EP2980517B1 - Procédé d'assemblage d'un échangeur de chaleur modulaire - Google Patents

Procédé d'assemblage d'un échangeur de chaleur modulaire Download PDF

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Publication number
EP2980517B1
EP2980517B1 EP15176465.1A EP15176465A EP2980517B1 EP 2980517 B1 EP2980517 B1 EP 2980517B1 EP 15176465 A EP15176465 A EP 15176465A EP 2980517 B1 EP2980517 B1 EP 2980517B1
Authority
EP
European Patent Office
Prior art keywords
beams
sheets
thermal exchange
edges
exchanger
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP15176465.1A
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German (de)
English (en)
Other versions
EP2980517A1 (fr
Inventor
Gianbattista Pirola
Mario Biancospino
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Whirlpool EMEA SpA
Original Assignee
Indesit Co SpA
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Publication date
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Publication of EP2980517A1 publication Critical patent/EP2980517A1/fr
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Publication of EP2980517B1 publication Critical patent/EP2980517B1/fr
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0062—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00—Domestic laundry dryers
    • D06F58/20—General details of domestic laundry dryers 
    • D06F58/24—Condensing arrangements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001—Recuperative heat exchangers
    • F28D21/0014—Recuperative heat exchangers the heat being recuperated from waste air or from vapors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/06—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material
    • F28F21/067—Details
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2240/00—Spacing means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/14—Fastening; Joining by using form fitting connection, e.g. with tongue and groove

Definitions

  • the present invention relates to a process for assembling a heat exchanger for household appliances and a process for assembling a household appliance, in particular a household drying appliance, comprising the exchanger assembled in accordance with the aforementioned assembly process.
  • the present invention also relates to a household appliance, in particular a household drying appliance, comprising the exchanger assembled in accordance with the aforementioned assembly process.
  • the exchanger assembled according to the process in accordance with the present invention can be used in a household drying appliance, in particular of the condensation type.
  • Cross-flow heat exchangers are known for household appliances starting from one or more sheets of metal material, see e.g US 2003093900 disclosing a process in accordance with the preamble of claim 1.
  • the sheets are first cut starting from sheet metal to obtain the pre-chosen dimensions and are subsequently appropriately shaped.
  • the shaping defines surfaces having for example toothed profiles characterised in that they have a regular alternation of indentations and protuberances, or "accordion-shaped" profiles, which have a zig-zag or substantially undulated pattern.
  • Such shaped profiles define channels for the passage of fluid within the condenser.
  • In cross-flow heat exchangers along the height of the exchanger such shaped sheets are arranged so as to define conduits extending along perpendicular directions to one another and defining the advancement directions of the flows internal to the exchanger.
  • the coupling between shaped sheets is normally performed through welding or brazing.
  • the known exchangers have a long and complex production process; for example, if the shaping process of the thermal exchange sheets is not performed appropriately, the free fluid passage sections may be different from the designed ones and therefore the efficiency of the exchanger itself may be undermined.
  • the known exchangers are also difficult and expensive to assemble.
  • a principal object of the present invention is to resolve one or more of the problems found in the prior art.
  • An object of the present invention is to provide a simple and rational assembly process of an exchanger.
  • a further object of the present invention is to reduce the assembly times and costs of an exchanger.
  • An object of the present invention is also to provide an exchanger and a household appliance comprising such exchanger that are compact, efficient and cheap.
  • 1 indicates a household appliance, for example, a dryer of the condensation type, in accordance with the present invention.
  • the dryer comprises an external box body 2 and a drum 3 destined to receive garments to be dried.
  • the drum 3 is housed within the box body 2 and is for example rotatably engaged with respect to the latter.
  • the box body 2 has an overall parallelepiped shape and comprises a lateral wall having sides, a front wall 22 transversal to each side, a rear wall 23 parallel to the front wall 22 and transversal to the sides, and an upper wall 24 transversal to the lateral wall. At the bottom the box body 2 may be at least partially open. It should be noted that, although the box body 2 is normally parallelepiped shaped, other shapes are not excluded in principle.
  • the drum 3 is configured to rotate about a horizontal axis and is accessible from the outside of the box body 2 through a door 4 arranged and hinged at the front wall 22 of the box body 2.
  • the drum 3 can be made accessible by a door hinged at the upper wall 24.
  • the condensation dryer comprises a first drying circuit intended to process a first fluid, usually comprising appropriately heated air (also called “hot air” in the present description), a second cooling circuit intended to process a second fluid, usually comprising air at room temperature (also called “cold air” in the present description), and a condenser 6 that places a length of the first and of the second circuit in thermal communication.
  • a first drying circuit intended to process a first fluid, usually comprising appropriately heated air (also called “hot air” in the present description)
  • a second cooling circuit intended to process a second fluid, usually comprising air at room temperature (also called “cold air” in the present description)
  • a condenser 6 that places a length of the first and of the second circuit in thermal communication.
  • the condenser 6 is an exchanger assembled according to the assembly process in accordance with the present invention, which will be described in detail below.
  • the condenser 6 is arranged at a lower portion of the household appliance 1, below the drum 3 and is for example positioned behind the front wall 22 of the box body 2.
  • the condenser 6 allows thermal exchange between the drying fluid and the cooling fluid in order to reduce the humidity of the drying fluid downstream of the drum 3; for that purpose the condenser 6 has, as can be seen in figure 2 , a first inlet 61 and a first outlet 62 for the drying fluid and a second inlet 63 and a second outlet 64 for the cooling fluid.
  • the first inlet 61 and the first outlet 62 are defined at a first pair of opposite walls of the condenser 6 along a prevalent extension direction of the condenser; the drying fluid passage conduits extend interposed between the first inlet 61 and the first outlet 62.
  • the second inlet 63 and the second outlet 64 are defined at a second pair of opposite walls of the condenser 6 perpendicular to the walls of the first pair of walls; the cooling fluid passage conduits extend interposed between the second inlet 63 and the second outlet 64.
  • the condenser 6 is of the "air-air” type, preferably cross-flow, and therefore the drying fluid and cooling fluid passage conduits respectively define two bunches of advancement directions of the respective fluids within the condenser 6 developing respectively between the first inlet 61 and the first outlet 62 and between the second inlet 63 and the second outlet 64 and perpendicular to one another.
  • series of cooling fluid passage conduits and series of drying fluid passage conduits are alternatively arranged within the condenser 6 in a vertical direction.
  • the dryer further comprises a condensation collection sump 7 placed below the condenser 6, a condensation collection tank 8 arranged for example at an upper front portion of the household appliance and a pump 9 configured to send the condensation, through an appropriate delivery pipe 10, from the sump 7 to the collection tank 8.
  • the collection sump 7 and the collection tank 8 may also be placed in fluid communication through a return pipe 20, which is placed at the lateral wall of the collection tank 8 at a height defining an overflow condition of the tank 8. When the level of condensation within the collection tank 8 exceeds such overflow height, the excess condensation returns towards the collection sump 7 by means of the return pipe 20.
  • the collection tank 8 is accessible for example from the front wall 22 of the dryer to be extracted and periodically emptied.
  • the pump 9 is controlled by an appropriate control system for having continuous operation under operating conditions of the household appliance.
  • the first circuit it comprises a first fan 11, a heating element 12, such as an electric resistance, and a filter 13.
  • the first fan 11 circulates the drying fluid within the first circuit into the drum 3 in order to dry the garments contained therein.
  • the drying fluid, crossing the rotating drum 3, enters into contact with the garments at least partially removing the moisture; after crossing the drum 3, the drying fluid leaves it with a higher moisture level with respect to that contained when it enters.
  • the hot and moist air at the outlet from the drum 3 is then filtered through the filter 13 to remove fluff or other undesired particles potentially present in the flow of drying air.
  • the filter 13 is usually arranged at a front portion of the household appliance 1, below the access door 4 to the drum 3, as illustrated in figure 1 .
  • a conduit Downstream of the filter 13 a conduit extends that conveys the hot and moist air into the condenser 6 at the first inlet 61.
  • Such air flow crossing the condenser 6, exchanges heat with the cooling fluid, causing the condensation of the moisture contained in the drying fluid.
  • the flow of hot air is cooled, while the flow of cold air is heated.
  • the drying fluid is heated by means of the heating element 12 before being conveyed and then re-introduced into the drum 3.
  • the first circuit is preferably a closed circuit, within which the air leaves the drum 3 hot and moist and is then re-introduced into the drum hot and dry, i.e. with lower moisture than the moisture contained by the hot air leaving the drum 3.
  • the cooling fluid is in turn processed within the second circuit, which comprises a second fan 14 configured to aspirate the cooling fluid from the environment in which the dryer is installed.
  • the second circuit envisages a suction aperture of the cooling fluid into the box body 2 and a draining portion of the cooling fluid coming out of the box body 2.
  • the second fan 14 is of the centrifugal type and aspirates the air along the direction of the axis of the impeller, before spinning it sending it towards the second outlet 63 in the condenser 6.
  • the exchanger 6 is assembled based on a plurality of thermal exchange sheets 30 and a plurality of pairs of beams 40 with a prevalently longitudinal extension.
  • the thermal exchange sheets 30 have a quadrilateral conformation and may for example be square or rectangular.
  • the sheets 30 have a pair of longitudinal edges 50 parallel and opposite to each other and a pair of transversal edges 60, extending in the perpendicular direction to the longitudinal edges 50, also parallel and opposite to one another.
  • the thermal exchange sheets 30 may be made of metal, preferably aluminium.
  • the thermal exchange sheets 30 may be reciprocally overlapping and constrained by pairs of beams 40.
  • the beams 40 may have a substantially curved profile, for example, substantially "C"-shaped, as illustrated in figure 3 .
  • the beams 40 are made of plastic, in particular of polymeric material.
  • each beam 40 has at least one seat 70 for each sheet 30 destined to be coupled thereto.
  • each beam 40 has at least a first and a second seat 701, 702 reciprocally opposite one another, for example they are afforded at the terminal portions of the "C" outline.
  • Each seat 70 internal to the beams 40 extends longitudinally with respect to the prevalent extension direction of the beams 40 and defines a guide adapted to facilitate the insertion of the sheets 30 within it.
  • the seat has a lower or substantially equal height with respect to the thickness of the sheets.
  • each seat 70 has a first and a second guide surface 703, 704 opposite one another and an abutment surface 705 interposed between the first and the second guide surface 703, 704 and transversal thereto.
  • the first and the second guide surface 703, 704 are adapted to guide the advancement of the thermal exchange sheet 30 into the seat 70 until it comes into contact with the abutment surface 705, which defines an end stroke portion of the seat 70.
  • the beams 40 may have corners 41 configured to facilitate their engagement to the thermal exchange sheets 30 and coupling to the adjacent beams 40, i.e. to beams 40 engaged to a same thermal exchange sheet 30; in particular, corners 41 of adjacent beams 40 may be countershaped.
  • beams 40 coupled respectively to longitudinal edges 50 and to transversal edges 60 of thermal exchange sheets 30 of two adjacent modular elements 80 can be coupled at respective countershaped corners 41, as illustrated in figure 9 .
  • the countershaped corners 41 of the longitudinal beams 50 and of the transversal beams 60 are abuttingly positioned against each other, so as to guarantee perpendicularity between the respective development directions, as illustrated in figure 9 .
  • the beams 40 may also have, in proximity to the first and/or the second seat 701, 702, one or more guide portions 42 for the thermal exchange sheets 30.
  • the guide portions 42 may be arranged above and below each seat 70 of the beams 40 (see figure 9 ) and extend longitudinally with respect to the beams 40 and in a substantially perpendicular direction to the abutment surface 705 of the seat 70 in proximity to which they are defined.
  • the guide portions 42 Upon the engagement of the beams 40 to the thermal exchange sheets 30, the guide portions 42 are configured to guide the thermal exchange sheets 30 in their advancement towards the seats 70.
  • the guide portions 42 are also configured to be abuttingly positioned with the portions of the thermal exchange sheets 30 arranged in proximity to the edges engaged to the beams 40, as illustrated in figure 9 .
  • the abutment of such guide portions 42 on the thermal exchange sheets 30 guarantees the stable engagement of the sheets 30 to the beams 40 and parallelism between sheets 30.
  • all the beams 40 may be the same length, whereas in an embodiment in which the thermal exchange sheets 30 are all rectangular shaped, pairs of beams 40 may be provided having a first length and pairs of beams 40 having a second length that is greater than the first length.
  • the beams 40 of the first length are intended to be coupled to the transversal edges 60 of the rectangular thermal exchange sheets 30 (corresponding to the short sides of the rectangular perimeter of the sheets), whereas the beams 40 of the second length are intended to be coupled to the longitudinal edges 50 of the rectangular thermal exchange sheets 30 (corresponding to the long sides of the rectangular perimeter of the sheets).
  • the beams 40 of a same pair of beams are the same length as each other.
  • the assembly process of the exchanger 6 comprises one or more engagement steps of the pairs of beams 40 to overlapped thermal exchange sheets 30; such steps, which will be described in detail below, define fluid passage volumes interposed between the thermal exchange sheets 30.
  • overlapping sheets 30 are reciprocally spaced out from each other to facilitate their insertion at the seats 70 of a same beam 40; for example, two overlapping sheets 30 are illustrated in figure 4 .
  • the coupling steps between sheets 30 and beams 40 can be performed with the aid of appropriate machinery, for example, automatic or semi-automatic machines, or manually by operators.
  • FIG. 2 illustrates a cross-flow exchanger 6 equipped with three fluid passage volumes, wherein the volume positioned above and the volume positioned below define a first fluid advancement direction, while the volume interposed to them defines a second fluid advancement direction perpendicular to the first.
  • the assembly process of the exchanger 6 comprises a step consisting of assembling one or more modular elements 80 by coupling the beams 40 with the thermal exchange sheets 30.
  • a modular element 80 is for example illustrated in figure 5 .
  • Each modular element 80 constitutes a row of the exchanger 6 and therefore defines a passage volume for a thermal exchange fluid; in an exchanger 6 comprising various rows, there are various modular elements 80, as illustrated for example in figures 2, 7 and 8 .
  • the assembly process of the exchanger 6 comprises the assembly of a plurality of modular elements 80, each of which is obtained by engaging two pairs of beams 40 to the respective longitudinal edges 50 of two overlapped thermal exchange sheets 30, and subsequently coupling the modular elements 80 to one another through the engagement of pairs of beams 40 at the free transversal edges 60 of the thermal exchange sheets 30.
  • the assembly process of an exchanger 6 comprises for example the assembly of a first modular element 801 starting from a first and a second thermal exchange sheet 301, 302, and a first pair of beams 401, illustrated in figure 4 in a preliminary step to the coupling of the sheets 301, 302 themselves.
  • the assembly of the first modular element 801 envisages the engagement of the first pair of beams 401 to the first and the second sheet 301, 302 at the respective longitudinal edges 50; a first modular element 801 assembled in such a way is for example illustrated in figure 5 .
  • the first modular element 801 defines a first passage volume for a first thermal exchange fluid.
  • the process further comprises the assembly of a second modular element 802, created by engaging a third pair of beams 403 to a third and to a fourth sheet 303, 304 at the respective longitudinal edges.
  • the second modular element 802 defines a further first passage volume for the first thermal exchange fluid.
  • the first and the second modular element 801, 802 can be subsequently overlapping at a reciprocal distance from one another so that the second and the third sheet 302, 303 are respectively facing one another, as illustrated in figure 6 .
  • the two modular elements 801, 802 are then coupled to one another through the engagement of a second pair of beams 402 to the second and to the third sheet 302, 303 at the respective free transversal edges 60.
  • figure 2 illustrates the exchanger 6 resulting from the aforementioned coupling.
  • the coupling of the first and the second modular element 801, 802 defines, between the second and the third sheet 302, 303, a second passage volume for the second thermal exchange fluid, laterally delimited by the second pair of beams 402.
  • the beams of the first and the third pair of beams 401, 403 extend parallel to one another and transversally with respect to the beams of the second pair of beams 402, defining a structure adapted to allow, under conditions of use of the exchanger 6, a cross flow of the first and the second thermal exchange fluid.
  • the modular elements 80 are comprised of two thermal exchange sheets 30 coupled by a pair of beams 40, the aforementioned coupling between the first and the second modular element 801, 802 further defines a third modular element 803, which extends between the second and the third sheet 302, 303 and is laterally delimited by the second pair of beams 402.
  • the seats 70 of the beams are widened, hence facilitating the insertion of the thermal exchange sheets 30.
  • the widening may be mechanical or thermal; in the former case a dilation force may for example be applied, which tends to distance the first and the second surface 703, 704 of the seats 70 internal to the beams 40, for example through elastic deformation of the beams, while in the second case the widening of the seats may be due to heating the beams 40.
  • the edges of the sheets 30 are inserted into them; after this step, the seats 70 are tightened onto the inserted edges of the sheets 30.
  • the tightening of the seats 70 onto the edges inserted therein consists of the contraction of the previously dilated seats, so that the first and the second surface 703, 704 of the seats at least partially abut and exert pressure on the edges of the sheets 30.
  • the tightening may also be mechanical or thermal; in the former case, the tightening may be due to the removal of the dilation force previously applied.
  • the process may comprise a cooling step of the beams 40 which allows their contraction; this step may be performed at ambient temperature or a lower temperature, for example by means of an appropriate refrigerated environment.
  • the cooling of the profiles 40 engaged to the sheets allows the contraction of the previously widened seats 70, which close onto the respective inserted edges of the sheets 30, abutting thereon and exerting a compression force distributed at the surface of the edges inserted in the seats 70.
  • the beams 40 may be made of plastic material.
  • the tightening of the beams 40 on the sheets 30 guarantees, as well as stable coupling between beams and sheets, also fluid sealing at the edges of the sheets coupled to the beams.
  • the engagement steps between thermal exchange sheets and beams may be performed by co-moulding the beams 40 at the edges of the sheets 30 themselves.
  • the sheets 30 are reciprocally overlapped and then one or more pairs of beams 40 are co-moulded, externally to the sheets.
  • the co-moulding may be of the metal-plastic type, wherein the thermal exchange sheets 30 are made of metal and the beams 40 are made of plastic.
  • a first head can be coupled to it, for example at the first inlet 61.
  • the first head may be equipped with an extraction handle of the exchanger 6, which is configured to allow the extraction of the exchanger 6 from a household appliance 1 within which the exchanger 6 can be assembled.
  • the handle is configured to allow the extraction of the exchanger 6 in the perpendicular direction to a front wall 22 of the box body 2 of the household appliance 1.
  • a second head opposite the first head can also be coupled to the exchanger 6; for example, the first and the second head can be respectively coupled at opposite portions of the exchanger 6, for example at the first inlet 61 and the first outlet 62.
  • the coupling between the heads and the exchanger 6 may be a snap type coupling, interference coupling or, alternatively, it may be created through gluing (for example through the use of specific glues for plastic or for aluminium) or welding.
  • the first and the second head may be configured to compress the modular elements 80 between them and guarantee greater structural solidity for the exchanger 6.
  • the present invention also relates to an assembly process of a household drying appliance 1 comprising a condenser 6.
  • Such assembly process envisages the coupling of the condenser 6 to the first and the second circuit, so as to allow thermal communication between the drying fluid and the cooling fluid.
  • the condenser 6 is connected to the first circuit at the first inlet 61 and the first outlet 62 of the condenser 6 and to the second circuit at the second inlet 63 and the second outlet 64 of the condenser 6.
  • the condenser 6 in the first circuit the condenser 6 is operatively interposed between the filter 13 and the heating element 12 and in the second circuit the condenser 6 is interposed between the suction aperture of the cooling fluid in the box body 2 and the draining portion of the cooling fluid leaving the box body 2.
  • the first head Prior to the coupling of the condenser 6 to the first and the second circuit, the first head can be coupled to the condenser 6 at the first inlet 61 and optionally the second head at the first outlet 62.
  • the present invention makes it possible to obtain one or more of the following advantages and to resolve one or more of the problems encountered in the prior art.
  • First of all the invention allows the times, costs and complexity of the assembly process of a heat exchanger for household appliances to be reduced.
  • the present invention further allows a heat exchanger to be provided that can be assembled by realising as many modular elements as are required by the energy and performance demands of the household appliance.
  • the modular exchanger assembled in accordance with the process according to the invention also has a reduced weight with respect to traditional exchangers.
  • the present invention allows the condenser to be assembled according to the size of the dryer, appropriately choosing the necessary number of modules.
  • the invention is moreover convenient to use, easy to implement and simple and economical to construct.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Claims (10)

  1. Procédé d'assemblage d'un échangeur thermique (6) pour appareil électroménager, comprenant les étapes suivantes :
    - préparer une pluralité de tôles d'échange thermique (30) ayant des bords longitudinaux (50), opposés l'un à l'autre, et des bords transversaux (60), également opposés l'un à l'autre et placés transversalement par rapport aux bords longitudinaux (50), caractérisé par :
    - préparer une pluralité de montants (40),
    - engager une ou plusieurs paires de montants (40) aux bords longitudinaux (50) des tôles d'échange thermique superposées (30), et d'une ou plusieurs paires de montants (40) aux bords transversaux (60) des tôles d'échange thermique qui se chevauchent (30), pour définir une pluralité de volumes de passage d'écoulement orientés dans un premier sens et une pluralité de volumes de passage d'écoulement orientés dans un second sens transversal par rapport au premier sens.
  2. Procédé selon la revendication 1, où :
    - la préparation d'une pluralité de tôles d'échange thermique (30) comprend préparer au moins une première, au moins une seconde et au moins une troisième tôles (301, 302, 303) ayant une forme quadrilatérale,
    - la préparation d'une pluralité de montants (40) comprend préparer au moins une première et une seconde paire de montants (401, 402) ayant un développement longitudinal courant,
    - l'engagement d'une ou plusieurs paires de montants (40) aux bords longitudinaux (50) des tôles d'échange thermique superposées (30) comprend le couplage de la première paire de montants (401) à la première et à la seconde tôles (301, 302) aux bords longitudinaux respectifs (50) afin d'obtenir un premier élément modulaire (801), ledit couplage définissant entre la première et la seconde tôles (301, 302) un premier volume de passage pour un premier fluide d'échange thermique,
    - l'engagement d'une ou plusieurs paires de montants (40) aux bords transversaux (60) des tôles d'échange thermique superposées (30) comprend le couplage de la seconde paire de montants (402) à la seconde et à la troisième tôles (302, 303) aux bords transversaux respectifs (60), chaque montant de la seconde paire de montants (402) se développant dans un sens perpendiculaire aux sens de développement des montants de la première paire de montants (401), ledit couplage définissant entre la seconde et la troisième tôles (302, 303) un second volume de passage pour un second fluide d'échange thermique.
  3. Procédé selon la revendication précédente, où :
    - la préparation d'une pluralité de tôles d'échange thermique (30) comprend en outre préparer une quatrième tôle (304),
    - la préparation d'une pluralité de montants (40) comprend en outre la préparer une troisième paire de montants (403), et où,
    - avant le couplage de la seconde tôle à la troisième tôle (302, 303), l'engagement d'une ou plusieurs paires de montants aux bords longitudinaux des tôles d'échange thermique superposées (30) comprend le couplage de la troisième paire de montants (403) à la troisième et à la quatrième tôles (303, 304) aux bords longitudinaux respectifs (50) afin d'obtenir un second élément modulaire (802), ledit couplage définissant entre la troisième et la quatrième tôles (303, 304) un premier volume de passage supplémentaire pour un premier fluide d'échange thermique, la troisième paire de montants (403) se développant parallèlement à la troisième paire de montants (401) et perpendiculairement à la seconde paire de montants (402).
  4. Procédé selon l'une quelconque des revendications précédentes, où chaque montant (40) est prévu avec au moins une première assise (701) et avec au moins une seconde assise (702) opposée à la première assise (701), l'engagement des tôles d'échange thermique (30) aux montants (40) fournissant l'insertion des bords (50, 60) des tôles d'échange thermique (30) dans les assises respectives.
  5. Procédé selon l'une quelconque des revendications précédentes, où, avant l'engagement d'une ou plusieurs paires de montants (40) aux bords des tôles d'échange thermique superposées (30), les assises sont élargies, particulièrement par chauffage, et où, après l'insertion des bords dans les assises élargies, le procédé comprend le blocage des assises (70) sur les bords insérés, particulièrement par refroidissement des montants (40).
  6. Procédé selon l'une quelconque des revendications 1 à 4, où les montants (40) sont fabriqués à partir d'un matériau plastique et les tôles d'échange thermique (30) sont fabriquées à partir d'un matériau métallique, et où les étapes d'engagement des montants (40) aux tôles (30) du matériau métallique sont exécutées par co-moulage d'au moins un montant (40) et d'au moins une tôle (30) de matériau métallique.
  7. Procédé selon l'une quelconque des revendications précédentes, où chaque montant (40) présente une section transversale ayant un contour courbe, particulièrement un contour substantiellement en « C », où chaque montant (40) est prévu avec au moins une première assise (701) et une seconde assise (702) fabriquées aux parties terminales du contour en « C ».
  8. Procédé d'assemblage d'un appareil électroménager de séchage (1) comprenant :
    - un corps de boîtier externe (2) ;
    - un tambour (3) logé à l'intérieur du corps de boîtier (2) et destiné à recevoir des vêtements à sécher ;
    - un premier circuit configuré pour faire circuler le fluide séchant entre une portion de sortie du tambour (3) et une portion d'entrée du tambour (3) ;
    - un second circuit configuré pour faire circuler le fluide de refroidissement depuis une ouverture d'aspiration prévue sur le corps de boîtier (2) jusqu'à une portion de drainage de manière externe au corps de boîtier (2),
    où le procédé comprend les étapes suivantes :
    - préparer un dispositif d'échange (6) assemblé selon le procédé selon l'une quelconque des revendications précédentes,
    - interposer de manière fonctionnelle le dispositif d'échange (6) entre le premier et le second circuits afin de connecter de manière thermique une longueur du premier circuit à une longueur du second circuit.
  9. Appareil électroménager de séchage (1) comprenant :
    - un corps de boîtier externe (2) ;
    - un tambour (3) logé dans le corps de boîtier (2) et destiné à recevoir des vêtements à sécher ;
    - un dispositif d'échange (6), assemblé particulièrement selon le procédé selon l'une quelconque des revendications 1 à 7, le dispositif d'échange (6) comprenant :
    o une pluralité de tôles d'échange thermique (30) ayant des bords longitudinaux (50) opposés les uns aux autres, et des bords transversaux (60) également opposés les uns aux autres et placés de manière transversale aux bords longitudinaux (50), et
    o une pluralité de montants (40) ayant un développement longitudinal, et où :
    une ou plusieurs paires de montants (40) sont engagées aux bords longitudinaux d'une ou plusieurs paires de tôles superposées (30) et une ou plusieurs paires de montants sont engagées aux bords transversaux des tôles superposées (30) afin de contraindre de manière réciproque les tôles et de définir, entre elles, une pluralité de volumes de passage de fluide latéralement délimités par les montants (40) et orientés dans un premier et un second sens transversal par rapport au premier sens ;
    où le dispositif d'échange (6) comprend, dans un sens transversal au tôles d'échange thermique (30), une succession de volumes de passage contraints alternativement aux bords longitudinaux et transversaux (50, 60) des tôles (30), et où le dispositif d'échange (6) comprend en outre une première entrée (61) et une première sortie (62) pour un fluide séchant et une seconde entrée (63) et une seconde sortie (64) pour un fluide de refroidissement, et où l'appareil électroménager (1) comprend en outre :
    - un premier circuit configuré pour la circulation du fluide séchant depuis une portion de sortie du tambour (3) au niveau de la première entrée (61) du dispositif d'échange (6) et depuis la première sortie (62) du dispositif d'échange (6) jusqu'à une portion d'entrée du tambour (3),
    - un second circuit configuré pour la circulation du fluide de refroidissement depuis une ouverture d'aspiration prévue sur le corps de boîtier (2) au niveau de la seconde entrée (63) du dispositif d'échange (6) et depuis la seconde sortie (64) du dispositif d'échange (6) jusqu'à une portion de drainage de manière externe au corps de boîtier (2).
  10. Appareil électroménager (1) selon la revendication précédente, où au moins un montant (40) engagé aux bords longitudinaux (50) des tôles d'échange thermique (30) et au moins un montant (40) engagé aux bords transversaux (60) des tôles d'échange thermique (30) de deux éléments modulaires adjacents (80) sont couplés à des coins respectifs (41), lesdits coins (41) étant de forme inverse et positionnés bout à bout l'un contre l'autre.
EP15176465.1A 2014-07-31 2015-07-13 Procédé d'assemblage d'un échangeur de chaleur modulaire Not-in-force EP2980517B1 (fr)

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2959401A (en) * 1957-11-27 1960-11-08 Modine Mfg Co Plate-fin type heat exchanger and method of making the same
JPS59134776U (ja) * 1983-02-28 1984-09-08 株式会社バ−ナ−インタ−ナシヨナル 直交流型熱交換器
US5072790A (en) * 1990-07-30 1991-12-17 Jones Environics Ltd. Heat exchanger core construction
FR2806469B1 (fr) * 2000-03-20 2002-07-19 Packinox Sa PROCEDE d4ASSEMBLAGE DES PLAQUES D'UN FAISCEAU DE PLAQUES ET FAISCEAU DE PLAQUES REALISE PAR UN TEL PROCEDE
DE60138923D1 (de) * 2000-12-28 2009-07-16 Brazing Co Ltd Plattenwärmetauscher und verfahren zu seiner herstellung

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