EP3072458A2 - Contrefort d'agrafe chirurgicale avec un adhésif intégré destiné à être fixé de manière amovible sur une agrafeuse chirurgicale - Google Patents

Contrefort d'agrafe chirurgicale avec un adhésif intégré destiné à être fixé de manière amovible sur une agrafeuse chirurgicale Download PDF

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Publication number
EP3072458A2
EP3072458A2 EP16162059.6A EP16162059A EP3072458A2 EP 3072458 A2 EP3072458 A2 EP 3072458A2 EP 16162059 A EP16162059 A EP 16162059A EP 3072458 A2 EP3072458 A2 EP 3072458A2
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EP
European Patent Office
Prior art keywords
buttress
end effector
assembly
anvil
staple cartridge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16162059.6A
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German (de)
English (en)
Other versions
EP3072458B1 (fr
EP3072458A3 (fr
Inventor
Iv Frederick E. Shelton
Jason L. Harris
Rao S. Bezwada
Charles J. Scheib
Prudence A. TURNER
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Ethicon LLC
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Ethicon Endo Surgery LLC
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Publication date
Application filed by Ethicon Endo Surgery LLC filed Critical Ethicon Endo Surgery LLC
Priority to PL16162059T priority Critical patent/PL3072458T3/pl
Priority to EP21192878.3A priority patent/EP3970628A1/fr
Publication of EP3072458A2 publication Critical patent/EP3072458A2/fr
Publication of EP3072458A3 publication Critical patent/EP3072458A3/fr
Application granted granted Critical
Publication of EP3072458B1 publication Critical patent/EP3072458B1/fr
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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
    • A61B17/07207—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously the staples being applied sequentially
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
    • A61B17/07292—Reinforcements for staple line, e.g. pledgets
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00004—(bio)absorbable, (bio)resorbable or resorptive
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00831—Material properties
    • A61B2017/00893—Material properties pharmaceutically effective
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00831—Material properties
    • A61B2017/00951—Material properties adhesive

Definitions

  • endoscopic surgical instruments may be preferred over traditional open surgical devices since a smaller incision may reduce the post-operative recovery time and complications. Consequently, some endoscopic surgical instruments may be suitable for placement of a distal end effector at a desired surgical site through the cannula of a trocar. These distal end effectors may engage tissue in a number of ways to achieve a diagnostic or therapeutic effect (e.g., endocutter, grasper, cutter, stapler, clip applier, access device, drug/gene therapy delivery device, and energy delivery device using ultrasonic vibration, RF, laser, etc.). Endoscopic surgical instruments may include a shaft between the end effector and a handle portion, which is manipulated by the clinician.
  • Such a shaft may enable insertion to a desired depth and rotation about the longitudinal axis of the shaft, thereby facilitating positioning of the end effector within the patient. Positioning of an end effector may be further facilitated through inclusion of one or more articulation joints or features, enabling the end effector to be selectively articulated or otherwise deflected relative to the longitudinal axis of the shaft.
  • endoscopic surgical instruments include surgical staplers. Some such staplers are operable to clamp down on layers of tissue, cut through the clamped layers of tissue, and drive staples through the layers of tissue to substantially seal the severed layers of tissue together near the severed ends of the tissue layers.
  • surgical staplers are disclosed in U.S. Pat. No. 4,805,823 , entitled “Pocket Configuration for Internal Organ Staplers,” issued February 21, 1989; U.S. Pat. No. 5,415,334 , entitled “Surgical Stapler and Staple Cartridge,” issued May 16, 1995; U.S. Pat. No. 5,465,895 , entitled “Surgical Stapler Instrument,” issued November 14, 1995; U.S. Pat. No.
  • surgical staplers referred to above are described as being used in endoscopic procedures, it should be understood that such surgical staplers may also be used in open procedures and/or other non-endoscopic procedures.
  • a surgical stapler may be inserted through a thoracotomy, and thereby between a patient's ribs, to reach one or more organs in a thoracic surgical procedure that does not use a trocar as a conduit for the stapler.
  • Such procedures may include the use of the stapler to sever and close a vessel leading to a lung. For instance, the vessels leading to an organ may be severed and closed by a stapler before removal of the organ from the thoracic cavity.
  • surgical staplers may be used in various other settings and procedures.
  • a surgical stapling instrument may be desirable to equip a surgical stapling instrument with a buttress material to reinforce the mechanical fastening of tissue provided by staples.
  • a buttress may prevent the applied staples from pulling through tissue and may otherwise reduce a risk of tissue tearing at or near the site of applied staples.
  • any term is used to describe or quantify the properties of any substance or component, including such terms as "inherent viscosity,” “glass transition temperature,” “crystallinity,” “malleability,” “flowability,” “impermeability,” and “semi impermeability,” then unless the context otherwise requires or specifies, the terms will be understood to apply to the substance or component in the condition in which it is for the time being found in any product or in which it is for the time being being used in any process. Alternatively and in addition, the terms will be understood to apply to the substance or component at standard ambient temperature and pressure (SATP) or under the conditions specified in any protocol for its measurement.
  • SATP ambient temperature and pressure
  • FIG. 1 depicts an exemplary surgical stapling and severing instrument (10) that includes a handle assembly (20), a shaft assembly (30), and an end effector (40).
  • End effector (40) and the distal portion of shaft assembly (30) are sized for insertion, in a nonarticulated state as depicted in FIG. 1 , through a trocar cannula to a surgical site in a patient for performing a surgical procedure.
  • a trocar may be inserted in a patient's abdomen, between two of the patient's ribs, or elsewhere.
  • instrument (10) is used without a trocar.
  • end effector (40) and the distal portion of shaft assembly (30) may be inserted directly through a thoracotomy or other type of incision.
  • terms such as “proximal” and “distal” are used herein with reference to a clinician gripping handle assembly (20) of instrument (10).
  • end effector (40) is distal with respect to the more proximal handle assembly (20).
  • spatial terms such as “vertical” and “horizontal” are used herein with respect to the drawings.
  • surgical instruments are used in many orientations and positions, and these terms are not intended to be limiting and absolute.
  • handle assembly (20) of the present example comprises pistol grip (22), a closure trigger (24), and a firing trigger (26). Each trigger (24, 26) is selectively pivotable toward and away from pistol grip (22) as will be described in greater detail below.
  • Handle assembly (20) further includes an anvil release button (25), a firing beam reverse switch (27), and a removable battery pack (28). These components will also be described in greater detail below.
  • handle assembly (20) may have a variety of other components, features, and operabilities, in addition to or in lieu of any of those noted above.
  • Other suitable configurations for handle assembly (20) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • shaft assembly (30) of the present example comprises an outer closure tube (32), an articulation section (34), and a closure ring (36), which is further coupled with end effector (40).
  • Closure tube (32) extends along the length of shaft assembly (30).
  • Closure ring (36) is positioned distal to articulation section (34).
  • Closure tube (32) and closure ring (36) are configured to translate longitudinally relative to handle assembly (20). Longitudinal translation of closure tube (32) is communicated to closure ring (36) via articulation section (34). Exemplary features that may be used to provide longitudinal translation of closure tube (32) and closure ring (36) will be described in greater detail below.
  • Articulation section (34) is operable to laterally deflect closure ring (36) and end effector (40) laterally away from the longitudinal axis (LA) of shaft assembly (30) at a desired angle ( ⁇ ). End effector (40) may thereby reach behind an organ or approach tissue from a desired angle or for other reasons.
  • articulation section (34) enables deflection of end effector (40) along a single plane.
  • articulation section (34) enables deflection of end effector along more than one plane.
  • articulation is controlled through an articulation control knob (35) which is located at the proximal end of shaft assembly (30).
  • Knob (35) is rotatable about an axis that is perpendicular to the longitudinal axis (LA) of shaft assembly (30).
  • Closure ring (36) and end effector (40) pivot about an axis that is perpendicular to the longitudinal axis (LA) of shaft assembly (30) in response to rotation of knob (35).
  • rotation of knob (35) clockwise may cause corresponding clockwise pivoting of closure ring (36) and end effector (40) at articulation section (34).
  • Articulation section (34) is configured to communicate longitudinal translation of closure tube (32) to closure ring (36), regardless of whether articulation section (34) is in a straight configuration or an articulated configuration.
  • articulation section (34) and/or articulation control knob (35) are/is constructed and operable in accordance with at least some of the teachings of U.S. Pub. No. 2014/0243801 , entitled “Surgical Instrument End Effector Articulation Drive with Pinion and Opposing Racks,” published August 28, 2014, the disclosure of which is incorporated by reference herein.
  • Articulation section (34) may also be constructed and operable in accordance with at least some of the teachings of U.S. Pat. App. No. 14/314,125 , entitled “Articulation Drive Features for Surgical Stapler,” filed June 25, 2014, the disclosure of which is incorporated by reference herein; and/or in accordance with the various teachings below.
  • Other suitable forms that articulation section (34) and articulation knob (35) may take will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • shaft assembly (30) of the present example further includes a rotation knob (31).
  • Rotation knob (31) is operable to rotate the entire shaft assembly (30) and end effector (40) relative to handle assembly (20) about the longitudinal axis (LA) of shaft assembly (30).
  • rotation knob (31) is operable to selectively lock the angular position of shaft assembly (30) and end effector (40) relative to handle assembly (20) about the longitudinal axis (LA) of shaft assembly (30).
  • rotation knob (31) may be translatable between a first longitudinal position, in which shaft assembly (30) and end effector (40) are rotatable relative to handle assembly (20) about the longitudinal axis (LA) of shaft assembly (30); and a second longitudinal position, in which shaft assembly (30) and end effector (40) are not rotatable relative to handle assembly (20) about the longitudinal axis (LA) of shaft assembly (30).
  • shaft assembly (30) may have a variety of other components, features, and operabilities, in addition to or in lieu of any of those noted above.
  • at least part of shaft assembly (30) is constructed in accordance with at least some of the teachings of U.S. Pub. No.
  • end effector (40) of the present example includes a lower jaw (50) and a pivotable anvil (60).
  • Anvil (60) includes a pair of integral, outwardly extending pins (66) that are disposed in corresponding curved slots (54) of lower jaw (50). Pins (66) and slots (54) are shown in FIG. 5 .
  • Anvil (60) is pivotable toward and away from lower jaw (50) between an open position (shown in FIGS. 2 and 4 ) and a closed position (shown in FIGS. 1 , 3 , and 7A-7B ).
  • anvil (60) pivots about an axis that is defined by pins (66), which slide along curved slots (54) of lower jaw (50) as anvil (60) moves toward lower jaw (50).
  • the pivot axis translates along the path defined by slots (54) while anvil (60) simultaneously pivots about that axis.
  • the pivot axis may slide along slots (54) first, with anvil (60) then pivoting about the pivot axis after the pivot axis has slid a certain distance along the slots (54).
  • pivotal movement is encompassed within terms such as “pivot,” “pivots,” “pivotal,” “pivotable,” “pivoting,” and the like.
  • some versions may provide pivotal movement of anvil (60) about an axis that remains fixed and does not translate within a slot or channel, etc.
  • lower jaw (50) of the present example defines a channel (52) that is configured to receive a staple cartridge (70).
  • Staple cartridge (70) may be inserted into channel (52), end effector (40) may be actuated, and then staple cartridge (70) may be removed and replaced with another staple cartridge (70).
  • Lower jaw (50) thus releasably retains staple cartridge (70) in alignment with anvil (60) for actuation of end effector (40).
  • lower jaw (50) is constructed in accordance with at least some of the teachings of U.S. Pub. No.
  • staple cartridge (70) of the present example comprises a cartridge body (71) and a tray (76) secured to the underside of cartridge body (71).
  • the upper side of cartridge body (71) presents a deck (73), against which tissue may be compressed when anvil (60) is in a closed position.
  • Cartridge body (71) further defines a longitudinally extending channel (72) and a plurality of staple pockets (74).
  • a staple (77) is positioned in each staple pocket (74).
  • a staple driver (75) is also positioned in each staple pocket (74), underneath a corresponding staple (77), and above tray (76).
  • staple drivers (75) are operable to translate upwardly in staple pockets (74) to thereby drive staples (77) upwardly through staple pockets (74) and into engagement with anvil (60).
  • Staple drivers (75) are driven upwardly by a wedge sled (78), which is captured between cartridge body (71) and tray (76), and which translates longitudinally through cartridge body (71).
  • Wedge sled (78) includes a pair of obliquely angled cam surfaces (79), which are configured to engage staple drivers (75) and thereby drive staple drivers (75) upwardly as wedge sled (78) translates longitudinally through cartridge (70). For instance, when wedge sled (78) is in a proximal position as shown in FIG.
  • staple drivers (75) are in downward positions and staples (77) are located in staple pockets (74).
  • wedge sled (78) As wedge sled (78) is driven to the distal position shown in FIG. 7B by a translating knife member (80), wedge sled (78) drives staple drivers (75) upwardly, thereby driving staples (77) out of staple pockets (74) and into staple forming pockets (64) that are formed in the underside (65) of anvil (60).
  • staple drivers (75) translate along a vertical dimension as wedge sled (78) translates along a horizontal dimension.
  • staple cartridge (70) may be varied in numerous ways.
  • staple cartridge (70) of the present example includes two longitudinally extending rows of staple pockets (74) on one side of channel (72); and another set of two longitudinally extending rows of staple pockets (74) on the other side of channel (72).
  • staple cartridge (70) includes three, one, or some other number of staple pockets (74) on each side of channel (72).
  • staple cartridge (70) is constructed and operable in accordance with at least some of the teachings of U. U.S. Patent App. No. 13/780,106 , entitled "Integrated Tissue Positioning and Jaw Alignment Features for Surgical Stapler," filed February 28, 2013, the disclosure of which is incorporated by reference herein.
  • staple cartridge (70) may be constructed and operable in accordance with at least some of the teachings of U.S. Pub. No. 2014/0239044 , entitled “Installation Features for Surgical Instrument End Effector Cartridge,” published August 28, 2014, the disclosure of which is incorporated by reference herein.
  • Other suitable forms that staple cartridge (70) may take will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • anvil (60) of the present example comprises a longitudinally extending channel (62) and a plurality of staple forming pockets (64).
  • Channel (62) is configured to align with channel (72) of staple cartridge (70) when anvil (60) is in a closed position.
  • Each staple forming pocket (64) is positioned to lie over a corresponding staple pocket (74) of staple cartridge (70) when anvil (60) is in a closed position.
  • Staple forming pockets (64) are configured to deform the legs of staples (77) when staples (77) are driven through tissue and into anvil (60).
  • staple forming pockets (64) are configured to bend the legs of staples (77) to secure the formed staples (77) in the tissue.
  • Anvil (60) may be constructed in accordance with at least some of the teachings of U.S. Pub. No. 2014/0239042 , entitled “Integrated Tissue Positioning and Jaw Alignment Features for Surgical Stapler,” published August 28, 2014; at least some of the teachings of U.S. Pub. No. 2014/0239036 , entitled “Jaw Closure Feature for End Effector of Surgical Instrument,” published August 28, 2014; and/or at least some of the teachings of U.S. Pub. No. 2014/0239037 , entitled “Staple Forming Features for Surgical Stapling Instrument,” published August 28, 2014, the disclosure of which is incorporated by reference herein.
  • Other suitable forms that anvil (60) may take will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • a knife member (80) is configured to translate through end effector (40). As best seen in FIGS. 5 and 7A-7B , knife member (80) is secured to the distal end of a firing beam (82), which extends through a portion of shaft assembly (30). As best seen in FIGS. 4 and 6 , knife member (80) is positioned in channels (62, 72) of anvil (60) and staple cartridge (70). Knife member (80) includes a distally presented cutting edge (84) that is configured to sever tissue that is compressed between anvil (60) and deck (73) of staple cartridge (70) as knife member (80) translates distally through end effector (40). As noted above and as shown in FIGS.
  • knife member (80) also drives wedge sled (78) distally as knife member (80) translates distally through end effector (40), thereby driving staples (77) through tissue and against anvil (60) into formation.
  • wedge sled (78) distally as knife member (80) translates distally through end effector (40), thereby driving staples (77) through tissue and against anvil (60) into formation.
  • end effector (40) includes lockout features that are configured to prevent knife member (80) from advancing distally through end effector (40) when a staple cartridge (70) is not inserted in lower jaw (50).
  • end effector (40) may include lockout features that are configured to prevent knife member (80) from advancing distally through end effector (40) when a staple cartridge (70) that has already been actuated once (e.g., with all staples (77) deployed therefrom) is inserted in lower jaw (50).
  • lockout features may be configured in accordance with at least some of the teachings of U.S. Pub. No.
  • anvil (60) is driven toward lower jaw (50) by advancing closure ring (36) distally relative to end effector (40).
  • Closure ring (36) cooperates with anvil (60) through a camming action to drive anvil (60) toward lower jaw (50) in response to distal translation of closure ring (36) relative to end effector (40).
  • closure ring (36) may cooperate with anvil (60) to open anvil (60) away from lower jaw (50) in response to proximal translation of closure ring (36) relative to end effector (40).
  • closure ring (36) and anvil (60) may interact in accordance with at least some of the teachings of U.S. Pub. No.
  • handle assembly (20) includes a pistol grip (22) and a closure trigger (24).
  • anvil (60) is closed toward lower jaw (50) in response to distal advancement of closure ring (36).
  • closure trigger (24) is pivotable toward pistol grip (22) to drive closure tube (32) and closure ring (36) distally.
  • suitable components that may be used to convert pivotal movement of closure trigger (24) toward pistol grip (22) into distal translation of closure tube (32) and closure ring (36) relative to handle assembly (20) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • closure trigger (24) When closure trigger (24) reaches a fully pivoted state, such that anvil (60) is in a fully closed position relative to lower jaw (50), locking features in handle assembly (20) lock the position of trigger (24) and closure tube (32), thereby locking anvil (60) in a fully closed position relative to lower jaw (50). These locking features are released by actuation of anvil release button (25).
  • Anvil release button (25) is configured and positioned to be actuated by the thumb of the operator hand that grasps pistol grip (22).
  • the operator may grasp pistol grip (22) with one hand, actuate closure trigger (24) with one or more fingers of the same hand, and then actuate anvil release button (25) with the thumb of the same hand, without ever needing to release the grasp of pistol grip (22) with the same hand.
  • closure trigger (24) with one or more fingers of the same hand
  • anvil release button (25) with the thumb of the same hand
  • Other suitable features that may be used to actuate anvil (60) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • instrument (10) provides motorized control of firing beam (82).
  • instrument (10) includes motorized components that are configured to drive firing beam (82) distally in response to pivoting of firing trigger (26) toward pistol grip (22).
  • a motor (not shown) is contained in pistol grip (22) and receives power from battery pack (28). This motor is coupled with a transmission assembly (not shown) that converts rotary motion of a drive shaft of the motor into linear translation of firing beam (82).
  • firing beam (82) may only be advanced distally when anvil (60) is in a fully closed position relative to lower jaw (50). After firing beam (82) is advanced distally to sever tissue and drive staples (77) as described above with reference to FIGS.
  • the drive assembly for firing beam (82) may be automatically reversed to drive firing beam (82) proximally back to the retracted position (e.g., back from the position shown in FIG. 7B to the position shown in FIG. 7A ).
  • the operator may actuate firing beam reverse switch (27), which may reverse the drive assembly for firing beam (82) in order to retract firing beam (82) to a proximal position.
  • Handle assembly (20) of the present example further includes a bailout feature (21), which is operable to provide a mechanical bailout allowing the operator to manually retract firing beam (82) proximally (e.g., in the event of power loss while firing beam (82) is in a distal position, etc.).
  • the features that are operable to provide motorized actuation of firing beam (82) may be configured and operable in accordance with at least some of the teachings of U.S. Pat. No. 8,210,411 , entitled “Motor-Driven Surgical Instrument,” issued July 3, 2012, the disclosure of which is incorporated by reference herein.
  • the features that are operable to provide motorized actuation of firing beam (82) may be configured and operable in accordance with at least some of the teachings of U.S. Pat. No. 8,453,914 , entitled “Motor-Driven Surgical Cutting Instrument with Electric Actuator Directional Control Assembly,” issued June 4, 2013, the disclosure of which is incorporated by reference herein.
  • the features that are operable to provide motorized actuation of firing beam (82) may be configured and operable in accordance with at least some of the teachings of U.S. Patent App. No. 14/226,142 , entitled “Surgical Instrument Comprising a Sensor System,” filed March 26, 2014, the disclosure of which is incorporated by reference herein.
  • firing beam (82) may be manually actuated in accordance with at least some of the teachings of any other reference cited herein.
  • FIG. 8 shows end effector (40) having been actuated through a single stroke through tissue (90).
  • cutting edge (84) obscured in FIG. 8
  • staple drivers (75) have driven two alternating rows of staples (77) through the tissue (90) on each side of the cut line produced by cutting edge (84).
  • Staples (77) are all oriented substantially parallel to the cut line in this example, though it should be understood that staples (77) may be positioned at any suitable orientations.
  • end effector (40) is withdrawn from the trocar after the first stroke is complete, the spent staple cartridge (70) is replaced with a new staple cartridge (70), and end effector (40) is then again inserted through the trocar to reach the stapling site for further cutting and stapling. This process may be repeated until the desired amount of cuts and staples (77) have been provided.
  • Anvil (60) may need to be closed to facilitate insertion and withdrawal through the trocar; and anvil (60) may need to be opened to facilitate replacement of staple cartridge (70).
  • cutting edge (84) may cut tissue substantially contemporaneously with staples (77) being driven through tissue during each actuation stroke.
  • cutting edge (84) just slightly lags behind driving of staples (77), such that a staple (47) is driven through the tissue just before cutting edge (84) passes through the same region of tissue, though it should be understood that this order may be reversed or that cutting edge (84) may be directly synchronized with adjacent staples.
  • FIG. 8 shows end effector (40) being actuated in two layers (92, 94) of tissue (90), it should be understood that end effector (40) may be actuated through a single layer of tissue (90) or more than two layers (92, 94) of tissue.
  • FIG. 8 shows end effector (40) being actuated in two substantially flat, apposed planar layers (92, 94) of tissue, it should be understood that end effector (40) may also be actuated across a tubular structure such as a blood vessel, a section of the gastrointestinal tract, etc.
  • FIG. 8 should therefore not be viewed as demonstrating any limitation on the contemplated uses for end effector (40).
  • instrument (10) may be used will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • instrument (10) may be configured and operable in accordance with any of the various references cited herein. Additional exemplary modifications that may be provided for instrument (10) will be described in greater detail below. Various suitable ways in which the below teachings may be incorporated into instrument (10) will be apparent to those of ordinary skill in the art. Similarly, various suitable ways in which the below teachings may be combined with various teachings of the references cited herein will be apparent to those of ordinary skill in the art. It should therefore be understood that the teachings below may be readily incorporated into the various instruments taught in the various references that are cited herein. It should also be understood that the below teachings are not limited to instrument (10) or devices taught in the references cited herein.
  • end effector (40) may be desirable in some instances to equip end effector (40) with a buttress material to reinforce the mechanical fastening of tissue (90) provided by staples (77).
  • a buttress may prevent the applied staples (77) from pulling through tissue (90) and may otherwise reduce a risk of tissue (90) tearing at or near the site of applied staples (77).
  • a buttress may provide various other kinds of effects such as spacing or gap-filling, administration of therapeutic agents, and/or other effects.
  • a buttress may be provided on deck (73) of staple cartridge (70).
  • a buttress may be provided on the surface of anvil (60) that faces staple cartridge (70). It should also be understood that a first buttress may be provided on deck (73) of staple cartridge (70) while a second buttress is provided on anvil (60) of the same end effector (40). Various examples of forms that a buttress may take will be described in greater detail below. Various ways in which a buttress may be secured to a staple cartridge (70) or an anvil (60) will also be described in greater detail below.
  • FIG. 9 shows an exemplary buttress assembly (100) with a basic composition.
  • Buttress assembly (100) of this example comprises a buttress body (102), an upper adhesive layer (104), and a lower adhesive layer (106).
  • buttress body (102) comprises a strong yet flexible material configured to structurally support a line of staples (77).
  • buttress body (102) may comprise a material including, for example, a hemostatic agent such as fibrin to assist in coagulating blood and reduce bleeding at the severed and/or stapled surgical site along tissue (90).
  • buttress body (102) may comprise other adjuncts or hemostatic agents such as thrombin may be used such that buttress body (102) may assist to coagulate blood and reduce the amount of bleeding at the surgical site.
  • the hemostatic abilities of such adjuncts may also contribute to the use of such adjuncts as adhesives and sealants.
  • the agents may assist to coagulate blood at a surgical site, which allows tissue surrounding such blood to stick together and may prevent leaks along the stapled tissue site, for example.
  • Other adjuncts or reagents that may be incorporated into buttress body (102) may further include but are not limited to medical fluid or matrix components.
  • buttress body (102) may include natural or genetically engineered absorbable polymers or synthetic absorbable polymers, or mixtures thereof.
  • Merely illustrative examples of natural or genetically engineered absorbable polymers are proteins, polysaccharides and combinations thereof.
  • proteins that may be used include prothrombin, thrombin, fibrinogen, fibrin, fibronectin, heparinase, Factor X/Xa, Factor VII/VIIa, Factor IX/IXa, Factor XI/XIa, Factor XII/XIIa, tissue factor, batroxobin, ancrod, ecarin, von Willebrand Factor, collagen, elastin, albumin, gelatin, platelet surface glycoproteins, vasopressin, vasopressin analogs, epinephrine, selectin, procoagulant venom, plasminogen activator inhibitor, platelet activating agents, synthetic peptides having hemostatic activity, and/or combinations thereof.
  • Polysaccharides include, without limitation, cellulose, alkyl cellulose, e.g. methylcellulose, alkylhydroxyalkyl cellulose, hydroxyalkyl cellulose, cellulose sulfate, salts of carboxymethyl cellulose, carboxymethyl cellulose, carboxyethyl cellulose, chitin, carboxymethyl chitin, hyaluronic acid, salts of hyaluronic acid, alginate, alginic acid, propylene glycol alginate, glycogen, dextran, dextran sulfate, curdlan, pectin, pullulan, xanthan, chondroitin, chondroitin sulfates, carboxymethyl dextran, carboxymethyl chitosan, chitosan, heparin, heparin sulfate, heparan, heparan sulfate, dermatan sulfate, keratan sulfate, carrageenans,
  • Examples of synthetic absorbable polymers are aliphatic polyester polymers, copolymers, and/or combinations thereof.
  • the aliphatic polyesters are typically synthesized in a ring opening polymerization of monomers including, but not limited to, lactic acid, lactide (including L-, D-, meso and D, L mixtures), glycolic acid, glycolide, ⁇ -caprolactone, p-dioxanone (1,4-dioxan-2-one), and trimethylene carbonate (1,3-dioxan-2-one).
  • lactide including L-, D-, meso and D, L mixtures
  • glycolic acid glycolide
  • ⁇ -caprolactone p-dioxanone
  • trimethylene carbonate 1,3-dioxan-2-one
  • Buttress body (102) may alternatively comprise a fibrous pad, a foam, a mesh, a weave, and/or another structure capable of containing an adhesive and/or other type of medical fluid.
  • buttress body (102) may simply comprise a mesh, a weave, and/or some other structure that is constructed to provide structural support or integrity to a line of staples (77) applied through tissue (90).
  • Such a material and structure may be relatively thin and in some instances may be substantially non-compressible.
  • buttress body (102) may be constructed in accordance with at least some of the teachings of U.S. Patent Pub. No.
  • 2013/0068820 entitled “Fibrin Pad Matrix with Suspended Heat Activated Beads of Adhesive,” published March 21, 2013, the disclosure of which is incorporated by reference herein;
  • U.S. Patent Pub. No. 2013/0082086 entitled “Attachment of Surgical Staple Buttress to Cartridge,” published April 4, 2013, the disclosure of which is incorporated by reference herein;
  • U.S. Patent Pub. No. 2013/0037596 entitled “Device for Applying Adjunct in Endoscopic Procedure,” published February 14, 2013, the disclosure of which is incorporated by reference herein;
  • 2013/0062393 entitled “Resistive Heated Surgical Staple Cartridge with Phase Change Sealant,” published March 14, 2013, the disclosure of which is incorporated by reference herein;
  • U.S. Patent Pub. No. 2013/0075446 entitled “Surgical Staple Assembly with Hemostatic Feature,” published March 28, 2013, the disclosure of which is incorporated by reference herein;
  • U.S. Patent Pub. No. 2013/0062394 entitled “Surgical Staple Cartridge with Self-Dispensing Staple Buttress,” published March 14, 2013, the disclosure of which is incorporated by reference herein;
  • 2013/0075445 entitled “Anvil Cartridge for Surgical Fastening Device,” published March 28, 2013, the disclosure of which is incorporated by reference herein;
  • U.S. Patent Pub. No. 2013/0075447 entitled “Adjunct Therapy for Applying Hemostatic Agent,” published March 28, 2013, the disclosure of which is incorporated by reference herein;
  • U.S. Patent Pub. No. 2013/0256367 entitled “Tissue Thickness Compensator Comprising a Plurality of Medicaments,” published October 3, 2013, the disclosure of which is incorporated by reference herein.
  • buttress body (102) comprises a woven mesh of VICRYL® (polyglactin 910) material by Ethicon US, LLC.
  • VICRYL® woven mesh is prepared from a synthetic absorbable copolymer of glycolide and lactide, derived respectively from glycolic and lactic acids. This tightly woven mesh is prepared from uncoated, undyed fiber identical in composition to that used in VICRYL® synthetic absorbable suture, which has been found to be inert, nonantigenic, nonpyrogenic, and to elicit only a mild tissue reaction during absorption.
  • VICRYL® woven mesh is intended for use as a buttress to provide temporary support during the healing process.
  • any other suitable materials or combinations of materials may be used in addition to or as an alternative to VICRYL® material to form buttress body (102).
  • buttress body (102) is formed as a mesh
  • buttress body (102) may be formed as a woven mesh, a knitted mesh, or a warp knitted mesh. Regardless of whether buttress body (102) is formed as a mesh or not, buttress body (102) is porous in some examples.
  • an adhesive layer (104, 106) may be provided on buttress body (102) in order to adhere buttress body (102) to underside (65) of anvil (60) or deck (73) of staple cartridge (70).
  • the material forming adhesive layer (104, 106) may pass through buttress body (102) to reach the outer surface of buttress body (102) that is opposite to the surface on which adhesive layer (104, 106) is disposed.
  • upper adhesive layer (104) may be used to secure buttress assembly (100) to the underside (304) of a retainer (300) as will be described in greater detail below; while lower adhesive layer (106) is used to secure buttress assembly (100) to deck (73) of staple cartridge (70).
  • lower adhesive layer (106) is configured to provide stronger adherence than upper adhesive layer (104).
  • retainer (300) e.g., flanges, clips, etc.
  • retainer (300) e.g., flanges, clips, etc.
  • retainer (300) e.g., flanges, clips, etc.
  • retainer (300) e.g., flanges, clips, etc.
  • an adhesive material may be applied to the lower surface of a porous version of buttress body (102) to form lower adhesive layer (106), and some of that adhesive material may pass through buttress body (102) to form upper adhesive layer (104).
  • lower adhesive layer (106) ultimately has more adhesive material than upper adhesive layer (104), such that lower adhesive layer (106) provides greater adhesion than upper adhesive layer (104).
  • lower adhesive layer (106) may be used to secure buttress assembly (100) to the upper side (302) of a retainer (300) as will be described in greater detail below; while upper adhesive layer (104) is used to secure buttress assembly to underside (65) of anvil (60) of end effector (40).
  • upper adhesive layer (104) is configured to provide stronger adherence than lower adhesive layer (106).
  • retainer (300) e.g., flanges, clips, etc.
  • retainer (300) e.g., flanges, clips, etc.
  • retainer (300) are configured to selectively retain buttress assembly (100) against upper side (302) of retainer (300), such that lower adhesive layer (106) is omitted; while upper adhesive layer (104) is used to secure buttress assembly (100) to underside (65) of anvil (60).
  • an adhesive material may be applied to the upper surface of a porous version of buttress body (102) to form upper adhesive layer (104), and some of that adhesive material may pass through buttress body (102) to form lower adhesive layer (106).
  • upper adhesive layer (104) ultimately has more adhesive material than lower adhesive layer (106), such that upper adhesive layer (104) provides greater adhesion than lower adhesive layer (106).
  • each adhesive layer (104, 106), as well as various forms that each adhesive layer (104, 106) may take, will be described in greater detail below.
  • buttress assembly (100) may include an impermeable layer or a semi impermeable layer interposed between buttress body (102) and adhesive layer (102), to prevent or restrict migration of adhesive material from adhesive layer (104, 106) into buttress body (100).
  • body (102) may be formed of a porous media (e.g., ETHISORBTM by Codman of Raynham, Massachusetts); while the semi impermeable layer may comprise polydioxanone (PDS).
  • PDS polydioxanone
  • buttress assembly (100) comprises an impermeable layer or a semi impermeable layer to prevent or restrict migration of adhesive material from adhesive layer (104, 106) into buttress body (100)
  • a layer may be integrated into buttress body (102) such that the layer permits the adhesive to migrate at least partially into buttress body (102) but not across the full thickness of buttress body (102).
  • an impermeable layer or a semi impermeable layer may be integrated into buttress assembly (100) to prevent or restrict migration of an adhesive material will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • FIGS. 10-12D show a combination of an exemplary buttress (200) with an exemplary retainer (300).
  • Buttress (200) of this example may be constructed in accordance with the teachings above relating to buttress assembly (100) and/or in accordance with other teachings herein.
  • Buttress (200) includes an upper side (202) and an underside (204).
  • underside (204) includes an adhesive (e.g., like lower adhesive layer (106)) to secure buttress (200) to deck (73) of staple cartridge (70) as described in greater detail below.
  • Retainer (300) of this example comprises an upper side (302), an underside (304), a distally projecting tongue (306), and a set of resilient latches (308).
  • Upper side (302) and underside (304) are each generally flat in the present example, though it should be understood that upper side (302) and/or underside (304) may include various kinds of features as described elsewhere herein.
  • Tongue (306) is configured to provide a grip for an operator, thereby facilitating grasping and handling of retainer (300) during use.
  • Latches (308) are configured to releasably secure retainer (300) to lower jaw (50) of end effector (40) as will be described in greater detail below.
  • retainer (300) may be formed of molded plastic. Alternatively, retainer (300) may be formed using any other suitable material(s) or technique(s).
  • buttress (200) is secured to underside (304) of retainer (300), such that upper side (202) of buttress (200) apposes underside (304) of retainer (300).
  • an adhesive such as upper adhesive layer (104) provides releasable adhesion of buttress (200) to underside (304) of retainer (300).
  • retainer (300) includes one or more features (e.g., flanges, clips, etc.) that are configured to selectively retain buttress (200) against underside (304) of retainer (300).
  • features e.g., flanges, clips, etc.
  • the assembly formed by buttress (200) and retainer (300) may be placed before end effector (40) with anvil (60) in the open position.
  • a peel-away film (not shown) is positioned over underside (204) of buttress (200) to protect buttress (200) and/or any adhesive material on underside (204) of buttress (200).
  • the film is peeled away to expose underside (204) of buttress (200) before reaching the stage shown in FIG. 12A .
  • Such a film may comprise polytetrafluoroethylene (PTFE) and/or any other suitable material(s).
  • the assembly formed by buttress (200) and retainer (300) may then be placed on staple cartridge (70) such that underside (204) of buttress (200) apposingly contacts deck (73) of staple cartridge (70); and such that latches (308) are releasably secured to lower jaw (50) as shown in FIG. 12B .
  • the operator may then drive anvil (60) toward the closed position as shown in FIG. 12C , eventually compressing buttress (200) against deck (73) of staple cartridge (70). Such compression may promote adhesion between underside (204) of buttress (200) and deck (73) of staple cartridge (70).
  • anvil (60) After anvil (60) has been used to compress buttress (200) against deck (73) of staple cartridge (70), anvil (60) may be moved back to the open position as shown in FIG. 12D . As also shown in FIG. 12D , retainer (300) may then be pulled away from end effector (40), leaving behind buttress (200) adhered to deck (73) of staple cartridge (70). Upper side (202) of buttress (200) is exposed. End effector (40) is thus loaded with buttress (200) and ready for use in severing and stapling tissue (90).
  • FIGS. 13A-13C show an end effector (40) loaded with buttress (200) being used to drive a staple (77) through tissue (90).
  • tissue (90) is placed between anvil (60) and staple cartridge (70), above buttress (200), with anvil (60) in the open position.
  • anvil (60) is driven to the closed position, compressing tissue (90) against buttress (200) and staple cartridge (70).
  • End effector (40) is then actuated as described above, driving staple (77) through buttress (200) and tissue (90).
  • crown (210) of driven staple (77) captures and retains buttress (200) against layer (94) of tissue (90).
  • a series of staples (77) will similarly capture and retain buttress (200) against layer (94) of tissue (90), thereby securing buttress (200) to tissue (90) as shown in FIG. 14 .
  • end effector (40) is pulled away from tissue (90) after deploying staples (77) and buttress (200)
  • buttress (200) disengages deck (73) of staple cartridge (70), such that buttress (200) remains secured to tissue (90) with staples (77).
  • Buttress (200) thus provides structural reinforcement to the lines of staples (77).
  • knife member (80) also cuts through a centerline of buttress (200), separating buttress (200) into two sections (230, 240), such that each section (230, 240) remains secured to a respective severed region of tissue (90).
  • FIGS. 15-17B show a combination of an exemplary buttress (400) with retainer (300).
  • Buttress (400) of this example may be constructed in accordance with the teachings above relating to buttress assembly (100) and/or in accordance with other teachings herein.
  • Buttress (400) includes an upper side (402) and an underside (404).
  • upper side (402) includes an adhesive (e.g., like upper adhesive layer (1064) to secure buttress (200) to underside (65) of anvil (60) as described in greater detail below.
  • buttress (400) is secured to upper side (302) of retainer (300), such that underside (404) of buttress (400) apposes upper side (302) of retainer (300).
  • an adhesive such as lower adhesive layer (106) provides releasable adhesion of buttress (400) to upper side (302) of retainer (300).
  • retainer (300) includes one or more features (e.g., flanges, clips, etc.) that are configured to selectively retain buttress (400) against upper side (302) of retainer (300).
  • features e.g., flanges, clips, etc.
  • the assembly formed by buttress (400) and retainer (300) may be placed before end effector (40) with anvil (60) in the open position.
  • a peel-away film (not shown) is positioned over upper side (402) of buttress (400) to protect buttress (400) and/or any adhesive material on upper side (402) of buttress (400).
  • the film is peeled away to expose upper side (402) of buttress (400) before reaching the stage shown in FIG. 17A .
  • Such a film may comprise polytetrafluoroethylene (PTFE) and/or any other suitable material(s).
  • the assembly formed by buttress (400) and retainer (300) may then be placed on staple cartridge (70) such that latches (308) are releasably secured to lower jaw (50) as described above.
  • the operator may then drive anvil (60) toward the closed position as described above, eventually compressing buttress (400) underside (65) of anvil (60). Such compression may promote adhesion between upper side (402) of buttress (400) and underside (65) of anvil (60).
  • anvil (60) may be moved back to the open position as shown in FIG. 17B .
  • FIG. 17B As also shown in FIG.
  • retainer (300) may then be pulled away from end effector (40), leaving behind buttress (400) adhered to underside (65) of anvil (60). Underside (402) of buttress (400) is exposed. End effector (40) is thus loaded with buttress (400) and ready for use in severing and stapling tissue (90).
  • FIGS. 18A-18C show an end effector (40) loaded with buttress (400) being used to drive a staple (77) through tissue (90).
  • tissue (90) is placed between anvil (60) and staple cartridge (70), below buttress (400), with anvil (60) in the open position.
  • anvil (60) is driven to the closed position, compressing tissue (90) against buttress (400) and staple cartridge (70).
  • End effector (40) is then actuated as described above, driving staple (77) through buttress (400) and tissue (90).
  • bent legs (220) of driven staple (77) capture and retains buttress (400) against layer (92) of tissue (90).
  • a series of staples (77) will similarly capture and retain buttress (400) against layer (92) of tissue (90), thereby securing buttress (400) to tissue (90) as shown in FIG. 19 .
  • anvil (60) is returned to the open position to enable end effector (40) to be pulled away from tissue (90) after deploying staples (77) and buttress (400)
  • buttress (400) disengages underside (65) of anvil (60), such that buttress (400) remains secured to tissue (90) with staples (77).
  • Buttress (400) thus provides structural reinforcement to the lines of staples (77).
  • knife member (80) also cuts through a centerline of buttress (400), separating buttress (400) into two sections (430, 440), such that each section (430, 440) remains secured to a respective severed region of tissue (90).
  • retainer (200) may be provided on underside (304) of retainer (300) while buttress (400) is provided on upper side (302) of retainer (300).
  • retainer (200) may be provided on underside (304) of retainer (300) while buttress (400) is provided on upper side (302) of retainer (300).
  • buttress (200) being provided on deck (73) of staple cartridge (70) and buttress (400) being provided on underside (65) of anvil (60) in the same end effector (400).
  • buttress (200) being secured against layer (94) of tissue (90) by crowns (210) of staples (77) while buttress (400) is secured against layer (92) of tissue (90) by bent legs (220) of the same staples (77).
  • a buttress assembly (100) may include at least one layer (104, 106) of adhesive material (or other form of adhesive material) that adheres buttress body (102) to either underside (65) of anvil (60) or deck (73) of staple cartridge (70).
  • adhesive material or other form of adhesive material
  • Such an adhesive material may provide proper positioning of buttress body (102) before and during actuation of end effector (40); then allow buttress body (102) to separate from end effector (40) after end effector (40) has been actuated, without causing damage to buttress body (102) that is substantial enough to compromise the proper subsequent functioning of buttress body (102). It may be desirable to minimize the impact of such an adhesive material on the functioning of firing beam (82) wedge sled (78), and staple drivers (75).
  • the adhesive material should allow buttress body (102) to detach easily enough from an actuated end effector (40) to avoid tearing tissue (90) after staples (77) have been fired through the tissue and anvil (60) is moved to the open position.
  • the adhesive material may include one or more components that provide a therapeutic effect, hemostatic effect, or other desired effect on tissue (90).
  • the adhesive material may fill in at least part of the paths that are formed through tissue (90) and/or buttress body (102) by legs (220) of staple (77) being driven through tissue (90) and buttress body (102).
  • the adhesive material for a buttress body (102) may be pressure sensitive.
  • the adhesive material may be configured to take the form of surface irregularities of buttress body (102); in addition to or in lieu of taking the form of surface irregularities in underside (65) of anvil (60) and/or deck (73) of staple cartridge (70).
  • Suitable adhesive materials may possess various other characteristics in addition to or in lieu of those above. Suitable adhesive materials may also be provided in various different kinds of compositions. Examples of various suitable compositions and configurations that may be used to form and provide an adhesive material for a buttress body (102), as well as various exemplary characteristics that such adhesive material may possess, are described in greater detail below.
  • an adhesive material for a buttress body (102) comprises an absorbable synthetic based polymer.
  • Various physiomechanical properties of synthetic based polymers may be modified in order to provide different adhesive properties.
  • Such variable characteristics include but are not limited to copolymer composition, glass transition temperature (Tg), molecular weight, inherent viscosity (IV), crystallinity, sequence distribution, copolymer chain composition, melting temperature (Tm), and surface tension.
  • Tg glass transition temperature
  • IV inherent viscosity
  • Tm melting temperature
  • surface tension Several exemplary combinations of these variables will be provided below, though it should be understood that these examples are merely illustrative. It should also be understood that these examples of adhesive materials may be provided in upper adhesive layer (104).
  • these examples of adhesive materials may be provided in lower adhesive layer (106). In addition or in the alternative, these examples of adhesive materials may be otherwise integrated into buttress body (102). It should therefore be understood that the adhesive material need not necessarily constitute a separate layer that is discretely identifiable as being different from a layer defined by buttress body (102).
  • the adhesive material is formed by a copolymer of lactide and caprolactone (PLA/PCL).
  • This composition may be provided at a ratio in the range of 20/80 to 60/40; or more particularly the range of 35/65 to 50/50.
  • This composition may have a glass transition temperature (Tg) that is below 4°C, or more particularly below - 10°C.
  • Tg glass transition temperature
  • This composition may have a molecular weight in the range of 10,000 g/mol to 145,000 g/mol; or more particularly below 200,000 g/mol.
  • the composition may have an inherent viscosity (IV) in the range of 1.0 dL/g to 2.0 dL/g.
  • the adhesive material is formed by a copolymer of lactide and trimethylene carbonate (PLA/TMC).
  • PLA/TMC lactide and trimethylene carbonate
  • This composition may be provided at a ratio in the range of 20/80 to 50/50.
  • the other characteristics may be within the same parameters set forth above with respect to the exemplary PLA/PCL composition.
  • the PLA/TMC composition may have any other suitable characteristics.
  • the adhesive material is formed by a copolymer of trimethylene carbonate and caprolactone (TMC/PCL).
  • TMC/PCL trimethylene carbonate and caprolactone
  • This composition may be provided at a ratio in the range of 20/80 to 80/20; or more particularly in the range of 50/50 to 60/40.
  • This composition may have an inherent viscosity (IV) in the range of 0.3 dL/g to 3.0 dL/g; or more particularly in the range of 0.5 dL/g to 1.0 dL/g.
  • This composition may have a crystallinity below 20%; or more particularly below 5%; or more particularly at 0% (i.e., a completely amorphous polymer).
  • This composition may have a glass transition temperature (Tg) below 0°C; or more particularly below -20°C.
  • the adhesive material is formed by a copolymer of caprolactone and glycolide (PCL/PGA).
  • PCL/PGA copolymer of caprolactone and glycolide
  • This composition may be provided at a ratio in the range of 45/55 to 85/15; or more particularly in the range of 40/60 to 65/35; or more particularly in the range of 50/50 to 65/35.
  • This composition may have an inherent viscosity (IV) in the range of 0.2 dL/g to 3.0 dL/g; or more particularly in the range of 1.0 dL/g to 2.0 dL/g.
  • This composition may have a molecular weight in the range of 100,000 g/mol to 200,000 g/mol.
  • This composition may have a crystallinity below 20%; or more particularly below 5%; or more particularly at 0% (i.e., a completely amorphous polymer).
  • This composition may have a glass transition temperature (Tg) below 0°C; or more particularly below -20°C.
  • Tg glass transition temperature
  • One particular example of this composition has a ratio of 50/50 PCL/PGA; an inherent viscosity (IV) of 0.2; a molecular weight of 83,000 g/mol; and a glass transition temperature (Tg) of -19.4°.
  • compositions has a ratio of 65/35 PCL/PGA; an inherent viscosity (IV) of 1.04 to 1.07; a molecular weight of 110,000 g/mol to 118,000 g/mol; and a glass transition temperature (Tg) in the range of -37.3° to -38.6°.
  • exemplary synthetic based polymer compositions that may be used to form the adhesive material include the following: propanediol and caprolactone (PDO/PCL); a combination of propanediol, caprolactone, and trimethylene carbonate (PDO/PCL/TMC), with very low to no crystallinity and a glass transition temperature (Tg) below 0°C; and a homopolymer poly(TMC), with an inherent viscosity (IV) of approximately 0.5 dL/g.
  • PDO/PCL propanediol and caprolactone
  • Tg glass transition temperature
  • IV inherent viscosity
  • suitable synthetic based polymer compositions will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • the adhesive material may include a blocky copolymer.
  • a blocky copolymer that may be used in the adhesive material comprises blocky poly(TMC), with a low glass transition temperature (Tg).
  • TMC blocky poly(TMC)
  • Tg low glass transition temperature
  • the blocky copolymer may be randomized. In some other instances, such as when the copolymer is amorphous (e.g., 0% crystallinity), the blocky copolymer may be ordered.
  • the adhesive material may include various kinds of copolymer chain compositions.
  • the copolymer chain composition may be branched with relatively short segments. This may further enhance the malleability experience.
  • the copolymer chain may be linear.
  • the copolymer may be cross-linked or star pattern. However, in versions where the copolymer is cross-linked, it may be desirable for the base copolymer segments to be more amorphous the more that those segment are cross-linked.
  • the melting temperature (Tm) is a physiomechanical property of a polymer that may be selected to provide desired adhesive characteristics.
  • the lower melting temperature (Tm) of a monomer component could limit the amount of the co-monomer needed to create a desired adhesive effect.
  • polydioxanone (PDS) has a melting temperature (Tm) around approximately 110°C and a glass transition temperature (Tg) around approximately-10°C.
  • Tm melting temperature
  • Tg glass transition temperature
  • PCL caprolactone
  • PSA pressure sensitive adhesive
  • polydioxanone (PDS) copolymers with polyglycolide (PGA) or lactide (PLA) may provide desired adhesive effects. It may be desirable for such copolymers to have a glass transition temperature (Tg) that is below room temperature; a melting temperature (Tm) that is at or below room temperature; a crystallinity in the range of 10% to 0%; and an inherent viscosity (IV) that is less than 2.0 dL/g, or more particularly less than 1.0 dL/g.
  • Tg glass transition temperature
  • Tm melting temperature
  • IV inherent viscosity
  • the adhesive material may comprise a blended copolymer.
  • the high and low molecular weight of the same pressure sensitive adhesive (PSA) copolymer may allow for the degradation rate to be adjusted without adjusting the polymer chemistry. As the low molecular weight version breaks down, its acid byproducts would then change the pH and effect the breakdown of the high molecular weight parts.
  • Preferred blends of copolymers would include those that will not affect the crystallinity, low melting temperature (Tm), and low glass transition temperature (Tg) of the copolymers.
  • the adhesive material may comprise polyurethane.
  • the polyurethane may be provided as a pressure sensitive adhesive (PSA).
  • PSA pressure sensitive adhesive
  • polyurethane based pressure sensitive adhesives PSAs
  • PSAs polyurethane based pressure sensitive adhesives
  • PSAs may be prepared from isocyanates, polyols, and chain extenders.
  • Pressure sensitive adhesives PSAs
  • PSAs may also be prepared from 100% solids, waterborne, or solvent borne systems.
  • the properties of polyurethane based pressure sensitive adhesives (PSAs) may be controlled by varying the ratio of isocyanates to polyols and chain extenders.
  • the polyurethane may be provided in a flowable form.
  • a flowable polyurethane based adhesive material may have an inherent viscosity (IV) that is less than 1.0 dL/g, or more particularly less than 0.5 dL/g; a glass transition temperature (Tg) that is in the range of -10°C and 10°C; or more particularly closer to - 10°C; and a consistency similar to that of honey or oil, if desired, with the proper inherent viscosity (IV).
  • IV inherent viscosity
  • absorbable synthetic based polymers are provided for merely illustrative purposes. Other suitable examples will be apparent to those of ordinary skill in the art in view of the teachings herein. It should also be understood that the foregoing examples of absorbable synthetic based polymers may be readily incorporated into the various teachings and examples provided below. In other words, the foregoing examples of absorbable synthetic based polymers may be readily incorporated into any example herein that refers to an adhesive material.
  • the adhesive material comprises a hydrogel.
  • the hydrogel may generally comprise a hydrophilic polymer network capable of absorbing and/or retaining fluids.
  • An exemplary hydrogel material is glycol methacrylate.
  • suitable hydrogel materials may comprise homopolymer hydrogels, copolymer hydrogels, multipolymer hydrogels, interpenetrating polymer hydrogels, and combinations thereof.
  • the hydrogel may comprise microgels, nanogels, and combinations thereof.
  • the hydrogel may further comprise a non-crosslinked hydrogel, a crosslinked hydrogel, and combinations thereof.
  • the hydrogel may comprise chemical crosslinks, physical crosslinks, hydrophobic segments and/or water insoluble segments.
  • the hydrogel may be chemically crosslinked by polymerization, small-molecule crosslinking, and/or polymer-polymer crosslinking.
  • the hydrogel may be physically crosslinked by ionic interactions, hydrophobic interactions, hydrogen bonding interactions, sterocomplexation, and/or supramolecular chemistry.
  • the hydrogel may be substantially insoluble due to the crosslinks, hydrophobic segments and/or water insoluble segments, but be expandable and/or swellable due to absorbing and/or retaining fluids.
  • the precursor may crosslink with endogenous materials and/or tissues.
  • hydrogels that may be used include multifunctional acrylates, hydroxyethylmethacrylate (HEMA), and elastomeric acrylates.
  • a hydrogel adhesive material may be constructed in accordance with at least some of the teachings of U.S. Pat. Pub. No. 2012/0241492 , entitled “Tissue Thickness Compensator Comprising at Least One Medicament,” published September 27, 2012, the disclosure of which is incorporated by reference herein.
  • Other suitable ways in which an adhesive material may be provided with hydrogel will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • Naturally based polymers that may be used to form an adhesive material include alginate (e.g., calcium alginate, calcium sodium alginate, etc.); hyaluronic acid, collagen (including gelatin), and polysaccharide.
  • the polysaccharide may include cellulose, chitin, pectin, or arabinoxylans.
  • the cellulose may comprise oxidized regenerated cellulose, carboxy-methylcellulose, carboxyethyl cellulose, hydroxypropyl cellulose, hydroxyethyl cellulose, or oxidized cellulose.
  • the chitin may comprise chitosan (e.g., deacetylated chitin) or chitosan salts.
  • Some versions of naturally based polymers that may be used to form an adhesive material may include a putty or wax-like material. Some such versions may be non-absorbable and may be similar to a conventional bone wax. For instance, the material may comprise beeswax with one or more of the paraffin, petroleum jelly, isopropyl palmitate, sesame oil, carbolic acid; or any other conventional bone wax composition. Some other versions of a putty or wax-like material that may be used to form an adhesive material for buttress body (102) may be absorbable or resorbable.
  • some such versions may comprise HEMASORB® putty by Abyrx, Ink of Irvington, New York, water-soluble alkylene copolymers (e.g., OSTENE by Baxter Healthcare Corporation of Deerfield, Illinois), glycerol, 1-lactide, glycolide, polyethylene glycol (PEG), polyethylene oxide (PEO), or polyolefin elastomer (POE).
  • the adhesive material may comprise polyethylene glycol (PEG) or a polyethylene glycol (PEG) copolymer with a molecular weight of less than 20,000 g/mol. Having the molecular weight in such a range may promote passage of the dissolved form of the adhesive through the kidneys.
  • the adhesive material may be constructed in accordance with at least some of the teachings of U.S. Pat. No. 2,642,375 , entitled “Hemostatic Compositions,” issued June 16, 1953, the disclosure of which is incorporated by reference herein.
  • Some polymer adhesives may include oxidized regenerated cellulose (ORC), which is a hemostatic agent.
  • ORC oxidized regenerated cellulose
  • a putty or wax-like composition may serve as a carrier for oxidized regenerated cellulose (ORC).
  • ORC oxidized regenerated cellulose
  • U.S. Patent Pub. No. 2012/0241493 entitled “Tissue Thickness Compensator Comprising Controlled Release and Expansion," published September 27, 2012, the disclosure of which is incorporated by reference herein, discusses various ways in which oxidized regenerated cellulose (ORC) may be incorporated into various compositions. It should be understood that such teachings of U.S. Patent Pub. No. 2012/0241493 may be readily applied herein in the context of incorporating oxidized regenerated cellulose (ORC) into polymer adhesives, including but not limited to the putty or wax-like compositions referred to above.
  • attachment and reinforcement features may be desirable to integrate attachment and reinforcement features into buttress body (102), in addition to or as an alternative to having one or more adhesive layers (104, 106) on upper or lower surfaces of buttress body (102).
  • Such integral attachment and reinforcement features may enhance the attachment and reinforcement of buttress body (102) relative to tissue (90), relative to deck (73) of staple cartridge (70) and/or relative to underside (65) of anvil (60).
  • the below examples include various exemplary configurations through which one or more attachment and reinforcement features may be combined with a buttress body (102) to enhance the attachment and reinforcement of buttress body (102) relative to tissue (90), relative to deck (73) of staple cartridge (70) and/or relative to underside (65) of anvil (60).
  • the adhesive materials comprise a synthetic based polymer such as those referred to herein.
  • an adhesive material composition that may be used in the below example may include a 65/35 a copolymer of caprolactone and glycolide (PCL/PGA) having a low inherent viscosity (IV) and low crystallinity.
  • PCL/PGA copolymer of caprolactone and glycolide
  • IV inherent viscosity
  • FIGS. 20-21B show an exemplary buttress assembly (2900) that comprises a buttress body (2902) that contains an adhesive adjunct material (2904).
  • Adhesive adjunct material (2904) may have a low viscosity enabling adhesive adjunct material (2904) to flow out of buttress body (2902) when buttress body (2902) is compressed.
  • Various suitable compositions that may be used to provide adhesive adjunct material (2904) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • Buttress body (2902) may have a fibrous structure, porous structure, and/or any other suitable kind of structure that is configured to absorb or otherwise contain adhesive adjunct material (2904).
  • Various suitable materials and structures that may be used to provide buttress body (2902) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • a pressure sensitive, impermeable adhesive film (2910) is secured to one surface of buttress body (2902). Being impermeable, adhesive film (2910) is configured to prevent adhesive adjunct material (2904) from flowing out of that surface of buttress body (2902). Adhesive film (2910) is also configured to removably secure buttress assembly (2900) to underside (65) of anvil (60) or deck (73) of staple cartridge (70).
  • adhesive film (2910) includes a pressure sensitive adhesive that provides enough adhesive strength to temporarily secure buttress assembly (2900) to underside (65) of anvil (60) or deck (73) of staple cartridge (70); yet the pressure sensitive adhesive also permits adhesive film (2910) to be pulled off of underside (65) of anvil (60) or deck (73) of staple cartridge (70) after end effector (40) has been actuated and staples (77) have been driven through buttress assembly (2900).
  • Various suitable materials that may be used to form adhesive film (2910) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • various suitable materials that may be used to provide a pressure sensitive adhesive on or in adhesive film (2910) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • FIGS. 20-21B show two buttress assemblies (2900), such that one buttress assembly (2900) would have been loaded onto upper side (302) of retainer (300) while the other buttress assembly (2900) would have been loaded onto lower side (304) of retainer (300).
  • FIG. 20 in particular shows stapler drivers (75) driving staples (77) through tissue (90) and through both buttress assemblies (2900) as end effector (40) is being actuated. As shown in FIG.
  • the expelled adhesive adjunct material (2904) may eventually cure and thereby further reinforce the structural integrity of the applied buttress assembly (2900); and/or further reinforce the attachment of staples (77) to buttress assemblies (2900).
  • the expelled adhesive adjunct material (2904) may also provide a hemostatic effect by blocking the flow of blood that might otherwise occur through gaps (2920).
  • the adhesive adjunct material (2904) is provided in a layer that is laid over buttress body (2902) (in addition to or in lieu of being absorbed in or otherwise contained in buttress body (2902)).
  • the adhesive adjunct material (2904) may be provided in a layer that is either used to replace impermeable adhesive film (2910) or in a layer that is interposed between buttress body (2902) and impermeable adhesive film (2910).
  • Other suitable configurations will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • FIGS. 22-26 show another exemplary buttress assembly (3000) with an exemplary alternative retainer (3100).
  • Two buttress assemblies (3000) are shown, including one buttress assembly (3000) that is positioned to attach to underside (65) of anvil (60) and another buttress assembly (300) that is positioned to attach to a deck (3273) of a staple cartridge (3270).
  • each buttress assembly (3000) of this example comprises a buttress body (3002) with a set of fastening strands (3010) woven therethrough.
  • Buttress body (3002) may be configured and operable in accordance with any of the various buttress bodies referred to herein.
  • fastening strands (3010) may comprise VICRYL® (polyglactin 910) suture material by Ethicon US, LLC.
  • VICRYL® polyglactin 910) suture material by Ethicon US, LLC.
  • any other suitable material(s) may be used.
  • strands (3010) are provided only in a series of small, discrete woven regions (3012). In other words, strands (3010) are not woven throughout the entire buttress body (3002) in this example. The discrete woven regions (3012) of strands (3010) are positioned at locations where staples (77) will be driven through buttress assembly (3000), as will be described in greater detail below. In some other versions, strands (3010) are woven throughout the entire buttress body (3002) or in some other arrangement.
  • buttress assembly (3000) further includes a set of reinforcement members (3020, 3022).
  • Reinforcement members (3020, 3022) may also comprise VICRYL® (polyglactin 910) suture material and/or any other suitable material(s).
  • Each reinforcement member (3020) extends longitudinally along the full length of buttress body (3002).
  • Reinforcement members (3022) extend transversely across the full width of buttress body (3002).
  • Reinforcement members (3022) also span a gap (3004) defined between a pair of buttress bodies (3002), providing a connection of buttress bodies (3002) across gap (3004).
  • reinforcement members (3020, 3022) pass through discrete woven regions (3012) of strands (3010), such that reinforcement members (3020, 3022) are included in the weave at some of the discrete woven region (3012).
  • reinforcement members (3020, 3022) may themselves be at least partially woven through buttress bodies (3002).
  • buttress assembly (3000) further includes an impermeable layer (3030) laid over buttress body (3002).
  • strands (3010) and reinforcement members (3022) are partially woven through impermeable layer (3030); while reinforcement member members (3022) are positioned over impermeable layer (3030).
  • impermeable layer (3030) is substituted with a semi impermeable layer, such as a layer of polydioxanone (PDS) and/or some other material(s).
  • PDS polydioxanone
  • Various suitable materials that may be used to form impermeable layer (3030) (or a semi impermeable substitute therefor) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • buttress assembly (3000) further includes an impermeable peel-away film (3040) laid over impermeable layer (3030).
  • Peel-away film (3040) defines a plurality of pockets (3042) that are configured to retain a flowable adhesive material (3050) (shown in FIG. 26 ) in an array of discretely formed droplets on impermeable layer (3030).
  • Peel-away film (3040) is configured to adhere to impermeable layer (3030) during storage and transport of buttress assembly (3000), but may be peeled away to expose the flowable adhesive material (3050) under pockets (3042) right before buttress assembly (3000) is installed on end effector (40).
  • the discrete droplets of adhesive material (3050) are sized and positioned to correspond with the positioning of staple forming pockets (64) of anvil (60).
  • the discrete droplets of adhesive material (3050) and pockets (3042) are arranged in three longitudinally extending linear arrays. Alternatively, any other suitable arrangement may be used.
  • Various suitable materials that may be used to form peel-away film (3040) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • retainer (3100) has an upper surface (3110) and a lower surface (3120).
  • a first pair of buttress assemblies (3000) are positioned on upper surface (3110) for adhesion of those buttress assemblies (3000) to underside (65) of anvil (60).
  • a second pair of buttress assemblies (3000) are positioned on lower surface (3120) for adhesion of those buttress assemblies (3000) to deck (3273) of staple cartridge (3270).
  • Upper surface (3110) includes an upwardly projecting, longitudinally extending rib (3114). Rib (3114) is sized to complement channel (62) of anvil (60).
  • Lower surface (3120) also includes a downwardly projecting, longitudinally extending rib (3124), which is sized to complement channel (3272) of staple cartridge (3270).
  • ribs (3114, 3124) When anvil (60) is moved to a closed position to compress retainer (3100) and buttress assemblies (3000) between anvil (60) and staple cartridge (3270), ribs (3114, 3124) enter corresponding channels (62, 3472) and prevent flowable adhesive material (3050) from entering channels (62, 3472). Ribs (3114, 3124) may also ensure proper lateral alignment of retainer (3100) and buttress bodies (3000) with anvil (60) and staple cartridge (3270).
  • Upper surface (3110) of the present example further includes a plurality of upwardly extending projections (3112). While projections (3112) are only shown on one side of rib (3114), it should be understood that projections (3112) may also be located on the other side of rib (3114). Projections (3112) are configured and positioned to correspond with staple forming pockets (64) on underside (65) of anvil (60); and pockets (3042) of peel-away film (3040).
  • projections (3112) are configured to provide focused pressure to regions of buttress bodies (3002) at regions corresponding to staple forming pockets (64) the droplets of adhesive material (3050) formed by pockets (3042). While not shown, it should be understood that lower surface (3120) may also include downwardly extending projections, similar to projections (3112), to provide focused pressure to selected regions of buttress bodies (3002).
  • staple cartridge (3270) of the present example is substantially similar to staple cartridge (70) in that staple cartridge (3270) of this example includes channel (3272) and staple pockets (3274).
  • staple cartridge (3270) of this example differs from staple cartridge (70) in that staple cartridge (3270) of this example includes upwardly extending walls (3280) that surround each staple pocket (3274), the outer edges of deck (3273), and the edges of deck (3273) adjacent to channel (3272). Walls (3280) thus define troughs (3290) that are configured to prevent adhesive material (3050) from flowing into staple pockets (3274), over the outer edges of deck (3273), and into channel (3272).
  • staple cartridge (3270) is simply substituted with staple cartridge (70) or some other kind of staple cartridge.
  • FIG. 26 shows tissue (90) after an end effector formed by anvil (60) and staple cartridge (3270) has been actuated through the tissue (90).
  • staples (77) secure buttress assemblies (3000) to the tissue (90).
  • Crown (210) and legs (220) of each staple (77) capture strands (3010) and reinforcement members (3022), providing an attachment that may be more secure than what might otherwise be provided if buttress body (3002) lacked strands (3010) and reinforcement members (3022).
  • knife member (80) severs the portions of reinforcement members (3022) that span across gap (3004).
  • the adhesive material (3050) remains on impermeable layer (3030). In some instances, this adhesive material (3050) may flow into gaps that might otherwise be present adjacent to crowns (210) and/or legs (220). The adhesive material (3050) may thus further reinforce the structural integrity of the applied buttress assembly (3000); and/or further reinforce the attachment of staples (77) to buttress assemblies (3000). The adhesive material (3050) may also provide a hemostatic effect by blocking the flow of blood that might otherwise occur through gaps that might otherwise be present adjacent to crowns (210) and/or legs (220).
  • buttress assemblies (3000) are configured such that an appreciable amount of adhesive material (3000) is no longer present on impermeable layer (3030) after staples (77) are fired.
  • Other suitable arrangements and compositions will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • FIGS. 27-29 show another exemplary buttress assembly (3300).
  • Buttress assembly (3300) of this example comprises a buttress body (3302) with a pair of heat sensitive strands (3310) woven through buttress body (3302).
  • Buttress body (3302) may be formed in accordance with any buttress body referred to herein.
  • Each heat sensitive strand (3310) is woven through buttress body (3302) such that heat sensitive strand (3310) extends along the full length of buttress body (3302).
  • Heat sensitive strands (3310) are parallel to each other and are spaced apart by a distance complementing the lateral width of channels (62, 72).
  • Heat sensitive strands (3310) are formed of a material that will melt at a relatively low temperature and adhere to a surface that it is in contact with when it melts and cools.
  • the melting temperature (Tm) of heat sensitive strands (3310) is lower than the melting temperature (Tm) of buttress body (3302).
  • heat sensitive strands (3310) may comprise polydioxanone (PDS).
  • buttress body (3302) comprises VICRYL® (polyglactin 910) material by Ethicon US, LLC
  • heat sensitive strands (3310) comprise polydioxanone (PDS)
  • buttress assembly (3300) is formed as a woven fleece material made from a 7:1 blend of VICRYL®:PDS that is heat treated to shrink polydioxanone (PDS) and bond individual fibers in the fleece together.
  • any other suitable blend ratio may be used.
  • buttress assembly (3300) comprises a woven fleece material made from a blend of VICRYL® material and polydioxanone (PDS)
  • the fleece may be attached to a polydioxanone (PDS) film that may be heated to secure buttress assembly (3300) to underside (65) of anvil (60) or deck (73) of staple cartridge (70).
  • buttress assembly (3300) may be constructed in accordance with at least some of the teachings of U.S. Pat. No. 5,686,090 , entitled “Multi-Layered Implant,” issued November 11, 1997, the disclosure of which is incorporated by reference herein.
  • Various other suitable materials that may be used to form heat sensitive strands (3310) will be apparent to those of ordinary skill in the art in view of the teachings herein. While buttress assembly (3300) only includes two heat sensitive strands (3310) in the depicted example, it should be understood that any other suitable number of heat sensitive strands (3310) may be incorporated into buttress assembly (3300) if desired.
  • FIG. 28 shows buttress assembly (3300) applied to underside (65) of anvil (60).
  • heat sensitive strands (3310) are positioned on respective regions of underside (65) that are adjacent to channel (62).
  • heat sensitive strands (3310) may be heated to their melting point; then allowed to cool to thereby adhere buttress assembly (3300) to underside (65).
  • buttress assembly (3300) may be applied to underside (65) using a modified version of retainer (300).
  • a modified version of retainer (300) may include a heating element at or under upper side (302). The heating element may be activated while anvil (60) is clamping down on buttress assembly (3300).
  • Such a modified version of retainer (300) may also include a coating such as polytetrafluoroethylene (PTFE) to prevent heat sensitive strands (3310) from adhering to upper side (302).
  • retainer (300) may include surface features that are configured to prevent heat sensitive strands (3310) from adhering to upper side (302).
  • heat sensitive strands (3310) may be woven through buttress body (3302) in such a way that heat sensitive strands (3310) will not contact upper side (302) of the modified retainer (300).
  • Other suitable structures and techniques that may be used to provide heat to heat sensitive strands (3310) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • FIG. 29 shows buttress assembly (3300) applied to deck (73) of staple cartridge (70).
  • heat sensitive strands (3310) are positioned on respective regions of deck (73) that are adjacent to channel (72).
  • heat sensitive strands (3310) may be heated to their melting point; then allowed to cool to thereby adhere buttress assembly (3300) to deck (73).
  • buttress assembly (3300) may be applied to deck (73) using a modified version of retainer (300) as described above; or using any other suitable structures or techniques as will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • the adhesive material that removably secures a buttress body (102) to underside (65) of anvil (60) or to deck (73) of staple cartridge (70) may have various properties including malleability and tackiness that provides self-attachment to underside (65) of anvil (60) or to deck (73) of staple cartridge (70). In other words, the adhesive material may deform to the shape presented by the corresponding contact area of underside (65) or deck (73). It should also be understood that the adhesive material may be provided on buttress body (102) in various shapes and configurations. For instance, the adhesive material may be provided in a pattern that includes selective zones of adhesion to minimize the likelihood of collateral damage to areas such as staple pockets (74) whose performance might be adversely affected by influx of adhesive material.
  • the pattern of the adhesive material may also minimize the number and size of the adhesive contact with underside (65) or deck (73), thereby minimizing the force required to pull buttress assembly (100) off of underside (65) or deck (73) after end effector (40) has been actuated.
  • the geometry of the adhesive material may provide uniform thickness or variable thickness.
  • the adhesive material may also provide variable stiffness. Providing a variable thickness and/or variable stiffness may provide a variable pressure distribution.
  • FIG. 30 shows an exemplary alternative buttress assembly (3400) that comprises a pair of buttress bodies (3402) and an adhesive material (3410) that is positioned along the outer perimeter of the upper surface (3404) of each buttress body (3402).
  • Buttress bodies (3402) are separated by a gap (3406) that corresponds to channel (62) of anvil (60) and channel (72) of staple cartridge (70).
  • a set of tethers (3420) extend transversely across gap (3406), connecting buttress bodies (3402). As described above with respect to other tethers, tethers (3420) of this example will be severed by knife member (80) when firing beam (82) is advanced distally during actuation of end effector (40).
  • buttress assembly (3400) is only adhered to underside (65) or deck (73) along the outer perimeter of buttress body (3402), which may minimize the force required to pull buttress assembly (3400) off of underside (65) or deck (73) after end effector (40) has been actuated.
  • Various suitable materials that may be used to form buttress bodies (3402), adhesive material (3410), and tethers (3420) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • FIG. 31 shows another exemplary alternative buttress assembly (3500) that comprises a buttress body (3502) and an adhesive material (3510) that is positioned in discrete regions along the outer perimeter of the upper surface (3504) of buttress body (3502).
  • Buttress body (3502) defines a longitudinally extending array of gaps (3506) that correspond to channel (62) of anvil (60) and channel (72) of staple cartridge (70).
  • Buttress body (3502) further defines a set of transversely extending bridge regions (3520) that separate gaps (3506).
  • bridge regions (3520) of this example will be severed by knife member (80) when firing beam (82) is advanced distally during actuation of end effector (40).
  • buttress assembly (3400) is only adhered to underside (65) or deck (73) at discrete regions along the outer perimeter of buttress body (3502), which may further minimize the force required to pull buttress assembly (3500) off of underside (65) or deck (73) after end effector (40) has been actuated.
  • This pull-away force may be lower for buttress assembly (3500) than it is for buttress assembly (3400) since less adhesive material (3510) is used in buttress assembly (3500).
  • Various suitable materials that may be used to form buttress body (3502) and adhesive material (3510) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • FIG. 32 shows yet another exemplary alternative buttress assembly (3600) that comprises a buttress body (3602) with a plurality of integral reinforcement members (3610).
  • Buttress body (3602) may be configured and operable in accordance with any of the various buttress bodies described herein.
  • An adhesive material (not shown) is incorporated into buttress body (3602) in order to provide removable attachment of buttress assembly (3600) to underside (65) of anvil (60) or deck (73) of staple cartridge (70).
  • Various suitable compositions that may be used to provide the adhesive material, and various suitable ways in which such adhesive material may be incorporated into buttress body (3602), will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • Reinforcement members (3610) are configured to provide structural reinforcement to buttress body (3602) and/or to the attachment of staples (77) that are driven through buttress assembly (3600).
  • buttress body (3602) is formed of a porous sponge like material while reinforcement members (3610) are formed of a tight fibrous weave that has greater tensile strength than the material forming buttress body (3602).
  • reinforcement members (3610) are formed of a tight fibrous weave that has greater tensile strength than the material forming buttress body (3602).
  • suitable materials and structures that may be used to form reinforcement members (3610) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • two of the reinforcement members (3610) have a generally "S" shaped configuration while the other two reinforcement members (3610) have a generally "L” shaped configuration.
  • reinforcement members (3610) are configured to enable each reinforcement member (3610) to receive several staples (77) from different rows and columns of staple cartridge (70). By spanning across discrete sets of staples (77) from different rows and columns of staple cartridge (70), reinforcement members (3610) may provide greater reinforcement than what might otherwise be provided if reinforcement members (3610) spanned the entire array of staples (77) or just individual staples (77). Other suitable shapes and arrangements for reinforcement members (3610) will be apparent to those of ordinary skill in the art in view of the teachings herein.
  • reinforcement members (3610) may be integrated into buttress body (3602) in any suitable fashion, including but not limited to providing reinforcement members (3610) between apposed layers of buttress body (3602) or forming buttress body (3602) around reinforcement members (3610).
  • FIG. 33 shows an exemplary alternative retainer (3700) that may be used with any of the various buttress assemblies described herein.
  • Retainer (3700) of this example comprises a base member (3752) having an upper surface (3754), a plurality of latches (3756), and a distally projecting tongue (3758) that is configured to facilitate grasping and manipulation of retainer (3750).
  • Retainer (3700) also includes an upper member (3760) that is secured to base member (3752) by a living hinge (3770).
  • Upper member (3760) has an upper surface (3762) that is configured to engage buttress body (3702).
  • Upper member (3760) includes a plurality of projections (3764) extending upwardly from upper surface (3762), and central rib (3766) extending upwardly and longitudinally along the laterally central region of upper surface (3762), and a pair of outer ribs (3768) extending upwardly and longitudinally along the outer edges of upper surface (3762). While projections (3764) are shown as spanning along only a portion of the length of upper surface (3762), it should be understood that projections (3764) may span along the entire length of upper surface. It should also be understood that projections (3764) may span along three rows on each side of central rib (3766), corresponding to three rows of staple forming pockets (64) on underside (65) of anvil (60).
  • retainer (3700) may be removably secured to end effector (40) in a manner similar to retainer (300) described above, with latches (3756) releasably engaging lower jaw (50).
  • upper member (3760) is spaced away from upper surface (3754) of base member (3752) due to a resilient bias imposed by living hinge (3770).
  • the resilient bias provided by living hinge (3770) may ensure that upper adhesive layer (104) of a buttress assembly (100) that is laid over upper surface (3762) will contact the appropriate region of underside (65) of anvil (60) before anvil (60) reaches a fully closed position.
  • the resilient bias provided by living hinge (3770) may also provide and maintain a minimum consistent pressure during the closure of anvil (60) to enhance the attachment of upper adhesive layer (104) to underside (65) of anvil (60).
  • anvil (60) As anvil (60) is driven further toward the closed position, anvil (60) bears down on upper adhesive layer (104) and upper member (3760), thereby causing upper member (3760) to pivot toward base member (3752).
  • Adhesive layer (104) is compressed between underside (65) of anvil (60) and projections (3764). Projections (3764) provide focused pressure to regions of buttress assembly (100) at regions corresponding to staple forming pockets (64) (and/or into other surface features of underside (65)), thereby further promoting adhesion between adhesive layer (104) and underside (65).
  • Ribs (3766, 3768) may ensure proper lateral alignment of retainer (3700) and buttress assembly (100) with anvil (60) during the closure of anvil (60).
  • Ribs (3766, 3768) may also prevent adhesive material from entering channel (62) or escaping from sides of anvil (60) during closure of anvil (60).
  • latches (3768) of retainer (3700) may secure upper member (3760) into apposition with base member (3752), facilitating removal of retainer (3750) from end effector (40).
  • Buttress assembly (100) may then be left adhered to underside (65) of anvil (60), such that end effector (40) is then ready for use.
  • retainer (3700) is described as being used in combination with buttress assembly (100), it should be understood that retainer (3700) may be used in combination with any other buttress assembly referred to herein.
  • a surgical stapler end effector assembly comprising:
  • Example 1 The surgical stapler end effector assembly of Example 1 and any of the following Examples, wherein the adhesive material comprises a pressure sensitive adhesive.
  • Example 5 The surgical stapler end effector assembly of Example 5, wherein the staple cartridge is operable to drive the staples through the buttress body at regions corresponding to the discrete woven regions.
  • Example 9 The surgical stapler end effector assembly of Example 9, wherein at least one of the reinforcement strands extends across the gap.
  • the buttress assembly further comprises an intermediate layer positioned between the buttress body and the adhesive material, wherein the intermediate layer is impermeable or semi-impermeable.
  • Example 11 The surgical stapler end effector assembly of Example 11, wherein at least one of the reinforcement strands is positioned on or through the intermediate layer.
  • the buttress assembly further comprises a film layer positioned over the adhesive material, wherein the film layer is impermeable.
  • Example 13 The surgical stapler end effector assembly of Example 13, wherein the film layer is positioned over the plurality of reinforcement strands.
  • Example 13 The surgical stapler end effector assembly of Example 13, wherein the film layer defines a plurality of pockets configured to contain the adhesive material in a plurality of discrete regions.
  • the surgical stapler end effector assembly of Example 15 further comprising a retainer assembly configured to releasably hold the buttress assembly, wherein the retainer assembly comprises a plurality of protrusions configured to engage the buttress assembly at locations corresponding to the discrete regions of adhesive material.
  • each staple comprises a crown and a pair of legs, wherein at least one of the reinforcement strands is configured to engage either the crown or at least one of the legs of the staples.
  • a surgical stapler end effector assembly comprising:
  • a surgical stapler end effector assembly comprising:
  • 2012/0132450 entitled “Shiftable Drive Interface for Robotically-Controlled Surgical Tool,” published May 31, 2012, the disclosure of which is incorporated by reference herein;
  • U.S. Pub. No. 2012/0199633 entitled “Surgical Stapling Instruments with Cam-Driven Staple Deployment Arrangements,” published August 9, 2012, the disclosure of which is incorporated by reference herein;
  • U.S. Pub. No. 2012/0199631 entitled “Robotically-Controlled Motorized Surgical End Effector System with Rotary Actuated Closure Systems Having Variable Actuation Speeds,” published August 9, 2012, the disclosure of which is incorporated by reference herein;
  • 2012/0138660 entitled “Robotically-Controlled Cable-Based Surgical End Effectors,” published June 7, 2012, the disclosure of which is incorporated by reference herein; and/or U.S. Pub. No. 2012/0205421 , entitled “Robotically-Controlled Surgical End Effector System with Rotary Actuated Closure Systems,” published August 16, 2012, the disclosure of which is incorporated by reference herein.
  • Versions of the devices described above may be designed to be disposed of after a single use, or they can be designed to be used multiple times. Versions may, in either or both cases, be reconditioned for reuse after at least one use. Reconditioning may include any combination of the steps of disassembly of the device, followed by cleaning or replacement of particular pieces, and subsequent reassembly. In particular, some versions of the device may be disassembled, and any number of the particular pieces or parts of the device may be selectively replaced or removed in any combination. Upon cleaning and/or replacement of particular parts, some versions of the device may be reassembled for subsequent use either at a reconditioning facility, or by a user immediately prior to a procedure.
  • reconditioning of a device may utilize a variety of techniques for disassembly, cleaning/replacement, and reassembly. Use of such techniques, and the resulting reconditioned device, are all within the scope of the present application.
  • versions described herein may be sterilized before and/or after a procedure.
  • the device is placed in a closed and sealed container, such as a plastic or TYVEK bag.
  • the container and device may then be placed in a field of radiation that can penetrate the container, such as gamma radiation, x-rays, or high-energy electrons.
  • the radiation may kill bacteria on the device and in the container.
  • the sterilized device may then be stored in the sterile container for later use.
  • a device may also be sterilized using any other technique known in the art, including but not limited to beta or gamma radiation, ethylene oxide, or steam.

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EP16162059.6A 2015-03-25 2016-03-23 Contrefort d'agrafe chirurgicale avec un adhésif intégré destiné à être fixé de manière amovible sur une agrafeuse chirurgicale Active EP3072458B1 (fr)

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PL16162059T PL3072458T3 (pl) 2015-03-25 2016-03-23 Przypora zszywki chirurgicznej ze zintegrowanym środkiem adhezyjnym do rozłącznego przyczepiania do staplera chirurgicznego
EP21192878.3A EP3970628A1 (fr) 2015-03-25 2016-03-23 Pièce d'appui d'agrafe chirurgicale avec un filament thermosensible destiné à être fixé de manière amovible sur une agrafeuse chirurgicale

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EP16162059.6A Active EP3072458B1 (fr) 2015-03-25 2016-03-23 Contrefort d'agrafe chirurgicale avec un adhésif intégré destiné à être fixé de manière amovible sur une agrafeuse chirurgicale

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WO2017058605A1 (fr) * 2015-09-30 2017-04-06 Ethicon Endo-Surgery, Llc Accessoires compressibles à nœuds de liaison
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EP3363382A1 (fr) * 2017-02-17 2018-08-22 Ethicon LLC Procédés et systèmes d'accouplement de matières auxiliaires pouvant être comprimées avec des effecteurs d'extrémité
WO2018152105A1 (fr) * 2017-02-17 2018-08-23 Ethicon Llc Méthodes et systèmes pour apparier des matériaux auxiliaires de constriction avec des effecteurs terminaux
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US11974744B2 (en) 2017-02-17 2024-05-07 Ethicon Llc Stapling adjunct attachment

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BR112017020460A2 (pt) 2018-07-03
CN107645931A (zh) 2018-01-30
BR112017020460B1 (pt) 2022-08-30
EP3072458B1 (fr) 2021-08-25
CN107645931B (zh) 2020-11-03
PL3072458T3 (pl) 2021-12-27
JP2018509242A (ja) 2018-04-05
EP3072458A3 (fr) 2016-11-02
US20160278765A1 (en) 2016-09-29
MX2017012119A (es) 2018-07-06
WO2016153904A2 (fr) 2016-09-29
US20200214699A1 (en) 2020-07-09
JP6724036B2 (ja) 2020-07-15
EP3970628A1 (fr) 2022-03-23
US10568621B2 (en) 2020-02-25
WO2016153904A3 (fr) 2016-11-03

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