EP3044005B1 - Device for printing rotationally asymmetrical containers - Google Patents
Device for printing rotationally asymmetrical containers Download PDFInfo
- Publication number
- EP3044005B1 EP3044005B1 EP14771806.8A EP14771806A EP3044005B1 EP 3044005 B1 EP3044005 B1 EP 3044005B1 EP 14771806 A EP14771806 A EP 14771806A EP 3044005 B1 EP3044005 B1 EP 3044005B1
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- EP
- European Patent Office
- Prior art keywords
- container
- axis
- rotation
- rotational axis
- printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000003086 colorant Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000002453 shampoo Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003845 household chemical Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
Definitions
- the invention relates to a device for printing on non-rotationally symmetrical or rotationally asymmetric containers, in particular oval containers, preferably by digital printing, with at least one print head and a turntable for rotatably driving at least one receptacle connected to the turntable for the container to be printed about a first axis of rotation.
- the containers may be, for example, bottles made of plastic and / or glass.
- the printing of containers by means of digital printing is known in principle, in particular printing methods, such as the drop-on-demand method, are used, in which an area to be printed on the surface of the container at one or more in a plant around the container is passed around arranged printheads, which irradiate the surface of the container with a printing medium from spray nozzles while it rotates in front of the printheads.
- printing methods such as the drop-on-demand method
- an area to be printed on the surface of the container at one or more in a plant around the container is passed around arranged printheads, which irradiate the surface of the container with a printing medium from spray nozzles while it rotates in front of the printheads.
- the demands on the quality of the printed image also increase.
- containers with a variety of shapes are required, which place equally high demands on print quality.
- the drops of the print medium ideally meet at a right angle to the surface to be printed. While in a rotating rotationally symmetrical body, the distance of the body surface to the print head remains constant, changes in a non-rotationally symmetrical body, the distance between the surface of the body and the print head or the radius between the surface to be printed and the axis of rotation continuously. In the case of a non-rotationally symmetrical container shape, for example in the case of a shampoo bottle, there is also the problem that the orientation of the printing surface opposite the print head constantly changes during rotation (see FIG EP1038782 ).
- a surface tangent that is applied in the printing area on the outer surface of the container and facing the printhead may change its position with respect to the printhead, for example, fall off.
- the object of the invention is therefore to show a device with which the printing of containers with rotationally asymmetric surface with high print quality and high utilization of the printing system is possible.
- the receptacle is arranged eccentrically to the first axis of rotation of the turntable and receives the container such that an outermost portion of the surface to be printed recorded in the receptacle is guided in a first circular path about the first axis of rotation.
- the vertical axis or the longitudinal axis of the container inserted into the receptacle is offset parallel to the first axis of rotation.
- the outermost portion describes, with respect to the first axis of rotation, the point or portion in the printing area that is the greatest distance from the first axis of rotation.
- the invention offers the possibility of optimally printing non-rotationally symmetrical container, in particular container with an oval in the longitudinal direction, oval or elliptical cross section.
- An oval container or an oval bottle as they are primarily used for household chemicals or other products of the chemical industry, such as shampoo, usually has in the printing area in a vertical direction substantially constant cross-section.
- a container with an elliptical cross section has the cross section two opposite long elliptical arch and two short elliptical arch on.
- the longitudinal axis of the container usually extends from the container bottom upwards.
- the device has a drive device, such as a motor, for rotatably driving the turntable.
- the invention is based on the idea to set up the container on a turntable so eccentric that the usually arcuate area to be printed in its shape comes closest to a circular arc around the central axis of rotation. For example, since a long elliptical arc moves in the printing area during a rotation of the container about its vertical axis in a circular path whose curvature is large compared to the elliptical arc, it is proposed to approximate the radius of curvature of the circular path to the radius of curvature of the printing area. This can be achieved by the eccentric arrangement of container and axis of rotation.
- such a narrow osculation can be set between the elliptical arc of the printing area and the circular path that the small distances between the printing area and the circular path can be neglected for a satisfactory printed image.
- a plurality of print heads are arranged around the first rotation axis such that they are equidistant from an enveloping circle defined by the first circular path around the surface of the rotationally asymmetric container to be printed. Since due to the eccentric arrangement of the images of the enveloping circle is larger than in a rotationally symmetrical container which is rotated about its longitudinal axis, much more print heads can be arranged on the turntable. For example, all the colors necessary for printing can be arranged around the turntable.
- the distance between the at least one print head and the circular path is 5 mm to 20 mm, preferably 5 to 10 mm. This makes it possible to achieve a particularly uniform print image. For print images that require a fine and sharp print image, such as text print, it proves to be advantageous if the distance is about 5 mm to 8 mm.
- the container should stand firmly on the rotating turntable during printing.
- the pressure area orbits on a constant first circular path, the first axis of rotation and remains directed radially outward.
- the receptacle in particular in the attack area or insertion area, in which the container is inserted and held in the receptacle, adapted to the outer shape of the container.
- the receptacles are adapted to the outer shape of the container, that the container is positively received in the receptacle and centered, so that it does not twist during printing.
- the receptacle can be formed as a format part, which is integrally formed on the turntable or mounted interchangeable.
- a printing device for different sized containers, bottles, cans or the like can be used economically.
- the so-called format parts are individually adapted to the most diverse container shapes and act as an adapter between the container and the printing device.
- a suitably designed format part is used to transport the container within the printing device to fix or align for printing.
- the turntable is driven by means of a suitable motor, e.g. a servomotor, rotationally driven about the first axis of rotation.
- the at least one print head is adjustable perpendicular to the first axis of rotation.
- the at least one print head can be moved radially inwards and / or outwards and the position
- the print head can be adapted to different enveloping circle diameters. Different container sizes can be printed in the same printing device.
- the at least one print head can be adjusted so far as the first axis of rotation that the pressure of a rotationally symmetrical container is possible.
- the recordings on the turntable in the radial direction are adjustable.
- the print heads are provided adjustable parallel to the first axis of rotation.
- the print heads are arranged in a plurality of superimposed horizontal planes. It turns out to be particularly advantageous if the printheads are not only circularly positioned in a plane around the enveloping circle, but also distributed in the vertical direction.
- the printheads can be arranged so that a print area of several printheads is printed simultaneously. Thus, print images can be generated whose width and / or height exceed the print width and / or print height of a single print head.
- the printheads may be distributed annularly around the enveloping circle and also distributed in a plurality of parallel superimposed planes, thereby achieving an economical printing process. Multiple printheads can be placed offset in a common plane around the turntable.
- the distributed arrangement of the printheads offers a more efficient printing process by allowing the printing areas to be superimposed, eg vertically above one another, thus creating a uniform printed image composed of several subregions, each subregion being from a single printhead is printed.
- the pressure areas of the individual print heads overlap at least in sections.
- the printheads for example, which have about 1000 printing nozzles, each can cover a pressure range in the vertical direction of about 70 mm.
- the single printhead has due the necessary fasteners in practice often have a height of 130 mm. This would lead to a non-printed gap-like section for printheads that are exclusively stacked.
- the turntable is adjustable along the first axis of rotation.
- the turntable can be moved with or without container from the range of printheads by lifting or lowering, for example, for the supply and removal of the container or to rotate the container so that in addition to a first outer surface also prints a second surface opposite the first surface can be.
- this is a considerable advantage.
- a plurality of receptacles is provided in particular uniformly distributed around the first axis of rotation on the turntable.
- the receptacles are preferably arranged on the turntable so that the containers arranged therein have a uniform first circular path or a common enveloping circle.
- the receptacle is rotatable about a second axis of rotation and that the second axis of rotation parallel to the first axis of rotation extends.
- a container can be guided past not only about the first axis of rotation of the printheads, but also be turned about its longitudinal axis, so that a radially outer outer surface, for example a first elliptical arc by a 180 ° rotation about the second axis of rotation turned inwards and the the first axis of rotation is aligned, whereby one of the first surface opposite the second surface to be printed (eg second elliptical arc) is pivoted outwards.
- each receptacle of the turntable is equipped with a rotating device with which the containers can preferably be simultaneously rotated about their respective longitudinal axes.
- a rotation angle of 120 ° for triangular container are possible.
- the receptacle is rotatable via a gear arranged on the turntable.
- the transmission is a planetary gear with a rotatable about the first axis of rotation first transmission element, at least one engaging with the first transmission element second transmission element, which is rotatably connected to the recording, and a rotatable about the first axis of rotation support member to which the second transmission element is rotatably mounted. Due to the mounting of the second gear element on the carrier element, the second gear element can rotate about the second axis of rotation, but is otherwise stationary with respect to the carrier element. In this way, a rotary drive and adjusting device can be realized in the manner of a planetary gear, wherein the central first gear element, the sun gear, the second gear element, the planetary gear and the carrier element forms the planet carrier.
- Means for braking or setting the support member provided about the first axis of rotation are possible clutches, as they are known from the transmission, eg multi-plate clutches or other locking and / or braking mechanisms, which are arranged so that the support member can be prevented from moving around the first axis of rotation, so can be fixed.
- the support member By setting the support member, the support member can be blocked against rotation about the first axis of rotation.
- the second gear element is also prevented from moving around the first axis of rotation due to the bearing in the carrier element, but can continue to rotate about the second axis of rotation.
- a container located in the receptacle can be rotated about its longitudinal axis.
- the first gear element and the second gear element are formed in the manner of a gear wheel and roll on each other.
- means are additionally or alternatively provided for the relative braking or setting, preferably rotationally fixed coupling of the first gear element and the carrier element.
- a block circulation can be realized, wherein the second transmission element can be locked against rotation about the second axis of rotation.
- the first gear element, the second gear element and the carrier element jointly revolve around the first axis of rotation when the first gear element is rotationally driven about the first axis of rotation.
- the three gear elements thus form a uniform turntable on which the receptacle or a container located in the receptacle is guided eccentrically offset from the first axis of rotation about this.
- the center of rotation of the container is the first axis of rotation.
- the energy source is also adjustable perpendicularly and / or parallel to the first axis of rotation, so that its position can be adapted to different enveloping circle diameters.
- a circular turntable 1 is shown as part of a printing device according to the invention, which is rotatable about a center 2 passing through its central first axis of rotation 3.
- Two receptacles 4 for receiving containers, such as plastic bottles are each on the circumference 5 of the turntable 1 mounted on this and form a receptacle for container 6, which are inserted into the receptacles 4.
- the receptacles 4 are formed as format parts, and adapted to the outer shape of the respective container to be printed 6, so that the container 6 is held in the receptacle 4.
- the receptacles 4 are therefore adapted in contour and size to the portion of the container to be printed 6, which is inserted into the receptacles 4.
- two images 4 are shown by way of example. It is understood, however, that only one receptacle 4 or preferably several receptacles 4 distributed over the entire circumference of the turntable 1 can also be provided.
- the containers 6 each have the shape of an ellipse in the plan view in the print area and are arranged such that an outer elliptical arc 7 lies on the circumference 5 of the turntable 1.
- An inner elliptical arc 8 lies opposite the outer elliptical arc 7 and is aligned with the center 2.
- the receptacles 4 are each arranged eccentrically to the rotation axis 3 of the turntable 1, wherein the ellipse center 9 of the receptacles 4 is radially offset by a distance 10 to the rotation axis 3 and the center 2 is arranged.
- a print head 11 is arranged, which has a number of nozzles 12 which are substantially aligned with the center 2 of the turntable 1 and at a distance 13 to the container 6.
- a plurality of print heads 11 are arranged distributed over the circumference of the turntable 1 in order to apply different colors to the container 6.
- a radially outermost region of the container 6 moves on a circular path 14 about the axis of rotation 3 and thereby defines an enveloping circle 17 around the surface 15 of the container 6 to be printed.
- the enveloping circle 17 is aligned in the Top view of FIG. 1 with the circumference 5 of the turntable 1.
- the pressure area 15 provided on the outer elliptical arc 7 on the container 6 is defined by a section (angle cutout). the outer elliptical arc 7, wherein the outermost to be printed portion 16 has the greatest distance from the axis of rotation 3 and defines the radius of the enveloping circle 17.
- the container 6 also rotate about the central axis of rotation 3.
- the container 6 are guided past the print head 11 and thereby printed with a pressure medium from the nozzles 12.
- the printing medium strikes the tangent 18 running through the outermost region 16 and the circular path 14 or the enveloping circle 17, and thus perpendicular to the section 16, while the remaining area of the printing area 15 is slightly obliquely illuminated. Due to the close osculation between enveloping circle 17 and the elliptical sheet 7 to be printed on, the maximum distance between the printing area 15 and the enveloping circle 17 is minimal, so that a sufficient printing quality remains ensured.
- Fig. 2 is the turntable 1 according to Fig. 1 shown in a side sectional view, wherein the receptacles for the container 6 are not shown.
- the containers 6 are each arranged on the outer edge of the turntable 1, that its outermost to be printed portion 16 is aligned with the circumference 5 of the turntable 1 in a direction parallel to the first axis of rotation 3.
- Three print heads 11 are distributed in three superimposed planes in the vertical direction and in Viewing partially offset from each other so that they cover the entire printing area 15. Each of the three print heads 11 is arranged at an equal distance 13 from the enveloping circle 17.
- top and bottom printheads are vertically stacked, while the center printhead is circumferentially offset from the top and bottom printheads, but at the same distance 13 to the enveloping circle 17 as the other two printheads.
- vertically offset print heads instead of the three as shown here vertically offset print heads also more print heads can be provided to cover a larger print area.
- the turntable 1 comprises a first gear element 21, two second gear elements 22 and a carrier element 23, which are coupled together in the manner of a planetary gear.
- the first gear element 21 forms the sun gear
- the second gear elements 22, the planet wheels and the carrier element 23 represent the planet carrier.
- the second gear elements 22 are rotatably mounted in the carrier element 23 by means of a bearing 24 about a second axis of rotation 25.
- the second axis of rotation 25 is parallel to the first axis of rotation 3.
- the second gear elements 21, 22 each have an upper gear 26 which meshes in a direction perpendicular to the first axis of rotation 3 on an outer side with a gear 27 of the first gear member 21.
- the gears 26 are fixedly connected to the receptacle 4 for the container 6, so that upon rotation of one of the second gear member 22 about the second axis of rotation 25, the associated receptacle 4 and the container 6 equally rotates about the second axis of rotation 25.
- the first gear element 21 is rotatably mounted on the carrier element 23 such that it can rotate about a bearing 28, so that the first gear element 21 can rotate about the first axis of rotation 3 relative to the carrier element 23.
- a first clutch 29 shown schematically here serves to decelerate or inhibit a relative movement or rotation between the carrier element 23 and the first transmission element 21.
- a second clutch 30 which can be switched if necessary, the support member 23 can be fixed so that it is prevented from rotating about the rotation axis 3.
- the turntable 1 can be operated and controlled in different operating modes.
- the first gear element 21 is connected to a rotary drive motor, not shown, which can rotationally drive the first gear element 21 about the first axis of rotation 3.
- the second transmission element 22 becomes due to the meshing engagement between the sun gear 27 and the planet gear 26 about the second axis of rotation Turned 25, wherein the second axis of rotation 25 extends through the ellipse center of the container 6 here.
- Fig. 4 shows components of a system 31 for printing not rotationally symmetrical container 6 with the printing device according to the invention.
- the turntable 1 has four receptacles 4 for containers 6 arranged centrally about the first axis of rotation 3 and fastened respectively to planetary gears (second gear elements) 22.
- the planetary gears 22 are each connected to the carrier element 23 and are rotatably mounted thereon about the second axis of rotation 25.
- the planetary gears 26 intermesh with the sun gear (first gear element) 21.
- the turntable 1 can be moved vertically upwards and downwards along the first rotation axis 3, so that the turntable 1 can be moved out of the region of the print heads 11.
- the outermost areas to be printed each in Fig. 4 shown containers 6 are located on the common enveloping circle 17.
- the printheads 11 were all arranged at the same distance from the enveloping circle 17.
- the distance 13 is chosen so that a collision with the containers is avoided. At the same time, however, they are positioned so close to the enveloping circle 17 that a high-quality printed image is generated even with increasing distance between the container outer wall and the printing head 11 in the printing area.
- a first step the container 6 are inserted into the receptacles 4 and the turntable 1 driven by means of a lifting device, not shown, in the printing area, whereby the container 6 are positioned between the printheads.
- the turntable 1 is rotated about the first axis of rotation 3, which is shown by the arrow.
- the support member 23 is fixedly coupled to the sun gear 21, so that the support member 23, the sun gear 21 and the planetary gears 22 rotate as a block about the first axis of rotation 3, whereupon the outer elliptical arc 7 of the container 6 is guided past the print heads 11 and printed becomes.
- the applied pressure is cured by a UV lamp 32.
- the turntable 1 is again moved into the printing area and the turntable 1 is rotated as a block about the first axis of rotation 3, so that now the inside 8 of the container can be printed with the printheads 11.
- the turntable 1 is again moved by lifting or lowering from the printing area to a position in which the now printed on both sides of the container are exchanged for unprinted container.
- Fig. 5 schematically shows a part of another printing device according to the invention with a plurality of arranged around the turntable 1 print heads 11, which are responsible for various components of the printed image.
- Identical oval container 6 are placed on the turntable 1 and indicated for the sake of illustration with dashed lines, the corresponding images are not shown, but are available.
- the print heads 11 are in several parallel superimposed horizontal planes 33, 34 and 35, positioned and distributed annularly around the turntable 1.
- the horizontal planes 33, 34, 35 also define three pressure levels.
- the print heads 11 each have the same distance to the enveloping circle 17 of the surface to be printed in the horizontal direction.
- the nozzles 12 of the print heads 11 are designed so that they can cover in only a certain pressure range in the vertical direction, here by way of example over a height of 70 mm in the vertical direction.
- the actual print head is significantly larger and extends for example over a height of 130 mm. This inevitably leads to a gap in the printed image, which lies in the middle plane 34 in the two print heads shown on the left and on top of each other.
- the nozzles 12 of the three print heads 11 are each arranged to cover a region 36 in the vertical direction that corresponds to the distance between the boundaries of two adjacent planes. In this case, one pressure area directly adjoins the adjacent pressure area.
- the right-side, in the vertical direction middle nozzle thus covers the pressure range in the middle level 34 from.
- the nozzles 12 of the three print heads 11 are thus distributed in the print areas or planes 33, 34, 35 such that they create a uniform print image, in particular in the vertical direction, during printing, wherein each of the print heads 11 prints a partial area of the print image.
- the three print heads 11 are used in combination in the manner of a large print head whose print area would extend over the three planes 33, 34, 35.
- the advantage, however, is in particular that the annular arrangement of the printheads ensures that the printing medium hits the container at an optimum angle, while with a large and very wide printhead the problem arises that the printing medium ejected from the outer printing nozzles will be able to hit the printing area very diagonally.
- a print image can be generated that in height and with a corresponding close arrangement of the print heads in the width is greater than the individual print head.
- the enveloping circle 17 is in the Fig. 4 indicated by a sub-segment of the enveloping circle that extends vertically to illustrate the size of the printing area.
- the printheads can also be arranged so that they overlap in the vertical direction partially. Thanks to the combined use of individual print heads, even large print areas on large containers can be printed quickly and efficiently.
- Each of the print heads 11 has at its upper and lower end attachment means 37, by means of which the print head can be mounted in the printing device.
- Suitable types of fastening are, for example, screw, clamp, snap or other detachable and permanent connections.
- Each of the print heads 11 is connected to an adjustment device, not shown, with which each individual print head 11 can be moved perpendicular to the first axis of rotation 3.
Description
Die Erfindung betrifft eine Vorrichtung zum Bedrucken von nicht rotationssymmetrischen oder rotationsasymmetrischen Behältern, insbesondere ovalen Behältern, vorzugsweise mittels Digitaldruck, mit wenigstens einem Druckkopf und einem Drehteller zum rotatorischen Antreiben wenigstens einer mit dem Drehteller verbundenen Aufnahme für den zu bedruckenden Behälter um eine erste Drehachse. Bei den Behältern kann es sich beispielsweise um Flaschen aus Kunststoff- und/oder Glas handeln.The invention relates to a device for printing on non-rotationally symmetrical or rotationally asymmetric containers, in particular oval containers, preferably by digital printing, with at least one print head and a turntable for rotatably driving at least one receptacle connected to the turntable for the container to be printed about a first axis of rotation. The containers may be, for example, bottles made of plastic and / or glass.
Das Bedrucken von Behältern mittels Digitaldruck ist grundsätzlich bekannt, wobei insbesondere Druckverfahren, wie das Drop-on-Demand-Verfahren, zum Einsatz kommen, bei denen ein zu bedruckender Bereich auf der Oberfläche des Behälters an einem oder an mehreren in einer Anlage um den Behälter herum angeordneten Druckköpfen vorbeigeführt wird, die die Oberfläche des Behälters mit einem Druckmedium aus Spritzdüsen bestrahlen, während dieser vor den Druckköpfen rotiert. Mit steigender Variabilität der Behälteraußenformen, die in Bezug auf eine Hochachse bzw. Längsachse des Behälters nicht nur rotationssymmetrisch, sondern auch rotationsasymmetrisch ausgebildet sein können, steigen auch die Ansprüche an die Qualität des Druckbildes. Gerade bei chemischen Produkten, wie Haushaltsreinigern, sind Behälter mit vielfältigen Formen gefragt, die gleichermaßen hohe Ansprüche an die Druckqualität stellen.The printing of containers by means of digital printing is known in principle, in particular printing methods, such as the drop-on-demand method, are used, in which an area to be printed on the surface of the container at one or more in a plant around the container is passed around arranged printheads, which irradiate the surface of the container with a printing medium from spray nozzles while it rotates in front of the printheads. With increasing variability of the container outer shapes, which may be not only rotationally symmetric but also rotationally asymmetric relative to a vertical or longitudinal axis of the container, the demands on the quality of the printed image also increase. Particularly in the case of chemical products, such as household cleaners, containers with a variety of shapes are required, which place equally high demands on print quality.
Das Bedrucken von rotationssymmetrischen Körpern ist vergleichsweise unproblematisch. Aus der
Bei Digitaldruck mit Tintenstrahldruckköpfen treffen die Tropfen des Druckmediums idealerweise in einem rechten Winkel auf die zu bedruckende Oberfläche. Während bei einem rotierenden rotationssymmetrischen Körper der Abstand der Körperoberfläche zum Druckkopf konstant bleibt, ändert sich bei einem nicht rotationssymmetrischen Körper der Abstand zwischen der Oberfläche des Körpers und dem Druckkopf bzw. der Radius zwischen der zu bedruckenden Oberfläche und der Drehachse kontinuierlich. Bei einer nicht rotationssymmetrischen Behälterform, bspw. bei einer Shampooflasche, tritt außerdem das Problem auf, dass sich bei Rotation die Ausrichtung der dem Druckkopf gegenüberliegenden Druckfläche ständig ändert (siehe
Das Bedrucken rotationsasymmetrischer Behälter erfordert daher einen großen technischen Aufwand, um ein zufriedenstellendes Druckergebnis zu erzielen. Neben der Rotationsachse des Behälters wird eine zweite Servoachse notwendig, die den notwendigen Abstand und die korrekte Ausrichtung zwischen der zu bedruckenden Oberfläche und dem Druckkopf herstellt, bspw. durch Verschwenken oder Verschieben des Druckkopfes selbst. Zu berücksichtigen ist jedoch auch, dass sich die Relativgeschwindigkeit zwischen dem zu bedruckenden Bereich an der Oberfläche des Behälters und dem Druckkopf bei einem sich um eine Rotationsachse drehenden rotationsasymmetrischen Körper in Abhängigkeit von dem Abstand des zu bedruckenden Punktes auf der Oberfläche des Behälters zu seiner Rotationsachse verändert. Dies führt zu weiteren technischen Anstrengungen und erfordert eine aufwendige Regelung des Druckprozesses, um sicherzustellen, dass die Relativgeschwindigkeit zwischen dem Druckkopf und der Druckoberfläche konstant bleibt.The printing of rotationally asymmetrical container therefore requires a great deal of technical effort to achieve a satisfactory printing result. In addition to the axis of rotation of the container, a second servo axis is necessary, which establishes the necessary distance and the correct alignment between the surface to be printed and the print head, for example. By pivoting or moving the print head itself. However, it should also be considered that the relative speed between the area to be printed on the surface of the container and the print head at a about a rotational axis rotating rotationally asymmetric body as a function of the distance of the point to be printed on the surface of the container changed to its axis of rotation. This leads to further technical efforts and requires elaborate control of the printing process to ensure that the relative speed between the printhead and the printing surface remains constant.
Aufgabe der Erfindung ist es daher, eine Vorrichtung aufzuzeigen, mit der das Bedrucken von Behältern mit rotationsasymmetrischer Oberfläche mit hoher Druckqualität und bei hoher Auslastung der Druckanlage möglich ist.The object of the invention is therefore to show a device with which the printing of containers with rotationally asymmetric surface with high print quality and high utilization of the printing system is possible.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, dass die Aufnahme exzentrisch zu der ersten Drehachse des Drehtellers angeordnet ist und den Behälter derart aufnimmt, dass ein äußerster Abschnitt der zu bedruckenden Oberfläche eines in der Aufnahme aufgenommenen Behälters in einer ersten Kreisbahn um die erste Drehachse geführt wird. Dabei liegt die Hochachse bzw. die Längsachse des in die Aufnahme eingesetzten Behälters parallel versetzt zur ersten Drehachse. Der äußerste Abschnitt beschreibt in Bezug auf die erste Drehachse den Punkt oder einen Abschnitt im Druckbereich, der den größten Abstand zur ersten Drehachse aufweist.This object is achieved in that the receptacle is arranged eccentrically to the first axis of rotation of the turntable and receives the container such that an outermost portion of the surface to be printed recorded in the receptacle is guided in a first circular path about the first axis of rotation. In this case, the vertical axis or the longitudinal axis of the container inserted into the receptacle is offset parallel to the first axis of rotation. The outermost portion describes, with respect to the first axis of rotation, the point or portion in the printing area that is the greatest distance from the first axis of rotation.
Anders als bei Anlagen, bei denen die Längsachse des Behälters mit der gemeinsamen Drehachse von Drehteller und Aufnahme zusammenfällt, bietet die Erfindung die Möglichkeit, nicht rotationssymmetrische Behälter, insbesondere Behälter mit einem in der Längsrichtung ovalen, ovalförmigen oder elliptischen Querschnitt, optimal zu bedrucken. Ein ovaler Behälter oder eine ovale Flasche, wie sie vorrangig für Haushaltschemikalien oder sonstige Produkte der chemischen Industrie, wie z.B. Shampoo, eingesetzt werden, besitzt in der Regel im Druckbereich einen in vertikaler Richtung im Wesentlichen konstanten Querschnitt. Bei einem Behälter mit elliptischem Querschnitt weist der Querschnitt zwei sich gegenüberliegende lange Ellipsenbogen und zwei kurze Ellipsenbogen auf. Die Längsachse der Behälter erstreckt sich in der Regel vom Behälterboden nach oben. Idealerweise weist die Vorrichtung eine Antriebseinrichtung, wie einen Motor, zum rotatorischen Antreiben des Drehtellers auf.Unlike systems in which the longitudinal axis of the container coincides with the common axis of rotation of the turntable and recording, the invention offers the possibility of optimally printing non-rotationally symmetrical container, in particular container with an oval in the longitudinal direction, oval or elliptical cross section. An oval container or an oval bottle, as they are primarily used for household chemicals or other products of the chemical industry, such as shampoo, usually has in the printing area in a vertical direction substantially constant cross-section. For a container with an elliptical cross section has the cross section two opposite long elliptical arch and two short elliptical arch on. The longitudinal axis of the container usually extends from the container bottom upwards. Ideally, the device has a drive device, such as a motor, for rotatably driving the turntable.
Die Erfindung basiert auf dem Gedanken, den Behälter auf einem Drehteller so exzentrisch aufzustellen, dass der in der Regel bogenförmige zu bedruckende Bereich in seiner Form einem Kreisbogen um die zentrale Drehachse am nächsten kommt. Da sich beispielsweise ein langer Ellipsenbogen im Druckbereich bei einer Rotation des Behälters um seine Hochachse in einer Kreisbahn bewegt, deren Krümmung im Vergleich zum Ellipsenbogen groß ist, wird vorgeschlagen, den Krümmungsradius der Kreisbahn an den Krümmungsradius des Druckbereichs anzunähern. Dies lässt sich durch die exzentrische Anordnung von Behälter und Drehachse erzielen. Im Falle eines Behälters mit elliptischem Querschnitt kann zwischen dem Ellipsenbogen des Druckbereichs und der Kreisbahn eine derart enge Schmiegung eingestellt werden, dass für ein zufriedenstellendes Druckbild die geringen Abstände zwischen dem Druckbereich und der Kreisbahn zu vernachlässigen sind.The invention is based on the idea to set up the container on a turntable so eccentric that the usually arcuate area to be printed in its shape comes closest to a circular arc around the central axis of rotation. For example, since a long elliptical arc moves in the printing area during a rotation of the container about its vertical axis in a circular path whose curvature is large compared to the elliptical arc, it is proposed to approximate the radius of curvature of the circular path to the radius of curvature of the printing area. This can be achieved by the eccentric arrangement of container and axis of rotation. In the case of a container having an elliptical cross-section, such a narrow osculation can be set between the elliptical arc of the printing area and the circular path that the small distances between the printing area and the circular path can be neglected for a satisfactory printed image.
Um dem Druckprozess effizienter zu gestalten, sind nach einer weiteren Ausführungsform der Erfindung mehrere Druckköpfe derart um die erste Drehachse angeordnet sind, dass sie einen gleichen Abstand zu einem durch die erste Kreisbahn definierten Hüllkreis um die zu bedruckende Oberfläche des rotationsasymmetrischen Behälters aufweisen. Da infolge der exzentrischen Anordnung der Aufnahmen der Hüllkreis größer ist als bei einem rotationssymmetrischen Behälter, der um seine Längsachse rotiert wird, lassen sich wesentlich mehr Druckköpfe auf dem Drehteller anordnen. So können z.B. alle für den Druck notwendigen Farben um den Drehteller herum angeordnet werden.In order to make the printing process more efficient, according to a further embodiment of the invention, a plurality of print heads are arranged around the first rotation axis such that they are equidistant from an enveloping circle defined by the first circular path around the surface of the rotationally asymmetric container to be printed. Since due to the eccentric arrangement of the images of the enveloping circle is larger than in a rotationally symmetrical container which is rotated about its longitudinal axis, much more print heads can be arranged on the turntable. For example, all the colors necessary for printing can be arranged around the turntable.
Es hat sich als besonders vorteilhaft herausgestellt, wenn der Abstand zwischen dem wenigstens einen Druckkopf und der Kreisbahn 5 mm bis 20 mm, vorzugsweise 5 bis 10 mm beträgt. Hierdurch lässt sich ein besonders einheitliches Druckbild erzielen. Für Druckbilder, die ein feines und scharfes Druckbild verlangen, wie beispielsweise Textdruck, erweist es sich als vorteilhaft, wenn der Abstand etwa 5 mm bis 8 mm beträgt.It has been found to be particularly advantageous if the distance between the at least one print head and the circular path is 5 mm to 20 mm, preferably 5 to 10 mm. This makes it possible to achieve a particularly uniform print image. For print images that require a fine and sharp print image, such as text print, it proves to be advantageous if the distance is about 5 mm to 8 mm.
Um das Druckbild nicht zu beeinträchtigen, sollte der Behälter während des Druckens auf dem rotierenden Drehteller feststehen. Damit umkreist der Druckbereich auf einer konstanten ersten Kreisbahn die erste Drehachse und bleibt radial nach außen gerichtet. Vorzugsweise ist die Aufnahme, insbesondere im Angriffsbereich oder Einsetzbereich, in dem der Behälter in die Aufnahme eingesetzt und gehalten wird, an die Außenform des Behälters angepasst. Erfindungsgemäß sind die Aufnahmen so an die Außenform des Behälters angepasst, dass der Behälter formschlüssig in der Aufnahme aufgenommen und zentriert ist, damit dieser beim Bedrucken nicht verdreht. Die Aufnahme kann als Formatteil ausgebildet werden, das an dem Drehteller integral ausgebildet oder austauschbar angebracht ist. So lässt sich eine Druckvorrichtung für verschieden große Behälter, Flaschen, Dosen oder dergleichen wirtschaftlich nutzen. Die sogenannten Formatteile sind individuell an die unterschiedlichsten Behälterformen angepasst und agieren als Adapter zwischen dem Behälter und der Druckvorrichtung. Je nach Behälterform wird ein entsprechend gestaltetes Formatteil verwendet, um den Behälter innerhalb der Druckvorrichtung zu transportieren, zu fixieren oder für den Druck auszurichten. Idealerweise ist der Drehteller mittels eines geeigneten Motors, z.B. ein Servomotor, rotatorisch um die erste Drehachse antreibbar.To avoid damaging the printed image, the container should stand firmly on the rotating turntable during printing. Thus, the pressure area orbits on a constant first circular path, the first axis of rotation and remains directed radially outward. Preferably, the receptacle, in particular in the attack area or insertion area, in which the container is inserted and held in the receptacle, adapted to the outer shape of the container. According to the invention, the receptacles are adapted to the outer shape of the container, that the container is positively received in the receptacle and centered, so that it does not twist during printing. The receptacle can be formed as a format part, which is integrally formed on the turntable or mounted interchangeable. Thus, a printing device for different sized containers, bottles, cans or the like can be used economically. The so-called format parts are individually adapted to the most diverse container shapes and act as an adapter between the container and the printing device. Depending on the container shape, a suitably designed format part is used to transport the container within the printing device to fix or align for printing. Ideally, the turntable is driven by means of a suitable motor, e.g. a servomotor, rotationally driven about the first axis of rotation.
Nach einer weiteren Ausführungsform der Erfindung ist der wenigstens eine Druckkopf senkrecht zur ersten Drehachse verstellbar. So kann der wenigstens eine Druckkopf radial nach innen und/oder nach außen bewegt und die Position des Druckkopfes kann an verschiedene Hüllkreisdurchmesser angepasst werden. Verschiedene Behältergrößen können so in der gleichen Druckvorrichtung bedruckt werden. Der wenigstens eine Druckkopf kann soweit zur ersten Drehachse verstellt werden, dass der Druck eines rotationssymmetrischen Behälters möglich ist. Erfindungsgemäss sind die Aufnahmen auf dem Drehteller in radialer Richtung verstellbar. In Weiterbildung des Erfindungsgedankens ist auch vorgesehen, dass die Druckköpfe parallel zur ersten Drehachse verstellbar vorgesehen sind.According to a further embodiment of the invention, the at least one print head is adjustable perpendicular to the first axis of rotation. Thus, the at least one print head can be moved radially inwards and / or outwards and the position The print head can be adapted to different enveloping circle diameters. Different container sizes can be printed in the same printing device. The at least one print head can be adjusted so far as the first axis of rotation that the pressure of a rotationally symmetrical container is possible. According to the invention, the recordings on the turntable in the radial direction are adjustable. In a further development of the inventive concept it is also provided that the print heads are provided adjustable parallel to the first axis of rotation.
Gemäß einer weiteren Ausführungsform der Erfindung sind die Druckköpfe in mehreren übereinanderliegenden horizontalen Ebenen angeordnet. Es stellt sich als besonders vorteilhaft heraus, wenn die Druckköpfe nicht nur kreisförmig in einer Ebene um den Hüllkreis positioniert sind, sondern auch in vertikaler Richtung verteilt. Die Druckköpfe können so angeordnet sein, dass ein Druckbereich von mehreren Druckköpfen gleichzeitig bedruckt wird. So lassen sich Druckbilder erzeugen, deren Breite und/oder Höhe die Druckbreite und/oder Druckhöhe eines einzelnen Druckkopfes übersteigen. Die Druckköpfe können ringförmig um den Hüllkreis verteilt und auch in mehreren parallel übereinander liegenden Ebenen angeordnet verteilt sein, wodurch ein wirtschaftlicher Druckprozess erzielt. Mehrere Druckköpfe lassen sich in einer gemeinsamen Ebene um den Drehteller herum versetzt platzieren. Die verteilte Anordnung der Druckköpfe offeriert einen effizienteren Druckprozess, indem sie die Möglichkeit bietet, die Druckbereiche z.B. in vertikaler Richtung übereinander unmittelbar aneinandergrenzen zu lassen, wodurch ein einheitliches Druckbild erzeugt werden kann, das aus mehreren Teilbereich zusammengesetzt ist, wobei jeder Teilbereich von einem einzelnen Druckkopf gedruckt wird. Gleichermaßen ist es möglich, dass die Druckbereiche der einzelnen Druckköpfe sich zumindest abschnittsweise überlappen. Die Druckköpfe, die beispielsweise über ungefähr 1000 Druckdüsen verfügen, können jeweils einen Druckbereich in vertikaler Richtung von ca. 70 mm abdecken. Der einzelne Druckkopf hat dagegen aufgrund der notwendigen Befestigungsmittel in der Praxis häufig eine Höhe von 130 mm aufweisen. Dies würde bei Druckköpfen, die ausschließlich übereinander angeordnet sind, zu einem nicht bedruckten lückenartigen Abschnitt führen. Verteilt man dagegen die Druckköpfe in mehreren horizontalen Ebenen und in Umfangsrichtung des Drehtellers versetzt zueinander, können diese Lücken geschlossen werden. Ein weiterer Vorteil besteht insbesondere darin, dass eine ringförmige versetzte Anordnung der Druckköpfe dafür sorgt, dass das Druckmedium in einem optimalen Winkel auf den Behälter trifft, während bei einem großen und sehr breiten Druckkopf das Problem auftritt, dass das Druckmedium, das aus den äußeren Druckdüsen ausgestoßen wird, schräg auf den Behälter auftreffen kann.According to a further embodiment of the invention, the print heads are arranged in a plurality of superimposed horizontal planes. It turns out to be particularly advantageous if the printheads are not only circularly positioned in a plane around the enveloping circle, but also distributed in the vertical direction. The printheads can be arranged so that a print area of several printheads is printed simultaneously. Thus, print images can be generated whose width and / or height exceed the print width and / or print height of a single print head. The printheads may be distributed annularly around the enveloping circle and also distributed in a plurality of parallel superimposed planes, thereby achieving an economical printing process. Multiple printheads can be placed offset in a common plane around the turntable. The distributed arrangement of the printheads offers a more efficient printing process by allowing the printing areas to be superimposed, eg vertically above one another, thus creating a uniform printed image composed of several subregions, each subregion being from a single printhead is printed. Similarly, it is possible that the pressure areas of the individual print heads overlap at least in sections. The printheads, for example, which have about 1000 printing nozzles, each can cover a pressure range in the vertical direction of about 70 mm. The single printhead, however, has due the necessary fasteners in practice often have a height of 130 mm. This would lead to a non-printed gap-like section for printheads that are exclusively stacked. On the other hand, if the print heads are distributed in several horizontal planes and offset in the circumferential direction of the turntable, these gaps can be closed. Another advantage is in particular that an annular offset arrangement of the printheads ensures that the printing medium meets the container at an optimum angle, while the problem arises in a large and very wide printhead that the printing medium coming from the outer printing nozzles is ejected, can hit the container obliquely.
Gemäß einer weiteren Ausführungsform der Erfindung ist der Drehteller entlang der ersten Drehachse verstellbar. So kann der Drehteller mit oder ohne Behälter aus dem Bereich der Druckköpfe durch Heben oder Senken gefahren werden, beispielsweise für die Zufuhr und Entnahme der Behälter oder um die Behälter zu drehen, damit neben einer ersten äußeren Oberfläche auch eine der ersten Oberfläche gegenüberliegende zweite Oberfläche bedruckt werden kann. Gerade bei engen Platzverhältnissen im Druckbereich ist dies von erheblichem Vorteil.According to a further embodiment of the invention, the turntable is adjustable along the first axis of rotation. Thus, the turntable can be moved with or without container from the range of printheads by lifting or lowering, for example, for the supply and removal of the container or to rotate the container so that in addition to a first outer surface also prints a second surface opposite the first surface can be. Especially with tight space conditions in the pressure range, this is a considerable advantage.
Nach einer weiteren Ausführungsform der Erfindung ist auf dem Drehteller eine Vielzahl von Aufnahmen insbesondere gleichförmig um die erste Drehachse verteilt vorgesehen. Damit lässt sich der Durchsatz der Druckvorrichtung erheblich erhöhen. Die Aufnahmen sind vorzugsweise so auf dem Drehteller angeordnet, dass die darin angeordneten Behälter eine einheitliche erste Kreisbahn bzw. einen gemeinsamen Hüllkreis aufweisen.According to a further embodiment of the invention, a plurality of receptacles is provided in particular uniformly distributed around the first axis of rotation on the turntable. Thus, the throughput of the printing device can be significantly increased. The receptacles are preferably arranged on the turntable so that the containers arranged therein have a uniform first circular path or a common enveloping circle.
Um rotationsasymmetrische Behälter beidseitig zu bedrucken, wird vorgeschlagen, dass die Aufnahme um eine zweite Drehachse drehbar ist und dass die zweite Drehachse parallel versetzt zur ersten Drehachse verläuft. So kann ein Behälter nicht nur um die erste Drehachse an den Druckköpfen vorbeigeführt, sondern auch um seine Längsachse gewendet werden, so dass eine radial außen liegende Außenfläche, z.B. ein erster Ellipsenbogen durch eine 180°-Drehung um die zweite Drehachse nach innen gewendet und zur ersten Drehachse ausgerichtet wird, wodurch eine der ersten Oberfläche gegenüberliegende zweite zu bedruckende Oberfläche (z.B. zweiter Ellipsenbogen) nach außen verschwenkt wird. Diese kann dann Drehung des Drehtellers um die erste Drehachse an den Druckköpfen vorbeigeführt werden. Idealerweise ist jede Aufnahme des Drehtellers mit einer Drehvorrichtung ausgerüstet, mit der die Behälter vorzugsweise gleichzeitig um ihre jeweiligen eigenen Längsachsen verdreht werden können. Je nach Behälterform, sind auch andere Drehwinkel, bspw. ein Drehwinkel von 120° für dreieckige Behälter möglich.In order to print rotationsasymmetrische container on both sides, it is proposed that the receptacle is rotatable about a second axis of rotation and that the second axis of rotation parallel to the first axis of rotation extends. Thus, a container can be guided past not only about the first axis of rotation of the printheads, but also be turned about its longitudinal axis, so that a radially outer outer surface, for example a first elliptical arc by a 180 ° rotation about the second axis of rotation turned inwards and the the first axis of rotation is aligned, whereby one of the first surface opposite the second surface to be printed (eg second elliptical arc) is pivoted outwards. This can then be guided past the rotation of the turntable about the first axis of rotation of the printheads. Ideally, each receptacle of the turntable is equipped with a rotating device with which the containers can preferably be simultaneously rotated about their respective longitudinal axes. Depending on the container shape, other angles of rotation, for example, a rotation angle of 120 ° for triangular container are possible.
Nach einer weiteren Ausführungsform ist die Aufnahme über ein am Drehteller angeordnetes Getriebe drehbar. In Weiterbildung dieses Erfindungsgedankens ist das Getriebe ein Planetengetriebe mit einem um die erste Drehachse drehbaren ersten Getriebeelement, wenigstens einem mit dem ersten Getriebeelement in Eingriff stehenden zweiten Getriebeelement, das mit der Aufnahme rotatorisch verbunden ist, und einem um die erste Drehachse drehbaren Trägerelement, an dem das zweite Getriebeelement drehend gelagert ist. Durch die Lagerung des zweiten Getriebeelements an dem Trägerelement kann das zweite Getriebeelement um die zweite Drehachse rotieren, ist ansonsten aber ortsfest in Bezug auf das Trägerelement. Auf diese Weise lässt sich eine Drehantriebs- und Stellvorrichtung nach Art eines Planetengetriebes realisieren, wobei das zentrale erste Getriebeelement das Sonnenrad, das zweite Getriebeelement das Planetenrad und das Trägerelement den Planetenträger bildet.According to a further embodiment, the receptacle is rotatable via a gear arranged on the turntable. In a further development of this inventive concept, the transmission is a planetary gear with a rotatable about the first axis of rotation first transmission element, at least one engaging with the first transmission element second transmission element, which is rotatably connected to the recording, and a rotatable about the first axis of rotation support member to which the second transmission element is rotatably mounted. Due to the mounting of the second gear element on the carrier element, the second gear element can rotate about the second axis of rotation, but is otherwise stationary with respect to the carrier element. In this way, a rotary drive and adjusting device can be realized in the manner of a planetary gear, wherein the central first gear element, the sun gear, the second gear element, the planetary gear and the carrier element forms the planet carrier.
Um eine größtmögliche Variabilität bei der Ansteuerung und Positionierung der Aufnahmen zu erzielen, sind nach einer weiteren Ausführungsform der Erfindung Mittel zum Abbremsen oder Festsetzen des Trägerelements um die erste Drehachse vorgesehen. Möglich sind Kupplungen, wie sie aus dem Getriebebau bekannt sind, z.B. Lamellenkupplungen oder andere Sperr- und/oder Bremsmechanismen, die so angeordnet sind, dass das Trägerelement an einer Bewegung um die erste Drehachse gehindert werden kann, sich also festsetzen lässt. Durch Festsetzen des Trägerelements kann das Trägerelement gegen eine Drehbewegung um die erste Drehachse blockiert werden. Das zweite Getriebeelement wird aufgrund der Lagerung in dem Trägerelement ebenfalls an einer Bewegung um die erste Drehachse gehindert, kann dabei aber weiterhin um die zweite Drehachse rotieren. Durch Festsetzen des Trägerelements lässt sich ein in der Aufnahme befindlicher Behälter um seine Längsachse drehen. Vorzugsweise sind das erste Getriebeelement und das zweite Getriebeelement nach Art eines Zahnrades ausgebildet und wälzen aufeinander ab.In order to achieve the greatest possible variability in the control and positioning of the recordings, according to a further embodiment of the invention Means for braking or setting the support member provided about the first axis of rotation. Are possible clutches, as they are known from the transmission, eg multi-plate clutches or other locking and / or braking mechanisms, which are arranged so that the support member can be prevented from moving around the first axis of rotation, so can be fixed. By setting the support member, the support member can be blocked against rotation about the first axis of rotation. The second gear element is also prevented from moving around the first axis of rotation due to the bearing in the carrier element, but can continue to rotate about the second axis of rotation. By setting the carrier element, a container located in the receptacle can be rotated about its longitudinal axis. Preferably, the first gear element and the second gear element are formed in the manner of a gear wheel and roll on each other.
Gemäß einer weiteren Ausführungsform der Erfindung sind zusätzlich oder alternativ Mittel zum relativen Abbremsen oder Festsetzen, vorzugweise drehfesten Koppeln des ersten Getriebeelements und des Trägerelements vorgesehen. So lässt sich ein Blockumlauf realisieren, wobei das zweite Getriebeelement gegen eine Rotation um die zweite Drehachse gesperrt werden kann. Das erste Getriebeelement, das zweite Getriebeelement und das Trägerelement laufen gemeinsam um die erste Drehachse um, wenn das erste Getriebeelement rotatorisch um die erste Drehachse angetrieben wird. Die drei Getriebeelemente bilden so einen einheitlichen Drehteller, auf dem die Aufnahme bzw. ein in der Aufnahme befindlicher Behälter exzentrisch versetzt zur ersten Drehachse um diese herumgeführt wird. Das Zentrum der Rotation des Behälters ist dabei die erste Drehachse.According to a further embodiment of the invention, means are additionally or alternatively provided for the relative braking or setting, preferably rotationally fixed coupling of the first gear element and the carrier element. Thus, a block circulation can be realized, wherein the second transmission element can be locked against rotation about the second axis of rotation. The first gear element, the second gear element and the carrier element jointly revolve around the first axis of rotation when the first gear element is rotationally driven about the first axis of rotation. The three gear elements thus form a uniform turntable on which the receptacle or a container located in the receptacle is guided eccentrically offset from the first axis of rotation about this. The center of rotation of the container is the first axis of rotation.
Es ist ferner möglich, neben dem wenigstens einen Druckkopf auch geeignete Energiequellen, wie z.B. eine UV-Lampe, vorzusehen, um das auf den Behälter gestrahlte Druckmedium zu härten und/oder zu trocknen oder anderweitig nachzubehandeln. Es hat sich als vorteilhaft herausgestellt, wenn auch die Energiequelle senkrecht und/oder parallel zur ersten Drehachse verstellbar ist, so dass ihre Position an verschiedene Hüllkreisdurchmesser angepasst werden kann.It is also possible to provide, in addition to the at least one print head, also suitable energy sources, such as a UV lamp, to cure and / or dry or otherwise post-treat the print medium blasted onto the container. It has proven to be advantageous if the energy source is also adjustable perpendicularly and / or parallel to the first axis of rotation, so that its position can be adapted to different enveloping circle diameters.
Weitere Vorteile, Merkmale und Ausführungsbeispiele der Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen und den Zeichnungen. Dabei bilden alle beschriebenen und/oder bildlich dargestellten Merkmale für sich oder in beliebiger Kombination den Gegenstand der vorliegenden Erfindung, auch unabhängig von ihrer Zusammenfassung in den Ansprüchen oder deren Rückbezügen.Further advantages, features and embodiments of the invention will become apparent from the following description of exemplary embodiments and the drawings. All described and / or illustrated features alone or in any combination form the subject matter of the present invention, also independent of their summary in the claims or their back references.
Es zeigen:
- Fig. 1
- in einer Draufsicht die erfindungsgemäße Vorrichtung nach einer ersten Ausführungsform der Erfindung;
- Fig. 2
- die Vorrichtung aus
Fig. 1 in einer Schnittansicht; - Fig. 3
- in einer Schnittansicht die erfindungsgemäße Vorrichtung nach einer zweiten Ausführungsform der Erfindung;
- Fig. 4
- eine dritte Ausführungsform der erfindungsgemäßen Vorrichtung in einer Draufsicht; und
- Fig. 5
- eine vierte Ausführungsform der erfindungsgemäßen Vorrichtung.
- Fig. 1
- in a plan view of the device according to the invention according to a first embodiment of the invention;
- Fig. 2
- the device off
Fig. 1 in a sectional view; - Fig. 3
- in a sectional view of the device according to the invention according to a second embodiment of the invention;
- Fig. 4
- a third embodiment of the device according to the invention in a plan view; and
- Fig. 5
- A fourth embodiment of the device according to the invention.
In der
Die Behälter 6 weisen in der Draufsicht im Druckbereich jeweils die Form einer Ellipse auf und sind so angeordnet, dass ein äußerer Ellipsenbogen 7 am Umfang 5 des Drehtellers 1 liegt. Ein innerer Ellipsenbogen 8 liegt gegenüber dem äußeren Ellipsenbogen 7 und ist zum Mittelpunkt 2 ausgerichtet. Die Aufnahmen 4 sind jeweils exzentrisch zur Drehachse 3 des Drehtellers 1 angeordnet, wobei das Ellipsenzentrum 9 der Aufnahmen 4 um einen Abstand 10 radial versetzt zur Drehachse 3 bzw. zum Mittelpunkt 2 angeordnet ist. Seitlich neben dem Drehteller 1 ist ein Druckkopf 11 angeordnet, der eine Reihe von Düsen 12 aufweist, die im Wesentlichen zum Mittelpunkt 2 des Drehtellers 1 ausgerichtet sind und in einem Abstand 13 zum Behälter 6 liegen. In der Praxis sind mehrere Druckköpfe 11 über den Umfang des Drehtellers 1 verteilt angeordnet, um verschiedene Farben auf den Behälter 6 aufzubringen.The
Wenn der Drehteller 1 um die erste Drehachse 3 rotiert, bewegt sich ein radial äußerster Bereich des Behälters 6 auf einer Kreisbahn 14 um die Drehachse 3 und definiert dadurch einen Hüllkreis 17 um die zu bedruckende Oberfläche 15 des Behälters 6. Der Hüllkreis 17 fluchtet in der Draufsicht der
Wird der Drehteller 1 um die Drehachse 3 rotiert, drehen sich die Behälter 6 ebenfalls um die zentrale Drehachse 3. Dabei werden die Behälter 6 am Druckkopf 11 vorbeigeführt und dabei mit einem Druckmedium aus den Düsen 12 bedruckt. Das Druckmedium trifft dabei senkrecht auf eine durch den äußersten zu bedruckenden Abschnitt 16 und durch die Kreisbahn 14 bzw. den Hüllkreis 17 verlaufende Tangente 18 und damit senkrecht auf den Abschnitt 16, während der verbleibende Bereich des Druckbereichs 15 leicht schräg angestrahlt wird. Aufgrund der engen Schmiegung zwischen Hüllkreis 17 und dem zu bedruckenden Ellipsenbogen 7 ist der maximale Abstand zwischen dem Druckbereich 15 und dem Hüllkreis 17 minimal, so dass eine ausreichende Druckqualität gewährleistet bleibt.If the
In der
In der
Das erste Getriebeelement 21 ist über eine Lagerung 28 drehbar an dem Trägerelement 23 drehbar gelagert, so dass das erste Getriebeelement 21 um die erste Drehachse 3 relativ zum Trägerelement 23 rotieren kann.The
Eine hier schematisch dargestellte erste Kupplung 29 dient dem Abbremsen bzw. Unterbinden einer Relativbewegung bzw. Rotation zwischen dem Trägerelement 23 und dem ersten Getriebeelement 21. Mittels einer zweiten Kupplung 30, die bei Bedarf geschaltet werden kann, kann das Trägerelement 23 festgesetzt werden, so dass es an einer Rotation um die Drehachse 3 gehindert wird. Mittels der Kupplungen 29, 30 kann der Drehteller 1 in verschiedenen Betriebsmodi betrieben und gesteuert werden. Das erste Getriebeelement 21 ist mit einem nicht dargestellten Drehantriebsmotor verbunden, der das erste Getriebeelement 21 um die erste Drehachse 3 rotatorisch antreiben kann. Wenn das erste Getriebeelement 21 und das Trägerelement 23 über die erste Kupplung 29 miteinander gekoppelt sind, werden die Behälter 6 um die Drehachse 3 herum bewegt, wobei der äußere Ellipsenbogen 7 radial nach außen gerichtet bleibt. Wird dagegen die erste Kupplung 29 freigegeben und die zweite Kupplung 30 gesperrt, so dass das Trägerelement 23 an einer Rotation um die erste Drehachse 3 gehindert wird, wird das zweite Getriebeelement 22 infolge des Verzahnungseingriffs zwischen dem Sonnenrad 27 und dem Planetenrad 26 um die zweite Drehachse 25 gedreht, wobei die zweite Drehachse 25 hier durch das Ellipsenzentrum der Behälter 6 verläuft. Infolge der Rotation der zweiten Getriebeelemente 22 um die zweite Drehachse 25 wird der äußere Ellipsenbogen 7 nach innen zur ersten Drehachse 3 hin verschwenkt, während der innere Ellipsenbogen 8 nach außen verschwenkt wird, so dass anschließend, wenn die erste Kupplung 29 gesperrt und die zweite Kupplung 30 wieder freigegeben wird, jeweils der innere Ellipsenbogen 8 der Behälter 6 an dem Druckkopf 10 vorbeigeführt und bedruckt werden kann.A first clutch 29 shown schematically here serves to decelerate or inhibit a relative movement or rotation between the
Die äußersten zu bedruckenden Bereiche jedes der in
In einem ersten Schritt werden die Behälter 6 in die Aufnahmen 4 eingesetzt und der Drehteller 1 mittels einer nicht dargestellten Hubeinrichtung in den Druckbereich gefahren, wodurch die Behälter 6 zwischen den Druckköpfen positioniert werden. Anschließend wird der Drehteller 1 um die erste Drehachse 3 rotiert, was durch den Pfeil dargestellt ist. Das Trägerelement 23 ist dabei fest mit dem Sonnenrad 21 gekoppelt, so dass das Trägerelement 23, das Sonnenrad 21 und die Planetenräder 22 als Block um die erste Drehachse 3 umlaufen, worauf jeweils der äußere Ellipsenbogen 7 der Behälter 6 an den Druckköpfen 11 vorbeigeführt und bedruckt wird. Nachdem jeder Behälter 6 durch die Druckköpfe 11 bedruckt worden ist, wird der aufgebrachte Druck durch eine UV-Lampe 32 gehärtet. Nachdem bei allen Behältern 6 die Außenseite 7 bedruckt worden ist, wird der Drehteller 1 mittels der Hubeinrichtung aus dem Druckbereich verfahren und die Aufnahmen 4 werden jeweils mithilfe des Getriebes um die zweite Drehachse 25 verschwenkt, wie in Bezug auf die
Da bei einem Verschwenken der Aufnahmen 4 die Behälter 6 aufgrund der Ellipsenformen über den Rand des Drehtellers 1 hinausragen und gegen die Druckköpfe 11 stoßen würden, wird das Wenden außerhalb des Druckbereichs vorgenommen. Nachdem die Aufnahmen 4 gewendet worden sind, so dass die Innenseite 8 der Behälter radial nach außen zeigt, wird der Drehteller 1 wieder in den Druckbereich verfahren und der Drehteller 1 als Block um die erste Drehachse 3 rotiert, so dass nun die Innenseite 8 der Behälter mit den Druckköpfen 11 bedruckt werden kann.Since, on pivoting of the
Nach Ende des Druckvorgangs wird der Drehteller 1 wieder durch Heben bzw. Senken aus dem Druckbereich in eine Position gefahren, in der die jetzt beidseitig bedruckten Behälter gegen unbedruckte Behälter ausgetauscht werden.After the end of the printing process, the
Jeder der Druckköpfe 11 weist an seinem oberen und unteren Ende Befestigungsmittel 37 auf, mittels derer der Druckkopf in der Druckeinrichtung befestigt werden kann. Geeignete Befestigungsarten sind beispielsweise Schraub-, Klemm-, Schnapp oder sonstige lösbare und unlösbare Verbindungen.Each of the print heads 11 has at its upper and lower end attachment means 37, by means of which the print head can be mounted in the printing device. Suitable types of fastening are, for example, screw, clamp, snap or other detachable and permanent connections.
Jeder der Druckköpfe 11 ist an eine nicht darstellte Verstelleinrichtung angeschlossen, mit der sich jeder einzelne Druckkopf 11 senkrecht zur ersten Drehachse 3 verfahren lässt.Each of the print heads 11 is connected to an adjustment device, not shown, with which each
- 11
- Drehtellerturntable
- 22
- Mittelpunkt / ZentrumCenter / Center
- 33
- erste Drehachsefirst axis of rotation
- 44
- AufnahmenRecordings
- 55
- Umfangscope
- 66
- Behältercontainer
- 77
- äußerer Ellipsenbogen / Außenseiteouter elliptical arc / outside
- 88th
- innerer Ellipsenbogen / Innenseiteinner elliptical arc / inside
- 99
- Ellipsenzentrumellipse center
- 1010
- Abstanddistance
- 1111
- Druckkopfprinthead
- 1212
- Düsenjet
- 1313
- Abstanddistance
- 1414
- erste Kreisbahnfirst circular path
- 1515
- Druckbereich auf BehälterPressure range on container
- 1616
- äußerster zur bedruckender Abschnittextreme to the printing section
- 1717
- Hüllkreisenveloping circle
- 1818
- Oberflächentangentesurface tangent
- 1919
- maximaler Abstandmaximum distance
- 2020
- Radiusradius
- 2121
- erstes Getriebeelement / Sonnenradfirst transmission element / sun gear
- 2222
- zweites Getriebeelement / Planetenradsecond transmission element / planetary gear
- 2323
- Trägerelement / PlanetenträgerCarrier element / planet carrier
- 2424
- Lagerungstorage
- 2525
- zweite Drehachsesecond axis of rotation
- 2626
- Zahnradgear
- 2727
- Zahnradgear
- 2828
- Lagerungstorage
- 2929
- erste Kupplungfirst clutch
- 3030
- zweite Kupplungsecond clutch
- 3131
- Anlageinvestment
- 3232
- UV-LampeUV lamp
- 3333
-
Ebene 1 / Druckbereich 1
Level 1 /Print area 1 - 3434
- Ebene 2 / Druckbereich 2Level 2 / pressure area 2
- 3535
-
Ebene 3 / Druckbereich 3
Level 3 /pressure area 3 - 3636
- Druckbereich der DruckdüsenPressure range of the pressure nozzles
- 3737
- Befestigungsmittelfastener
Claims (11)
- Device for printing rotationally asymmetrical containers (6), preferably using digital print, with at least one print head (11) and a rotary table (1) for rotationally driving at least one receptacle (4) attached to the rotary table (1) for the container (6) to be printed about a first rotational axis (3), wherein the receptacle (4) is arranged eccentric to the first rotational axis (3) of the rotary table (1) and accommodates the container (6) such that an outermost section (16) of the surface to be printed (15) of a container (6) accommodated in the receptacle (4) is guided in a first circular path (14) about the first rotational axis (3), characterized in that the at least one receptacle (4) is displaceable on the rotary table (1) in the radial direction.
- Device according to claim 1, characterized in that multiple print heads (11) are arranged about the first rotational axis (3), such that they maintain an even distance from the circumscribed circle (17) defined by the first circular path (14) around the surfaces (15) of the rotationally asymmetrical containers (6) that are to be printed.
- Device according to claim 1 or 2, characterized in that the clearance (13) between the at least one print head (11) and the circular path (14) is from 5 mm to 20 mm.
- Device according to one of the preceding claims, characterized in that the at least one print head (11) is adjustable perpendicularly to the first rotational axis (3).
- Device according to one of claims 2 to 4, characterized in that the print heads (11) are arranged in multiple superposed horizontal planes (33, 34, 35).
- Device according to one of the preceding claims, characterized in that the rotary table (1) is adjustable along the first rotational axis (3).
- Device according to one of the preceding claims, characterized in that multiple receptacles (4) are provided on the rotary table (1), distributed about the first rotational axis (3).
- Device according to one of the preceding claims, characterized in that the receptacle (4) is rotatable about a second rotational axis (25), and that the second rotational axis (25) runs parallel to the first rotational axis (3).
- Device according to claim 8, characterized in that the receptacle (4) is rotatable by means of a gear arranged on rotary table (1).
- Device according to claim 9, characterized in that the gear is a planetary gear with a first transmission element (21) that is rotatable about the first rotational axis (3), at least one second transmission element (22) meshed with the first transmission element (21), which is rotationally connected to the receptacle (4), and a supporting element (23) rotatable about the first rotational axis (3), to which the second transmission element (22) is rotatably mounted.
- Device according to claim 10, characterized by means (30) for braking or fixing the carrier element (23) about the first rotational axis (3) and/or means (29) for braking or fixing the carrier element (23) relative to the first transmission element (21).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201310110103 DE102013110103A1 (en) | 2013-09-13 | 2013-09-13 | Apparatus for printing rotationally asymmetrical containers |
PCT/EP2014/068979 WO2015036334A1 (en) | 2013-09-13 | 2014-09-05 | Device for printing rotationally asymmetrical containers |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3044005A1 EP3044005A1 (en) | 2016-07-20 |
EP3044005B1 true EP3044005B1 (en) | 2017-11-08 |
Family
ID=51589262
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14771806.8A Active EP3044005B1 (en) | 2013-09-13 | 2014-09-05 | Device for printing rotationally asymmetrical containers |
Country Status (4)
Country | Link |
---|---|
US (1) | US20160221361A1 (en) |
EP (1) | EP3044005B1 (en) |
DE (1) | DE102013110103A1 (en) |
WO (1) | WO2015036334A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10252544B2 (en) | 2014-11-13 | 2019-04-09 | The Procter & Gamble Company | Apparatus and method for depositing a substance on articles |
CN107107638A (en) | 2014-11-13 | 2017-08-29 | 宝洁公司 | The product of digital printing |
CN107073992A (en) | 2014-11-13 | 2017-08-18 | 宝洁公司 | Digital printing and the product of decoration |
MX2017006260A (en) | 2014-11-13 | 2017-07-31 | Procter & Gamble | Process for decorating an article. |
DE102015215227A1 (en) * | 2015-08-10 | 2017-02-16 | Krones Ag | Container treatment machine and method for printing on containers |
MX2018002423A (en) * | 2015-08-31 | 2018-06-11 | Procter & Gamble | Parallel motion apparatus for depositing a substance on articles. |
EP3321919A1 (en) | 2016-11-10 | 2018-05-16 | Anheuser-Busch InBev S.A. | A recipient for containing a beverage supporting a caustic generator and a method for generating a caustic image from a recipient for containing a beverage |
DE102022111172A1 (en) * | 2022-05-05 | 2023-11-09 | Koenig & Bauer Ag | Printing machine with at least one print head |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4416373C1 (en) * | 1994-05-05 | 1995-08-03 | Anker Maschbau | Labelling machine for bottles etc |
DE19613275C2 (en) * | 1996-04-03 | 2002-04-04 | Khs Masch & Anlagenbau Ag | Labeling station for labeling bottles and the like |
US5785803A (en) * | 1996-10-15 | 1998-07-28 | Krones, Inc. | Apparatus for attaching literature to articles |
EP1038782A1 (en) * | 1999-03-22 | 2000-09-27 | The Procter & Gamble Company | In line production of solid objects |
DE10106383A1 (en) * | 2001-02-12 | 2002-08-14 | Schreiner Gmbh & Co Kg | Label application onto an object surface to achieve a permanent bond, useful for, e.g. warning labels on chemical bottles, comprises application of a label with a bonding layer which has contact adhesive and post-curable adhesive portions |
DE102008012502B4 (en) * | 2008-03-04 | 2021-05-12 | Krones Aktiengesellschaft | Device for the continuous printing of containers with a curved printing surface |
DE102009033810A1 (en) * | 2009-07-18 | 2011-01-27 | Till, Volker, Dipl.-Ing. | Plant for printing on containers |
DE202009018193U1 (en) * | 2009-09-30 | 2011-04-21 | Khs Gmbh | Device for treating packaging |
DE102009058222B4 (en) | 2009-12-15 | 2018-12-20 | Dekron Gmbh | Plant for printing containers with clamping devices with its own rotary drive |
DE102009058212B4 (en) * | 2009-12-15 | 2016-06-09 | Till Gmbh | Method for operating a system for printing on containers |
DE102011075342A1 (en) * | 2011-05-05 | 2012-11-08 | Krones Aktiengesellschaft | Labeling device e.g. labeling magazine, for providing self-adhesive labels for bottles for e.g. shower gel, has base plunger moved through base opening of carriers and partially coming into contact with base or lower side of containers |
DE102012213080A1 (en) * | 2012-07-25 | 2014-01-30 | Krones Ag | Device and method for equipping containers - basic machine |
-
2013
- 2013-09-13 DE DE201310110103 patent/DE102013110103A1/en not_active Withdrawn
-
2014
- 2014-09-05 EP EP14771806.8A patent/EP3044005B1/en active Active
- 2014-09-05 WO PCT/EP2014/068979 patent/WO2015036334A1/en active Application Filing
- 2014-09-05 US US15/021,723 patent/US20160221361A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
EP3044005A1 (en) | 2016-07-20 |
WO2015036334A1 (en) | 2015-03-19 |
DE102013110103A1 (en) | 2015-03-19 |
US20160221361A1 (en) | 2016-08-04 |
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