EP2971322B1 - Washing method and washing device - Google Patents
Washing method and washing device Download PDFInfo
- Publication number
- EP2971322B1 EP2971322B1 EP14708279.6A EP14708279A EP2971322B1 EP 2971322 B1 EP2971322 B1 EP 2971322B1 EP 14708279 A EP14708279 A EP 14708279A EP 2971322 B1 EP2971322 B1 EP 2971322B1
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- EP
- European Patent Office
- Prior art keywords
- washing
- container
- washing container
- laundry
- fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005406 washing Methods 0.000 title claims description 352
- 238000000034 method Methods 0.000 title claims description 26
- 230000009977 dual effect Effects 0.000 claims description 27
- 238000005119 centrifugation Methods 0.000 claims description 22
- 239000004753 textile Substances 0.000 claims description 18
- 239000012530 fluid Substances 0.000 claims description 16
- 230000001154 acute effect Effects 0.000 claims description 6
- 239000011324 bead Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
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Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F35/00—Washing machines, apparatus, or methods not otherwise provided for
- D06F35/005—Methods for washing, rinsing or spin-drying
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F21/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement
- D06F21/06—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement about a vertical axis
- D06F21/08—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement about a vertical axis within an enclosing receptacle
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F21/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement
- D06F21/10—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement about an inclined axis
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F23/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry
- D06F23/06—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and rotating or oscillating about an inclined axis
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F27/00—Washing machines with receptacles moving bodily, e.g. reciprocating, swinging
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F31/00—Washing installations comprising an assembly of several washing machines or washing units, e.g. continuous flow assemblies
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/02—Rotary receptacles, e.g. drums
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/02—Rotary receptacles, e.g. drums
- D06F37/04—Rotary receptacles, e.g. drums adapted for rotation or oscillation about a horizontal or inclined axis
- D06F37/08—Partitions
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/02—Rotary receptacles, e.g. drums
- D06F37/12—Rotary receptacles, e.g. drums adapted for rotation or oscillation about a vertical axis
- D06F37/16—Partitions
Definitions
- the present invention relates to a method and apparatus for washing a textile laundry.
- the DE 102 06 620 A1 discloses an apparatus and method for testing the action of liquids on a sheet wherein the sheet is placed between two indented members.
- the depressions form chambers in which the liquids to be tested are located.
- the elements with the intermediate sheet are suspended from a shaft and are rotated to test the action of the liquids.
- a small hole in the fabric in the wetted area can be attached.
- the US 2008/280315 A1 describes fabric samples for testing the washing performance of enzymes and in the EP 1 340 063 A1 Methods for testing the washing efficiency of chemical compounds are disclosed.
- the invention has for its object to provide a more efficient, very effective and short washing times washing process and a corresponding washing device for textile laundry goods to provide, which also create the conditions for automated handling and in addition the laundry not negatively influenced by mechanical action. On the attachment of holes in the laundry should be able to do without.
- the washing is not carried out in the classical manner by mechanical movement of the laundry inside the washing container, but rather diffusion-based, ie by accelerated diffusion of the washing liquid through the laundry and the dirt from the laundry. Diffusion of the scrubbing liquid is achieved by combining the acceleration forces produced by dual asymmetric centrifuging in two different planes.
- Diffusion of the scrubbing liquid is achieved by combining the acceleration forces produced by dual asymmetric centrifuging in two different planes.
- the secondary axis runs as centrally as possible through the washing container, in the case of a cylindrical washing container that is through the cylinder axis of the washing container.
- imbalances are largely avoided.
- the laundry is fixed or planarized arranged in the washing tank and washed in a fixed or planarized state.
- the laundry in the washing container is clamped in such a way that it is substantially fixed or even inside the washing cell of the washing container. This causes the laundry is not crumpled by the washing itself.
- This has the advantage that the laundry is still fixed or planar after washing and thereby directly and without further preparation, e.g. regarding the washing result can be examined.
- a washing container equipped with two or more washing cells is used, into which wash cells each washing product and washing liquid are introduced.
- the use of such a washing container with several washing cells has the advantage that series washing can be carried out simultaneously in a single washing operation.
- a washing container is used, the washing cells are arranged within the washing container in two or more planes. This allows the accommodation of many washing cells in a relatively small washing container, which is particularly advantageous when commercial centrifuges are to be used, in which the size of the washing container is subject to restrictions.
- At least partially different washing liquids and / or introduced at least partially different laundry allows simultaneous series test washing with different washing liquids and / or different laundry.
- an inert granular material in particular in the form of glass beads, is additionally introduced into the washing cell or washing cells of the washing container.
- the grains or beads acting as washing bodies increase the washing effect.
- the temperature of the washing liquid in the washing cell or the washing cells of the washing container can be regulated during the washing process.
- This can e.g. be realized by provided in the washing tank heating means and / or coolant. In this way, the effectiveness of the washing liquid under different temperature conditions can be examined.
- the temperature of the washing liquid in the washing container can also be adjusted to a desired desired value before the washing process and then kept constant during the washing process, the latter being achievable by use of a thermally insulated washing container.
- the course of the temperature of the washing liquid can be recorded during the washing process.
- the washing liquid is removed after washing from the washing cell or the washing cells of the washing container by uniaxial centrifugation. This has the advantage that the washed laundry can be removed from the washing container in a substantially dry state.
- a washing container which has at least one openable and closable discharge opening, the discharge opening being kept open during uniaxial centrifuging.
- washing process is carried out in a two-axis dual asymmetrically centrifuging device and the removal of the washing liquid is carried out after the washing process in the same device, wherein the device centrifuges during the discharge of the washing liquid only about one of the two axes.
- the washing device is convertible between a first and a second mode of operation, wherein in the first mode of operation the washing container rotates about both axes and in the second mode of operation the washing container only rotates about one of the two axes, preferably about the primary axis ,
- the washing device has first drive means for rotationally driving the washing container about the primary axis and second drive means which can be coupled and uncoupled with the first drive means for rotationally driving the washing container about the secondary axis.
- the washing container is formed with at least one closable and openable discharge opening for the removal of washing liquid from the washing container.
- the means for fixing the laundry are means for planarized fixing of the laundry.
- the washing container has two or more washing cells for receiving the laundry and the washing liquid.
- the washing method according to the invention and the washing device according to the invention are especially suitable for carrying out test washing in research and development, e.g. the detergent industry provided. In principle, they can also be used for other washing processes.
- the washing container 1 is sealed by placing the lid 12 on the bottom part 11.
- the container and lid side provided means for tightly fixing the lid are conventional and not shown for simplicity.
- the closing of the washing container is not necessarily required depending on the load and shape of the washing container.
- Fig. 2 The following actual washing step is in Fig. 2 outlined.
- the washing container 1 is simultaneously rotated about two axes of rotation A 1 and A 2 .
- the first, primary axis of rotation A 1 extends outside of the washing container 1, so that therefore the washing container 1 as a whole rotates on a circular path the primary axis of rotation A 1 .
- This circular movement is indicated by the arrow P 1 .
- the second, secondary axis of rotation A 2 passes through the washing container 1 and preferably coincides with its own axis 1a.
- the secondary axis of rotation A 2 is spatially oriented so that it has with the primary axis of rotation A 1 an acute angle ⁇ of between 10 ° and 80 °, preferably between 20 ° and 70 °, more preferably between 30 ° and 60 °, typically ca. 40 °, including.
- the washing container 1 thus simultaneously rotates about itself, this rotation being indicated by the arrow P 2 .
- the rotational speeds about the two axes of rotation A 1 and A 2 are adjusted empirically so that on the one hand the highest possible centrifugal accelerations and short washing times (Zentrifug einsdauern) are achieved, but on the other hand, the laundry is not damaged.
- Centrifugal acceleration values of 30 to 5000 m / s 2 , preferably 2500 to 3500 m / s 2 are practical values. This allows washing times of about 1 minute or even less.
- the washing liquid is usually disposed of or optionally also analyzed, for example, then, as defined Dirt is bound by the washing liquid or what concentrations are present.
- the emptying of the washing container 1 can preferably be carried out by centrifuging.
- FIGS. 3 and 4 an embodiment of a particularly well suited for carrying out the inventive method particularly suitable washing device according to the invention, wherein in the figures, only the functionally essential components of the washing device are shown.
- the washing device designated as a whole by 1000, has a centrifuge-like construction and comprises a turntable 1003 that can be driven in rotation by a motor 1001 by means of a shaft 1002.
- a deflecting gear 1004 is arranged on the turntable 1003, which has a drive shaft 1005 and an output shaft 1006.
- On the output shaft 1006 is rotatably connected to this connected a Wasch notionerability charged 1007, in which a washing container 1 is supported.
- an unbalance compensation weight 1008 is arranged under the turntable 1003.
- the motor 1001 driven shaft 1002 engages through a rotationally fixed coupling part 1009 and a freely rotatable on the shaft 1002 pulley 1010 therethrough.
- the axes of rotation of the shaft 1002 and the turntable 1003 and the output shaft 1006 of the reversing gear 1004 include an acute angle ⁇ and correspond to the primary and secondary axes A 1 and A 2 in Fig. 2 ,
- the motor 1001, the shaft 1002 and the turntable 1003 form first drive means for rotatively driving the washing container 1 about the primary axis A 1 .
- the reversing gear 1004, the output shaft 1006, the drive shaft 1005, the pulley 1011, the drive belt 1012 and the pulley 1009 form with the first drive means coupled or uncoupled second drive means for rotationally driving the washing container 1 about the secondary axis A 2 .
- the washing device the fixed coupling part 1009 is connected to the pulley 1010 so that it can not rotate.
- the diverter 1004 moves in a circular orbit about the fixed pulley 1010, thereby driving the pulley 1011.
- the rotational movement of the pulley 1011 is transferred to the washing container receptacle 1007 and thus to the washing container 1.
- the washing device thus rotates the washing container 1, as in connection with Fig. 2 described at the same time by two axes, namely the primary axis A 1 and the secondary axis A 2 .
- the corresponding rotational movements are analog Fig. 2 symbolized by arrows P 1 and P 2 .
- the washing device is in this mode of operation a dual asymmetrically operating centrifuge.
- the fixed coupling part 1009 is decoupled from the pulley 1010, which is indicated in the drawing by an axially slightly displaced position of the coupling part 1009.
- the pulley 1010 is now free to rotate on the shaft 1002.
- the pulley 1010 now rotates with the orbital motion of the pulley 1011 and thus can no longer drive the latter in rotation.
- the washing container 1 no longer rotates about the secondary axis A 2 or itself, but only about the primary axis A 1 , wherein the rotational movement about this axis is symbolized by the arrow P 1 .
- the washing device is a classic uniaxial centrifuge.
- the conversion between the two modes of operation of the washing device is structurally very simple by coupling or decoupling of pulley 1010 and coupling part 1009.
- the coupling can e.g. be realized on an electromagnetic basis.
- a great advantage of the washing device according to the invention is that both the washing step carried out under dual asymmetric centrifugation as It is also possible to carry out the emptying of the washing container by classical centrifuging in one and the same device, so that on the one hand no separate devices are required and on the other hand the handling is considerably simplified.
- FIG. 5a shows the preparatory steps by analogy Fig. 1
- a washing container 301 with a bottom part 310 and a lid part 311 and a washing cell 310 is used here.
- the washing container 301 is equipped with a lockable discharge opening, which is symbolized in the figures by a valve 315.
- the valve 315 is closed at the beginning and during the washing process.
- Fig. 5b shows the washing container 301 in the closed state. This is used in the inventive washing device and dual centrifuged asymmetric, it rotates about two axes A 1 and A 2 ( Fig. 5c ).
- the operation of the washing device of dual asymmetric centrifugation is switched to classic uniaxial centrifugation, in which case the wash tank 301 rotates only about the primary axis A1.
- the valve 315 is opened.
- the washing liquid W is then expelled from the washing container 301.
- the opening and closing of the valve 315 can be done, for example, by a handling device (robot).
- robot robot
- FIGS. 6a and 6b show schematically how the expelled from the washing tank 315 washing liquid is collected.
- the washing device is equipped with a trough 1015 which encloses the turntable 1003 and all parts of the device arranged on it, including the washing container 301, and has a drain 1016.
- a smaller tub 1017 is provided, which is arranged only around the washing vessel 301 around.
- the trough 1017 may be co-rotating with the washing container 301 or fixed with respect to the diverter 1004.
- the laundry is fixed, especially planarized arranged in the washing tank and centrifuged in a fixed or planarized state dual asymmetric or washed.
- a corresponding design of the washing container is required.
- Fig. 7 is a specially designed for this purpose wash tank 101 is shown schematically.
- the washing container 101 has on the outside again a substantially cylindrical shape with an axis 101a and is approximately centrally divided into two container parts 111 and 112, which are disassembled to open the washing container 101 and sealed to close the washing container by means not shown connecting means.
- two approximately hemispherical shells 113 and 114 are formed, which form a substantially spherical washing cell 110 between them.
- the two container parts 111 and 112 of the washing container 101 are fully formed and each have a sealing ring 115 and 116 on the mutually facing annular edge surfaces.
- the textile laundry T is stretched over the annular edge surface of one of the two container parts, in the illustrated example of the upper container part 112, and the protruding edge of the laundry is clamped outside, for example by means of an elastic band 117 on the container part 112. Then, after the washing liquid is filled in the lower tank part 111, the upper tank part 112 is placed on the lower tank part 111, and the two tank parts 111 and 112 are tightly connected to each other by connecting means, not shown. The textile laundry T is then stretched across the washing cell 110 and substantially planar within the washing cell. Subsequently, the washing container 101, as in connection with the Fig. 2 described subjected to the dual asymmetric centrifugation, wherein the textile laundry is washed in a fixed, here especially planarized or even state.
- the washing container 101 of Fig. 7 is additionally equipped with a heating means 118, by means of which the temperature of the washing liquid W in the washing cell 110 can be influenced or adjusted.
- a coolant may alternatively be present instead of a heating medium.
- the washing container 101 may also be equipped both with a heating medium and with a coolant.
- FIG. 10 schematically illustrated embodiment of a washing cell 410 having wash tank 401 is provided with a heat-insulating jacket 450.
- the washing liquid in the washing tank 401 is brought to a desired temperature before the dual asymmetric centrifuging and by the thermal insulation of the washing tank 401 during the washing process kept almost constant.
- 415 or 416 are again denoted sealing rings and 417 an elastic band.
- the washing container 501 having a washing cell 510 as in FIG Fig. 11 also be equipped with an external temperature logger or a corresponding temperature probe 530 and / or with an internal temperature logger or a corresponding temperature probe 540.
- an external temperature logger or a corresponding temperature probe 530 and / or with an internal temperature logger or a corresponding temperature probe 540.
- the temperature profile of the washing liquid can be logged during the washing process.
- 515 and 516 are again denoted sealing rings and 517 an elastic band.
- a washing body forming, inert granular material G for example about glass beads or beads with a diameter of about 2- 4 mm, as in Fig. 1 and Fig. 5a is shown schematically.
- the washing cell 110 of the washing container 101 is in Fig. 7 spherical example shown.
- the washing cell 110 may also have another shape, for example an ellipsoidal or a double paraboloidal shape, etc. Continuously curved, smooth inner walls of the washing cell are generally advantageous in terms of the achievable washing effect. It is advantageous that the washing container is closed. But it is also possible that the washing process is carried out in an open wash tank. Due to the dual asymmetric centrifugation, the mixture of laundry and washing liquid is kept within a defined range with reasonably well adjusted parameters (rotational speeds and amount of laundry and washing liquid) due to the high, but partly against each other acting centrifugal forces.
- the optimal with regard to the washing effect degree of filling of the washing cell 110 that is, the amount of the introduced washing liquid in relation to the mold or to Volume of the washing cell and depending on the rotational speeds around the primary and secondary axis can be determined empirically.
- FIGS. 8 and 9 schematically show an example embodiment of a suitable washing container with a plurality of washing cells, wherein the Fig. 9 a section according to the line IX-IX of Fig. 8 represents.
- the washing container designated as a whole by 201 again has a substantially cylindrical shape with an axis 201a on the outside and comprises four substantially disc-shaped modules 220 which are detachably connected or connectable to each other in a stacked manner.
- Each module 220 has on its top and on its underside each twelve approximately hemispherical indentations 213 and 214, wherein the indentations of adjacent modules together each form a washing cell 210.
- the number of washing cells can of course be adapted to the respective application requirements. It is important that all wash cells are in the optimal mixing range of the correspondingly used dual asymmetrical washing device or its axis designs and axis parameters and / or all washing cells are arranged around the optimal mixing center of the dual asymmetric washing device used.
- Each module 220 has at its top and at its bottom depending on a sealing ring 215 and 216, which seal rings each indentations 213 and 214, respectively.
- Each module 220 is further equipped with a heating means 218 (and / or a coolant).
- the textile laundry T is clamped in three separate parts between two adjoining modules 220 so that it is flat within the individual washing cells 210. Also in this process variant, glass beads or other inert granular material can be introduced into the washing cells to increase the washing effect.
- the individual washing cells 210 of the washing container 201 can be introduced everywhere the same washing liquid. Alternatively, however, different washing liquids can also be used in each washing cell or in some washing cells. Similarly, the laundry in the individual washing cells may be the same or different, wherein preferably the laundry is in each case the same in washing cells arranged in a common plane.
- the washing process with a washing container 201 with a multiplicity of washing cells 210 allows the simultaneous performance of series (test) washings with different or also identical washing conditions.
- washing cells 210 With regard to the shape of the washing cells 210 and their degree of filling, the same considerations apply mutatis mutandis, as in connection with the in Fig. 7 illustrated wash tank 101 executed.
- the washing liquid is removed from the washing tank or its washing cell or washing cells.
- the washing container is preferably centrifuged about a single axis of rotation, wherein the washing liquid is driven by unillustrated lines or discharge openings either in one or more collecting cavities within the washing container or in the centrifuge itself.
- the lines or discharge openings must be kept closed during the washing process and may only be opened during final centrifugation.
- by appropriate Arrangement of the discharge lines or discharge openings can be achieved that during the dual asymmetric centrifugation no washing liquid is expelled, but only in the subsequent uniaxial emptying centrifugation.
- FIG. 12a and 12b is shown a further embodiment of a washing container.
- the washing container 601 with a washing cell 610 located in its interior is provided at the lower edge of its bottom part 611 with a rotatable locking ring 660 which has some openings 661.
- drain openings 662 are mounted, which in the in Fig. 12a cover shown relative position of the locking ring 660 with the openings 661.
- the washing container 601 is open to the outside.
- the in Fig. 12b As shown in the relative position of the closure ring 660, the discharge openings 662 in the bottom part 611 are covered by the closure ring 660, the washing container 601 is therefore closed.
- washing containers 201, 301 and 601 drainage holes for discharging the washing liquid may, of course, be attached to all the illustrated embodiments of the washing container.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)
- Centrifugal Separators (AREA)
Description
Die vorliegende Erfindung betrifft ein Verfahren und eine Vorrichtung zum Waschen eines textilen Waschguts.The present invention relates to a method and apparatus for washing a textile laundry.
In der Waschmittelindustrie wird ständig an der Verbesserung von waschaktiven Substanzen, Substanzgemischen und Waschmittelformulierungen gearbeitet. Die Überprüfung der Wirksamkeit der waschaktiven Substanzen etc. wird dabei üblicherweise auch mittels Testwaschungen durchgeführt, wobei aus der waschaktiven Substanz oder Formulierung eine Waschflüssigkeit zubereitet wird und dann ein gezielt verschmutztes textiles Waschgut (Substrat) mit dieser Waschflüssigkeit unter definierten Verhältnissen (z.B. Temperatur) gewaschen wird. Das gewaschene textile Waschgut wird dann im Hinblick auf die Wirksamkeit der waschaktiven Substanz unter den angewandten Verhältnissen untersucht. Um möglichst viele waschaktive Substanzen in unterschiedlichen Formulierungen und Konzentrationen und in Kombination mit unterschiedlichen textilen Substraten untersuchen zu können, sind oft sehr grosse Anzahlen von Testwaschungen erforderlich, die insgesamt sehr viel Zeit in Anspruch nehmen. Dies ist insbesondere aus Kostengründen unerwünscht. Ein weiterer Nachteil beim Waschen - egal ob in Forschung und Entwicklung von Waschprodukten oder in der effektiven Anwendung selbst - ist, dass die heute bekannten Waschverfahren in der Regel auf signifikanten mechanischen Einwirkungen auf das Waschgut beruhen, wodurch dieses strapaziert wird.In the detergent industry is constantly working on the improvement of detergent substances, mixtures of substances and detergent formulations. The verification of the effectiveness of the washing-active substances, etc., is usually carried out by means of test washes, wherein from the detergent substance or formulation a washing liquid is prepared and then a purpose-soiled textile laundry (substrate) with this washing liquid under defined conditions (eg temperature) is washed , The washed textile laundry is then tested for the effectiveness of the detergent substance under the conditions used. In order to be able to examine as many wash-active substances in different formulations and concentrations and in combination with different textile substrates, very large numbers of test washes are often required, which generally take a great deal of time. This is undesirable, especially for cost reasons. Another disadvantage of washing - whether in research and development of laundry products or in the actual application itself - is that the currently known washing processes are generally based on significant mechanical effects on the laundry, whereby this is strained.
Die
In der
Die
Ausgehend von der
Diese Aufgabe wird erfindungsgemäss durch ein Waschverfahren und eine Waschvorrichtung gelöst, wie sie durch die Merkmale des unabhängigen Patentanspruchs 1 bzw. des unabhängigen Patentanspruchs 15 spezifiziert sind. Weitere vorteilhafte Aspekte ergeben sich aus den Merkmalen der jeweils abhängigen Patentansprüche.This object is achieved according to the invention by a washing method and a washing device, as specified by the features of
In seiner grundlegenden Ausführungsform umfasst das erfindungsgemässe Verfahren zum Waschen eines textilen Waschguts die folgenden Schritte:
- Einbringen des Waschguts und einer Waschflüssigkeit in fertiger Form oder in Form von Komponenten in eine Waschzelle eines Waschbehälters und
- duales asymmetrisches Zentrifugieren des mit dem Waschgut und der Waschflüssigkeit beladenen Waschbehälters, wobei der Waschbehälter um eine ausserhalb des Waschbehälters verlaufende primäre Achse und gleichzeitig um eine durch den Waschbehälter verlaufende und zur primären Achse in einem spitzen Winkel stehende sekundäre Achse rotiert wird.
- Introducing the laundry and a washing liquid in the finished form or in the form of components in a washing cell of a washing container and
- dual asymmetric centrifuging of the loaded with the laundry and the washing liquid washing container, wherein the washing container to a running outside of the washing tank primary axis and at the same time to a is rotated through the wash tank and the primary axis at an acute angle standing secondary axis is rotated.
Beim erfindungsgemässen Waschverfahren erfolgt das Waschen nicht in erster Linie auf klassische Weise durch mechanische Bewegung des Waschguts innerhalb des Waschbehälters, sondern diffusionsbasiert, d.h. durch beschleunigte Diffusion der Waschflüssigkeit durch das Waschgut und des Schmutzes aus dem Waschgut heraus. Die Diffusion der Waschflüssigkeit wird durch die Kombination der beim dualen asymmetrischen Zentrifugieren in zwei unterschiedlichen Ebenen bewirkten Beschleunigungskräfte erreicht. Durch die erfindungsgemässe Anwendung des Prinzips der dualen asymmetrischen Zentrifugierung wird der Waschvorgang intensiviert und erheblich beschleunigt, so dass der eigentliche Waschvorgang nur sehr wenig Zeit in Anspruch nimmt (typischerweise etwa 1 Minute oder weniger).In the washing process according to the invention, the washing is not carried out in the classical manner by mechanical movement of the laundry inside the washing container, but rather diffusion-based, ie by accelerated diffusion of the washing liquid through the laundry and the dirt from the laundry. Diffusion of the scrubbing liquid is achieved by combining the acceleration forces produced by dual asymmetric centrifuging in two different planes. By the inventive application of the principle of dual asymmetric centrifugation of the washing process intensified and significantly accelerated, so that the actual washing process takes very little time (typically about 1 minute or less).
Vorzugsweise verläuft die sekundäre Achse möglichst mittig durch den Waschbehälter, im Falle eines zylindrischen Waschbehälters also durch die Zylinderachse des Waschbehälters. Dadurch werden Unwuchten weitestgehend vermieden.Preferably, the secondary axis runs as centrally as possible through the washing container, in the case of a cylindrical washing container that is through the cylinder axis of the washing container. As a result, imbalances are largely avoided.
Gemäss einer vorteilhaften Ausführungsform der Erfindung wird das Waschgut fixiert oder auch planarisiert im Waschbehälter angeordnet und in fixiertem bzw. planarisiertem Zustand gewaschen. Speziell wird dazu das Waschgut im Waschbehälter so aufgespannt, dass es innerhalb der Waschzelle des Waschbehälters im Wesentlichen fixiert oder eben ist. Dies bewirkt, dass das Waschgut nicht durch den Waschvorgang selbst zerknittert wird. Dies hat den Vorteil, dass das Waschgut nach dem Waschen noch fixiert bzw. planar ist und dadurch direkt und ohne weitere Vorbereitung z.B. hinsichtlich des Waschergebnisses untersucht werden kann.According to an advantageous embodiment of the invention, the laundry is fixed or planarized arranged in the washing tank and washed in a fixed or planarized state. In particular, the laundry in the washing container is clamped in such a way that it is substantially fixed or even inside the washing cell of the washing container. This causes the laundry is not crumpled by the washing itself. This has the advantage that the laundry is still fixed or planar after washing and thereby directly and without further preparation, e.g. regarding the washing result can be examined.
Gemäss einer weiteren vorteilhaften Ausführungsform der Erfindung wird ein mit zwei oder mehr Waschzellen ausgestatteter Waschbehälter verwendet, in welche Waschzellen jeweils Waschgut und Waschflüssigkeit eingebracht werden. Die Verwendung eines solchen Waschbehälters mit mehreren Waschzellen hat den Vorteil, dass Serienwaschungen simultan in einem einzigen Waschvorgang durchgeführt werden können.According to a further advantageous embodiment of the invention, a washing container equipped with two or more washing cells is used, into which wash cells each washing product and washing liquid are introduced. The use of such a washing container with several washing cells has the advantage that series washing can be carried out simultaneously in a single washing operation.
Vorteilhafterweise wird dabei ein Waschbehälter verwendet, dessen Waschzellen innerhalb des Waschbehälters in zwei oder mehr Ebenen angeordnet sind. Dies erlaubt die Unterbringung von vielen Waschzellen in einem verhältnismässig kleinen Waschbehälter, was insbesondere dann von Vorteil ist, wenn handelsübliche Zentrifugen zum Einsatz kommen sollen, bei denen die Grösse des Waschbehälters Beschränkungen unterworfen ist.Advantageously, a washing container is used, the washing cells are arranged within the washing container in two or more planes. This allows the accommodation of many washing cells in a relatively small washing container, which is particularly advantageous when commercial centrifuges are to be used, in which the size of the washing container is subject to restrictions.
Gemäss einer weiteren vorteilhaften Ausführungsform der Erfindung werden in die Waschzellen zumindest teilweise unterschiedliche Waschflüssigkeiten und/oder zumindest teilweise unterschiedliches Waschgut eingebracht. Dies erlaubt simultane Serientestwaschungen mit unterschiedlichen Waschflüssigkeiten und/oder unterschiedlichem Waschgut.According to a further advantageous embodiment of the invention, at least partially different washing liquids and / or introduced at least partially different laundry. This allows simultaneous series test washing with different washing liquids and / or different laundry.
Gemäss einer weiteren vorteilhaften Ausführungsform der Erfindung wird in die Waschzelle bzw. die Waschzellen des Waschbehälters zusätzlich ein inertes granulares Material, insbesondere in Form von Glasperlen, eingebracht. Dabei steigern die als Waschkörper wirkenden Körner bzw. Perlen den Wascheffekt.According to a further advantageous embodiment of the invention, an inert granular material, in particular in the form of glass beads, is additionally introduced into the washing cell or washing cells of the washing container. The grains or beads acting as washing bodies increase the washing effect.
Gemäss einer weiteren vorteilhaften Ausführungsform der Erfindung kann die Temperatur der Waschflüssigkeit in der Waschzelle bzw. den Waschzellen des Waschbehälters während des Waschvorgangs geregelt werden. Das kann z.B. durch im Waschbehälter vorgesehene Heizmittel und/oder Kühlmittel realisiert werden. Auf diese Weise kann die Wirksamkeit der Waschflüssigkeit unter verschiedenen Temperaturbedingungen untersucht werden.According to a further advantageous embodiment of the invention, the temperature of the washing liquid in the washing cell or the washing cells of the washing container can be regulated during the washing process. This can e.g. be realized by provided in the washing tank heating means and / or coolant. In this way, the effectiveness of the washing liquid under different temperature conditions can be examined.
Alternativ kann die Temperatur der Waschflüssigkeit im Waschbehälter auch vor dem Waschvorgang auf einen gewünschten Sollwert eingestellt und dann während des Waschvorgangs konstant gehalten werden, wobei letzteres durch Einsatz eines wärmeisolierten Waschbehälters erreicht werden kann.Alternatively, the temperature of the washing liquid in the washing container can also be adjusted to a desired desired value before the washing process and then kept constant during the washing process, the latter being achievable by use of a thermally insulated washing container.
Vorteilhafterweise kann der Verlauf der Temperatur der Waschflüssigkeit während des Waschvorgangs protokolliert werden.Advantageously, the course of the temperature of the washing liquid can be recorded during the washing process.
Vorteilhafterweise wird die Waschflüssigkeit nach dem Waschen aus der Waschzelle bzw. den Waschzellen des Waschbehälters durch einachsiges Zentrifugieren abgeführt. Dies hat den Vorteil, dass das gewaschene Waschgut dem Waschbehälter in praktisch trockenem Zustand entnommen werden kann.Advantageously, the washing liquid is removed after washing from the washing cell or the washing cells of the washing container by uniaxial centrifugation. This has the advantage that the washed laundry can be removed from the washing container in a substantially dry state.
Vorteilhafterweise wird dabei ein Waschbehälter eingesetzt, der mindestens eine öffen- und verschliessbare Ablassöffnung aufweist, wobei die Ablassöffnung während des einachsigen Zentrifugierens offen gehalten wird.Advantageously, a washing container is used which has at least one openable and closable discharge opening, the discharge opening being kept open during uniaxial centrifuging.
Besonders vorteilhaft ist es, wenn der Waschvorgang in einer um zwei Achsen dual asymmetrisch zentrifugierenden Vorrichtung durchgeführt wird und das Abführen der Waschflüssigkeit nach dem Waschvorgang in derselben Vorrichtung durchgeführt wird, wobei die Vorrichtung während des Abführens der Waschflüssigkeit nur um eine der beiden Achsen zentrifugiert.It is particularly advantageous if the washing process is carried out in a two-axis dual asymmetrically centrifuging device and the removal of the washing liquid is carried out after the washing process in the same device, wherein the device centrifuges during the discharge of the washing liquid only about one of the two axes.
Hinsichtlich der Waschvorrichtung besteht das Wesen der Erfindung im Folgenden: Eine Vorrichtung zum Waschen eines textilen Waschguts umfasst
- einen Waschbehälter zur Aufnahme des Waschguts und einer Waschflüssigkeit in fertiger Form oder in Form von Einzelkomponenten, wobei der Waschbehälter Mittel zum Fixieren des Waschguts aufweist,
- Mittel zur Halterung des Waschbehälters und
- Mittel zum dual asymmetrischen Zentrifugieren des Waschbehälters um eine primäre Achse und eine sekundäre Achse, wobei die primäre Achse ausserhalb des Waschbehälters verläuft und die sekundäre Achse durch den Waschbehälter verläuft und zur primären Achse in einem spitzen Winkel steht.
- a washing container for receiving the laundry and a washing liquid in finished form or in the form of individual components, wherein the washing container has means for fixing the laundry,
- Means for holding the washing container and
- Means for dual asymmetrically centrifuging the wash tubule about a primary axis and a secondary axis, the primary axis extending outside the wash tub and the secondary axis passing through the wash tub and at an acute angle to the primary axis.
Gemäss einer bevorzugten Ausführungsform ist die Waschvorrichtung zwischen einer ersten und einer zweiten Betriebsweise umstellbar ausgebildet, wobei in der ersten Betriebsweise der Waschbehälter um beide Achsen rotiert und wobei in der zweiten Betriebsweise der Waschbehälter nur um eine der beiden Achsen, vorzugsweise um die primäre Achse, rotiert.According to a preferred embodiment, the washing device is convertible between a first and a second mode of operation, wherein in the first mode of operation the washing container rotates about both axes and in the second mode of operation the washing container only rotates about one of the two axes, preferably about the primary axis ,
Gemäss einer weiteren bevorzugten Ausführungsform weist die Waschvorrichtung erste Antriebsmittel zum rotativen Antrieb des Waschbehälters um die primäre Achse und mit den ersten Antriebsmitteln kuppel- und entkuppelbare zweite Antriebsmittel zum rotativen Antrieb des Waschbehälters um die sekundäre Achse auf.In accordance with a further preferred embodiment, the washing device has first drive means for rotationally driving the washing container about the primary axis and second drive means which can be coupled and uncoupled with the first drive means for rotationally driving the washing container about the secondary axis.
Vorteilhafterweise ist der Waschbehälter mit mindestens einer verschliessbaren und öffenbaren Ablassöffnung zur Abführung von Waschflüssigkeit aus dem Waschbehälter ausgebildet.Advantageously, the washing container is formed with at least one closable and openable discharge opening for the removal of washing liquid from the washing container.
Weiters ist es vorteilhaft, wenn die Mittel zum Fixieren des Waschguts Mittel zum planarisierten Fixieren des Waschguts sind.Furthermore, it is advantageous if the means for fixing the laundry are means for planarized fixing of the laundry.
Zweckmässigerweise weist der Waschbehälter zwei oder mehr Waschzellen zur Aufnahme des Waschguts und der Waschflüssigkeit auf.Conveniently, the washing container has two or more washing cells for receiving the laundry and the washing liquid.
Das erfindungsgemässe Waschverfahren und die erfindungsgemässe Waschvorrichtung sind speziell für die Durchführung von Testwaschungen in der Forschung und Entwicklung z.B. der Waschmittelindustrie vorgesehen. Sie lassen sich aber grundsätzlich auch für andere Waschprozesse anwenden.The washing method according to the invention and the washing device according to the invention are especially suitable for carrying out test washing in research and development, e.g. the detergent industry provided. In principle, they can also be used for other washing processes.
Im Folgenden werden das erfindungsgemässe Waschverfahren und die erfindungsgemässe Waschvorrichtung unter Bezugnahme auf die beigefügten Zeichnungen anhand von Ausführungsbeispielen detaillierter beschrieben. Es zeigen:
- Fig. 1-2
- - eine schematische Darstellung eines ersten Ausführungsbeispiels des erfindungsgemässen Waschverfahrens;
- Fig. 3-4
- - eine schematische Darstellung eines ersten Ausführungsbeispiels der erfindungsgemässen Waschvorrichtung;
- Fig. 5a-5d
- - eine schematische Darstellung eines zweiten Ausführungsbeispiels des erfindungsgemässen Waschverfahrens;
- Fig. 6a-6b
- - eine schematische Darstellung von zwei Detailvarianten der Waschvorrichtung;
- Fig. 7
- - eine schematische Darstellung eines Waschbehälters der Waschvorrichtung;
- Fig. 8-9
- - eine Variante eines Waschbehälters in zwei Schnittdarstellungen;
- Fig. 10-11
- - schematische Darstellungen von zwei weiteren Varianten eines Waschbehälters und
- Fig. 12a-12b
- - einen weiteren Waschbehälter in zwei Funktionsstellungen.
- Fig. 1-2
- a schematic representation of a first embodiment of the inventive washing process;
- Fig. 3-4
- a schematic representation of a first embodiment of the inventive washing device;
- Fig. 5a-5d
- a schematic representation of a second embodiment of the inventive washing process;
- Fig. 6a-6b
- a schematic representation of two detail variants of the washing device;
- Fig. 7
- a schematic representation of a washing container of the washing device;
- Fig. 8-9
- - A variant of a washing container in two sectional views;
- Fig. 10-11
- - Schematic representations of two other variants of a washing container and
- Fig. 12a-12b
- - Another wash tank in two functional positions.
Für die nachstehende Beschreibung gilt die folgende Festlegung: Sind in einer Figur zum Zweck zeichnerischer Eindeutigkeit Bezugszeichen angegeben, aber im unmittelbar zugehörigen Beschreibungsteil nicht erwähnt, so wird auf deren Erläuterung in vorangehenden oder nachfolgenden Beschreibungsteilen verwiesen. Umgekehrt sind zur Vermeidung zeichnerischer Überladung für das unmittelbare Verständnis weniger relevante Bezugszeichen nicht in allen Figuren eingetragen. Hierzu wird auf die jeweils übrigen Figuren verwiesen.The following definition applies to the following description: If reference signs have been given in a figure for the purpose of clarity of drawing, but are not mentioned in the directly related part of the description, reference is made to their explanation in the preceding or following parts of the description. Conversely, less relevant reference numerals are not included in all figures to avoid overcharging graphic for the immediate understanding. For this purpose, reference is made to the other figures.
Die grundlegenden Schritte des erfindungsgemässen Waschverfahrens sind in den
- In einem vorbereitenden Schritt wird gemäss
Fig. 1 ein zu waschendes textiles Waschgut T in einen zunächst offenen Waschbehälter 1 eingebracht. Ebenso wird eine abgemessene Menge einer Waschflüssigkeit W, entweder in fertiger Form oder in Form von Einzelkomponenten, inden Waschbehälter 1 eingebracht.Der Waschbehälter 1 hat typischerweise eine zylindrische Form und umfasstein becherförmiges Bodenteil 11und ein Deckelteil 12. Die Achse desWaschbehälters 1 ist mit 1a bezeichnet. Der Innenraum desWaschbehälters 1bildet eine Waschzelle 10.
- In a preparatory step is according to
Fig. 1 a textile laundry T to be washed is introduced into an initiallyopen washing container 1. Likewise, a measured amount of a washing liquid W, either in the finished form or in the form of individual components, is introduced into thewashing container 1. Thewashing container 1 typically has a cylindrical shape and comprises a cup-shapedbottom part 11 and alid part 12. The axis of thewashing container 1 is denoted by 1a. The interior of thewashing container 1 forms awashing cell 10.
Anschliessend wird der Waschbehälter 1 durch Aufsetzen des Deckels 12 auf das Bodenteil 11 dicht verschlossen. Die behälter- und deckelseitig vorgesehenen Mittel zum dichten Fixieren des Deckels sind konventionell und der Einfachheit halber nicht dargestellt. Das Verschliessen des Waschbehälters ist je nach Beladung und Form des Waschbehälters nicht zwingend erforderlich.Subsequently, the
Der folgende eigentliche Waschschritt ist in
Diese duale asymmetrische Zentrifugierung wird nun während einer vorgegebenen Waschdauer durchgeführt. Aufgrund der dabei auftretenden, in zwei verschiedenen Ebenen wirkenden Zentrifugalkräfte diffundiert die Waschflüssigkeit W vielfach durch das textile Waschgut T hin und zurück, wobei eine sehr intensive Waschwirkung erreicht wird, indem der Schmutz sehr rasch aus dem Waschgut herausdiffundiert und homogen in der Waschflüssigkeit verteilt wird.This dual asymmetric centrifugation is now performed for a given wash time. Due to the occurring, acting in two different levels centrifugal forces the washing liquid diffuses W many times through the textile laundry T and back, with a very intense washing effect is achieved by the dirt diffused out of the laundry very quickly and distributed homogeneously in the washing liquid.
Die Rotationsgeschwindigkeiten um die beiden Rotationsachsen A1 und A2 werden empirisch so eingestellt, dass einerseits möglichst hohe Zentrifugalbeschleunigungen und kurze Waschdauern (Zentrifugierungsdauern) erreicht werden, anderseits aber das Waschgut nicht beschädigt wird. Zentrifugalbeschleunigungswerte von 30 bis zu 5000 m/s2, vorzugsweise von 2500 bis zu 3500 m/s2, sind für die Praxis brauchbare Werte. Damit lassen sich Waschdauern von etwa 1 Minute oder sogar noch weniger erreichen.The rotational speeds about the two axes of rotation A 1 and A 2 are adjusted empirically so that on the one hand the highest possible centrifugal accelerations and short washing times (Zentrifugierungsdauern) are achieved, but on the other hand, the laundry is not damaged. Centrifugal acceleration values of 30 to 5000 m / s 2 , preferably 2500 to 3500 m / s 2 , are practical values. This allows washing times of about 1 minute or even less.
Nach der dualen asymmetrischen Zentrifugierung wird der Waschbehälter 1 geöffnet (sofern er zuvor verschlossen wurde) und das gewaschene Waschgut T sowie die Waschflüssigkeit W werden entnommen, wobei die Waschflüssigkeit üblicherweise entsorgt oder gegebenenfalls auch analysiert wird, z.B. daraufhin, wie definierter Schmutz von der Waschflüssigkeit gebunden wird oder welche Konzentrationen vorhanden sind. Die Entleerung des Waschbehälters 1 kann vorzugsweise durch Zentrifugieren erfolgen.After the dual asymmetric centrifugation of the
Im Folgenden ist anhand der
Die als Ganze mit 1000 bezeichnete Waschvorrichtung ist zentrifugenartig aufgebaut und umfasst einen von einem Motor 1001 mittels einer Welle 1002 drehend antreibbaren Drehteller 1003. Auf dem Drehteller 1003 ist ein Umlenkgetriebe 1004 angeordnet, welches eine Antriebswelle 1005 und eine Abtriebswelle 1006 aufweist. Auf der Abtriebswelle 1006 sitzt drehfest mit dieser verbunden eine Waschbehälteraufnahmefassung 1007, in welcher ein Waschbehälter 1 gehaltert ist. Diametral gegenüber dem Umlenkgetriebe 1004 ist unter dem Drehteller 1003 ein Unwuchtkompensationsgewicht 1008 angeordnet. Die vom Motor 1001 angetriebene Welle 1002 greift durch ein bezüglich Drehung ortsfestes Kupplungsteil 1009 und eine frei auf der Welle 1002 drehbare Riemenscheibe 1010 hindurch. Auf der Antriebswelle 1005 des Umlenkgetriebes 1004 sitzt drehfest mit dieser verbunden eine weitere Riemenscheibe 1011. Die beiden Riemenscheiben 1010 und 1011 sind über einen Antriebsriemen 1012 auf Drehung miteinander gekoppelt. Die Drehachsen der Welle 1002 bzw. des Drehtellers 1003 und der Abtriebswelle 1006 des Umlenkgetriebes 1004 schliessen einen spitzen Winkel α ein und entsprechen den primären und sekundären Achsen A1 bzw. A2 in
Der Motor 1001, die Welle 1002 und der Drehteller 1003 bilden erste Antriebsmittel zum rotativen Antrieb des Waschbehälters 1 um die primäre Achse A1. Das Umlenkgetriebe 1004, die Abtriebswelle 1006, die Antriebswelle 1005, die Riemenscheibe 1011, der Antriebsriemen 1012 und die Riemenscheibe 1009 bilden mit den ersten Antriebsmitteln kuppel- bzw. entkuppelbare zweite Antriebsmittel zum rotativen Antrieb des Waschbehälters 1 um die sekundäre Achse A2.The
In der in
In der in
Die Umstellung zwischen den beiden Betriebsweisen der Waschvorrichtung erfolgt konstruktiv sehr einfach durch Kopplung bzw. Entkopplung von Riemenscheibe 1010 und Kupplungsteil 1009. Die Kopplung kann z.B. auf elektromagnetischer Basis realisiert sein.The conversion between the two modes of operation of the washing device is structurally very simple by coupling or decoupling of
Ein grosser Vorteil der erfindungsgemässen Waschvorrichtung besteht darin, dass sowohl der unter dualer asymmetrischer Zentrifugierung erfolgende Waschschritt als auch die Entleerung des Waschbehälters durch klassische Zentrifugierung in ein und derselben Vorrichtung durchgeführt werden kann, so dass einerseits keine separaten Vorrichtungen erforderlich sind und anderseits das Handling wesentlich vereinfacht wird.A great advantage of the washing device according to the invention is that both the washing step carried out under dual asymmetric centrifugation as It is also possible to carry out the emptying of the washing container by classical centrifuging in one and the same device, so that on the one hand no separate devices are required and on the other hand the handling is considerably simplified.
Durch einfaches Deaktivieren der Rotation des Waschbehälters um eine der beiden Achsen A1 bzw. A2, vorzugsweise der Rotation um die sekundäre Achse A2, wird von Diffusion auf Zentrifugierung umgestellt, also von einer diffusionsbedingten Durchmischung des Inhalts des Waschbehälters auf eine Separation der Waschflüssigkeit.By simply deactivating the rotation of the washing container about one of the two axes A 1 and A 2 , preferably the rotation about the secondary axis A 2 , is switched from diffusion to centrifugation, that of a diffusion-related mixing of the contents of the washing container to a separation of the washing liquid ,
In den
Nach beendigtem Waschvorgang wird die Betriebsweise der Waschvorrichtung von dualer asymmetrischer Zentrifugierung auf klassische einachsige Zentrifugierung umgestellt, wobei sich dann der Waschbehälter 301 nur noch um die primäre Achse A1 dreht. Bei der Umstellung der Betriebsweise der Waschvorrichtung wird auch das Ventil 315 geöffnet. Während der anschliessenden einachsigen Zentrifugierung wird dann die Waschflüssigkeit W aus dem Waschbehälter 301 ausgetrieben. Das Öffnen und Schliessen des Ventils 315 kann z.B. durch ein Handling-Gerät (Roboter) erfolgen. Alternativ ist auch denkbar, das Ventil 315 so auszubilden, dass es sich aufgrund der Fliehkräfte (nur) bei einachsiger Zentrifugierung selbsttätig öffnet.After completion of the washing operation, the operation of the washing device of dual asymmetric centrifugation is switched to classic uniaxial centrifugation, in which case the
Die
Bei der Ausführungsform der
Für Testwaschungen im Forschungs- und Entwicklungsbereich, wo es zum Beispiel darum geht, die Wirksamkeit von Waschmitteln (waschaktiven Substanzen und Substanzgemischen) im Zusammenhang mit verschiedenen textilen Substraten zu untersuchen, ist es oft wünschenswert, dass das Waschgut nach dem Waschprozess in fixierter oder planarer Form, also nicht zerknittert, vorliegt respektive in fixierter oder planarer Form gewaschen wird, weil dadurch die Messungen am Waschgut ohne weitere vorbereitende Massnahmen einfacher durchgeführt werden können. Dies ist mit dem auf dualer asymmetrischer Zentrifugierung basierenden erfindungsgemässen Waschverfahren ohne weiteres realisierbar, da dabei das Waschgut nicht zwingend relativ zum Waschbehälter bewegt werden muss. Gemäss einer vorteilhaften Ausführungsform des erfindungsgemässen Waschverfahrens wird daher das Waschgut fixiert, speziell planarisiert im Waschbehälter angeordnet und in fixiertem bzw. planarisiertem Zustand dual asymmetrisch zentrifugiert bzw. gewaschen. Dazu ist eine entsprechende Ausbildung des Waschbehälters erforderlich.For example, in the case of test washes in the field of research and development, where, for example, it is necessary to investigate the effectiveness of detergents (washing-active substances and substance mixtures) in connection with various textile substrates, it is often desirable for the laundry to be in a fixed or planar form after the washing process , So not crumpled, present or in a fixed or planar form is washed, because it allows the measurements on the laundry without further preparatory measures can be performed easily. This can easily be achieved with the washing method based on dual asymmetric centrifugation, since the laundry does not necessarily have to be moved relative to the washing container. According to an advantageous embodiment of the inventive washing process, therefore, the laundry is fixed, especially planarized arranged in the washing tank and centrifuged in a fixed or planarized state dual asymmetric or washed. For this purpose, a corresponding design of the washing container is required.
In
Für die Durchführung des Waschverfahrens wird das textile Waschgut T über die ringförmige Randfläche eines der beiden Behälterteile, im dargestellten Beispiel des oberen Behälterteils 112, gespannt und der überstehende Rand des Waschguts wird z.B. mittels eines elastischen Bands 117 aussen am Behälterteil 112 festgeklemmt. Dann wird nach Einfüllung der Waschflüssigkeit in den unteren Behälterteil 111 der obere Behälterteil 112 auf den unteren Behälterteil 111 aufgesetzt und die beiden Behälterteile 111 und 112 werden durch nicht dargestellte Verbindungsmittel dicht miteinander verbunden. Das textile Waschgut T ist dann quer durch die Waschzelle 110 gespannt und innerhalb der Waschzelle im Wesentlichen eben bzw. planar. Anschliessend wird der Waschbehälter 101, wie im Zusammenhang mit der
Der Waschbehälter 101 der
In der in
In einer weiteren Ausbildungsform kann der eine Waschzelle 510 aufweisende Waschbehälter 501, wie in
Zur Steigerung des Wascheffekts kann in die Waschzelle 10 bzw. 310 des Waschbehälters 1 bzw. 301 bzw. grundsätzlich jeder Ausführungsform des Waschbehälters auch ein Waschkörper bildendes, inertes granulares Material G, beispielsweise etwa Glaskügelchen bzw. -perlen mit einem Durchmesser von ca. 2-4 mm, eingebracht werden, so wie dies in
Die Waschzelle 110 des Waschbehälters 101 ist im in
Der hinsichtlich des Wascheffekts optimale Füllgrad der Waschzelle 110, d.h. die Menge der eingebrachten Waschflüssigkeit im Verhältnis zur Form bzw. zum Volumen der Waschzelle und in Abhängigkeit der Rotationsgeschwindigkeiten um die primäre und sekundäre Achse kann empirisch ermittelt werden.The optimal with regard to the washing effect degree of filling of the
In der Forschung müssen oft eine grosse Anzahl von Testwaschungen, gegebenenfalls auch unter variierenden Bedingungen wie z.B. variierenden Waschflüssigkeiten, Temperaturen, zu waschenden Substraten etc., durchgeführt werden. Dabei ist es aus zeitlichen Gründen wünschenswert, dass möglichst viele Testwaschungen simultan durchgeführt werden können. Dies lässt sich mittels einer weiteren vorteilhaften Ausführungsform des erfindungsgemässen Waschverfahrens erreichen, bei dem ein Waschbehälter mit einer Vielzahl von Waschzellen eingesetzt wird. Die
Der als Ganzes mit 201 bezeichnete Waschbehälter weist äusserlich wieder eine im Wesentlichen zylindrische Gestalt mit einer Achse 201a auf und umfasst vier im Wesentlichen scheibenförmige Module 220, die übereinander gestapelt lösbar miteinander verbunden bzw. verbindbar sind. Jedes Modul 220 weist an seiner Oberseite und an seiner Unterseite je zwölf etwa halbkugelförmige Einbuchtungen 213 und 214 auf, wobei die Einbuchtungen einander benachbarter Module zusammen je eine Waschzelle 210 bilden. Der Waschbehälter 201 umfasst also (im gezeigten Beispiel) insgesamt 3*12 = 36 Waschzellen 210, die in drei übereinander liegenden Ebenen innerhalb des Waschbehälters 201 angeordnet sind. Die Anzahl der Waschzellen kann selbstverständlich den jeweiligen Einsatzerfordernissen angepasst werden. Dabei ist wichtig, dass alle Waschzellen im optimalen Mischbereich der entsprechend eingesetzten dualen asymmetrischen Waschvorrichtung bzw. deren Achsenauslegungen und Achsenparameter liegen und/oder alle Waschzellen rund um den optimalen Mischmittelpunkt der eingesetzten dualen asymmetrischen Waschvorrichtung angeordnet sind.The washing container designated as a whole by 201 again has a substantially cylindrical shape with an
Jedes Modul 220 weist an seiner Oberseite und an seiner Unterseite je einen Dichtungsring 215 bzw. 216 auf, welche Dichtungsringe jeweils alle Einbuchtungen 213 bzw. 214 umschliessen. Jedes Modul 220 ist ferner mit einem Heizmittel 218 (und/oder einem Kühlmittel) ausgestattet.Each
Das textile Waschgut T wird in drei separaten Teilen jeweils zwischen zwei aneinandergrenzenden Modulen 220 so eingespannt, dass es innerhalb der einzelnen Waschzellen 210 eben ist. Auch bei dieser Verfahrensvariante können zur Erhöhung des Wascheffekts Glasperlen oder ein anderes inertes granulares Material in die Waschzellen eingebracht werden.The textile laundry T is clamped in three separate parts between two adjoining
In die einzelnen Waschzellen 210 des Waschbehälters 201 kann überall dieselbe Waschflüssigkeit eingebracht werden. Alternativ können aber auch in jeder Waschzelle oder in einigen Waschzellen unterschiedliche Waschflüssigkeiten verwendet werden. Desgleichen kann auch das Waschgut in den einzelnen Waschzellen gleich oder unterschiedlich sein, wobei vorzugsweise das Waschgut in in einer gemeinsamen Ebene angeordneten Waschzellen jeweils dasselbe ist.In the
Das Waschverfahren mit einem Waschbehälter 201 mit einer Vielzahl von Waschzellen 210 erlaubt die simultane Durchführung von Serien(test)waschungen mit unterschiedlichen oder auch gleichen Waschbedingungen.The washing process with a
Hinsichtlich der Form der Waschzellen 210 und deren Füllgrads gelten sinngemäss dieselben Überlegungen, wie im Zusammenhang mit dem in
Nach erfolgtem dualen asymmetrischen Zentrifugieren analog
In den
Obwohl vorstehend nur in Zusammenhang mit den Waschbehältern 201, 301 und 601 erwähnt bzw. dargestellt, können Ablassöffnungen zum Ablassen der Waschflüssigkeit selbstverständlich an allen gezeigten Ausführungsformen des Waschbehälters angebracht sein.Although mentioned above only in connection with the
Die Erfindung wurde anhand von Ausführungsbeispielen erläutert, soll jedoch nicht auf diese Ausführungsbeispiele beschränkt sein. Vielmehr sind für den Fachmann zahlreiche Modifikationen denkbar, ohne dabei von der Lehre der Erfindung abzuweichen. Der Schutzbereich wird daher durch die nachstehenden Patentansprüche definiert.The invention has been explained with reference to embodiments, but should not be limited to these embodiments. Rather, numerous modifications are conceivable for those skilled in the art without departing from the teaching of the invention. The scope of protection is therefore defined by the following claims.
Claims (20)
- Method for washing a textile laundry item, wherein
the laundry item (T) and a washing fluid (W) in a ready-to-use form, or in form of individual components, are introduced into a washing cell (10; 110; 210; 310; 410; 510; 610) of a washing container (1; 101; 201; 301; 401; 501; 601) and the washing container (1; 101; 201; 301; 401; 501; 601) loaded with the laundry item (T) and the washing fluid (W) is centrifuged, characterised in that the centrifugation takes place in a dual asymmetrical manner, wherein the washing container (1; 101; 201; 301; 401; 501; 601) is rotated about a primary axis (A1) running outside of the washing container, and simultaneously about a secondary axis (A2) running through the washing container and being arranged at an acute angle (α) to the primary axis (A1). - Method according to claim 1,
characterised in that the laundry item (T) is arranged in a locally fixed manner in the washing container (101; 201; 401; 501), and is washed in a fixed state. - Method according to claim 1 or 2,
characterised in that the laundry item (T) is arranged in a planarised manner in the washing container (101; 201; 401; 501), and is washed in a planarised state. - Method according to any one of claims 1 to 3, characterised in that the laundry item (T) is spanned in the washing container (101; 201; 401; 501) such that within the washing cell (110; 210; 410; 510) of the washing container it is essentially planar.
- Method according to any one of claims 1 to 4, characterised in that a washing container (201) provided with two or more washing cells (210) is used, into which washing cells laundry items (T) and washing fluid (W) are introduced in each case.
- Method according to claim 5,
characterised in that a washing container (201) is used whose washing cells (210) are arranged within the washing container (201) in two or more planes. - Method according to claim 5 or 6,
characterised in that at least partially different washing fluids (W) and/or at least partially different laundry items (T) are introduced into the washing cells (210). - Method according to any one of claims 1 to 7,
characterised in that an inert granular material (G), in particular in form of glass beads, is introduced into the washing cell (1; 10; 110; 310; 410; 510; 610) or the washing cells (210). - Method according to any one of claims 1 to 8,
characterised in that the temperature of the washing fluid (W) in the washing container (1; 101; 201; 301; 401; 501; 601) is controlled during the washing process. - Method according to any one of claims 1 to 8,
characterised in that a thermally insulated washing container (401) is used, and in that the temperature of the washing fluid (W) in the washing container (401) is adjusted to a set value before the washing process, wherein the temperature of the washing fluid (W) is held essentially constant during the washing process. - Method according to any one of claims 1 to 10,
characterised in that the profile of the temperature of the washing fluid (W) in the washing container (501) is recorded during the washing process. - Method according to any one of claims 1 to 11,
characterised in that the washing fluid (W) is discharged from the washing container (1; 101; 201; 301; 401; 501; 601) by single-axis centrifugation after the washing. - Method according to claim 12,
characterised in that a washing container (301) is used having at least one drainage opening (315), which can be opened and closed, for the washing fluid (W), and in that the at least one drainage opening (315) is held open during the single-axis centrifugation. - Method according to claim 12 or 13,
characterised in that the washing process is executed in a device (1000) centrifuging in a dual asymmetric manner about two axes (A1, A2), and in that the discharging of the washing fluid (W) is executed in the same device (1000) after the washing process, wherein during the discharging of the washing fluid (W) the device (1000) only centrifuges about one (A1) of the two axes. - Device for washing a textile laundry item (T), comprising:- a washing container (1; 101; 201; 301; 401; 501; 601) for accommodating the laundry item (T) and a washing fluid (W) in a ready-to-use form or in form of individual components, wherein the washing container (201; 401; 501) has means (215, 216; 415, 416, 417; 515, 516, 517) for fixing the laundry item (T),- means (1007) for mounting the washing container (1; 101; 201; 301; 401; 501; 601), and- means (1001-1006, 1009-1011) for centrifugation of the washing container (1; 101; 201; 301; 401; 501; 601),characterised in that the centrifugation takes place in a dual asymmetric manner about a primary axis (A1) and a secondary axis (A2), wherein the primary axis (A1) runs outside of the washing container (1; 101; 201; 301; 401; 501; 601), and the secondary axis (A2) runs through the washing container (1; 101; 201; 301; 401; 501; 601) and is arranged at an acute angle (α) to the primary axis (A1).
- Device according to claim 15,
characterised in that it is designed to be switchable between a first and a second mode of operation, wherein in the first mode of operation the washing container (1; 101; 201; 301; 401; 501; 601) rotates about both axes (A1, A2), and wherein in the second mode of operation the washing container (1; 101; 201; 301; 401; 501; 601) only rotates about one of the two axes (A1, A2). - Device according to any one of claims 15 or 16,
characterised in that it has first drive means (1001, 1002, 1003) for a rotative drive of the washing container (1; 101; 201; 301; 401; 501; 601) about the primary axis (A1), and second drive means (1004-1006, 1010-1012), which can be coupled with and decoupled from the first drive means, for a rotative drive of the washing container (1; 101; 201; 301; 401; 501; 601) about the secondary axis (A2). - Device according to any one of claims 15 to 17,
characterised in that the washing container (301; 601) is designed with at least one drainage opening (315; 662), which can be closed and opened, for discharging washing fluid (W) from the washing container (301; 601). - Device according to any one of claims 15 to 18,
characterised in that the means (215, 216; 415, 416, 417; 515, 516, 517) for fixing the laundry item (T) are means (215, 216; 415, 416, 417; 515, 516, 517) for fixing the laundry item (T) in a planarised manner. - Device according to any one of claims 15 to 19,
characterised in that the washing container (201) has two or more washing cells (210) for accommodating the laundry items (T) and the washing fluid (W).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00593/13A CH707703B1 (en) | 2013-03-13 | 2013-03-13 | Washing device for washing a textile laundry. |
PCT/EP2014/054421 WO2014139871A1 (en) | 2013-03-13 | 2014-03-07 | Washing method and washing device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2971322A1 EP2971322A1 (en) | 2016-01-20 |
EP2971322B1 true EP2971322B1 (en) | 2017-05-17 |
Family
ID=48832718
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14708279.6A Active EP2971322B1 (en) | 2013-03-13 | 2014-03-07 | Washing method and washing device |
Country Status (4)
Country | Link |
---|---|
US (1) | US9909244B2 (en) |
EP (1) | EP2971322B1 (en) |
CH (1) | CH707703B1 (en) |
WO (1) | WO2014139871A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TR201706011A2 (en) * | 2017-04-24 | 2018-11-21 | Ydr Teknoloji Gelistirme Ltd Sirketi | Planetary centrifugal mixing system for soft packages. |
DE202019100476U1 (en) * | 2018-07-02 | 2019-02-22 | Livia Csonkova | Hand-operated washing machine |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0395463B1 (en) * | 1989-04-10 | 1994-06-01 | Duhamel S.A. | Method and apparatus for the artificial aging of textile materials and materials treated therewith |
JP4291913B2 (en) * | 1999-03-03 | 2009-07-08 | 株式会社アサヒ化学研究所 | Mixing and stirring device |
AU2002223020B2 (en) | 2000-11-27 | 2006-07-06 | Novozymes A/S | Automated mechanical stress assay for screening cleaning ingredients |
DE10143439A1 (en) * | 2001-09-05 | 2003-03-20 | Hauschild & Co Kg | Mixing device for mixing liquid, flowable or powdery materials |
DE10206620B4 (en) | 2002-02-15 | 2005-08-18 | Henkel Kgaa | Apparatus and method for simultaneous testing of the action of liquids on fabrics and use of the apparatus |
US8101376B2 (en) * | 2005-05-27 | 2012-01-24 | Novozymes A/S | Swatch for testing the washing performance of an enzyme |
WO2009137480A1 (en) * | 2008-05-06 | 2009-11-12 | Boston Scientific Scimed, Inc. | Device and method for mixing materials |
-
2013
- 2013-03-13 CH CH00593/13A patent/CH707703B1/en unknown
-
2014
- 2014-03-07 WO PCT/EP2014/054421 patent/WO2014139871A1/en active Application Filing
- 2014-03-07 EP EP14708279.6A patent/EP2971322B1/en active Active
- 2014-03-07 US US14/774,214 patent/US9909244B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2014139871A1 (en) | 2014-09-18 |
US9909244B2 (en) | 2018-03-06 |
US20160017528A1 (en) | 2016-01-21 |
EP2971322A1 (en) | 2016-01-20 |
CH707703B1 (en) | 2019-12-13 |
CH707703A1 (en) | 2014-09-15 |
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