CN112125063A - Pneumatic splicing device with single-spindle yarn suction nozzle and splicing method - Google Patents
Pneumatic splicing device with single-spindle yarn suction nozzle and splicing method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H69/00—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
- B65H69/06—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by splicing
- B65H69/061—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by splicing using pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H69/00—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
- B65H69/06—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by splicing
- B65H69/061—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by splicing using pneumatic means
- B65H69/063—Preparation of the yarn ends
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
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Abstract
本发明公开了一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,属于纺织捻接设备技术领域。本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,包括捻接装置,所述捻接装置包括底座所述底座水平放置在基准平面上,所述捻接装置通过气缸驱动;所述捻接装置下方设置的上风道上通过连接管连通有单锭吸纱嘴,所述单锭吸纱嘴通过其上的安装座固定安装在每锭的墙板上,从而简化了捻接小车结构,并解决了小车被卡住的风险,使得运行更加顺畅。在捻接装置的进纱口一侧竖向安装有抱纱装置,所述抱纱装置通过其底部活动连接的从动杆外接有气缸Ι,由于各部分通过气缸独立控制,因此节约了成本,降低了能耗,并且拆装方便、便于检修。
The invention discloses a pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method, belonging to the technical field of textile splicing equipment. A pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method of the present invention include a splicing device, the splicing device comprising a base, the base being placed horizontally on a reference plane, and the splicing device Driven by the air cylinder; the upper air duct arranged below the splicing device is connected with the single-spindle yarn suction nozzle through the connecting pipe, and the single-spindle yarn suction nozzle is fixedly installed on the wall plate of each spindle through the mounting seat on it, thereby simplifying the The structure of the splicing trolley is improved, and the risk of the trolley being stuck is solved, making the operation smoother. A yarn holding device is installed vertically on one side of the yarn inlet of the splicing device. The yarn holding device is externally connected with a cylinder Ι through a driven rod movably connected at the bottom of the yarn holding device. Since each part is independently controlled by the cylinder, the cost is saved. The energy consumption is reduced, and the disassembly and assembly are convenient for maintenance.
Description
技术领域technical field
本发明涉及纺织捻接设备技术领域,更具体地说是一种带有单锭吸纱嘴的气动捻接装置及其捻接方法。The invention relates to the technical field of textile splicing equipment, in particular to a pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method thereof.
背景技术Background technique
目前,已知的捻接装置具有:用来协助线的引入的导引件,用于同一线的夹紧和切断元件,用于线头的准备元件,在捻接盒的方向用于切割线的收回元件,以及在壳体内制造的并装备有用于引入并抽出线的纵向贯穿狭槽的捻接盒,其内部形成一个或多个压缩空气喂给孔或者喷嘴。然而,根据捻接盒部分和所述喷嘴的位置,已出现纱线相互缠绕等问题,从而影响接头质量。并且捻接装置一般都是通过凸轮来控制捻接操作,凸轮需要电机带动,因此结构复杂,自动化程度不高,同时加工和装配成本都比较高。另外,现有的捻接小车结构复杂,车体比较庞大,如图1所示,当收到接头信号后,捻接小车1沿着轨道往需要接头的锭位移动,达到该锭位后,对应当前锭位的下风门31会自动打开,捻接小车1的负压管12会与吸风口32相连,为小吸嘴11提供负压,箭头所示即为空气流动方向。捻接小车1每经过一个锭位都需要打开一次风门,因此增加了小车运行的阻力,同时也有被卡住的风险;另外,还需单独为其提供一根风道和风机,以形成负压,从而造成小吸嘴11与负压管12之间距离较长,进而易产生绕纱、堵纱现象。At present, known splicing devices have: guides to assist the introduction of the thread, clamping and cutting elements for the same thread, preparation elements for the thread ends, for cutting the thread in the direction of the splicing box The retraction element, as well as the splicing box manufactured in the housing and equipped with longitudinal through slots for the introduction and withdrawal of the wire, has one or more compressed air feed holes or nozzles formed in its interior. However, depending on the position of the splicing box part and the nozzle, problems such as intertwining of the yarns have occurred, affecting the quality of the splice. In addition, the splicing device generally controls the splicing operation through a cam. The cam needs to be driven by a motor, so the structure is complex, the degree of automation is not high, and the processing and assembly costs are relatively high. In addition, the existing splicing trolley has a complex structure and a relatively large body. As shown in Figure 1, after receiving the splicing signal, the splicing trolley 1 moves along the track to the position where the splicing is required. The
发明内容SUMMARY OF THE INVENTION
1.发明要解决的技术问题1. The technical problem to be solved by the invention
针对现有技术中捻接小车每经过一个锭位都需要打开一次风门,从而增加了小车运行的阻力的问题,本发明提出一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,包括单锭吸纱嘴,所述单锭吸纱嘴通过其上的安装座固定在每锭墙板上,所述单锭吸纱嘴通过连接管与上风门负压风管相连通,使得单锭吸纱嘴与上风门负压风管之间距离较短,因此不容易发生绕纱堵纱现象。Aiming at the problem in the prior art that the splicing trolley needs to open the air door every time it passes through a spindle position, thereby increasing the resistance of the trolley running, the present invention provides a pneumatic splicing device with a single-spindle yarn suction nozzle and its splicing The method includes a single-spindle yarn suction nozzle, the single-spindle yarn suction nozzle is fixed on each spindle wallboard through a mounting seat thereon, and the single-spindle yarn suction nozzle is communicated with the upper air door negative pressure air duct through a connecting pipe, The distance between the single-spindle yarn suction nozzle and the negative pressure air duct of the upper air door is short, so the phenomenon of yarn jamming is not easy to occur.
2.技术方案2. Technical solutions
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
一种带有单锭吸纱嘴的气动捻接装置,包括捻接装置,所述捻接装置包括底座,所述底座水平放置在基准平面上,所述捻接装置通过气缸驱动;所述捻接装置的一侧竖向安装有抱纱装置,所述抱纱装置通过其底部活动连接的从动杆外接有气缸Ι,所述气缸Ι与从动杆之间通过驱动块Ι可拆卸连接,所述气缸Ι通过气缸座Ι固定安装在底座上表面,由于各部分通过气缸独立控制,因此节约了成本,降低了能耗,并且拆装方便、便于检修;所述捻接装置下方设置的上风道上通过连接管连通有单锭吸纱嘴,所述单锭吸纱嘴通过其上的安装座固定安装在每锭的墙板上,由于每锭都配有单独的单锭吸纱嘴,因此不需要跟随捻接器一起移动,解决了传统的捻接小车每经过一个锭位都需要打开一次风门,增加了小车运行的阻力等问题,同时也解决了小车被卡住的风险等问题,从而简化了捻接小车结构,使得运行更加顺畅。A pneumatic splicing device with a single-spindle yarn suction nozzle includes a splicing device, the splicing device includes a base, the base is placed horizontally on a reference plane, and the splicing device is driven by an air cylinder; A yarn holding device is installed vertically on one side of the connecting device. The yarn holding device is externally connected with a cylinder I through a driven rod movably connected at the bottom of the yarn holding device. The cylinder I and the driven rod are detachably connected through a drive block I. The cylinder 1 is fixedly installed on the upper surface of the base through the cylinder base 1. Since each part is independently controlled by the cylinder, the cost and energy consumption are saved, and the disassembly and assembly are convenient and maintenance is convenient; The single-spindle yarn suction nozzle is connected to the road through the connecting pipe, and the single-spindle yarn suction nozzle is fixedly installed on the wall plate of each spindle through the mounting seat on it. It does not need to move with the splicer, which solves the problem that the traditional splicing trolley needs to open the air door every time it passes through a spindle, which increases the resistance of the trolley to run, and also solves the problem of the trolley being stuck. The structure of the splicing trolley is simplified, making the operation smoother.
进一步的技术方案,所述底座的上表面一侧固定安装有接气板,所述接气板竖向设置,其内侧面通过通气管连通有捻接器,使得整个结构占地面积小且便于拆装;所述捻接器包括上下平行设置的上挡板和下挡板,所述上挡板和下挡板之间固定安装有捻接盒,通过控制捻接盒控制开关,以形成高速气流;再通过气缸ΙΙ驱动上剪刀和下剪刀减去多余纱线,进而完成捻接接头操作;所述接气板的上表面开设有若干组通气孔。In a further technical solution, an air receiving plate is fixedly installed on one side of the upper surface of the base, the air receiving plate is arranged vertically, and the inner side thereof is connected with a splicer through a ventilation pipe, so that the entire structure occupies a small area and is convenient. Disassembly and assembly; the splicer includes an upper baffle and a lower baffle arranged in parallel up and down, a splicing box is fixedly installed between the upper baffle and the lower baffle, and the splicing box is controlled to control the switch to form a high-speed Airflow; then drive the upper scissors and the lower scissors to subtract excess yarn through the cylinder ΙΙ, and then complete the splicing and splicing operation; the upper surface of the air receiving plate is provided with several groups of ventilation holes.
进一步的技术方案,所述上挡板和下挡板上均分别竖向开设有纱线槽Ι和纱线槽ΙΙ,所述纱线槽Ι和纱线槽ΙΙ用于放置相互捻接的纱线,且定位准确;所述纱线槽Ι和纱线槽ΙΙ之间位置处设置有上剪刀,所述上剪刀可拆卸安装在上挡板的下表面,从而便于剪断所述纱线槽Ι和纱线槽ΙΙ中多余的纱线;所述上剪刀通过驱动块ΙΙ外接有气缸ΙΙ,所述气缸ΙΙ通过气缸座ΙΙ固定安装在所述底座上表面;所述上挡板的下表面还可拆卸安装有上夹纱装置,所述上夹纱装置设置在靠近所述纱线槽ΙΙ的一侧,所述上夹纱装置通过驱动块ΙΙΙ外接有气缸ΙΙΙ。当吸纱嘴前端的吸嘴口将上断尾纱吸住并放入纱线槽ΙΙ内以后,通过气缸ΙΙΙ驱动上夹纱装置夹住上断尾纱的纱尾,再通过气缸ΙΙ驱动下剪刀将靠近吸嘴口一侧的上断尾纱剪断,从而完成上断尾纱的准备。In a further technical solution, the upper baffle and the lower baffle are respectively provided with a yarn groove I and a yarn groove ΙΙ, and the yarn groove I and the yarn groove ΙΙ are used for placing mutually spliced yarns. The upper scissors are provided at the position between the yarn groove I and the yarn groove Ι1, and the upper scissors are detachably installed on the lower surface of the upper baffle plate, so as to facilitate the cutting of the yarn groove I and the excess yarn in the yarn groove ΙΙ; the upper scissors are externally connected with a cylinder ΙΙ through the drive block ΙΙ, and the cylinder ΙΙ is fixedly installed on the upper surface of the base through the cylinder seat ΙΙ; the lower surface of the upper baffle is also The upper yarn clamping device is detachably installed, the upper yarn clamping device is arranged on the side close to the yarn groove ΙΙ, and the upper yarn clamping device is externally connected with a cylinder ΙΙΙ through the drive block ΙΙΙ. When the suction nozzle at the front end of the yarn suction nozzle sucks the upper broken end yarn and puts it into the yarn groove ΙΙ, the upper yarn clamping device is driven by the cylinder ΙΙΙ to clamp the yarn end of the upper broken end yarn, and then driven by the cylinder ΙΙ The scissors will cut the upper broken end yarn near the mouth of the suction nozzle to complete the preparation of the upper broken end yarn.
进一步的技术方案,所述下挡板的上表面可拆卸安装有下剪刀,所述下剪刀设置在所述纱线槽Ι和纱线槽ΙΙ之间位置处,从而便于剪断所述纱线槽Ι和纱线槽ΙΙ中多余的纱线;所述下剪刀通过驱动块ΙΙ外接气缸ΙΙ;所述下挡板的下表面还可拆卸安装有下夹纱装置,所述下夹纱装置设置在靠近所述纱线槽Ι的一侧,所述下夹纱装置通过驱动块ΙΙΙ外接气缸ΙΙΙ。当吸纱嘴前端的吸嘴口将筒管断纱吸住并带动筒管断纱上行至捻接器前侧时,通过气缸Ι驱动从动杆带动抱纱装置将筒管断纱送入纱线槽Ι内;通过气缸ΙΙΙ驱动下夹纱装置夹住筒管断纱的纱尾,从而完成筒管断纱准备。In a further technical solution, the upper surface of the lower baffle plate is detachably installed with lower scissors, and the lower scissors are arranged between the yarn groove I and the yarn groove Ι1, so as to facilitate cutting the yarn groove Ι and the excess yarn in the yarn groove ΙΙ; the lower scissors are externally connected to the cylinder ΙΙ through the drive block ΙΙ; the lower surface of the lower baffle plate can also be detachably installed with a lower yarn clamping device, and the lower yarn clamping device is arranged at Close to one side of the yarn groove 1, the lower yarn clamping device is externally connected to the cylinder ΙΙΙ through the drive block ΙΙΙ. When the suction nozzle at the front end of the yarn suction nozzle sucks the broken bobbin yarn and drives the broken yarn from the bobbin to the front side of the splicer, the driven rod is driven by the cylinder I to drive the yarn holding device to send the broken bobbin yarn into the yarn. Inside the wire groove Ι; the lower yarn clamping device is driven by the cylinder ΙΙΙ to clamp the yarn end of the broken yarn of the bobbin, so as to complete the preparation of the broken yarn of the bobbin.
进一步的技术方案,所述单锭吸纱嘴包括吸嘴弯头,所述吸嘴弯头内部装有同步轮,所述同步轮中部同轴套接有同步轮轴,所述同步轮轴上还同轴套接有轴承,各组件一同对齐连接管轴线并可拆卸安装在安装座上;所述安装座上与所述同步轮的同一侧还安装有驱动轮,所述驱动轮中部同轴外接有摆动气缸,从而提供驱动源;所述驱动轮和同步轮周向套接有同步带,以实现驱动轮和同步轮同方向转动。所述吸嘴弯头下部连接有吸纱嘴,吸纱嘴通过抱箍的形式固定在吸嘴弯头上,从而能够饶吸嘴弯头旋转,从而实现吸纱嘴的上下摆动;所述吸纱嘴外端设置有吸嘴口,从而将吸纱嘴与外界相联通,便于通入空气,以联通上风门负压风管形成负压通道。In a further technical solution, the single-spindle yarn suction nozzle includes a suction nozzle elbow, and a synchronous wheel is installed inside the suction nozzle elbow, and a synchronous wheel shaft is coaxially sleeved in the middle of the synchronous wheel, and the synchronous wheel shaft is also connected with the same shaft. The shaft sleeve is connected with a bearing, and each component is aligned with the axis of the connecting pipe and can be detachably installed on the mounting seat; a driving wheel is also installed on the same side of the mounting seat and the synchronizing wheel, and the middle part of the driving wheel is coaxially externally connected. The cylinder is swung to provide a driving source; the driving wheel and the synchronous wheel are circumferentially sleeved with a synchronous belt, so that the driving wheel and the synchronous wheel can rotate in the same direction. The lower part of the suction nozzle elbow is connected with a yarn suction nozzle, and the yarn suction nozzle is fixed on the suction nozzle elbow in the form of a hoop, so that it can rotate around the suction nozzle elbow, so as to realize the up and down swing of the suction nozzle; The outer end of the yarn feeder is provided with a suction mouth, so that the yarn suction feeder is connected with the outside world, and it is convenient for air to be introduced to form a negative pressure channel by connecting with the negative pressure air duct of the upper air door.
进一步的技术方案,所述吸嘴弯头下部连接有吸纱嘴,所述吸纱嘴外端设置有吸嘴口;所述吸嘴口端部还联通有进气口,通过增设另外一个口进气,从而提高吸纱嘴的吸力,以便于后续工序的吸纱过程高效进行。In a further technical solution, a yarn suction nozzle is connected to the lower part of the elbow of the suction nozzle, and a suction nozzle port is provided at the outer end of the yarn suction nozzle; Air intake, so as to improve the suction force of the yarn suction nozzle, so that the yarn suction process of the subsequent process can be carried out efficiently.
进一步的技术方案,所述安装座上下分别横向安装有上零位传感器和下零位传感器,通过摆动气缸传动,并配合传感器定位,从而使得摆动气缸定位精准、调节简单。In a further technical solution, an upper zero position sensor and a lower zero position sensor are installed on the upper and lower sides of the mounting base respectively, which are driven by the swing cylinder and positioned with the sensor, so that the swing cylinder can be positioned accurately and adjusted easily.
一种带有单锭吸纱嘴的气动捻接装置的捻接方法,包括如下步骤:A splicing method for a pneumatic splicing device with a single-spindle yarn suction nozzle, comprising the following steps:
步骤一、通负压:吸纱嘴在上零位传感器处,通过上风道提供负压,使得吸纱嘴与上风道内的负压管相联通;Step 1. Connect the negative pressure: the yarn suction nozzle is at the upper zero position sensor, and the negative pressure is provided through the upper air duct, so that the yarn suction nozzle is connected with the negative pressure tube in the upper air duct;
步骤二、吸取上断尾纱:开启吸纱嘴上的电机,使得吸纱嘴对准捻接器上方的罗拉出纱口,所述吸纱嘴开始吸取上断尾纱;
步骤三、上断尾纱准备:启动摆动气缸,以驱动所述驱动轮正向转动,进而通过其上缠绕的同步带带动同步轮同方向转动,以控制其上安装的吸嘴弯头转动,进而带动所述吸嘴弯头下部连接的吸纱嘴下行,并将所吸住的上断尾纱放入纱线槽ΙΙ内,然后开启气缸ΙΙΙ,以驱动上夹纱装置夹住上断尾纱的纱尾;
步骤四、吸纱嘴下行至下零位传感器处:启动摆动气缸,以驱动所述驱动轮正向转动,进而通过其上缠绕的同步带带动同步轮同方向转动,以控制其上安装的吸嘴弯头转动,进而带动所述吸嘴弯头下部连接的吸纱嘴下行至下零位传感器处,所述吸纱嘴携带上断尾纱下行并将上断尾纱送至捻接器前方的抱纱装置内侧;
步骤五、吸取筒管断纱:通过气缸驱动捻接器下方的大吸嘴下行至筒纱吸嘴处,并对齐筒纱吸嘴,然后开始吸取筒管断纱;Step 5. Absorb the broken yarn of the bobbin: drive the large suction nozzle under the splicer to go down to the yarn suction nozzle through the cylinder, align the yarn suction nozzle, and then start to absorb the broken yarn of the bobbin;
步骤六、筒管断纱准备:再通过气缸驱动大吸嘴上行,并将吸取的筒管断纱提升至纱线槽Ι前方,然后开启气缸ΙΙΙ,驱下夹纱装置夹住筒管断纱的纱尾;
步骤七、纱线捻接:开启捻接盒控制开关,形成高速气流;再开启气缸ΙΙ,驱动上剪刀和下剪刀剪去多余纱线,进而完成捻接接头操作;
步骤八、吸纱嘴返回至上零位传感器处:启动摆动气缸,以驱动所述驱动轮反向转动,进而通过其上缠绕的同步带带动同步轮同方向转动,以控制其上安装的吸嘴弯头转动,进而带动所述吸嘴弯头下部连接的吸纱嘴返回上零位传感器。
3.有益效果3. Beneficial effects
采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:Adopting the technical scheme provided by the present invention, compared with the prior art, has the following beneficial effects:
(1)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,所述捻接装置包括底座,所述底座水平放置在基准平面上,所述捻接装置通过气缸驱动;在捻接装置的进纱口一侧竖向安装有抱纱装置,所述捻接装置通过气缸驱动,所述抱纱装置通过其底部活动连接的从动杆外接有气缸Ι,所述气缸Ι与从动杆之间通过驱动块Ι可拆卸连接,所述气缸Ι通过气缸座Ι固定安装在底座上表面,用于驱动抱纱装置实现揽纱,由于各部分通过气缸独立控制,因此节约了成本,降低了能耗,并且拆装方便、便于检修;(1) A pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method of the present invention, the splicing device includes a base, the base is placed horizontally on a reference plane, and the splicing device passes through Cylinder drive; a yarn holding device is vertically installed on the side of the yarn inlet of the splicing device, the splicing device is driven by the air cylinder, and the yarn holding device is externally connected with a cylinder I through the driven rod movably connected at the bottom thereof, so the The cylinder I and the driven rod are detachably connected through the drive block I, and the cylinder I is fixedly installed on the upper surface of the base through the cylinder block I, and is used to drive the yarn holding device to achieve yarn wrapping. Since each part is independently controlled by the cylinder, Therefore, the cost is saved, the energy consumption is reduced, and the disassembly and assembly are convenient for maintenance;
(2)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,所述捻接装置下方设置的上风道上通过连接管连通有单锭吸纱嘴,所述单锭吸纱嘴通过其上的安装座固定安装在每锭的墙板上,由于每锭都配有单独的单锭吸纱嘴,因此不需要跟随捻接器一起移动,解决了传统的捻接小车每经过一个锭位都需要打开一次风门,增加了小车运行的阻力等问题,同时也解决了小车被卡住的风险等问题,从而简化了捻接小车结构,使得运行更加顺畅;(2) A pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method thereof of the present invention, the single-spindle yarn suction nozzle is connected to the upper air duct arranged below the splicing device through a connecting pipe, and the single-spindle yarn suction nozzle is The spindle suction nozzle is fixedly installed on the wall plate of each spindle through the mounting seat on it. Since each spindle is equipped with a separate single-spindle yarn suction nozzle, it does not need to move with the splicer, which solves the traditional splicing. Every time the trolley passes through a spindle, the damper needs to be opened once, which increases the resistance of the trolley to run, and also solves the risk of the trolley being stuck, thereby simplifying the structure of the splicing trolley and making the operation smoother;
(3)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,在底座上表面竖向安装有接气板,所述接气板内侧面通过通气管连通有捻接器,使得整个结构占地面积小且便于拆装;所述接气板的上表面开设有若干组通气孔,从而为捻接装置通入压缩空气,以形成高速气流,便于后续工序的捻接操作;所述捻接器包括上下平行设置的上挡板和下挡板,所述上挡板和下挡板上均分别竖向开设有纱线槽Ι和纱线槽ΙΙ,所述纱线槽Ι和纱线槽ΙΙ用于放置相互捻接的纱线,且定位准确;(3) A pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method of the present invention, an air receiving plate is vertically installed on the upper surface of the base, and the inner side of the air receiving plate is communicated with a The splicer makes the entire structure occupy a small area and is easy to disassemble; the upper surface of the air receiving plate is provided with several groups of ventilation holes, so that compressed air can be introduced into the splicing device to form a high-speed airflow, which is convenient for subsequent processes. Splicing operation; the splicer includes an upper baffle plate and a lower baffle plate arranged in parallel up and down, and the upper baffle plate and the lower baffle plate are respectively provided with a yarn groove Ι and a yarn groove ΙΙ vertically. The yarn groove Ι and the yarn groove ΙΙ are used to place the spliced yarns, and the positioning is accurate;
(4)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,所述纱线槽Ι和纱线槽ΙΙ二者之间分别竖向设置有上、下剪刀,所述上、下剪刀分别可拆卸安装在上挡板下表面和下挡板上表面,并通过气缸ΙΙ驱动;所述上、下剪刀一侧分别设置有上、下夹纱装置,并通过气缸ΙΙΙ驱动,由于各部分通过气缸独立控制,因此节约成本、降低能耗,并且拆装方便;(4) A kind of pneumatic splicing device and splicing method with single-spindle yarn suction nozzle of the present invention, upper and lower scissors are vertically arranged between the yarn groove I and the yarn groove Ι1 respectively. , the upper and lower scissors are detachably installed on the lower surface of the upper baffle plate and the upper surface of the lower baffle plate respectively, and are driven by the cylinder ΙΙ; The cylinder is driven by ΙΙΙ, because each part is independently controlled by the cylinder, so it saves cost, reduces energy consumption, and is easy to disassemble and assemble;
(5)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,所述上挡板的下表面可拆卸安装有上夹纱装置,所述上夹纱装置设置在靠近所述纱线槽ΙΙ的一侧,所述下挡板的上表面可拆卸安装有下夹纱装置,所述下夹纱装置设置在靠近所述纱线槽Ι的一侧,所述上、下夹纱装置均通过驱动块ΙΙΙ外接气缸ΙΙΙ;当所述吸嘴口将筒管断纱吸住并带动筒管断纱上行至捻接器前侧时,开启气缸Ι,驱动从动杆带动抱纱装置将筒管断纱送入纱线槽Ι内;开启气缸ΙΙΙ,驱动下夹纱装置夹住筒管断纱的纱尾,从而完成筒管断纱准备;当吸纱嘴前端的吸嘴口将上断尾纱吸住并放入纱线槽ΙΙ内以后,通过气缸ΙΙΙ驱动上夹纱装置夹住上断尾纱的纱尾,再通过气缸ΙΙ驱动下剪刀将靠近吸嘴口一侧的上断尾纱剪断,从而完成上断尾纱的准备;(5) A pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method of the present invention, the lower surface of the upper baffle is detachably installed with an upper yarn clamping device, and the upper yarn clamping device is provided with On the side close to the yarn groove 11, a lower yarn clamping device is detachably installed on the upper surface of the lower baffle plate, and the lower yarn clamping device is arranged on the side close to the yarn groove 1. The The upper and lower yarn clamping devices are externally connected to the cylinder ΙΙΙ through the drive block ΙΙΙ; when the suction nozzle sucks the broken bobbin and drives the broken bobbin up to the front side of the splicer, the cylinder Ι is opened to drive the slave The rod drives the yarn holding device to send the broken yarn of the bobbin into the yarn groove Ι; the cylinder ΙΙΙ is opened, and the lower yarn clamping device is driven to clamp the yarn end of the broken yarn of the bobbin, thereby completing the preparation for the broken yarn of the bobbin; when the front end of the yarn suction nozzle After the suction nozzle mouth sucks the upper broken end yarn and puts it into the yarn groove ΙΙ, the upper yarn clamping device is driven by the cylinder ΙΙΙ to clamp the yarn end of the upper broken end yarn, and then the lower scissors are driven by the cylinder ΙΙ to close the suction nozzle. The upper broken end yarn on the mouth side is cut to complete the preparation of the upper broken end yarn;
(6)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,所述单锭吸纱嘴包括吸嘴弯头,所述吸嘴弯头内部装有同步轮,所述同步轮中部同轴套接有同步轮轴,所述同步轮轴上还同轴套接有轴承,各组件一同对齐连接管轴线并可拆卸安装在安装座上;所述安装座上与所述同步轮的同一侧还安装有驱动轮,所述驱动轮中部同轴外接有摆动气缸,从而提供驱动源控制吸嘴弯头带动其上吸嘴转动;所述驱动轮和同步轮周向套接有同步带,以实现驱动轮和同步轮同方向转动;(6) A pneumatic splicing device and splicing method with a single-spindle yarn suction nozzle of the present invention, the single-spindle yarn suction nozzle includes a suction nozzle elbow, and a synchronous wheel is installed inside the suction nozzle elbow The middle part of the synchronous wheel is coaxially sleeved with a synchronous wheel shaft, and the synchronous wheel shaft is also coaxially sleeved with a bearing, and each component is aligned with the axis of the connecting pipe and can be detachably installed on the mounting seat; A driving wheel is also installed on the same side of the synchronizing wheel, and a swinging cylinder is externally connected to the middle of the driving wheel, so as to provide a driving source to control the suction nozzle elbow to drive the upper suction nozzle to rotate; the driving wheel and the synchronizing wheel are circumferentially sleeved. A synchronous belt is connected to realize the rotation of the driving wheel and the synchronous wheel in the same direction;
(7)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,所述吸嘴弯头下部连接有吸纱嘴,吸纱嘴通过抱箍的形式固定在吸嘴弯头上,从而能够饶吸嘴弯头旋转,从而实现吸纱嘴的上下摆动;所述吸纱嘴外端设置有吸嘴口,从而将吸纱嘴与外界相联通,便于通入空气,以联通上风门负压风管形成负压通道;(7) A pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method of the present invention, the lower part of the elbow of the suction nozzle is connected with a yarn suction nozzle, and the yarn suction nozzle is fixed on the suction nozzle by means of a hoop The nozzle bend is placed on the nozzle elbow, so that it can rotate around the suction nozzle elbow, so as to realize the up and down swing of the yarn suction nozzle; the outer end of the yarn suction nozzle is provided with a suction nozzle port, so as to connect the yarn suction nozzle with the outside world and facilitate the introduction of air. , to form a negative pressure channel by connecting the upper air door negative pressure air duct;
(8)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,所述吸嘴口端部还联通有进气口,通过增设另外一个口进气,从而提高吸纱嘴的吸力,以便于后续工序的吸纱过程高效进行;(8) A pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method of the present invention, the end of the suction nozzle is also connected with an air inlet. The suction force of the yarn suction nozzle, so that the yarn suction process of the subsequent process can be carried out efficiently;
(9)本发明的一种带有单锭吸纱嘴的气动捻接装置及其捻接方法,所述安装座上下分别横向安装有上零位传感器和下零位传感器,通过启动摆动气缸,以驱动所述驱动轮正或反向转动,进而通过其上缠绕的同步带带动同步轮同方向转动,以控制其上安装的吸嘴弯头转动,进而带动所述吸嘴弯头下部连接的吸纱嘴下行或上行,相应的带动所述吸纱嘴外端设置的吸嘴口下行或上行;通过摆动气缸传动,并配合传感器定位,从而使得摆动气缸定位精准、调节简单;当吸纱嘴未能到达下零位传感器处时,单锭报警,从而使检修人员能够有针对性的发现事故原因,从而顺利完成检修,减少了不必要的停机时间,进而提高了生产效率。(9) A pneumatic splicing device with a single-spindle yarn suction nozzle and a splicing method of the present invention, the upper and lower zero position sensors of the mounting seat are respectively installed horizontally up and down, and by starting the swing cylinder, To drive the driving wheel to rotate forward or reverse, and then drive the synchronous wheel to rotate in the same direction through the synchronous belt wound on it, so as to control the rotation of the suction nozzle elbow installed on it, and then drive the suction nozzle elbow connected to the lower part. The yarn suction nozzle goes down or up, correspondingly drives the suction nozzle set at the outer end of the yarn suction nozzle to go down or up; it is driven by the swinging cylinder and is positioned with the sensor, so that the positioning of the swinging cylinder is accurate and the adjustment is simple; when the yarn suction nozzle is When it fails to reach the lower zero position sensor, the single spindle alarms, so that the maintenance personnel can find the cause of the accident in a targeted manner, thus completing the maintenance smoothly, reducing unnecessary downtime and improving production efficiency.
附图说明Description of drawings
图1为现有的捻接小车工作状态结构示意图;Fig. 1 is the structure schematic diagram of the working state of the existing splicing trolley;
图2为本发明的带有单锭吸纱嘴的气动捻接装置工作状态结构示意图;Fig. 2 is the structure schematic diagram of the working state of the pneumatic splicing device with the single-spindle yarn suction nozzle of the present invention;
图3为本发明的气动捻接装置组装状态结构示意图;3 is a schematic structural diagram of the assembled state of the pneumatic splicing device of the present invention;
图4为本发明的捻接装置结构示意图;4 is a schematic structural diagram of a splicing device of the present invention;
图5为图4的仰视状态结构示意图;Fig. 5 is the bottom view state structure schematic diagram of Fig. 4;
图6本发明的单锭吸纱嘴立体结构示意图;Fig. 6 is a three-dimensional schematic diagram of the single-spindle yarn suction nozzle of the present invention;
图7为图6拆分状态结构示意图。FIG. 7 is a schematic structural diagram of the disassembled state of FIG. 6 .
图中:1-捻接小车;2-上风道;3-下风道;4-捻接装置;5-气缸;6-抱纱装置;7-单锭吸纱嘴;8-筒纱吸嘴;9-大吸嘴;11-小吸嘴;12-负压管;31-下风门;32-吸风口;41-底座;42-接气板;43-捻接器;44-通气管;51-气缸座Ι;52-气缸座ΙΙ;53-气缸座ΙΙΙ;61-从动杆;71-吸嘴弯头;72-吸纱嘴;73-吸嘴口;74-驱动机构;75-安装座;76-连接管;77-摆动气缸;78-上零位传感器;79-下零位传感器;421-通气孔;431-上挡板;432-下挡板;433-捻接盒;434-纱线槽Ι;435-纱线槽ΙΙ;436-上夹纱装置;437-上剪刀;438-下夹纱装置;439-下剪刀;511-气缸Ι;512-驱动块Ι;521-气缸ΙΙ;522-驱动块ΙΙ;531-气缸ΙΙΙ;532-驱动块ΙΙΙ;731-进气口;741-驱动轮;742-同步轮;743-同步轮轴;744-同步带;745-轴承。In the picture: 1- splicing trolley; 2- upper air duct; 3- lower air duct; 4- splicing device; 5- cylinder; 6- yarn holding device; 7- single-spindle yarn suction nozzle; 8- package yarn suction nozzle; 9- Large suction nozzle; 11- Small suction nozzle; 12- Negative pressure pipe; 31- Lower air door; 32- Air inlet; 41- Base; 42- Air connection plate; 43- Splicer; 44- Breather pipe; 51 -Cylinder Block Ι; 52-Cylinder Block ΙΙ; 53-Cylinder Block ΙΙΙ; 61-Driver Rod; 71-Suction Nozzle Elbow; 72- Yarn Suction Feeder; 73-Suction Mouth; 74-Drive Mechanism; 75-Installation Seat; 76-connecting pipe; 77-swing cylinder; 78-upper zero position sensor; 79-lower zero position sensor; 421-vent hole; 431-upper baffle; 432-lower baffle; 433-splicing box; 434 - Yarn groove Ι; 435 - Yarn groove ΙΙ; 436 - upper yarn clamping device; 437 - upper scissors; 438 - lower yarn clamping device; 439 - lower scissors; Cylinder ΙΙ; 522-drive block ΙΙ; 531-cylinder ΙΙΙ; 532-drive block ΙΙΙ; 731-air inlet; 741-drive wheel; 742-synchronizing wheel; 743-synchronizing axle;
具体实施方式Detailed ways
为进一步了解本发明的内容,结合附图对发明作详细描述。In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.
实施例1Example 1
本实施例的一种带有单锭吸纱嘴的气动捻接装置,如图2~3所示,包括捻接装置4,所述捻接装置4包括底座41,所述底座41水平放置在基准平面上,所述捻接装置4通过气缸5驱动;所述底座41的上表面一侧固定安装有接气板42,所述接气板42竖向设置,其内侧面通过通气管44连通有捻接器43,使得整个结构占地面积小且便于拆装;所述捻接器43的一侧竖向安装有抱纱装置6,所述抱纱装置6通过其底部活动连接的从动杆61外接有气缸Ι511,所述气缸Ι511与从动杆61之间通过驱动块Ι512可拆卸连接,所述气缸Ι511通过气缸座Ι51固定安装在底座41上表面,由于各部分通过气缸独立控制,因此节约了成本,降低了能耗,并且拆装方便、便于检修;所述捻接器43下方设置的上风道2上通过连接管76连通有单锭吸纱嘴7,所述单锭吸纱嘴7通过其上的安装座75固定安装在每锭的墙板上,由于每锭都配有单独的单锭吸纱嘴7,因此不需要跟随捻接器43一起移动,解决了传统的捻接小车1每经过一个锭位都需要打开一次风门,增加了小车运行的阻力等问题,同时也解决了小车被卡住的风险等问题,从而简化了捻接小车结构,使得运行更加顺畅。A pneumatic splicing device with a single-spindle yarn suction nozzle in this embodiment, as shown in Figures 2 to 3, includes a
实施例2Example 2
本实施例的一种带有单锭吸纱嘴的气动捻接装置,基本结构同实施例1,不同和改进之处在于:如图3所示,所述捻接器43包括上下平行设置的上挡板431和下挡板432,所述上挡板431和下挡板432上均分别竖向开设有纱线槽Ι434和纱线槽ΙΙ435,所述纱线槽Ι434和纱线槽ΙΙ435用于放置相互捻接的纱线,且定位准确;如图5所示,所述上挡板431的下表面可拆卸安装有上剪刀437,所述上剪刀437设置在所述纱线槽Ι434和纱线槽ΙΙ435之间位置处,从而便于剪断所述纱线槽Ι434和纱线槽ΙΙ435中多余的纱线;所述上剪刀437通过驱动块ΙΙ522外接有气缸ΙΙ521,所述气缸ΙΙ521通过气缸座ΙΙ52固定安装在所述底座41上表面;所述上挡板431的下表面还可拆卸安装有上夹纱装置436,所述上夹纱装置436设置在靠近所述纱线槽ΙΙ435的一侧,所述上夹纱装置436通过驱动块ΙΙΙ532外接有气缸ΙΙΙ531。如图4所示,所述下挡板432的上表面可拆卸安装有下剪刀439,所述下剪刀439设置在所述纱线槽Ι434和纱线槽ΙΙ435之间位置处,从而便于剪断所述纱线槽Ι434和纱线槽ΙΙ435中多余的纱线;所述下剪刀439通过驱动块ΙΙ522外接气缸ΙΙ521;所述下挡板432的上表面还可拆卸安装有下夹纱装置438,所述下夹纱装置438设置在靠近所述纱线槽Ι434的一侧,所述下夹纱装置438通过驱动块ΙΙΙ532外接气缸ΙΙΙ531。The basic structure of a pneumatic splicing device with a single-spindle yarn suction nozzle of this embodiment is the same as that of Embodiment 1. The difference and improvement are: as shown in FIG. The
本实施例中,当吸纱嘴72前端的吸嘴口73将筒管断纱吸住并带动筒管断纱上行至捻接器43前侧时,开启气缸Ι511,驱动从动杆61带动抱纱装置6将筒管断纱送入纱线槽Ι434内;然后开启气缸ΙΙΙ531,驱动下夹纱装置438夹住筒管断纱的纱尾,从而完成筒管断纱准备。当吸嘴口73将上断尾纱吸住并放入纱线槽ΙΙ435内以后,通过气缸ΙΙΙ531驱动上夹纱装置436夹住上断尾纱的纱尾,再通过气缸ΙΙ521驱动下剪刀439将靠近吸嘴口一侧的上断尾纱剪断,从而完成上断尾纱的准备。所述上挡板331和下挡板332之间固定安装有捻接盒333,通过控制捻接盒433控制开关,以形成高速气流;再通过气缸ΙΙ521驱动上剪刀437和下剪刀439减去多余纱线,进而完成捻接接头操作。In this embodiment, when the
实施例3Example 3
本实施例的一种带有单锭吸纱嘴的气动捻接装置,基本结构同实施例2,不同和改进之处在于:如图6~7所示,所述单锭吸纱嘴7包括吸嘴弯头71,所述吸嘴弯头71内部装有同步轮742,所述同步轮742中部同轴套接有同步轮轴743,所述同步轮轴743上还同轴套接有轴承745,各组件一同对齐连接管76轴线并可拆卸安装在安装座75上;所述安装座75上与所述同步轮742的同一侧还安装有驱动轮741,所述驱动轮741中部同轴外接有摆动气缸77,从而提供驱动源;所述驱动轮741和同步轮742周向套接有同步带744,以实现驱动轮741和同步轮742同方向转动。所述吸嘴弯头71下部连接有吸纱嘴72,吸纱嘴72通过抱箍的形式固定在吸嘴弯头71上,从而能够饶吸嘴弯头71旋转,从而实现吸纱嘴72的上下摆动。所述吸纱嘴72外端设置有吸嘴口73,从而将吸纱嘴72与外界相联通,便于通入空气,以联通上风道内2的负压风管形成负压通道。The basic structure of a pneumatic splicing device with a single-spindle yarn suction nozzle of this embodiment is the same as that of the second embodiment, and the difference and improvement are: as shown in Figures 6-7, the single-spindle
进一步的,所述吸嘴口73端部还联通有进气口731,通过增设另外一个口进气,从而提高吸纱嘴72的吸力,以便于后续工序的吸纱过程高效进行。Further, the end of the
实施例4Example 4
本实施例的一种带有单锭吸纱嘴的气动捻接装置,基本结构同实施例3,不同和改进之处在于:如图2所示,所述安装座75上下分别横向安装有上零位传感器78和下零位传感器79,通过电机传动,需要配合传感器定位,从而使得摆动气缸77定位精准、调节简单。The basic structure of a pneumatic splicing device with a single-spindle yarn suction nozzle of this embodiment is the same as that of
本实施例中,如图6~7所示,通过启动摆动气缸77,以驱动所述驱动轮741正或反向转动,进而通过其上缠绕的同步带744带动同步轮742同方向转动,以控制其上安装的吸嘴弯头71转动,进而带动所述吸嘴弯头71下部连接的吸纱嘴72下行或上行,相应的带动所述吸纱嘴72外端设置的吸嘴口73下行或上行;通过摆动气缸77传动,并配合传感器定位,从而使得摆动气缸77定位精准、调节简单;当吸纱嘴72未能到达下零位传感器79处时,单锭报警,从而使检修人员能够有针对性的发现事故原因,从而顺利完成检修,减少了不必要的停机时间,进而提高了生产效率。In this embodiment, as shown in FIGS. 6 to 7 , the
实施例5Example 5
本实施例的一种带有单锭吸纱嘴的气动捻接装置的捻接方法,基本结构同实施例4,不同和改进之处在于:包括如下步骤:The splicing method of a pneumatic splicing device with a single-spindle yarn suction nozzle of this embodiment has the same basic structure as that of
步骤一、通负压:吸纱嘴72在上零位传感器78处,通过上风道2提供负压,使得吸纱嘴72与上风道2内的负压管相联通;Step 1, connect negative pressure: the
步骤二、吸取上断尾纱:开启吸纱嘴72上的电机,使得吸纱嘴72对准捻接器43上方的罗拉出纱口,所述吸纱嘴72开始吸取上断尾纱;
步骤三、上断尾纱准备:启动摆动气缸77,以驱动所述驱动轮741正向转动,进而通过其上缠绕的同步带744带动同步轮742同方向转动,以控制其上安装的吸嘴弯头71转动,进而带动所述吸嘴弯头71下部连接的吸纱嘴72下行,并将所吸住的上断尾纱放入纱线槽ΙΙ435内,然后开启气缸ΙΙΙ531,以驱动上夹纱装置436夹住上断尾纱的纱尾;
步骤四、吸纱嘴72下行至下零位传感器79处:启动摆动气缸77,以驱动所述驱动轮741正向转动,进而通过其上缠绕的同步带744带动同步轮742同方向转动,以控制其上安装的吸嘴弯头71转动,进而带动所述吸嘴弯头71下部连接的吸纱嘴72下行至下零位传感器79处,所述吸纱嘴72携带上断尾纱下行并将上断尾纱送至捻接器43前方的抱纱装置6内侧;
步骤五、吸取筒管断纱:通过气缸驱动捻接器43下方的大吸嘴9下行至筒纱吸嘴8处,并对齐筒纱吸嘴8,然后开始吸取筒管断纱;Step 5, sucking the broken yarn of the bobbin: drive the
步骤六、筒管断纱准备:再通过气缸驱动大吸嘴9上行,并将吸取的筒管断纱提升至纱线槽Ι434前方,然后开启气缸ΙΙΙ531,驱下夹纱装置438夹住筒管断纱的纱尾;
步骤七、纱线捻接:开启捻接盒433控制开关,形成高速气流;再开启气缸ΙΙ521,驱动上剪刀437和下剪刀439剪去多余纱线,进而完成捻接接头操作;
步骤八、吸纱嘴72返回至上零位传感器78处:启动摆动气缸77,以驱动所述驱动轮741反向转动,进而通过其上缠绕的同步带744带动同步轮742同方向转动,以控制其上安装的吸嘴弯头71转动,进而带动所述吸嘴弯头71下部连接的吸纱嘴72返回上零位传感器78。
本实施例中,当吸纱嘴72未能到达下零位传感器79处时,单锭报警,从而使检修人员能够有针对性的发现事故原因,从而顺利完成检修,减少了不必要的停机时间,进而提高了生产效率。In this embodiment, when the
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above schematically, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, which shall belong to the protection scope of the present invention. .
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