EP3045728A1 - Spiral vacuum pump - Google Patents
Spiral vacuum pump Download PDFInfo
- Publication number
- EP3045728A1 EP3045728A1 EP15186607.6A EP15186607A EP3045728A1 EP 3045728 A1 EP3045728 A1 EP 3045728A1 EP 15186607 A EP15186607 A EP 15186607A EP 3045728 A1 EP3045728 A1 EP 3045728A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- orbiting
- spiral
- vacuum pump
- stator
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000011248 coating agent Substances 0.000 claims description 9
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- 239000007789 gas Substances 0.000 description 32
- 238000007789 sealing Methods 0.000 description 10
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
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- 230000000694 effects Effects 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- 239000002918 waste heat Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
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- 239000002826 coolant Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
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- 230000010355 oscillation Effects 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
- F04C18/0223—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving with symmetrical double wraps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0042—Driving elements, brakes, couplings, transmissions specially adapted for pumps
- F04C29/0085—Prime movers
Definitions
- the invention relates to a spiral vacuum pump.
- Spiral vacuum pumps also called scroll pumps or spiral fluid conveyors, are vacuum pumps that operate on the displacement principle.
- a spiral vacuum pump consists of two nested spiral cylinders (Archimedean spirals). One of these spirals is fixed, the other moves on an eccentric drive (eccentric, eccentric shaft) on a circular path.
- wobbling a centrally symmetric oscillation
- the height of the spiral walls, their distance and the speed define the suction power of a spiral vacuum pump.
- the oscillating movement of the moving spiral is often generated in practice by an eccentric shaft.
- the movable scroll thereby orbits the axis of the drive shaft when the drive shaft rotates.
- the movable scroll must be prevented from rotating around its own axis.
- one to three anti-rotation mechanisms are often provided.
- Such a scroll pump is known, for example, from the prior art ( DE 199 14 770 A1 ) known. This belonging to the prior art scroll pump has the disadvantage that the pump has a relatively large space requirement, since the drive for the shaft is designed as a separate motor.
- the prior art ( EP 0 798 463 A2 ) includes a scroll pump, which also has a large space requirement.
- the technical problem underlying the invention is to provide a spiral vacuum pump, the pump power is increased over the prior art with a small space requirement of the pump.
- a spiral vacuum pump is to be specified, which is inexpensive to manufacture in reliable and durable operation.
- the spiral vacuum pump according to the invention having a fixed first spiral and an orbiting second spiral engaging therein, wherein the first spiral is arranged on a stator and wherein the second spiral is arranged on an orbiting disk, is characterized in that at least one stator and at least two orbiting Discs or that at least two stators and at least one orbiting disc are provided, and that for driving an electric motor is provided, which is integrated in and / or at least one orbiting disc and corresponding to the at least one disc in the spiral vacuum pump, as a in activated state an orbiting movement of the disc relative to the stator and thus the orbiting movement of the second spiral with respect to the first spiral causing the electric motor is formed, and that the spiral vacuum pump is formed at least two stages.
- the two-stage design ensures that the pumping capacity of the pump is significantly increased.
- a stator is provided and two orbiting disks are arranged on both sides of the stator, mass balancing takes place if the disks are arranged, for example, diametrically opposite one another.
- the power of the spiral vacuum pump according to the invention can be significantly increased by the arrangement of a stator with a plurality of disks or a plurality of stators with at least one disk. This has an advantageous effect that in the at least one stator and the at least one orbiting disk, the electric motor is integrated, since this a simple construction of the spiral vacuum pump is possible.
- the spiral vacuum pump according to the invention having a fixed first spiral and an orbiting second spiral engaging therein, wherein the first spiral is arranged on a stator and wherein the second spiral is arranged on an orbiting disk, is characterized in that at least one stator and at least one orbiting Disc are provided, and that for driving an electric motor is provided, which is integrated in and / or at least one orbiting disc and corresponding to the at least one disc in the spiral vacuum pump, as an activated state, an orbiting movement of the disc relative to the stator and that the orbiting movement of the second spiral with respect to the first spiral causing electric motor is formed, and that the at least one orbiting disk is mounted by means of at least one ball-mounted or slidably mounted in the stator shaft.
- the bearing of the at least one orbiting disk by means of the at least two ball-bearing shafts in the stator has the advantage that the two shafts constitute a rotation prevention mechanism, without the need for additional rotation prevention mechanisms.
- the ball bearings of the waves a relatively low-wear and very reliable way of storage.
- a further advantageous embodiment of the invention provides that at least two orbiting disks are each provided with a spiral, and that the stator has at least two spirals and that the spirals of the stator and the spirals of the two orbiting disks are arranged to mesh with one another.
- This embodiment has the advantage that this is a two-stage pumping system, whereby the power of the spiral vacuum pump according to the invention is increased.
- the pumping stages can be arranged in parallel or series connection.
- stator is disc-shaped and that in each case a spiral is arranged on both base surfaces of the disc of the stator.
- This embodiment has the advantage that a two-stage pumping system with a stator and two orbiting disks can be formed.
- At least two stators are provided. This allows even more pumping stages build.
- each orbiting disc is arranged and that the disc has a spiral on both base surfaces. This results in a two-stage pumping system, which can be expanded by arranging further discs to a three- or four-stage pumping system.
- a further advantageous embodiment of the invention provides that the at least two orbiting discs are arranged angularly offset from each other. By this arrangement, it is possible to avoid imbalances or gas-dynamic forces when driving the discs. It has been found to be particularly advantageous to arrange the at least two disks radially symmetrical to one another. This means that the at least two disks are arranged such that the center of gravity of all the disks taken together is arranged in the center of the at least one stator, or axially offset from the center of the at least one stator.
- two orbiting discs are provided, which are arranged diametrically opposite to each other with respect to the axis of rotation.
- This embodiment has the advantage that no imbalances occur, but a mass balance takes place. Imbalances would cause a special stress on the bearings.
- the overall system is advantageously balanced outwards.
- An advantageous embodiment provides that in and / or on the at least one spiral vacuum pump, stator-side permanent magnets and in and / or on the at least one orbiting disk electromagnets are arranged, or vice versa.
- the space-saving electric motor is formed.
- Another advantageous embodiment of the invention provides that in and / or on the spiral vacuum pump electromagnets are arranged and the orbiting disk as Reluctance rotor is formed.
- This embodiment has the advantage that it is particularly simple and inexpensive.
- a further advantageous embodiment of the invention provides that the pump stages of the spiral vacuum pump are connected in parallel and / or in series.
- Another particularly preferred embodiment of the invention provides that two orbiting disks are arranged on or on each shaft.
- This embodiment has the advantage that in each case one is provided by the stator cross-shaft which carries on each side of the disc-shaped stator each orbiting disk.
- the shafts are mounted in ball bearings or plain bearings in the stator.
- the at least one shaft has at least one offset. This offset achieves the orbital movement of the discs.
- a further advantageous embodiment provides that the at least one shaft has a shaft section arranged in the stator and that a shaft section arranged in the orbiting disk is formed axially offset relative to the shaft section arranged in the stator.
- This embodiment has the advantage that no separate eccentric is required for the orbiting movement of the disc, but that the waves which serve to support the orbiting discs simultaneously determine the eccentricity.
- a further advantageous embodiment provides that the shafts have a first shaft section arranged in the stator and that a second shaft section arranged in a first orbiting disk is formed axially offset from the shaft section arranged in the stator and that one in a second orbiting Disc arranged third shaft portion offset from the first two shaft sections is formed.
- two orbiting disks are associated with a stator.
- the axially offset shaft sections ensure that the disks advantageously move diametrically opposite one another orbitally relative to the stator.
- the arrangement of at least two, preferably three waves, a protection against rotation of the stator is guaranteed.
- a further advantageous embodiment of the invention provides that at least one anti-rotation device is provided. If the at least one orbiting disk is mounted with only one shaft, there is a general possibility that the orbiting disk rotates about its own axis, which is undesirable since the proper engagement of the spirals of the fixed part and the orbiting disk must be ensured. For this reason, it makes sense to use a rotation prevention device.
- the rotation preventing device is designed as at least one corrugated bellows.
- the orbiting disc and thus the movable scroll must be prevented from rotating around its own axis. This can be done via a bellows.
- a seal is provided on end faces of the at least one spiral. At the end faces, that is on the top of the spiral walls, usually a seal to the mating surface.
- This seal is beneficial Plastic formed. Other materials may be provided. Preference is given to using mixtures of different plastics.
- the seals have a rectangular cross section (so-called "tip seal"). With increasing service life, the seal wears out. So that the sealing effect is ensured even with increasing wear, there are various possibilities.
- An advantageous embodiment of the invention provides that the seal is formed as a trackable seal. Particularly advantageously, the seal is arranged on an elastic carrier material.
- the seal is formed as a gas-pressure trackable seal. If the seal has a rectangular cross-section, the seal can be pressed against the opposing surface with the required contact pressure due to a gas pressure of a gas to be conveyed arranged in a gap.
- an elastic carrier material for example a foam
- a so-called hardcoat coating On the mating surface or the corresponding surface is advantageously arranged a so-called hardcoat coating.
- This is a coating that is particularly hard and advantageously has a smooth surface, so that the wear of the soft surface of the spiral or arranged in the spiral seal remains as low as possible.
- another hard coating can also be provided.
- the seal has at least one structure on an end face.
- Such structures are advantageously arranged in the end face of the seals.
- the structures may, for example, have a sawtooth-like cross section or dovetail-shaped cross sections.
- a further advantageous embodiment of the invention provides that the seal is formed as a sealing with the counter surface forming a gap. This type of seal is sufficient in many cases, if the gap is chosen small enough. This embodiment has the advantage that no wear of the seal occurs in that a gap remains between the seal and the mating surface.
- a cooling device is provided.
- the cooling device serves to cool the at least one pumping stage.
- At least one check valve is arranged on the outlet side. This prevents venting of the pump after switching off the drive. As a result, a rotation of the spiral against the specified direction of rotation can be avoided.
- a further advantageous embodiment provides that at least one gas ballast valve is provided.
- gas is pumped from the atmosphere side into the pump chamber to prevent condensation of the gas.
- the gas ballast is supplied through the stator.
- the stator has a first ring and that the orbiting disc has a second ring and that in the first ring and in the second ring, an electric motor is integrated, which as an activated state, an orbiting movement of the first ring relative to the second ring and thus the orbiting motion the second spiral is formed with respect to the first spiral causing electric motor.
- This embodiment has the advantage that the electric motor can be accommodated in the two rings without structurally obstructing the spiral.
- stator has a ring and in that in the ring and in the orbiting disc, the electric motor is integrated, as an activated state in an orbital movement of the disc relative to the ring and thus orbital movement of the second spiral with respect to the first spiral causing electric motor is formed.
- This embodiment has the advantage that no additional ring must be arranged on the orbiting disk, but the magnets are integrated in the disk, for example on the outer edge.
- the ring of the stator is advantageously arranged on the outer diameter of the stator, such that the ring surrounds the orbiting disk.
- Fig. 1 1 shows a spiral vacuum pump 1 with a first stage 2 and a second stage 3.
- the first stage 2 consists of an orbiting disk 4 and a stator 5.
- the orbiting disk 4 carries a spiral 6.
- the stator 5 carries a spiral 7.
- the spirals 6 and 7 are arranged interlockingly.
- the spiral 6 seals to the stator 5.
- the stator 5 may have a so-called hardcoat coating or another hard coating on a mating surface 8.
- the orbiting disk 4 is in three shafts 9, of which in Fig. 1 only two waves are shown orbiting stored.
- the waves 9 are rotatably mounted in a stator 10 by means of ball bearings 11.
- the second stage 3 also has an orbiting disk 12 and a stator 13.
- the disk 12 carries a spiral 14, the stator 13 carries a spiral 15.
- the spirals 14, 15 are also arranged intermeshing.
- the orbiting disk 12 is ball-mounted by means of the shafts 9 in the stator disk 10.
- the shafts 9 have a shaft portion 16 which is mounted in the stator 10.
- the shafts 9 furthermore each have two shaft sections 17, 18, which have an offset to the shaft section 16. By the offset 17, 18, the orbiting movement of the discs 4, 12 is caused.
- the drive of the orbiting movement by means of an electric motor, which consists of a motor stator 19 and motor orbiter 20.
- the motor orbiter 20 is made according to Fig. 1 made of permanent magnets.
- the motor stator 10 has excitable electromagnets, which cause the orbiting movement of the discs 4, 12 and thus of the spirals 6, 14 with appropriate energization. If the electric motor, that is, the electromagnets 19 of the same is energized, then the electric motor acts as a drive, so that in the spaces between the two spirals 6, 7; 14, 15 arranged gas is compressed. The gas is transported from an inlet 21 of each stage 2, 3 to an outlet 22 and thereby compressed.
- a corrugated bellows 24 is provided in each pumping stage.
- a check valve 25 is arranged in each case. The check valve 25 prevents remindbelpartyen the spiral vacuum pump 1 after turning off the drive 18, 19. Thus, a rotation of the spirals 6, 7; 14, 15 are avoided against the specified direction of rotation.
- a gas ballast valve 26 is provided in each pumping stage. Gas is pumped from the atmosphere side into the pump space 23 by the gas ballast valve 26 in order to avoid condensation of the gas to be pumped.
- the shafts 9 are rotatably mounted in the discs 4, 12 via ball bearings 11.
- the electric motor 19, 20 may also be constructed such that the motor orbiter 20 is made of a soft magnetic material, such as iron.
- the electromagnets arranged in the motor stator 19 can be designed, for example, as coils. In principle, it is also possible to form the motor orbiter 20 from electromagnets and the motor stator 19, for example, from permanent magnets or from a soft magnetic material.
- Fig. 2 shows a vacuum pump 1, which is designed as a double-flow pump.
- the pump 1 is shown only schematically.
- the pump 1 has a stator 10, in which the shaft 9 is rotatably arranged by means of the ball bearings 11.
- the shaft 9 is provided to rotatably support the orbital discs 4, 12, which carry the spirals 6, 14. Since only one shaft 9 is provided, the bellows 24 serve as a rotation preventing mechanism, so that the orbiting discs 4, 12 do not rotate about its own axis.
- the pump 1 according to Fig. 2 has an inlet 21.
- the gas is conveyed by the pumping stages 2, 3 in the direction of the respective outlet 22 and ejected there.
- the pump according to Fig. 2 is designed as a double-flow pump with a parallel connection.
- Fig. 3 shows the pump 1, which is designed as a two-stage pump with a series circuit.
- the pump 1 with its components is shown only schematically. Since only the principle of series connection is to be shown, neither shaft nor drive are shown.
- the pump 1 according to Fig. 3 has an inlet 21.
- the gas is pumped from the pumping stage 2, that is to say the spirals 6, 7, to an intermediate outlet 30. Through a guide 31, the gas is passed into an outer region of the second pumping stage 3 and conveyed in the pumping stage 3 by the spirals 14, 15 in the direction of the outlet 22.
- the corrugated bellows 24 again has a sealing function in this embodiment and may additionally have a rotation prevention function.
- the discs 32, 33 are formed as fixed discs.
- the disk 34 is formed as orbiting disk. This means that the spirals 6, 14 perform an orbiting motion in the fixed scrolls 7, 15 by the orbiting disk 34.
- Fig. 4 shows a double-flow vacuum pump 1, which is also shown only schematically. On the representation of seals, drive and shaft was omitted in the schematic representation.
- the discs 32, 33 are also formed as fixed discs.
- the disk 34 is formed as orbiting disk.
- the disk 32 carries the spiral 7
- the disk 33 carries the spiral 15.
- the orbiting disk 34 carries the spirals 6 and 14.
- the spirals are shown only schematically, but are engaged, so that a gas can be promoted.
- the disc 34 is mounted on the shaft 9 in the disc 33 by means of the ball bearing 11.
- a corrugated bellows 24 is provided to seal the ball bearing 11.
- the gas enters the pump 1 through the inlet opening 21 and is distributed there according to the arrows A.
- a passage 35 is provided, through which the gas passes from the pumping stage 3 into the pumping stage 2. From the pumping stage 2, the gas exits through the outlet opening 22.
- Fig. 5 shows a further pump 1, which is formed double-flow and two stages. In total, four pump stages 2, 3; 36, 37 provided.
- the discs 32, 33 are formed as fixed discs.
- the disc 32 simultaneously forms the stator, in which the shaft 9 ball-bearing (ball bearing not shown) is arranged.
- the disc 32 also forms the stator of the pumping stage 36.
- a disc 38 forms a stator for the pumping stage 37.
- the disc 39 is formed as an orbiting disc.
- the spiral vacuum pump 1 has an inlet 21.
- the gas is guided according to the arrows A in the pumping stages 3, 37.
- the gas passes into the pumping stages 2, 36 which are sealed by a corrugated bellows 24. From there, the gas is supplied to the outlet 22 through a guide 41.
- Fig. 5 shows a vacuum pump 1 with a stator 10 and two orbiting discs 4, 12. Die Discs 4, 12 are mounted orbiting by means of a shaft 9.
- the shaft 9 is by ball bearings (in Fig. 6 not shown) rotatably mounted in the disc 10.
- the gas passes through an inlet 21 into the spiral vacuum pump 1. Via a guide 41, the gas is supplied to the outlet 22. It is provided in each pump stage 2, 3 each have a bellows 24 for sealing and as a rotation preventing mechanism.
- the gas is conveyed in the direction of the arrows from the inlet 21 in the direction of the outlet 22.
- the orbiting disk 4 has a spiral 6
- the orbiting disk 12 has a spiral 14.
- the stator 10 has two spirals 40, 53.
- the pumps according to the Fig. 2 to 6 are shown only schematically. These pumps are like the pump according to Fig. 1 for the storage of the shaft or shafts 9 each ball bearing.
- the spirals interlock in such a way that a gas delivery is possible.
- Fig. 7 shows the disc 5 with the spiral 7 and the disc 4 with the spiral 6.
- Fig. 7 are several ways of sealing the coils 6, 7 to the discs 4, 5 shown.
- the spiral section 42 has a structured surface.
- the surface is sawtooth-shaped in cross-section.
- the spiral section 42 seals against the counter surface 44 of the disk 4.
- the spiral portion 45 of the spiral 6 has an elastic support material 46 and a seal 47.
- the seal 47 abuts against the counter surface 8 and thus seals against the counter surface 8.
- the elastic carrier material 46 By the elastic carrier material 46, the seal 47 is tracked in case of wear of the seal 47.
- the mating surface 8 advantageously has a so-called hard coat coating to minimize wear.
- the spiral section 48 also has a seal 49.
- the seal 49 is disposed in a channel 50 of the spiral portion 48, that is, in the fixed scroll 7.
- the seal 49 seals against the counter surface 44 from.
- the seal 49 is rectangular in cross-section, as in Fig. 7 shown.
- the length L is greater than the width B of the seal 49.
- the seal 49 is arranged in the channel 50 such that a gap 51 remains in the region of the narrow side with the width B and a gap 51 in the region of the longitudinal side of the seal 49.
- seal 49 is made more flexible in the radial direction.
- the seal 49 is tracked automatically with wear of the seal, so that a sealing effect between the seal 49 and the counter surface 44 is ensured over a long period.
- the pumping direction of the gas is always provided from radially outside to radially inside.
- Fig. 8 shows the stator 10.
- the orbiting disk 4 In front of the plane of the stator 10, the orbiting disk 4 is arranged, which sits on the shaft portion 17. Behind the stator 10, the orbiting disk 12 is arranged, which is arranged on the shaft portion 18.
- the discs 4, 12 are arranged diametrically opposite each other, so that in the drive of the discs 4, 12 no imbalance occurs, that is, that there is a mass balance.
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Abstract
Spiralvakuumpumpe mit einer feststehenden ersten Spirale und einer darin eingreifenden, orbitierenden zweiten Spirale, bei der zum Antrieb ein Elektromotor vorgesehen ist, der in und/oder an wenigstens einer orbitierenden Scheibe und korrespondierend zu der wenigstens einen Scheibe in der Spiralvakuumpumpe integriert ist, der als ein in aktiviertem Zustand eine orbitierende Bewegung der Scheibe relativ zum Stator und damit die orbitierende Bewegung der zweiten Spirale bezüglich der ersten Spirale bewirkender Elektromotor ausgebildet ist, und bei der die wenigstens eine orbitierende Scheibe mittels wenigstens einer im Stator kugelgelagerten Welle gelagert ist, oder die Spiralvakuumpumpe wenigstens zwei Pumpstufen aufweist.Spiral vacuum pump having a fixed first spiral and an orbiting second spiral engaging therein, in which an electric motor is provided for driving, which is integrated in and / or at least one orbiting disc and corresponding to the at least one disc in the spiral vacuum pump, which acts as a in the activated state an orbiting movement of the disc relative to the stator and thus the orbiting movement of the second spiral with respect to the first spiral effecting electric motor is formed, and wherein the at least one orbiting disc is mounted by means of at least one ball mounted in the stator shaft, or the spiral vacuum pump at least has two pumping stages.
Description
Die Erfindung betrifft eine Spiralvakuumpumpe.The invention relates to a spiral vacuum pump.
Spiralvakuumpumpen, auch Scrollpumpen oder Spiralfluidfördereinrichtungen genannt, sind Vakuumpumpen, die nach dem Verdrängerprinzip arbeiten. Eine Spiralvakuumpumpe besteht aus zwei ineinander gesteckten Spiralzylindern (archimedische Spiralen). Eine dieser Spiralen steht fest, die andere bewegt sich über einen Exzenterantrieb (Exzentergetriebe, Exzenterwelle) auf einer kreisförmigen Bahn. Man spricht von einer zentralsymmetrischen Oszillation ("wobbeln"). Zwischen den Spiralen entstehen so einzelne abgeschlossene halbmondförmige Hohlräume, die ihr Volumen nach innen immer weiter verkleinern. Dadurch wird das zu pumpende Fluid, beispielsweise Gas, außen angesaugt, innerhalb der Pumpe verdichtet und über eine Öffnung in der Spiralmitte ausgestoßen.Spiral vacuum pumps, also called scroll pumps or spiral fluid conveyors, are vacuum pumps that operate on the displacement principle. A spiral vacuum pump consists of two nested spiral cylinders (Archimedean spirals). One of these spirals is fixed, the other moves on an eccentric drive (eccentric, eccentric shaft) on a circular path. One speaks of a centrally symmetric oscillation ("wobbling"). Thus, between the spirals, individual closed crescent-shaped cavities are created, their volume shrinking inward on and on. As a result, the fluid to be pumped, for example gas, is drawn in from the outside, compressed inside the pump and ejected through an opening in the center of the coil.
Die Höhe der Spiralwände, deren Abstand sowie die Drehzahl definieren die Saugleistung einer Spiralvakuumpumpe.The height of the spiral walls, their distance and the speed define the suction power of a spiral vacuum pump.
Die oszillierende Bewegung der bewegten Spirale wird in der Praxis häufig durch eine Exzenterwelle erzeugt. Die bewegbare Spirale umkreist dabei die Achse der Antriebswelle, wenn die Antriebswelle dreht. Die bewegbare Spirale muss daran gehindert werden, sich um die eigene Achse zu drehen. Hierzu sind häufig ein bis drei Drehverhinderungsmechanismen vorgesehen. Eine derartige Scrollpumpe ist zum Beispiel aus dem Stand der Technik (
Zum Stand der Technik (
Das der Erfindung zugrunde liegende technische Problem besteht darin, eine Spiralvakuumpumpe anzugeben, deren Pumpleistung gegenüber dem Stand der Technik bei kleinem Bauraumbedarf der Pumpe erhöht wird. Darüber hinaus soll eine Spiralvakuumpumpe angegeben werden, die preiswert in der Herstellung bei zuverlässigem und dauerhaftem Betrieb ist.The technical problem underlying the invention is to provide a spiral vacuum pump, the pump power is increased over the prior art with a small space requirement of the pump. In addition, a spiral vacuum pump is to be specified, which is inexpensive to manufacture in reliable and durable operation.
Dieses technische Problem wird durch eine Spiralvakuumpumpe mit den Merkmalen des Anspruches 1 oder durch eine Spiralvakuumpumpe mit den Merkmalen gemäß Anspruch 2 gelöst.This technical problem is solved by a spiral vacuum pump having the features of
Die erfindungsgemäße Spiralvakuumpumpe mit einer feststehenden ersten Spirale und einer darin eingreifenden orbitierenden zweiten Spirale, wobei die erste Spirale an einen Stator angeordnet ist und wobei die zweite Spirale an einer orbitierenden Scheibe angeordnet ist, zeichnet sich dadurch aus, dass wenigstens ein Stator und wenigstens zwei orbitierende Scheiben oder dass wenigstens zwei Statoren und wenigstens eine orbitierende Scheibe vorgesehen sind, und dass zum Antrieb ein Elektromotor vorgesehen ist, der in und/oder an wenigstens einer orbitierenden Scheibe und korrespondierend zu der wenigstens einen Scheibe in der Spiralvakuumpumpe integriert ist, der als ein in aktiviertem Zustand eine orbitierende Bewegung der Scheibe relativ zum Stator und damit die orbitierende Bewegung der zweiten Spirale bezüglich der ersten Spirale bewirkender Elektromotor ausgebildet ist, und dass die Spiralvakuumpumpe wenigstens zweistufig ausgebildet ist.The spiral vacuum pump according to the invention having a fixed first spiral and an orbiting second spiral engaging therein, wherein the first spiral is arranged on a stator and wherein the second spiral is arranged on an orbiting disk, is characterized in that at least one stator and at least two orbiting Discs or that at least two stators and at least one orbiting disc are provided, and that for driving an electric motor is provided, which is integrated in and / or at least one orbiting disc and corresponding to the at least one disc in the spiral vacuum pump, as a in activated state an orbiting movement of the disc relative to the stator and thus the orbiting movement of the second spiral with respect to the first spiral causing the electric motor is formed, and that the spiral vacuum pump is formed at least two stages.
Durch die zweistufige Ausbildung ist zum einen gewährleistet, dass die Pumpleistung der Pumpe deutlich erhöht wird.On the one hand, the two-stage design ensures that the pumping capacity of the pump is significantly increased.
Ist gemäß einer ersten vorteilhaften Ausführungsform ein Stator vorgesehen und beidseitig des Stators sind zwei orbitierende Scheiben angeordnet, findet ein Massenausgleich statt, wenn die Scheiben beispielsweise diametral gegenüberliegend angeordnet werden.If, according to a first advantageous embodiment, a stator is provided and two orbiting disks are arranged on both sides of the stator, mass balancing takes place if the disks are arranged, for example, diametrically opposite one another.
Wesentlich ist, dass durch die Anordnung von einem Stator mit mehreren Scheiben oder mehreren Statoren mit wenigstens einer Scheibe die Leistung der erfindungsgemäßen Spiralvakuumpumpe deutlich erhöht werden kann. Hierbei wirkt sich vorteilhaft aus, dass in dem wenigstens einen Stator und der wenigstens einen orbitierenden Scheibe der Elektromotor integriert ist, da hierdurch ein einfacher Aufbau der Spiralvakuumpumpe möglich ist.It is essential that the power of the spiral vacuum pump according to the invention can be significantly increased by the arrangement of a stator with a plurality of disks or a plurality of stators with at least one disk. This has an advantageous effect that in the at least one stator and the at least one orbiting disk, the electric motor is integrated, since this a simple construction of the spiral vacuum pump is possible.
Die erfindungsgemäße Spiralvakuumpumpe mit einer feststehenden ersten Spirale und einer darin eingreifenden orbitierenden zweiten Spirale, wobei die erste Spirale an einem Stator angeordnet ist und wobei die zweite Spirale an einer orbitierenden Scheibe angeordnet ist, zeichnet sich dadurch aus, dass wenigstens ein Stator und wenigstens eine orbitierende Scheibe vorgesehen sind, und dass zum Antrieb ein Elektromotor vorgesehen ist, der in und/oder an wenigstens einer orbitierenden Scheibe und korrespondierend zu der wenigstens einen Scheibe in der Spiralvakuumpumpe integriert ist, der als ein in aktiviertem Zustand eine orbitierende Bewegung der Scheibe relativ zum Stator und damit die orbitierende Bewegung der zweiten Spirale bezüglich der ersten Spirale bewirkender Elektromotor ausgebildet ist, und dass die wenigstens eine orbitierende Scheibe mittels wenigstens einer im Stator kugelgelagerten oder gleitgelagerten Welle gelagert ist.The spiral vacuum pump according to the invention having a fixed first spiral and an orbiting second spiral engaging therein, wherein the first spiral is arranged on a stator and wherein the second spiral is arranged on an orbiting disk, is characterized in that at least one stator and at least one orbiting Disc are provided, and that for driving an electric motor is provided, which is integrated in and / or at least one orbiting disc and corresponding to the at least one disc in the spiral vacuum pump, as an activated state, an orbiting movement of the disc relative to the stator and that the orbiting movement of the second spiral with respect to the first spiral causing electric motor is formed, and that the at least one orbiting disk is mounted by means of at least one ball-mounted or slidably mounted in the stator shaft.
Die Lagerung der wenigstens einen orbitierenden Scheibe mittels der wenigstens zwei im Stator kugelgelagerten Wellen weist den Vorteil auf, dass die beiden Wellen einen Drehverhinderungsmechanismus darstellen, ohne dass zusätzliche Drehverhinderungsmechanismen vorgesehen sein müssen. Darüber hinaus ist die Kugellagerung der Wellen eine relativ verschleißarme und sehr zuverlässige Art der Lagerung.The bearing of the at least one orbiting disk by means of the at least two ball-bearing shafts in the stator has the advantage that the two shafts constitute a rotation prevention mechanism, without the need for additional rotation prevention mechanisms. In addition, the ball bearings of the waves a relatively low-wear and very reliable way of storage.
Eine weitere vorteilhafte Ausführungsform der Erfindung sieht vor, dass wenigstens zwei orbitierende Scheiben mit jeweils einer Spirale vorgesehen sind und dass der Stator wenigstens zwei Spiralen aufweist und dass die Spiralen des Stators und die Spiralen der zwei orbitierenden Scheiben ineinander eingreifend angeordnet sind.A further advantageous embodiment of the invention provides that at least two orbiting disks are each provided with a spiral, and that the stator has at least two spirals and that the spirals of the stator and the spirals of the two orbiting disks are arranged to mesh with one another.
Diese Ausführungsform weist den Vorteil auf, dass es sich hierbei um ein zweistufiges Pumpsystem handelt, wodurch die Leistung der erfindungsgemäßen Spiralvakuumpumpe vergrößert wird. Die Pumpstufen können in Parallel- oder Reihenschaltung angeordnet sein.This embodiment has the advantage that this is a two-stage pumping system, whereby the power of the spiral vacuum pump according to the invention is increased. The pumping stages can be arranged in parallel or series connection.
Vorteilhaft ist vorgesehen, dass der Stator scheibenförmig ausgebildet und dass auf beiden Grundflächen der Scheibe des Stators jeweils eine Spirale angeordnet ist. Diese Ausführungsform weist den Vorteil auf, dass ein zweistufiges Pumpsystem mit einem Stator und zwei orbitierenden Scheiben ausgebildet werden kann.It is advantageously provided that the stator is disc-shaped and that in each case a spiral is arranged on both base surfaces of the disc of the stator. This embodiment has the advantage that a two-stage pumping system with a stator and two orbiting disks can be formed.
Gemäß einer weiteren Ausführungsform ist vorgesehen, dass wenigstens zwei Statoren vorgesehen sind. Hierdurch lassen sich noch weitere Pumpstufen aufbauen.According to a further embodiment it is provided that at least two stators are provided. This allows even more pumping stages build.
Es besteht auch die Möglichkeit, dass zwischen den Statoren jeweils eine orbitierende Scheibe angeordnet ist und dass die Scheibe auf beiden Grundflächen jeweils eine Spirale aufweist. Hierdurch erhält man ein zweistufiges Pumpsystem, welches durch Anordnung weiterer Scheiben zu einem drei- oder vierstufigen Pumpsystem ausgebaut werden kann.There is also the possibility that between the stators each orbiting disc is arranged and that the disc has a spiral on both base surfaces. This results in a two-stage pumping system, which can be expanded by arranging further discs to a three- or four-stage pumping system.
Eine weitere vorteilhafte Ausführungsform der Erfindung sieht vor, dass die wenigstens zwei orbitierenden Scheiben winkelversetzt zueinander angeordnet sind. Durch diese Anordnung ist es möglich, Unwuchten oder auch gasdynamische Kräfte beim Antrieb der Scheiben zu vermeiden. Es hat sich als besonders vorteilhaft herausgestellt, die wenigstens zwei Scheiben radialsymmetrisch zueinander anzuordnen. Das bedeutet, dass die wenigstens zwei Scheiben derart angeordnet sind, dass der Schwerpunkt sämtlicher Scheiben zusammengenommen im Zentrum des wenigstens einen Stators, beziehungsweise axial versetzt zum Zentrum des wenigstens einen Stators angeordnet ist.A further advantageous embodiment of the invention provides that the at least two orbiting discs are arranged angularly offset from each other. By this arrangement, it is possible to avoid imbalances or gas-dynamic forces when driving the discs. It has been found to be particularly advantageous to arrange the at least two disks radially symmetrical to one another. This means that the at least two disks are arranged such that the center of gravity of all the disks taken together is arranged in the center of the at least one stator, or axially offset from the center of the at least one stator.
Gemäß einer weiteren vorteilhaften Ausführungsform der Erfindung ist vorgesehen, dass zwei orbitierende Scheiben vorgesehen sind, die in Bezug auf die Rotationsachse diametral gegenüberliegend zueinander angeordnet sind. Diese Ausführungsform weist den Vorteil auf, dass keine Unwuchten auftreten, sondern ein Massenausgleich stattfindet. Unwuchten würden eine besondere Beanspruchung der Lager nach sich ziehen. Das Gesamtsystem ist vorteilhaft nach außen ausgewuchtet.According to a further advantageous embodiment of the invention it is provided that two orbiting discs are provided, which are arranged diametrically opposite to each other with respect to the axis of rotation. This embodiment has the advantage that no imbalances occur, but a mass balance takes place. Imbalances would cause a special stress on the bearings. The overall system is advantageously balanced outwards.
Eine vorteilhafte Ausbildung sieht vor, dass in und/oder an der wenigstens einen Spiralvakuumpumpe statorseitig Permanentmagnete und in und/oder an der wenigstens einen orbitierenden Scheibe Elektromagnete angeordnet sind, oder umgekehrt. Durch diese Ausführungsform wird der platzsparende Elektromotor gebildet.An advantageous embodiment provides that in and / or on the at least one spiral vacuum pump, stator-side permanent magnets and in and / or on the at least one orbiting disk electromagnets are arranged, or vice versa. By this embodiment, the space-saving electric motor is formed.
Eine andere vorteilhafte Ausführungsform der Erfindung sieht vor, dass in und/oder an der Spiralvakuumpumpe Elektromagnete angeordnet sind und die orbitierende Scheibe als Reluktanzläufer ausgebildet ist. Diese Ausführungsform weist den Vorteil auf, dass sie besonders einfach und preiswert aufgebaut ist.Another advantageous embodiment of the invention provides that in and / or on the spiral vacuum pump electromagnets are arranged and the orbiting disk as Reluctance rotor is formed. This embodiment has the advantage that it is particularly simple and inexpensive.
Eine weitere vorteilhafte Ausführungsform der Erfindung sieht vor, dass die Pumpstufen der Spiralvakuumpumpe parallel und/oder in Reihe geschaltet sind.A further advantageous embodiment of the invention provides that the pump stages of the spiral vacuum pump are connected in parallel and / or in series.
Bei der Serienschaltung wird die Kompression durch das Produkt der einzelnen Kompressionen der einzelnen Pumpstufen bestimmt, das bedeutet:
und das gesamte Saugvermögen ist
mit K 0i = Kompression der einzelnen Pumpstufen
und S 0 = Saugvermögen der einzelnen Pumpstufen.In the series connection, the compression is determined by the product of the individual compressions of the individual pump stages, which means:
and the total pumping speed is
with K 0 i = compression of the individual pump stages
and S 0 = pumping speed of the individual pumping stages.
Bei einer Parallelschaltung ist
mit n = Anzahl der Pumpstufen,
mit K 0 = Kompression der einzelnen Pumpstufen.In a parallel connection is
with n = number of pump stages,
with K 0 = compression of the individual pump stages.
Eine weitere besonders bevorzugte Ausführungsform der Erfindung sieht vor, dass auf oder an jeder Welle jeweils zwei orbitierende Scheiben angeordnet sind.Another particularly preferred embodiment of the invention provides that two orbiting disks are arranged on or on each shaft.
Diese Ausführungsform weist den Vorteil auf, dass jeweils eine durch den Stator greifende Welle vorgesehen ist, die auf beiden Seiten des scheibenförmigen Stators jeweils eine orbitierende Scheibe trägt. Hierbei sind die Wellen in Kugellagern oder Gleitlagern im Stator gelagert.This embodiment has the advantage that in each case one is provided by the stator cross-shaft which carries on each side of the disc-shaped stator each orbiting disk. Here, the shafts are mounted in ball bearings or plain bearings in the stator.
Gemäß einer weiteren besonders bevorzugten Ausführungsform der Erfindung ist vorgesehen, dass die wenigstens eine Welle wenigstens einen Versatz aufweist. Durch diesen Versatz wird die orbitierende Bewegung der Scheiben erreicht.According to a further particularly preferred embodiment of the invention, it is provided that the at least one shaft has at least one offset. This offset achieves the orbital movement of the discs.
Eine weitere vorteilhafte Ausführungsform sieht vor, dass die wenigstens eine Welle einen im Stator angeordneten Wellenabschnitt aufweist und dass ein in der orbitierenden Scheibe angeordneter Wellenabschnitt axial versetzt zu dem in dem Stator angeordneten Wellenabschnitt ausgebildet ist. Diese Ausführungsform weist den Vorteil auf, dass für die orbitierende Bewegung der Scheibe kein gesonderter Exzenter erforderlich ist, sondern dass die Wellen, die zur Lagerung der orbitierenden Scheiben dienen, gleichzeitig die Exzentrizität bestimmen.A further advantageous embodiment provides that the at least one shaft has a shaft section arranged in the stator and that a shaft section arranged in the orbiting disk is formed axially offset relative to the shaft section arranged in the stator. This embodiment has the advantage that no separate eccentric is required for the orbiting movement of the disc, but that the waves which serve to support the orbiting discs simultaneously determine the eccentricity.
Durch die Anordnung von zwei oder mehr Wellen, vorzugsweise drei Wellen, ist gleichzeitig eine Verdrehsicherung der orbitierenden Scheibe gegeben.The arrangement of two or more shafts, preferably three shafts, at the same time a rotation of the orbiting disk is given.
Eine weitere vorteilhafte Ausführungsform sieht vor, dass die Wellen einen im Stator angeordneten ersten Wellenabschnitt aufweisen und dass ein in einer ersten orbitierenden Scheibe angeordneter zweiter Wellenabschnitt axial versetzt zu dem in dem Stator angeordneten Wellenabschnitt ausgebildet ist und dass ein in einer zweiten orbitierenden Scheibe angeordneter dritter Wellenabschnitt versetzt zu den ersten beiden Wellenabschnitten ausgebildet ist.A further advantageous embodiment provides that the shafts have a first shaft section arranged in the stator and that a second shaft section arranged in a first orbiting disk is formed axially offset from the shaft section arranged in the stator and that one in a second orbiting Disc arranged third shaft portion offset from the first two shaft sections is formed.
Gemäß dieser Ausführungsform sind zwei orbitierende Scheiben einem Stator zugeordnet. Die axial versetzten Wellenabschnitte gewährleisten, dass die Scheiben vorteilhaft diametral gegenüberliegend sich orbitierend relativ zu dem Stator bewegen. Durch die Anordnung von wenigstens zwei, vorzugsweise drei Wellen, ist ein Schutz gegen ein Verdrehen der Statorscheiben gewährleistet.According to this embodiment, two orbiting disks are associated with a stator. The axially offset shaft sections ensure that the disks advantageously move diametrically opposite one another orbitally relative to the stator. The arrangement of at least two, preferably three waves, a protection against rotation of the stator is guaranteed.
Eine weitere vorteilhafte Ausführungsform der Erfindung sieht vor, dass wenigstens eine Drehverhinderungsvorrichtung vorgesehen ist. Ist die wenigstens eine orbitierende Scheibe lediglich mit einer Welle gelagert, besteht grundsätzlich die Möglichkeit, dass sich die orbitierende Scheibe um die eigene Achse dreht, was nicht erwünscht ist, da der ordnungsgemäße Eingriff der Spiralen des feststehenden Teiles und der orbitierenden Scheibe gewährleistet sein muss. Aus diesem Grunde ist es sinnvoll, eine Drehverhinderungsvorrichtung einzusetzen.A further advantageous embodiment of the invention provides that at least one anti-rotation device is provided. If the at least one orbiting disk is mounted with only one shaft, there is a general possibility that the orbiting disk rotates about its own axis, which is undesirable since the proper engagement of the spirals of the fixed part and the orbiting disk must be ensured. For this reason, it makes sense to use a rotation prevention device.
Gemäß einer vorteilhaften Ausführungsform der Erfindung ist die Drehverhinderungsvorrichtung als wenigstens ein Wellbalg ausgebildet. Die orbitierende Scheibe und damit die bewegbare Spirale müssen daran gehindert werden, sich um die eigene Achse zu drehen. Dies kann über einen Wellbalg erfolgen.According to an advantageous embodiment of the invention, the rotation preventing device is designed as at least one corrugated bellows. The orbiting disc and thus the movable scroll must be prevented from rotating around its own axis. This can be done via a bellows.
Gemäß einer weiteren vorteilhaften Ausführungsform der Erfindung ist an Stirnflächen der wenigstens einen Spirale eine Dichtung vorgesehen. An den Stirnflächen, das heißt auf der Oberseite der Spiralwände, erfolgt meist eine Dichtung zur Gegenfläche. Diese Dichtung ist vorteilhaft aus Kunststoff gebildet. Es können auch andere Materialien vorgesehen sein. Bevorzugt werden Mischungen aus verschiedenen Kunststoffen eingesetzt. Vorteilhaft weisen die Dichtungen einen rechteckigen Querschnitt (so genanntes "Tip Seal") auf. Mit zunehmender Betriebsdauer verschleißt die Dichtung. Damit die Dichtwirkung auch bei zunehmendem Verschleiß gewährleistet ist, gibt es verschiedene Möglichkeiten. Eine vorteilhafte Ausführungsform der Erfindung sieht vor, dass die Dichtung als eine nachführbare Dichtung ausgebildet ist. Besonders vorteilhaft ist die Dichtung auf einem elastischen Trägermaterial angeordnet. Ist ein elastisches Trägermaterial, beispielsweise ein Schaum unterhalb der Dichtung angeordnet, wird durch die Elastizität des Trägermaterials die Dichtung nachgeführt und die Vorspannung bleibt auch bei fortgeschrittenem Verschleiß erhalten. Es besteht auch die Möglichkeit, dass die Dichtung als eine aufgrund eines Gasdruckes nachführbare Dichtung ausgebildet ist. Weist die Dichtung einen rechteckförmigen Querschnitt auf, kann aufgrund eines Gasdruckes eines in einem Spalt angeordneten zu fördernden Gases die Dichtung mit der erforderlichen Anpresskraft an die Gegenfläche angepresst werden.According to a further advantageous embodiment of the invention, a seal is provided on end faces of the at least one spiral. At the end faces, that is on the top of the spiral walls, usually a seal to the mating surface. This seal is beneficial Plastic formed. Other materials may be provided. Preference is given to using mixtures of different plastics. Advantageously, the seals have a rectangular cross section (so-called "tip seal"). With increasing service life, the seal wears out. So that the sealing effect is ensured even with increasing wear, there are various possibilities. An advantageous embodiment of the invention provides that the seal is formed as a trackable seal. Particularly advantageously, the seal is arranged on an elastic carrier material. If an elastic carrier material, for example a foam, is arranged underneath the seal, the elasticity of the carrier material causes the seal to be tracked and the prestressing is maintained even with advanced wear. There is also the possibility that the seal is formed as a gas-pressure trackable seal. If the seal has a rectangular cross-section, the seal can be pressed against the opposing surface with the required contact pressure due to a gas pressure of a gas to be conveyed arranged in a gap.
Auf der Gegenfläche oder der korrespondierenden Fläche ist vorteilhaft eine so genannte Hardcoat-Beschichtung angeordnet. Es handelt sich hierbei um eine Beschichtung, die besonders hart ausgebildet ist und die vorteilhaft eine glatte Oberfläche aufweist, damit der Verschleiß der weichen Oberfläche der Spirale oder einer in der Spirale angeordneten Dichtung möglichst gering bleibt. An Stelle der Hardcoat-Beschichtung kann auch eine andere harte Beschichtung vorgesehen sein.On the mating surface or the corresponding surface is advantageously arranged a so-called hardcoat coating. This is a coating that is particularly hard and advantageously has a smooth surface, so that the wear of the soft surface of the spiral or arranged in the spiral seal remains as low as possible. Instead of the hardcoat coating, another hard coating can also be provided.
Gemäß einer anderen vorteilhaften Ausführungsform der Erfindung weist die Dichtung an einer Stirnfläche wenigstens eine Struktur auf. Derartige Strukturen sind vorteilhaft in der Stirnfläche der Dichtungen angeordnet. Die Strukturen können beispielsweise einen sägezahnartigen Querschnitt oder auch schwalbenschwanzförmige Querschnitte aufweisen.According to another advantageous embodiment of the invention, the seal has at least one structure on an end face. Such structures are advantageously arranged in the end face of the seals. The structures may, for example, have a sawtooth-like cross section or dovetail-shaped cross sections.
Zwischen diesen Dichtungen und der Gegenfläche verbleiben geringe Spalte. Die Ausbildung der Strukturen und die Ausbildung von sehr geringen Spalten zwischen der Dichtung und der Gegenfläche bewirken ebenfalls eine Dichtwirkung.Between these seals and the counter surface remain small gaps. The formation of the structures and the formation of very small gaps between the seal and the mating surface also cause a sealing effect.
Eine weitere vorteilhafte Ausführungsform der Erfindung sieht vor, dass die Dichtung als eine mit der Gegenfläche einen Spalt bildende Dichtung ausgebildet ist. Diese Art der Dichtung ist in vielen Fällen ausreichend, wenn der Spalt klein genug gewählt wird. Diese Ausführungsform weist den Vorteil auf, dass dadurch, dass zwischen der Dichtung und der Gegenfläche ein Spalt verbleibt, kein Verschleiß der Dichtung auftritt.A further advantageous embodiment of the invention provides that the seal is formed as a sealing with the counter surface forming a gap. This type of seal is sufficient in many cases, if the gap is chosen small enough. This embodiment has the advantage that no wear of the seal occurs in that a gap remains between the seal and the mating surface.
Gemäß einer weiteren vorteilhaften Ausführungsform der Erfindung ist vorgesehen, dass eine Kühlvorrichtung vorgesehen ist. Die Kühlvorrichtung dient der Kühlung der wenigstens einen Pumpstufe.According to a further advantageous embodiment of the invention, it is provided that a cooling device is provided. The cooling device serves to cool the at least one pumping stage.
Durch die Relativbewegung der Spiralen zueinander und der damit verbundenen Reibung entsteht in Verbindung mit der Kompression des Gases eine nicht unerhebliche Abwärme. Hohe Temperaturen tragen zu einem erhöhten Verschleiß der Dichtung bei. Daher wird die Wärme vorteilhaft über eine erzwungene Konvektion (Lüfter) von der Spirale weggeführt. Die Erwärmung der Bauteile und die damit verbundene Wärmedehnung muss bei der Auslegung der Spalte zwischen den Spiralen berücksichtigt werden.Due to the relative movement of the spirals to each other and the friction associated therewith, in connection with the compression of the gas a considerable waste heat. High temperatures contribute to increased wear of the seal. Therefore, the heat is advantageously led away from the spiral via a forced convection (fan). The heating of the components and the associated thermal expansion must be taken into account when designing the gaps between the spirals.
Es besteht auch die Möglichkeit, insbesondere in dem Fall, dass dem Stator auf beiden Grundflächen eine Spirale zugeordnet ist und eine Kühlung über Konvektion wegen der schwierigen Zugänglichkeit schlecht möglich ist, beispielsweise in dem Stator Kanäle vorzusehen, durch die ein Kühlmittel geleitet wird. Diese Art der Kühlung kann beispielsweise mit einer Kühlung über eine erzwungene Konvektion der orbitierenden Spiralen kombiniert werden.There is also the possibility, in particular in the case that the stator on both bases a spiral is assigned and cooling by convection because of difficult accessibility is difficult to provide, for example, in the stator channels through which a coolant is passed. This type of cooling may for example be combined with cooling via forced convection of the orbiting scrolls.
Gemäß einer weiteren vorteilhaften Ausführungsform der Erfindung ist an der Auslassseite wenigstens ein Rückschlagventil angeordnet. Dieses verhindert ein Zurückbelüften der Pumpe nach dem Abschalten des Antriebes. Hierdurch kann auch ein Drehen der Spirale entgegen der festgelegten Drehrichtung vermieden werden.According to a further advantageous embodiment of the invention, at least one check valve is arranged on the outlet side. This prevents venting of the pump after switching off the drive. As a result, a rotation of the spiral against the specified direction of rotation can be avoided.
Eine weitere vorteilhafte Ausführungsform sieht vor, dass wenigstens ein Gasballastventil vorgesehen ist. Hierdurch wird von der Atmosphärenseite Gas in den Pumpraum gepumpt, um eine Kondensation des Gases zu vermeiden. Vorteilhaft wird der Gasballast durch den Stator zugeführt.A further advantageous embodiment provides that at least one gas ballast valve is provided. As a result, gas is pumped from the atmosphere side into the pump chamber to prevent condensation of the gas. Advantageously, the gas ballast is supplied through the stator.
Gemäß einer vorteilhaften Ausführungsform der Erfindung ist vorgesehen, dass der Stator einen ersten Ring aufweist und dass die orbitierende Scheibe einen zweiten Ring aufweist und dass in dem ersten Ring und in dem zweiten Ring ein Elektromotor integriert ist, der als ein in aktiviertem Zustand eine orbitierende Bewegung des ersten Ringes relativ zum zweiten Ring und damit die orbitierende Bewegung der zweiten Spirale bezüglich der ersten Spirale bewirkender Elektromotor ausgebildet ist.According to an advantageous embodiment of the invention it is provided that the stator has a first ring and that the orbiting disc has a second ring and that in the first ring and in the second ring, an electric motor is integrated, which as an activated state, an orbiting movement of the first ring relative to the second ring and thus the orbiting motion the second spiral is formed with respect to the first spiral causing electric motor.
Diese Ausführungsform weist den Vorteil auf, dass der Elektromotor in den beiden Ringen untergebracht werden kann, ohne die Spirale baulich zu behindern.This embodiment has the advantage that the electric motor can be accommodated in the two rings without structurally obstructing the spiral.
Eine andere vorteilhafte Ausführungsform der Erfindung sieht vor, dass der Stator einen Ring aufweist und dass in dem Ring und in der orbitierenden Scheibe der Elektromotor integriert ist, der als ein im aktivierten Zustand eine orbitierende Bewegung der Scheibe relativ zu dem Ring und damit orbitierende Bewegung der zweiten Spirale bezüglich der ersten Spirale bewirkender Elektromotor ausgebildet ist. Diese Ausführungsform weist den Vorteil auf, dass an der orbitierenden Scheibe kein zusätzlicher Ring angeordnet werden muss, sondern die Magnete in der Scheibe, beispielsweise am äußeren Rand integriert sind. Der Ring des Stators ist vorteilhaft am Außendurchmesser des Stators angeordnet, derart, dass der Ring die orbitierende Scheibe umschließt.Another advantageous embodiment of the invention provides that the stator has a ring and in that in the ring and in the orbiting disc, the electric motor is integrated, as an activated state in an orbital movement of the disc relative to the ring and thus orbital movement of the second spiral with respect to the first spiral causing electric motor is formed. This embodiment has the advantage that no additional ring must be arranged on the orbiting disk, but the magnets are integrated in the disk, for example on the outer edge. The ring of the stator is advantageously arranged on the outer diameter of the stator, such that the ring surrounds the orbiting disk.
Weitere Merkmale und Vorteile der Erfindung ergeben sich anhand der zugehörigen Zeichnungen, in denen verschiedene Ausführungsformen einer erfindungsgemäßen Spiralvakuumpumpe nur beispielhaft dargestellt sind, ohne die Erfindung auf diese Ausführungsbeispiele zu beschränken. In den Zeichnungen zeigen:
- Fig. 1
- einen Längsschnitt durch ein erstes Ausführungsbeispiel einer Spiralvakuumpumpe;
- Fig. 2
- einen Längsschnitt durch eine zweiflutige Spiralvakuumpumpe in Parallelschaltung;
- Fig. 3
- einen Längsschnitt durch eine zweistufige Spiralvakuumpumpe mit Reihenschaltung;
- Fig. 4
- einen Längsschnitt durch eine zweiflutige Spiralvakuumpumpe;
- Fig. 5
- einen Längsschnitt durch eine zweiflutige und zweistufige Spiralvakuumpumpe mit insgesamt vier Stufen;
- Fig. 6
- einen Längsschnitt durch eine zweiflutige Spiralvakuumpumpe;
- Fig. 7
- einen Längsschnitt durch verschiedene Dichtungsstrukturen;
- Fig. 8
- eine Ansicht eines Stators mit zwei orbitierenden Scheiben.
- Fig. 1
- a longitudinal section through a first embodiment of a spiral vacuum pump;
- Fig. 2
- a longitudinal section through a double-flow spiral vacuum pump in parallel circuit;
- Fig. 3
- a longitudinal section through a two-stage spiral vacuum pump with series connection;
- Fig. 4
- a longitudinal section through a double-flow spiral vacuum pump;
- Fig. 5
- a longitudinal section through a double-flow and two-stage spiral vacuum pump with a total of four stages;
- Fig. 6
- a longitudinal section through a double-flow spiral vacuum pump;
- Fig. 7
- a longitudinal section through various sealing structures;
- Fig. 8
- a view of a stator with two orbiting discs.
Die zweite Stufe 3 weist ebenfalls eine orbitierende Scheibe 12 sowie einen Stator 13 auf. Die Scheibe 12 trägt eine Spirale 14, der Stator 13 trägt eine Spirale 15. Die Spiralen 14, 15 sind ebenfalls ineinandergreifend angeordnet. Die orbitierende Scheibe 12 ist mittels der Wellen 9 in der Statorscheibe 10 kugelgelagert. Die Wellen 9 weisen einen Wellenabschnitt 16 auf, der in dem Stator 10 gelagert ist. Die Wellen 9 weisen darüber hinaus jeweils zwei Wellenabschnitte 17, 18 auf, die einen Versatz zu dem Wellenabschnitt 16 aufweisen. Durch den Versatz 17, 18 wird die orbitierende Bewegung der Scheiben 4, 12 verursacht.The
Der Antrieb der orbitierenden Bewegung erfolgt mittels eines Elektromotors, der aus einem Motorstator 19 und Motororbiter 20 besteht. Der Motororbiter 20 besteht gemäß
Zur Abdichtung von Pumpräumen 23 ist in jeder Pumpstufe jeweils ein Wellbalg 24 vorgesehen. In den Auslässen 22 ist jeweils ein Rückschlagventil 25 angeordnet. Das Rückschlagventil 25 verhindert ein Zurückbelüften der Spiralvakuumpumpe 1 nach dem Ausschalten des Antriebes 18, 19. Somit kann ein Drehen der Spiralen 6, 7; 14, 15 entgegen der festgelegten Drehrichtung vermieden werden.For sealing
Darüber hinaus ist ein Gasballastventil 26 in jeder Pumpstufe vorgesehen. Durch das Gasballastventil 26 wird von Atmosphärenseite in den Pumpraum 23 Gas gepumpt, um eine Kondensation des zu pumpenden Gases zu vermeiden.In addition, a
Durch die Relativbewegung der Spiralen 5, 6; 14, 15 und der damit verbundenen Reibung entsteht in Verbindung mit der Kompression des Gases eine nicht unerhebliche Abwärme. Hohe Temperaturen tragen zu einem erhöhten Verschleiß der Bauteile, insbesondere von Dichtungen (in
Da die orbitierenden Scheiben 4, 12 mittels drei Wellen 9 gelagert sind, wird keine Drehverhinderungsvorrichtung benötigt. Die Wellbalge 24 dienen lediglich zur Abdichtung der Pumpräume 23.Since the orbiting
Die Wellen 9 sind über Kugellager 11 drehbar in den Scheiben 4, 12 gelagert.The
Der Elektromotor 19, 20 kann auch derart aufgebaut sein, dass der Motororbiter 20 aus einem weichmagnetischen Material, beispielsweise Eisen besteht. Die im Motorstator 19 angeordneten Elektromagnete können beispielsweise als Spulen ausgebildet sein. Grundsätzlich besteht auch die Möglichkeit, die Motororbiter 20 aus Elektromagneten zu bilden und den Motorstator 19 beispielsweise aus Permanentmagneten oder aus einem weichmagnetischen Material.The
Die Pumpe 1 gemäß
Zur Kühlung der Statoren 5, 12 können wiederum Lüfter (in
Die Pumpe gemäß
Der Wellbalg 24 weist in diesem Ausführungsbeispiel wiederum eine abdichtende Funktion auf und kann zusätzlich eine Drehverhinderungsfunktion aufweisen. In der Pumpe 1 sind die Scheiben 32, 33 als feststehende Scheiben ausgebildet. Die Scheibe 34 ist als orbitierende Scheibe ausgebildet. Das bedeutet, dass die Spiralen 6, 14 durch die orbitierende Scheibe 34 eine orbitierende Bewegung in den feststehenden Spiralen 7, 15 ausführen.The corrugated bellows 24 again has a sealing function in this embodiment and may additionally have a rotation prevention function. In the
Die Spiralvakuumpumpe 1 weist einen Einlass 21 auf. Das Gas wird entsprechend den Pfeilen A in die Pumpstufen 3, 37 geführt. Durch Zwischenauslässe 30 und Führungen 31 gelangt das Gas in die durch jeweils einen Wellbalg 24 abgedichteten Pumpstufen 2, 36. Von dort wird das Gas durch eine Führung 41 dem Auslass 22 zugeführt.The
Die orbitierende Scheibe 4 weist eine Spirale 6 auf, die orbitierende Scheibe 12 weist eine Spirale 14 auf. Der Stator 10 weist zwei Spiralen 40, 53 auf.The
Die Pumpen gemäß den
Der Spiralabschnitt 42 weist eine strukturierte Oberfläche auf. Im vorliegenden Fall ist die Oberfläche im Querschnitt sägezahnartig ausgebildet. Durch einen entsprechend gewählten engen Spalt 43 dichtet der Spiralabschnitt 42 gegenüber der Gegenfläche 44 der Scheibe 4 ab.The
Der Spiralabschnitt 45 der Spirale 6 weist ein elastisches Trägermaterial 46 auf sowie eine Dichtung 47. Die Dichtung 47 liegt an der Gegenfläche 8 an und dichtet so gegen die Gegenfläche 8 ab. Durch das elastische Trägermaterial 46 wird die Dichtung 47 bei Verschleiß der Dichtung 47 nachgeführt. Die Gegenfläche 8 weist vorteilhaft eine so genannte Hard-Coat-Beschichtung auf, um den Verschleiß zu minimieren.The
Der Spiralabschnitt 48 weist ebenfalls eine Dichtung 49 auf. Die Dichtung 49 ist in einem Kanal 50 des Spiralabschnittes 48 angeordnet, das heißt in der feststehenden Spirale 7. Die Dichtung 49 dichtet gegen die Gegenfläche 44 ab.The
Die Dichtung 49 ist im Querschnitt rechteckförmig ausgebildet, wie in
Das bedeutet, dass die Dichtung 49 in radialer Richtung flexibler ausgebildet ist. In die Spalte 51, 52 gelangt das zu fördernde und komprimierende Gas. Hierdurch wird die Dichtung 49 bei Verschleiß der Dichtung automatisch nachgeführt, so dass eine Dichtwirkung zwischen der Dichtung 49 und der Gegenfläche 44 über einen langen Zeitraum gewährleistet ist.This means that the
Wie in den
- 11
- SpiralvakuumpumpeScroll vacuum pump
- 22
- Pumpstufepump stage
- 33
- Pumpstufepump stage
- 44
- orbitierende Scheibeorbiting disc
- 55
- Statorstator
- 66
- Spiralespiral
- 77
- Spiralespiral
- 88th
- Gegenflächecounter surface
- 99
- Wellewave
- 1010
- Statorstator
- 1111
- Kugellagerball-bearing
- 1212
- orbitierende Scheibeorbiting disc
- 1313
- Statorstator
- 1414
- Spiralespiral
- 1515
- Spiralespiral
- 1616
- Wellenabschnittshaft section
- 1717
- Wellenabschnittshaft section
- 1818
- Wellenabschnittshaft section
- 1919
- Motorstatormotor stator
- 2020
- Motororbitermotor Orbiter
- 2121
- Einlassinlet
- 2222
- Auslassoutlet
- 2323
- Pumpräumepump chambers
- 2424
- Wellbalgbellows
- 2525
- Rückschlagventilcheck valve
- 2626
- GasballastventilGas ballast valve
- 2727
- Gegenflächecounter surface
- 2828
- LüfterFan
- 2929
- Kanälechannels
- 3030
- Zwischenauslassintermediate outlet
- 3131
- Führungguide
- 3232
- Scheibe feststehendDisc fixed
- 3333
- Scheibe feststehendDisc fixed
- 3434
- Scheibe orbitierendDisk orbiting
- 3535
- Durchlasspassage
- 3636
- Pumpstufepump stage
- 3737
- Pumpstufepump stage
- 3838
- Scheibe feststehendDisc fixed
- 3939
- Scheibe feststehendDisc fixed
- 4040
- Spiralespiral
- 4141
- Führungguide
- 4242
- Spiralabschnittspiral section
- 4343
- Spaltgap
- 4444
- Gegenflächecounter surface
- 4545
- Spiralabschnittspiral section
- 4646
- elastisches Trägermaterialelastic carrier material
- 4747
- Dichtungpoetry
- 4848
- Spiralabschnittspiral section
- 4949
- Dichtungpoetry
- 5050
- Kanalchannel
- 5151
- Spaltgap
- 5252
- Spaltgap
- 5353
- Spiralespiral
- AA
- Pfeilearrows
- BB
- Breitewidth
- LL
- Längelength
Claims (15)
dadurch gekennzeichnet, dass wenigstens ein Stator (5, 13, 32, 33, 38) und wenigstens zwei orbitierende Scheiben (4, 12, 34, 39) oder dass wenigstens zwei Statoren (5, 13, 32, 33, 38) und wenigstens eine orbitierende Scheibe (4, 12, 34, 39) vorgesehen sind, und dass zum Antrieb ein Elektromotor (19, 20) vorgesehen ist, der in und/oder an wenigstens einer orbitierenden Scheibe (4, 12, 34, 39) und korrespondierend zu der wenigstens einen Scheibe (4, 12, 34, 39) in der Spiralvakuumpumpe (1) integriert ist, der als ein in aktiviertem Zustand eine orbitierende Bewegung der Scheibe (4, 12, 34, 39) relativ zum Stator (5, 13, 32, 33, 38) und damit die orbitierende Bewegung der zweiten Spirale (6) bezüglich der ersten Spirale (7) bewirkender Elektromotor (19, 20) ausgebildet ist, und dass die Spiralvakuumpumpe (1) wenigstens zweistufig ausgebildet ist.A spiral vacuum pump having a fixed first volute and an orbiting second volute engaging therein, the first volute being disposed on a stator and the second volute being disposed on an orbiting disk,
characterized in that at least one stator (5, 13, 32, 33, 38) and at least two orbiting discs (4, 12, 34, 39) or at least two stators (5, 13, 32, 33, 38) and at least an orbiting disc (4, 12, 34, 39) are provided, and that for driving an electric motor (19, 20) is provided, in and / or at least one orbiting disc (4, 12, 34, 39) and corresponding to which at least one disc (4, 12, 34, 39) is integrated in the spiral vacuum pump (1) which, as an activated state, has an orbiting movement of the disc (4, 12, 34, 39) relative to the stator (5, 13 , 32, 33, 38) and thus the orbiting movement of the second spiral (6) with respect to the first spiral (7) causing the electric motor (19, 20) is formed, and that the spiral vacuum pump (1) is formed at least two stages.
dadurch gekennzeichnet, dass wenigstens ein Stator (5, 13, 32, 33, 38) und wenigstens eine orbitierende Scheibe (4, 12, 34, 39) vorgesehen sind, und dass zum Antrieb ein Elektromotor (19, 20) vorgesehen ist, der in und/oder an wenigstens einer orbitierenden Scheibe (4, 12, 34, 39) und korrespondierend zu der wenigstens einen Scheibe (4, 12, 34, 39) in der Spiralvakuumpumpe (1) integriert ist, der als ein in aktiviertem Zustand eine orbitierende Bewegung der Scheibe (4, 12, 34, 39) relativ zum Stator (5, 13, 32, 33, 38) und damit die orbitierende Bewegung der zweiten Spirale (6) bezüglich der ersten Spirale (7) bewirkender Elektromotor (19, 20) ausgebildet ist, und dass die wenigstens eine orbitierende Scheibe (4, 12, 34, 39) mittels wenigstens einer im Stator (5, 13, 32, 33, 38) kugelgelagerten oder gleitgelagerten Welle (9) gelagert ist.A spiral vacuum pump having a fixed first volute and an orbiting second volute engaging therein, the first volute being disposed on a stator and the second volute being disposed on an orbiting disk,
characterized in that at least one stator (5, 13, 32, 33, 38) and at least one orbiting disc (4, 12, 34, 39) are provided, and that for driving an electric motor (19, 20) is provided which in and / or at least one orbiting disc (4, 12, 34, 39) and corresponding to the at least a disc (4, 12, 34, 39) is integrated in the spiral vacuum pump (1), which as an activated state, an orbiting movement of the disc (4, 12, 34, 39) relative to the stator (5, 13, 32, 33, 38) and thus the orbiting movement of the second spiral (6) with respect to the first spiral (7) causing the electric motor (19, 20) is formed, and that the at least one orbiting disc (4, 12, 34, 39) by means of at least a in the stator (5, 13, 32, 33, 38) ball-mounted or slidably mounted shaft (9) is mounted.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102014117400.3A DE102014117400A1 (en) | 2014-11-27 | 2014-11-27 | Scroll vacuum pump |
Publications (2)
Publication Number | Publication Date |
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EP3045728A1 true EP3045728A1 (en) | 2016-07-20 |
EP3045728B1 EP3045728B1 (en) | 2021-12-01 |
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Family Applications (1)
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EP15186607.6A Active EP3045728B1 (en) | 2014-11-27 | 2015-09-24 | Spiral vacuum pump |
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DE (1) | DE102014117400A1 (en) |
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DE102015214291A1 (en) * | 2015-07-28 | 2017-02-02 | Siemens Aktiengesellschaft | Device with directly driven rotating spiral |
CN113482928A (en) * | 2021-08-16 | 2021-10-08 | 青岛腾远设计事务所有限公司 | Double-evaporation working condition, double-scroll compressor and air conditioning system |
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JPH01219378A (en) * | 1988-02-29 | 1989-09-01 | Komatsu Ltd | Scroll compressor |
DE4016693A1 (en) * | 1989-05-26 | 1990-11-29 | Diesel Kiki Co | SPIRAL DISC FLUID PUMP |
US5123818A (en) * | 1989-04-03 | 1992-06-23 | Carrier Corporation | Rolling rotor motor driven scroll compressor |
DE19611445A1 (en) * | 1995-03-24 | 1996-09-26 | Toyoda Automatic Loom Works | Electrostatic drive device e.g. for gas compressor |
EP0798463A2 (en) | 1996-03-29 | 1997-10-01 | Anest Iwata Corporation | Oil-free scroll vacuum pump |
DE19736907A1 (en) * | 1997-08-25 | 1999-03-04 | Isad Electronic Sys Gmbh & Co | Electrically driven compressor |
DE19914770A1 (en) | 1998-04-01 | 1999-10-07 | Toyoda Automatic Loom Works | Scroll type vacuum pump |
US20050169788A1 (en) * | 2003-12-26 | 2005-08-04 | Yuji Komai | Scroll type fluid machinery |
-
2014
- 2014-11-27 DE DE102014117400.3A patent/DE102014117400A1/en active Pending
-
2015
- 2015-09-24 EP EP15186607.6A patent/EP3045728B1/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH01219378A (en) * | 1988-02-29 | 1989-09-01 | Komatsu Ltd | Scroll compressor |
US5123818A (en) * | 1989-04-03 | 1992-06-23 | Carrier Corporation | Rolling rotor motor driven scroll compressor |
DE4016693A1 (en) * | 1989-05-26 | 1990-11-29 | Diesel Kiki Co | SPIRAL DISC FLUID PUMP |
DE19611445A1 (en) * | 1995-03-24 | 1996-09-26 | Toyoda Automatic Loom Works | Electrostatic drive device e.g. for gas compressor |
EP0798463A2 (en) | 1996-03-29 | 1997-10-01 | Anest Iwata Corporation | Oil-free scroll vacuum pump |
DE19736907A1 (en) * | 1997-08-25 | 1999-03-04 | Isad Electronic Sys Gmbh & Co | Electrically driven compressor |
DE19914770A1 (en) | 1998-04-01 | 1999-10-07 | Toyoda Automatic Loom Works | Scroll type vacuum pump |
US20050169788A1 (en) * | 2003-12-26 | 2005-08-04 | Yuji Komai | Scroll type fluid machinery |
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DE102014117400A1 (en) | 2016-06-02 |
EP3045728B1 (en) | 2021-12-01 |
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