EP2979329B1 - Fluid-tight via - Google Patents
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- Publication number
- EP2979329B1 EP2979329B1 EP14714657.5A EP14714657A EP2979329B1 EP 2979329 B1 EP2979329 B1 EP 2979329B1 EP 14714657 A EP14714657 A EP 14714657A EP 2979329 B1 EP2979329 B1 EP 2979329B1
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- EP
- European Patent Office
- Prior art keywords
- fluid
- contact lead
- tight contact
- flat
- contact
- Prior art date
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- 239000000463 material Substances 0.000 claims description 26
- 239000004033 plastic Substances 0.000 claims description 18
- 229920001187 thermosetting polymer Polymers 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 238000005470 impregnation Methods 0.000 claims description 7
- 239000000565 sealant Substances 0.000 claims description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 239000004412 Bulk moulding compound Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 claims 1
- 239000000470 constituent Substances 0.000 claims 1
- 239000005011 phenolic resin Substances 0.000 claims 1
- 238000005538 encapsulation Methods 0.000 description 12
- 229920001971 elastomer Polymers 0.000 description 8
- 239000000806 elastomer Substances 0.000 description 8
- 238000007789 sealing Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000005007 epoxy-phenolic resin Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/521—Sealing between contact members and housing, e.g. sealing insert
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
Definitions
- the invention relates to a fluid-tight contact bushing through a plastic body, with at least one flat contact having one or more cross-sectional changes on an overmolded portion, wherein a permanently elastic sealant between the boundary surfaces of the at least one flat contact and the plastic body is introduced.
- Such a contact bushing is known from the US Patent Application Publication US 2009/0258521 A1 known.
- the document shows a flat contact and a connecting line connected to the flat contact, which are each provided in sections with an annular sealing element and encapsulated with an insulating synthetic polymer.
- the flat contact has at least one section with a circumferentially tapering cross-sectional contour in the axial direction. After encapsulation, the flat contact is displaced in the direction of its taper (s) against the encapsulation, whereby the cavities are closed along the lateral surfaces of the tapered contour and so the contact bushing is sealed along axial sections of the flat contact.
- the cavities, which are sealed here by the displacement of the flat contact, are caused by shrinkage processes during cooling of the plastic material.
- thermoplastic materials change their internal structure during cooling, which reduces the volume of material.
- the plastic body consists of a non-shrinking thermoset material and in which the longitudinal edges of the at least one overmolded flat contact are rounded.
- a fluid-tight contact feedthrough is thus achieved by the combination of a specially selected encapsulation material with a special shape of the flat contact.
- thermoset material consists of a non-shrinking thermoset material, and that the sealant is introduced after curing of the thermoset material by an impregnation process.
- a permanently elastic sealant is understood here as a material which retains elastic properties over long periods and larger temperature ranges.
- a low-viscosity elastomer base material is used, which then solidifies into the permanently elastic sealant.
- thermoset material for encapsulation of the at least one flat contact.
- thermosets contain materials which do not reduce their volume during curing but keep it constant or even increase it.
- non-shrinking thermoset materials which are also referred to as "zero-decayers", which neither reduce nor increase their volume, have proven suitable. Such materials are found, for example, in the substance groups of epoxy resins, phenolic resins or the so-called bulk molding compounds (BMC).
- BMC bulk molding compounds
- a contact bushing consisting of one or more overmolded with a non-shrinking thermoset flat contacts, is placed in a bath with not yet solidified elastomer base, which is then placed under a high pressure, whereby the elastomer base even in narrow capillaries the contact penetration penetrates.
- thermoset material may optionally be provided to round the longitudinal edges of the at least one flat contact.
- the flat contact thus has no exactly rectangular cross-section, but a rectangular cross-section with rounded transitions between the cross-sectional sides.
- This profile is schematic in the FIG. 5 shown.
- the at least one flat contact also has on a molded portion at its edge portions of one or more rectangular or rounded recesses, as exemplified in the FIGS. 3 and 4 are shown. As a result, the cross-sectional width of the flat contact varies in its axial direction.
- the recesses cause the at least one flat contact after the encapsulation is positively connected to the Umspritzungsmaterial.
- the recesses also form in the axial direction of the flat contact a labyrinth structure, which causes a multi-stage pressure drop for the adjacent medium, thereby further improving the sealing properties of the contact bushing.
- the overmolding material according to the invention does not change its material volume during processing and therefore fills the recesses tightly.
- the at least one flat contact and the overmolding material have as similar as possible and ideally the same temperature expansion coefficients. As a result, both mechanical stresses and cavity formations, which would impair the sealing properties, can be avoided over a wide temperature range.
- the non-encapsulated end portions of the at least one flat contact can be treated by a galvanic process, without the encapsulated areas are affected. This allows the overmolded and the non-overmolded areas of the at least one flat contact are provided with different galvanic coatings, which have particularly favorable properties for the respective area.
- only the non-overmolded regions of the at least one flat contact have a tin or silver coating.
- the non-surface-treated and optionally provided with a tarnish protection flat contacts can be encapsulated in the production process first, and then the surfaces protruding from the plastic body ends of the flat contacts surface-treated and optionally passivated. Since this only partial sections of the flat contacts are treated, also advantageously a saving of silver and passivation is achieved.
- FIG. 1 shows a sectional view of a connector housing 6, which has a fluid-tight passage of flat contacts 1 between two chambers 9, 10.
- the connector housing 6 is made as an injection molded part, wherein for the production of the connector housing 6 sections 4 of the flat contacts 1 were encapsulated with a non-shrinking Duroplastmaterial.
- FIG. 1 shown two-pole version of a contact bushing is of course purely exemplary.
- a contact feedthrough according to the invention can have a freely definable number of molded flat contacts 1, in particular also contact feedthroughs, each with a single flat contact 1 or else executable with a higher number of flat contacts 1.
- the FIG. 2 shows a further example, a contact bushing with seven flat contacts 1, which are arranged in three mutually parallel rows.
- the contact bushing After encapsulation of the flat contacts 1 with the thermoset material, (not shown in the figures), the contact bushing is placed in a bath with a not yet solidified elastomer base, which is then placed under a high pressure, whereby the elastomer base in the finest remaining spaces (capillaries) is pressed between the plastic body 2 and the flat contacts 1.
- a vacuum impregnation method in which all moisture and gas inclusions are removed from the capillaries of the contact bushing in a vacuum, so that the elastomer base material can easily penetrate the capillaries as an impregnation.
- FIGS. 3 and 4 in each case a single flat contact 1, 1 'is shown, which is surrounded on a section 4 by an encapsulation 3.
- the encapsulation 3 shown as a hatched area schematically illustrates in each case a partial volume of a plastic body 2 which directly surrounds the flat contact 1, 1 ', as is shown in FIGS FIGS. 1 or 2 is shown.
- the flat contact 1, 1 ' has a plurality of cross-sectional changes, which are in the form of rounded recesses 5a (FIG. FIG. 3 ) or rectangular recesses 5b (FIG. FIG. 4 ) are introduced into the longitudinal sides of the flat contact 1 or 1 '.
- the encapsulation 3 forms with the recesses 5a and 5b from a positive connection, which due to the "zero Schwinder properties the thermosetting material provided is fluid-tight in a wide temperature and pressure range.
- non-encapsulated end sections 7a, 7b of the flat contact 1, 1 ' can be treated galvanically; For example, to improve the electrical contact properties are provided with a silver coating.
- FIG. 5 shows a section from the in the FIG. 4 illustrated flat contact 1 'in a cross-sectional view.
- One of the recesses 5b by which the cross-sectional width b of the flat contact 1 'varies in the axial direction a, can be seen.
- Visible are also rounded longitudinal edges 8 of the flat contact 1 ', which are formed on the punching side by the punching tool and on the ridge side by a pre-stamping to the flat contact 1'.
- the rounded longitudinal edges 8 substantially improve the connection of the flat contact 1 'to Umspritzungsmaterial.
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Sealing Material Composition (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Sink And Installation For Waste Water (AREA)
- Connections Arranged To Contact A Plurality Of Conductors (AREA)
Description
Die Erfindung betrifft eine fluiddichte Kontaktdurchführung durch einen Kunststoffkörper, mit mindestens einem Flachkontakt, der auf einem umspritzten Teilstück eine oder mehrere Querschnittsänderungen aufweist, wobei ein dauerelastisches Dichtmittel zwischen die Grenzflächen des mindestens einen Flachkontakts und des Kunststoffkörpers eingebracht ist.The invention relates to a fluid-tight contact bushing through a plastic body, with at least one flat contact having one or more cross-sectional changes on an overmolded portion, wherein a permanently elastic sealant between the boundary surfaces of the at least one flat contact and the plastic body is introduced.
Eine derartige Kontaktdurchführung ist aus der US-Patent Application Publication
Eine weitere fluiddichte Kontaktdurchführung ist aus der
Die Kavitäten, die hier durch die Verschiebung des Flachkontakts abgedichtet werden, entstehen durch Schrumpfungsprozesse beim Abkühlen des Kunststoffmaterials. Besonders thermoplastische Materialien verändern beim Abkühlen ihre innere Struktur, wodurch sich das Materialvolumen vermindert. Durch diese Nachschwindung entsteht zu dem Kontakt ein kleiner Spalt, der auf die beschriebene Weise abgedichtet wird. Allerdings ist unter schwierigen Umgebungsbedingungen, wie hohen Drücken und Temperaturen, die dabei erreichbare Dichtigkeit oft nicht ausreichend.The cavities, which are sealed here by the displacement of the flat contact, are caused by shrinkage processes during cooling of the plastic material. Especially thermoplastic materials change their internal structure during cooling, which reduces the volume of material. By this Nachschwindung formed to the contact a small gap, which is sealed in the manner described. However, it is difficult Ambient conditions, such as high pressures and temperatures, the achievable tightness often insufficient.
Anspruchsvolle Umgebungsbedingungen sind beispielsweise bei Steckverbindern gegeben, die in Getriebegehäusen von Kraftfahrzeugen eingebaut sind. Solche Steckverbinder sind wechselnden Temperaturen und dabei auch hohen Temperaturdifferenzen ausgesetzt und müssen Schwingungen, sowie hohen Öldrücken standhalten. Für derartige Anwendungen werden nahezu ausschließlich Steckverbinder mit Rundstiften eingesetzt. Diese werden zumeist unter hohem Krafteinsatz in Durchgangsöffnungen eines Kunststoffkörpers eingepresst, die ein Untermass gegenüber dem Querschnittsmaß der Rundstifte aufweisen.Challenging environmental conditions are given for example in connectors that are installed in gearboxes of motor vehicles. Such connectors are exposed to changing temperatures and thereby high temperature differences and must withstand vibrations and high oil pressures. For such applications almost exclusively plug connectors are used with round pins. These are usually pressed with high force into through holes of a plastic body, which have an undersize with respect to the cross-sectional dimension of the round pins.
Ein derartiges Vorgehen hat sich bei Flachkontakten als problematisch erwiesen, da die Anpresskräfte innerhalb der Durchgangsöffnung nicht symmetrisch auf die Oberfläche des Steckerkontakts wirken. Als besonders schwierig hat sich dabei die Abdichtung im Bereich der Längskanten eines Flachkontakts herausgestellt, da sich hier die Richtung der Oberflächennormale unstetig ändert. Dies führt dazu, dass eine ausreichende Öldichtigkeit von Getriebegehäusesteckverbindern mit Flachkontakten in den typischen Temperatur- und Druckbereichen bisher nicht erreichbar war.Such a procedure has proved to be problematic in flat contacts, since the contact forces within the passage opening do not act symmetrically on the surface of the plug contact. The sealing in the region of the longitudinal edges of a flat contact has proved to be particularly difficult, since the direction of the surface normal changes discontinuously here. As a result, sufficient oil-tightness of gear housing connectors with flat contacts in the typical temperature and pressure ranges has not been achievable so far.
In der nicht vorveröffentlichten deutschen Patentanmeldung
Es stellte sich die Aufgabe, eine gattungsgemäße Kontaktdurchführung mit Flachkontakten zu schaffen, die bei hohen Drücken und Temperaturen sowie auch über einen großen Temperaturbereich fluiddicht sowie möglichst vibrations- und chemikalienbeständig ist und sich darüber hinaus durch eine besonders hohe Gasdichtigkeit auszeichnet.It has set itself the task of creating a generic contact bushing with flat contacts, which is fluid-tight at high pressures and temperatures and over a wide temperature range and vibration and chemicals as possible and also characterized by a particularly high gas tightness.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, dass der Kunststoffkörper aus einem nichtschwindenden Duroplastmaterial besteht, und dass das Dichtmittel nach dem Aushärten des Duroplastmaterials durch ein Imprägnationsverfahren eingebracht ist.This object is achieved in that the plastic body consists of a non-shrinking thermoset material, and that the sealant is introduced after curing of the thermoset material by an impregnation process.
Unter einem dauerelastischen Dichtmittel wird hier ein Material verstanden, welches über längere Zeiträume und größere Temperaturbereiche elastische Eigenschaften beibehält. Bei der Herstellung der Kontaktdurchführung wird ein niedrigviskoser Elastomergrundstoff eingesetzt, der sich anschließend zu dem dauerelastischen Dichtmittel verfestigt.Under a permanently elastic sealant is understood here as a material which retains elastic properties over long periods and larger temperature ranges. In the production of the contact bushing, a low-viscosity elastomer base material is used, which then solidifies into the permanently elastic sealant.
Wesentlich ist hierbei zunächst die Verwendung eines Duroplastmaterials zur Umspritzung des mindestens einen Flachkontakts. Im Gegensatz zu den üblicherweise zum Spritzgießen verwendeten Thermoplasten finden sich unter den Duroplasten Materialien, welche ihr Volumen beim Aushärten nicht verringern, sondern konstant halten oder sogar vergrößern. Als für die hier zu lösende Aufgabe haben sich nichtschwindende Duroplastmaterialien, die auch als "Nullschwinder" bezeichnet werden, die ihr Volumen weder vermindern noch vergrößern, als geeignet erwiesen. Derartige Materialien finden sich beispielsweise in den Stoffgruppen der Epoxydharze, Phenolharze oder der so genannten Bulk Moulding Compounds (BMC). Die Verwendung eines nichtschwindenden Duroplastmaterials ermöglicht es, einen Flachkontakt zu umspritzen, ohne dass es beim Aushärten des Umspritzungsmaterials zu einer Ausbildung von Kavitäten kommt.Essential here is first the use of a thermoset material for encapsulation of the at least one flat contact. In contrast to the thermoplastics commonly used for injection molding, thermosets contain materials which do not reduce their volume during curing but keep it constant or even increase it. As for the problem to be solved here, non-shrinking thermoset materials, which are also referred to as "zero-decayers", which neither reduce nor increase their volume, have proven suitable. Such materials are found, for example, in the substance groups of epoxy resins, phenolic resins or the so-called bulk molding compounds (BMC). The use of a non-shrinking thermoset material allows for flat contact overmold without the formation of cavities during curing of Umspritzungsmaterials.
Allerdings kann auch bei einem nichtschwindenden Duroplastmaterial die Ausbildung mikroskopisch kleiner Mikrorisse, Kapillaren etc. im Kunststoffmaterial oder im Übergangsbereich zwischen Kunststoffkörper und Flachkontakt nicht ausgeschlossen werden, was die Gasdichtigkeit der Kontaktdurchführung auf nicht allzu hohe Drücke beschränkt.However, the formation of microscopic micro-cracks, capillaries etc. in the plastic material or in the transition region between plastic body and flat contact can not be excluded even with a non-shrinking thermoset material, which limits the gas tightness of the contact bushing to not too high pressures.
Dieses Problem wird nun dadurch gelöst, dass beim Umpritzungsprozess unvermeidlich entstehende winzige Undichtigkeiten mit einem nachträglich eingebrachten elastomeren Material abgedichtet werden. Hierzu haben sich besonders sogenannte Imprägnationsverfahren als geeignet erwiesen, welche einen noch nicht verfestigten Elastomergrundstoff durch Druckunterschiede an die abzudichtenden Stellen befördert.This problem is now solved by the inevitably resulting tiny leaks are sealed with a subsequently introduced elastomeric material during Umpritzungsprozess. For this purpose, particularly so-called impregnation have proven to be suitable, which conveys a not yet solidified elastomer base by pressure differences at the sealed sites.
Dies kann beispielsweise dadurch geschehen, dass eine Kontaktdurchführung, bestehend aus einem oder mehreren mit einem nichtschwindenden Duroplastmaterial umspritzten Flachkontakten, in ein Bad mit dem noch nicht verfestigten Elastomergrundstoff gesetzt wird, welche dann unter einen hohen Druck gesetzt wird, wodurch der Elastomergrundstoff selbst in enge Kapillaren der Kontaktdurchführung eindringt.This can be done, for example, that a contact bushing, consisting of one or more overmolded with a non-shrinking thermoset flat contacts, is placed in a bath with not yet solidified elastomer base, which is then placed under a high pressure, whereby the elastomer base even in narrow capillaries the contact penetration penetrates.
Besonders vorteilhaft einsetzbar ist eine sogenannte Vakuumimprägnation, bei der in einem Vakuum zunächst sämtliche Feuchtigkeits- und Gaseinschlüsse aus den Kapillaren der Kontaktdurchführung entfernt werden, so dass der Elastomergrundstoff danach als Imprägnierung problemlos in die Kapillaren eindringen kann.Particularly advantageous is a so-called vacuum impregnation, in which all moisture and gas inclusions are removed from the capillaries of the contact bushing in a vacuum, so that the elastomer base material can then penetrate easily as impregnation in the capillaries.
Weitere vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung gehen aus den abhängigen Ansprüchen hervor.Further advantageous embodiments and modifications of the invention will become apparent from the dependent claims.
Um beim Umspritzungsvorgang eine gleichmäßige Verbindung zwischen dem Duroplastmaterial und dem Flachkontakt zu gewährleisten, kann optional vorgesehen werden, die Längskanten des mindestens einen Flachkontakts zu verrunden.In order to ensure a uniform connection between the thermoset material and the flat contact during Umspritzungsvorgang, may optionally be provided to round the longitudinal edges of the at least one flat contact.
Dies kann vorteilhaft dadurch erreicht werden, dass die Längskanten des mindestens einen Flachkontakts auf der Gratseite durch einen Stanzprozess vorgeprägt und dadurch umlaufend verrundet sind. Der Flachkontakt weist somit keinen genau rechteckförmigen Querschnitt auf, sondern einen rechteckförmigen Querschnitt mit abgerundeten Übergängen zwischen den Querschnittsseiten. Dieses Profil ist schematisch in der
Die Ausnehmungen bewirken, dass der mindestens eine Flachkontakt nach der Umspritzung formschlüssig mit dem Umspritzungsmaterial verbunden ist. Die Ausnehmungen bilden zudem in axialer Richtung des Flachkontakts eine Labyrinthstruktur aus, welche für das angrenzende Medium einen mehrstufigen Druckabfall bewirkt, wodurch sich die Abdichteigenschaften der Kontaktdurchführung weiter verbessern. Hierbei wirkt unterstützend, dass das Umspritzungsmaterial erfindungsgemäß bei der Verarbeitung sein Materialvolumen nicht verändert und daher die Ausnehmungen dicht ausfüllt.The recesses cause the at least one flat contact after the encapsulation is positively connected to the Umspritzungsmaterial. The recesses also form in the axial direction of the flat contact a labyrinth structure, which causes a multi-stage pressure drop for the adjacent medium, thereby further improving the sealing properties of the contact bushing. In this case, it is supportive that the overmolding material according to the invention does not change its material volume during processing and therefore fills the recesses tightly.
Besonders vorteilhaft ist es, wenn der mindestens eine Flachkontakt und das Umspritzungsmaterial möglichst ähnliche und im Idealfall gleiche Temperaturausdehnungskoeffizienten aufweisen. Hierdurch können in einem weiten Temperaturbereich sowohl mechanische Spannungen als auch Kavitätsbildungen, welche die Abdichtungseigenschaften verschlechtern würden, vermieden werden.It is particularly advantageous if the at least one flat contact and the overmolding material have as similar as possible and ideally the same temperature expansion coefficients. As a result, both mechanical stresses and cavity formations, which would impair the sealing properties, can be avoided over a wide temperature range.
Besonders vorteilhaft ist auch, dass aufgrund der guten Abdichteigenschaften und der hohen Temperaturbeständigkeit des nichtschwindenden Duroplastmaterials die nicht umspritzten Endabschnitte des mindestens einen Flachkontakts durch einen Galvanikprozess behandelt werden können, ohne dass die umspritzten Bereichen davon betroffen sind. Hierdurch können die umspritzten und die nicht umspritzten Bereiche des mindestens einen Flachkontakts mit unterschiedlichen galvanischen Beschichtungen versehen werden, die für den jeweiligen Bereich besonders günstige Eigenschaften aufweisen.It is also particularly advantageous that due to the good sealing properties and the high temperature resistance of the non-shrinking thermoset material, the non-encapsulated end portions of the at least one flat contact can be treated by a galvanic process, without the encapsulated areas are affected. This allows the overmolded and the non-overmolded areas of the at least one flat contact are provided with different galvanic coatings, which have particularly favorable properties for the respective area.
So kann beispielsweise vorteilhaft vorgesehen sein, dass ausschließlich die nicht umspritzten Bereiche des mindestens einen Flachkontakts eine Zinn- oder Silberbeschichtung aufweisen.For example, it may be advantageously provided that only the non-overmolded regions of the at least one flat contact have a tin or silver coating.
Hierzu können im Fertigungsablauf zuerst die nicht oberflächenbehandelten und gegebenenfalls mit einem Anlaufschutz versehenden Flachkontakte umspritzt werden, und anschließend die aus dem Kunststoffkörper herausstehenden Enden der Flachkontakte oberflächenbehandelt und gegebenenfalls passiviert werden. Da hierdurch nur Teilabschnitte der Flachkontakte behandelt werden, wird zudem vorteilhaft eine Einsparung von Silber und Passivierungsmittel erreicht.For this purpose, the non-surface-treated and optionally provided with a tarnish protection flat contacts can be encapsulated in the production process first, and then the surfaces protruding from the plastic body ends of the flat contacts surface-treated and optionally passivated. Since this only partial sections of the flat contacts are treated, also advantageously a saving of silver and passivation is achieved.
Weitere Details zur vorteilhaften Ausgestaltungen einer erfindungsgemäßen Kontaktdurchführung gehen aus der nachfolgend beschriebenen Zeichnung hervor. Die
Die in der
Nach dem Umspritzen der Flachkontakte 1 mit dem Duroplastmaterial, wird (in den Figuren nicht dargestellt) die Kontaktdurchführung in ein Bad mit einem noch nicht verfestigten Elastomergrundstoff gebracht, welcher dann unter einen hohen Druck gesetzt wird, wodurch der Elastomergrundstoff in feinste verbliebene Zwischenräume (Kapillaren) zwischen dem Kunststoffkörper 2 und den Flachkontakten 1 eingepresst wird.After encapsulation of the
Alternativ oder zusätzlich wird hierbei ein Vakuumimprägnationsverfahren angewendet, bei dem in einem Vakuum zunächst sämtliche Feuchtigkeits- und Gaseinschlüsse aus den Kapillaren der Kontaktdurchführung entfernt werden, so dass der Elastomergrundstoff als Imprägnierung problemlos die Kapillaren eindringen kann.Alternatively or additionally, in this case a vacuum impregnation method is used, in which all moisture and gas inclusions are removed from the capillaries of the contact bushing in a vacuum, so that the elastomer base material can easily penetrate the capillaries as an impregnation.
In der
Innerhalb des von der Umspritzung 3 umgebenen Teilstückes 4 weist der Flachkontakt 1, 1' mehrere Querschnittsänderungen auf, die in Form abgerundeter Ausnehmungen 5a (
Noch nach dem Umspritzungsvorgang können nicht umspritzte Endabschnitte 7a, 7b des Flachkontaktes 1, 1' galvanisch behandelt werden; beispielsweise zu Verbesserung der elektrischen Kontakteigenschaften mit einer Silbersbeschichtung versehen werden.Even after the encapsulation process,
Die
- 1, 1'1, 1 '
- Flachkontaktflat contact
- 22
- KunststoffkörperPlastic body
- 33
- Umspritzungencapsulation
- 44
- umspritztes Teilstückovermolded section
- 5a5a
- (abgerundete) Ausnehmungen(rounded) recesses
- 5b5b
- (rechteckförmige) Ausnehmungen(rectangular) recesses
- 66
- Steckverbindergehäuseconnector housing
- 7a, 7b7a, 7b
- Endabschnitteend
- 88th
- Längskantenlongitudinal edges
- 9, 109, 10
- Kammernchambers
- aa
- axiale Richtungaxial direction
- bb
- QuerschnittsbreiteSection width
Claims (11)
- Fluid-tight contact lead-through through a plastic body (2), having at least one flat contact (1, 1') showing one or more cross-sectional differences on an overmoulded segment (4),
whereby a permanently elastic sealant is introduced between the boundary zones of the at least one flat contact (1, 1') and the plastic body (2)
characterised in that
the plastic body (2) is composed of a non-shrinking thermoset material, and
that the sealant is introduced by a vacuum or pressure impregnation process after the thermoset material has cured. - Fluid-tight contact lead-through according to Claim 1, characterised in that the longitudinal edges (8) of the at least one flat contact (1, 1') are chamfered.
- Fluid-tight contact lead-through according to Claim 1, characterised in that the cross-sectional differences are accomplished by means of recesses (5a, 5b).
- Fluid-tight contact lead-through according to Claim 1, characterised in that the at least one flat contact (1, 1') and the plastic body (2) have the same thermal expansion coefficients.
- Fluid-tight contact lead-through according to Claim 1, characterised in that the plastic body (2) forms a plug connector housing (6).
- Fluid-tight contact lead-through according to Claim 1, characterised in that the contact lead-through forms a multipolar male connector.
- Fluid-tight contact lead-through according to Claim 1, characterised in that the non-overmoulded end segments (7a, 7b) of the at least one flat contact (1, 1') are treated by a galvanic process.
- Fluid-tight contact lead-through according to Claim 1 or 3, characterised in that the at least one flat contact (1, 1') shows, at least section-wise, a tin or silver coating.
- Fluid-tight contact lead-through according to Claim 1, characterised in that the longitudinal edges (8) of the at least one flat contact (1, 1') are pre-shaped on the flash side by means of a stamping process, and are thus chamfered along its circumference.
- Fluid-tight contact lead-through according to Claim 1, characterised in that the plastic body (2) is made of an epoxy resin, a phenolic resin or a bulk moulding compound with zero shrinkage properties.
- Fluid-tight contact lead-through according to Claim 1, characterised in that the contact lead-through is a constituent of an electrical plug connector which is intended for use in the transmission housing of a motor vehicle.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013005705.1A DE102013005705A1 (en) | 2013-03-30 | 2013-03-30 | Fluid-tight contact feedthrough |
PCT/EP2014/056100 WO2014161760A1 (en) | 2013-03-30 | 2014-03-26 | Fluid-tight via |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2979329A1 EP2979329A1 (en) | 2016-02-03 |
EP2979329B1 true EP2979329B1 (en) | 2018-07-04 |
Family
ID=50424225
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14714657.5A Active EP2979329B1 (en) | 2013-03-30 | 2014-03-26 | Fluid-tight via |
Country Status (10)
Country | Link |
---|---|
US (1) | US9595783B2 (en) |
EP (1) | EP2979329B1 (en) |
JP (1) | JP6266747B2 (en) |
KR (1) | KR102061385B1 (en) |
CN (1) | CN105144496B (en) |
BR (1) | BR112015024955B1 (en) |
DE (1) | DE102013005705A1 (en) |
ES (1) | ES2688427T3 (en) |
MX (1) | MX363550B (en) |
WO (1) | WO2014161760A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102011121133A1 (en) * | 2011-12-13 | 2013-06-13 | Kostal Kontakt Systeme Gmbh | Fluid-tight contact feedthrough |
DE102014008343A1 (en) * | 2014-06-04 | 2015-12-17 | Kostal Kontakt Systeme Gmbh | Electric device |
DE102014223644A1 (en) * | 2014-11-19 | 2016-05-19 | Zf Friedrichshafen Ag | Plug arrangement with at least one plug element |
CN107871948A (en) * | 2016-09-27 | 2018-04-03 | 泰科电子(上海)有限公司 | Connector, electric connector, the manufacture method of connection terminal aggregate and connector |
CN106602342B (en) * | 2017-01-09 | 2019-01-01 | 广州华凌制冷设备有限公司 | socket and preparation method thereof |
JP7293083B2 (en) * | 2019-10-25 | 2023-06-19 | 矢崎総業株式会社 | Manufacturing method of conductor unit |
CN114701125B (en) * | 2022-03-23 | 2023-11-24 | 江苏奥力威传感高科股份有限公司 | High-temperature-resistant copper bar injection mold and process for new energy automobile three-electric product |
DE102022132813A1 (en) * | 2022-12-09 | 2024-06-20 | HELLA GmbH & Co. KGaA | Functional unit for a vehicle, vehicle and process |
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US20110316372A1 (en) * | 2009-11-06 | 2011-12-29 | Yazaki Corporation | Inverter terminal board installed in motor case and packing |
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-
2014
- 2014-03-26 BR BR112015024955-8A patent/BR112015024955B1/en not_active IP Right Cessation
- 2014-03-26 MX MX2015013837A patent/MX363550B/en unknown
- 2014-03-26 EP EP14714657.5A patent/EP2979329B1/en active Active
- 2014-03-26 JP JP2016504662A patent/JP6266747B2/en active Active
- 2014-03-26 WO PCT/EP2014/056100 patent/WO2014161760A1/en active Application Filing
- 2014-03-26 KR KR1020157030264A patent/KR102061385B1/en active IP Right Grant
- 2014-03-26 CN CN201480019497.XA patent/CN105144496B/en active Active
- 2014-03-26 ES ES14714657.5T patent/ES2688427T3/en active Active
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2015
- 2015-09-29 US US14/869,220 patent/US9595783B2/en active Active
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Also Published As
Publication number | Publication date |
---|---|
KR102061385B1 (en) | 2019-12-31 |
EP2979329A1 (en) | 2016-02-03 |
MX2015013837A (en) | 2016-08-08 |
BR112015024955B1 (en) | 2021-11-30 |
KR20150139872A (en) | 2015-12-14 |
JP2016516282A (en) | 2016-06-02 |
BR112015024955A2 (en) | 2017-07-18 |
US20160020550A1 (en) | 2016-01-21 |
CN105144496A (en) | 2015-12-09 |
WO2014161760A1 (en) | 2014-10-09 |
CN105144496B (en) | 2017-12-15 |
JP6266747B2 (en) | 2018-01-24 |
MX363550B (en) | 2019-03-27 |
US9595783B2 (en) | 2017-03-14 |
ES2688427T3 (en) | 2018-11-02 |
DE102013005705A1 (en) | 2014-10-02 |
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