EP2984201B1 - Process for production of aluminum-free magnesium alloy - Google Patents
Process for production of aluminum-free magnesium alloy Download PDFInfo
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- EP2984201B1 EP2984201B1 EP14723691.3A EP14723691A EP2984201B1 EP 2984201 B1 EP2984201 B1 EP 2984201B1 EP 14723691 A EP14723691 A EP 14723691A EP 2984201 B1 EP2984201 B1 EP 2984201B1
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- EP
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- Prior art keywords
- magnesium
- aluminum
- alloys
- production
- magnesium alloy
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- 229910000861 Mg alloy Inorganic materials 0.000 title claims description 25
- 238000000034 method Methods 0.000 title claims description 7
- 238000004519 manufacturing process Methods 0.000 title description 13
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 10
- 239000011777 magnesium Substances 0.000 claims description 10
- 229910052749 magnesium Inorganic materials 0.000 claims description 9
- 229910052684 Cerium Inorganic materials 0.000 claims description 8
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052746 lanthanum Inorganic materials 0.000 claims description 6
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 claims description 5
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 5
- 235000002867 manganese chloride Nutrition 0.000 claims description 5
- 229910021380 Manganese Chloride Inorganic materials 0.000 claims description 4
- 239000011565 manganese chloride Substances 0.000 claims description 4
- IKNAJTLCCWPIQD-UHFFFAOYSA-K cerium(3+);lanthanum(3+);neodymium(3+);oxygen(2-);phosphate Chemical compound [O-2].[La+3].[Ce+3].[Nd+3].[O-]P([O-])([O-])=O IKNAJTLCCWPIQD-UHFFFAOYSA-K 0.000 claims description 2
- 229910052590 monazite Inorganic materials 0.000 claims description 2
- 229910052706 scandium Inorganic materials 0.000 claims description 2
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 description 12
- 239000000956 alloy Substances 0.000 description 12
- 238000010276 construction Methods 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 229910052725 zinc Inorganic materials 0.000 description 6
- 239000011701 zinc Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- -1 Aluminum and zinc Chemical class 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 150000002910 rare earth metals Chemical group 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- 229910052772 Samarium Inorganic materials 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052761 rare earth metal Inorganic materials 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 229910052779 Neodymium Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910052777 Praseodymium Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910052790 beryllium Inorganic materials 0.000 description 2
- 229910052793 cadmium Inorganic materials 0.000 description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- ZSLUVFAKFWKJRC-IGMARMGPSA-N 232Th Chemical compound [232Th] ZSLUVFAKFWKJRC-IGMARMGPSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000846 In alloy Inorganic materials 0.000 description 1
- 229910000914 Mn alloy Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910052776 Thorium Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- KBMLJKBBKGNETC-UHFFFAOYSA-N magnesium manganese Chemical compound [Mg].[Mn] KBMLJKBBKGNETC-UHFFFAOYSA-N 0.000 description 1
- 150000002697 manganese compounds Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical group [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/06—Alloys based on magnesium with a rare earth metal as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/06—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon
Definitions
- the invention relates to a method for producing an aluminum-free magnesium alloy, which is used for the production of extruded, continuously cast or die-cast semi-finished products or components and of sheet metal.
- Magnesium alloys are lightweight materials that have a very low weight compared to the alloys of other metals and are used where a low weight plays an important role, especially in automotive engineering, engine construction and aerospace engineering.
- magnesium alloys are of great interest as metallic construction materials, especially for vehicle and aircraft construction.
- Weight reduction is particularly important in vehicle construction because additional elements are being installed due to increasing comfort and safety standards.
- Lightweight construction is also important for the construction of energy-saving vehicles.
- the processes - master forms by die casting as well as forming by extrusion, forging, rolling, stretching or deep drawing are becoming increasingly important. These processes can be used to manufacture lightweight components for which there is growing demand, particularly in vehicle construction.
- the prior art includes alloys with advantageous mechanical properties, in particular with high tensile strength.
- a magnesium alloy consisting of a composition of 0.5 to 10% of metals from the rare earth group, the remainder of magnesium with the proviso that the rare earths are at least 50%, preferably at least 75% neodymium, at most up to 25% lanthanum and Cerium separately or together and composed of praseodymium and small amounts of samarium and traces of the elements of the yttrium group as the remainder, with one or more of the following elements manganese, aluminum, calcium, thorium, mercury, beryllium, zinc, cadmium and zirconium being added.
- a magnesium alloy which contains 2 to 8% of rare earth metals, the rare earth metal consisting of samarium.
- magnesium alloys with advantageous mechanical properties include alloys which contain zinc and mixtures of rare earth metals which have a high proportion of cerium. Such an alloy contains about 4.5% by weight of zinc and about 1.0% by weight of rare earths, which have a high proportion of cerium. These alloys can achieve good mechanical properties, but are difficult to cast, making it difficult to cast parts of satisfactory quality. Welding can be difficult with complex composite parts.
- Alloys with improved castability can be obtained through higher additions of zinc and rare earths. But these tend to be brittle. This can be avoided by a hydrating treatment, but this makes the production more expensive.
- Magnesium alloys with a higher content of components of other metals, e.g. Aluminum and zinc, which solidify in fine-grained form, are much worse in terms of corrosion properties than pure magnesium or magnesium-manganese alloys.
- the known magnesium alloys have the most diverse disadvantages.
- the US 6 544 357 discloses a magnesium and aluminum alloy containing 0.1 or 0.2% by weight up to 30 or 40% by weight of La, Ce, Pr, Nd, Sm, Ti, V, Cr, Mu, Zr, Nb, Mo, Hf, Ta, W, Al, Ga, Si, B, Be, Ge, and Sb, among other elements.
- the range of alloys that could possibly be produced here is so wide and unmanageable that it is impossible for a person skilled in the art to get hold of the alloy which is claimed below.
- hot cracks can occur after casting in a casting process with a high cooling rate, for example during injection molding.
- the strength decreases at higher temperatures.
- the cold formability of the most common magnesium alloys is limited due to the hexagonal crystal structure and the low ductility. Most magnesium alloys behave brittle at room temperature. For certain forming processes for the production of semi-finished products from magnesium alloys, in addition to high tensile strength, ductile behavior is necessary. A higher ductility enables an improved forming and deformation behavior, possibly also a higher strength and toughness.
- magnesium alloys have widely varying properties with the production state.
- Another disadvantage in the production of magnesium alloys is that metallic manganese is difficult to dissolve in the magnesium melt or takes a long time to dissolve.
- the object of the invention is to provide a method for producing an aluminum-free magnesium alloy which is suitable for the production of sheet metal, welding wire, extruded and / or die-cast profiles or components, that is to say the good deformation properties, high corrosion resistance, improved weldability , high yield strength and good cold formability.
- Manganese (II) chlorides are used as manganese compounds.
- Mozanite is used as the phosphorus compound.
- the magnesium alloy has a yield strength Rp 0.2 of at least 120 Mpa and good strength properties over a larger temperature range and a high creep resistance with sufficient ductility.
- the magnesium alloy produced in this way can be used for the production of metal sheets, semi-finished products or extruded and / or die-cast parts and profiles, and for the production of welding wires.
- Special parts preferably for use in vehicle construction, train construction, shipbuilding and aircraft construction, such as seat, window or door frames, vehicle outer skins, housings, carriers, holders, supports and other small parts can then be produced from this.
- a magnesium alloy for processing on extrusion plants results if these are made of aluminum-free magnesium Add 1.0 wt% cerium, 0.5 wt% lanthanum, 0.10 wt% scandium and 2.0 wt% manganese (II) chloride.
- Another magnesium alloy results if it is made from aluminum-free magnesium by adding 1.0% by weight of cerium, 0.5% by weight of lanthanum, and 2.0% by weight of manganese (II) chloride and 0.1% by weight of monazite.
- the alloys with this composition are characterized by good corrosion resistance, improved cold forming behavior, lower hot creep behavior and a high yield strength.
- This magnesium alloy can be used in particular for the production of metal sheets, extruded and / or die-cast profiles or components, and for drawn welding wires.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Extrusion Of Metal (AREA)
- Forging (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung einer aluminiumfreien Magnesiumlegierung, die Verwendung zur Herstellung stranggepreßter, stranggegossener oder druckgegossener Halbzeuge bzw. Bauteile sowie von Blechen findet.The invention relates to a method for producing an aluminum-free magnesium alloy, which is used for the production of extruded, continuously cast or die-cast semi-finished products or components and of sheet metal.
Magnesiumlegierungen sind Leichtbauwerkstoffe, die im Vergleich zu den Legierungen anderer Metalle ein sehr niedriges Gewicht haben und finden dort Anwendung, wo ein niedriges Gewicht eine bedeutsame Rolle spielt, insbesondere in der Kraftfahrzeugtechnik, im Motorenbau und in der Luft- und Raumfahrttechnik.Magnesium alloys are lightweight materials that have a very low weight compared to the alloys of other metals and are used where a low weight plays an important role, especially in automotive engineering, engine construction and aerospace engineering.
Bei sehr guten Festigkeitseigenschaften und einem geringen spezifischen Gewicht sind Magnesiumlegierungen als metallische Konstruktionsmaterialien vor allem für den Fahrzeug- und Flugzeugbau von hohem Interesse.With very good strength properties and a low specific weight, magnesium alloys are of great interest as metallic construction materials, especially for vehicle and aircraft construction.
Gerade im Fahrzeugbau wird eine Reduzierung des Gewichts benötigt, da aufgrund steigender Komfort- und Sicherheitsstandards zusätzliche Elemente eingebaut werden. Auch ist der Leichtbau für die Konstruktion von energiesparenden Fahrzeugen von Bedeutung. Bei der Verarbeitung von Magnesiumwerkstoffen kommt den Verfahren - Urformen durch Druckgießen sowie Umformen durch Strangpressen, Schmieden, Walzen, Streck- oder Tiefziehen eine wachsende Bedeutung zu. Mit diesen Verfahren lassen sich Leichtbauteile herstellen, für die insbesondere im Fahrzeugbau wachsender Bedarf besteht.Weight reduction is particularly important in vehicle construction because additional elements are being installed due to increasing comfort and safety standards. Lightweight construction is also important for the construction of energy-saving vehicles. In the processing of magnesium materials, the processes - master forms by die casting as well as forming by extrusion, forging, rolling, stretching or deep drawing are becoming increasingly important. These processes can be used to manufacture lightweight components for which there is growing demand, particularly in vehicle construction.
Zum Stand der Technik gehören Legierungen mit vorteilhaften mechanischen Eigenschaften, insbesondere mit hoher Zugfestigkeit.The prior art includes alloys with advantageous mechanical properties, in particular with high tensile strength.
Bekannt ist aus der
Aus der
Weitere bekannte Magnesiumlegierungen mit vorteilhaften mechanischen Eigenschaften umfassen Legierungen, welche Zink und Mischungen von Metallen Seltener Erden enthalten, die einen hohen Anteil an Cer aufweisen. Eine solche Legierung enthält etwa 4,5 Gew% Zink und etwa 1,0 Gew% Seltener Erden, welche einen hohen Anteil Cer aufweisen. Diese Legierungen können gute mechanische Eigenschaften erreichen, sind jedoch schlecht gießbar, so daß es schwierig ist, Teile von zufriedenstellender Qualität zu gießen. Bei komplizierten zusammengesetzten teilen kann das Schweißen auf Schwierigkeiten stoßen.Other known magnesium alloys with advantageous mechanical properties include alloys which contain zinc and mixtures of rare earth metals which have a high proportion of cerium. Such an alloy contains about 4.5% by weight of zinc and about 1.0% by weight of rare earths, which have a high proportion of cerium. These alloys can achieve good mechanical properties, but are difficult to cast, making it difficult to cast parts of satisfactory quality. Welding can be difficult with complex composite parts.
Legierungen mit verbesserter Gießbarkeit können durch höhere Zusätze an Zink und Seltenen Erden erhalten werden. Diese neigen aber dazu, spröde zu sein. Dies kann durch eine hydrierende Behandlung vermieden werden, was aber die Herstellung verteuert.Alloys with improved castability can be obtained through higher additions of zinc and rare earths. But these tend to be brittle. This can be avoided by a hydrating treatment, but this makes the production more expensive.
Magnesiumlegierungen mit höherem Gehalt an Komponenten anderer Metalle, wie z.B. Aluminium und Zink, die an sich feinkörnig erstarren, liegen bezüglich ihrer Korrosionseigenschaften wesentlich schlechter als reines Magnesium oder Magnesium-Mangan-Legierungen.Magnesium alloys with a higher content of components of other metals, e.g. Aluminum and zinc, which solidify in fine-grained form, are much worse in terms of corrosion properties than pure magnesium or magnesium-manganese alloys.
Aus der
Weitere Legierungen, die neben dem Hauptbestandteil Magnesium, Mangan und weitere Elemente wie Aluminium, Kupfer, Eisen, Nickel, Calzium u. a. enthalten, sind beispielsweise aus den
Die bekannten Magnesiumlegierungen weisen die unterschiedlichsten Nachteile auf.The known magnesium alloys have the most diverse disadvantages.
Die
Bei Anwesenheit von Calzium können Warmrisse nach dem Gießen in einem Gußverfahren mit hoher Abkühlgeschwindigkeit, beispielsweise beim Spritzguß, entstehen. Bei Legierungen, die Magnesium-Aluminium-Zink-Mangan- bzw. Magnesium-Aluminium-Mangan enthalten, vermindert sich die Festigkeit bei höheren Temperaturen.In the presence of calcium, hot cracks can occur after casting in a casting process with a high cooling rate, for example during injection molding. For alloys that contain magnesium-aluminum-zinc-manganese or Containing magnesium aluminum manganese, the strength decreases at higher temperatures.
Insgesamt verschlechtert sich das Umformverhalten, die Schweißbarkeit oder die Korrosionsbeständigkeit.Overall, the forming behavior, weldability or corrosion resistance deteriorate.
Die Kaltverformbarkeit der gebräuchlichsten Magnesiumlegierungen ist aufgrund der hexagonalen Kristallstruktur und der geringen Duktilität begrenzt. Die meisten Magnesiumlegierungen verhalten sich bei Raumtemperatur spröde. Für bestimmte Umformverfahren zur Herstellung von Halbzeugen aus Magnesiumlegierungen ist neben einer hohen Zugfestigkeit ein duktiles Verhalten notwendig. Durch eine höhere Duktilität ist ein verbessertes Umform- und Deformationsverhalten möglich, gegebenenfalls auch eine höhere Festigkeit und Zähigkeit.The cold formability of the most common magnesium alloys is limited due to the hexagonal crystal structure and the low ductility. Most magnesium alloys behave brittle at room temperature. For certain forming processes for the production of semi-finished products from magnesium alloys, in addition to high tensile strength, ductile behavior is necessary. A higher ductility enables an improved forming and deformation behavior, possibly also a higher strength and toughness.
Viele der bekannten Magnesiumlegierungen weisen mit dem Herstellzustand stark variierende Eigenschaften auf. Ein weiterer Nachteil bei der Herstellung von Magnesiumlegierungen liegt darin, daß metallisches Mangan in der Magnesiumschmelze schwer löslich bzw. einen langen Zeitraum benötigt, um in Lösung zu gehen.Many of the known magnesium alloys have widely varying properties with the production state. Another disadvantage in the production of magnesium alloys is that metallic manganese is difficult to dissolve in the magnesium melt or takes a long time to dissolve.
Aufgabe der Erfindung ist es, ein Verfahren zur Herstellung einer aluminiumfreien Magnesiumlegierung anzugeben, die für die Herstellung von Blechen, Schweißdraht, Strangpreß- und/oder Druckgußprofilen bzw. -bauteilen geeignet ist, das heißt, die gute Verformungseigenschaften, eine hohe Korrosionsbeständigkeit, verbesserte Schweißbarkeit, hohe Streckgrenze sowie eine gute Kaltumformbarkeit besitzt.The object of the invention is to provide a method for producing an aluminum-free magnesium alloy which is suitable for the production of sheet metal, welding wire, extruded and / or die-cast profiles or components, that is to say the good deformation properties, high corrosion resistance, improved weldability , high yield strength and good cold formability.
Erfindungsgemäß wird dies gelöst durch Verfahren nach Anspruch 1 oder 2.According to the invention, this is achieved by the method according to claim 1 or 2.
Als Manganverbindungen wird Mangan (II) Chloride eingesetzt.Manganese (II) chlorides are used as manganese compounds.
Als Phosphorverbindung wird Mozanite eingesetzt.Mozanite is used as the phosphorus compound.
Phosphor erhöht in Legierungen die Zugfähigkeit, die Härte und die Korrosionsbeständigkeit.In alloys, phosphorus increases tensile strength, hardness and corrosion resistance.
Die Magnesiumlegierung weist eine Streckgrenze Rp 0,2 von mindestens 120 Mpa auf sowie gute Festigkeitseigenschaften über einen größeren Temperaturbereich und einen hohen Kriechwiderstand, bei einer ausreichenden Verformbarkeit.The magnesium alloy has a yield strength Rp 0.2 of at least 120 Mpa and good strength properties over a larger temperature range and a high creep resistance with sufficient ductility.
Die so hergestellte Magnesiumlegierung kann Anwendung finden, für die Herstellung von Blechen, Halbzeugen oder Strangpreß- und/oder Druckgußteilen und - profilen sowie zur Herstellung von Schweißdrähten. Daraus können dann spezielle Teile, vorzugsweise für die Anwendung im Fahrzeugbau, Zugbau, Schiffbau und Flugzeugbau, wie Sitz-, Fenster- oder Türrahmen, Fahrzeugaußenhäute, Gehäuse, Träger, Halterungen, Stützen und andere Kleinteile hergestellt werden.The magnesium alloy produced in this way can be used for the production of metal sheets, semi-finished products or extruded and / or die-cast parts and profiles, and for the production of welding wires. Special parts, preferably for use in vehicle construction, train construction, shipbuilding and aircraft construction, such as seat, window or door frames, vehicle outer skins, housings, carriers, holders, supports and other small parts can then be produced from this.
Eine Magnesiumlegierung für die Verarbeitung auf Strangpreßanlagen ergibt sich, wenn diese aus aluminiumfreien Magnesium durch Zugeben von 1,0 Gew% Cer, 0,5 Gew% Lanthan, 0,10 Gew% Scandium und 2,0 Gew% Mangan (II) Chlorid hergestellt wird.A magnesium alloy for processing on extrusion plants results if these are made of aluminum-free magnesium Add 1.0 wt% cerium, 0.5 wt% lanthanum, 0.10 wt% scandium and 2.0 wt% manganese (II) chloride.
Eine weitere Magnesiumlegierung ergibt sich, wenn diese aus aluminiumfreien Magnesium durch Zugeben von 1,0 Gew% Cer, 0,5 Gew% Lanthan, und 2,0 Gew% Mangan (II) Chlorid sowie 0,1 Gew% Monazit hergestellt wird.Another magnesium alloy results if it is made from aluminum-free magnesium by adding 1.0% by weight of cerium, 0.5% by weight of lanthanum, and 2.0% by weight of manganese (II) chloride and 0.1% by weight of monazite.
Die Legierungen mit dieser Zusammensetzung zeichnen sich durch eine gute Korrosionsbeständigkeit, ein verbessertes Kaltumformverhalten, ein geringeres Warmkriechverhalten sowie durch eine hohe Streckgrenze aus.The alloys with this composition are characterized by good corrosion resistance, improved cold forming behavior, lower hot creep behavior and a high yield strength.
Diese Magnesiumlegierung kann insbesondere für die Herstellung von Blechen, von Strangpreß- und/oder Druckgußprofilen bzw. -bauteilen sowie für gezogene Schweißdrähte verwendet werden.This magnesium alloy can be used in particular for the production of metal sheets, extruded and / or die-cast profiles or components, and for drawn welding wires.
Claims (2)
- Process for producing an aluminium-free magnesium alloy by adding 1.0 mass% Cerium, 0.5 mass% Lanthanum, 0.10 mass% Scandium and 2.0 mass% Manganese(II) chloride to aluminium-free magnesium.
- Process for producing an aluminium-free magnesium alloy by adding 1.0 mass% Cerium, 0.5 mass% Lanthanum, 2.0 mass% Manganese(II) chloride and 0.1 mass% Monazite to aluminium-free magnesium.
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DE102013006169.5A DE102013006169A1 (en) | 2013-04-10 | 2013-04-10 | Aluminum-free magnesium alloy |
PCT/DE2014/000178 WO2014166473A1 (en) | 2013-04-10 | 2014-04-08 | Aluminum-free magnesium alloy |
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EP2984201A1 EP2984201A1 (en) | 2016-02-17 |
EP2984201B1 true EP2984201B1 (en) | 2020-02-26 |
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EP (1) | EP2984201B1 (en) |
JP (1) | JP2016519718A (en) |
KR (1) | KR20150140725A (en) |
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DE102013006170A1 (en) * | 2013-04-10 | 2014-10-16 | Ulrich Bruhnke | Aluminum-free magnesium alloy |
CN106086560A (en) * | 2016-07-31 | 2016-11-09 | 余姚市婉珍五金厂 | Alloy material that a kind of chain is special and preparation method thereof |
CN115846931B (en) * | 2023-01-29 | 2023-05-02 | 河北钢研德凯科技有限公司 | Magnesium alloy welding wire, preparation method thereof and ZM6 magnesium alloy welding method |
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KR20150140725A (en) | 2015-12-16 |
US20160060733A1 (en) | 2016-03-03 |
CA2909197A1 (en) | 2014-10-16 |
EP2984201A1 (en) | 2016-02-17 |
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DE112014001938A5 (en) | 2016-03-03 |
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