EP3081337B1 - Schruppscheibe mit kern - Google Patents

Schruppscheibe mit kern Download PDF

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Publication number
EP3081337B1
EP3081337B1 EP16158947.8A EP16158947A EP3081337B1 EP 3081337 B1 EP3081337 B1 EP 3081337B1 EP 16158947 A EP16158947 A EP 16158947A EP 3081337 B1 EP3081337 B1 EP 3081337B1
Authority
EP
European Patent Office
Prior art keywords
grinding wheel
rough grinding
core
layer
wheel according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16158947.8A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3081337A1 (de
Inventor
Markus Moos
Bernd Conradi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Klingspor AG
Original Assignee
Klingspor AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Klingspor AG filed Critical Klingspor AG
Priority to SI201631507T priority Critical patent/SI3081337T1/sl
Priority to HRP20220507TT priority patent/HRP20220507T1/hr
Priority to RS20220341A priority patent/RS63129B1/sr
Priority to PL16158947T priority patent/PL3081337T3/pl
Publication of EP3081337A1 publication Critical patent/EP3081337A1/de
Application granted granted Critical
Publication of EP3081337B1 publication Critical patent/EP3081337B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/02Wheels in one piece
    • B24D7/04Wheels in one piece with reinforcing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/14Zonally-graded wheels; Composite wheels comprising different abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/18Wheels of special form

Definitions

  • the invention relates to a grinding disc with the features of the preamble of patent claim 1, such as from U.S. 2015/000206 A1 famous.
  • Such a grinding wheel is known from practice and is suitable for rough grinding material surfaces of various materials. It comprises a disc-shaped base body which comprises a central recess for the direct or indirect connection of a drive shaft of a tool. A rotary axis passes through the central recess.
  • the base body includes at least one grinding layer.
  • the U.S. 2015/000206 A1 discloses an abrasive disc having an abrasive layer and a backing layer.
  • the grinding layer consists of several layers, between which a separating layer is arranged.
  • the previously known grinding wheel does not have satisfactory stability, particularly at high speeds. Stability of a grinding wheel means that it remains stiff even under high contact pressure. A stable grinding disc is easy to control so that a defined or even high removal rate can be achieved.
  • the invention is based on the object of creating a grinding wheel of the type mentioned in the introduction, which is characterized by an improved structure and, in particular, has improved stability.
  • the grinding disc according to the invention comprises a disc-shaped base body, which comprises a central recess, through which a rotary axis passes, for the direct or indirect connection of a drive shaft of a tool, and at least one grinding layer.
  • the grinding wheel according to the invention has a stabilization core for stabilizing the grinding wheel, which is assigned to the at least one grinding layer and is peripherally adjacent to the central recess.
  • the stabilization core has a higher strength than the at least one grinding layer.
  • the base body has a reinforcing layer and at least two grinding layers, with a separating layer being arranged between two adjacent grinding layers.
  • a core segment is assigned to each of the grinding layers.
  • the core segments define the stabilization core and are connected to each other indirectly via the corresponding separation layer.
  • the use of a core within the grinding disc allows further adaptation and improved stability.
  • the core serves to stabilize the grinding wheel during its rotation.
  • the stabilizing core can optimize the grinding wheel in terms of its stability without affecting the grinding-active areas, the grinding mixtures or the strength of the grinding wheel. This is because the stabilizing core absorbs the forces acting on the at least one grinding layer during grinding and transmits them evenly to the drive shaft of the tool. At the same time, the stabilization core transmits the forces emanating from a user via the drive shaft of the tool evenly to the at least one grinding layer.
  • the stabilization core thus also serves as a power transmission element between the at least one grinding layer and the connection to a drive shaft of a tool.
  • the advantages of the grinding disc according to the invention lie both in the concentration of mass in the area of its center of rotation and in the indirect power transmission between the at least one abrasive layer and the drive shaft of the tool. As a result, the grinding wheel always remains stable and easy to control, even with large forces or contact pressures and/or high speeds.
  • the ratio of the outer radius of the stabilizing core to an outer radius of the grinding disc is between 2:50 and 25:50.
  • the ratio is preferably 17:50. This ratio leads to optimum stability with the largest possible grinding surface at the same time.
  • the base body has at least two grinding layers, with a separating layer being arranged between two adjacent grinding layers, the interaction with the stabilizing core results in advantages over known grinding wheels in the event that both the stability and the strength of the grinding wheel are to be optimized.
  • a known grinding wheel an attempt is made to compensate for an adaptation and improvement in stability and strength by means of separating layers arranged between individual grinding layers.
  • separating layers arranged between individual grinding layers.
  • there is a target variable conflict between stability and strength since these two target variables influence each other.
  • the use of a core in combination with separating layers allows further adjustment and improvement of stability and strength to be achieved separately from one another.
  • the core serves to stabilize the grinding wheel during its rotation.
  • the separating layer serves to strengthen the grinding wheel.
  • the grinding layers can contain grinding active grains such as regular brown fused aluminum and derivatives, blue aluminum oxide (blue fired alumina), white fused aluminum oxide, zirconium aluminum oxide (zirconia alumina), silicon carbide, ceramic grain, pink aluminum oxide (pink fused alumina) and/or monocrystalline aluminum oxide (monocrystalline alumina).
  • the grinding layers can contain supporting fillers such as polyaluminum fluoride, cryolite, pyrite, Calcite, wollastonite and/or graphite which may be bonded with phenolic resin systems.
  • the at least one separating layer extends from the recess or a hub to the outer edge of the grinding wheel.
  • the individual core segments are connected to one another indirectly via the corresponding separating layer.
  • An abrasive layer and a core segment assigned to the corresponding abrasive layer are arranged in each case between adjacent separating layers. The stability of the grinding disc is ensured by the fact that the individual core segments together serve to strengthen the grinding disc and define the stabilizing core.
  • the only figure shows a section through a grinding wheel according to the invention.
  • the grinding wheel 1 shown in the drawing has a base body 3 with a layered structure.
  • the base body 3 comprises a central recess 2 through which an axis of rotation 5 which lies in the center of rotation of the grinding wheel 1 extends.
  • An insert 4 for fastening the grinding wheel 1 to a drive shaft of a tool is arranged in the recess 2 .
  • a reinforcement layer 6 is arranged on the tool side of the grinding wheel facing the tool.
  • the reinforcement layer 6 can comprise rutile, wollastonite, calcite and/or basalt, which can be bonded with phenolic resin.
  • a grain size can be between 0.1 mm and 1.0 mm, preferably between 0.2 mm and 0.5 mm.
  • the reinforcing layer 6 can include quartz sand.
  • the reinforcement layer 6 high strength. It can include a net-like insert in order to further increase the stability of the grinding wheel 1 .
  • the grinding wheel 1 also has two grinding layers 8a, 8b, which are arranged on the side of the reinforcing layer 6 facing away from the tool side.
  • the grinding layers 8a, 8b can have abrasive grains, such as regular brown fused aluminum and derivatives, blue aluminum oxide (blue fired alumina), white aluminum oxide (white fused alumina), zirconium aluminum oxide (zirconia alumina), silicon carbide, ceramic grain (ceramic grain) , Corundum pink (pink fused alumina) and / or monocrystalline aluminum oxide (monocrystalline alumina) include.
  • the abrasive layers may include supporting fillers such as polyaluminum fluoride, cryolite, pyrite, calcite, wollastonite, and/or graphite, which may be bonded with phenolic resin systems.
  • a phenolic resin abrasive grain mixture is thus formed, to which various fillers and additives can be added.
  • a separating layer 10 is arranged between the two grinding layers 8a, 8b.
  • a further separating layer 10 is arranged between the reinforcing layer 6 and the abrasive layer 8a.
  • the separating layers 10 are each formed from a glass fabric layer and serve to strengthen the grinding wheel 1.
  • the separating layers 10 extend from an outer edge of the grinding wheel 1 to the central recess 2 or surround the central recess 2 in a ring shape.
  • the grinding wheel 1 comprises a stabilizing core 12 , which adjoins the central recess 2 around the axis of rotation 5 of the grinding wheel 1 , or forms the edge of the central recess 2 in sections.
  • Stabilizing core 12 may include rutile, wollastonite, calcite, and/or basalt, which may be phenolic resin bonded.
  • a grain size can be between 0.1 mm and 1.0 mm, preferably between 0.2 mm and 0.5 mm.
  • the reinforcing layer 6 can include quartz sand.
  • the stabilizing core 12 has a higher strength than the grinding layers 8a, 8b.
  • the stabilizing core 12 is formed from two core segments 12a, 12b and serves as a power transmission element between the two grinding layers 8a, 8b and the connection to the drive shaft of the tool.
  • a core segment 12a, 12b of the stabilization core 12 is assigned to each abrasive layer 8a, 8b.
  • the core segment 12a is between two adjacent separator layers 10 arranged.
  • the core segment 12b borders on a separating layer 10 on the tool side and is open on the workpiece side, ie uncovered by a separating layer 10 . It follows from this that the separating layers 10 divide the stabilization core 12 into two core segments 12a, 12b.
  • the two adjacent core segments 12a, 12b are connected to one another via the separating layer 10 arranged in between and define the stabilization core 12.
  • the outer radius a of the stabilizing core 12 has a ratio of 17:50 to the outer radius b of the grinding wheel.
  • the stabilizing core 12 has a constant radius over its thickness or in the axial direction of the grinding wheel.
  • the central recess 2 is designed as a countersunk hub.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
EP16158947.8A 2015-04-02 2016-03-07 Schruppscheibe mit kern Active EP3081337B1 (de)

Priority Applications (4)

Application Number Priority Date Filing Date Title
SI201631507T SI3081337T1 (sl) 2015-04-02 2016-03-07 Brusilni disk z jedrom
HRP20220507TT HRP20220507T1 (hr) 2015-04-02 2016-03-07 Brusni kotač sa jezgrom
RS20220341A RS63129B1 (sr) 2015-04-02 2016-03-07 Tocilo za grubo brušenje sa jezgrom
PL16158947T PL3081337T3 (pl) 2015-04-02 2016-03-07 Ściernica z rdzeniem

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102015004355 2015-04-02

Publications (2)

Publication Number Publication Date
EP3081337A1 EP3081337A1 (de) 2016-10-19
EP3081337B1 true EP3081337B1 (de) 2022-02-16

Family

ID=55532143

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16158947.8A Active EP3081337B1 (de) 2015-04-02 2016-03-07 Schruppscheibe mit kern

Country Status (11)

Country Link
US (2) US20160288295A1 (sl)
EP (1) EP3081337B1 (sl)
CA (1) CA2924939C (sl)
DK (1) DK3081337T3 (sl)
ES (1) ES2910650T3 (sl)
HR (1) HRP20220507T1 (sl)
HU (1) HUE058349T2 (sl)
PL (1) PL3081337T3 (sl)
PT (1) PT3081337T (sl)
RS (1) RS63129B1 (sl)
SI (1) SI3081337T1 (sl)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018130237A1 (de) * 2017-01-16 2018-07-19 Klingspor Ag Schruppscheibe mit einem zumindest einen schleifaktiven zusatz umfassenden kern
EP3421178A1 (en) 2017-06-26 2019-01-02 Dronco GmbH Method of manufacturing an abrasive member, in particular rotary abrasive disc and abrasive member, in particular rotary abrasive disc

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3545308A1 (de) * 1985-12-20 1987-06-25 Feldmuehle Ag Schleifscheibe mit daempfung
DE9420676U1 (de) * 1994-12-24 1995-02-23 Schleifmittel-Werk Karl Seiffert GmbH & Co., 40721 Hilden Recyclefähige Schleifkörperzonen
DE10359747A1 (de) * 2003-12-19 2005-07-14 August Rüggeberg Gmbh & Co. Kg Schrupp-Schleifscheibe
BRPI0923722A2 (pt) * 2008-12-30 2017-07-11 Saint Gobain Abrasives Inc Ferramentas abrasivas coladas reforçadas
US9242346B2 (en) * 2012-03-30 2016-01-26 Saint-Gobain Abrasives, Inc. Abrasive products having fibrillated fibers
EP4159371A1 (en) * 2013-06-28 2023-04-05 Saint-Gobain Abrasives, Inc. Abrasive article
WO2016003940A1 (en) * 2014-06-29 2016-01-07 Saint-Gobain Abrasives, Inc. Abrasive article including a core and a bonded abrasive body

Also Published As

Publication number Publication date
CA2924939A1 (en) 2016-10-02
PT3081337T (pt) 2022-04-11
US20160288295A1 (en) 2016-10-06
US20190240809A1 (en) 2019-08-08
PL3081337T3 (pl) 2022-06-06
RS63129B1 (sr) 2022-05-31
ES2910650T3 (es) 2022-05-13
US11235437B2 (en) 2022-02-01
HUE058349T2 (hu) 2022-07-28
CA2924939C (en) 2017-12-05
DK3081337T3 (da) 2022-04-25
EP3081337A1 (de) 2016-10-19
SI3081337T1 (sl) 2022-06-30
HRP20220507T1 (hr) 2022-06-10

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