EP2945899A1 - Overload-prevention means for container crane installations - Google Patents
Overload-prevention means for container crane installationsInfo
- Publication number
- EP2945899A1 EP2945899A1 EP14700654.8A EP14700654A EP2945899A1 EP 2945899 A1 EP2945899 A1 EP 2945899A1 EP 14700654 A EP14700654 A EP 14700654A EP 2945899 A1 EP2945899 A1 EP 2945899A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- brake
- overload
- hoist
- blocking
- safety
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009434 installation Methods 0.000 title abstract description 4
- 230000000903 blocking effect Effects 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 26
- 230000001960 triggered effect Effects 0.000 claims description 18
- 230000001133 acceleration Effects 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 5
- 230000015556 catabolic process Effects 0.000 claims description 3
- 238000006731 degradation reaction Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 abstract 4
- 239000012530 fluid Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000011896 sensitive detection Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/26—Rope, cable, or chain winding mechanisms; Capstans having several drums or barrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/54—Safety gear
- B66D1/58—Safety gear responsive to excess of load
Definitions
- the invention relates to a method and a device for securing container crane systems in case of overload.
- a drive motor 5 is rotatably connected via a drive shaft 6 with a brake disc 9 and this with a transmission input shaft 8 of the transmission 2.
- a service brake 11 is provided with spring-loaded brake shoes and a brake release device, not shown, the transmission 2 drives via transmission output shafts 12 cable drums 14 with a cable 15, to the cable drum a brake disc 17 is fixed to the safety brake 18 with spring-loaded brake shoes
- the cables 15 are attached to a head block 16, a substantially rectangular frame, on which a spreader is received, which receives a not shown container via corner fittings, hereinafter the head block 16 as conveyed or designated as a load,
- the service brake 11 operates during operation to decelerate the load with a relatively high duty cycle, while the safety brake 18 is switched on only at the beginning of operation and off at the end of the operation, unless during operation no emergency stop due to a failure of the crane operation occurs .
- an overload clutch 7, 7 ' is provided, which is designed for a specific, maximum transmittable torque from the engine 5 to the transmission input shaft 8. If this torque is exceeded, the two coupling halves of the overload clutch 7 separate, so by disconnecting of the engine 5 no more drive torque on the
- the opening of the overload clutch 7 activates an overload sensor which emits a signal to a controller, which then interrupts the crane operation or stops by trigger signals to the service brakes 11, 11 'to the transmission input shafts 8 and the safety brakes 18, 18th 'To the cable drums 14 to block the drive train and the drive train, This prevents that decoupled from the engine 5 load 16 automatically lowers by gravity.
- the brakes 11 and 18 are designed as industrial brakes, which close spring-loaded and can be solved by a suitable brake release device, which works against spring force,
- a suitable brake release device which works against spring force
- Such Bremslmajieri work in many cases electro-hydraulically, i. an electric motor builds up a hydraulic pressure on a working against a spring working piston via a hydraulic pump, which optionally solves the brake at sufficiently high pressure via a lever linkage ,
- the safety brake 18 can also be designed as a directly hydraulically releasable safety brake,
- overload clutch 7 takes a certain amount of time until the coupling halves of the overload clutch in Matterzulfail separate. Overload clutches also have a very high spread until they respond when an overload occurs, Accordingly long may trigger the overload sensor, which detects the opening of the overload clutch 7, and then to give a signal to the controller, which in turn trigger signals to the brakes 11th and surrenders 8 and stops crane operation. In this case, a correspondingly high tension of the Hubsetle 15 occurs, which results from the maximum transmissible torque of the overload clutch 7
- an overload or an approaching overload is detected and the safety brake on the cable drum and a blocking brake provided on the motor drive shaft are triggered by the sensor blocking the motor.
- Hoist for a container crane system comprising two identical hoists on both sides of a transmission each having a drive motor, the drive shaft is connected to a transmission input shaft, and a safety brake on a cable drum on an output shaft of the transmission, wherein the cable drum guided hoisting ropes with a load or with a container receiving head block are connected, and wherein when lifting and moving a
- Drum drums and provided on the motor drive shaft blocking brake is triggered by the sensor, which stops the flywheel of the engine
- the blocking brake and the safety brake can be triggered by the sensor when the overload occurs, but preferably it is triggered before the overload occurs,
- an overload is specified by a specific value of the load, which may not be exceeded to protect the crane system.
- the crane operation is stopped upon occurrence of this overload, according to the invention, the crane system is stopped before reaching the overload value, for example, 80% of the overload value are reached
- any sensor known per se can be used.
- at least one inclination angle sensor and / or at least one acceleration sensor are attached to the head block of the hoist in order to be able to detect a threatening overload as early as possible.
- the blocking brake and the safety brake are triggered before the overload case occurs
- a tilt angle sensor and an acceleration sensor on the head block.
- a tilt angle sensor and an acceleration sensor are provided in the area of each hoist on the head block
- the crane system can be quickly and easily returned to the operating state after an emergency stop of the hoisting gear because the operational readiness of the crane system can be restored by electronic signals without an overload clutch must be closed again.
- the blocking brake on the drive motor and the safety brake on the cable drum can be alternately released and closed again.
- both the safety brake and provided on the engine blocking brake is formed by a brake to be hydraulically, in which by rapid reduction of the hydraulic pressure by large cross sections for the hydraulic fluid briefly stored spring energy is released to close the brake, in such a hydraulically to be vented by a control block brake resistances for the hydraulic fluid to overcome when reducing the hydraulic pressure, as is the case for example in an electro-hydraulic brake release device by the hydraulic pump, thereby closing times the brake upon receipt of a signal from the one load increase or an impending overload detecting sensor in the order of 80 to 90 milliseconds achieved.
- both the safety brakes and the blocking brakes are activated by accelerated degradation of a hydraulic pressure for a short time, which releases the stored spring energy for fast closing of the brake
- the blocking brake provided on the drive motor is preferably first briefly opened for restarting the hoisting gear and the safety brake provided on the cable drums is kept closed, whereupon the blocking brake on Drive motor is closed again and provided on the cable drums safety brake is briefly opened, this process is repeated until the sensors re-reaching the operating state Show.
- the opening and closing of the brakes is expediently carried out by a control program of an electronic control device to restore the operational readiness of the hoist in the short term.
- the blocking brake on the drive shaft of the drive motor may be controllable by a hydraulic control block to operate as a service brake during operation of the hoist, while upon receipt of a stop signal from the sensors, a brief release of the hydraulic pressure for rapid closure the brake is possible
- the blocking brake provided on the engine can only intercept the flywheel of the engine, so that the hoist between locking brake and safety brake is not further loaded by tension
- a hoist for a container crane system comprising two identical hoists on both sides of a transmission each with a drive motor, the drive shaft is connected to a transmission input shaft, and a safety brake on a cable drum on the output shaft of the transmission, wherein the cable drums guided hoisting ropes with a load or are connected to a container receiving a head block, designed so that at least one sensor for detecting an overload or an impending overload is provided on the head block and / or on the hoisting rope between the head block and cable drum and on Drive motor is provided a blocking brake on the drive shaft, which is triggered together with the safety brake from the sensor,
- the safety brakes and the blocking brakes are each controlled by a hydraulic control block, which triggers a faster closing of the brake by accelerated reduction of the hydraulic pressure
- the hydraulic control block expediently two by an electronic Signa! switchable valve paths, of which a valve path due to large flow cross-sections accelerated degradation of the hydraulic
- sensors known per se can be used to determine a load increase
- rope force sensors, tension sensors, measuring pins or rope monitors can be provided in which the hoist rope guided over three offset from each other rollers is,
- an acceleration sensor which detects an acceleration of the load along horizontal axes
- an inclination sensor which detects an inclination of the container or the load and thus an imminent overload at least on one of the hoists. If the values of the angle of inclination and the acceleration along horizontal axes leave predetermined values, the safety and blocking brakes are triggered.
- an acceleration sensor and a tilt angle sensor can be sufficient.
- such sensors are provided on each of the two hoists,
- a load increase ascertaining sensor can be provided on each of the two hoists, such as a rope force sensor or a rope keeper
- a blocking brake can be provided for the design of the snag-load installation according to the invention between drive motor and service brake, which operates in the manner described above. In this way, crane systems equipped with a standard hoist can be retrofitted
- a standard hubtechnik be upgraded in such a way that the existing service brake is controlled by a control block through which the brake can perform the function of a service brake and a locking brake.
- an existing hoist with overload clutch may be provided on the drive shaft of the drive motor instead of the upper-load clutch, so that the existing hoist can be retrofitted according to the invention without additional space.
- the hoist according to the invention and its described operation can be advantageously used in other lifting systems, such as an elevator or the like.
- the structure of the hoist essentially corresponds to one side of the described two-sided hoist of a container crane system ..
- Fig. 2 a standard hoist
- the Seilhubstrom has a drive motor 50, the drive shaft 60 is fixedly connected to a blocking brake unit 70.
- the brake unit 70 has a brake disk 70, 1 on the drive shaft 60 and brake shoes 70, 2, which act on the brake disk 70, 1 by spring force.
- a schematically indicated hydraulic control block 70, 3 is provided, in which
- Hydraulic fluid acts on a piston via large cross-sections
- the brake shoes can be loosened and by briefly reducing the hydraulic pressure due to the large passage cross-sections for the hydraulic fluid, the spring force to
- Closing the brake will be released for a short time.
- a service brake 90 rotatably connected to the drive shaft 60, which in the illustrated embodiment, a brake disk 90.1 and 90.2 acting on this brake shoes 90.2,
- a brake release device is indicated schematically, by means of which the brake can be solved
- the brake release device on the service brake can be a per se known electro-hydraulic brake release device, Instead of a disc brake, brake drums or corresponding other brake devices can also be provided as service brake 90.
- a disc brake unit according to DE 102012 107 723 is provided as operating brake 90,
- the brake disk 90.1 is rotatably connected to a transmission input shaft 80, Under torsionally rigid connection is also a compound provided with a damping element to understand
- the transmission 20 drives via a transmission output shaft 120 to a cable drum 140 around which a cable 150 is guided .
- a safety brake unit 180 is provided with a brake disc 180.1, which cooperates with brake shoes 180 2.
- a hydraulic control block 180, 3 is provided in the same way as in the blocking brake unit 70, which allows a rapid reduction of the hydraulic pressure by means of large cross sections, in order to allow a short-time closing of the brakes.
- the two identical Seilhubanlagen on both sides of the transmission 20 are connected via the cables 150 and 150 'with a head block 160.
- an inclination angle sensor and an acceleration sensor are schematically indicated on the head block 160, which detect an imminent overload case when a predetermined acceleration value and inclination angle is exceeded.
- the sensor 130 outputs an electronic signal to the blocking brake units 70 and 70 via a control device 170
- the safety brakes 180 and 180 ' the drive shaft 60, 60' of the drive motors 50 and 50 'and the cable drums 140 and 140' stop at the input of the signal with a very short response time.
- the drive motors 50 and 50 ' are switched off by a switching device, not shown in a sensor 130, 130' triggered signal, Conveniently, the service brake 90 is closed by the signal of the sensors 130, 130 ', even if this closes later than the blocking brake and the safety brake ,.
- the drive motors are preferably designed as three-phase motors, wherein instead of switching off the drive motor, the three-phase motor can also receive a signal to rotate in the opposite direction, so that the drive motor can also be used as a brake.
- a cable force sensor, a load pin, a tensile force sensor and / or a cable guard between load 160 and cable drum 140 may be provided on each hoist to detect a load increase or overload.
- a sensor may also be used in addition to an inclination angle sensor and an acceleration sensor are provided.
- Inclination angle sensors are known per se.
- an SD inclination angle sensor is used, which is able to determine the inclination angle in two mutually perpendicular directions over 360 °. Tilting of the head block 160 occurs, for example, then when the two hoists are not synchronized run, for example, by tilting the container on one side,
- a sensor that detects a load increase may be designed to track the progression of the rising load and to emit a stop signal early on a steep rise. At a slight increase in the load curve, a stop signal may be generated at a later time. when a certain percentage of the increased load is reached
- the invention is not limited to the type and design of a sensor 130, If an upcoming overload case is detected by the sensors 130 or further sensors provided near the load 160 and a stop signal is given to the brakes, then in each case the safety brakes 180, 180 'and the additional blocking brakes 70, 70' are actuated to trigger, The service brake 90, 90 'need not close in such an upcoming overload case, but advantageously also the service brake is triggered by the sensors 130, 130' to close. As stated, the service brake may be designed to have a longer response time than the safety brake 180 and the blocking brake 70 has.
- the blocking brakes 70, 70 'on the motors 50 and 50' are preferably first briefly released, while the safety brakes 180, 180 'are closed, and then closed again, whereupon the safety brakes 180, 180' the cable drums 40 are released and then closed again, these briefly successive operations are preferably carried out automatically by a program, the clock sequence can be high with automatic switching of the brakes.
- a deadman switch is provided, which the crane operator keeps pressed as long as the program is to proceed to release the tension. In this way, the crane operator monitors the automatic process
- the weight of a newly recorded at the head block 160 container is determined and the torque of the drive motors 50 and 50 'in the upper limit to the Container weight set.
- This can be provided by a device of the crane control, for example in the control device 170
- the safety brakes 180, 180 'on the cable drums can be opened by means of hand pumps, Expediently, a manual lifting device is also provided on the blocking brakes 70, 70' on the drive motor
- a blocking brake 70 is provided on the drive motor 50 in addition to the service brake 90.
- only one brake unit 70, 70 ' is provided on the drive shaft 60 of the drive motor 50, which functions as the blocking brake 70 and the service brake 90.
- Such a brake with two functions closes at standard speed for standard operation according to a service brake, while on the other hand in the event of a snag or emergency stop the brake closes quickly
- a hydraulic control block 70 3 with two valve paths, wherein one can be triggered by an electronic signal valve path rapid closing of the brake 70, 70 'by large flow cross sections for the hydraulic fluid releases and the other valve is designed for the usual service brake, the higher switching cycles.
- Such a hydraulic control block 70, 3, which permits two functions of the braking unit controlled by it, is preferably also provided as control block 180, 3 on the safety brake 180.
- the blocking brake differs essentially from a service brake by the number of switching cycles on the one hand and by the shorter response time on the other hand,
- a hoist according to the invention can also be used advantageously for other hoists than in a container crane system, for example in an elevator system in which the passenger cabin moves as a load in a narrow shaft, in such a hoist can
- Blocking brake 70 and the safety brake 180 may be disposed on a shaft on both sides of a transmission, Also in such an embodiment, preferably both brakes are switched by a hydraulic control block so that they each fulfill the function of a service brake and a blocking brake,
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Safety Of Cranes (AREA)
- Jib Cranes (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL14700654T PL2945899T3 (en) | 2013-01-15 | 2014-01-15 | Overload-prevention means for container crane installations |
RS20190802A RS58949B1 (en) | 2013-01-15 | 2014-01-15 | Overload-prevention means for container crane installations |
SI201431266T SI2945899T1 (en) | 2013-01-15 | 2014-01-15 | Overload-prevention means for container crane installations |
HRP20191336 HRP20191336T1 (en) | 2013-01-15 | 2019-07-23 | Overload-prevention means for container crane installations |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013200514.8A DE102013200514A1 (en) | 2013-01-15 | 2013-01-15 | Overload protection for conveyors, in particular cranes |
PCT/EP2014/050705 WO2014111424A1 (en) | 2013-01-15 | 2014-01-15 | Overload-prevention means for container crane installations |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2945899A1 true EP2945899A1 (en) | 2015-11-25 |
EP2945899B1 EP2945899B1 (en) | 2019-04-24 |
Family
ID=49989737
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14700654.8A Active EP2945899B1 (en) | 2013-01-15 | 2014-01-15 | Overload-prevention means for container crane installations |
Country Status (14)
Country | Link |
---|---|
EP (1) | EP2945899B1 (en) |
CY (1) | CY1121808T1 (en) |
DE (1) | DE102013200514A1 (en) |
DK (1) | DK2945899T3 (en) |
ES (1) | ES2734219T3 (en) |
HR (1) | HRP20191336T1 (en) |
HU (1) | HUE045369T2 (en) |
LT (1) | LT2945899T (en) |
PL (1) | PL2945899T3 (en) |
PT (1) | PT2945899T (en) |
RS (1) | RS58949B1 (en) |
SI (1) | SI2945899T1 (en) |
TR (1) | TR201910195T4 (en) |
WO (1) | WO2014111424A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3804825B1 (en) * | 2015-07-28 | 2023-11-15 | Virtuix Holdings Inc. | System and method of soft decoupling an input |
DE102017126182B4 (en) | 2017-11-09 | 2023-01-19 | Brosa Ag | Force measuring device with dynamic compensation |
CN108217467A (en) * | 2017-12-26 | 2018-06-29 | 北京起重运输机械设计研究院 | A kind of shaft coupling off-axis detection protection system, method and crane |
DE102018126964A1 (en) * | 2018-10-29 | 2020-05-14 | Pintsch Bubenzer Gmbh | BRAKE ARRANGEMENT FOR SECURING A CONVEYOR, CONVEYOR AND CRANE SYSTEM |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2525402A (en) * | 1947-08-02 | 1950-10-10 | Cleveland Crane Eng | Hoist brake |
SE406904B (en) * | 1977-11-25 | 1979-03-05 | Atlas Copco Ab | DEVICE FOR PREVENTING EXCEEDING PERMISSIBLE LINKING POWER AT COMPRESSED AIR POWERED LOAD HANDLERS |
US4175727A (en) * | 1978-03-06 | 1979-11-27 | Ederer Incorporated | Single failure proof crane |
US4462570A (en) * | 1982-08-25 | 1984-07-31 | Ingersoll-Rand Company | Hoist overload limiter |
DE19645811C2 (en) * | 1996-11-07 | 1998-10-01 | Stahl R Foerdertech Gmbh | Control arrangement for emergency shutdown |
GB9715293D0 (en) * | 1997-07-22 | 1997-09-24 | Street Crane Company Limited | Monitor and/or overload means |
DE19905020A1 (en) * | 1999-01-28 | 2000-08-10 | Mannesmann Ag | Continuous monitoring of normal crane functioning involves comparing predefinable lifting motion demand value with actual value, activating emergency brake if deviation excessive |
FI20002084A0 (en) * | 2000-09-21 | 2000-09-21 | Kci Kone Cranes Int Oy | Method for monitoring the operation of the crane brake |
DE10320231A1 (en) * | 2003-05-05 | 2004-12-02 | Waagner-Biro Germany Stage Systems Gmbh | winch |
CN2628508Y (en) * | 2003-06-16 | 2004-07-28 | 湖南省煤矿机械厂 | Improved mechanical stepless variable speed hoister |
CN2811252Y (en) * | 2005-04-06 | 2006-08-30 | 上海振华港口机械(集团)股份有限公司 | Dual lifting mechanism for bis-40' quayside container crane |
DE102006003832B4 (en) | 2006-01-26 | 2008-10-16 | Bubenzer Bremsen Gerhard Bubenzer Ing. Gmbh | Control and regulating arrangement for securing a conveyor, conveyor and crane system |
DE102012107723B4 (en) | 2012-08-22 | 2019-04-18 | Sibre Siegerland-Bremsen Gmbh | Fail-safe device, in particular brake unit for a disc brake |
-
2013
- 2013-01-15 DE DE102013200514.8A patent/DE102013200514A1/en not_active Ceased
-
2014
- 2014-01-15 SI SI201431266T patent/SI2945899T1/en unknown
- 2014-01-15 EP EP14700654.8A patent/EP2945899B1/en active Active
- 2014-01-15 LT LTEP14700654.8T patent/LT2945899T/en unknown
- 2014-01-15 WO PCT/EP2014/050705 patent/WO2014111424A1/en active Application Filing
- 2014-01-15 DK DK14700654.8T patent/DK2945899T3/en active
- 2014-01-15 PT PT14700654T patent/PT2945899T/en unknown
- 2014-01-15 TR TR2019/10195T patent/TR201910195T4/en unknown
- 2014-01-15 RS RS20190802A patent/RS58949B1/en unknown
- 2014-01-15 PL PL14700654T patent/PL2945899T3/en unknown
- 2014-01-15 ES ES14700654T patent/ES2734219T3/en active Active
- 2014-01-15 HU HUE14700654A patent/HUE045369T2/en unknown
-
2019
- 2019-07-10 CY CY20191100724T patent/CY1121808T1/en unknown
- 2019-07-23 HR HRP20191336 patent/HRP20191336T1/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2014111424A1 * |
Also Published As
Publication number | Publication date |
---|---|
SI2945899T1 (en) | 2019-08-30 |
CY1121808T1 (en) | 2020-07-31 |
RS58949B1 (en) | 2019-08-30 |
WO2014111424A1 (en) | 2014-07-24 |
PL2945899T3 (en) | 2019-12-31 |
PT2945899T (en) | 2019-07-25 |
ES2734219T3 (en) | 2019-12-04 |
EP2945899B1 (en) | 2019-04-24 |
DE102013200514A1 (en) | 2014-07-17 |
HUE045369T2 (en) | 2019-12-30 |
LT2945899T (en) | 2019-07-10 |
TR201910195T4 (en) | 2019-07-22 |
DK2945899T3 (en) | 2019-07-15 |
HRP20191336T1 (en) | 2019-11-01 |
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