EP2886414B1 - Transport device for wheel sets and bogies - Google Patents
Transport device for wheel sets and bogies Download PDFInfo
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- EP2886414B1 EP2886414B1 EP13198848.7A EP13198848A EP2886414B1 EP 2886414 B1 EP2886414 B1 EP 2886414B1 EP 13198848 A EP13198848 A EP 13198848A EP 2886414 B1 EP2886414 B1 EP 2886414B1
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- 238000006073 displacement reaction Methods 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61K—AUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
- B61K5/00—Apparatus for placing vehicles on the track; Derailers; Lifting or lowering rail vehicle axles or wheels
Definitions
- the invention relates to a transport device for wheelsets and bogies and a transport unit for this transport device.
- a railway wheel comprises a wheel hub, a wheel disc, and on the outer circumference of a wheel rim with a tread and a flange, which is arranged on one side of the tread and this projects radially.
- the mobile lifting system consists of a carriage with a lifting mechanism arranged thereon with liftable and lowerable wheel support members, which serve to accommodate a bogie.
- the lifting system can be driven under a bogie, after which the lifting mechanism is driven with the wheel support members up to pick up the bogie and drive down.
- the dismantled bogie can be driven over the floor of the workshop on any path to the workplace.
- This mobile lifting system still requires a complex infrastructure, which allows to drive under a bogie of a railway car in order to disassemble this. Furthermore, a complex lifting device is required, which takes up a lot of space.
- a device for the transport of wheelsets is from [4], US6742232B2 , known.
- This transport device comprises a lift truck with a coupling device by means of which the lift truck can be coupled to one of the wheels of a wheelset. After coupling the wheel, the entire wheel set can be raised. The fork of the lift truck rests against the running surfaces of the coupled wheel and can cause damage to it. To manipulate the far beyond the fork of the lift truck extending wheelset very much space is required. Furthermore, occurring loads and moments are to be considered. If a rail vehicle is next to the transportable Bogie stands, this device can not be used.
- the present invention is therefore an object of the invention to provide an improved transport device for wheelsets and bogies that can be moved outside of tracks.
- a transport device is to provide, which is advantageously used and does not require a complex infrastructure to accommodate bogies from a track or settle in it. Furthermore, a transport unit for this transport device to create.
- wheel sets or bogies and preferably entire rail vehicles are detected with relatively little time, raised and can be transported away over the floor of a workshop.
- the use of the transport device should also be possible if hardly any free space is available in addition to the bogie to be transported.
- the process of coupling to a wheel or to a bogie should be able to be performed at least semi-automatically.
- the transport device should be simple and inexpensive and need virtually no maintenance.
- inventive transport devices should be avoided, so that the transport device for storage takes up little space. Inventive transport devices should therefore be stored and transported with little space requirement. Furthermore, inventive transport devices should have only a low weight.
- the transport device according to the invention should also serve as a measuring scale in preferred embodiments.
- the transport device which serves the non-rail transport of a two-wheel set, a wheeled bogie, or a rail vehicle, comprises a caddy, which is movable by means of at least one running unit on a floor and which has at least one lifting device, by means of at least one of the wheels of the wheelset or bogie can be raised and held.
- At least one transport unit with a first wheel-holding unit and a second wheel-holding unit is provided, which is coupled with a lifting drive and is mounted axially displaceable against the first wheel-holding unit such that the wheel-holding units can be pressed against the wheel rim from two sides, preferably the wheel rim, of the wheel. so that the wheel can be lifted upwards.
- the inventive transport device is modular and has at least one transport unit, which can be coupled to a wheel of a wheelset.
- at least one transport unit which can be coupled to a wheel of a wheelset.
- two transport units are preferably provided by means of which both wheels of a wheelset can be detected and lifted.
- four transport units are coupled to the wheels.
- the lifting device with the mutually displaceable Radhalteechen allows a wheel of a wheel by to detect and vertically lift a horizontal displacement of at least one of the wheel support units from both sides.
- the wheel holding units also allow to detect the wheel flange of the wheel so that the tread is not contacted and therefore can not be damaged.
- the wheel or the bogie can be removed directly from rails that are embedded in the floor of a workshop.
- inventive transport device can therefore be dispensed with a complex infrastructure, for example, has a tunnel within which a lifting device is driven under a bogie. Since the wheelset or the bogie can be removed directly from the rails, as they are usually provided in workshops, also results in the advantage that provided on each transport unit lifting device must overcome only a small stroke and therefore regardless of their specific design with relatively low Dimensions can be realized.
- By converting the horizontal movement of the wheel holding units in a vertical movement of the held wheel results in a particularly low overall height of the transport units, resulting in many advantages.
- the transport units can be manufactured easily, inexpensively and with little weight, as well as stored space-saving and flexibly.
- the transport units can be driven under a rail vehicle and have a large distance below the rail vehicle to the substructure of the rail vehicle. The transport units are therefore easily visible and advantageous manipulated.
- the track laterally of the rails on which the bogie rests, may have a minimum width of, for example, half a meter, so that the transport units are universally applicable.
- the two wheel holding units preferably have inclined support surfaces, which are preferably aligned approximately tangentially to the wheel rim of the wheels of the rail vehicle in the region of the engagement.
- a wheel preferably the wheel flange, of the wheel holding units, which together form a V-shape, can be grasped and lifted from two sides.
- the wheel holding units have at least one vertically oriented locking plate, which ensures that the wheel flange can not escape laterally from the wings. So that the two wheel holding units can be pushed against one another without friction occurring on the wheel, preferably at least one of the wheel holding units is provided with running elements, such as treadmills, tracks, sliding elements and / or rolling elements, preferably a roller circulation unit.
- Roller circulating units that can run around a wheel holding unit are known e.g. in the company publication of Schaeffler KG, 66424 Homburg / Saar, Germany, dated August 2007.
- the person skilled in the art can also use any other bearing devices, in particular roller bearings, which make it possible to carry and displace high loads without friction.
- Each of the transport units has a transport frame, which is preferably provided with at least one guide rail, along which at least the first wheel holding unit is displaceably mounted.
- at least the first wheel holding unit is connected via a support arm with the guide rail. So that torques acting on the support arm can be absorbed, it is preferably held by at least two guide rails.
- the support arm has a first recess for the implementation of the drive spindle and more Recesses that are positively adapted to the associated guide rails.
- the support arm is therefore positively held by preferably two guide rails slidably and preferably aligned perpendicular to the guide rails. Blocking the support arm during its displacement along the guide rails is therefore avoided even under high load. By means of the lifting device therefore very high loads can be raised and carried. With appropriate dimensioning, it is also possible to lift bogies together with the rail vehicle from a first pair of rails to settle within a workshop for procedures and elsewhere on a second pair of rails.
- the transport racks are preferably provided with running units at both ends.
- the two wheel holding units are preferably arranged along the common axis of gravity of the two running units, so that a uniform load distribution is achieved and resulting torques compensate each other.
- the two running units preferably each have a drive body which is provided with running elements.
- the running elements are preferably arranged such that they can lie or roll at least approximately on a plane parallel to the ground.
- each drive has a plurality of running elements, such as wheels or rollers, on which the load can be divided. In this way, the load on the individual running elements, but also the load on the floor of the workshop reduced. Moldings in the floor of the workshop, which could hinder the journey of the transport units, are avoided.
- cylindrical rollers are provided as running elements, so that the load can be transmitted to the floor of the workshop over a relatively large contact area.
- cylindrical rollers having a length of, for example, 25cm to 50cm are used so that openings in the floor of the workshop, e.g. also sunken rails, can be run over easily.
- both drive bodies are rotatably mounted in the running units.
- the drive bodies can preferably be rotated in any direction, which is why the transport unit can be driven in any direction from the present location. While driving the direction of travel can be changed by appropriate rotation of the drives either.
- the drive body are held by means of bearing units, which are preferably designed as a ring bearing or pivot bearing.
- the storage unit comprises a disc-shaped rotating ring connected to the drive body, which is rotatably mounted on a bearing ring connected to the transport frame.
- the rotary ring preferably has an outer toothing, in which a gear can engage, which is coupled to a rotary drive.
- the rotary ring and the bearing ring may form a plain bearing or may be separated by rolling bearing elements.
- the drive body comprise a wheel well, in which the running elements are mounted by means of bearing shafts or bearing axles.
- At least the first or the second running unit has a running drive, which is coupled to the running elements of the first and / or the second running unit.
- a running drive is coupled to the running elements of the first and / or the second running unit.
- the transport units can therefore be driven by an electric motor within the factory floor procedure.
- the bearing units can also be constructed identically or mirror-symmetrically.
- the transport units are provided with local control units, which make it possible to operate the transport units remotely and / or automatically or semi-automatically.
- the local control units with sensors, preferably optical sensors, optionally connected to a camera, by means of which the position of the transport units relative to a wheel can be determined.
- the running units ie the rotary drive and the running drive of each running unit can be controlled such that the transport unit can be automatically moved to the coupling position.
- sensors are provided by means of which the position of the railroad track can be determined so that the transport unit can be moved into a defined position relative to the railroad track. As a result, the wheel can be automatically detected and raised by mutual displacement of the wheel holding units.
- the local control units are preferably connected via a radio interface with a central control unit, which can preferably synchronize at least some of the functions of the transport units, so that two, four or even eight transport units can be controlled synchronously.
- the Central control unit or the local control units can preferably control the rotary actuators, the running drives and the lifting drives.
- any data can be transferred between the local control units and the central control unit.
- the load of the drive spindle to be measured which is proportional to the load.
- the transport units can therefore advantageously serve as measuring scales.
- the load data determined by the individual transport units are preferably collected in the central control unit, added up and made available to the user.
- the transport units are further provided with rechargeable batteries, which provide the electrical energy required by the drive units, the control unit and the radio unit.
- the transport device with the transport units can therefore be operated autonomously.
- Fig. 1 shows a transport device 100 according to the invention with four transport units 1A, 1B, 1C and 1D, which are coupled to the wheels 9 of two wheelsets 90 of a bogie 900.
- the bogie 900 has been decoupled from the rails, so that it can now be moved on the basis of the transport device 100 and the four transport units 1A, 1B, 1C and 1D of the transport device 100 on the floor 5 of a workshop.
- a central control unit 60 is provided by means of which data can be transferred to local control units in order to synchronously control the transport units 1A, 1B, 1C and 1D (see Fig. 3a ).
- Fig. 2 shows a transport device 100 according to the invention with two transport units 1A and 1B, which are coupled to the wheels 9 of a wheelset 90, that their longitudinal axes x are aligned parallel to the associated wheel 9.
- the wheel set 90 shown has a wheel axle 95 with two wheels 9, whose wheel rim 91 has a running surface 911 and a wheel flange 912 which stands on the associated transport unit 1A, 1B.
- Fig. 2 shows further that the transport units 1A, 1B each have a first running unit 11 with first rollers 114 and a second running unit with second rollers 124.
- the bogie 90 of Fig. 1 and the wheelset 90 of Fig. 2 can therefore be lifted on the basis of the coupled transport units 1 optionally from railroad tracks, moved across the floor of a workshop and placed elsewhere in railroad tracks again.
- the transport units 1 have a very low height and thus take up little space.
- the transport units 1 can therefore also be used when the bogie to be transported stands between two pairs of tracks on which railway carriages are located.
- the transport units 1 can also be easily mounted if the bogie 900 is not yet decoupled from the rail vehicle. Transport units 1 can even be mounted on two bogies of a rail vehicle in order to lift it from the rails and drive it over the floor of the workshop.
- the transport device 100 with the transport units 1 also requires no special infrastructure, but only the floor 5 of the factory, over which the transport units 1 are driven to the tracks.
- the measures provided for the transport units 1 lifting devices are designed such that the wheels 9 can be decoupled from the tracks.
- the corresponding stroke corresponds to the height of the flange and is relatively low. It will be described below that the lifting operation is carried out by a horizontal displacement of device parts of the transport units, which is why the height of the transport units does not change even when the lifting device is actuated.
- the height of the transport units 1 can therefore, as shown, be reduced to approximately the height of the rollers 114, 124.
- Fig. 3a shows one of the transport units 1 of Fig. 1 or Fig. 2 from above.
- Fig. 3b shows the transport unit 1 of Fig. 3a from underneath.
- the transport unit 1 shown comprises a transport frame 10, which on one side holds a first running unit 11 and on the other side a second running unit 12. Furthermore, the transport frame 10 comprises a first guide rail 101 and a second guide rail 102, by means of which a perpendicular thereto aligned support arm 134 is slidably held. On the caddy 10 is further a lifting drive 131, preferably an electric motor, is provided, which drives a drive spindle 132 which is aligned parallel to the guide rails 101, 102 and which engages in a spindle bearing 133 which is connected to the support arm 134.
- a lifting drive 131 preferably an electric motor
- the support arm 134 has a mounting opening 1342 into which the spindle bearing 133 is inserted and through which the drive spindle 132 is guided. By rotation of the drive spindle 132, the support arm 134 can therefore be moved back and forth along the guide rails 101, 102.
- the support arm 134 is further connected to a first wheel holding unit 14, which is axially displaceable with the support arm 134 against a second wheel holding unit 15, which is fixedly connected to the transport frame 10.
- the two wheel holding units 14, 15 have bearing surfaces 141, 151 which are inclined relative to one another such that, after the two wheel holding units 14, 15 are pushed together, they rest approximately tangentially on the flange 912 of the held wheel 9. Laterally, the wheel holding units 14, 15 are provided with locking plates 142, 152, which ensure that the held wheel 9 can not escape laterally from the wings 141, 151.
- both sides of the wings 141, 151 each have a locking plate 142, 152 are provided.
- the two running units 11 and 12 are formed differently in this embodiment.
- the first running unit 11 is designed as a guide unit and comprises a first bearing unit 110 which rotatably supports a first drive body 112.
- the bearing units 110 are preferably designed as a ring bearing or pivot bearing.
- the storage unit 110 comprises a disk-shaped rotary ring connected to the drive body 112 and rotatably mounted on a bearing ring connected to the transport rack 10.
- the rotary ring has an outer toothing, in which a schematically shown gear 1110 can engage, which is coupled to a rotary drive 111.
- the drive body 112 can be rotated by means of the rotary drive 111, preferably by 180 ° or 360 °.
- the first drive body 112 includes a wheel well 1121 in which three idlers 114 are rotatably mounted and interconnected via gears 115 and to a runner 113, e.g. an electric motor, are coupled.
- a runner 113 e.g. an electric motor
- all the rollers 114 can be preferably rotated in one direction or the other.
- the first running unit 11 can therefore be driven in any direction.
- the second running unit 12 is preferably constructed identically to the first running unit 11.
- the second running unit 12 is configured as a following unit, which comprises a second bearing unit 120, by means of which a second drive body 122 is rotatable is held.
- a second drive body 122 In the second drive body 122, four rollers 124 are rotatably mounted.
- the rollers 124 are coupled together by gears and may also be driven by a running drive, if desired.
- the second drive 122 can rotate automatically. However, it may also be connected to a rotary drive if so desired.
- Fig. 3a also shows that the transport unit 1 is provided with a control unit 6, a radio unit 7 and with accumulators 8, which allow the transport unit 1 to operate autonomously. Furthermore, if necessary, sensors and actuators and / or switches are provided to detect measured variables and to operate the transport unit 1.
- the transport units 1 extendable spacer elements, such as extendable pistons, which indicate when contacting a wheel 9, that the coupling position has been reached.
- Fig. 4a shows the transport unit 1 of Fig. 3a with such aligned drives 112, 122, that the transport unit 1 can drive perpendicular to its longitudinal axis.
- the two wheel holding units 14, 15 were moved apart for receiving a wheel 9.
- the transport unit 1 can therefore be moved against a held in a rail wheel 9, wherein the two wheel holding units 14, 15 are driven over the flange 912 of the wheel 9 addition. Subsequently, the wheel holding units 14, 15 are driven against the flange 912.
- Fig. 4b shows the transport unit 1 of Fig. 4a after a wheel 9 on the flange 912 has been detected and raised.
- the support arm 134 was moved with the first wheel holding unit 14 against the second wheel holding unit 15.
- the wheel flange 912 of the wheel 9 is shown by a broken line.
- Fig. 5a shows the transport unit 1 of Fig. 4a with a wheel 9 held in a rail (not shown), past which the two wheel holding units 14, 15 are guided.
- Fig. 5b shows the transport unit 1 of Fig. 5a with the wheel 9 lifted off the rail (not shown) and the rotated drives 11 and 12.
- Fig. 6a shows the transport unit 1 with the wheel 9 of Fig. 5a in a sectional view along the in Fig. 2 drawn section line AA.
- the wheel 9 is held in a rail 50, which is sunk into the floor 5 of the workshop.
- the flange 912 engages the rail 50 a.
- Fig. 6a shows further that the wheel holding units 14, 15 are provided with bearing elements 143 and 153, on which the flange 912 is placed.
- the bearing elements 143 and 153 are cylindrical rollers which, when the wheel holding units 14, 15 are displaced, can rotate around them.
- roller circulation units are suitable for supporting and mutual displacement of high loads.
- the two wheel holding units 14, 15 can therefore be displaced without friction against the wheel 9 based thereon.
- the wheel 9 raised from the rail 50 may even be rotated to inspect the running surfaces 911.
- the expert can of course also use other bearing elements, which serve the same purpose.
- Fig. 6b shows the transport unit 1 of Fig. 5a with the raised wheel 9 and the rotated drives 112, 122.
- the Figures 6a and 6b show that only a small lifting height is required, which can be easily overcome with a horizontal displacement of the support arm 134.
- FIGS. 7a and 7b show the two transport units 1A and 1B in a preferred embodiment in which they are connected by two connecting devices 161, 162 with each other.
- the connecting devices 161, 162 comprise telescopically telescoping elements, of which preferably at least one pneumatic, hydraulic, electric drive unit or by means of a mechanical lever mechanism can be driven to move the connecting devices 161, 162 against each other or apart and adapt to the track width of the tracks or to make the wheel sets.
- each of the connection devices 161, 162 includes a spindle connected to an electric motor, which is held by the connection device 161 of the first transport unit 1A and which engages in a thread in the connection device 162 of the second transport unit 1B.
- a desired distance between the transport units 1A and 1B can be adjusted.
- the distance can be measured, after which the control of the spindles takes place in dependence of the determined measured values.
- Parallel to the mechanical connection of the two transport units 1A and 1B is preferably also an electrical connection, so that, for example, one of the two Transport units 1A or 1B can serve as a higher-level control unit and / or as a power supply unit. Control technology, one of the transport units 1A, 1B act as a master and the other as a slave. Both transport units 1A, 1B can thus be controlled synchronously by radio.
- two pairs of transport units 1A, 1B and 1C, 1D interconnected by connecting devices 161, 162 are interconnected by a central connecting device so that the transport units 1A, 1B and 1C, 1D of FIG FIG. 1 be grouped together in a unit that is particularly easy to control.
- an electrical connection is preferably provided parallel to the mechanical connection, via which control signals can be transmitted and / or a power supply can take place.
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Description
Die Erfindung betrifft eine Transportvorrichtung für Radsätze und Drehgestelle sowie eine Transporteinheit für diese Transportvorrichtung.The invention relates to a transport device for wheelsets and bogies and a transport unit for this transport device.
Gemäss [1],
Die Geometrie eines Eisenbahnrades und Beschädigungen, die daran auftreten und die Reparatur eines Radsatzes erfordern können, sind z.B. aus [2],
Aus [3],
Zur Vermeidung dieses Aufwandes wird in [1] daher eine Hubanlage für Drehgestelle vorgeschlagen, die ausserhalb von Schienen auf dem Boden einer Werkhalle verfahren werden kann. Die fahrbare Hubanlage besteht aus einem Fahrwagen mit einem darauf angeordneten Hubmechanismus mit heb- und senkbaren Radunterstützungsorganen, die der Aufnahme eines Drehgestells dienen. Die Hubanlage kann unter ein Drehgestell gefahren werden, wonach der Hubmechanismus mit den Radunterstützungsorganen nach oben gefahren wird, um das Drehgestell aufzunehmen und nach unten zu fahren. In der Folge kann das demontierte Drehgestell über den Boden der Werkhalle auf beliebigem Weg zum Arbeitsort gefahren werden.To avoid this expense, therefore, a lifting system for bogies is proposed in [1], which can be moved outside of rails on the floor of a workshop. The mobile lifting system consists of a carriage with a lifting mechanism arranged thereon with liftable and lowerable wheel support members, which serve to accommodate a bogie. The lifting system can be driven under a bogie, after which the lifting mechanism is driven with the wheel support members up to pick up the bogie and drive down. As a result, the dismantled bogie can be driven over the floor of the workshop on any path to the workplace.
Diese fahrbare Hubanlage erfordert noch immer eine komplexe Infrastruktur, welche es erlaubt, unter ein Drehgestell eines Eisenbahnwagens zu fahren, um dieses demontieren zu können. Weiterhin ist eine aufwändige Hubvorrichtung erforderlich, welche viel Raum in Anspruch nimmt.This mobile lifting system still requires a complex infrastructure, which allows to drive under a bogie of a railway car in order to disassemble this. Furthermore, a complex lifting device is required, which takes up a lot of space.
Eine Vorrichtung für den Transport von Radsätzen ist aus [4],
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, eine verbesserte Transportvorrichtung für Radsätze und Drehgestelle zu schaffen, die ausserhalb von Gleisen verfahren werden kann.The present invention is therefore an object of the invention to provide an improved transport device for wheelsets and bogies that can be moved outside of tracks.
Insbesondere ist eine Transportvorrichtung zu schaffen, die vorteilhaft einsetzbar ist und die keine komplexe Infrastruktur erfordert, um Drehgestelle von einem Geleise aufnehmen oder darin absetzen zu können. Ferner ist eine Transporteinheit für diese Transportvorrichtung zu schaffen.In particular, a transport device is to provide, which is advantageously used and does not require a complex infrastructure to accommodate bogies from a track or settle in it. Furthermore, a transport unit for this transport device to create.
Mittels der Transportvorrichtung sollen Radsätze oder Drehgestelle und vorzugsweise ganze Schienenfahrzeuge mit vergleichsweise geringem Zeitaufwand erfasst, angehoben und über den Boden einer Werkhalle wegtransportiert werden können. Der Einsatz der Transportvorrichtung soll auch dann möglich sein, wenn neben dem zu transportierenden Drehgestell kaum freier Raum zur Verfügung steht.By means of the transport device wheel sets or bogies and preferably entire rail vehicles are detected with relatively little time, raised and can be transported away over the floor of a workshop. The use of the transport device should also be possible if hardly any free space is available in addition to the bogie to be transported.
Der Vorgang der Ankopplung an einen Radsatz oder an einen Drehgestelle, soll zumindest halbautomatisch durchgeführt werden können.The process of coupling to a wheel or to a bogie should be able to be performed at least semi-automatically.
Die Transportvorrichtung soll einfach und kostengünstig aufgebaut sein und praktisch keine Wartung benötigen.The transport device should be simple and inexpensive and need virtually no maintenance.
Teure und voluminöse Hebevorrichtungen sollen vermieden werden, so dass die Transportvorrichtung für die Lagerung wenig Raum in Anspruch nimmt. Erfindungsgemässe Transportvorrichtungen sollen daher auch mit wenig Raum bedarf gelagert und transportiert werden können. Weiterhin sollen erfindungsgemässe Transportvorrichtungen nur ein geringes Gewicht aufweisen.Expensive and voluminous lifting devices should be avoided, so that the transport device for storage takes up little space. Inventive transport devices should therefore be stored and transported with little space requirement. Furthermore, inventive transport devices should have only a low weight.
Die erfindungsgemässe Transportvorrichtung soll in vorzugsweisen Ausgestaltungen auch als Messwaage dienen.The transport device according to the invention should also serve as a measuring scale in preferred embodiments.
Diese Aufgabe wird mit einer Transportvorrichtung und einer Transporteinheit gelöst, welche die in Anspruch 1 bzw. 16 angegebenen Merkmale aufweist. Vorteilhafte Ausgestaltungen der Erfindung sind in weiteren Ansprüchen angegeben.This object is achieved with a transport device and a transport unit, which has the features specified in
Die Transportvorrichtung, die dem nicht schienengebundenen Transport eines mit zwei Rädern versehen Radsatzes, eines mit Radsätzen versehenen Drehgestells, oder eines Schienenfahrzeugs dient, umfasst ein Transportgestell, welches mittels wenigstens einer Laufeinheit auf einem Boden verfahrbar ist und welches wenigstens eine Hubvorrichtung aufweist, mittels der wenigstens eines der Räder des Radsatzes oder des Drehgestells angehoben und gehalten werden kann.The transport device, which serves the non-rail transport of a two-wheel set, a wheeled bogie, or a rail vehicle, comprises a caddy, which is movable by means of at least one running unit on a floor and which has at least one lifting device, by means of at least one of the wheels of the wheelset or bogie can be raised and held.
Erfindungsgemäss ist wenigstens eine Transporteinheit mit einer ersten Radhalteeinheit und einer zweiten Radhalteeinheit vorgesehen, die mit einem Hubantrieb gekoppelt und derart axial gegen die erste Radhalteeinheit verschiebbar gelagert ist, dass die Radhalteeinheiten von zwei Seiten an den Radkranz, vorzugsweise den Spurkranz, des Rades andrückbar sind, so dass das Rad nach oben angehoben werden kann.According to the invention, at least one transport unit with a first wheel-holding unit and a second wheel-holding unit is provided, which is coupled with a lifting drive and is mounted axially displaceable against the first wheel-holding unit such that the wheel-holding units can be pressed against the wheel rim from two sides, preferably the wheel rim, of the wheel. so that the wheel can be lifted upwards.
Die erfindungsgemässe Transportvorrichtung ist modular aufgebaut und weist wenigstens eine Transporteinheit auf, die an ein Rad eines Radsatzes ankoppelbar ist. Zum Transport eines Radsatzes werden daher vorzugsweise zwei Transporteinheiten vorgesehen, mittels denen beide Räder eines Radsatzes erfasst und angehoben werden können. Für den Transport eines Drehgestelles mit zwei Radsätzen werden daher vier Transporteinheiten an die Räder angekoppelt.The inventive transport device is modular and has at least one transport unit, which can be coupled to a wheel of a wheelset. To transport a wheelset, therefore, two transport units are preferably provided by means of which both wheels of a wheelset can be detected and lifted. For the transport of a bogie with two sets of wheels therefore four transport units are coupled to the wheels.
Die Hubvorrichtung mit den gegeneinander verschiebbaren Radhalteeinheiten erlaubt es, ein Rad eines Radsatzes durch eine horizontale Verschiebung wenigstens einer der Radhalteeinheiten von beiden Seiten zu erfassen und vertikal anzuheben. Die Radhalteeinheiten erlauben es zudem, den Spurkranz des Rades derart erfassen, dass die Lauffläche nicht kontaktiert wird und daher auch nicht beschädigt werden kann.The lifting device with the mutually displaceable Radhalteeinheiten allows a wheel of a wheel by to detect and vertically lift a horizontal displacement of at least one of the wheel support units from both sides. The wheel holding units also allow to detect the wheel flange of the wheel so that the tread is not contacted and therefore can not be damaged.
Besonders vorteilhaft ist, dass der Radsatz oder das Drehgestell direkt aus Schienen entnommen werden kann, die in den Boden einer Werkhalle eingelassen sind. Bei Verwendung der erfindungsgemässen Transportvorrichtung kann daher auf eine aufwändige Infrastruktur verzichtet werden, die z.B. einen Tunnel aufweist, innerhalb dem eine Hubvorrichtung unter ein Drehgestell gefahren wird. Da der Radsatz oder das Drehgestell direkt aus den Schienen entnommen werden kann, wie sie üblicherweise in Werkhallen vorgesehen sind, resultiert zudem der Vorteil, dass die auf jeder Transporteinheit vorgesehene Hubvorrichtung nur einen geringen Hubweg überwinden muss und daher unabhängig von ihrer konkreten Ausgestaltung mit relativ geringen Abmessungen realisiert werden kann. Durch Umwandlung der Horizontalbewegung der Radhalteeinheiten in eine Vertikalbewegung des gehaltenen Rades resultiert eine besonders geringe Bauhöhe der Transporteinheiten, was vielfältige Vorteile ergibt. Die Transporteinheiten können einfach, kostengünstig und mit wenig Gewicht gefertigt sowie raumsparend gelagert und flexibel eingesetzt werden. Die Transporteinheiten können unter ein Schienenfahrzeug gefahren werden und weisen unterhalb des Schienenfahrzeugs einen grossen Abstand zum Unterbau des Schienenfahrzeugs auf. Die Transporteinheiten sind daher gut sichtbar und vorteilhaft manipulierbar. Der Fahrweg seitlich der Schienen, auf denen das Drehgestell ruht, kann eine minimale Breite von beispielsweise einem halben Meter aufweisen, so dass die Transporteinheiten universell einsetzbar sind.It is particularly advantageous that the wheel or the bogie can be removed directly from rails that are embedded in the floor of a workshop. When using the inventive transport device can therefore be dispensed with a complex infrastructure, for example, has a tunnel within which a lifting device is driven under a bogie. Since the wheelset or the bogie can be removed directly from the rails, as they are usually provided in workshops, also results in the advantage that provided on each transport unit lifting device must overcome only a small stroke and therefore regardless of their specific design with relatively low Dimensions can be realized. By converting the horizontal movement of the wheel holding units in a vertical movement of the held wheel results in a particularly low overall height of the transport units, resulting in many advantages. The transport units can be manufactured easily, inexpensively and with little weight, as well as stored space-saving and flexibly. The transport units can be driven under a rail vehicle and have a large distance below the rail vehicle to the substructure of the rail vehicle. The transport units are therefore easily visible and advantageous manipulated. The track laterally of the rails on which the bogie rests, may have a minimum width of, for example, half a meter, so that the transport units are universally applicable.
Die beiden Radhalteeinheiten weisen vorzugsweise geneigte Tragflächen auf, die im Bereich des Eingriffs vorzugsweise etwa tangential zum Radkranz der Räder des Schienenfahrzeugs ausgerichtet sind. Auf diese Weise kann ein Rad, vorzugsweise der Spurkranz des Rades, von den Radhalteeinheiten, die zusammen eine V-Form bilden, von zwei Seiten erfasst und angehoben werden. Vorzugsweise weisen die Radhalteeinheiten wenigstens eine vertikal ausgerichtete Sicherungsplatte auf, welche sicherstellt, dass der Spurkranz nicht seitlich von den Tragflächen entweichen kann. Damit die beiden Radhalteeinheiten gegeneinander geschoben werden können, ohne dass eine Reibung am Rad auftritt, wird vorzugsweise wenigstens eine der Radhalteeinheiten mit Laufelementen, wie Laufbändern, Laufketten, Gleitelementen und/oder Rollelementen, vorzugsweise einer Rollenumlaufeinheit, versehen.The two wheel holding units preferably have inclined support surfaces, which are preferably aligned approximately tangentially to the wheel rim of the wheels of the rail vehicle in the region of the engagement. In this way, a wheel, preferably the wheel flange, of the wheel holding units, which together form a V-shape, can be grasped and lifted from two sides. Preferably, the wheel holding units have at least one vertically oriented locking plate, which ensures that the wheel flange can not escape laterally from the wings. So that the two wheel holding units can be pushed against one another without friction occurring on the wheel, preferably at least one of the wheel holding units is provided with running elements, such as treadmills, tracks, sliding elements and / or rolling elements, preferably a roller circulation unit.
Rollenumlaufeinheiten, die eine Radhalteeinheit um laufen können, sind z.B. in der Firmenschrift der Schaeffler KG, 66424 Homburg/Saar, Deutschland, vom August 2007 geschrieben. Der Fachmann kann hingegen auch beliebige andere Lagervorrichtungen, insbesondere Wälzlager, einsetzen, die es erlauben, hohe Lasten reibungsfrei zu tragen und zu verschieben.Roller circulating units that can run around a wheel holding unit are known e.g. in the company publication of Schaeffler KG, 66424 Homburg / Saar, Germany, dated August 2007. On the other hand, the person skilled in the art can also use any other bearing devices, in particular roller bearings, which make it possible to carry and displace high loads without friction.
Jede der Transporteinheiten weist ein Transportgestell auf, welches vorzugsweise mit wenigstens einer Führungsschiene versehen ist, entlang der wenigstens die erste Radhalteeinheit verschiebbar gelagert ist. Vorzugsweise ist wenigstens die erste Radhalteeinheit über einen Tragarm mit der Führungsschiene verbunden. Damit auf den Tragarm einwirkende Drehmomente aufgefangen werden können, wird diese vorzugsweise von wenigstens zwei Führungsschienen gehalten. In einer vorzugsweisen Ausgestaltung weist der Tragarm eine erste Ausnehmung zur Durchführung der Antriebsspindel und weitere Ausnehmungen auf, die formschlüssig an die zugehörigen Führungsschienen angepasst sind. Der Tragarm ist daher formschlüssig von vorzugsweise zwei Führungsschienen verschiebbar gehalten und vorzugsweise senkrecht zu den Führungsschienen ausgerichtet. Ein Blockieren des Tragarms während dessen Verschiebung entlang den Führungsschienen wird daher auch unter hoher Last vermieden. Mittels der Hubvorrichtung können daher sehr hohe Lasten angehoben und getragen werden. Bei entsprechender Dimensionierung ist es auch möglich, Drehgestelle mitsamt dem Schienenfahrzeug aus einem ersten Schienenpaar anzuheben, innerhalb einer Werkhalle zu Verfahren und an anderer Stelle auf ein zweites Schienenpaar abzusetzen.Each of the transport units has a transport frame, which is preferably provided with at least one guide rail, along which at least the first wheel holding unit is displaceably mounted. Preferably, at least the first wheel holding unit is connected via a support arm with the guide rail. So that torques acting on the support arm can be absorbed, it is preferably held by at least two guide rails. In a preferred embodiment, the support arm has a first recess for the implementation of the drive spindle and more Recesses that are positively adapted to the associated guide rails. The support arm is therefore positively held by preferably two guide rails slidably and preferably aligned perpendicular to the guide rails. Blocking the support arm during its displacement along the guide rails is therefore avoided even under high load. By means of the lifting device therefore very high loads can be raised and carried. With appropriate dimensioning, it is also possible to lift bogies together with the rail vehicle from a first pair of rails to settle within a workshop for procedures and elsewhere on a second pair of rails.
Für das Verfahren der Transporteinheiten sind die Transportgestelle vorzugsweise an beiden Enden mit Laufeinheiten versehen. Die beiden Radhalteeinheiten sind vorzugsweise entlang der gemeinsamen Schwerachse der beiden Laufeinheiten angeordnet, so dass eine gleichmässige Lastverteilung erzielt wird und resultierende Drehmomente sich gegenseitig kompensieren.For the method of transport units, the transport racks are preferably provided with running units at both ends. The two wheel holding units are preferably arranged along the common axis of gravity of the two running units, so that a uniform load distribution is achieved and resulting torques compensate each other.
Die beiden Laufeinheiten weisen vorzugsweise je einen Laufwerkskörper auf, der mit Laufelementen versehen ist. Die Laufelemente sind vorzugsweise derart angeordnet, dass sie zumindest annähernd auf einer zum Boden parallelen Ebene liegen oder abrollen können. Vorzugsweise weist jedes Laufwerk mehrere Laufelemente, wie Räder oder Rollen, auf, auf die sich die Last aufteilen kann. Auf diese Weise reduziert sich die Belastung der einzelnen Laufelemente, aber auch die Belastung die auf den Boden der Werkhalle einwirkt. Einformungen in den Boden der Werkhalle, welche die Fahrt der Transporteinheiten behindern könnten, werden vermieden.The two running units preferably each have a drive body which is provided with running elements. The running elements are preferably arranged such that they can lie or roll at least approximately on a plane parallel to the ground. Preferably, each drive has a plurality of running elements, such as wheels or rollers, on which the load can be divided. In this way, the load on the individual running elements, but also the load on the floor of the workshop reduced. Moldings in the floor of the workshop, which could hinder the journey of the transport units, are avoided.
In vorzugsweisen Ausgestaltungen sind zylinderförmige Rollen als Laufelemente vorgesehen, so dass die Last über eine relativ grosse Kontaktfläche auf den Boden der Werkhalle übertragen werden kann. Z.B. werden zylinderförmige Rollen mit einer Länge von beispielsweise 25cm bis 50cm verwendet, so dass Öffnungen im Boden der Werkhalle, z.B. auch eingesenkte Schienen, problemlos überfahren werden können.In preferred embodiments, cylindrical rollers are provided as running elements, so that the load can be transmitted to the floor of the workshop over a relatively large contact area. For example, For example, cylindrical rollers having a length of, for example, 25cm to 50cm are used so that openings in the floor of the workshop, e.g. also sunken rails, can be run over easily.
In einer besonders bevorzugten Ausgestaltung sind vorzugsweise beide Laufwerkskörper in den Laufeinheiten drehbar gelagert. In dieser Ausgestaltung können die Laufwerkskörper vorzugsweise in jede beliebige Richtung gedreht werden, weshalb die Transporteinheit vom vorliegenden Standort in jede Richtung gefahren werden kann. Während der Fahrt kann die Fahrtrichtung durch entsprechende Drehung der Laufwerke wahlweise geändert werden.In a particularly preferred embodiment, preferably both drive bodies are rotatably mounted in the running units. In this embodiment, the drive bodies can preferably be rotated in any direction, which is why the transport unit can be driven in any direction from the present location. While driving the direction of travel can be changed by appropriate rotation of the drives either.
Die Laufwerkskörper sind mittels Lagereinheiten gehalten, die vorzugsweise als Ringlager oder Drehlager ausgebildet sind. Z.B. umfasst die Lagereinheit einen mit dem Laufwerkskörper verbundenen scheibenförmigen Drehring, der auf einem mit dem Transportgestell verbundenen Lagerring drehbar gelagert ist. Der Drehring weist vorzugsweise eine Aussenverzahnung auf, in die ein Zahnrad eingreifen kann, welches mit einem Drehantrieb gekoppelt ist. Der Drehring und der Lagerring können ein Gleitlager bilden oder können durch Wälzlagerelemente voneinander getrennt sein.The drive body are held by means of bearing units, which are preferably designed as a ring bearing or pivot bearing. For example, the storage unit comprises a disc-shaped rotating ring connected to the drive body, which is rotatably mounted on a bearing ring connected to the transport frame. The rotary ring preferably has an outer toothing, in which a gear can engage, which is coupled to a rotary drive. The rotary ring and the bearing ring may form a plain bearing or may be separated by rolling bearing elements.
Vorzugsweise umfassen die Laufwerkskörper einen Radkasten, in dem die Laufelemente mittels Lagerwellen oder Lagerachsen gelagert sind.Preferably, the drive body comprise a wheel well, in which the running elements are mounted by means of bearing shafts or bearing axles.
Vorzugsweise weist wenigstens die erste oder die zweite Laufeinheit einen Laufantrieb auf, der mit den Laufelementen der ersten und/oder der zweiten Laufeinheit gekoppelt ist. In vorzugsweisen Ausgestaltungen sind beide Laufeinheiten mit einem Laufantrieb verstehen. Die Transporteinheiten können daher angetrieben von einem Elektromotor innerhalb der Werkhalle Verfahren werden. Die Lagereinheiten können auch identisch oder spiegelsymmetrisch aufgebaut sein.Preferably, at least the first or the second running unit has a running drive, which is coupled to the running elements of the first and / or the second running unit. In preferred embodiments are both running units with a running drive understand. The transport units can therefore be driven by an electric motor within the factory floor procedure. The bearing units can also be constructed identically or mirror-symmetrically.
In weiteren bevorzugten Ausgestaltungen sind die Transporteinheiten mit lokalen Steuereinheiten versehen, welche es erlauben, die Transporteinheiten ferngesteuert und/oder automatisch oder halbautomatisch zu bedienen. Vorzugsweise sind die lokalen Steuereinheiten mit Sensoren, vorzugsweise optischen Sensoren, gegebenenfalls mit einer Kamera verbunden, mittels denen die Position der Transporteinheiten relativ zu einem Rad ermittelt werden kann. Anhand der Positionsdaten können die Laufeinheiten, das heisst der Drehantrieb und der Laufantrieb jeder Laufeinheit derart gesteuert werden, dass die Transporteinheit automatisch in die Ankopplungsposition gefahren werden kann. Vorzugsweise oder alternativ sind Sensoren vorgesehen, mittels denen die Position der Eisenbahnschiene ermittelt werden kann, so dass die Transporteinheit in eine definierte Lage bezüglich der Eisenbahnschiene gefahren werden kann. In der Folge kann das Rad durch gegenseitige Verschiebung der Radhalteeinheiten automatisch erfasst und angehoben werden.In further preferred embodiments, the transport units are provided with local control units, which make it possible to operate the transport units remotely and / or automatically or semi-automatically. Preferably, the local control units with sensors, preferably optical sensors, optionally connected to a camera, by means of which the position of the transport units relative to a wheel can be determined. Based on the position data, the running units, ie the rotary drive and the running drive of each running unit can be controlled such that the transport unit can be automatically moved to the coupling position. Preferably or alternatively, sensors are provided by means of which the position of the railroad track can be determined so that the transport unit can be moved into a defined position relative to the railroad track. As a result, the wheel can be automatically detected and raised by mutual displacement of the wheel holding units.
Einzelne Funktionsabläufe, wie die Ankopplung an ein Rad, werden vorzugsweise fest programmiert, so dass sie automatisiert ablaufen können.Individual functional sequences, such as the coupling to a wheel, are preferably hard-coded, so that they can run automatically.
In vorzugsweisen Ausgestaltungen sind die lokalen Steuereinheiten vorzugsweise über eine Funkschnittstelle mit einer zentralen Steuereinheit verbunden, welche vorzugsweise wenigstens einige der Funktionen der Transporteinheiten synchronisieren kann, so dass zwei, vier oder auch acht Transporteinheiten synchron gesteuert werden können. Die zentrale Steuereinheit oder die lokalen Steuereinheiten können vorzugsweise die Drehantriebe, die Laufantriebe und die Hubantriebe steuern.In preferred embodiments, the local control units are preferably connected via a radio interface with a central control unit, which can preferably synchronize at least some of the functions of the transport units, so that two, four or even eight transport units can be controlled synchronously. The Central control unit or the local control units can preferably control the rotary actuators, the running drives and the lifting drives.
Zwischen den lokalen Steuereinheiten und der zentralen Steuereinheit können beliebige Daten übertragen werden. Vorzugsweise wird beispielsweise anhand von Dehnmessstreifen in den Transporteinheiten die Belastung der Antriebsspindel gemessen werden, die proportional zur Last ist. In vorzugsweisen Ausgestaltungen können die Transporteinheiten daher vorteilhaft als Messwaagen dienen. Die von den einzelnen Transporteinheiten ermittelten Lastdaten werden vorzugsweise in der zentralen Steuereinheit gesammelt, addiert und dem Anwender zur Verfügung gestellt.Any data can be transferred between the local control units and the central control unit. Preferably, for example, by means of strain gauges in the transport units, the load of the drive spindle to be measured, which is proportional to the load. In preferred embodiments, the transport units can therefore advantageously serve as measuring scales. The load data determined by the individual transport units are preferably collected in the central control unit, added up and made available to the user.
In weiteren vorzugsweisen Ausgestaltungen sind die Transporteinheiten ferner mit aufladbaren Akkumulatoren versehen, welche die von den Antriebseinheiten, von der Steuereinheit und von der Funkeinheit benötigte elektrische Energie zur Verfügung stellen. Die Transportvorrichtung mit den Transporteinheiten kann daher autonom betrieben werden.In further preferred embodiments, the transport units are further provided with rechargeable batteries, which provide the electrical energy required by the drive units, the control unit and the radio unit. The transport device with the transport units can therefore be operated autonomously.
Nachfolgend wird die Erfindung anhand von Zeichnungen näher erläutert. Dabei zeigt:
- Fig. 1
- eine erfindungsgemässe Transportvorrichtung 100
1A, 1B,mit vier Transporteinheiten 1C und 1D, die andie Räder 9von zwei Radsätzen 90eines Drehgestells 900 angekoppelt sind; - Fig. 2
- eine erfindungsgemässe Transportvorrichtung 100
mit zwei Transporteinheiten 1A und 1B, die derart andie Räder 9eines Radsatzes 90 angekoppelt sind, dass deren Längsachsen x parallelzum zugehörigen Rad 9 ausgerichtet sind; - Fig. 3a
- eine der Transporteinheiten 1 von
Fig. 1 oderFig. 2 von oben gezeigt; - Fig. 3b
- die
Transporteinheit 1 vonFig. 3a von unten gezeigt; - Fig. 4a
- die
Transporteinheit 1 vonFig. 3a 11, 12 mit inmit zwei Laufeinheiten 110, 120 drehbar gelagerten Laufwerken 112, 122, die derart ausgerichtet sind, dass dieLagereinheiten Transporteinheit 1 senkrecht zu seiner Längsachse fahren und mit den beiden 14, 15Radhalteeinheiten ein Rad 9 erfassen kann; - Fig. 4b
- die
Transporteinheit 1 vonFig. 4a 112, 122 in Laufrichtung parallel zur Längsachse ausgerichtet und mit gegeneinander gefahrenen Radhalteeinheiten 14, 15, mittels denen ein schematisch gezeigtesmit den Laufwerken Rad 9 erfasst abgehoben wurde; - Fig. 5a
- die
Transporteinheit 1 vonFig. 4a mit einem in einer Schiene (nicht gezeigt) gehaltenenRad 9; - Fig. 5b
- die
Transporteinheit 1 vonFig. 5a mit dem aus der Schiene (nicht gezeigt) abgehobenenRad 9; - Fig. 6a
- die
Transporteinheit 1 mit dem inder Schiene 50gehaltenen Rad 9 vonFig. 5a in einer Schnittdarstellung entlang der inFig. 2 eingezeichneten Schnittlinie A--A; - Fig. 6b
- die
Transporteinheit 1 vonFig. 6a mit dem aus der Schiene 50angehobenen Rad 9. - Fig. 7a
- die
1A,Transporteinheiten 1B von Figur 1 , die durch zwei 161, 162 miteinander verbunden und wahlweise gegeneinander verschiebbar sind; undVerbindungsvorrichtungen - Fig. 7b
- die beiden gegeneinander verschobenen Transporteinheiten 1A, 1B von
Figur 7a .
- Fig. 1
- an
inventive transport device 100 with four 1A, 1B, 1C and 1D, which are coupled to thetransport units wheels 9 of two sets ofwheels 90 of abogie 900; - Fig. 2
- an
inventive transport device 100 with two 1A and 1B, which are coupled to thetransport units wheels 9 of awheel set 90, that their longitudinal axes x are aligned parallel to the associatedwheel 9; - Fig. 3a
- one of the
transport units 1 ofFig. 1 orFig. 2 shown from above; - Fig. 3b
- the
transport unit 1 ofFig. 3a shown from below; - Fig. 4a
- the
transport unit 1 ofFig. 3a with two running 11, 12 with rotatably mounted in bearingunits 110, 120 drives 112, 122, which are aligned such that theunits transport unit 1 run perpendicular to its longitudinal axis and with the two 14, 15 can detect awheel holding units wheel 9; - Fig. 4b
- the
transport unit 1 ofFig. 4a aligned with the 112, 122 in the direction parallel to the longitudinal axis and against each other drivendrives 14, 15, by means of which a schematically shownwheel holding units wheel 9 has been detected lifted; - Fig. 5a
- the
transport unit 1 ofFig. 4a with awheel 9 held in a rail (not shown); - Fig. 5b
- the
transport unit 1 ofFig. 5a with thewheel 9 lifted off the rail (not shown); - Fig. 6a
- the
transport unit 1 with thewheel 50 held in therail 9 of FIGFig. 5a in a sectional view along the inFig. 2 drawn section line A - A; - Fig. 6b
- the
transport unit 1 ofFig. 6a with the raised from therail 50 wheel 9th - Fig. 7a
- the
1A, 1B oftransport units FIG. 1 through two connecting 161, 162 with each other connected and optionally mutually displaceable; anddevices - Fig. 7b
- the two mutually shifted
1A, 1B oftransport units Figure 7a ,
Das Drehgestell 900 wurde von den Schienen entkoppelt, so dass es nun anhand der Transportvorrichtung 100 bzw. der vier Transporteinheiten 1A, 1B, 1C und 1D der Transportvorrichtung 100 über den Boden 5 einer Werkhalle verfahren werden kann.The
Zum Zweck des Verfahrens der Transportvorrichtung 100 ist in dieser vorzugsweisen Ausgestaltung eine zentrale Steuereinheit 60 vorgesehen, mittels der Daten zu lokalen Steuereinheiten übertragbar sind, um die Transporteinheiten 1A, 1B, 1C und 1D synchron zu steuern (siehe
Der gezeigte Radsatz 90 weist eine Radachse 95 mit zwei Rädern 9 auf, deren Radkranz 91 eine Lauffläche 911 und einen Spurkranz 912 aufweist, der auf der zugehörigen Transporteinheit 1A, 1B steht.The wheel set 90 shown has a
Das Drehgestell 90 von
Die gezeigte Transporteinheit 1 umfasst ein Transportgestell 10, welches auf einer Seite eine erste Laufeinheit 11 und auf der anderen Seite eine zweite Laufeinheit 12 hält. Weiterhin umfasst das Transportgestell 10 eine erste Führungsschiene 101 und eine zweite Führungsschiene 102, mittels denen ein senkrecht dazu ausgerichteter Tragarm 134 verschiebbar gehalten ist. Auf dem Transportgestell 10 ist ferner ein Hubantrieb 131, vorzugsweise ein Elektromotor, vorgesehen, welcher eine Antriebsspindel 132 antreibt, die parallel zu den Führungsschienen 101, 102 ausgerichtet ist und die in ein Spindellager 133 eingreift, das mit dem Tragarm 134 verbunden ist. In der gezeigten Ausgestaltung weist der Tragarm 134 eine Montageöffnung 1342 auf, in die das Spindellager 133 eingesetzt und durch die die Antriebsspindel 132 hindurch geführt ist. Durch Drehung der Antriebsspindel 132 kann der Tragarm 134 daher entlang den Führungsschienen 101, 102 vor und zurück gefahren werden.The
Der Tragarm 134 ist ferner mit einer ersten Radhalteeinheit 14 verbunden, die mit dem Tragarm 134 axial gegen eine zweite Radhalteeinheit 15 verschiebbar ist, die fest mit dem Transportgestell 10 verbunden ist. Die beiden Radhalteeinheiten 14, 15 weisen Tragflächen 141, 151 auf, die derart gegeneinander geneigt sind, dass sie nach dem Zusammenschieben der beiden Radhalteeinheiten 14, 15 ungefähr tangential am Spurkranz 912 des gehaltenen Rades 9 anliegen. Seitlich sind die Radhalteeinheiten 14, 15 mit Sicherungsplatten 142, 152 versehen, die sicherstellen, dass das gehaltene Rad 9 nicht seitlich von den Tragflächen 141, 151 entweichen kann. In vorzugsweisen Ausgestaltungen kann auch beidseits der Tragflächen 141, 151 je eine Sicherungsplatte 142, 152 vorgesehen werden.The
Beim Zusammenfahren der beiden Radhalteeinheiten 14, 15 werden diese daher etwa tangential an den Spurkranz 912 des Rades 9 angelegt, so dass das Rad 9 beim weiteren Zusammenschieben der Radhalteeinheiten 14, 15 vertikal nach oben verdrängt bzw. geschoben wird, wie dies nachstehend noch gezeigt wird.When the two
Die beiden Laufeinheiten 11 und 12 sind in dieser Ausgestaltung unterschiedlich ausgebildet. Die erste Laufeinheit 11 ist als Führungseinheit ausgestaltet und umfasst eine erste Lagereinheit 110, welche einen ersten Laufwerkskörper 112 drehbar hält. Die Lagereinheiten 110 sind vorzugsweise als Ringlager oder Drehlager ausgebildet. Z.B. umfasst die Lagereinheit 110 einen mit dem Laufwerkskörper 112 verbundenen scheibenförmigen Drehring, der auf einem mit dem Transportgestell 10 verbundenen Lagerring drehbar gelagert ist. Der Drehring weist eine Aussenverzahnung auf, in die ein schematisch gezeigtes Zahnrad 1110 eingreifen kann, welches mit einem Drehantrieb 111 gekoppelt ist. Der Laufwerkskörper 112 kann mittels des Drehantriebs 111 vorzugsweise um 180° oder um 360° gedreht werden.The two running
In der gezeigten Ausgestaltung umfasst der erste Laufwerkskörper 112 einen Radkasten 1121, in dem drei Laufrollen 114 drehbar gelagert und über Zahnräder 115 miteinander und mit einem Laufantrieb 113, z.B. einem Elektromotor, gekoppelt sind. Durch Betätigung des Laufantriebs 113 können daher alle Laufrollen 114 vorzugsweise in die eine oder die andere Richtung gedreht werden. Durch Drehung des Laufwerkskörpers 112 und Aktivierung des Laufantriebs 113 kann die erste Laufeinheit 11 daher in eine beliebige Richtung gefahren werden.In the illustrated embodiment, the
Die zweite Laufeinheit 12 ist vorzugsweise identisch wie die erste Laufeinheit 11 aufgebaut. In der vorliegenden Ausgestaltung ist die zweite Laufeinheit 12 hingegen als Folgeeinheit ausgestaltet, die eine zweite Lagereinheit 120 umfasst, mittels der ein zweiter Laufwerkskörper 122 drehbar gehalten ist. Im zweiten Laufwerkskörper 122 sind vier Laufrollen 124 drehbar gelagert. Die Laufrollen 124 sind durch Zahnräder miteinander gekoppelt und können ebenfalls von einem Laufantrieb angetrieben werden, falls dies erwünscht ist. Das zweite Laufwerk 122 kann selbsttätig drehen. Es kann jedoch ebenfalls mit einem Drehantrieb verbunden werden, falls dies erwünscht ist.The
Nach dem Anheben des Drehgestells 900 wurde dieses zuerst senkrecht zur Schiene zu einer Fahrstrasse auf dem Boden der Werkhalle hin gefahren. Anschliessend wurden die beiden Laufwerke 112, 122 um 90° gedreht und parallel zur Fahrstrasse ausgerichtet, entlang der das gehaltene Drehgestell 900 oder der gehaltene Radsatz 90 nun abtransportiert werden kann.After lifting the
In den
Die
Parallel zur mechanischen Verbindung der beiden Transporteinheiten 1A und 1B erfolgt vorzugsweise auch eine elektrische Verbindung, so dass zum Beispiel eine der beiden Transporteinheiten 1A oder 1B als übergeordnete Steuereinheit und/oder als Stromversorgungseinheit dienen kann. Steuerungstechnisch kann eine der Transporteinheiten 1A, 1B als Master und die andere als Slave agieren. Beide Transporteinheiten 1A, 1B können über Funk somit synchron gesteuert werden.Parallel to the mechanical connection of the two
Für die Verbindung der beiden Transporteinheiten 1A und 1B kann auch nur eine entsprechend dimensionierte Verbindungsvorrichtung mit nur einer Antriebsvorrichtung eingesetzt werden.For the connection of the two
In einer weiteren vorzugsweisen Ausgestaltung werden zwei Paare von Transporteinheiten 1A, 1B und 1C, 1D, die durch Verbindungsvorrichtungen 161, 162 miteinander verbunden sind, durch eine zentrale Verbindungsvorrichtungen miteinander verbunden, so dass die Transporteinheiten 1A, 1B und 1C, 1D von
- 1, 1A, ..., 1D1, 1A, ..., 1D
- Transporteinheitentransport units
- 1010
- TransportgestellCaddy
- 100100
- Transportvorrichtungtransport device
- 101101
- erste Führungsschienefirst guide rail
- 102102
- zweite Führungsschienesecond guide rail
- 1111
- erste Laufeinheitfirst running unit
- 110110
- erste Lagereinheitfirst storage unit
- 111111
- Drehantriebrotary drive
- 11101110
- Drehgetrieberotary gear
- 112112
- erster Laufwerkskörperfirst drive body
- 113113
- Laufantriebrun drive
- 114114
- erste Laufelementefirst running elements
- 11411141
- Lagerachsenbearing axles
- 115115
- erstes Laufgetriebefirst gearbox
- 1212
- zweite Laufeinheitsecond running unit
- 120120
- zweite Lagereinheitsecond storage unit
- 122122
- zweiter Laufwerkskörpersecond drive body
- 124124
- zweite Laufelementesecond running elements
- 125125
- zweites Laufgetriebesecond running gear
- 12411241
- zweite Lagerachsensecond bearing axes
- 131131
- HubantriebLinear actuator
- 132132
- Antriebsspindeldrive spindle
- 133133
- Spindellagerspindle bearings
- 134134
- Tragarmsupport arm
- 13411341
- Ausnehmung für die erste FührungsschieneRecess for the first guide rail
- 13421342
- Ausnehmung für die AntriebsspindelRecess for the drive spindle
- 13431343
- Ausnehmungen für die zweite FührungsschieneRecesses for the second guide rail
- 14, 1514, 15
- Hubvorrichtunglifting device
- 1414
- zweite Radhalteeinheitsecond wheel holding unit
- 141141
- erste Tragflächefirst wing
- 142142
- erste Sicherungsplattefirst backup plate
- 143143
- erste Lagerelementefirst bearing elements
- 1515
- erste Radhalteeinheitfirst wheel holding unit
- 151151
- zweite Tragflächesecond wing
- 152152
- zweite Sicherungsplattesecond backup plate
- 153153
- zweite Lagerelementesecond bearing elements
- 161, 162161, 162
- Verbindungsvorrichtungen, ggf. TeleskopischConnecting devices, if necessary telescopic
- 55
- Boden der WerkhalleFloor of the workshop
- 5050
-
Schiene im Boden 5 der WerkhalleRail in the
floor 5 of the workshop - 66
- lokale Steuereinheitlocal control unit
- 6060
- zentrale Steuereinheitcentral control unit
- 77
- Funkeinheitradio unit
- 88th
- Energiespeicherenergy storage
- 99
- Radwheel
- 9090
- Radsatzwheelset
- 900900
- Drehgestellbogie
- 9191
- Radkranzrim
- 911911
- Laufflächetread
- 912912
- Spurkranzflange
- 9595
- Radachsewheel axle
Claims (16)
- Device (100) for the non-rail-bound transport of a wheel set (90) provided with two wheels (9) or a bogie (900) provided with wheelsets (90) with a transport frame (10), which is movable by means of at least two running units (11, 12) on a floor (5) is movable and which comprises at least one lifting device (14, 15), by means of which at least one of the wheels (9) of the wheelset (90) or the bogie (900) can be lifted and held, characterized in that at least two transport units (1) with a transport frame (10) each and a first wheel holding unit (15) and a second wheel holding unit (14) are provided, that are coupled to a lifting drive (131) and axially displaceable mounted with respect to the first wheel holding unit (15) in such a way that the wheel holding units (14, 15) can be pressed from two sides against the wheel rim, preferably against the wheel flange, of the wheel (9) such that the wheel (9) can be lifted upwards.
- Transport device (100) according to claim 1, characterized in that the first wheel holding unit (14) and/or the second wheel holding unit (15)a) comprise inclined support surfaces (141; 151), which are aligned in the region of engagement preferably approximately tangential to the wheel rim of the wheel (9), and/orb) are laterally provided with at least one preferably vertically oriented locking plate (142) which can laterally hold the wheel (9).
- Transport device (100) according to claim 1 or 2, characterized in that the first wheel holding unit (14) and/or the second wheel holding unit (15) is provided with running elements (143, 153), such as treadmills, running tracks, sliding elements and/or rolling elements, preferably roller circulation units.
- Transport device (100) according to claim 1, 2 or 3, characterized in that the transport frame (10) has at least one guide rail (101, 102), along which a support arm (134) is guided, which holds the second wheel holding unit (15) and which is connected via a gearbox, in particular a spindle (132) aligned parallel to the guide rail (101, 102), with the lifting drive (131).
- Transport device (100) according to one of the claims 1 - 4, characterized in that the transport frame (10) is holding at one end a first running unit (11) and at the opposite end a second running unit (12), whose common heavy axis preferably passes through the wheel holding units (14, 15), so that a uniform load distribution occurs.
- Transport device (100) according to claim 5, characterized in that the first running unit (11) has a first drive body (112) provided with first running elements (114) and in that the second running unit (12) has a second drive body (124) provided with second running elements (124). 122) such that the first and second running elements (114, 124), such as wheels or rollers, lie at least approximately on a plane parallel to the ground (5).
- Transport device (100) according to claim 6, characterized in that the first drive body (112) is rotatably mounted in a first bearing unit (110) and that the second drive body (122) is rotatably mounted in a second bearing unit (120) and that at least one the running units (11, 12) has a rotary drive (111) and a rotary gear (1110), by means of which the associated drive body (112, 122) is rotatable.
- Transport device (100) according to claim 6 or 7, characterized in that the first drive body (112) has a first wheel housing (1121), in which the first running elements (114) with first bearing shafts (1141) are held and/or that the second drive body (122) has a second wheel housing (1221), in which the second running elements (124) with second bearing axles (1241) are held.
- Transport device (10) according to claim 8, characterized in that at least the first or second running unit (11, 12) has a running drive (113) which is coupled to the running elements (114; 124) of the first and / or second running unit (11 , 12).
- Transport device (100) according to one of the claims 1 - 9, characterized in that two transport units (1A, 1B) for the transport of a wheelset (90) or four transport units (1A, 1B, 1C, 1D) for the transport of a bogie (900) are provided, which preferably each have an electrical energy store (8).
- Transport device (100) according to claim 10, characterized in that each two of the transport units (1A, 1B, 1C, 1D) are interconnected by at least one connecting device (161, 162), which is preferably telescopic and provided with a drive device, wherein two transport units (1A, 1B and 1C, 1D) connected to one another are preferably connected to one another by a central connecting device.
- Transport device (100) according to one of the claims 1 - 11, characterized in that each transport unit (1) comprises at least one local control unit (6) which controls the lifting drive (131) and/or the rotary drive (111) and/or the running drive (113) is used, and which is preferably connected via a radio unit (7) with a central control unit (60).
- Transport device (100) according to claim 12, characterized in that by means of the central control unit (60), the local control units (6) are controllable such that functional sequences running in at least one of the transport units (1A, 1B, 1C, 1D) are synchronized with each other.
- Transport device (100) according to claim 12 or 13, characterized in that the local control units (6) are connected to sensors, preferably optical sensors, by means of which the position of the transport units (1A, 1B, 1C, 1D) relative to a wheel (9) are determined and the transport units (1A, 1B, 1C, 1D) are automatically movable into a coupling position in which the wheel holding units (14, 15) can be coupled to one of the wheels (9).
- Transport device (100) according to one of the claims 1 - 14, characterized in that the transport unit (1) comprises at least one sensor by means of which a measured variable is detected, which is proportional to the load acting on the transport unit (1).
- Transport unit (1) for a transport device (100) according to one of the claims 1-15.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13198848.7A EP2886414B1 (en) | 2013-12-20 | 2013-12-20 | Transport device for wheel sets and bogies |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13198848.7A EP2886414B1 (en) | 2013-12-20 | 2013-12-20 | Transport device for wheel sets and bogies |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2886414A1 EP2886414A1 (en) | 2015-06-24 |
EP2886414B1 true EP2886414B1 (en) | 2019-05-08 |
Family
ID=49885027
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13198848.7A Active EP2886414B1 (en) | 2013-12-20 | 2013-12-20 | Transport device for wheel sets and bogies |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2886414B1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202019101761U1 (en) | 2019-03-28 | 2019-04-29 | Udo Idler | Rotation heavy-duty chassis |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61150933A (en) * | 1984-12-24 | 1986-07-09 | Kawasaki Heavy Ind Ltd | Traverse method and traverse truck for long and heavy item |
DE4405279C1 (en) | 1994-02-19 | 1995-06-14 | Neuero Technology Gmbh | Method for replacement of bogies on rail vehicles |
DE29503603U1 (en) | 1995-03-03 | 1995-05-04 | Pfaff-Silberblau Hebezeugfabrik GmbH, 86316 Friedberg | Mobile lifting system for rail vehicle bogies |
DE19834587C1 (en) | 1998-07-31 | 2000-04-20 | Siemens Ag | Method and device for detecting a crack in a railway wheel |
US6742232B2 (en) | 2001-10-31 | 2004-06-01 | John F. Kussius | Rail wheel set extractor |
US7900562B2 (en) * | 2007-10-12 | 2011-03-08 | Macton Corporation | Split rail trolley system |
-
2013
- 2013-12-20 EP EP13198848.7A patent/EP2886414B1/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
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EP2886414A1 (en) | 2015-06-24 |
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