EP3027821B1 - Corrosion-protected tension member and plastically deformable disc of corrosion protection material for such a tension member - Google Patents
Corrosion-protected tension member and plastically deformable disc of corrosion protection material for such a tension member Download PDFInfo
- Publication number
- EP3027821B1 EP3027821B1 EP14744855.9A EP14744855A EP3027821B1 EP 3027821 B1 EP3027821 B1 EP 3027821B1 EP 14744855 A EP14744855 A EP 14744855A EP 3027821 B1 EP3027821 B1 EP 3027821B1
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- EP
- European Patent Office
- Prior art keywords
- tension
- disc
- tension member
- plastically deformable
- member according
- Prior art date
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- 239000000463 material Substances 0.000 title claims description 59
- 238000005260 corrosion Methods 0.000 title claims description 51
- 230000007797 corrosion Effects 0.000 title description 38
- 238000007789 sealing Methods 0.000 claims description 47
- 229920003023 plastic Polymers 0.000 claims description 21
- 239000004033 plastic Substances 0.000 claims description 21
- 230000035515 penetration Effects 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 239000004200 microcrystalline wax Substances 0.000 claims description 3
- 235000019808 microcrystalline wax Nutrition 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 description 20
- 229910000831 Steel Inorganic materials 0.000 description 8
- -1 polyethylene Polymers 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 239000004698 Polyethylene Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 239000011513 prestressed concrete Substances 0.000 description 7
- 210000002435 tendon Anatomy 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 5
- 239000005060 rubber Substances 0.000 description 5
- 229920000459 Nitrile rubber Polymers 0.000 description 4
- 239000004567 concrete Substances 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920001084 poly(chloroprene) Polymers 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 235000019271 petrolatum Nutrition 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229920013648 Perbunan Polymers 0.000 description 1
- 239000004264 Petrolatum Substances 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229940066842 petrolatum Drugs 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
- E04C5/12—Anchoring devices
- E04C5/122—Anchoring devices the tensile members are anchored by wedge-action
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/14—Towers; Anchors ; Connection of cables to bridge parts; Saddle supports
Definitions
- the invention relates to a corrosion-protected tension member, comprising a plurality of tension members and an anchor device with an anchor element, which has certain through holes for the passage of the tension elements, with the tension elements is in receiving from these tensile forces connection and trained and determined, these tensile forces indirectly or forward directly to a parent structure, at least one elastically compressible sealing disc, which is arranged on the side facing away from the free ends of the tension elements of the anchor element and for the passage of the tension elements has certain through holes, and a support means on the side facing away from the anchor element of the at least one Sealing disc is arranged and has certain through holes for the passage of the tension elements.
- Such corrosion-protected tension members are used, for example, as tendons, in particular for prestressed concrete structures, for example bridges, containers or towers, or as stay cables, in particular for cable-stayed structures, in particular cable-stayed bridges, extra-stretch bridges or arch bridges.
- a tension member of the type mentioned in which in a preassembled, but not yet set under tension condition of the tension member between the anchor member and the at least one sealing disc at least one plastically deformable disc is disposed of corrosion protection material.
- the invention makes use of the fact that in order to activate the sealing effect of the at least one sealing disk by means of the support means, a surface force directed essentially in the direction of elongation of the tension elements must be exerted on the at least one sealing disk.
- a surface force directed essentially in the direction of elongation of the tension elements must be exerted on the at least one sealing disk.
- the aforesaid surface force can be generated independently of tensioning of the tension elements, for example by compressing the anchor element, which compresses at least one plastically deformable disc, the at least one sealing disc and the support device by means of a compression device.
- This compression device may comprise a plurality of threaded rods which pass through the aforementioned elements and are threadedly engaged with the free surface of the anchor member and the free surface of the support means with threaded nuts.
- the at least one plastically deformable disc of corrosion protection material in the preassembled, but not yet set under tension state of the tension member is applied directly to the anchor element.
- a pre-filling of the gaps and cavities to be filled with anticorrosion agents can be brought about by the fact that the at least one plastically deformable disc of anticorrosion material is designed as a solid disc. Since the at least one plastically deformable disc of corrosion protection material as a solid disc has no through holes, in particular no through holes for passing the tension elements, they must be the plastically deformable disc during assembly pierced, whereby they are wetted on its outer surface with anti-corrosion material. During assembly, it is possible, for example, to proceed by initially forming the stack arrangement of support device, which forms at least one sealing disk and the at least one plastically deformable disk, and then threads the tension element through this stack arrangement.
- the at least one plastically deformable disc of anti-corrosion material for the passage of the tension elements has certain through holes.
- the tension elements can be mounted first and then the support means, the at least one sealing disc and the at least one plastically deformable disc are threaded onto the tension elements.
- any material having anticorrosive properties can be used as a corrosion protection material.
- the cone penetration of the anticorrosive material at a temperature of 25 ° C is between about 60 • 0.1 mm and about 100 • 0.1 mm. Corrosion protection material with a cone penetration above this range of values makes it difficult to produce a plastically deformable disk which can be handled easily on the construction site, while full penetration of the cracks and cavities with corrosion protection material is more difficult for a cone penetration below this value range.
- the corrosion protection material is microcrystalline wax.
- a suitable microcrystalline wax can be obtained, for example, under the trade name NONTRIBOS® VZ-inject from the company August Gähringer Carl Gähringer eK Factory of Technical Oils & Fats.
- petroleum jelly and other petrolatum-based, permanently plastic anticorrosive materials may also be used.
- the volume of corrosion protection material per tension element at least equal to the product of the length of the anchor element in the longitudinal direction of extension of the tension elements and the annular surface between the tension element and the through hole in the anchor element, through which the tension element is passed.
- the value of the annular surface between about 30 mm 2 and 180 mm 2 amount.
- the modulus of elasticity of the at least one sealing disk and the resistance of the at least one plastically deformable disc to plastic deformation in each case in relation to a compressive force acting in the longitudinal direction of the tension elements are matched to one another such that the boundary surfaces of the through holes of the at least one sealing disk bear sealingly against the tension elements before the at least one plastically deformable disk increases more has been deformed as 5% of their measured in the longitudinal direction of the tension members thickness.
- the at least one plastically deformable disc is assigned at least one resistance element that increases its resistance to plastic deformation.
- the at least one resistance element can be formed, for example, by an elastically and / or plastically deformable element.
- the at least one resistance element be embedded in the corrosion protection material or the at least one plastically deformable disc, for example in the form of a ring, surrounded. Regardless of the exact design and arrangement of the at least one resistance element, it is considered in the context of the present invention as belonging to the at least one plastically deformable disc of corrosion protection material.
- the anchor member has a stamp portion which engages in the preassembled, but not yet under tension condition of the tension member in a sleeve in which the at least one plastically deformable disc, the at least one sealing washer and the support means are received.
- the engagement of the stamp portion of the anchor element in the sleeve forms a seal which at least complicates, if not completely prevents, the undesired leakage of corrosion protection material.
- the sleeve can be in power transmission with the parent structure, for example, be embedded in the parent structure, and at its end facing the anchor element having a contact flange on which the armature element in the fully assembled and tensioned state of the tension member rests force-transmitting.
- the above-mentioned building fixed bearing shoulder can be formed on this sleeve.
- the anchor element is operatively connected to a sleeve in which the at least one plastically deformable disc, the at least one sealing washer and the support means are accommodated.
- a contact element be provided, which is in power transmission with the parent structure and at which in the fully assembled and tensioned state of the tension member, the armature element or a force-transmitting element operatively connected to this force-transmitting element is present. Both firm connections of this embodiment can be realized by integral training, screwing, welding or other suitable manner.
- the at least one plastically deformable disc, the at least one sealing disc and the support means are guided with their outer peripheral surfaces on an inner surface of the sleeve.
- the sleeve can be made of metal, preferably steel, for example as a cast part.
- first embodiment variant is suitable, for example, for producing surface power according to the above-explained second alternative
- second embodiment variant is suitable, for example, for producing surface power according to the first alternative explained above.
- the support means in the vorlgar invention may be formed only by a spacer disc, which may be made of plastic, in particular polyethylene, for example.
- the spacer disc can be made of metal, for example steel.
- the support means in addition to the spacer disc also includes a pressure plate, which is made of metal, for example steel, for example.
- tension elements of the tension member according to the invention may be known per se tension elements.
- so-called monolayers be used as tension elements.
- Under a monolayer is understood to be a single strand formed from seven wires, which is surrounded by a sheath made of plastic, preferably polyethylene, wherein the space between the wires and the sheath with corrosion protection material, such as corrosion protection grease is filled.
- strands which are coated with synthetic resin for example epoxy resin (so-called epoxy strands).
- these two types of tension members differ mainly in that, where the monostrands where the tensile forces between the tension elements and the anchor element transmitting ring wedges are arranged, the plastic jacket must be removed while leaving the resin coating in the epoxy strands can be.
- a sleeve-shaped retaining element can be arranged between the end of the plastic casing and the force transmission point of each tension element.
- the passage holes formed in the anchor element in a stepped manner for the tension elements, the step forming a retaining surface for the plastic casing. The former case has the advantage that the replacement of individual tension elements is readily possible.
- the at least one sealing disc can be made of a soft rubber, for example nitrile butadiene rubber (NBR rubber, for example known under the trade name Perbunan®) or chloroprene rubber (CR rubber).
- NBR rubber nitrile butadiene rubber
- CR rubber chloroprene rubber
- FIG. 1 is a tendon 10, as it can be used in particular for prestressed concrete structures, such as bridges, tanks or towers, as a first embodiment of a corrosion-protected tension member according to the invention in his in the concrete of prestressed concrete structure 12 fully assembled and tensioned state shown.
- the tendon 10 includes a plurality of tension members 14, each of which may be formed by a resin coated steel wire strand.
- tension members 14 each of which may be formed by a resin coated steel wire strand.
- epoxy resin can be used as the synthetic resin, with the tension elements 14 in this case being referred to briefly in the jargon as "epoxy strands".
- the tension elements 14 are connected to an anchor plate 16, for example, made of steel in tensile force transmitting connection.
- the armature disc 16 is provided with a plurality of through holes 18, each having an inner cylindrical portion 18 a, which the side facing away from the prestressed concrete structure 12 side merges into a conical section 18b.
- Each of the conical sections 18b serves to receive a multipart ring wedge 20, which surrounds the associated tension element 14 positively and non-positively and has the task of transmitting the tensile forces from the tension element 14 to the armature disk 16.
- the armature disk 16 is supported on the outer surface 12a of the structure 12 via an abutment flange 22a of an essentially tubular anchor body 22, which is concreted into the structure 12 and can be manufactured, for example, as a cast part, in particular of cast iron.
- the anchor body 22 forms from the surface 12a of the structure 12, starting in the direction of the structure 12 into a tubular shell for the tension elements 14, which can be extended if desired in the direction of the structure 12 by means of another tube 24.
- a smooth or a profiled plastic pipe in particular polyethylene pipe, a metal pipe or the like may be used.
- the traction elements 14, which run slightly obliquely in the interior of the structure 12 relative to the traction axis A of the tension member 10, are deflected by means of a spacer disc 26 arranged within the anchor body 22 in such a way that they pass through the armature disc 16 substantially parallel to the traction axis A.
- the spacer disc 26 is provided with a plurality of correspondingly formed through-holes 26a.
- the spacer disk 26 can be made, for example, of plastic, in particular polyethylene.
- the gasket 28 may be made of, for example, a soft rubber, for example, nitrile butadiene or chloroprene rubber.
- the sealing disc 28 is supported on the spacer disc 26.
- the spacer disk 26 can in turn be supported indirectly or directly on the anchor body 22. In the illustrated embodiment, for example, it is supported on an inner annular shoulder 22b of the anchor body 22. If the internal stability of the spacer disc 26, for example, due to a too large diameter, this insufficient, so could between the spacer disc 26 and the annular shoulder 22 b additionally one, preferably made of metal, support disk are provided.
- the tension member 10 between the sealing washer 28 and the armature disc 16 further comprises a plastically deformable disc 30 is disposed of corrosion protection material.
- this plastically deformable disc 30 of corrosion protection material may have a plurality of through holes for the tension elements 14.
- the material of the sealing washer 28 seals around the tension members 14 before the disc 30 is corrosion-plastically deformed to a significant extent. This can be achieved, for example, by matching the modulus of elasticity of the sealing disk 28 and the resistance of the plastically deformable disk 30 to each other with respect to plastic deformation with respect to a compression force acting in the longitudinal direction of the tension elements 14 in order to achieve this goal.
- FIGS. 3 and 4 a second embodiment of a tension member according to the invention is shown.
- the embodiment according to Figures 3 and 4 differs from the embodiment according to FIGS. 1 and 2 mainly by the fact that it is not a tendon 10, as it is used in particular for prestressed concrete structures, but a stay cable, as used in particular in cable-stayed structures, such as cable-stayed bridges, extra-stretch bridges or arch bridges. Therefore, in the Figures 3 and 4 analog parts provided with the same reference numerals as in the FIGS. 1 and 2 , but increasingly around the number 100.
- the tension member or the cable 120 will be described below only insofar as it is of the tendon 10 of FIGS. 1 and 2 which is expressly referred to herewith.
- the tension member or cable 120 comprises a plurality of individual tension members 114, each of which may be formed, for example, as so-called monoliths. Under a monolayer is understood to be a single strand formed from seven wires, which is surrounded by a sheath made of plastic, preferably polyethylene, wherein the space between the wires and the sheath with corrosion protection material, such as corrosion protection grease is filled.
- a monolayer is understood to be a single strand formed from seven wires, which is surrounded by a sheath made of plastic, preferably polyethylene, wherein the space between the wires and the sheath with corrosion protection material, such as corrosion protection grease is filled.
- the tension members 114 are connected to an armature plate 116 made of steel, for example, in traction-transmitting connection.
- the armature disk 116 is like the armature disk 16 of the embodiment according to FIGS. 1 and 2 provided with a plurality of through holes 118. Tapered portions 118b of the through-holes 118, which adjoin cylindrical portions 118a, serve to receive annular wedges 120 which engage around the tension members 114 in a positive and non-positive manner.
- the sheath of the tension members 114 is removed.
- the outer peripheral surface of the armature disc 116 is provided with a thread 116b, onto which a ring nut 142 is screwed.
- the armature disk 116 and the ring nut 142 together form an anchor device 144, which is supported on the outer surface 112a of the structure 112 via a bearing plate 122. More specifically, the anchor device 144 is supported on the bearing plate 122 via the ring nut 142.
- the bearing plate 122 may be made of steel, for example. Furthermore, it can be inserted into a recess provided for the structure 112 or be embedded in the structure 112. In principle, however, the anchoring device 144 can also be supported directly on the building 112.
- the anchor device 44 consists solely of the anchor plate 16 there.
- the tube 124 may be, for example, a smooth or a profiled plastic tube, in particular polyethylene tube, a smooth or a profiled metal tube, in particular steel tube, or the like.
- the anchor plate 116 is connected within the concrete of the structure 112 with another tube 146.
- the further tube 146 may for example be screwed onto the armature disk 116 or welded thereto.
- a spacer disc 126 is accommodated, which deflects the slightly inclined in the interior of the concrete of the structure 112 relative to the traction axis A of the tension member 110 tension members 114 such that they pass through the armature disc 116 to the traction axis A substantially parallel.
- the spacer disc 126 is provided with a plurality of correspondingly formed through holes 126a.
- the spacer disc 126 can be made of plastic, in particular polyethylene, for example.
- gaskets 128 are arranged in the illustrated embodiment, which also have a plurality of through holes 128 a for the passage of the tension elements 114.
- the gaskets 128 may be made of, for example, a soft rubber, such as nitrile butadiene or chloroprene rubber. In principle, however, it is also conceivable to use fewer or more than three sealing washers.
- the sealing disk 128 furthest from the armature disk 116 is supported on the spacer disk 126.
- the spacer disk 126 is in turn supported on a, preferably made of metal, support disk 148.
- the support disk 148 is in turn held on the armature disk 116 via a plurality of threaded rods 152 equipped with threaded nuts 150, 151.
- a plastically deformable disc 130 of corrosion protection material when mounting the tension member 110 according to the invention between the armature disk 116 nearest sealing washer 128 and the armature disk 116 is further arranged a plastically deformable disc 130 of corrosion protection material.
- this plastically deformable disc 130 of corrosion protection material may have a plurality of through holes for the tension elements 114. As in the embodiment of the FIGS. 1 and 2 however, this is not necessarily required. Rather, the plastically deformable disc 130 may also be formed as a solid disc, so that the tension members 114 must be inserted through the plastically deformable material of the disc 130 during assembly, whereby they are wetted on their surface with corrosion protection material.
- the sealing washers 128 can be activated and the anti-corrosion material disc 130 can be plastically deformed by tightening the threaded nuts 151 of the threaded rods 152. Since the disk 130 is clamped between the armature disk 116 and the sealing disks 128, it plastically deforms, so that the corrosion protection material is automatically, i. accompanied by this second clamping operation, is pressed into the tension member 110 in its untensioned state remaining cavities, in particular in the existing between the tension members 114 and the inner walls of the through holes 118 and in the annular keys 120 cavities. Again, one can thus spare the previously required in the prior art subsequent injection of anti-corrosion material after tensioning the tension member.
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Description
Die Erfindung betrifft ein korrosionsgeschütztes Zugglied, umfassend eine Mehrzahl von Zugelementen und eine Ankervorrichtung mit einem Ankerelement, welches für den Durchtritt der Zugelemente bestimmte Durchgangslöcher aufweist, mit den Zugelementen in von diesen Zugkräfte aufnehmender Verbindung steht und dazu ausgebildet und bestimmt ist, diese Zugkräfte mittelbar oder unmittelbar an ein übergeordnetes Bauwerk weiterzuleiten, wenigstens einer elastisch komprimierbaren Dichtungsscheibe, die an der den freien Enden der Zugelemente abgewandten Seite des Ankerelements angeordnet und für den Durchtritt der Zugelemente bestimmte Durchgangslöcher aufweist, und einer Stützeinrichtung, die an der vom Ankerelement abgewandten Seite der wenigstens einen Dichtungsscheibe angeordnet ist und für den Durchtritt der Zugelemente bestimmte Durchgangslöcher aufweist.The invention relates to a corrosion-protected tension member, comprising a plurality of tension members and an anchor device with an anchor element, which has certain through holes for the passage of the tension elements, with the tension elements is in receiving from these tensile forces connection and trained and determined, these tensile forces indirectly or forward directly to a parent structure, at least one elastically compressible sealing disc, which is arranged on the side facing away from the free ends of the tension elements of the anchor element and for the passage of the tension elements has certain through holes, and a support means on the side facing away from the anchor element of the at least one Sealing disc is arranged and has certain through holes for the passage of the tension elements.
Derartige korrosionsgeschützte Zugglieder werden beispielsweise als Spannglieder, insbesondere für Spannbetonbauwerke, beispielsweise Brücken, Behälter oder Türme, oder als Schrägseile, insbesondere für Schrägseilbauwerke, insbesondere Schrägseilbrücken, Extradosed-Brücken oder Bogenbrücken, eingesetzt.Such corrosion-protected tension members are used, for example, as tendons, in particular for prestressed concrete structures, for example bridges, containers or towers, or as stay cables, in particular for cable-stayed structures, in particular cable-stayed bridges, extra-stretch bridges or arch bridges.
Aus der
Es ist daher Aufgabe der Erfindung, ein korrosionsgeschütztes Zugglied der eingangs genannten Art bereitszustellen, bei welchem der Korrosionsschutz in einfacher und kostengünstiger Weise sichergestellt werden kann.It is therefore an object of the invention to provide a corrosion-protected tension member of the type mentioned, in which the corrosion protection can be ensured in a simple and cost-effective manner.
Diese Aufgabe wird erfindungsgemäß durch ein Zugglied der eingangs genannten Art gelöst, bei welchem in einem vormontierten, jedoch noch nicht unter Zugspannung gesetzten Zustand des Zugglieds zwischen dem Ankerelement und der wenigstens einen Dichtungsscheibe wenigstens eine plastisch verformbare Scheibe aus Korrosionsschutzmaterial angeordnet ist.This object is achieved by a tension member of the type mentioned, in which in a preassembled, but not yet set under tension condition of the tension member between the anchor member and the at least one sealing disc at least one plastically deformable disc is disposed of corrosion protection material.
Die Erfindung macht sich zunutze, dass zur Aktivierung der Dichtungswirkung der wenigstens einen Dichtungsscheibe mittels der Stützeinrichtung ohnehin eine im Wesentlichen in Längserstreckungsrichtung der Zugelemente gerichtete Flächenkraft auf die wenigstens eine Dichtungsscheibe ausgeübt werden muss. Mittels dieser Flächenkraft wird erfindungsgemäß nicht nur die wenigstens eine Dichtungsscheibe, sondern auch die wenigstens eine plastisch verformbare Scheibe aus Korrosionsschutzmaterial komprimiert, wodurch das Korrosionsschutzmaterial automatisch in alle Ritzen und Hohlräume des Zugglieds gepresst wird und diese ausfüllt. Der gesonderte Arbeitsschritt des Injizierens von Korrosionsschutzmaterial kann daher entfallen, was die Kosten für die Montage des erfindungsgemäßen Zugglieds senkt.The invention makes use of the fact that in order to activate the sealing effect of the at least one sealing disk by means of the support means, a surface force directed essentially in the direction of elongation of the tension elements must be exerted on the at least one sealing disk. By means of this surface force, according to the invention, not only the at least one sealing washer but also the at least one plastically deformable washer made of anti-corrosion material is compressed, whereby the anti-corrosive material is automatically pressed into all the cracks and cavities of the tension member and fills them. The separate step of injecting corrosion protection material can therefore be dispensed with, which means the costs for the assembly of the invention Tension member lowers.
Die vorstehend genannte Flächenkraft kann gemäß einer ersten Alternative unabhängig vom Spannen der Zugelemente erzeugt werden, beispielsweise indem man das Ankerelement, die wenigstens eine plastisch verformbare Scheibe, die wenigstens eine Dichtungsscheibe und die Stützeinrichtung mittels einer Kompressionseinrichtung zusammendrückt. Diese Kompressionseinrichtung kann dabei eine Mehrzahl von Gewindestangen umfassen, die die vorstehend genannten Elemente durchsetzen und an der freien Oberfläche des Ankerelements und der freien Oberfläche der Stützeinrichtung mit Gewindemuttern in Gewindeeingriff stehen. Gemäß einer zweiten Alternative ist es jedoch auch möglich, die vorstehend genannte Flächenkraft vom Spannen der Zugelemente abzuleiten, indem das Ankerelement, die wenigstens eine plastisch verformbare Scheibe und die wenigstens eine Dichtungsscheibe mittels der Zugelemente gegen die Stützeinrichtung gezogen werden, welche an einer bauwerksfesten Anlageschulter abgestützt ist.According to a first alternative, the aforesaid surface force can be generated independently of tensioning of the tension elements, for example by compressing the anchor element, which compresses at least one plastically deformable disc, the at least one sealing disc and the support device by means of a compression device. This compression device may comprise a plurality of threaded rods which pass through the aforementioned elements and are threadedly engaged with the free surface of the anchor member and the free surface of the support means with threaded nuts. According to a second alternative, however, it is also possible to derive the above-mentioned surface force from tensioning of the tension elements by the anchor element, the at least one plastically deformable disc and the at least one sealing disc are pulled by means of the tension elements against the support means, which supported on a fixed support abutment is.
Um sicherstellen zu können, dass auch diejenigen Hohlräume, die an den für die Zugkraftübertragung verantwortlichen Verbindungsstellen der Zugelemente und des Ankerelements vorhanden sind, zuverlässig mit Korrosionsschutzmaterial gefüllt werden, wird in Weiterbildung der Erfindung vorgeschlagen, dass die wenigstens eine plastisch verformbare Scheibe aus Korrosionsschutzmaterial in dem vormontierten, jedoch noch nicht unter Zugspannung gesetzten Zustand des Zugglieds unmittelbar an dem Ankerelement anliegt.In order to be able to ensure that even those cavities which are present at the responsible for the tensile force transmission joints of the tension elements and the anchor element, are reliably filled with corrosion protection material, it is proposed in a further development of the invention that the at least one plastically deformable disc of corrosion protection material in the preassembled, but not yet set under tension state of the tension member is applied directly to the anchor element.
Eine Vorbefüllung der mit Korrosionsschutzmittel auszufüllenden Ritzen und Hohlräume kann dadurch herbeigeführt werden, dass die wenigstens eine plastisch verformbare Scheibe aus Korrosionsschutzmaterial als Vollscheibe ausgebildet ist. Da die wenigstens eine plastisch verformbare Scheibe aus Korrosionsschutzmaterial als Vollscheibe keine Durchgangslöcher aufweist, insbesondere keine Durchgangslöcher zum Hindurchführen der Zugelemente, müssen diese die plastisch verformbare Vollscheibe bei der Montage durchstoßen, wodurch sie an ihrer Außenfläche mit Korrosionsschutzmaterial benetzt werden. Bei der Montage kann dabei beispielsweise so vorgegangen werden, dass man zunächst die Stapelanordnung von Stützeinrichtung, der wenigstens einen Dichtungsscheibe und der wenigstens einen plastisch verformbaren Scheibe bildet und anschließend die Zugelements durch diese Stapelanordnung fädelt.A pre-filling of the gaps and cavities to be filled with anticorrosion agents can be brought about by the fact that the at least one plastically deformable disc of anticorrosion material is designed as a solid disc. Since the at least one plastically deformable disc of corrosion protection material as a solid disc has no through holes, in particular no through holes for passing the tension elements, they must be the plastically deformable disc during assembly pierced, whereby they are wetted on its outer surface with anti-corrosion material. During assembly, it is possible, for example, to proceed by initially forming the stack arrangement of support device, which forms at least one sealing disk and the at least one plastically deformable disk, and then threads the tension element through this stack arrangement.
Grundsätzlich ist es jedoch auch denkbar, dass die wenigstens eine plastisch verformbare Scheibe aus Korrosionsschutzmaterial für den Durchtritt der Zugelemente bestimmte Durchgangslöcher aufweist. In diesem Fall können die Zugelemente zuerst montiert und anschließend die Stützeinrichtung, die wenigstens eine Dichtungsscheibe und die wenigstens eine plastisch verformbare Scheibe auf die Zugelemente aufgefädelt werden.In principle, however, it is also conceivable that the at least one plastically deformable disc of anti-corrosion material for the passage of the tension elements has certain through holes. In this case, the tension elements can be mounted first and then the support means, the at least one sealing disc and the at least one plastically deformable disc are threaded onto the tension elements.
Grundsätzlich kann jedes Korrosionsschutzeigenschaften aufweisende Material als Korrosionsschutzmaterial verwendet werden. Im Hinblick auf die Handhabbarkeit der wenigstens einen plastisch verformbaren Scheibe ist es jedoch von Vorteil, wenn die Konuspenetration des Korrosionsschutzmaterials bei einer Temperatur von 25°C zwischen etwa 60•0,1 mm und etwa 100•0,1 mm beträgt. Korrosionsschutzmaterial mit einer Konuspenetration oberhalb dieses Wertebereichs erschwert die Herstellung einer auf der Baustelle in einfacher Weise handhabbaren plastisch verformbaren Scheibe, während bei einer Konuspenetration unterhalb dieses Wertebereichs das vollständige Befüllen der Ritzen und Hohlräume mit Korrosionsschutzmaterial erschwert ist.In principle, any material having anticorrosive properties can be used as a corrosion protection material. With regard to the handling of the at least one plastically deformable disk, however, it is advantageous if the cone penetration of the anticorrosive material at a temperature of 25 ° C is between about 60 • 0.1 mm and about 100 • 0.1 mm. Corrosion protection material with a cone penetration above this range of values makes it difficult to produce a plastically deformable disk which can be handled easily on the construction site, while full penetration of the cracks and cavities with corrosion protection material is more difficult for a cone penetration below this value range.
Insbesondere kann vorgesehen sein, dass das Korrosionsschutzmaterial mikrokristallines Wachs ist. Ein geeignetes mikrokristallines Wachs kann beispielsweise unter der Handelsbezeichnung NONTRIBOS® VZ-inject von Fa. August Gähringer Carl Gähringer e.K. Fabrik technischer Öle & Fette bezogen werden. Alternativ können aber auch Vaseline und andere dauerplastische Korrosionsschutzmaterialien auf Petrolatumbasis eingesetzt werden.In particular, it can be provided that the corrosion protection material is microcrystalline wax. A suitable microcrystalline wax can be obtained, for example, under the trade name NONTRIBOS® VZ-inject from the company August Gähringer Carl Gähringer eK Factory of Technical Oils & Fats. Alternatively, petroleum jelly and other petrolatum-based, permanently plastic anticorrosive materials may also be used.
Um sicherstellen zu können, dass bei der Vormontage eine für das Ausfüllen sämtlicher Ritzen und Hohlräume ausreichende Menge an Korrosionsschutzmaterial in die Ankervorrichtung eingebracht wird, wird in Weiterbildung der Erfindung vorgeschlagen, dass das Volumen des Korrosionsschutzmaterials je Zugelement zumindest gleich dem Produkt aus der Länge des Ankerelements in Längserstreckungsrichtung der Zugelemente und der Kreisringfläche zwischen dem Zugelement und dem Durchgangsloch im Ankerelement ist, durch welches das Zugelement hindurchgeführt ist. Dabei kann der Wert der Kreisringfläche zwischen etwa 30 mm2 und 180 mm2 betragen.In order to be able to ensure that in the pre-assembly for filling all the cracks and cavities sufficient amount of corrosion protection material is introduced into the anchor device is proposed in a further development of the invention that the volume of corrosion protection material per tension element at least equal to the product of the length of the anchor element in the longitudinal direction of extension of the tension elements and the annular surface between the tension element and the through hole in the anchor element, through which the tension element is passed. In this case, the value of the annular surface between about 30 mm 2 and 180 mm 2 amount.
Um beim Zusammendrücken der aus der wenigstens einen Dichtungsscheibe und der wenigstens einen plastisch verformbaren Scheibe gebildeten Scheibenanordnung einen übermäßigen Verlust von Korrosionsschutzmaterial durch die zum Durchtritt der Zugelemente bestimmten Durchgangslöcher der wenigstens einen Dichtungsscheibe verhindern zu können, wird vorgeschlagen, dass der Elastizitätsmodul der wenigstens einen Dichtungsscheibe und die Widerstandsfähigkeit der wenigstens einen plastisch verformbaren Scheibe gegenüber plastischer Verformung jeweils bezogen auf eine in Längsrichtung der Zugelemente wirkende Kompressionskraft derart aufeinander abgestimmt sind, dass die Begrenzungsflächen der Durchgangslöcher der wenigstens einen Dichtungsscheibe dichtend an den Zugelementen anliegen, bevor die wenigstens eine plastisch verformbare Scheibe um mehr als 5% ihrer in Längsrichtung der Zugelemente gemessenen Dicke verformt worden ist.In order to be able to prevent an excessive loss of corrosion protection material through the through holes of the at least one sealing disk intended for the passage of the tension elements when the disk arrangement formed from the at least one sealing disk and the at least one plastically deformable disk is proposed, it is proposed that the modulus of elasticity of the at least one sealing disk and the resistance of the at least one plastically deformable disc to plastic deformation in each case in relation to a compressive force acting in the longitudinal direction of the tension elements are matched to one another such that the boundary surfaces of the through holes of the at least one sealing disk bear sealingly against the tension elements before the at least one plastically deformable disk increases more has been deformed as 5% of their measured in the longitudinal direction of the tension members thickness.
Für den Fall, dass der Wert der Konuspenetration des Korrosionsschutzmaterials hierfür zu hoch sein sollte, kann ferner vorgesehen sein, dass der wenigstens einen plastisch verformbaren Scheibe wenigstens ein ihre Widerstandsfähigkeit gegenüber plastischer Verformung erhöhendes Widerstandselement zugeordnet ist. Das wenigstens eine Widerstandselement kann dabei beispielsweise von einem elastisch und/oder plastisch verformbaren Element gebildet sein. Ferner kann das wenigstens eine Widerstandselement in das Korrosionsschutzmaterial eingebettet sein oder die wenigstens eine plastisch verformbare Scheibe, beispielsweise ringsförmig, umgeben. Unabhängig von der genauen Ausbildung und Anordnung des wenigstens einen Widerstandselements wird es im Rahmen der vorliegenden Erfindung aber als der wenigstens einen plastisch verformbaren Scheibe aus Korrosionsschutzmaterial zugehörig angesehen.In the event that the value of the cone penetration of the anticorrosive material should be too high for this purpose, it may further be provided that the at least one plastically deformable disc is assigned at least one resistance element that increases its resistance to plastic deformation. The at least one resistance element can be formed, for example, by an elastically and / or plastically deformable element. Furthermore, the at least one resistance element be embedded in the corrosion protection material or the at least one plastically deformable disc, for example in the form of a ring, surrounded. Regardless of the exact design and arrangement of the at least one resistance element, it is considered in the context of the present invention as belonging to the at least one plastically deformable disc of corrosion protection material.
Das Problem des unerwünschten Austretens von Korrosionsschutzmaterial infolge der plastischen Verformung der wenigstens einen plastisch verformbaren Scheibe kann sich auch an der von der wenigstens einen Dichtungsscheibe abgewandten Seite der wenigstens einen plastisch verformbaren Scheibe stellen. In Weiterbildung der Erfindung wird daher gemäß einer ersten Ausführungsvariante vorgeschlagen, dass das Ankerelement einen Stempelabschnitt aufweist, welches im vormontierten, jedoch noch nicht unter Zugspannung gesetzten Zustand des Zugglieds in eine Hülse eingreift, in der die wenigstens eine plastisch verformbare Scheibe, die wenigstens eine Dichtungsscheibe und die Stützeinrichtung aufgenommen sind. Gemäß dieser ersten Ausführungsvariante bildet der Eingriff des Stempelabschnitts des Ankerelements in die Hülse eine Dichtung, die das unerwünschte Austreten von Korrosionsschutzmaterial zumindest erschwert, wenn nicht gar vollständig verhindert. Ferner kann die Hülse mit dem übergeordneten Bauwerk in Kraftübertragungseingriff stehen, beispielsweise in das übergeordnete Bauwerk einbetoniert sein, und an ihrem dem Ankerelement zugewandten Ende einen Anlageflansch aufweisen, an dem das Ankerelement im fertig montierten und unter Zugspannung gesetzten Zustand des Zugglieds kraft-übertragend anliegt. Auch kann die vorstehend erwähnte bauwerksfeste Anlageschulter an dieser Hülse ausgebildet sein.The problem of the undesired escape of corrosion protection material as a result of the plastic deformation of the at least one plastically deformable disk can also occur on the side of the at least one plastically deformable disk facing away from the at least one sealing disk. In a further development of the invention is therefore proposed according to a first embodiment, that the anchor member has a stamp portion which engages in the preassembled, but not yet under tension condition of the tension member in a sleeve in which the at least one plastically deformable disc, the at least one sealing washer and the support means are received. According to this first embodiment variant, the engagement of the stamp portion of the anchor element in the sleeve forms a seal which at least complicates, if not completely prevents, the undesired leakage of corrosion protection material. Furthermore, the sleeve can be in power transmission with the parent structure, for example, be embedded in the parent structure, and at its end facing the anchor element having a contact flange on which the armature element in the fully assembled and tensioned state of the tension member rests force-transmitting. Also, the above-mentioned building fixed bearing shoulder can be formed on this sleeve.
Gemäß einer zweiten Ausführungsvariante ist es jedoch auch denkbar, dass das Ankerelement mit einer Hülse betriebsfest verbunden ist, in welcher die wenigstens eine plastisch verformbare Scheibe, die wenigstens eine Dichtungsscheibe und die Stützeinrichtung aufgenommen sind. Bei dieser zweiten Ausführungsvariante kann vorteilhafterweise ferner ein Anlageelement vorgesehen sein, welches mit dem übergeordneten Bauwerk in Kraftübertragungseingriff steht und an welchem im fertig montierten und unter Zugspannung gesetzten Zustand des Zugglieds das Ankerelement oder ein mit diesem betriebsfest verbundenes Kraftweiterleitungselement kraftübertragend anliegt. Beide betriebsfesten Verbindungen dieser Ausführungsvariante können durch einstückige Ausbildung, Verschrauben, Verschweißen oder in anderer geeigneter Art und Weise realisiert sein.According to a second embodiment, however, it is also conceivable that the anchor element is operatively connected to a sleeve in which the at least one plastically deformable disc, the at least one sealing washer and the support means are accommodated. In this second embodiment can advantageously also a contact element be provided, which is in power transmission with the parent structure and at which in the fully assembled and tensioned state of the tension member, the armature element or a force-transmitting element operatively connected to this force-transmitting element is present. Both firm connections of this embodiment can be realized by integral training, screwing, welding or other suitable manner.
Bei beiden Ausführungsvarianten kann es zudem vorteilhaft sein, wenn die wenigstens eine plastisch verformbare Scheibe, die wenigstens eine Dichtungsscheibe und die Stützeinrichtung mit ihren Außenumfangsflächen an einer Innenfläche der Hülse geführt sind. Ferner kann die Hülse in beiden Ausführungsvarianten aus Metall, vorzugsweise Stahl, beispielsweise als Gussteil, hergestellt sein.In both embodiments, it may also be advantageous if the at least one plastically deformable disc, the at least one sealing disc and the support means are guided with their outer peripheral surfaces on an inner surface of the sleeve. Furthermore, in both embodiments, the sleeve can be made of metal, preferably steel, for example as a cast part.
Nachzutragen ist noch, dass sich die erste Ausführungsvariante beispielsweise zur Flächenkrafterzeugung gemäß der vorstehend erläuerten zweiten Alternative eignet, während sich die zweite Ausführungsvariante beispielsweise zur Flächenkrafterzeugung gemäß der vorstehend erläuerten ersten Alternative eignet.It should also be added that the first embodiment variant is suitable, for example, for producing surface power according to the above-explained second alternative, while the second embodiment variant is suitable, for example, for producing surface power according to the first alternative explained above.
Wie aus dem Stand der Technik an sich bekannt, kann die Stützeinrichtung im Rahmen der vorlliegenden Erfindung lediglich von einer Abstandshalterscheibe gebildet sein, die beispielsweise aus Kunststoff, insbesondere Polyethylen, gefertigt sein kann. Um auch bei Zuggliedern mit größeren Durchmessern eine ausreichende Stabilität der Stützeinrichtung sicherstellen zu können, kann die Abstandshalterscheibe aus Metall, beispielsweise Stahl, gefertigt sein. Alternativ ist es jedoch auch denkbar, dass die Stützeinrichtung neben der Abstandshalterscheibe auch noch eine Druckplatte umfasst, welche beispielsweise aus Metall, beispielsweise Stahl, gefertigt ist.As known from the prior art, the support means in the vorlliegenden invention may be formed only by a spacer disc, which may be made of plastic, in particular polyethylene, for example. In order to ensure sufficient stability of the support device even with tension members with larger diameters, the spacer disc can be made of metal, for example steel. Alternatively, however, it is also conceivable that the support means in addition to the spacer disc also includes a pressure plate, which is made of metal, for example steel, for example.
Ferner können die Zugelemente des erfindungsgemäßen Zugglieds an sich bekannte Zugelemente sein. So können beispielsweise sogenannte Monolitzen als Zugelemente eingesetz werden. Unter einer Monolitze wird dabei eine einzelne aus sieben Drähten gebildete Litze verstanden, die von einer Ummantelung aus Kunststoff, vorzugsweise Polyethylen, umgeben ist, wobei der Zwischenraum zwischen den Drähten und der Ummantelung mit Korrosionsschutzmaterial, beispielsweise Korrosionsschutzfett gefüllt ist. Alternativ können aber auch Litzen verwendet werden, welche mit Kunstharz beschichtet sind, beispielsweise Epoxidharz, (sogenannte Epoxy-Litzen). In der praktischen Anwendung unterscheiden sich diese beiden Arten von Zugelementen hauptsächlich dadurch, dass bei den Monolitzen dort, wo die die Zugkräfte zwischen den Zugelementen und dem Ankerelement übertragenden Ringkeile angeordnet sind, die Kunststoffummantelung entfernt werden muss, während die Kunstharzbeschichtung bei den Epoxy-Litzen belassen werden kann.Furthermore, the tension elements of the tension member according to the invention may be known per se tension elements. For example, so-called monolayers be used as tension elements. Under a monolayer is understood to be a single strand formed from seven wires, which is surrounded by a sheath made of plastic, preferably polyethylene, wherein the space between the wires and the sheath with corrosion protection material, such as corrosion protection grease is filled. Alternatively, however, it is also possible to use strands which are coated with synthetic resin, for example epoxy resin (so-called epoxy strands). In practical application, these two types of tension members differ mainly in that, where the monostrands where the tensile forces between the tension elements and the anchor element transmitting ring wedges are arranged, the plastic jacket must be removed while leaving the resin coating in the epoxy strands can be.
Um verhindern zu können, dass die Kunststoffummantelung die, beispielsweise mittels Ringkeilen realisierte, Kraftübertragungsverbindung zwischen dem Ankerelement und den Zugelementen beeinträchtigt, kann zwischen dem Ende der Kunststoffummantelung und der Kraftübertragungsstelle jedes Zugelements ein hülsenförmiges Rückhalteelement angeordnet sein. Alternativ ist es jedoch auch denkbar, die in dem Ankerlement ausgebildeten Durchtrittslöcher für die Zugelemente gestuft auszubilden, wobei die Stufe eine Rückhaltefläche für die Kunststoffummantelung bildet. Der erstgenannte Fall hat dabei den Vorteil, dass der Austausch einzelner Zugelemente ohne Weiteres möglich ist.In order to be able to prevent the plastic casing from impairing the force transmission connection between the anchor element and the tension elements, for example by means of ring wedges, a sleeve-shaped retaining element can be arranged between the end of the plastic casing and the force transmission point of each tension element. Alternatively, however, it is also conceivable to design the passage holes formed in the anchor element in a stepped manner for the tension elements, the step forming a retaining surface for the plastic casing. The former case has the advantage that the replacement of individual tension elements is readily possible.
Nachzutragen ist noch, dass die wenigstens eine Dichtungsscheibe aus einem weichen Gummi, beispielsweise Nitril-Butadien-Kautschuk (NBR-Kautschuk, beispielsweise unter der Handelsbezeichnung Perbunan® bekannt) oder Chloropren-Kauschuk (CR-Kautschuk) gefertigt sein kann.It should also be added that the at least one sealing disc can be made of a soft rubber, for example nitrile butadiene rubber (NBR rubber, for example known under the trade name Perbunan®) or chloroprene rubber (CR rubber).
Die Erfindung betrifft ferner die Verwendung einer plastisch verformbaren Scheibe aus Korrosionsschutzmaterial in einem erfindungsgemäßen korrosionsgeschützten Zugglied. Die Erfindung wird im Folgenden anhand der beigefügten Zeichnung an zwei Ausführungsbeispielen näher erläutert werden. Es stellt dar:
- Figur 1
- einen Längsschnitt durch ein erfindungsgemäßes Zugglied, das als Spannglied, insbesondere für Spannbetonbauwerke, eingesetzt werden kann, in seinem fertig montierten und gespannten Zustand;
- Figur 2
- einen Längsschnitt des Zugglieds gemäß
Figur 1 in seinem vormontierten, aber noch nicht gespannten Zustand; - Figuren 3 und 4
- Längsschnitte analog
Figuren 1 und2 eines anderen erfindungsgemäßen Zugglieds, das als Schrägseil insbesondere für Schrägseilbauwerke, eingesetzt werden kann.
- FIG. 1
- a longitudinal section through an inventive tension member which can be used as a tendon, in particular for prestressed concrete structures, in its fully assembled and tensioned state;
- FIG. 2
- a longitudinal section of the tension member according to
FIG. 1 in its preassembled, but not yet tense state; - FIGS. 3 and 4
- Longitudinal sections analog
FIGS. 1 and2 another tension member according to the invention, which can be used as a stay cable especially for cable-stayed structures.
In
Das Spannglied 10 umfasst eine Mehrzahl von Zugelementen 14, von denen jedes von einer mit Kunstharz beschichteten Stahldrahtlitze gebildet sein kann. Als Kunstharz kann beispielsweise Epoxidharz verwendet werden, wobei die Zugelemente 14 in diesem Fall in der Fachsprache kurz als "Epoxy-Litzen" bezeichnet werden.The
Die Zugelemente 14 stehen mit einer beispielsweise aus Stahl gefertigten Ankerscheibe 16 in Zugkraft übertragender Verbindung. Zu diesem Zweck ist die Ankerscheibe 16 mit einer Mehrzahl von Durchgangslöchern 18 versehen, die jeweils einen inneren zylindrischen Abschnitt 18a aufweisen, der zu der vom Spannbetonbauwerk 12 abgewandten Seite hin in einen konischen Abschnitt 18b übergeht. Jeder der konischen Abschnitte 18b dient zur Aufnahme eines mehrteiligen Ringkeils 20, der das zugeordnete Zugelement 14 form- und kraftschlüssig umgreift und die Aufgabe hat, die Zugkräfte vom Zugelement 14 auf die Ankerscheibe 16 zu übertragen.The
Die Ankerscheibe 16 stützt sich an der Außenfläche 12a des Bauwerks 12 über einen Widerlagerflansch 22a eines im Wesentlichen rohrförmig ausgebildeten Ankerkörpers 22 ab, der in das Bauwerk 12 einbetoniert ist und beispielsweise als Gussteil, insbesondere aus Gusseisen, gefertigt sein kann. Der Ankerkörper 22 bildet von der Oberfläche 12a des Bauwerks 12 ausgehend in Richtung in das Bauwerk 12 hinein eine rohrförmige Hülle für die Zugelemente 14, die gewünschtenfalls in Richtung in das Bauwerk 12 hinein mittels eines weiteren Rohrs 24 verlängert werden kann. Als das weitere Rohr 24 kann beispielsweise ein glattes oder ein profiliertes Kunststoffrohr, insbesondere Polyethylenrohr, ein Blechrohr oder dergleichen verwendet werden.The
Die im Inneren des Bauwerks 12 relativ zur Zugachse A des Zugglieds 10 leicht schräg verlaufenden Zugelemente 14 werden mittels einer innerhalb des Ankerkörpers 22 angeordneten Abstandshalterscheibe 26 derart umgelenkt, dass sie die Ankerscheibe 16 zur Zugachse A im Wesentlichen parallel verlaufend durchsetzen. Hierzu ist die Abstandshalterscheibe 26 mit einer Mehrzahl von entsprechend ausgebildeten Durchgangslöchern 26a versehen. Die Abstandshalterscheibe 26 kann beispielsweise aus Kunststoff, insbesondere Polyethylen, gefertigt sein.The
Auf der der Ankerscheibe 16 zugewandten Seite der Abstandshalterscheibe 26 ist des Weiteren eine Dichtungsscheibe 28 angeordnet, die wiederum eine Mehrzahl von Durchgangslöchern 28a für den Durchtritt der Zugelemente 14 aufweist. Die Dichtungsscheibe 28 kann beispielsweise aus einem weichen Gummi, beispielsweise Nitril-Butadien-- oder Chloropren-Kauschuk gefertigt sein.On the
Im fertig montierten und gespannten Zustand des erfindungsgemäßen Zugglieds 10 stützt sich die Dichtungsscheibe 28 an der Abstandshalterscheibe 26 ab. Um die Abstützung für die Dichtungsscheibe 28 bereitstellen zu können, kann die Abstandshalterscheibe 26 ihrerseits mittelbar oder unmittelbar am Ankerkörper 22 abgestützt sein. Im dargestellten Ausführungsbeispiel ist sie beispielsweise an einer inneren Ringschulter 22b des Ankerkörpers 22 abgestützt. Sollte die innere Stabilität der Abstandshalterscheibe 26, beispielsweise aufgrund eines zu großen Durchmessers, hierfür nicht ausreichen, so könnte zwischen der Abstandshalterscheibe 26 und der Ringschulter 22b zusätzlich noch eine, vorzugsweise aus Metall gefertigte, Stützscheibe vorgesehen werden.In the assembled and tensioned state of the
Wie insbesondere aus
Beim Spannen des Zugglieds 10 greift ein Stempelabschnitt 16a der Ankerscheibe in den Ankerkörper 22 ein und drückt gegen die plastisch verformbare Scheibe 30 an. Da diese zwischen der Ankerscheibe 16 und der Dichtungsscheibe 28 eingespannt ist, verformt sie sich plastisch, so dass das Korrosionsschutzmaterial automatisch, d.h mit dem Spannvorgang einhergehend, in alle im Zugglied 10 in dessen ungespannten Zustand noch vorhandenen Hohlräume gepresst wird, insbesondere in die zwischen den Zugelementen 14 und den Innenwänden der Durchgangslöcher 18 und in den Ringkeilen 20 vorhandenen Hohlräume. Da diese Hohlräume somit im Wesentlichen vollständig mit Korrosionsschutzmaterial ausgefüllt sind, kann ein Eindringen von Feuchtigkeit und Schmutz zuverlässig verhindert werden. Um das gleiche Ziel zu erreichen musste das Korrosionsschutzmaterial bislang im Stand der Technik nachträglich nach dem Spannen des Zugglieds injiziert werden. Letzteres war insbesondere aufgrund der Tatsache, dass das Korrosionsschutzmaterial nacheinander einzeln in jeden der Ringkeilen injiziert werden musste, mühsam und aufwändig und zog wegen des damit verbundenen Personalaufwands hohe Montagekosten nach sich.When tensioning the
Um verhindern zu können, dass das Korrosionsschutzmaterial nicht nur in die vorstehend erläuterten Hohlräume gepresst wird, sondern durch die zwischen den Zugelementen 14 und den Innenwandungen der Durchgangslöcher 28a der Dichtungsscheibe 28 und 26a der Abstandshalterscheibe 26 entweichen kann, muss dafür Sorge getragen werden, dass sich zunächst das Material der Dichtungsscheibe 28 dichtend um die Zugelemente 14 legt, bevor die Scheibe 30 aus Korrosionsschutzmaterial in wesentlichem Maße plastisch verformt wird. Dies kann beispielsweise dadurch erreicht werden, dass der Elastizitätsmodul der Dichtungsscheibe 28 und die Widerstandsfähigkeit der plastisch verformbaren Scheibe 30 gegenüber plastischer Verformung jeweils bezogen auf eine in Längsrichtung der Zugelemente 14 wirkende Kompressionskraft im Hinblick auf die Erreichung dieses Ziels aufeinander abgestimmt sind.In order to prevent the anticorrosive material from being pressed not only into the above-described cavities but also from escaping between the
In den
Das Zugglied bzw. Schrägseil 110 umfasst eine Mehrzahl einzelner Zugelemente 114, von denen jedes beispielsweise als sogenannte Monolitze ausgebildet sein kann. Unter einer Monolitze wird dabei eine einzelne aus sieben Drähten gebildete Litze verstanden, die von einer Ummantelung aus Kunststoff, vorzugsweise Polyethylen, umgeben ist, wobei der Zwischenraum zwischen den Drähten und der Ummantelung mit Korrosionsschutzmaterial, beispielsweise Korrosionsschutzfett gefüllt ist.The tension member or
Die Zugelemente 114 stehen mit einer beispielsweise aus Stahl gefertigten Ankerscheibe 116 in Zugkraft übertragender Verbindung. Zu diesem Zweck ist die Ankerscheibe 116 wie die Ankerscheibe 16 der Ausführungsform gemäß
Die äußere Umfangsfläche der Ankerscheibe 116 ist mit einem Gewinde 116b versehen, auf das eine Ringmutter 142 aufgeschraubt ist. Die Ankerscheibe 116 und die Ringmutter 142 bilden zusammen eine Ankervorrichtung 144, die sich an der Außenfläche 112a des Bauwerks 112 über eine Lagerplatte 122 abstützt. Genauer gesagt stützt sich die Ankervorrichtung 144 über die Ringmutter 142 an der Lagerplatte 122 ab. Die Lagerplatte 122 kann beispielsweise aus Stahl gefertigt sein. Ferner kann er in eine dafür vorgesehene Vertiefung des Bauwerks 112 eingelegt oder in das Bauwerk 112 einbetoniert sein. Grundsätzlich kann die Ankervorrichtung 144 aber auch unmittelbar am Bauwerk 112 abgestützt sein.The outer peripheral surface of the
Zur Ausführungsform der
An die Lagerplatte 122 kann sich in das Bauwerk 112 hinein ein Rohr 124 anschließen, das die Zugelemente 114 vor dem Beton des Bauwerks 112 schützt. Das Rohr 124 kann beispielsweise ein glattes oder ein profiliertes Kunststoffrohr, insbesondere Polyethylenrohr, ein glattes oder ein profiliertes Metallrohr, insbesondere Stahlrohr, oder dergleichen sein.To the
Ferner ist darauf hinzuweisen, dass die Ankerscheibe 116 innerhalb des Betons des Bauwerks 112 mit einem weiteren Rohr 146 verbunden ist. Das weitere Rohr 146 kann beispielsweise auf die Ankerscheibe 116 aufgeschraubt oder mit dieser verschweißt sein. In diesem weiteren Rohr ist eine Abstandshalterscheibe 126 aufgenommen, welche die im Inneren des Betons des Bauwerks 112 relativ zur Zugachse A des Zugglieds 110 leicht schräg verlaufenden Zugelemente 114 derart umgelenkt, dass sie die Ankerscheibe 116 zur Zugachse A im Wesentlichen parallel verlaufend durchsetzen. Hierzu ist die Abstandshalterscheibe 126 mit einer Mehrzahl von entsprechend ausgebildeten Durchgangslöchern 126a versehen. Die Abstandshalterscheibe 126 kann beispielsweise aus Kunststoff, insbesondere Polyethylen, gefertigt sein.It should also be noted that the
Auf der der Ankerscheibe 116 zugewandten Seite der Abstandshalterscheibe 126 sind im dargestellten Ausführungsbeispiel drei Dichtungsscheiben 128 angeordnet, die ebenfalls eine Mehrzahl von Durchgangslöchern 128a für den Durchtritt der Zugelemente 114 aufweisen. Die Dichtungsscheiben 128 können beispielsweise aus einem weichen Gummi, beispielsweise Nitril-Butadien- oder Chloropren-Kauschuk gefertigt sein. Grundsätzlich ist es aber auch denkbar weniger oder mehr als drei Dichtungsscheiben zu verwenden.On the
Im fertig montierten und gespannten Zustand des erfindungsgemäßen Zugglieds 110 stützt sich die von der Ankerscheibe 116 am weitesten entfernte Dichtungsscheibe 128 an der Abstandshalterscheibe 126 ab. Um derart als Widerlager für die drei Dichtungsscheiben 128 wirken zu können, ist die Abstandshalterscheibe 126 ihrerseits an einer, vorzugsweise aus Metall gefertigten, Stützscheibe 148 abgestützt. Die Stützscheibe 148 ist wiederum an der Ankerscheibe 116 über eine Mehrzahl von mit Gewindemuttern 150, 151 bestückten Gewindestangen 152 gehalten.In the fully assembled and tensioned state of the
Wie insbesondere aus
Ein weiterer Unterschied zwischen den Ausführungsformen der
Nach dem Spannen des Zugglieds 110 können die Dichtungsscheiben 128 aktiviert und die Scheibe 130 aus Korrosionsschutzmaterial plastisch verformt werden, indem man die Gewindemuttern 151 der Gewindestangen 152 anzieht. Da die Scheibe 130 zwischen der Ankerscheibe 116 und der Dichtungsscheiben 128 eingespannt ist, verformt sie sich plastisch, so dass das Korrosionsschutzmaterial automatisch, d.h. mit diesem zweiten Spannvorgang einhergehend, in die im Zugglied 110 in dessen ungespannten Zustand noch vorhandenen Hohlräume gepresst wird, insbesondere in die zwischen den Zugelementen 114 und den Innenwänden der Durchgangslöcher 118 und in den Ringkeilen 120 vorhandenen Hohlräume. Wiederum kann man sich auf diese Weise das bislang im Stand der Technik erforderliche nachträgliche Injizieren von Korrosionsschutzmaterial nach dem Spannen des Zugglieds ersparen.After tensioning the
Weiter besteht dabei auch bei der Ausführungsform der
Selbstverständlich kann auch bei der Ausführungsform gemäß
Zu beiden Ausführungsformen ist noch nachzutragen, dass die aus der Ankerscheibe 16 bzw. 116 herausragenden freien Enden 14a bzw. 114a der Zugelemente 14 bzw. 114 mittels einer (nicht dargestellten) Kappe, die vorzugsweise mit Korrosionsschutzmaterial gefüllt werden kann, vor äußeren Einflüssen, insbesondere Witterungseinflüssen, geschützt werden können. Die Befestigungsstellen für diese Kappe sind bei der Ausführungsform der
Claims (11)
- Corrosion-protected tension member (10; 110) comprising- a plurality of tension elements (14; 114) and- an anchor apparatus (44; 144) havingcharacterised in that at least one plastically deformable disc (30; 130) made of an anti-corrosion material is arranged between the anchor element (16; 116) and the at least one sealing disc (28; 128) when the tension member (10; 110) is in a state in which it is pre-assembled but not yet under tensile stress.- an anchor element (16; 116) which comprises through-holes (18; 118) intended for the tension elements (14; 114) to pass through, is in contact with the tension elements (14; 114) so as to absorb tensile forces therefrom, and is designed and intended to indirectly or directly transmit said tensile forces to a higher-level structure (12; 112),- at least one resiliently compressible sealing disc (28; 128) which is arranged on the side of the anchor element (16; 116) facing away from the free ends of the tension elements (14; 114) and which comprises through-holes (28a; 128a) intended for the tension elements (14; 114) to pass through, and- a support device (26; 126) which is arranged on the side of the at least one sealing disc (28; 128) facing away from the anchor element (16; 116) and comprises through-holes (28a; 128a) intended for the tension elements (14; 114) to pass through,
- Tension member according to claim 1, characterised in that the at least one plastically deformable disc (30; 130) made of anti-corrosion material rests directly on the anchor element (16; 116) when the tension member (10; 110) is in the state in which it is pre-assembled but not yet under tensile stress.
- Tension member according to either claim 1 or claim 2, characterised in that the at least one plastically deformable disc (30; 130) made of anti-corrosion material is formed as a solid disc.
- Tension member according to any of claims 1 to 3, characterised in that the cone penetration of the anti-corrosion material is of between approximately 60·0.1 mm and approximately 100·0.1 mm at a temperature of 25 °C.
- Tension member according to any of claims 1 to 4, characterised in that the anti-corrosion material is microcrystalline wax.
- Tension member according to any of claims 1 to 5, characterised in that the volume of the anti-corrosion material per tension element (14; 114) is at least equal to the product of the length of the anchor element (16; 116) in the longitudinal extension direction (A) of the tension elements (14; 114) and the surface area of the annulus between the tension element (14; 114) and the through-hole (18; 118) in the anchor element (16; 116) through which the tension element (14; 114) is guided.
- Tension member according to any of claims 1 to 6, characterised in that the modulus of elasticity of the at least one sealing disc (28; 128) and the resistance of the at least one plastically deformable disc (30; 130) to plastic deformation, in each case based on a compression force acting in the longitudinal direction (A) of the tension elements (14; 114), are matched to each other such that the boundary surfaces of the through-holes (28a; 128a) in the at least one sealing disc (28; 128) are in sealing contact on the tension elements (14; 114) before the at least one plastically deformable disc (30; 130) has been deformed by more than 5 % of the thickness thereof measured in the longitudinal direction (A) of the tension elements (14; 114).
- Tension member according to claim 7, characterised in that the at least one plastically deformable disc (130) is associated with at least one resistance element (154) which increases the resistance of said disc to plastic deformation.
- Tension member according to any of claims 1 to 8, characterised in that the anchor element (16) has a stamp portion (16a) which, when the tension member (10) is in the state in which it is pre-assembled but not yet under tensile stress, engages in a sleeve (22) in which the at least one plastically deformable disc (30), the at least one sealing disc (28) and the support device (26) are received.
- Tension member according to any of claims 1 to 8, characterised in that the anchor element (130) is connected in a structurally durable manner to a sleeve (146) in which the at least one plastically deformable disc (130), the at least one sealing disc (128) and the support device (126) are received.
- Use of a plastically deformable disc (30; 130) made of anti-corrosion material in a corrosion-protected tension member according to any of the preceding claims.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013215136.5A DE102013215136A1 (en) | 2013-08-01 | 2013-08-01 | Corrosion-protected tension member and plastically deformable disc made of anti-corrosion material for such a tension member |
PCT/EP2014/066375 WO2015014892A1 (en) | 2013-08-01 | 2014-07-30 | Corrosion-protected tension member and plastically deformable disc of corrosion protection material for such a tension member |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3027821A1 EP3027821A1 (en) | 2016-06-08 |
EP3027821B1 true EP3027821B1 (en) | 2017-07-26 |
Family
ID=51257502
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14744855.9A Active EP3027821B1 (en) | 2013-08-01 | 2014-07-30 | Corrosion-protected tension member and plastically deformable disc of corrosion protection material for such a tension member |
Country Status (5)
Country | Link |
---|---|
US (2) | US20160168855A1 (en) |
EP (1) | EP3027821B1 (en) |
DE (1) | DE102013215136A1 (en) |
ES (1) | ES2644914T3 (en) |
WO (1) | WO2015014892A1 (en) |
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CN110080110B (en) * | 2019-04-17 | 2020-08-21 | 中交二航局第四工程有限公司 | Multi-point space positioning method for ultra-long rod piece |
CN110219231B (en) * | 2019-07-05 | 2021-04-09 | 中国十七冶集团有限公司 | Construction method for preventing arch bridge from being corroded |
CN111041970B (en) * | 2019-12-17 | 2021-03-16 | 北京市第三建筑工程有限公司 | Prestressed single-lug inhaul cable and tensioning method thereof |
CN115023562B (en) | 2020-03-09 | 2024-05-24 | 迪维达格系统国际有限公司 | Cable bending limiting assembly and combination of cable bending limiting assembly with cable, anchor, compression clamping unit and groove tube |
CN111851298A (en) * | 2020-07-07 | 2020-10-30 | 北京赛亿科技有限公司 | Suspension bridge main cable dehumidification system utilizing ventilating steel pipe structure |
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US10889988B2 (en) | 2021-01-12 |
EP3027821A1 (en) | 2016-06-08 |
WO2015014892A1 (en) | 2015-02-05 |
DE102013215136A1 (en) | 2015-02-05 |
US20160168855A1 (en) | 2016-06-16 |
US20190194946A1 (en) | 2019-06-27 |
ES2644914T3 (en) | 2017-12-01 |
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