EP3066441A2 - Sensing device and sensing method - Google Patents
Sensing device and sensing methodInfo
- Publication number
- EP3066441A2 EP3066441A2 EP14805197.2A EP14805197A EP3066441A2 EP 3066441 A2 EP3066441 A2 EP 3066441A2 EP 14805197 A EP14805197 A EP 14805197A EP 3066441 A2 EP3066441 A2 EP 3066441A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- robot
- industrial robot
- measuring
- detection device
- working
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
- B25J9/1692—Calibration of manipulator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
- B25J13/085—Force or torque sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/0095—Means or methods for testing manipulators
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0061—Force sensors associated with industrial machines or actuators
- G01L5/0076—Force sensors associated with manufacturing machines
- G01L5/008—Force sensors integrated in an article or a dummy workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1674—Programme controls characterised by safety, monitoring, diagnostic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1674—Programme controls characterised by safety, monitoring, diagnostic
- B25J9/1676—Avoiding collision or forbidden zones
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16P—SAFETY DEVICES IN GENERAL; SAFETY DEVICES FOR PRESSES
- F16P3/00—Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body
- F16P3/12—Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/42—Recording and playback systems, i.e. in which the programme is recorded from a cycle of operations, e.g. the cycle of operations being manually controlled, after which this record is played back on the same machine
- G05B19/423—Teaching successive positions by walk-through, i.e. the tool head or end effector being grasped and guided directly, with or without servo-assistance, to follow a path
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37205—Compare measured, vision data with computer model, cad data
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/39—Robotics, robotics to robotics hand
- G05B2219/39013—Locate movable manipulator relative to object, compare to stored gridpoints
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/39—Robotics, robotics to robotics hand
- G05B2219/39031—Use of model for robot and for measuring device
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/39—Robotics, robotics to robotics hand
- G05B2219/39319—Force control, force as reference, active compliance
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/40—Robotics, robotics mapping to robotics vision
- G05B2219/40226—Input control signals to control system and to model, compare their outputs
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/42—Servomotor, servo controller kind till VSS
- G05B2219/42288—Limit, stop drive current if axis obstructed, blocked, force against stop
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/49—Nc machine tool, till multiple
- G05B2219/49162—On collision, obstruction reverse drive, accelerate, cancel inertia
Definitions
- the invention relates to a detection device and a detection method having the features in the preamble of the method and device main claim.
- Articulated arm industrial robots are e.g. from DE 10 2007 063 099 AI, DE 10 2007 014 023 AI and DE 10 2007 028 758 B4 known.
- the invention solves this problem with the features in the method and device main claim.
- the claimed detection technique in particular the detection device and the detection method, enables a realistic metrological detection of the robot-induced stresses possibly acting on the human body in the process. These are the mechanical loads, especially forces coming from Industrial robot or its process tool in the real process in a collision on the human body exercised or act there. This collision and injury relevant features of the industrial robot or its process tool, eg
- the claimed detection technique allows a
- the design can be based on the detected and the actual process conditions corresponding body stresses in case of contact. It is thus more precise than an interpretation based on assumptions.
- Robot speed (s) can be optimized.
- Capture technique can also be used to calibrate a MRK-enabled industrial robot associated with or integrated into this sensor. Furthermore, validation and proof of the MRK capability of the work apparatus and the industrial robot are possible.
- a touch contact with the human body can be distinguished according to two types of stress, namely the impact force and the occurring
- the impact force is a dynamic force that is transmitted in the first momentum in contact with the human body (peak).
- the clamping and squeezing force is the static force that remains after a first momentum.
- the force limit values for the respective types of stress are for individual ones Body regions set in a body model.
- the measuring device can process and practice-oriented via the positioning
- the detection technique can also be adapted to the reaction of the body part to be protected in the event of a collision. This concerns in particular the spring behavior and possibly also the damping behavior of the body part in
- an industrial robot suitable for human-robot cooperation (abbreviated MRK) is preferably used. This one has
- the robot axis (s) can / can
- This can be eg an intrinsic compliance, active or passive is trained.
- the compliance can also be a pure spring function.
- Industrial robots may alternatively be provided in other ways, e.g. be achieved by an external sensor or work space monitoring.
- Figure 1 a workstation with a MRK-suitable
- Figures 4 and 5 a measuring device of
- Figures 6 and 7 a variant of the measuring device of
- FIG. 8 shows a MRK-compatible tactile robot.
- the invention relates to a detection device (2) and a detection method for robot-induced loads, in particular forces, in a working process at
- the invention further relates to a working device (1) with a
- the working device (1) has at least one
- multi-axis and programmable industrial robot (3) which is preferably designed as a tactile robot and a process tool (4) carries and moves.
- a preferred embodiment of the invention shown in FIG. 1 A preferred embodiment of the invention shown in FIG. 1
- Industrial robot (3) is explained below.
- the industrial robot (3) with its tool (4) performs a process on a workpiece, not shown.
- the process and the process tool (4) can be configured as desired. Im shown
- Embodiment is a joining process, in particular a mounting process, wherein the
- Process tool (4) is designed as a gripper. Other alternative processes include other joining processes
- the process tool (4) can also have one or more own axes of motion and drives.
- the working device (1) is designed for a human-robot cooperation or collaboration (abbreviated to MRK) with a worker (14) who can get into the work area of the industrial robot (3) with one or more body parts. In this case, touch contacts between the industrial robot (3) or the process tool (4) and the worker (14) are possible, whereby mechanical stress for an affected body part can arise.
- the performance of the working device (1) and its industrial robot (3) should be as high as possible.
- Exposure to bodily contact with the operator (14) must be limited to a permissible limit.
- the relevant limit for the affected body region can be taken from a body model.
- Body contact simulated, wherein the mechanical stresses occurring, in particular acting forces measured, evaluated and compared with the predetermined limits.
- the design and programming can be optimized based on the comparison results.
- the load is recorded under realistic
- Collision point (13) is e.g. according to FIG. 1 at an edge of the process tool (4).
- the resulting loads are also dependent on the shape of the collision point (13), with pointed or sharp-edged contact points (13) causing greater loads and a higher risk of injury than blunt collision points (13).
- the robot programming can be used to determine where the collision point (13) on the
- the detection device (2) is provided with a
- Evaluation unit (29) can be a separate
- the evaluation unit (29) or the controller (12) may be an evaluation of the measurement signals and possibly also a comparison with the predetermined limit values from a possibly in the
- Variants shown in more detail detection device (2) has a measuring device (16) for detecting the robot-induced loads, in particular the
- the measuring device (16) can thereby be positioned and aligned at potential danger and collision points, thereby simulating a possible body contact with the worker (14). The positioning and alignment takes place according to the body region possibly located in such a region.
- the measuring device (16) has a measuring means (17) as well as a collision element (19) movably and elastically deflectable for detection of a contact with a collision point (13).
- the collision element (19) simulates the
- the collision element (19) is plate-shaped, for example as circular plate, designed.
- the avoidance capability of the collision element (19) can take place after one or more avoidance axes (28). In such a dodge can also be
- Compliance behavior of the simulated body part in particular a spring behavior and / or a
- the avoidance and guide means (20) has at least one escape axis (28), e.g. is aligned normal to the surface of the collision element (19).
- the avoidance and guide means (20) preferably has an adapted to the affected body part spring and / or damping behavior.
- FIGS. 2 to 5 and 6, 7 show two variants for this purpose.
- a spring (21) is clamped between the collision means (19) and the measuring means (17) and is supported on both elements (17, 19). It is e.g. designed as a helical spring and guided with pins on the elements (17,19).
- a guide (22) for the collision element (19) is present.
- This is preferably designed as a straight guide with a plurality of parallel guide sleeves, e.g. in the form of sliding bearing bushes, in which cylindrical
- Collision means (19) are connected and at the other end an optionally adjustable end stop for limiting the Wear extension length.
- the collision means (19) can be tilt-and rotationally guided along the escape axis (28). In the embodiment of Figures 2 to 5 are two parallel
- the guide rods are connected at the rear end by a three-armed coupling element (32), which for stabilization and
- Synchronization ensures as well as can form an end stop.
- the spring (21) has a spring stiffness which may correspond to or approximate the compression rate of the affected body part.
- the compression rate can also be taken from the body model.
- the spring (21) as
- Compression spring in particular coil spring formed. It is aligned along the straight guide (22) and the escape axis (28) formed thereby.
- the guide (22), in particular the straight guide, may have an optionally adjustable damping, which may be e.g. may be formed by an adjustable friction element (not shown). Also a fluidic, in particular hydraulic damping is possible, e.g. with one or more
- the damping can be the reaction of the
- the measuring means (17) is designed as a Senoran angel and preferably to the evaluation unit (29) or to the
- a force sensor is provided, which is arranged on a holder (23) and rearwardly supported, which in turn with the positioning (15) is connected.
- the holder (23) is also connected to the avoidance and guide means (20), in particular the
- the force sensor is formed in the embodiment shown as a 3-D force sensor and is loaded on the top of the spring (21).
- the holder (23) is adjustable on the positioning device (15) and in the desired position and
- a substructure (33) is present, which consists of a mounting plate attached to the column (25) and three support columns aligned along the axis (28). These are arranged in a triangle offset from the guides (22) and distance the holder (23) from the mounting plate.
- the coupling element protrudes with its arms in the gaps between the
- the positioning device (15) allows a spatial adjustment of the measuring device (16) in one or
- the positioning device (15) has a frame (24), which may be formed in one or more parts and in itself rigid or movable. Furthermore, one or more adjusting means (27) are provided for defined adjustment and fixing. This can e.g.
- the frame (24) has a base (26) for mounting on a work table or other base in the working area of the work table
- the measuring means (17) is for example via the holder (23) along the adjusting axis (30) height-adjustable mounted on the column (25) and can be fixed in the desired position.
- the column (25) may be rigid or rigid with the base (26)
- the column (25) is e.g. on a one- or multi-part foot plate rigid or
- Adjusting means (27) are formed, e.g. between column
- one or more translatory adjusting axes may be present between the column (25) and the base (26).
- the MRK capability of the working device (1) and possibly of the industrial robot (3) can be produced in different ways.
- the industrial robot (3) is a tactile robot
- Industrial robot (3) detects a touch contact as an external load at a robot position
- the tactile industrial robot (3) can with the Workers (14) work together in an open work area without a fence or other machine boundary. It can also come to painless contacts.
- the industrial robot (3) can eg according to DE 10 2007
- the industrial robot (3) is connected to an external or
- the tactile industrial robot (3) can be the in Figure 8
- Industrial robots can in particular power or
- the industrial robot (3) has several, e.g. four,
- the links (5, 6, 7, 8) are preferably articulated and connected to each other and to a pedestal via rotating robot axes I-VII.
- the socket may have a terminal for equipment shown in FIG. It is also possible that individual members (6,7) in several parts and in itself, in particular about the longitudinal axis
- the industrial robot (3) is designed as Gelenkarm- or articulated robot and has seven driven axes or axes of motion I-VII.
- the axes I-VII are connected to the robot controller and can be controlled and possibly regulated.
- the output side end member (8) of the robot (3) is eg trained as a robot hand and assigns this to a
- the axis of rotation (10) constituting the last robot axis VII.
- the robot (3) preferably has three or more movable members (5, 6, 7, 8). In the exemplary embodiment shown, it has a base member (5) connected to the ground via a base, and the abovementioned end member (8) and two intermediate members (6, 7).
- the intermediate links (6,7) are multi-part and rotatable by means of axes (III) and (V) is formed.
- the number of intermediate links (6,7) may alternatively be smaller or larger.
- Modification may be single or all intermediate links (6,7) rotatably and without additional axis formed.
- the links (5, 6, 7, 8) may have a straight shape or angled as shown in FIG. 8.
- the industrial robot (3) can according to Figure 1 standing or hanging alternatively
- the robot axes I-VII each have an axle bearing, e.g. Swivel or a joint, and a here associated and integrated controllable, possibly adjustable final drive, e.g. Rotary drive, up.
- the robot axes I-VII can have a control or shiftable brake and possibly redundant sensors (11).
- the sensors can
- These sensors can be the same or different
- the aforementioned force control or force control of the robot axes refers to the effect on the outside of the output element (9) of the end member (8) and on the reaction forces acting there.
- Robot-internally, a torque control or torque control takes place on the rotating axes or axle drives.
- the industrial robot (3) can be one or more resilient axles (I-VII) for the MRK fitness
- the compliance rule can be a pure
- Dodge capability of the industrial robot (3) can be used for manual teaching and programming. Over a
- Load detection with the robot sensors on the axles (I - VII) can also search and find the
- One or more compliant axes are also advantageous for tracking the process tool (4) according to the feed.
- the industrial robot (3) can also apply a defined pressing or pulling force as needed. In the different cases can also one Weight compensation done.
- the illustrated industrial robot (3) can as
- Process tool (4) also has a low weight.
- the industrial robot (3) with its process tool (4) is thus lightweight overall and can be transported without much effort and moved from one location to another.
- Industrial robot (3) and process tool (4) can be less than 50 kg, in particular about 30 kg.
- the industrial robot (3) is programmable, wherein the robot controller (12) has a computing unit, one or more memories for data or programs as well as input and output units.
- the process tool (4) may be connected to the robot controller (12) or other common controller and may be e.g. when
- the robot controller may process relevant data, e.g. Sensor data, save and for a
- the sensor system (11) can likewise be connected to the evaluation unit (29) of the detection device (2).
- An important element of the detection technique is time-synchronous evaluation and comparison of the signals of the robot-internal collision detection or sensor system (11) and the measured values of the external detection device (2). In this case, it can be determined whether, in the event of a collision, the sensors (11) of the MRK-capable industrial robot (3) and the
- Detecting device (2) measure comparable forces. Also the time behavior, e.g. regarding
- a design of the evaluation unit (29) as a software module in the robot controller (12) is particularly suitable for this purpose.
- the detection device (2) can be used to validate and prove an MRK capability of the industrial robot (3) and the workstation (1). In particular, compliance with the force and load limits can be demonstrated.
- Detecting device (2) can be mobile for this purpose and mounted at various relevant points in the work area of the industrial robot (3) for measurements and positioned according to the situation.
- Evaluation unit (29) can display the measured values of the
- Detection device (2) evaluated with location reference and stored and the validation results are logged and output.
- the detection device (2) can also be used for calibrating the MRK-capable industrial robot (3) and in particular its sensor system (11).
- the calibration may relate in particular to the assignment of robot speeds to physical force or load limits.
- Embodiments are possible in various ways. On the one hand, the features of the embodiments and their modifications can be arbitrarily combined with each other and also replaced.
- the avoidance and guide means (20) may have a different structural design and a different kinematics.
- the escape axis (28) may possibly be bent.
- the leadership (22) may be designed as scissors or otherwise.
- As a spring (21) may alternatively be used a compressible body.
- the industrial robot (3) may optionally have one or more position-controlled robot axes without force control. Alternatively or in addition to the preferred, into one or more members (5,6,7,8)
- integrated sensor (11) can be used externally on the robot (3) or on the process tool (4) Senorik. This can e.g. non-contact objects in the
- Robot sensors have sensing sensors. These can be, for example, capacitive or inductive sensors.
- the MRK fitness may be due to another
- Robot training e.g. with the aforementioned external
- the industrial robot (3) may also have a different number and design of its members and robot axes. It can have any number and combination of rotary and / or translatory robot axes with corresponding axis drives.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Human Computer Interaction (AREA)
- Manipulator (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202013105036.9U DE202013105036U1 (en) | 2013-11-08 | 2013-11-08 | detector |
PCT/EP2014/073871 WO2015067680A2 (en) | 2013-11-08 | 2014-11-06 | Sensing device and sensing method |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3066441A2 true EP3066441A2 (en) | 2016-09-14 |
Family
ID=52580295
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14805197.2A Withdrawn EP3066441A2 (en) | 2013-11-08 | 2014-11-06 | Sensing device and sensing method |
Country Status (5)
Country | Link |
---|---|
US (1) | US9962836B2 (en) |
EP (1) | EP3066441A2 (en) |
CN (1) | CN105705305B (en) |
DE (1) | DE202013105036U1 (en) |
WO (1) | WO2015067680A2 (en) |
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WO2015067680A2 (en) | 2015-05-14 |
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