EP2954181B1 - Turbocharger with control linkage - Google Patents
Turbocharger with control linkage Download PDFInfo
- Publication number
- EP2954181B1 EP2954181B1 EP14700497.2A EP14700497A EP2954181B1 EP 2954181 B1 EP2954181 B1 EP 2954181B1 EP 14700497 A EP14700497 A EP 14700497A EP 2954181 B1 EP2954181 B1 EP 2954181B1
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- EP
- European Patent Office
- Prior art keywords
- screw
- actuator
- nut element
- nut
- internal thread
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011295 pitch Substances 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/18—Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
- F02B37/183—Arrangements of bypass valves or actuators therefor
- F02B37/186—Arrangements of actuators or linkage for bypass valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B37/00—Nuts or like thread-engaging members
- F16B37/04—Devices for fastening nuts to surfaces, e.g. sheets, plates
- F16B37/06—Devices for fastening nuts to surfaces, e.g. sheets, plates by means of welding or riveting
- F16B37/061—Devices for fastening nuts to surfaces, e.g. sheets, plates by means of welding or riveting by means of welding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B7/00—Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections
- F16B7/18—Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements
- F16B7/182—Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements for coaxial connections of two rods or tubes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the invention relates to an exhaust gas turbocharger having a control unit for power control of the exhaust gas turbocharger and an actuator, wherein the control unit is adjustable by the actuator.
- the actuator is connected via a push rod and a connection element with the control unit.
- Exhaust gas turbochargers serve to improve the efficiency of an internal combustion engine and thus to increase its performance.
- the exhaust gas turbocharger has a turbine with a turbine wheel and a compressor with a compressor wheel, wherein the two wheels are arranged on a common shaft.
- the turbine wheel is driven by an exhaust gas mass flow of the internal combustion engine and in turn drives the compressor wheel.
- the compressor compresses sucked fresh air and supplies it to the combustion engine.
- the common shaft is mounted in a bearing housing of the turbocharger.
- the turbine wheel of the turbine is arranged in a turbine housing and the compressor wheel of the compressor in a compressor housing.
- Such a regulation of an exhaust-gas turbocharger can take place using a variable turbine geometry or a wastegate channel or bypass channel provided in the turbine housing, which can be closed by means of a closing element called a wastegate or by-pass valve.
- This closing element can be opened as needed to guide a more or less large part of the exhaust gas past the turbine directly into the exhaust of the vehicle depending on the open position. As a result, a further increase in the turbine speed is prevented.
- an actuator-side actuator for example a push rod or control rod, and a closing element-side actuating lever.
- an exhaust gas turbocharger which has a closable by means of a closing element wastegate channel.
- the actuator which adjusts the closing element is connected to the closing element via an actuator designed as a control rod and a pivotable guide element provided between the actuating element and the closing element as an actuating lever.
- the guide element is with a flat formed guide lever which is inserted into a slot of the actuator.
- an exhaust gas turbocharger having a wastegate channel, a closure member and an actuator.
- the closing element can be opened or closed via an actuating lever, wherein the actuator, a control rod of the actuator, is connected to the actuating lever. It comprises an elongated member and at least a portion of this member is sufficiently flexible to bend in use around a line so as to compensate for positional deviations.
- JP S59 153920 A an exhaust gas turbocharger with a wastegate valve, wherein the valve can be opened more or less wide by means of an actuator.
- the present invention has for its object to develop an exhaust gas turbocharger with a control unit, which is adjusted by means of an actuator via an actuating lever and a push rod, wherein occurring in a connection between the actuating lever and the push rod manufacturing and assembly tolerances are compensated, the Connection is as simple as possible to produce, and wherein the simplest accessibility of this compound for mounting is possible.
- the proposed exhaust gas turbocharger has a control unit for power control of the exhaust gas turbocharger and an actuator for actuating the control unit.
- the control unit can be actuated via an associated actuating lever by means of a push rod of the actuator and the push rod of the actuator is connected to an actuating lever of the control unit via an adjusting member.
- the adjusting member has a nut and a threaded engagement therewith, wherein the connecting element is coupled to the actuating lever and the screw-nut element has a first threaded portion, via which it is coupled to the connecting element and a second threaded portion over which it coupled with the push rod.
- the screw nut element has a arranged in a Durgangsbohrung internal thread and arranged on the outer circumference of a cylindrical extension piece external thread, said connecting element a the external thread (5) of the screw nut element (1) corresponding internal thread and the Push rod corresponding thereto has an internal thread (4) of the screw-nut element (1) corresponding external thread, which are each bolted to the screw nut element.
- the screw-nut element has an internal thread in the through-bore and an external thread on the outer circumference of the cylindrical extension piece.
- the connection element has an internal thread corresponding to the external thread of the attachment piece
- the push rod of the actuator has on its outer circumference a male thread corresponding to the internal thread of the through-hole of the screw-nut element.
- the push rod of the actuator is then arranged in the through hole of the screw nut member and is engaged with its internal thread.
- the cylindrical extension of the screw-nut element in turn is with its external thread in engagement with the internal thread of the connecting element.
- the internal thread in the through hole and the external thread on the end piece of the screw-nut element each have a co-extending thread with the same pitch.
- the assembly of the connecting element and the push rod can then be done in a simple manner in a screwing by means of the screw-nut element. Due to the screw connection between the screw-nut element and connection element of the adjusting manufacturing and assembly tolerances that affect the distance between the actuator and control unit can be compensated in a simple way and a connection between the push rod of the actuator and the operating lever can be accurately positioned in the assembly in a simple manner be set. In addition, the use of this adjustment allows it to attach the push rod of the actuator from only one side with the operating lever. As a result, a conventional connection technology is advantageously replaced, for example by means of two adjustable counter-nuts, which requires a double-sided, difficult to automate accessibility on the connection element. Through automation, an assembly of the connection between the push rod and the connection element is simplified and costs can be saved.
- This design is particularly advantageous when the assembly process, when creating the connection between the screw-nut element and connection element, the preset position of push rod and operating lever maintained, so should not be changed.
- the actuator is an electromechanical actuator.
- a pneumatic actuator can be used.
- the internal thread in the through hole and the external thread on the end piece of the screw nut element, and the associated external thread on the push rod or internal thread in the connection element can also extend in the same direction, however, each having a different pitch.
- the actuator is a pneumatic actuator. Then namely, said relative displacement can be compensated by an elastic return of a spring located in the actuator. The spring can thus be biased during assembly of the system.
- the screw-nut element comprises a for actuating a tightening tool, for example a wrench, formed, also referred to as a head operating portion, which is preferably designed as a hex screw head, and which with the cylindrical, a through hole having connecting piece of the screw-nut element is integrally connected.
- a tightening tool for example a wrench
- head operating portion which is preferably designed as a hex screw head
- connecting piece of the screw-nut element is integrally connected.
- the lock nut can be preassembled for example on the push rod.
- control unit consists of a wastegate channel with a closing element.
- a regulation of the pressure in the compressor housing can also be done by a variable turbine geometry. In this case, an adjustment of the turbine geometry also takes place via an actuation of an actuator.
- FIG. 1 shows a connection used in the exhaust gas turbocharger 20 according to the invention between a push rod 9 and a connecting element 6 by means of a screw-nut element 1.
- the push rod 9 is fixedly connected to an attached to the compressor housing of the exhaust gas turbocharger actuator 21, while the connecting element 6 via a hinge connection on a Bypass valve, which serves as a closing element, a located in the turbine housing 22 Wastegatekanals is connected.
- the articulated connection is formed by at least one lever, which is hingedly articulated to a connection 12 arranged on the connecting piece 6.
- the actuator 21 can more or less open or close the bypass valve via the named connection in order thus to regulate the turbine output.
- the connection between the push rod 9 and the connection element 6 is formed via the screw nut element 1.
- FIG. 2 shows a schematic sketch of the screw-nut element 1, which has a trained for the placement of a tightening tool screw head 2 in hexagonal shape, which is integrally connected to a cylindrical, having a bore endpiece 3.
- the bore is provided with an internal thread 4 and on the cylindrical outer periphery of the extension piece 3, an external thread 5 is attached.
- the bore having the internal thread 4 passes through the screw head 2.
- the screw nut element 1 is preassembled on the push rod 9 for the purpose of simplest possible mounting.
- connection element 6 consists of a straight part, which is integrally connected via a curved portion with an angled portion.
- the angled part of the connecting element 6 is welded to a hexagonal head having threaded part 7, which has an internal thread 8.
- a contour of the internal thread 8 is congruently mounted on an opening of the angled part.
- the screw-nut element 1 can be screwed through the opening with the threaded part 7.
- the connecting element thread which is bolted to the screw nut element 1
- the projection 12 is formed, which is attached via the hinge connection to the bypass valve.
- the push rod 9 according to the invention has an external thread 10 which is in engagement with the internal thread 4 of the screw-nut element 1.
- the external thread 5 of the screw-nut element 1 is screwed to the internal thread 8 of the threaded part 7.
- the internal thread 4 and the external thread 5 of the screw nut element 1 extend in the same direction and here have the same pitch, whereby a mounting of the connecting element 6 with the push rod 9 by means of the screw-nut element 1 can be done easily.
- the bypass valve When assembling the exhaust gas turbocharger for the connection of the push rod 9 with the connection element 6, the bypass valve is brought into a closed position and the actuator connected to the push rod 9 is also moved in a closed position of the bypass valve corresponding end position.
- the push rod 9 and the connecting element 6 remain in their resulting positions, while the preassembled on the push rod 9 screw nut element 1 is rotated by means of an external tool on the external thread 10 of the push rod 9 and is thereby moved in the direction of connecting element 6.
- the screw nut element moves toward the threaded part 7 of the connecting element 6 and is brought with its external thread 5 with the internal thread 8 of the threaded part 7 into engagement.
- a tolerance compensation in the longitudinal direction of the push rod 9 takes place in the sense that the push rod 9 protrudes more or less through the threaded part 7 and the screw-nut element 1 therethrough.
- the connection is thus variably adjustable.
- said actuator is an electrical actuator.
- Such an electric actuator offers in comparison to a pneumatic actuator, a higher actuating speed, a higher positioning accuracy and higher actuating forces.
- a pneumatic actuator is provided, different pitches for the internal thread 4 and the external thread 5 can be used. Due to the different pitches of the thread, the connection between the connecting element 6 and the push rod 9 shifts during assembly. This different position can be compensated by resetting a spring located in the actuator, and during assembly the spring of the actuator is thus prestressed. The latter is not possible with the electric actuator.
- FIG. 5 is the nut-nut member 1 in addition to the embodiment in FIG. 4 with one External hexagon having lock nut 11 clamped on the external thread 10 of the push rod 9. Is the basis of the Fig. 1 described tolerance compensation takes place, then the screw-nut element 1 is clamped to the lock nut 11.
- the lock nut 11 prevents rotation of the screw-nut element 1 on the push rod 9 during operation, which prevents wear of the screw-nut element 1.
- the lock nut 11 is pre-mounted on the push rod 9 before bracing with the screw-nut element 1.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Supercharger (AREA)
Description
Die Erfindung betrifft einen Abgasturbolader, der eine Regeleinheit zur Leistungsteuerung des Abgasturboladers und einen Aktuator aufweist, wobei die Regeleinheit von dem Aktuator verstellbar ist. Der Aktuator ist über eine Schubstange und ein Anschlusselement mit der Regeleinheit verbunden.The invention relates to an exhaust gas turbocharger having a control unit for power control of the exhaust gas turbocharger and an actuator, wherein the control unit is adjustable by the actuator. The actuator is connected via a push rod and a connection element with the control unit.
Abgasturbolader dienen dazu, den Wirkungsgrad eines Verbrennungsmotors zu verbessern und damit dessen Leistung zu steigern. Der Abgasturbolader weist hierzu eine Turbine mit einem Turbinenrad und einen Verdichter mit einem Verdichterrad auf, wobei die beiden Laufräder auf einer gemeinsamen Welle angeordnet sind. Das Turbinenrad wird hierbei über einen Abgasmassenstrom des Verbrennungsmotors angetrieben und treibt wiederum das Verdichterrad an. Der Verdichter verdichtet angesaugte Frischluft und führt diese dem Verbrennungsmotor zu. Die gemeinsame Welle ist in einem Lagergehäuse des Turboladers gelagert. Des Weiteren ist das Turbinenrad der Turbine in einem Turbinengehäuse angeordnet und das Verdichterrad des Verdichters in einem Verdichtergehäuse.Exhaust gas turbochargers serve to improve the efficiency of an internal combustion engine and thus to increase its performance. For this purpose, the exhaust gas turbocharger has a turbine with a turbine wheel and a compressor with a compressor wheel, wherein the two wheels are arranged on a common shaft. The turbine wheel is driven by an exhaust gas mass flow of the internal combustion engine and in turn drives the compressor wheel. The compressor compresses sucked fresh air and supplies it to the combustion engine. The common shaft is mounted in a bearing housing of the turbocharger. Furthermore, the turbine wheel of the turbine is arranged in a turbine housing and the compressor wheel of the compressor in a compressor housing.
Je mehr die Motordrehzahl steigt, desto schneller dreht sich durch die antreibende Abgasmenge das Turbinenrad der Turbine und mit diesem auch die Welle des Abgasturboladers, auf welcher sich weiterhin das Verdichterrad des Verdichters befindet. Durch die schnellere Drehung der Welle und damit auch des Verdichterrades erhöht sich die Luftfördermenge des Verdichters. Dies führt zu einer wachsenden Abgasmenge des Motors und damit wiederum zu einem schnelleren Antreiben des Turbinenrades. Um die jeweils gegebenen mechanischen und thermischen Grenzen des Motors nicht zu überschreiten, ist eine Regelung des Abgasturboladers notwendig.The more the engine speed increases, the faster the turbine wheel of the turbine rotates due to the driving exhaust gas quantity, and with this also the shaft of the exhaust gas turbocharger, on which the compressor wheel of the compressor remains. The faster rotation of the shaft and thus also of the compressor wheel increases the air flow rate of the compressor. This leads to a growing amount of exhaust gas of the engine and thus in turn to a faster driving of the turbine wheel. In order not to exceed the respective given mechanical and thermal limits of the engine, a regulation of the exhaust gas turbocharger is necessary.
Eine derartige Regelung eines Abgasturboladers kann unter Verwendung einer variablen Turbinengeometrie oder eines im Turbinengehäuse vorgesehenen Wastegatekanals bzw. Bypasskanals, der mittels eines Wastegate- oder Bypassventil genannten Schließelements verschließbar ist, erfolgen. Dieses Schließelement kann bei Bedarf geöffnet werden, um in Abhängigkeit von der Öffnungsstellung einen mehr oder weniger großen Teil des Abgases an der Turbine vorbei direkt in den Auspuff des Fahrzeugs zu leiten. Dadurch wird ein weiteres Ansteigen der Turbinendrehzahl unterbunden.Such a regulation of an exhaust-gas turbocharger can take place using a variable turbine geometry or a wastegate channel or bypass channel provided in the turbine housing, which can be closed by means of a closing element called a wastegate or by-pass valve. This closing element can be opened as needed to guide a more or less large part of the exhaust gas past the turbine directly into the exhaust of the vehicle depending on the open position. As a result, a further increase in the turbine speed is prevented.
Es ist bekannt, eine solche Regeleinheit (Schließelement eines Wastegatekanals oder variable Turbinengeometrie) unter Verwendung eines elektrischen oder pneumatischen Aktuators zu verstellen.It is known to adjust such a control unit (closing element of a wastegate channel or variable turbine geometry) using an electric or pneumatic actuator.
Es ist des Weiteren bereits bekannt, die Kopplung eines derartigen Aktuators mit der Regeleinheit unter Verwendung eines aktuatorseitigen Stellglieds, zum Beispiel einer Schubstange oder Regelstange, und eines schließelementseitigen Betätigungshebels vorzunehmen.Furthermore, it is already known to carry out the coupling of such an actuator to the control unit using an actuator-side actuator, for example a push rod or control rod, and a closing element-side actuating lever.
Um eine exakte Steuerung der Regeleinheit mittels des Aktuators zu gewährleisten, ist es notwendig, Fertigungs- und Montagetoleranzen der einzelnen Komponenten und deren Position zueinander auszugleichen. Daher muss jeder Abgasturbolader genau abgestimmt werden, was einen erheblichen Justier- und Montageaufwand bei der Montage erforderlich macht.In order to ensure exact control of the control unit by means of the actuator, it is necessary to compensate for manufacturing and assembly tolerances of the individual components and their position to each other. Therefore, each exhaust gas turbocharger must be tuned exactly, which makes a considerable adjustment and assembly effort required during assembly.
Aus der
In der
Ferner zeigt die
Weiterhin wird auf die
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, einen Abgasturbolader mit einer Regeleinheit, die mittels eines Aktuators über einen Betätigungshebel und eine Schubstange verstellt wird, zu entwickeln, wobei in einer Verbindung zwischen dem Betätigungshebel und der Schubstange auftretende Fertigungs- und Montagetoleranzen ausgeglichen werden, wobei die Verbindung möglichst einfach herzustellen ist, und wobei eine möglichst einfache Zugänglichkeit dieser Verbindung für die Montage ermöglicht wird.The present invention has for its object to develop an exhaust gas turbocharger with a control unit, which is adjusted by means of an actuator via an actuating lever and a push rod, wherein occurring in a connection between the actuating lever and the push rod manufacturing and assembly tolerances are compensated, the Connection is as simple as possible to produce, and wherein the simplest accessibility of this compound for mounting is possible.
Diese Aufgabe wird erfindungsgemäß durch einen Abgasturbolader mit den Merkmalen des Hauptanspruchs gelöst. Vorteilhafte Ausgestaltungen der Erfindung ergeben sich mit den Merkmalen der Unteransprüche.This object is achieved by an exhaust gas turbocharger with the features of the main claim. Advantageous embodiments of the invention will become apparent with the features of the subclaims.
Der vorgeschlagene Abgasturbolader weist eine Regeleinheit zur Leistungsregelung des Abgasturboladers und einen Aktuator zur Betätigung der Regeleinheit auf. Die Regeleinheit ist über einen ihr zugeordneten Betätigungshebel mittels einer Schubstange des Aktuators betätigbar und die Schubstange des Aktuators ist mit einem Betätigungshebel der Regeleinheit über ein Einstellglied verbunden. Das Einstellglied weist ein Schrauben-Mutterelement und ein damit in Eingiff stehendes Anschlusselement auf, wobei das Anschlusselement mit dem Betätigungshebel gekoppelt ist und das Schrauben-Mutterelement einen ersten Gewindebereich aufweist, über den es mit dem Anschlusselement gekoppelt ist und einen zweiten Gewindebereich, über den es mit der Schubstange gekoppelt ist. Erfindungsgemäß ist der Abgasturbolader dadurch gekennzeichnet, dass das Schrauben-Mutterelement ein in einer Durgangsbohrung angeordnetes Innengewinde und ein auf dem Außenumfang eines zylinderförmigen Ansatzstückes angeordnetes Außengewinde aufweist, wobei das Anschlusselement ein dem Außengewinde (5) des Schrauben-Mutterelementes (1) entsprechendes Innengewinde und die Schubstange dazu korrespondierend ein dem Innengewinde (4) des Schrauben-Mutterelementes (1) entsprechendes Außengewinde aufweist, die jeweils mit dem Schrauben-Mutterelement verschraubt sind.The proposed exhaust gas turbocharger has a control unit for power control of the exhaust gas turbocharger and an actuator for actuating the control unit. The control unit can be actuated via an associated actuating lever by means of a push rod of the actuator and the push rod of the actuator is connected to an actuating lever of the control unit via an adjusting member. The adjusting member has a nut and a threaded engagement therewith, wherein the connecting element is coupled to the actuating lever and the screw-nut element has a first threaded portion, via which it is coupled to the connecting element and a second threaded portion over which it coupled with the push rod. According to the exhaust gas turbocharger is characterized in that the screw nut element has a arranged in a Durgangsbohrung internal thread and arranged on the outer circumference of a cylindrical extension piece external thread, said connecting element a the external thread (5) of the screw nut element (1) corresponding internal thread and the Push rod corresponding thereto has an internal thread (4) of the screw-nut element (1) corresponding external thread, which are each bolted to the screw nut element.
Erfindungsgemäß weist das Schrauben-Mutterelement in der Durchgangsbohrung ein Innengewinde und auf dem Außenumfang des zylinderförmigen Ansatzstückes ein Außengewinde auf. Bei dieser Ausführung weist dann das Anschlusselement ein dem Außengewinde des Ansatzstückes entsprechendes Innengewinde auf und die Schubstange des Aktuators weist auf ihrem Außenumfang ein dem Innengewinde der Durchgangsbohrung des Schrauben-Mutterelements entsprechendes Außengewinde auf. Die Schubstange des Aktuators ist dann in der Durchgangsbohrung des Schrauben-Mutterelements angeordnet und steht im Eingriff mit dessen Innengewinde. Das zylinderförmige Ansatzstück des Schrauben-Mutterelements wiederum steht mit seinem Außengewinde im Eingriff mit dem Innengewinde des Anschlusselements.According to the invention, the screw-nut element has an internal thread in the through-bore and an external thread on the outer circumference of the cylindrical extension piece. In this embodiment, then, the connection element has an internal thread corresponding to the external thread of the attachment piece, and the push rod of the actuator has on its outer circumference a male thread corresponding to the internal thread of the through-hole of the screw-nut element. The push rod of the actuator is then arranged in the through hole of the screw nut member and is engaged with its internal thread. The cylindrical extension of the screw-nut element in turn is with its external thread in engagement with the internal thread of the connecting element.
Weiterhin weisen das Innengewinde in der Durchgangsbohrung und das Außengewinde auf dem Ansatzstück des Schrauben-Mutterelementes jeweils ein gleichsinnig verlaufendes Gewinde mit gleicher Steigung auf.Furthermore, the internal thread in the through hole and the external thread on the end piece of the screw-nut element each have a co-extending thread with the same pitch.
Die Montage des Anschlusselements und der Schubstange kann dann in einfacher Weise in einem Schraubvorgang mittels des Schrauben-Mutterelements erfolgen.
Durch die Schraubverbindung zwischen Schrauben-Mutterelement und Anschlusselement des Einstellgliedes können Fertigungs- und Montagetoleranzen, die den Abstand zwischen Aktuator und Regeleinheit betreffen, auf einfache Art ausgeglichen werden und eine Verbindung zwischen der Schubstange des Aktuators und dem Betätigungshebel kann in der Montage auf einfache Weise positionsgenau eingestellt werden. Darüber hinaus erlaubt die Verwendung dieses Einstellgliedes es, die Schubstange des Aktuators von lediglich einer Seite aus mit dem Betätigungshebel zu befestigen. Hierdurch wird eine herkömmliche Verbindungstechnik zum Beispiel mittels zweier justierbarer Konter-Muttern vorteilhaft ersetzt, welche eine beidseitige, schwer zu automatisierende Zugänglichkeit am Anschlusselement erfordert. Durch eine Automatisierung wird eine Montage der Verbindung zwischen der Schubstange und dem Anschlusselement vereinfacht und es können Kosten eingespart werden.The assembly of the connecting element and the push rod can then be done in a simple manner in a screwing by means of the screw-nut element.
Due to the screw connection between the screw-nut element and connection element of the adjusting manufacturing and assembly tolerances that affect the distance between the actuator and control unit can be compensated in a simple way and a connection between the push rod of the actuator and the operating lever can be accurately positioned in the assembly in a simple manner be set. In addition, the use of this adjustment allows it to attach the push rod of the actuator from only one side with the operating lever. As a result, a conventional connection technology is advantageously replaced, for example by means of two adjustable counter-nuts, which requires a double-sided, difficult to automate accessibility on the connection element. Through automation, an assembly of the connection between the push rod and the connection element is simplified and costs can be saved.
Diese Ausführung ist besonders vorteilhaft wenn beim Montagevorgang, beim Erstellen der Verbindung zwischen Schrauben-Mutterelement und Anschlusselement die voreingestellte Position von Schubstange und Betätigungshebel beibehalten, also nicht mehr verändert werden sollen. Dies ist insbesondere von Vorteil, wenn es sich bei dem Aktuator um einen elektromechanischen Aktuator handelt.This design is particularly advantageous when the assembly process, when creating the connection between the screw-nut element and connection element, the preset position of push rod and operating lever maintained, so should not be changed. This is particularly advantageous if the actuator is an electromechanical actuator.
Gleichfalls kann jedoch ein pneumatischer Aktuator eingesetzt werden. Auch in diesem Fall wird bei der Montage zunächst das Schrauben-Mutterelement auf das Außengewinde der Schubstange aufgedreht und das Anschlusselement mit dem Betätigungshebel der Regeleinheit verbunden. Dann werden die Schubstange mit dem Schrauben-Mutterelement sowie der Betätigungshebel mit dem Anschlusselement in die gewünschte Position zueinander gebracht. In weiterer Folge wird dann das Schrauben-Mutterelement entgegen der Drehrichtung beim Aufdrehen auf die Schubstange gedreht, wobei das Außengewinde des Ansatzstückes in Eingriff mit dem Innengewinde des Anschlusselements gebracht wird. Durch die Gleichsinnigkeit und die gleiche Steigung der Gewinde bewegt sich nun das Schrauben-Mutterelement in gleichem Maß und gleicher Richtung relativ zu Schubstange und Anschlusselement in das Innengewinde des Anschlusselements hinein und stellt so die Verbindung her.Likewise, however, a pneumatic actuator can be used. Also in this case, the first screw-nut element on the external thread of the Turned push rod and the connection element connected to the operating lever of the control unit. Then, the push rod with the screw nut element and the actuating lever with the connection element are brought into the desired position to each other. Subsequently, the screw-nut element is then rotated counter to the direction of rotation when screwing on the push rod, wherein the external thread of the extension piece is brought into engagement with the internal thread of the connection element. Due to the sense of coherence and the same pitch of the thread now moves the screw-nut element in the same degree and the same direction relative to push rod and connecting element in the internal thread of the connecting element and thus establishes the connection.
In einer alternativen Ausführungsform können das Innengewinde in der Durchgangsbohrung und das Außengewinde auf dem Ansatzstück des Schrauben-Mutterelementes, sowie die zugehörigen Außengewinde auf der Schubstange bzw. Innengewinde im Anschlusselement auch gleichsinnig verlaufen jedoch jeweils eine unterschiedliche Steigung aufweisen.
Wenn nun mittels des Einstellglieds mit dem Betätigungshebel verbunden wird, wie oben beschrieben, dann werden sich durch die unterschiedlichen Steigungen der Gewinde die Schubstange und das Anschlusselement zusammen mit dem Betätigungshebel relativ zu einander verschieben. Diese Ausführung ist vor allem von Vorteil wenn der Aktuator ein pneumatischer Aktuator ist. Dann kann nämlich die genannte relative Verschiebung durch eine elastische Ruckstellung einer sich im Aktuator befindenden Feder kompensiert werden. Die Feder kann somit bei der Montage des Systems vorgespannt werden.In an alternative embodiment, the internal thread in the through hole and the external thread on the end piece of the screw nut element, and the associated external thread on the push rod or internal thread in the connection element can also extend in the same direction, however, each having a different pitch.
Now, if by means of the adjusting member is connected to the actuating lever, as described above, then the push rod and the connecting element will move together with the actuating lever relative to each other by the different pitches of the thread. This embodiment is particularly advantageous if the actuator is a pneumatic actuator. Then namely, said relative displacement can be compensated by an elastic return of a spring located in the actuator. The spring can thus be biased during assembly of the system.
In einer bevorzugten Ausführungsform umfasst das Schrauben-Mutterelement einen für das Aufsetzen eines Festziehwerkzeuges, zum Beispiel einen Schraubenschlüssel, ausgebildeten, auch als Kopf bezeichneten Betätigungsbereich, der vorzugsweise als Sechskant-Schraubenkopf ausgebildet ist, und welcher mit dem zylinderförmigen, eine Durchgangsbohrung aufweisenden Ansatzstück des Schrauben-Mutterelements einstückig verbunden ist. Mittels des Festziehwerkzeuges können das Schrauben-Mutterelement und das Anschlusselement in der Montage dann durch ineinanderschrauben auf einfache Weise miteinander verbunden werden. Dadurch, dass dazu nur das Schrauben-Mutterelement betätigt werden muss, ist in der Montage lediglich der Zugang zum Kopf des Schrauben-Mutterelements und der Einsatz eines Werkzeugs erforderlich.In a preferred embodiment, the screw-nut element comprises a for actuating a tightening tool, for example a wrench, formed, also referred to as a head operating portion, which is preferably designed as a hex screw head, and which with the cylindrical, a through hole having connecting piece of the screw-nut element is integrally connected. By means of the tightening tool, the screw-nut element and the connecting element in the assembly can then be connected to one another in a simple manner by nested screws. Due to the fact that only the screw nut element has to be actuated for this purpose, only the access to the head of the screw nut element and the use of a tool are required in the assembly.
Um einem eventuellen Verschleiß im Schrauben-Mutterelement vorzubeugen, kann es vorteilhaft sein, das Schrauben-Mutterelement nach dem Verbinden der Schubstange mit dem Anschlusselement mit einer Kontermutter zu verspannen. Ein Verdrehen des Schrauben-Mutterelements während des Betriebs des Turboladers wird hierdurch verhindert. Hierzu kann die Kontermutter beispielsweise auf der Schubstange vormontiert sein.In order to prevent any wear in the screw-nut element, it may be advantageous to brace the screw-nut element after connecting the push rod with the connecting element with a lock nut. A rotation of the screw-nut element during operation of the turbocharger is thereby prevented. For this purpose, the lock nut can be preassembled for example on the push rod.
Ausführungsbeispiele der Erfindung werden anhand der beigefügten Zeichnungen erläutert.Embodiments of the invention will be explained with reference to the accompanying drawings.
In den Figuren zeigen:
-
Fig. 1 eine schematische Skizze einer Verbindung eines Anschlusselements mit einer Schubstange mittels eines Schrauben-Mutterelements, -
Fig. 2 eine schematische Skizze des Schrauben-Mutterelements, -
Fig. 3 eine schematische Skizze des Anschlusselements und -
Fig. 4 eine schematische Skizze der Verbindung des Anschlusselements mit der Schubstange -
Fig. 5 eine schematische Skizze der Verbindung wie inFig. 4 mit einer zusätzlichen Kontermutter zur Verspannung des Schrauben-Mutterelements.
-
Fig. 1 a schematic sketch of a connection of a connecting element with a push rod by means of a screw nut element, -
Fig. 2 a schematic sketch of the screw-nut element, -
Fig. 3 a schematic sketch of the connection element and -
Fig. 4 a schematic sketch of the connection of the connecting element with the push rod -
Fig. 5 a schematic sketch of the connection as inFig. 4 with an additional lock nut for clamping the screw nut element.
Funktionsgleiche Teile sind in den Figuren durchgängig mit den gleichen Bezugszeichen gekennzeichnet.Functionally identical parts are indicated in the figures throughout with the same reference numerals.
In den hier gezeigten Ausführungsbeispielen besteht die Regeleinheit aus einem Wastegatekanal mit einem Schließelement. Eine Regelung des Drucks in dem Verdichtergehäuse kann aber auch durch eine variable Turbinengeometrie erfolgen. Dabei erfolgt eine Verstellung der Turbinengeometrie ebenso über eine Betätigung eines Aktuators.In the embodiments shown here, the control unit consists of a wastegate channel with a closing element. A regulation of the pressure in the compressor housing but can also be done by a variable turbine geometry. In this case, an adjustment of the turbine geometry also takes place via an actuation of an actuator.
Die
Die
Der
In der
Im gezeigten Ausführungsbeispiel ist der genannte Aktuator ein elektrischer Aktuator. Ein derartiger elektrischer Aktuator bietet im Vergleich zu einem pneumatischen Aktuator eine höhere Stellgeschwindigkeit, eine höhere Stellgenauigkeit und höhere Stellkräfte. Falls ein pneumatischer Aktuator vorgesehen ist, können auch unterschiedliche Steigungen für das Innengewinde 4 und das Außengewinde 5 verwendet werden. Durch die unterschiedlichen Steigungen der Gewinde verschiebt sich bei der Montage die Verbindung zwischen dem Anschlusselement 6 und der Schubstange 9. Diese unterschiedliche Position kann durch eine Rückstellung einer sich im Aktuator befindenden Feder kompensiert werden und bei der Montage wird die Feder des Aktuators somit vorgespannt. Letzteres ist bei dem elektrischen Aktuator nicht möglich. Bei der Verwendung des elektrischen Aktuators ist es deshalb wichtig, dass das Innengewinde 4 und das Außengewinde 5 die gleiche Steigung besitzen.In the embodiment shown, said actuator is an electrical actuator. Such an electric actuator offers in comparison to a pneumatic actuator, a higher actuating speed, a higher positioning accuracy and higher actuating forces. If a pneumatic actuator is provided, different pitches for the internal thread 4 and the
In der
Claims (6)
- Exhaust-gas turbocharger (20) having a regulating unit for regulating the power of the exhaust-gas turbocharger (20), and having an actuator (21) for operating the regulating unit, wherein the regulating unit can be operated, via an operation lever assigned thereto, by way of a thrust rod (9) of the actuator (21), and the thrust rod (9) is connected to the operation lever of the regulating unit via an adjustment member, wherein
the adjustment member has a screw-nut element (1) and an attachment element (6), wherein the attachment element (6) is coupled to the operation lever and the screw-nut element (1) has a first threaded region, via which it is coupled to the attachment element (6), and a second threaded region, via which it is coupled to the thrust rod (9), characterized in that
the screw-nut element (1) has an internal thread (4) arranged in a passage bore and has an external thread (5) arranged on the outer circumference of a cylindrical projection piece, and the attachment element (6) has an internal thread (8) corresponding to the external thread (5) of the screw-nut element (1), and the thrust rod (9) has, correspondingly thereto, an external thread (10) corresponding to the internal thread (4) of the screw-nut element (1), which internal thread (8) and external thread (10) are in each case screwed to the screw-nut element (1),
wherein the internal thread (4) in the passage bore and the external thread (5) on the projection piece of the screw-nut element (1) run in each case codirectionally and have the same pitch or different pitches. - Exhaust-gas turbocharger according to Claim 1, characterized in that the screw-nut element (1) has an operation region (2) designed for the engagement of a tightening tool, which region is integrally connected to the projection piece (3).
- Exhaust-gas turbocharger according to Claim 1 or 2, wherein the actuator is an electromechanical actuator, characterized in that the internal thread (4) and the external thread (5) of the screw-nut element (1) each have the same pitch.
- Exhaust-gas turbocharger according to Claim 1 or 2, wherein the actuator is a pneumatic actuator, characterized in that the internal thread (4) and the external thread (5) of the screw-nut element (1) each have a different pitch.
- Exhaust-gas turbocharger according to one of the preceding claims, characterized in that the screw-nut element (1) is braced by way of a lock nut (11).
- Exhaust-gas turbocharger according to Claim 5, characterized in that the lock nut (11) for bracing the screw-nut element (1) is connected to the thrust rod (9).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013202191.7A DE102013202191A1 (en) | 2013-02-11 | 2013-02-11 | Exhaust gas turbocharger with a control unit |
PCT/EP2014/050661 WO2014121984A1 (en) | 2013-02-11 | 2014-01-15 | Turbocharger comprising a regulating unit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2954181A1 EP2954181A1 (en) | 2015-12-16 |
EP2954181B1 true EP2954181B1 (en) | 2017-03-29 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP14700497.2A Active EP2954181B1 (en) | 2013-02-11 | 2014-01-15 | Turbocharger with control linkage |
Country Status (5)
Country | Link |
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US (1) | US10240517B2 (en) |
EP (1) | EP2954181B1 (en) |
CN (1) | CN104981596B (en) |
DE (1) | DE102013202191A1 (en) |
WO (1) | WO2014121984A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013213558B4 (en) | 2013-07-11 | 2021-12-23 | Vitesco Technologies GmbH | Device for actuating the wastegate flap of an exhaust gas turbocharger |
DE102016103114A1 (en) | 2016-02-23 | 2017-08-24 | Ihi Charging Systems International Gmbh | Retaining element for an adjusting device of an exhaust gas turbocharger |
US10156183B2 (en) * | 2016-11-30 | 2018-12-18 | GM Global Technology Operations LLC | Anti-rattle devices and turbocharger wastegate assemblies including the same |
JP6645458B2 (en) | 2017-03-01 | 2020-02-14 | 株式会社デンソー | Plate and method of manufacturing plate |
US10156184B2 (en) * | 2017-05-04 | 2018-12-18 | GM Global Technology Operations LLC | Anti-rattle devices and turbocharger wastegate assemblies including the same |
US11486304B2 (en) * | 2017-11-03 | 2022-11-01 | Borgwarner Inc. | Lever with pre-attached self locking nut for a variable turbine geometry turbocharger |
DE102018221554A1 (en) | 2018-12-12 | 2020-06-18 | BMTS Technology GmbH & Co. KG | Exhaust gas turbocharger |
DE102021203407A1 (en) | 2021-04-07 | 2022-10-13 | Vitesco Technologies GmbH | Exhaust gas turbocharger with adjusting device for adapting its operating behavior |
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US20040028468A1 (en) * | 2002-08-07 | 2004-02-12 | Wappes John R. | Adjustable torque rod |
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JPS59153920A (en) * | 1983-02-21 | 1984-09-01 | Honda Motor Co Ltd | Actuator for controlling waist gate valve |
GB8619491D0 (en) * | 1986-08-09 | 1986-09-17 | Bendix Ltd | Linkage |
US5159815A (en) * | 1991-07-15 | 1992-11-03 | Cummins Engine Company | Turbocharged internal combustion engine |
DE19545610C2 (en) * | 1995-12-07 | 1998-02-19 | Daimler Benz Ag | Process for the automatic screwing of two components and stud screw and union nut to carry out the process |
JPH10213102A (en) * | 1997-01-31 | 1998-08-11 | Toyota Motor Corp | Actuator driving force transmission device |
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CN101490930B (en) * | 2006-09-19 | 2012-09-05 | 三菱电机株式会社 | Actuator |
DE112007003319T5 (en) * | 2007-02-07 | 2009-12-03 | Mitsubishi Electric Corporation | Method for producing a heat shield |
JP4722902B2 (en) * | 2007-11-06 | 2011-07-13 | 本田技研工業株式会社 | Internal combustion engine with supercharger |
DE102011007072A1 (en) | 2011-04-08 | 2012-10-11 | Continental Automotive Gmbh | Supercharger for use with combustion engine of motorcar, has guide element connected to end of closing element with flat guide lever, where guide lever is firmly connected with adjusting rod by inserting guide lever into slot of rod |
CN201916045U (en) * | 2011-04-21 | 2011-08-03 | 康跃科技股份有限公司 | Pretightening force micro-adjusting device of turbocharger actuator |
CN102392732A (en) * | 2011-09-24 | 2012-03-28 | 无锡威孚英特迈增压技术有限公司 | Multi-valve bypass valve assembly for two stages of supercharging |
WO2013061357A1 (en) * | 2011-10-24 | 2013-05-02 | 三菱電機株式会社 | Turbo actuator |
DE202012005834U1 (en) * | 2012-06-15 | 2012-07-06 | Schaeffler Technologies AG & Co. KG | Wastegate flap mechanism |
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DE102013207677A1 (en) * | 2013-04-26 | 2014-10-30 | Continental Automotive Gmbh | Exhaust gas turbocharger with wear-free connection of components of its wastegate system |
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-
2013
- 2013-02-11 DE DE102013202191.7A patent/DE102013202191A1/en not_active Withdrawn
-
2014
- 2014-01-15 US US14/767,158 patent/US10240517B2/en active Active
- 2014-01-15 WO PCT/EP2014/050661 patent/WO2014121984A1/en active Application Filing
- 2014-01-15 CN CN201480008360.4A patent/CN104981596B/en active Active
- 2014-01-15 EP EP14700497.2A patent/EP2954181B1/en active Active
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US20040028468A1 (en) * | 2002-08-07 | 2004-02-12 | Wappes John R. | Adjustable torque rod |
Also Published As
Publication number | Publication date |
---|---|
EP2954181A1 (en) | 2015-12-16 |
CN104981596B (en) | 2018-04-13 |
US10240517B2 (en) | 2019-03-26 |
CN104981596A (en) | 2015-10-14 |
DE102013202191A1 (en) | 2014-08-14 |
WO2014121984A1 (en) | 2014-08-14 |
US20160003135A1 (en) | 2016-01-07 |
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