EP2867518A1 - Fuel-injection valve for internal combustion engines - Google Patents
Fuel-injection valve for internal combustion enginesInfo
- Publication number
- EP2867518A1 EP2867518A1 EP13724791.2A EP13724791A EP2867518A1 EP 2867518 A1 EP2867518 A1 EP 2867518A1 EP 13724791 A EP13724791 A EP 13724791A EP 2867518 A1 EP2867518 A1 EP 2867518A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel
- pressure chamber
- valve needle
- valve
- fuel injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1806—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for characterised by the arrangement of discharge orifices, e.g. orientation or size
- F02M61/182—Discharge orifices being situated in different transversal planes with respect to valve member direction of movement
Definitions
- the invention relates to a fuel injection valve, as it is preferably used for the injection of fuel directly into combustion chambers of internal combustion engines use, preferably of those that operate on the principle of auto-ignition.
- Injection valves are known for injecting fuel, which introduce the fuel under high pressure into combustion chambers.
- the injection of the fuel is done by one or more injection ports under very high pressure, which may be up to 2500 bar, to achieve a fine atomization of the fuel.
- the fuel together with the compressed air in the combustion chamber forms an ignitable mixture which burns spontaneously or externally ignited.
- the injectors usually have a valve needle, which is arranged longitudinally displaceable in the housing of a fuel injection valve.
- the valve needle is mounted longitudinally movable in a pressure chamber and surrounded by fuel under high pressure.
- the valve needle opens or closes one or more injection openings through which the fuel finally reaches the combustion chamber of the internal combustion engine.
- This movement of the valve needle must be performed very quickly and precisely to bring exactly the required amount of fuel at the desired time in the combustion chamber.
- a fuel injection valve is known for example from the published patent application DE 36 24 476 AI.
- this In order to guide the valve needle in the pressure chamber, this has at least one guide section, with which the valve needle is guided in the radial direction.
- Object of the present invention is to pass the fuel flow on the one hand to the leadership of the valve needle and on the other hand to achieve a defined throttling of the fuel flow to a pressure difference between the upstream and downstream of the guide portion to arranged Part of the pressure chamber to reach.
- the valve needle of the fuel injection valve is arranged in a pressure chamber and closes and opens by its longitudinal movement at least one injection port through which fuel can be introduced into a combustion chamber of an internal combustion engine.
- an annular space can flow through the fuel at high pressure in the direction of the injection openings.
- a guide portion is formed by the valve needle is guided.
- the valve needle has a longitudinal bore through which fuel can flow from the part of the pressure chamber formed upstream of the guide section into the part of the pressure chamber formed downstream of the guide section, the longitudinal bore being connected to the pressure chamber via a plurality of throttle bores formed in the valve needle is.
- These bores can both form the inlet into the longitudinal bore, that is to say be arranged upstream of the guide section within the valve needle, and also form the outflow of the fuel from the longitudinal bore into the pressure chamber, ie be formed downstream of the guide section.
- the respective other connection which forms the inlet and outlet into the longitudinal bore, is ensured by a further connection which is formed between the longitudinal bore and the pressure chamber.
- the further connection is formed by a plurality of filter bores formed in the valve needle. These filter bores, which are formed as holes extending in the radial direction within the valve needle, provide a filter for dirt particles that can enter the fuel flow in the injector and cause malfunction.
- the filter holes are formed in such a number and with such a diameter that on the one hand they have a good filtering effect, but on the other hand, the fuel flow into the longitudinal bore or from the longitudinal bore in the pressure chamber or only insignificantly throttle, so that the throttling of the fuel flow and thus the pressure difference is caused exclusively by the throttle bores.
- the filter bores form the further connection upstream of the guide section is formed, so that the throttle bores form the flow path formed downstream of the guide portion of the longitudinal bore in the pressure chamber. Dirt particles entering the injector are thus already retained by the filter bores prior to entry into the longitudinal bore, so that they are not added to the throttle bores by dirt particles and thus lose their effect to cause a well-defined pressure drop.
- the throttle bores are preferably formed as a radially extending bores having a diameter of preferably 50 to 250 ⁇ . This diameter range allows to achieve the desired effect with a manageable number of throttle bores.
- the valve needle consists of at least two partial valve needles, which are connected to each other in the region of the longitudinal bore.
- the longitudinal bore can be formed by two blind bores formed in the respective partial valve needles, from which the longitudinal bore results through the joining together of the partial valve needles.
- Figure 1 is a schematic representation of a longitudinal section through an inventive fuel injection valve with the essential components connected and
- Figure 2 is an enlarged view of the valve body arranged therein
- the fuel injection valve 1 shows a fuel injection valve 1 according to the invention is shown schematically in longitudinal section.
- the fuel injection valve 1 comprises a housing 2, which comprises a holding body 4 and a valve body 5, which bear against each other with their respective end faces.
- the holding body 4 and the valve body 5 are pressed against each other by a device, not shown in the drawing, so that fuel from the interior of the housing 2 can not escape to the outside, so there is a liquid-tight connection between the two parts of the housing 2.
- a pressure chamber 6 is formed which can be filled with fuel under high pressure.
- a valve needle 10 is arranged longitudinally displaceable, which has a sealing surface 11 at its end facing the combustion chamber, which has a substantially conical shape and cooperates with a formed in the valve body 5 valve seat 12. If the valve needle 10 with the sealing surface 11 on the valve seat 12, so one or more injection ports 8, which are formed in the valve body 5, sealed against the pressure chamber 6. On the other hand, if the valve needle 10 is lifted off the valve seat 12, a connection between the sealing surface 11 and the valve seat 12 is opened, through which fuel can flow from the pressure chamber 6 to the injection openings 8. When the fuel injection valve is installed in an internal combustion engine, the fuel passes through the injection openings 8 into a combustion chamber of the internal combustion engine.
- the valve needle 10 extends into the holding body 4 and is at the valve seat facing away from the end of the valve needle 10 is guided in a sleeve 22 which defines a control chamber 26 together with the valve seat facing away from the end of the valve needle 10 and a throttle plate 30.
- the sleeve 22 is pressed by a spring 25 against the throttle plate 30, wherein the spring 25 is arranged under pressure bias and is supported at its other end to a shoulder 24 which is formed on the valve needle 10.
- the remaining between the valve needle 10 and the wall of the pressure chamber 6 space serves as a fuel line, through the fuel through the pressure chamber 6 up to the injection openings 8 can flow.
- a guide portion 14 is formed in the valve body 5, in which the valve needle 10 is guided.
- the remaining between the valve needle 10 and the guide portion 14 gap is so small that on the one hand a lubricating film between the valve needle 10 and the wall of the pressure chamber 6 remains to allow movement of the valve needle 10, but on the other hand is so tight that Fuel can flow through this residual gap in the direction of the injection openings 8 only to a very small extent, so only a leakage flow is possible.
- a longitudinal bore 15 is formed in the valve needle 10 and runs at the level of the guide section 14.
- the longitudinal bore 15 can be formed, for example, in that the valve needle 10 consists of two valve needle parts 110, 210.
- the first valve needle part 110 is arranged in the valve body 5, while the second valve needle part 210 is arranged in the holding body 4.
- the two valve needle parts 110, 210 abut each other and are fixedly connected to each other, for example by a welded or soldered connection.
- the longitudinal bore 15 can then be formed by blind bores, which are introduced in the first valve needle part 110 and in the second valve needle part 210.
- a plurality of throttle bores 20 are formed in the second valve needle part 210, which is arranged in the holding body 4.
- the throttle bores 20 are formed as radial bores which have a diameter such that the fuel Ström flows with the fuel injection valve open from the pressure chamber 6 through the throttle bores 20 in the longitudinal bore 15.
- the fuel experiences at the throttle bores 20 a pressure drop, whereby within the longitudinal bore 15, a lower pressure prevails than in the pressure chamber 6 upstream of the guide portion 14.
- the fuel then flows through the longitudinal bore 15 further direction injection ports 8 and passes through a connection 17, here as Inclined bore is formed in the valve needle 10, in the downstream of the The fuel finally flows through this until it is introduced via the injection openings 8 in a combustion chamber.
- the control of the longitudinal movement of the valve needle 10 in the pressure chamber 6 is effected by an alternating pressure in the control chamber 26.
- a flow restrictor 41 is formed in the throttle plate 30, which can be connected via a control valve 32 and a drain line 34 to a fuel tank 40 in which only a low pressure, preferably ambient pressure, prevails.
- the control valve 32 is preferably an electromagnetic valve that can be opened or closed by applying a control current.
- the high-pressure accumulator 36 contains fuel under high pressure, with which the fuel is ultimately to be introduced into the combustion chamber, and in turn is supplied from the fuel tank 40 via a high-pressure pump 37 with compressed fuel. With the high-pressure accumulator 36 a plurality of injectors 1 may be connected, which are each connected via high-pressure lines 35 to the high-pressure accumulator 36.
- valve needle 10 In the closed state of the fuel injection valve 1, the valve needle 10 is pressed by the pressure in the control chamber 26 and the consequent hydraulic force in the direction of the valve seat 12. Although the spring 25 presses the valve needle 10 also in the direction of the valve seat 12, but this force plays only a minor role in relation to the large hydraulic forces. Since the valve needle 10 rests with its sealing surface 11 on the valve seat 12, parts of the valve sealing surface are not acted upon by the pressure of the pressure chamber 6, so that there is an excess of force in the direction of the valve seat 12, which is due to the hydraulic forces. The control valve 32 is in its closed position, so that the drain line 34 is interrupted.
- the control valve 32 is opened, so that the control chamber 26 via the outlet throttle 41 and the Leakage oil line 34 is connected to the fuel tank 40.
- the pressure in the control chamber 26 decreases, wherein the outlet throttle 41 and the inlet throttle 42 are dimensioned so that when the control valve 32 is open, more fuel flows out of the control chamber 26 than flows through the inlet throttle 42 in the same period. Due to the hydraulic forces on the valve needle 10, in particular within the valve body 5, now results in a resultant force on the valve needle 10, which is directed away from the valve seat 12 and the valve needle 10 spends in its open position.
- valve needle 10 lifts off from the valve seat 12 and releases the injection openings 8, so that fuel is ejected from the pressure chamber 6 via the injection openings 8.
- control valve 32 is closed again, and it turns in the control chamber 26 again a high fuel pressure, which urges the valve needle 10 with a closing force in the direction of the valve seat 12 and pushes back into its closed position.
- the valve needle 10 is configured to be substantially force balanced in the open state and when the control space 26 is again flooded with fuel at high pressure, i. H.
- the hydraulic forces cancel each other in the longitudinal direction largely against each other. Since the closing force exerted by the spring 25 on the valve needle 10 is not sufficient for a quick closing alone, the closing of the valve needle 10 must be hydraulically assisted, as too slow needle closing leads to increased pollutant emissions. For this purpose, a pressure difference between the areas of the pressure chamber upstream and downstream of the guide portion 14 must be achieved because then the opening force on the valve needle 10 by the fuel pressure in the valve body 5 is lower than the closing force, by the hydraulic force within the control chamber 26 on the valve needle 10 is exercised.
- the fuel flows to the injection openings 8 through the longitudinal bore 15 within the valve needle 10 by entering through the throttle bores 20 from the pressure chamber 6 in the longitudinal bore 15.
- the throttle bores 20 whose number and diameter is so dimensioned that with the fuel injection valve open a pressure reduction takes place at these throttle bores 20, such a pressure difference is achieved.
- connection of the longitudinal bore 15 with the pressure chamber 6 takes place upstream of the guide portion 14 via the throttle bores 20, as shown in Figure 1.
- the connection 17 located downstream of the guide section 14 takes place, for example, through an oblique bore within the valve needle 10. It is also possible to provide a plurality of inclined bores which ensure the connection.
- valve needle 10 here also has a longitudinal bore 15, wherein the connection with the pressure chamber 6 upstream of the guide section 14 is achieved by filter bores 21, which are introduced into the valve needle 10 in the radial direction.
- the filter bores 21 are dimensioned in number and diameter so that no or only a slight pressure reduction takes place at these filter bores 21 compared with the pressure reduction at the throttle bores 20 '.
- the filter bores 21 serve at this point the filtering of the fuel, d. H. in that through the filter bores 21 particles in the fuel which have entered the fuel injection valve 1 are filtered out so that they do not reach the injection openings 8.
- Another advantage is that the throttle bores 20 'are not added with particles. As a result, the effect of the throttle bores 20 'is maintained throughout the life of the fuel injection valve.
- connection of the longitudinal bore 15 with the downstream of the guide portion 14 located part of the pressure chamber 6 takes place, as in the embodiment shown in Figure 1, via orifices 20 ', which produce the desired pressure difference between the longitudinal bore 15 and the pressure chamber 6.
- this pressure reduction takes place only when the fuel flow is actually in motion, ie only when the fuel injection valve is open. When the fuel injection valve is in the closed state, a fuel pressure which is the same within the entire pressure chamber 6 returns very quickly.
- the throttle bores 20, 20 ' are designed as radial bores and can be produced in various ways, for example by electroerosion or by a laser drilling process.
- the diameter of the throttle bores 20, 20 ' is preferably 50 to 250 ⁇ , depending on the viscosity of the fuel and depending on the number of throttle bores 20, 20'.
- the diameter of the filter bores 21 is dimensioned such that, taking into account the number of filter bores 21, there is no or only a slight pressure reduction with respect to the pressure reduction at the throttle bores 20.
- the diameter of the filter bores 21 depends on the size of the expected particles and is in the order of 100 to 300 ⁇ .
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201210210955 DE102012210955A1 (en) | 2012-06-27 | 2012-06-27 | Fuel injection valve for internal combustion engines |
PCT/EP2013/060195 WO2014000966A1 (en) | 2012-06-27 | 2013-05-16 | Fuel-injection valve for internal combustion engines |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2867518A1 true EP2867518A1 (en) | 2015-05-06 |
EP2867518B1 EP2867518B1 (en) | 2019-05-01 |
Family
ID=48485155
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13724791.2A Not-in-force EP2867518B1 (en) | 2012-06-27 | 2013-05-16 | Fuel-injection valve for internal combustion engines |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2867518B1 (en) |
DE (1) | DE102012210955A1 (en) |
WO (1) | WO2014000966A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016216451A1 (en) | 2016-08-31 | 2018-03-01 | Robert Bosch Gmbh | Nozzle assembly for a fuel injector and fuel injector |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3624476A1 (en) | 1986-07-19 | 1988-01-28 | Bosch Gmbh Robert | INJECTION VALVE |
DE10259799A1 (en) * | 2002-12-19 | 2004-07-29 | Robert Bosch Gmbh | Fuel injector |
US7334741B2 (en) * | 2005-01-28 | 2008-02-26 | Cummins Inc. | Fuel injector with injection rate control |
DE102006041071A1 (en) * | 2006-09-01 | 2008-03-06 | Robert Bosch Gmbh | Injector for injecting fuel into cylinder combustion chambers of internal combustion engines; in particular common rail injector |
DE102007032741A1 (en) | 2007-07-13 | 2009-01-15 | Robert Bosch Gmbh | Fuel injection valve for internal combustion engines |
-
2012
- 2012-06-27 DE DE201210210955 patent/DE102012210955A1/en not_active Withdrawn
-
2013
- 2013-05-16 EP EP13724791.2A patent/EP2867518B1/en not_active Not-in-force
- 2013-05-16 WO PCT/EP2013/060195 patent/WO2014000966A1/en active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2014000966A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2014000966A1 (en) | 2014-01-03 |
DE102012210955A1 (en) | 2014-01-02 |
EP2867518B1 (en) | 2019-05-01 |
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