EP3081337A1 - Disque de frottement avec noyau - Google Patents
Disque de frottement avec noyau Download PDFInfo
- Publication number
- EP3081337A1 EP3081337A1 EP16158947.8A EP16158947A EP3081337A1 EP 3081337 A1 EP3081337 A1 EP 3081337A1 EP 16158947 A EP16158947 A EP 16158947A EP 3081337 A1 EP3081337 A1 EP 3081337A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core
- layer
- abrasive
- grinding
- roughing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 15
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical group [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 8
- 239000005011 phenolic resin Substances 0.000 claims description 8
- 229920001568 phenolic resin Polymers 0.000 claims description 8
- 229910021532 Calcite Inorganic materials 0.000 claims description 7
- 239000010456 wollastonite Substances 0.000 claims description 7
- 229910052882 wollastonite Inorganic materials 0.000 claims description 7
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 239000000945 filler Substances 0.000 claims description 5
- 239000006061 abrasive grain Substances 0.000 claims description 4
- 230000006641 stabilisation Effects 0.000 claims description 4
- 238000011105 stabilization Methods 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 3
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical compound [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 229910001610 cryolite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 229910052683 pyrite Inorganic materials 0.000 claims description 3
- 239000011028 pyrite Substances 0.000 claims description 3
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 239000010431 corundum Substances 0.000 claims description 2
- 229910052593 corundum Inorganic materials 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract 1
- 230000006978 adaptation Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 239000006004 Quartz sand Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/02—Wheels in one piece
- B24D7/04—Wheels in one piece with reinforcing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/14—Zonally-graded wheels; Composite wheels comprising different abrasives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/18—Wheels of special form
Definitions
- the invention relates to a roughing disc having the features of the preamble of patent claim 1.
- Such a roughing disc is known in practice and is suitable for the rough grinding of material surfaces of various materials. It comprises a disk-shaped main body, which comprises a central recess for the direct or indirect connection of a drive shaft of a tool. The central recess is penetrated by a rotation axis.
- the base body comprises at least one abrasive layer.
- the previously known roughing wheel has no satisfactory stability, especially at high speeds. Stability of a roughing disc means that it remains stiff even at high contact pressure. A stable grinding disc is easy to control, so that a defined or high removal rate can be achieved.
- the invention has for its object to provide a roughing disc of the aforementioned type, which is characterized by an improved structure and in particular has improved stability.
- the roughing disc according to the invention comprises a disk-shaped main body which comprises a central recess, through which a rotational axis passes, for the direct or indirect connection of a drive shaft of a tool and at least one grinding layer.
- the roughing disc according to the invention is characterized a stabilizing core for stabilizing the roughing disc, which is associated with the at least one abrasive layer and circumferentially adjacent to the central recess.
- the stabilization core also has a higher strength than the at least one abrasive layer.
- the core serves to stabilize the roughing wheel during its rotation.
- the stabilizing core can optimize the roughing disc for stability, without affecting the abrasive active areas, the grinding mixtures or even the strength of the roughing disc.
- the stabilizer core absorbs during grinding on the at least one abrasive layer acting forces and transmits them evenly over to the drive shaft of the tool.
- the stabilizing core uniformly transmits the forces emanating from a user via the drive shaft of the tool to the at least one grinding layer.
- the stabilizing core thus also serves as a force transmission element between the at least one grinding layer and the connection to a drive shaft of a tool.
- the advantages of the roughing disc according to the invention are both in the concentration of mass in the region of its center of rotation and in the indirect power transmission between the at least one grinding layer and the drive shaft of the tool. As a result, the roughing disc always remains stable and easy to control even with large force effects or contact pressures and / or high speeds.
- a ratio of the outer radius of the stabilizing core to an outer radius of the roughing disc is between 2:50 and 25:50. Preferably, the ratio is 17:50. This ratio results in optimum stability with the largest possible grinding surface.
- the main body has at least two abrasive layers, wherein in each case a separating layer between two adjacent abrasive layers is arranged.
- a known roughing wheel an attempt is made to compensate for an adaptation and improvement in stability and strength by separating layers arranged between individual abrasive layers.
- a further adaptation and improvement of the stability and strength can be achieved separately from one another by the use of a core in combination with separating layers.
- the core serves to stabilize the roughing wheel during its rotation.
- the separating layer serves the strength of the roughing disc.
- both targets can be independently optimized or maximized to ensure improved product properties.
- the abrasive layers can be mixed with various fillers and additives.
- the abrasive layers may be abrasive grains such as regular brown fused alumin and derivatives, blue aluminum alumina, white fused alumina, zirconia alumina, silicon carbide, ceramic grain, pink corundum (fused alumina pink) and / or monocrystalline alumina.
- the abrasive layers may include supporting fillers, such as polyaluminum fluoride, cryolite, pyrite, calcite, wollastonite, and / or graphite, which may be bonded with phenolic resin systems.
- supporting fillers such as polyaluminum fluoride, cryolite, pyrite, calcite, wollastonite, and / or graphite, which may be bonded with phenolic resin systems.
- At least one of the abrasive layers may be associated with a core segment that defines the stabilization core.
- the at least one separating layer of recess or a hub extends to the outer edge of the roughing disc.
- the individual core segments are connected to one another either directly via recesses in the corresponding separating layer or indirectly via the corresponding separating layer. Between adjacent separating layers are each an abrasive layer and one of arranged corresponding abrasive layer associated core segment. The stability of the roughing disc is ensured by the fact that the individual core segments together serve the strength of the roughing disc and define the stabilizing core.
- the single FIGURE shows a section through a roughing disc according to the invention.
- the roughing disc 1 shown in the drawing has a base body 3 with a layered structure.
- the main body 3 comprises a central recess 2, which is penetrated by a rotation axis 5, which lies in the center of rotation of the roughing disc 1.
- an insert 4 for fixing the roughing disc 1 is arranged on a drive shaft of a tool.
- a reinforcing layer 6 is arranged at the tool facing the tool side of the roughing disc.
- the reinforcing layer 6 may comprise rutile, wollastonite, calcite and / or basalt, which may be phenolic resin bonded.
- a grain size may be between 0.1 mm to 1.0 mm, preferably 0.2 mm and 0.5 mm.
- the reinforcing layer 6 may comprise quartz sand.
- the reinforcing layer 6 has high strength. It may comprise a net-like insert to further increase the stability of the roughing disc 1.
- the roughing disc 1 also has two abrasive layers 8a, 8b, which are arranged on the side facing away from the tool side of the reinforcing layer 6.
- the abrasive layers 8a, 8b may have abrasive grains such as regular brown fused alumin and derivatives, blue fired alumina, white fused alumina, zirconia alumina, silicon carbide, ceramic grain. , Pink fused alumina and / or monocrystalline alumina.
- the abrasive layers supporting fillers such as polyaluminum fluoride, cryolite, pyrite, Calcite, wollastonite and / or graphite, which may be bound with phenolic resin systems.
- a phenolic resin abrasive grain mixture is formed, which may be mixed with various fillers and additives.
- a release layer 10 is arranged between the two abrasive layers 8a, 8b.
- another release layer 10 is disposed between the reinforcing layer 6 and the abrasive layer 8a.
- the separating layers 10 are each formed from a glass fabric layer and serve the strength of the roughing disc 1.
- the separating layers 10 extend from an outer edge of the roughing disc 1 to the central recess 2 or surround the central recess 2 annularly.
- the roughing disc 1 comprises a stabilizing core 12, which circumferentially adjoins the central recess 2 around the axis of rotation 5 of the roughing disc 1, or forms the edge of the central recess 2 in sections.
- the stabilizing core 12 may comprise rutile, wollastonite, calcite and / or basalt, which may be phenolic resin bonded.
- a grain size may be between 0.1 mm to 1.0 mm, preferably 0.2 mm and 0.5 mm.
- the reinforcing layer 6 may comprise quartz sand.
- the stabilizing core 12 has a higher strength than the abrasive layers 8a, 8b.
- the stabilizing core 12 is formed by two core segments 12a, 12b and serves as a force transmission element between the two abrasive layers 8a, 8b and the connection to the drive shaft of the tool.
- Each abrasive layer 8a, 8b is assigned a core segment 12a, 12b of the stabilization core 12.
- the core segment 12a is disposed between two separating layers 10 adjacent thereto.
- the core segment 12b abuts on the tool side to a release layer 10 and is open on the workpiece side, i. uncovered by a release layer 10. It follows that the separating layers 10 divide the stabilizing core 12 into two core segments 12a, 12b.
- the two adjacent core segments 12a, 12b are connected to each other via the separating layer 10 arranged therebetween and define the stabilizing core 12.
- the outer radius a of the stabilizing core 12 has a ratio to the outer radius b of the roughing wheel of 17:50.
- the stabilizing core 12 has a constant radius over its thickness or in the axial direction of the roughing disc.
- the central recess 2 is designed as a recessed hub.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201631507T SI3081337T1 (sl) | 2015-04-02 | 2016-03-07 | Brusilni disk z jedrom |
RS20220341A RS63129B1 (sr) | 2015-04-02 | 2016-03-07 | Tocilo za grubo brušenje sa jezgrom |
PL16158947T PL3081337T3 (pl) | 2015-04-02 | 2016-03-07 | Ściernica z rdzeniem |
HRP20220507TT HRP20220507T1 (hr) | 2015-04-02 | 2016-03-07 | Brusni kotač sa jezgrom |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015004355 | 2015-04-02 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3081337A1 true EP3081337A1 (fr) | 2016-10-19 |
EP3081337B1 EP3081337B1 (fr) | 2022-02-16 |
Family
ID=55532143
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16158947.8A Active EP3081337B1 (fr) | 2015-04-02 | 2016-03-07 | Disque de frottement avec noyau |
Country Status (11)
Country | Link |
---|---|
US (2) | US20160288295A1 (fr) |
EP (1) | EP3081337B1 (fr) |
CA (1) | CA2924939C (fr) |
DK (1) | DK3081337T3 (fr) |
ES (1) | ES2910650T3 (fr) |
HR (1) | HRP20220507T1 (fr) |
HU (1) | HUE058349T2 (fr) |
PL (1) | PL3081337T3 (fr) |
PT (1) | PT3081337T (fr) |
RS (1) | RS63129B1 (fr) |
SI (1) | SI3081337T1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018130237A1 (fr) * | 2017-01-16 | 2018-07-19 | Klingspor Ag | Disque de dégrossissage comportant un noyau équipé d'au moins un agent additif à action abrasive |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3421178A1 (fr) | 2017-06-26 | 2019-01-02 | Dronco GmbH | Procédé de fabrication d'un élément abrasif, en particulier un disque abrasif rotatif et élément abrasif, en particulier un disque abrasif rotatif |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3545308A1 (de) * | 1985-12-20 | 1987-06-25 | Feldmuehle Ag | Schleifscheibe mit daempfung |
DE9420676U1 (de) * | 1994-12-24 | 1995-02-23 | Schleifmittel-Werk Karl Seiffert GmbH & Co., 40721 Hilden | Recyclefähige Schleifkörperzonen |
DE10359747A1 (de) * | 2003-12-19 | 2005-07-14 | August Rüggeberg Gmbh & Co. Kg | Schrupp-Schleifscheibe |
US20150000206A1 (en) * | 2013-06-28 | 2015-01-01 | Saint-Gobain Abrasives, Inc. | Abrasive article |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2384260B1 (fr) * | 2008-12-30 | 2018-07-04 | Saint-Gobain Abrasives, Inc. | Outils abrasifs collés et renforcés |
US9242346B2 (en) * | 2012-03-30 | 2016-01-26 | Saint-Gobain Abrasives, Inc. | Abrasive products having fibrillated fibers |
US20150375367A1 (en) * | 2014-06-29 | 2015-12-31 | Saint-Gobain Abrasives, Inc. | Abrasive article including a core and a bonded abrasive body |
-
2016
- 2016-03-07 DK DK16158947.8T patent/DK3081337T3/da active
- 2016-03-07 PT PT161589478T patent/PT3081337T/pt unknown
- 2016-03-07 HR HRP20220507TT patent/HRP20220507T1/hr unknown
- 2016-03-07 EP EP16158947.8A patent/EP3081337B1/fr active Active
- 2016-03-07 RS RS20220341A patent/RS63129B1/sr unknown
- 2016-03-07 PL PL16158947T patent/PL3081337T3/pl unknown
- 2016-03-07 SI SI201631507T patent/SI3081337T1/sl unknown
- 2016-03-07 HU HUE16158947A patent/HUE058349T2/hu unknown
- 2016-03-07 ES ES16158947T patent/ES2910650T3/es active Active
- 2016-03-22 US US15/077,064 patent/US20160288295A1/en not_active Abandoned
- 2016-03-24 CA CA2924939A patent/CA2924939C/fr active Active
-
2019
- 2019-04-18 US US16/388,088 patent/US11235437B2/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3545308A1 (de) * | 1985-12-20 | 1987-06-25 | Feldmuehle Ag | Schleifscheibe mit daempfung |
DE9420676U1 (de) * | 1994-12-24 | 1995-02-23 | Schleifmittel-Werk Karl Seiffert GmbH & Co., 40721 Hilden | Recyclefähige Schleifkörperzonen |
DE10359747A1 (de) * | 2003-12-19 | 2005-07-14 | August Rüggeberg Gmbh & Co. Kg | Schrupp-Schleifscheibe |
US20150000206A1 (en) * | 2013-06-28 | 2015-01-01 | Saint-Gobain Abrasives, Inc. | Abrasive article |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018130237A1 (fr) * | 2017-01-16 | 2018-07-19 | Klingspor Ag | Disque de dégrossissage comportant un noyau équipé d'au moins un agent additif à action abrasive |
Also Published As
Publication number | Publication date |
---|---|
RS63129B1 (sr) | 2022-05-31 |
CA2924939A1 (fr) | 2016-10-02 |
HRP20220507T1 (hr) | 2022-06-10 |
DK3081337T3 (da) | 2022-04-25 |
US20190240809A1 (en) | 2019-08-08 |
EP3081337B1 (fr) | 2022-02-16 |
US20160288295A1 (en) | 2016-10-06 |
PT3081337T (pt) | 2022-04-11 |
HUE058349T2 (hu) | 2022-07-28 |
ES2910650T3 (es) | 2022-05-13 |
SI3081337T1 (sl) | 2022-06-30 |
CA2924939C (fr) | 2017-12-05 |
US11235437B2 (en) | 2022-02-01 |
PL3081337T3 (pl) | 2022-06-06 |
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