EP2965327A1 - Coaxial cable - Google Patents
Coaxial cableInfo
- Publication number
- EP2965327A1 EP2965327A1 EP14709899.0A EP14709899A EP2965327A1 EP 2965327 A1 EP2965327 A1 EP 2965327A1 EP 14709899 A EP14709899 A EP 14709899A EP 2965327 A1 EP2965327 A1 EP 2965327A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shield
- central conductive
- coaxial cable
- wires
- conductive unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052802 copper Inorganic materials 0.000 claims abstract description 28
- 239000010949 copper Substances 0.000 claims abstract description 28
- 239000011248 coating agent Substances 0.000 claims abstract description 24
- 238000000576 coating method Methods 0.000 claims abstract description 24
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000003989 dielectric material Substances 0.000 claims abstract description 11
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 229920006267 polyester film Polymers 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- -1 polyethylene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/18—Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
- H01B11/1808—Construction of the conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/023—Alloys based on aluminium
Definitions
- the present patent application for industrial invention relates to a coaxial cable.
- a coaxial cable comprises a central conductive wire intended to transport an electrical signal, a peripheral shield intended to be connected to a mass to shield the interference on the central conductive wire, a dielectric material interposed between the central conductive wire and the peripheral shield to insulate the central conductive wire of the peripheral shield, and an insulating sheath that surrounds the peripheral shield.
- the peripheral shield is generally composed of conductive wires that form a mesh, also called "bonding jumper".
- the central conductive wire and the wires of the bonding jumper of coaxial cables that are available on the market are generally made of pure copper.
- CCA Copper Clad Aluminum
- EP1469486A1 discloses a conductive wire in which the core and the mass are made of CCA concentric sheets folded in a tubular shape.
- This type of cable finds a special application in the TV industry (therefore static applications) and cannot be applied in large consumption dynamic sectors, such as the automotive industry, for a series of factors related to the complexity of the production process and to the mechanical properties of the tubular conductive wires made with bent copper sheets. In fact, such type of cable is too expensive, has a limited flexibility, and is subject to breakage during bending tests.
- GB1310334A discloses a coaxial cable in which the central conductive wire is made with a single wire that can be made of CCA, insulated from the external metal sheet, which represents the shielding, by a series of plastic disks. This type of cable cannot be applied in the standard connectors of the automotive industry without making very high investments to modify the connectors.
- This solution is mechanically very weak and prevents the cable from being connected with other elements, such as clips (which would deform the internal structure of the cable when the clip is pulled), or other connections because the bonding operation (element that keeps the cables together) occurs with tensions and tractions that change the geometry of the cable, thus altering its performance.
- This type of coaxial cable is not suitable for the automotive sector and is typically used for static applications that require a low resistance at repeated bending cycles.
- US6265667B1 disclosed a coaxial cable with a central conductive unit and a bonding jumper made of multiple CCA wires.
- the central conductive unit can comprise multiple CCA twisted wires.
- the patent document describes how to prevent the oxidation of the metals used for the cable. While on one side it extends the life of the product (which can be stocked for a long time and can be transported in extreme conditions), on the other side the anti-oxidation substance limits the electrical conductivity and weldability of the metal parts that must be suitably cleaned before being machined in order to obtain the best qualitative result for a special operation such as welding. The process is expensive and impaired by quality problems for products that need to be assembled in large series.
- the purpose of the present invention is to remedy the drawbacks of the prior art by providing a coaxial cable that is efficient, efficacious and at the same time inexpensive and simple to make.
- the coaxial cable of the invention comprises:
- a shield comprising a plurality of wires disposed as a mesh, intended to be connected to a mass in order to shield the central conductive unit
- the central conductive unit and the shield comprise a plurality of wires made with an aluminum core coated with a copper coating.
- the wires of the shield comprise a tin external coating.
- Fig. 1 is a partially sectioned perspective view of the coaxial cable according to the invention
- Fig. 2 is a perspective view of the core of the coaxial cable of Fig. 1 ;
- Fig. 3 is a cross-sectional view of the coaxial cable of Fig. 1 ;
- Fig. 3A is an enlarged view of a detail of Fig. 3, showing a single conductive wire of the core;
- Fig. 3B is an enlarged view of a detail of Fig. 3, showing a single conductive wire of the bonding jumper.
- the coaxial cable of the invention is disclosed and generally indicated with reference numeral (100).
- the coaxial cable (100) comprises:
- the coaxial cable (100) optionally comprises a second shield (3) between the dielectric material (2) and the first shield (4).
- the central conductive unit (1 ) is intended to transport electrical signals.
- the central conductive unit (1 ) comprises a plurality of suitably disposed conductive wires (10).
- each conductive wire (10) of the central conductive unit is made with copper clad aluminum (CCA) technology and comprises an aluminum core (1 1 ) and a copper coating (12).
- CCA copper clad aluminum
- the conductive wire (10) has a total diameter that can vary from 0.1 mm to 1 mm, preferably 0.27 mm, according to the application.
- the aluminum core (1 1 ) has a diameter of 90-97%, preferably 95% of the total diameter of the wire and the thickness of the copper coating is 10-7%, preferably 5% of the total diameter of the wire.
- each wire of the central conductive wire can be additionally covered with a tin external layer (13) with thickness equal to 0.5% - 2% of the total diameter of the wire.
- the tin external layer (13) is used to make the conductive wire immune from oxidation and keep its weldability characteristics unaltered over time.
- the central conductive unit (1 ) is composed of a straight central conductive wire (10a) and a plurality of peripheral conductive wires (10b) wound around the central conductive wire (10a) in a spiral beam.
- the spiral beam formed of the peripheral conductive wires (10a) develops by winding along the straight central conductive wire (10a) using it as axis of the spiral.
- the figures illustrate an embodiment of the central conductive unit (1 ) that comprises seven wires, i.e. one central wire and six peripheral wires.
- the peripheral wires (10b) are wound to the central wire (10a) forming a spiral beam with winding pitch of 15-20mm.
- the winding pitch of the spiral can have different values, according to the dimensions of the wire and to the number of wires used to make the central conductive unit (1 ).
- Such a manufacturing technique of the central conductive unit (1 ) can be industrially automated with the use of suitable machines and with low production costs.
- Such a disposition of the conductive wires (10) of the central conductive unit is used to improve the mechanical performance of the central conductive unit (1 ).
- a solid one-wire conductive wire or a linear beam of parallel wires cannot withstand a high number of repeated bends of the coaxial cable (100), which are due to the manipulation, production and installation required in special applications, such as in the automotive sector.
- the coaxial cable (100) of the invention wherein the central conductive wire (1 ) is obtained with such a manufacturing technique, is more flexible, more resistant to bends in any direction and easier to compress during the crimping of connectors.
- the central conductive unit (1 ) of the coaxial cable according to the invention is not provided with twisted wires, i.e. wires that are mutually twisted for the entire length of the cable.
- the central conductive unit (1 ) of multi-wire type is obtained with a process according to which the remaining wires are disposed around a central wire by means of bending, not twisting. This allows obtaining a compact beam of wires and avoiding the presence of air between the wires.
- the dielectric material (2) is made of expanded polyethylene or polypropylene, and has a diameter comprised between 1 .5 and 3 mm, preferably 2.1 mm.
- the coaxial cable (100) advantageously has two shield levels (4, 3).
- the first shield (4) comprises a plurality of conductive wires (40) twisted in such manner to form a mesh intended to be connected to a mass. For this reason the first shield (4) is also known as bonding jumper (4).
- each conductive wire (40) of the bonding jumper is of CCA type and comprises an aluminum core (41 ), an intermediate copper coating (42) and a tin external coating (43).
- the bonding jumper (4) is composed of a set of wires (40) that are twisted with a suitable twist pitch.
- Each wire (40) can have a total diameter that, according to the specific application, can vary from 0.1 mm to 0.2 mm with a thickness of the copper coating (42) equal to 6% of the total diameter.
- the copper layer (42) is additionally covered with the tin layer (43) in a percentage that can vary from 0.5% to 2% of the total wire diameter according to the specific application.
- the tin coating (43) aplied to the CCA wires of the bonding jumper is necessary when the cable is exposed to extremely severe working environments, such as places with humid warm conditions, saline fog or repeated intense heat.
- the tin coating (43) allows keeping the wire resistivity constant over time, without any impedance and attenuation alteration. Moreover, being free of oxidation, tin guarantees the perfect weldability of the bonding jumper over time.
- a wire (40) of the bonding jumper with 0.13mm total diameter in the cable (100) has the following structure:
- the bonding jumper (4) is made of a mesh of twisted wires (40).
- the wires are grouped in spindles of 5 wires each. A total of 16 spindles are used to make the mesh.
- Each spindle is made of 5 wires with 0.13mm diameter (each wire).
- the twist pitch of the spindles to make the mesh is 28mm.
- the second shield (3) surrounds the dielectric material (2).
- the second shield (3) is composed of a sheet of aluminum-based composite material with 0.05 mm thickness.
- the second shield (3) comprises a multilayer sheet comprising a polyester film interposed between two aluminum layers.
- the dielectric material (2) and the second shield (3) (if present) have a percentage of optical coverage higher than 90%.
- the external sheath (5) is made of lead-free anti-migrating PVC.
- the cable (100) of the invention has the following mechanical characteristics:
- the coaxial cable (100) of the invention has the following advantages: 1 )
- the copper coating (12, 42) applied on the aluminum core (1 1 , 41 ) of the wires (10, 40) of the central conductive unit and of the bonding jumper protects aluminum from oxidation and considerably increases the wire conductive capacity.
- the cable (100) of the invention has the same electrical performance and the same corrosion resistance as a coaxial cable with core and bonding jumper made of pure copper and advantageously has a considerably lower total weight, as well as lower production costs.
Landscapes
- Communication Cables (AREA)
- Insulated Conductors (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL14709899T PL2965327T3 (en) | 2013-03-06 | 2014-02-26 | Coaxial cable |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000048A ITAN20130048A1 (en) | 2013-03-06 | 2013-03-06 | COAXIAL CABLE. |
PCT/EP2014/053757 WO2014135419A1 (en) | 2013-03-06 | 2014-02-26 | Coaxial cable |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2965327A1 true EP2965327A1 (en) | 2016-01-13 |
EP2965327B1 EP2965327B1 (en) | 2016-12-21 |
Family
ID=48184276
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14709899.0A Active EP2965327B1 (en) | 2013-03-06 | 2014-02-26 | Coaxial cable |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP2965327B1 (en) |
CN (1) | CN104981880B (en) |
BR (1) | BR112015019562B1 (en) |
ES (1) | ES2620382T3 (en) |
HU (1) | HUE033706T2 (en) |
IT (1) | ITAN20130048A1 (en) |
PL (1) | PL2965327T3 (en) |
PT (1) | PT2965327T (en) |
WO (1) | WO2014135419A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106714443B (en) * | 2015-11-13 | 2024-02-06 | 建业科技电子(惠州)有限公司 | High-precision flexible circuit board |
CN107750067A (en) * | 2017-09-26 | 2018-03-02 | 河北悦昌电子科技有限公司 | Radiationless carbon fiber electrically heating cable and heating installation |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2275754Y (en) * | 1996-10-15 | 1998-03-04 | 萧山市奋达邮电器材厂 | Coaxial cable |
US6265667B1 (en) * | 1998-01-14 | 2001-07-24 | Belden Wire & Cable Company | Coaxial cable |
DE60306112T2 (en) * | 2003-04-17 | 2007-06-06 | Dofasco Tubular Products Corporation | Copper coated aluminum strips and methods of making copper coated aluminum strips |
KR100817982B1 (en) * | 2007-02-12 | 2008-03-31 | 엘에스전선 주식회사 | Composite for overhead transmission cable and method for preparing thereof |
CN201518234U (en) * | 2009-10-29 | 2010-06-30 | 江苏华旺科技有限公司 | Tin-coated copper-clad aluminum conductor material |
CN101752034A (en) * | 2010-02-04 | 2010-06-23 | 华为技术有限公司 | Coaxial cable and multi-core coaxial cable |
CN201758034U (en) * | 2010-08-24 | 2011-03-09 | 常州市邮电通信光缆有限公司 | Enamelled copper wire |
CN201845594U (en) * | 2010-11-10 | 2011-05-25 | 江苏赛特电气有限公司 | High-softness and ageing-resistant specific cable for geographical exploration |
CN202677901U (en) * | 2012-03-29 | 2013-01-16 | 赣州金信诺电缆技术有限公司 | Power line |
-
2013
- 2013-03-06 IT IT000048A patent/ITAN20130048A1/en unknown
-
2014
- 2014-02-26 ES ES14709899.0T patent/ES2620382T3/en active Active
- 2014-02-26 WO PCT/EP2014/053757 patent/WO2014135419A1/en active Application Filing
- 2014-02-26 PL PL14709899T patent/PL2965327T3/en unknown
- 2014-02-26 PT PT147098990T patent/PT2965327T/en unknown
- 2014-02-26 EP EP14709899.0A patent/EP2965327B1/en active Active
- 2014-02-26 HU HUE14709899A patent/HUE033706T2/en unknown
- 2014-02-26 BR BR112015019562-8A patent/BR112015019562B1/en active IP Right Grant
- 2014-02-26 CN CN201480008307.4A patent/CN104981880B/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2965327B1 (en) | 2016-12-21 |
CN104981880B (en) | 2017-09-08 |
CN104981880A (en) | 2015-10-14 |
WO2014135419A1 (en) | 2014-09-12 |
ES2620382T3 (en) | 2017-06-28 |
PT2965327T (en) | 2017-03-29 |
BR112015019562B1 (en) | 2021-02-02 |
PL2965327T3 (en) | 2017-06-30 |
HUE033706T2 (en) | 2017-12-28 |
ITAN20130048A1 (en) | 2014-09-07 |
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