EP2966207B1 - Mehrzweckvorrichtung zur Verarbeitung von Garnen oder Fäden und dergleichen - Google Patents
Mehrzweckvorrichtung zur Verarbeitung von Garnen oder Fäden und dergleichen Download PDFInfo
- Publication number
- EP2966207B1 EP2966207B1 EP14198152.2A EP14198152A EP2966207B1 EP 2966207 B1 EP2966207 B1 EP 2966207B1 EP 14198152 A EP14198152 A EP 14198152A EP 2966207 B1 EP2966207 B1 EP 2966207B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yarn
- ozone
- casing
- plasma
- processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000012545 processing Methods 0.000 title claims description 18
- 239000000463 material Substances 0.000 claims description 14
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 13
- 238000009987 spinning Methods 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims 2
- 239000007924 injection Substances 0.000 claims 2
- 238000000034 method Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 10
- 238000004043 dyeing Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 239000004753 textile Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 241001589086 Bellapiscis medius Species 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000010891 electric arc Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009832 plasma treatment Methods 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000386 athletic effect Effects 0.000 description 1
- 239000003637 basic solution Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000012993 chemical processing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000004177 elastic tissue Anatomy 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/007—Fixing of chemicals, e.g. dyestuffs, on textile materials by application of electric energy
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
- D06M10/025—Corona discharge or low temperature plasma
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2011—Application of vibrations, pulses or waves for non-thermic purposes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/38—Polyurethanes
Definitions
- the present invention relates to a multi-purpose apparatus for processing yarns or threads and the like.
- yarns or threads are conventionally processed by plasma to improve their characteristics such as dyeing, printing, hydrophilic or hydrophobic properties, as is also known for fabric materials.
- An atmospheric plasma is a truly ecological high energy system, comprising a mixture of electrons, ions, basic-status atoms and radical species.
- EP0598195 discloses a method for treating a yarn whereby the yarn is transported at a predetermined speed relative to a treatment appliance subjecting the yarn to a spark or brief arc discharge.
- EP0598195 also discloses an apparatus having a transport system for the yarn structure and electrodes for generating the spark or brief arc discharge.
- the aim of the present invention is to provide such a multiple-purpose apparatus for performing different processes by integrating them with a plasma treatment.
- a main object of the invention is to provide such a multiple-purpose apparatus which may be used in existing or prior textile machines, without negatively affecting their regular operation.
- a further object of the present invention is to provide such an apparatus suitable to process any textile fiber, either of a natural or of a synthetic type.
- Another object of the present invention is to provide such an apparatus which may be applied in a very simple manner to spinning aiding machines, such as a spooler machine, a twister machine, a soft-reel machine for dyeing systems, a reeling machine for embroidery yarns, an embroidery winding frame and so on.
- spinning aiding machines such as a spooler machine, a twister machine, a soft-reel machine for dyeing systems, a reeling machine for embroidery yarns, an embroidery winding frame and so on.
- Another object of the present invention is to provide such an apparatus suitable to reduce or fully eliminate chemical processes downward of a textile process, thereby also reducing the environmental impact due to a treatment and disposal of wastes and the materials being discharged into the encompassing environment.
- Another object of the present invention is to simplify the industrial processes downstream of the yarn making systems, with a great reduction of the power cost and fiber post-processing substances.
- Another object of the present invention is to provide such an apparatus suitable to make a textile yarn with an operating efficiency and duration performance improved in comparison with those of conventional chemically processed textile materials.
- Another object of the present invention is to provide such a yarn processing apparatus which does not subject the processed yarns to processing stress or changes causing, over time, a general decay of the processed yarns.
- Yet another object of the present invention is to provide such a multiple-purpose apparatus which is very reliable and safe in operation.
- Said apparatus can be arranged in a yarn processing machine, without modifying a regular operation of the latter.
- the multi-purpose apparatus for processing yarns and the like which has been generally indicated by the reference number 1, comprises, according to a preferred embodiment of the invention, an operating device 2 including two electrodes indicated by the reference numbers 3 and 4, respectively, which are opposite to one another and arranged at different levels, to process the whole outer surface of the yarn 5 by a plasma 6, said electrodes 3 and 4 being so constructed and arranged as to plasma process a yarn having any desired diameter and count.
- the portion of the yarn 5 which has not yet been processed by plasma is indicated by the reference number 7.
- the yarn is conveyed or entrained through the apparatus by the machine to which said apparatus 1 is associated.
- the apparatus 1 may be applied to a reeling machine for ionizing the plasma to generate ozone: thus the two electrodes 3 and 4 are preferably insulated from the encompassing environment.
- the apparatus 1 comprises an apparatus casing 8, preferably made of a clear plastic material, in which an ozone fan 9 conveys the plasma generated ozone to an absorbing device 10 which, through a chemical reaction, splits or separates the ozone molecules to emit oxygen into the encompassing environment.
- an ozone fan 9 conveys the plasma generated ozone to an absorbing device 10 which, through a chemical reaction, splits or separates the ozone molecules to emit oxygen into the encompassing environment.
- the clear or transparent material casing comprises a yarn inlet 81 and a yarn outlet 82 each including a respective yarn guiding ring element.
- Said plasma 6 is generated by a plasma generator, supplying with plasma the apparatus 1 arranged on a suitable support, in turn arranged in the path of each yarn of the reeling machine, said yarn coming from a spindle and being so collected to form a respective reel.
- the casing 8 comprises at least two holes therethrough two respective different-size tubes are arranged, that is a liquid tube 11 and a gas tube 12.
- Said different-size tubes 11 and 12 represent a preferred embodiment because of the different nature of the fluids flowing therethrough.
- the liquid tube 11 has a diameter greater than that of the gas tube 12.
- Said tubes convey, through dedicated conveying nozzles 111 and 121, onto the yarn zone being plasma processed, the materials designed for performing process aiding operations, for improving the plasma processing, or for performing other main operations, that is prevailing operations, exploiting the plasma as a process vehicle.
- a first illustrative yarn processing embodiment according to the present invention comprises a silicone process providing a cotton yarn with hydrophobic characteristics.
- the plasma processing by its etching function, "scratches" the yarn fibers thereby favoring an intimate and long lasting absorption of silicone material, thereby in this case, the plasma processing will be a secondary action with respect to the silicone processing.
- the fiber being processed is a synthetic elastic fiber for making an athletic swimsuit
- the weight being the same, an increased surface will increase the swimsuit buoyancy and accordingly the athlete's buoyancy capabilities.
- the gas used for the present invention multi-purpose process may be either an acid or a basic gas.
- the acid gas may comprise, for example, nitrogen oxides, sulfur oxides and a chlorine gas, thereby enhancing the corrosion effect on natural yarns.
- the basic gases comprise oxides with a metal component which, as mixed in water, will generate basic solutions.
- the above gases will provide the yarns with water-repellency, oil-repellency, fire proofing characteristics, and so on.
- the invention has provided a multi-purpose apparatus integrating different processes by a combined action of different gases and a plasma treatment.
- the plasma process per se, will improve dyeing materials in a dyeing operation, whereas the gas and liquid conveying tubes will add to the above effect multiple further effects.
- the inventive apparatus greatly simplifies downstream industrial processes, with a great reduction of the power cost, while also reducing the required fiber post-processing substances, with a consequent yield enhancement.
- the atmospheric plasma operates at atmospheric pressure and at a temperature substantially corresponding to room temperature and, accordingly, does not cause stresses or changes causing, over time, a processed fabric material decay.
- the processed fabric materials will have a small contact with chemical substances, and a correspondingly improved washing resistance.
- the atmospheric plasma process provides a high machine yield, and a water- and dirt-repellant fabric material, differently from conventional systems, and a great reduction of the required chemical products, as well as an improved environmental protection and material quality.
- the yarn plasma processing apparatus may be fitted, in a very simple manner, to any desired spinning aiding machine, such as a spooler machine, a twister machine, a dyeing system soft-reel machine, an embroidery yarn reeling machine, and an embroidery winding frame.
- any desired spinning aiding machine such as a spooler machine, a twister machine, a dyeing system soft-reel machine, an embroidery yarn reeling machine, and an embroidery winding frame.
- the provision of two opposite electrodes arranged at different levels allows the yarn outer surface, which yarn may have very different yarn diameters and counts, to be perfectly processed by the plasma.
- the yarn is entrained by the driving means of the machine the inventive apparatus is associated with, without negatively affecting the regular operation of said machine.
- the inventive apparatus provides a perfect insulation from ozone generated by the plasma ionization, and does not contaminate the encompassing environment.
- the apparatus since the yarn is not physically contacted and accordingly not pressed upon, the apparatus does not cause yarn defects and/or breakages, and does not require to use yarn breakage detectors, which could interfere with those already existing on the machine, both automatically and manually controlled.
- the used materials, as well as the contingent size may be any, depending on requirements.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Treatment Of Fiber Materials (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Claims (7)
- Mehrzweckvorrichtung zur Verarbeitung von Garnen und dergleichen, die eine Betätigungseinrichtung (2) umfasst, die zwei Elektroden (3, 4) umfasst, die einander gegenüberliegen und in einem Gehäuse (8) auf unterschiedlichen Ebenen angeordnet sind, wobei die Vorrichtung ferner ein oder mehrere Fluid-, Flüssigkeits- und Gaseinspritzelemente (11, 12, 111, 121) umfasst; wobei die Vorrichtung dadurch gekennzeichnet ist, dass sie einen Ozon-Förderventilator (9) und Ozon-Aufnahmemittel (10), die in dem Gehäuse (8) angeordnet sind, umfasst, wobei der Ozon-Förderventilator (9) Plasma verarbeitendes Ozon zu den Ozon-Aufnahmemitteln (10) befördert, die Ozon, das durch Plasma, das ionisiert wird, erzeugt wird, aufnehmen; wobei das Ozon-Aufnahmemittel (10) Ozonmoleküle spaltet, während Sauerstoff in eine umgebende Umgebung abgegeben wird.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Einspritzelemente mindestens ein Rohr (11, 12) umfassen, das in einer Gehäuseöffnung angeordnet ist und eine Düse (111, 121) umfasst.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass das Gehäuse (8) die Elektroden (3, 4) im Wesentlichen von einer äußeren Umgebung isoliert.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass das Gehäuse (8) aus einem klaren oder transparenten Kunststoffmaterial hergestellt ist.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass das Gehäuse (8) einen Garneinlass (81) und einen Garnauslass (82) umfasst, wobei sowohl der Einlass (81) als auch der Auslass (82) garnführende Ringelemente umfassen.
- Verwendung der Vorrichtung nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Vorrichtung (1) an einer Spinnhilfsmaschine angebracht ist.
- Verwendung der Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass das Garn (5) durch Antriebsmittel der Spinnhilfsmaschine durch die Vorrichtung (1) mitgenommen wird.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITMI20141254 | 2014-07-09 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2966207A1 EP2966207A1 (de) | 2016-01-13 |
EP2966207B1 true EP2966207B1 (de) | 2019-05-22 |
Family
ID=51628301
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14198152.2A Active EP2966207B1 (de) | 2014-07-09 | 2014-12-16 | Mehrzweckvorrichtung zur Verarbeitung von Garnen oder Fäden und dergleichen |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2966207B1 (de) |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3477902A (en) * | 1965-10-14 | 1969-11-11 | Radiation Res Corp | Process for making tires by exposure to an ionized gas and treatment with resorcinol-formaldehyde/latex composition and the product |
US3824398A (en) * | 1971-08-12 | 1974-07-16 | Celanese Corp | Method for plasma treatment of substrates |
US3870610A (en) * | 1972-03-09 | 1975-03-11 | Grace W R & Co | Cold plasma treatment of materials |
JPS61231257A (ja) * | 1985-04-04 | 1986-10-15 | 株式会社 イワタ | 羽毛,繊維質物の活性化方法 |
EP0598195B1 (de) * | 1992-09-12 | 1997-11-12 | Amann & Söhne GmbH & Co. | Verfahren sowie Vorrichtung zur Behandlung eines fadenartigen Gebildes |
DE19532412C2 (de) * | 1995-09-01 | 1999-09-30 | Agrodyn Hochspannungstechnik G | Vorrichtung zur Oberflächen-Vorbehandlung von Werkstücken |
GB9715508D0 (en) * | 1997-07-24 | 1997-10-01 | Scapa Group Plc | Industrial fabrics and method of treatment |
DE19846179B4 (de) * | 1998-10-07 | 2005-11-24 | Eduard Küsters Maschinenfabrik GmbH & Co. KG | Verfahren und Vorrichtung zur Vorbehandlung eines textilen Garns |
DE10037048A1 (de) * | 2000-07-29 | 2002-02-21 | Sanders Gmbh & Co Geb | Verfahren zur Herstellung hydrophiler Gewebe |
FR2893037B1 (fr) * | 2005-11-10 | 2012-11-09 | Saint Gobain Vetrotex | Procede de fonctionnalisation d'une portion de surface d'une fibre polymerique |
-
2014
- 2014-12-16 EP EP14198152.2A patent/EP2966207B1/de active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP2966207A1 (de) | 2016-01-13 |
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