable of moving with respect to each winding unit and performing the catching operation in each winding unit. Moreover, the first catching member is arranged in the work cart.
- With this arrangement, even if a variation occurs in the position of the surface of the package in each winding unit, the surface of the package and the first catching member are once caused to contact each other, and the positional relation between the surface of the package and the first catching member can be precisely controlled by using this state as a reference. Therefore, even if one first catching member is shared by the plurality of winding units, the yarn end can be surely caught in each of the plurality of winding units.
- It is preferable that the above textile machine further includes a yarn supplying section, a second catching member, and a yarn joining device. The yarn supplying section supplies a yarn to the package. The second catching member catches and guides a yarn end from the yarn supplying section. The yarn joining device joins the yarn end caught by the first catching member to the yarn end caught by the second catching member.
- With this arrangement, a precise control can be performed so that the positional relation between the surface of the package and the first catching member when performing the catching operation becomes suitable for performing the catching operation whereby the yarn end of the package can be surely caught by the first catching member. As a result, the yarn joining by the yarn joining device can be performed smoothly.
- In the above explanation, the meaning of "a plurality of" also includes "a predetermined number of".
- Although the invention has been explained with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching of the claims.
Claims (12)
- A textile machine (1) comprising:a first catching member (46) that performs a catching operation of catching a yarn end of a package (45);a cradle arm (71) that rotatably supports the package (45) and also movably supports the package so that the package is movable in a separating direction in which the package moves away from the first catching member (46);a driving mechanism (60) that drives the cradle arm (71) to move the package in the separating direction; anda controlling section (92) that controls the driving mechanism (60) to move the package (45) in the separating direction after causing a surface of the package (45) and the first catching member (46) to contact each other, and provides a control so that the first catching member (46) performs the catching operation in the state in which the surface of the package (45) and the first catching member (46) are separated from each other.
- The textile machine (1) as claimed in Claim 1, wherein the controlling section (92) controls the driving mechanism (60) so that the package (45) is moved in the separating direction by only a predetermined distance from the state in which the surface of the package (45) is in contact with the first catching member (46).
- The textile machine (1) as claimed in Claim 1 or 2, further comprising a winding drum (72) that contacts the package (45) and rotates while being in contact with the package and the package (45) is movable by driving the cradle arm (71) with the driving mechanism (60) to a position at which the package (45) is separated from the winding drum (72), wherein
the controlling section (92) controls the driving mechanism (60) so that the first catching member (46) performs the catching operation in the state in which the surface of the package (45) and the winding drum (72) are separated from each other. - The textile machine (1) as claimed in Claim 3, wherein
the winding drum (72) rotationally drives the package (45), and
the controlling section (92) controls the driving mechanism (60) so that the surface of the package (45) and the first catching member (46) are caused to contact each other after the package (45) is separated from the winding drum (72). - The textile machine (1) as claimed in Claim 4, further comprising a package reverse-rotating part (36) that rotationally drives the package (45) in a direction opposite to the direction in which the package (45) is rotationally driven by the winding drum (72) by contacting the package that has been separated from the winding drum.
- The textile machine (1) as claimed in Claim 4 or 5, further comprising a package contacting part (32) capable of applying brake to rotation of the package (45) by contacting the package, wherein
the package contacting part (32) contacts the package (45) in a period from a time point at which the package is separated from the winding drum (72) to a time point at which the package contacts the first catching member (46). - The textile machine (1) as claimed in any one of Claims 4 to 6, wherein the controlling section (92) controls the driving mechanism (60), to reduce a winding speed of the package (45), so as to move the package away from the winding drum (72).
- The textile machine (1) as claimed in any one of Claims 1 to 7, wherein the driving mechanism (60) is an air cylinder.
- The textile machine (1) as claimed in any one of Claims 1 to 8, wherein
the first catching member (46) includes a base end part (46a) as a pivoting center and a tip end part (46b) formed in a shape that extends in a pivoting direction,
a suction port (46c) is formed in a surface of the tip end part (46a) that is away from the base end part (46b), and
when catching the yarn end with the suction port (46c), a distance from the base end part (46b) to the package (45) is longer than a distance from the base end part (46b) to the suction port (46c). - The textile machine (1) as claimed in Claim 9, wherein the controlling section (92) controls the driving mechanism (60) so that the surface of the package (45) contacts the surface in which the suction port (46c) is formed.
- The textile machine (1) as claimed in any one of Claims 1 to 10, further comprising:a plurality of winding units (2) each including the cradle arm (71) and the driving mechanism (60), anda work cart (3) capable of moving with respect to each winding unit (2) and performing the catching operation in each winding unit, whereinthe first catching member (46) is arranged in the work cart (3).
- The textile machine (1) as claimed in any one of Claims 1 to 11, further comprising:a yarn supplying section (9) that supplies a yarn to the package (45),a second catching member (44) that catches and guides a yarn end from the yarn supplying section (9), anda yarn joining device (43) that joins the yarn end caught by the first catching member (46) to the yarn end caught by the second catching member (44).
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015083893A JP2016204062A (en) | 2015-04-16 | 2015-04-16 | Textile machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3081518A1 true EP3081518A1 (en) | 2016-10-19 |
| EP3081518B1 EP3081518B1 (en) | 2018-06-06 |
Family
ID=55745572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16164026.3A Not-in-force EP3081518B1 (en) | 2015-04-16 | 2016-04-06 | Textile machine |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3081518B1 (en) |
| JP (1) | JP2016204062A (en) |
| CN (1) | CN106048797B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3453662A1 (en) * | 2017-09-04 | 2019-03-13 | Murata Machinery, Ltd. | Yarn winding machine |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112125064A (en) * | 2020-09-28 | 2020-12-25 | 安徽日发纺织机械有限公司 | A kind of pneumatic splicing device and splicing method thereof |
| CN112125063A (en) * | 2020-09-28 | 2020-12-25 | 安徽日发纺织机械有限公司 | Pneumatic splicing device with single-spindle yarn suction nozzle and splicing method |
| CN118811606B (en) * | 2024-09-14 | 2025-03-07 | 浙江万利碳纤维智能装备有限公司 | Back pressure adjusting control mechanism used on carbon fiber filament collecting machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010189083A (en) | 2009-02-16 | 2010-09-02 | Murata Machinery Ltd | Fiber machine |
| JP2011037608A (en) * | 2009-08-17 | 2011-02-24 | Murata Machinery Ltd | Textile machinery |
| EP2738129A2 (en) * | 2012-11-30 | 2014-06-04 | Murata Machinery, Ltd. | Yarn winding machine, and textile machine including the yarn winding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3652025A (en) * | 1970-02-02 | 1972-03-28 | Leesona Corp | Bobbin processing |
| DE60120082T9 (en) * | 2000-11-16 | 2012-04-26 | Murata Kikai K.K. | spinning device |
| JP4048902B2 (en) * | 2002-10-07 | 2008-02-20 | 村田機械株式会社 | Thread loosening device for spinning machine |
| JP2006225092A (en) * | 2005-02-16 | 2006-08-31 | Murata Mach Ltd | Automatic doffing operation method |
| ITMI20060008A1 (en) * | 2006-01-04 | 2007-07-05 | Savio Macchine Tessili Spa | POSITIONING DEVICE OF THE BAND OF THE THREAD FOR OPEN-END YARN SERVICE TROLLEYS |
| JP5471924B2 (en) * | 2010-07-15 | 2014-04-16 | 村田機械株式会社 | Yarn winding device |
| JP2013063809A (en) * | 2011-09-15 | 2013-04-11 | Murata Machinery Ltd | Yarn winding unit and yarn winding machine |
| JP2013067474A (en) * | 2011-09-21 | 2013-04-18 | Murata Machinery Ltd | Yarn winding machine and yarn winding unit |
-
2015
- 2015-04-16 JP JP2015083893A patent/JP2016204062A/en active Pending
-
2016
- 2016-04-06 EP EP16164026.3A patent/EP3081518B1/en not_active Not-in-force
- 2016-04-06 CN CN201610208261.1A patent/CN106048797B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010189083A (en) | 2009-02-16 | 2010-09-02 | Murata Machinery Ltd | Fiber machine |
| JP2011037608A (en) * | 2009-08-17 | 2011-02-24 | Murata Machinery Ltd | Textile machinery |
| EP2738129A2 (en) * | 2012-11-30 | 2014-06-04 | Murata Machinery, Ltd. | Yarn winding machine, and textile machine including the yarn winding machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3453662A1 (en) * | 2017-09-04 | 2019-03-13 | Murata Machinery, Ltd. | Yarn winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2016204062A (en) | 2016-12-08 |
| CN106048797A (en) | 2016-10-26 |
| CN106048797B (en) | 2020-05-19 |
| EP3081518B1 (en) | 2018-06-06 |
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