EP2864641B1 - Turbocompressor - Google Patents
Turbocompressor Download PDFInfo
- Publication number
- EP2864641B1 EP2864641B1 EP13734691.2A EP13734691A EP2864641B1 EP 2864641 B1 EP2864641 B1 EP 2864641B1 EP 13734691 A EP13734691 A EP 13734691A EP 2864641 B1 EP2864641 B1 EP 2864641B1
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- European Patent Office
- Prior art keywords
- bearing
- compressor
- shaft
- turbocompressor
- compressor wheel
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- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D19/00—Axial-flow pumps
- F04D19/02—Multi-stage pumps
- F04D19/04—Multi-stage pumps specially adapted to the production of a high vacuum, e.g. molecular pumps
- F04D19/048—Multi-stage pumps specially adapted to the production of a high vacuum, e.g. molecular pumps comprising magnetic bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
- F04D17/12—Multi-stage pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/051—Axial thrust balancing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/058—Bearings magnetic; electromagnetic
Definitions
- the invention relates to a turbocompressor with a first and a second compressor stage.
- the compressor stages each have a compressor wheel, which is arranged on a common shaft.
- the shaft is mounted without contact.
- Turbo compressors of the type mentioned are known in the art. With the aid of multi-stage compressors, higher densities of a gaseous medium can be achieved at a given volume flow than with simple compressors.
- magnetic bearings have a number of disadvantages. They are expensive to manufacture and expensive, since on the one hand they require many components, on the other hand, they have to be manufactured with the highest precision. Furthermore, they are difficult to adjust, so they are very expensive even in the assembly. Another disadvantage of magnetic bearings is that they require power to operate, and in the event of power failure, bearing damage can occur.
- a concrete, prior art device of the type mentioned is a Danfoss Turbocor, which has a two-stage, semi-hermetic centrifugal compressor and non-contact magnetic bearing. Two impellers are arranged on a common shaft without gears.
- the Danfoss Turbocor can operate over a speed range of 18,000 to 48,000 rpm. operate.
- the two impellers are arranged approximately in an end quarter of an axially extending shaft.
- the shaft is supported by three magnetic bearings, two of which are radial bearings and one is an axial bearing. Such storage is very expensive and consumes a lot of space.
- JP 2001263291 A From the JP 2001263291 A is a rotor supporting structure of a high-speed compressor with axial and radial magnetic bearings known.
- the WO 2003/040567 A1 discloses a two-stage, electrically driven compressor, wherein between the housings of the two compression stages, a motor is arranged.
- the US 2012/051952 A1 shows a charging device for a power conversion device with two compressor wheels.
- the discharge pressures applied to the compressor wheels during operation generate forces that are substantially balanced by the design of the compressor wheels.
- the object of the invention is thus to provide a turbocompressor of the type mentioned, which has fewer components than conventional turbocompressors, compact builds, is easier to assemble and maintain, and has an improved axial stability.
- a turbocompressor according to the invention has a first compressor stage, which is equipped with a first compressor wheel.
- a compressor stage may be a centrifugal compressor, an axial compressor, a cross-flow compressor or other compressor of known type operating with rotating components.
- the turbocompressor according to the invention has a second compressor stage, which is likewise equipped with a compressor wheel.
- the second compressor stage is connected downstream of the first compressor stage, so that the output of the first compressor stage is flow-connected to the input of the second compressor stage.
- the two compressor wheels of the first compressor stage and the second compressor stage are arranged on a common shaft.
- the shaft is mounted without contact. It is provided that a non-contact bearing of the shaft between the first compressor and the second compressor is arranged.
- the arrangement of the non-contact bearing between the two compressor wheels allows on the one hand that axial forces are reduced to the bearing, on the other hand it allows a shortening of the shaft, since the bearing of the shaft must be at least partially not provided outside the compressor stages.
- the bearing has a radially projecting flange on the shaft side. the axially at least partially enclosed by housing-side bearing components.
- the housing-side bearing components may be magnets, for example.
- the non-contact bearing may be a magnetic bearing.
- Magnetic bearings are well suited for the required speeds in turbocompressors.
- the bearing between the first compressor and the second compressor is the only bearing for supporting the shaft.
- the turbocompressor according to the invention can be designed so that the bearing has to absorb only small transverse or shear forces and low axial forces, as acting on the shaft forces of the two compressor wheels in opposite directions and each other compensate.
- the first compressor and the second compressor are aligned with each other such that the respective inputs of the compressor stages are arranged on opposite sides of the shaft. This can be achieved in particular by the fact that the compressor wheels are arranged back to back on the shaft. Such an arrangement also favors a simple assembly or design of the turbocompressor according to the invention with few components.
- the compressor wheels can also be formed integrally with the shaft.
- the compressor wheels have substantially the same distance from the bearing. In this way, lateral forces pointing in the radial direction can be compensated for one another on the bearing, so that the bearing is largely shear-free.
- the bearing may be formed as a combined, non-contact radial and thrust bearing. As a result, even greater stability of the bearing can be achieved even with changing operating states of the turbocompressor.
- an electric drive and / or a generator can be integrated into the bearing.
- the turbocompressor can be initially accelerated by means of an electric motor and electrical energy can be obtained from the turbocompressor, for example in order to allow a controlled deceleration of the turbocompressor in the event of a power failure without the non-contact bearing failing.
- the shaft has a rotationally symmetrical arranged, at least one side open cavity in which a rotor is arranged integrally, wherein a stator protrudes into the cavity.
- the stator can thus interact with the shaft without contact and it is a combination of non-contact bearing, which usually interacts with the outer sides of the shaft connected to the rotating part of the bearing, and electric motor in a compact design possible.
- a tip is arranged on a rotation axis of the shaft and has a distance from the shaft of 0 to 5 mm, preferably from 0 to 1 mm.
- the tip may be formed as a tip of a cone. With the help of such a tip can be an axial support of the non-contact bearing reach, which exerts only a force axially on the shaft, when the bearing is deflected out of the equilibrium position, as can happen, for example, with load changes of the flowing medium.
- Such a tip can also be arranged on both sides of the shaft.
- a shaft of a turbocompressor according to the invention described above can thus carry a bearing component of a non-contact bearing and two compressor wheels, which are arranged on the left and right of the bearing component.
- the compressor wheels can be arranged back to back.
- the shaft together with compressor wheels can have a symmetrical arrangement of compressor wheels and bearing component with respect to an axial center plane.
- the bearing component has a radially protruding flange.
- the shaft may have a cavity in which a rotor of an electric motor is arranged.
- the compressor wheels and / or the bearing component may be formed integrally with the shaft.
- Fig. 1 shows a schematic section through a turbocompressor 2.
- the turbocompressor 2 according to the invention has a first compressor stage 4 and a second compressor stage 6.
- the first compressor stage has a first compressor wheel 8 and a second compressor wheel 10.
- the first compressor wheel 8 and the second compressor wheel 10 are formed integrally with a shaft 12.
- the compressor wheels 8, 10 rotate about a common axis of rotation.
- the common component with shaft 12, the first compressor wheel 8 and the second compressor wheel 10 is mounted by means of a magnetic bearing 14.
- the magnetic bearing 14 has a shaft-side bearing part 16 and a housing-side bearing part 18. Between the two bearing parts is an air gap 20th
- the first compressor stage 4 has an inlet 22, through which the gaseous medium to be compressed flows into the turbocompressor 2. The medium is accelerated through the first compressor wheel to the outside and then compressed in a diffuser 24 and discharged radially outward.
- the first compressor stage is sealed by means of a wall 26 to the outside.
- a media-leading channel is formed on the outside by means of the wall 26 and inside by the housing-side bearing part 18 of the magnetic bearing 14.
- the precompressed air is fed via an output 28 of the first compressor stage to an input 30 of the second compressor stage and there accelerated a second time by means of the second compressor wheel 10 and compressed by means of a further diffuser 32.
- Radially outward lying in the second compressor stage is also a channel with a wall 34 and the housing-side bearing member 18 is formed.
- the compressed medium leaves the second compressor stage 6 through an outlet 36.
- the magnetic bearing 14 according to the invention may be formed simultaneously as a motor, wherein the housing-side bearing member 18 then forms the stator and the shaft-side bearing member 16 in this case, a rotor.
- Fig. 2 is the magnetic bearing 14 compared to the example according to Fig. 1 extended by a radially projecting flange 38, which is assigned to the shaft-side bearing member 16.
- a groove 40 is provided for this purpose, within which the flange 38 is arranged. This embodiment additionally stabilizes the bearing 14 axially.
- the non-contact magnetic bearing 14 is axially stabilized by a cone 42, which is arranged with its tip 44 of the shaft 12 assigned.
- the tip 44 lies substantially on the axis of rotation of the shaft 12.
- Tip 44 and shaft 12 are very closely spaced, preferably less than 1 mm. Shaft 12 and tip 44 thus come into abutment only when the shaft-compressor wheel unit is axially deflected.
- the cone 42 with its tip 44 thus form an axial support for the compressor.
- the bearing 14 is designed as a pure bearing.
- a drive motor 46 for the two compressor stages 4, 6 is provided in the shaft 12.
- the shaft 12 has for this purpose a coaxially arranged cavity 48, in the interior of which a rotor 50 is arranged.
- Into the cavity 48 protrudes in likewise concentrically arranged shaft 52, on which a stator 54 is arranged.
- the motor 46 may also serve as a generator.
Description
Die Erfindung betrifft einen Turboverdichter mit einer ersten und einer zweiten Verdichterstufe. Die Verdichterstufen weisen jeweils ein Verdichterrad auf, welches auf einer gemeinsamen Welle angeordnet ist. Die Welle ist dabei berührungsfrei gelagert.The invention relates to a turbocompressor with a first and a second compressor stage. The compressor stages each have a compressor wheel, which is arranged on a common shaft. The shaft is mounted without contact.
Turboverdichter der eingangs genannten Art sind im Stand der Technik bekannt. Mit Hilfe von mehrstufigen Verdichtern lassen sich höhere Verdichtungen eines gasförmigen Mediums bei vorgegebenem Volumenstrom erreichen als mit einfachen Verdichtern.Turbo compressors of the type mentioned are known in the art. With the aid of multi-stage compressors, higher densities of a gaseous medium can be achieved at a given volume flow than with simple compressors.
Es ist des Weiteren bekannt, die Verdichterräder der entsprechenden Verdichterstufen auf einer gemeinsamen Welle anzuordnen, um die Teilemenge zu reduzieren.It is also known to arrange the compressor wheels of the respective compressor stages on a common shaft to reduce the amount of parts.
Darüber hinaus ist bekannt, dass Verdichter für kleinere Volumenströme mit hohen Drehzahlen betrieben werden müssen. Derartige hohe Drehzahlen können jedoch Probleme bei der Lagerung der beweglichen Teile mit sich bringen, sodass teilweise auf aufwendige, hochdrehzahlfeste Lagerungen zurückgegriffen werden muss. Für derartige Anwendungen ist es bekannt, Magnetlager zu verwenden.In addition, it is known that compressors for smaller volume flows must be operated at high speeds. However, such high speeds can bring problems in the storage of the moving parts with it, so that sometimes has to resort to expensive, high-speed bearings. For such applications it is known to use magnetic bearings.
Magnetlager haben jedoch eine Reihe von Nachteilen. Sie sind aufwendig herzustellen und teuer, da sie einerseits viele Bauteile benötigen, andererseits mit höchster Präzision gefertigt werden müssen. Des Weiteren sind sie schwierig zu justieren, sodass sie auch in der Montage sehr aufwendig sind. Ein weiterer Nachteil von Magnetlagern ist, dass sie zum Betrieb Strom benötigen, und bei Stromausfällen Lagerschäden entstehen können.However, magnetic bearings have a number of disadvantages. They are expensive to manufacture and expensive, since on the one hand they require many components, on the other hand, they have to be manufactured with the highest precision. Furthermore, they are difficult to adjust, so they are very expensive even in the assembly. Another disadvantage of magnetic bearings is that they require power to operate, and in the event of power failure, bearing damage can occur.
Eine konkrete, vorbekannte Vorrichtung der eingangs genannten Art ist ein Danfoss-Turbocor, der einen zweistufigen, halbhermetischen Zentrifugalverdichter und berührungsfreie Magnetlager aufweist. Zwei Impeller sind auf einer gemeinsamen Welle ohne Getriebe angeordnet. Der Danfoss-Turbocor kann über einen Drehzahlbereich von 18 000 bis 48 000 U/min. betrieben werden. Die beiden Impeller sind in etwa in einem endseitigen Viertel einer sich axial lang erstreckenden Welle angeordnet. Die Welle ist mittels dreier Magnetlager gelagert, von denen zwei radiale Lager sind und eines ein axiales Lager ist. Eine derartige Lagerung ist sehr aufwendig und verbraucht viel Platz.A concrete, prior art device of the type mentioned is a Danfoss Turbocor, which has a two-stage, semi-hermetic centrifugal compressor and non-contact magnetic bearing. Two impellers are arranged on a common shaft without gears. The Danfoss Turbocor can operate over a speed range of 18,000 to 48,000 rpm. operate. The two impellers are arranged approximately in an end quarter of an axially extending shaft. The shaft is supported by three magnetic bearings, two of which are radial bearings and one is an axial bearing. Such storage is very expensive and consumes a lot of space.
Aus der
Die
Die
Aufgabe der Erfindung ist es somit, einen Turboverdichter der eingangs genannten Art anzugeben, der weniger Bauteile als herkömmliche Turboverdichter aufweist, kompakter baut, einfacher zu montieren und zu warten ist, und der eine verbesserte axiale Stabilität aufweist.The object of the invention is thus to provide a turbocompressor of the type mentioned, which has fewer components than conventional turbocompressors, compact builds, is easier to assemble and maintain, and has an improved axial stability.
Die Aufgabe wird gelöst durch einen Turboverdichter nach Anspruch 1. Weitere Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.The object is achieved by a turbocompressor according to claim 1. Further embodiments of the invention are the subject of the dependent claims.
Ein erfindungsgemäßer Turboverdichter weist eine erste Verdichterstufe auf, welche mit einem ersten Verdichterrad ausgestattet ist. Eine solche Verdichterstufe kann ein Radialverdichter, ein Axialverdichter, ein Querstromverdichter oder ein anderer Verdichter bekannten Typs sein, der mit rotierenden Bauteilen arbeitet.A turbocompressor according to the invention has a first compressor stage, which is equipped with a first compressor wheel. Such a compressor stage may be a centrifugal compressor, an axial compressor, a cross-flow compressor or other compressor of known type operating with rotating components.
Der erfindungsgemäße Turboverdichter weist eine zweite Verdichterstufe auf, die ebenfalls mit einem Verdichterrad ausgestattet ist. Auch hier kann aus den verschiedenen bekannten Grundprinzipien ausgewählt werden. Die zweite Verdichterstufe ist der ersten Verdichterstufe nachgeschaltet, sodass der Ausgang der ersten Verdichterstufe mit dem Eingang der zweiten Verdichterstufe strömungsverbunden ist.The turbocompressor according to the invention has a second compressor stage, which is likewise equipped with a compressor wheel. Here, too, can be selected from the various known basic principles. The second compressor stage is connected downstream of the first compressor stage, so that the output of the first compressor stage is flow-connected to the input of the second compressor stage.
Die beiden Verdichterräder der ersten Verdichterstufe und der zweiten Verdichterstufe sind auf einer gemeinsamen Welle angeordnet. Die Welle ist berührungsfrei gelagert. Dabei ist vorgesehen, dass ein berührungsfreies Lager der Welle zwischen dem ersten Verdichterrad und dem zweiten Verdichterrad angeordnet ist. Die Anordnung des berührungsfreien Lagers zwischen den beiden Verdichterrädern ermöglicht einerseits, dass axiale Kräfte auf das Lager verringert sind, andererseits ermöglicht es eine Verkürzung der Welle, da die Lagerung der Welle zumindest teilweise nicht außerhalb der Verdichterstufen vorgesehen sein muss.The two compressor wheels of the first compressor stage and the second compressor stage are arranged on a common shaft. The shaft is mounted without contact. It is provided that a non-contact bearing of the shaft between the first compressor and the second compressor is arranged. The arrangement of the non-contact bearing between the two compressor wheels allows on the one hand that axial forces are reduced to the bearing, on the other hand it allows a shortening of the shaft, since the bearing of the shaft must be at least partially not provided outside the compressor stages.
Erfindungsgemäß weist das Lager wellenseitig einen radial hervorstehenden Flansch auf. der axial zumindest teilweise von gehäuseseitigen Lagerkomponenten umschlossen ist. Die gehäuseseitigen Lagerkomponenten können beispielsweise Magneten sein.According to the invention, the bearing has a radially projecting flange on the shaft side. the axially at least partially enclosed by housing-side bearing components. The housing-side bearing components may be magnets, for example.
Gemäß einer ersten möglichen Ausgestaltung des erfindungsgemäßen Turboverdichters kann das berührungsfreie Lager ein Magnetlager sein. Magnetlager sind für die benötigten Drehzahlen in Turboverdichtern gut geeignet.According to a first possible embodiment of the turbocompressor according to the invention, the non-contact bearing may be a magnetic bearing. Magnetic bearings are well suited for the required speeds in turbocompressors.
Gemäß einer weiteren möglichen Ausgestaltung der Erfindung kann vorgesehen sein, dass das Lager zwischen dem ersten Verdichterrad und dem zweiten Verdichterrad das einzige Lager zur Lagerung der Welle ist. Dadurch, dass beiderseits des Lagers Verdichterräder angeordnet sind, kann der erfindungsgemäße Turboverdichter so ausgelegt werden, dass das Lager nur geringe Quer- bzw. Scherkräfte und geringe axiale Kräfte aufnehmen muss, da auf die Welle wirkende Kräfte der beiden Verdichterräder in entgegengesetzte Richtungen zeigen und gegenseitig kompensieren.According to another possible embodiment of the invention can be provided that the bearing between the first compressor and the second compressor is the only bearing for supporting the shaft. Characterized in that compressor wheels are arranged on both sides of the bearing, the turbocompressor according to the invention can be designed so that the bearing has to absorb only small transverse or shear forces and low axial forces, as acting on the shaft forces of the two compressor wheels in opposite directions and each other compensate.
Des Weiteren lässt sich hierdurch eine erhebliche Reduktion der Länge der die Verdichterräder tragenden Welle erreichen. Dies reduziert weiterhin die Trägheit des erfindungsgemäßen Turboverdichters und verringert damit zudem die benötigte Anlaufenergie.Furthermore, this can achieve a considerable reduction in the length of the shaft carrying the compressor wheels. This further reduces the inertia of the turbocompressor according to the invention and thus also reduces the required starting energy.
Gemäß einer weiteren möglichen Ausgestaltung der Erfindung kann vorgesehen sein, dass das erste Verdichterrad und das zweite Verdichterrad derart zueinander ausgerichtet sind, dass die jeweiligen Eingänge der Verdichterstufen auf gegenüberliegenden Seiten der Welle angeordnet sind. Dies kann insbesondere dadurch erreicht werden, dass die Verdichterräder Rücken an Rücken auf der Welle angeordnet sind. Eine derartige Anordnung begünstigt darüber hinaus eine einfache Montage bzw. Ausgestaltung des erfindungsgemäßen Turboverdichters mit wenigen Bauteilen.According to another possible embodiment of the invention can be provided that the first compressor and the second compressor are aligned with each other such that the respective inputs of the compressor stages are arranged on opposite sides of the shaft. This can be achieved in particular by the fact that the compressor wheels are arranged back to back on the shaft. Such an arrangement also favors a simple assembly or design of the turbocompressor according to the invention with few components.
Vorteilhafterweise können die Verdichterräder auch einstückig mit der Welle ausgebildet sein.Advantageously, the compressor wheels can also be formed integrally with the shaft.
Gemäß einer weiteren Ausgestaltung der Erfindung kann vorgesehen sein, dass die Verdichterräder im Wesentlichen denselben Abstand zum Lager aufweisen. Auf diese Weise lassen sich in radiale Richtung weisende Querkräfte auf das Lager gegenseitig kompensieren, sodass das Lager weitgehend scherkräftefrei ist.According to a further embodiment of the invention can be provided that the compressor wheels have substantially the same distance from the bearing. In this way, lateral forces pointing in the radial direction can be compensated for one another on the bearing, so that the bearing is largely shear-free.
Gemäß einer weiteren möglichen Ausgestaltung der Erfindung kann das Lager als kombiniertes, berührungsfreies Radial- und Axiallager ausgebildet sein. Hierdurch lässt sich eine noch höhere Stabilität des Lagers auch bei wechselnden Betriebszuständen des Turboverdichters erreichen.According to another possible embodiment of the invention, the bearing may be formed as a combined, non-contact radial and thrust bearing. As a result, even greater stability of the bearing can be achieved even with changing operating states of the turbocompressor.
Gemäß einer weiteren möglichen Ausgestaltung der Erfindung kann ein Elektroantrieb und/oder ein Generator in das Lager integriert sein. Auf diese Weise kann der Turboverdichter mittels eines Elektromotors anfänglich beschleunigt werden und es kann elektrische Energie aus dem Turboverdichter gewonnen werden, beispielsweise um bei einem Stromausfall ein kontrolliertes Abbremsen des Turboverdichters zu ermöglichen, ohne dass das berührungslose Lager versagt.According to another possible embodiment of the invention, an electric drive and / or a generator can be integrated into the bearing. In this way, the turbocompressor can be initially accelerated by means of an electric motor and electrical energy can be obtained from the turbocompressor, for example in order to allow a controlled deceleration of the turbocompressor in the event of a power failure without the non-contact bearing failing.
Gemäß einer weiteren möglichen Ausgestaltung der Erfindung kann vorgesehen sein, dass die Welle eine rotationssymmetrisch angeordneten, wenigstens einseitig offenen Hohlraum aufweist, in dem ein Rotor integriert angeordnet ist, wobei ein Stator in den Hohlraum hineinragt. Der Stator kann auf diese Weise berührungsfrei mit der Welle zusammenwirken und es ist eine Kombination von berührungslosem Lager, das üblicherweise mit den Außenseiten des mit der Welle verbundenen, drehenden Teils des Lagers wechselwirkt, und Elektromotor in kompakter Ausgestaltung möglich.According to another possible embodiment of the invention can be provided that the shaft has a rotationally symmetrical arranged, at least one side open cavity in which a rotor is arranged integrally, wherein a stator protrudes into the cavity. The stator can thus interact with the shaft without contact and it is a combination of non-contact bearing, which usually interacts with the outer sides of the shaft connected to the rotating part of the bearing, and electric motor in a compact design possible.
Gemäß einer weiteren möglichen Ausgestaltung der Erfindung kann vorgesehen sein, dass eine Spitze auf einer Rotationsachse der Welle angeordnet ist und einen Abstand zur Welle von 0 bis 5 mm, bevorzugt von 0 bis 1 mm aufweist. Die Spitze kann als Spitze eines Konus ausgebildet sein. Mit Hilfe einer derartigen Spitze lässt sich eine Axialabstützung des berührungsfreien Lagers erreichen, die nur dann axial eine Kraft auf die Welle ausübt, wenn das Lager aus der Gleichgewichtslage heraus ausgelenkt wird, wie dies beispielsweise bei Lastwechseln des strömenden Mediums geschehen kann. Eine derartige Spitze kann auch beiderseits der Welle angeordnet sein.According to another possible embodiment of the invention can be provided that a tip is arranged on a rotation axis of the shaft and has a distance from the shaft of 0 to 5 mm, preferably from 0 to 1 mm. The tip may be formed as a tip of a cone. With the help of such a tip can be an axial support of the non-contact bearing reach, which exerts only a force axially on the shaft, when the bearing is deflected out of the equilibrium position, as can happen, for example, with load changes of the flowing medium. Such a tip can also be arranged on both sides of the shaft.
Eine Welle eines Turboverdichters gemäß der zuvor beschriebenen Erfindung kann also eine Lagerkomponente eines berührungsfreien Lagers sowie zwei Verdichterräder tragen, die links und rechts des Lagerbestandteils angeordnet sind. Die Verdichterräder können Rücken an Rücken angeordnet sein. Die Welle nebst Verdichterrädern kann des Weiteren, bezogen auf eine axiale Mittelebene eine symmetrische Anordnung von Verdichterrädern und Lagerbestandteil aufweisen. Der Lagerbestandteil weist einen radial hervorstehenden Flansch auf. Des Weiteren kann die Welle einen Hohlraum aufweisen, in dem ein Rotor eines Elektromotors angeordnet ist. Die Verdichterräder und/oder der Lagerbestandteil können einstückig mit der Welle ausgebildet sein.A shaft of a turbocompressor according to the invention described above can thus carry a bearing component of a non-contact bearing and two compressor wheels, which are arranged on the left and right of the bearing component. The compressor wheels can be arranged back to back. Furthermore, the shaft together with compressor wheels can have a symmetrical arrangement of compressor wheels and bearing component with respect to an axial center plane. The bearing component has a radially protruding flange. Furthermore, the shaft may have a cavity in which a rotor of an electric motor is arranged. The compressor wheels and / or the bearing component may be formed integrally with the shaft.
Weitere Ziele, Vorteile, Merkmale und Anwendungsmöglichkeiten der vorliegenden Erfindung ergeben sich aus der nachfolgenden Beschreibung eines Ausführungsbeispiels anhand der Zeichnung. Dabei bilden alle beschriebenen und/oder bildlich dargestellten Merkmale für sich oder in beliebiger sinnvoller Kombination den Gegenstand der vorliegenden Erfindung, auch unabhängig von ihrer Zusammenfassung in den Ansprüchen oder deren Rückbeziehung.Other objects, advantages, features and applications of the present invention will become apparent from the following description of an embodiment with reference to the drawings. All described and / or illustrated features alone or in any meaningful combination form the subject matter of the present invention, also independent of their summary in the claims or their dependency.
Die Erfindung wird anhand mehrerer Ausführungsbeispiele erläutert. Dabei zeigen schematisch:
- Fig. 1
- einen Schnitt durch einen zweistufigen Turboverdichter,
- Fig. 2
- einen Schnitt durch einen erfindungsgemäßen Turboverdichter gemäß einer Ausführungsform,
- Fig. 3
- einen Schnitt durch einen Turboverdichter gemäß einem nicht beanspruchten Beispiel, sowie
- Fig. 4
- einen Schnitt durch einen Turboverdichter gemäß einem nicht beanspruchten Beispiel.
- Fig. 1
- a section through a two-stage turbocompressor,
- Fig. 2
- a section through a turbocompressor according to the invention according to an embodiment,
- Fig. 3
- a section through a turbocompressor according to a non-claimed example, as well
- Fig. 4
- a section through a turbocompressor according to a non-claimed example.
In den nachfolgenden Figuren werden gleiche oder gleich wirkende Bauteile zur einfacheren Lesbarkeit mit gleichen Bezugszeichen versehen.In the following figures, the same or equivalent components are provided with the same reference numerals for ease of reading.
Das gemeinsame Bauteil mit Welle 12, erstem Verdichterrad 8 und zweitem Verdichterrad 10 ist mittels eines Magnetlagers 14 gelagert. Das Magnetlager 14 weist ein wellenseitiges Lagerteil 16 und ein gehäuseseitiges Lagerteil 18 auf. Zwischen den beiden Lagerteilen befindet sich ein Luftspalt 20.The common component with
Die erste Verdichterstufe 4 weist einen Eingang 22 auf, durch die das zu verdichtende gasförmige Medium in den Turboverdichter 2 einströmt. Das Medium wird durch das erste Verdichterrad nach außen beschleunigt und dann in einem Diffusor 24 verdichtet und radial nach außen abgeführt. Hierzu ist die erste Verdichterstufe mittels einer Wandung 26 nach außen abgedichtet. Ein Medien führender Kanal wird außen mittels der Wandung 26 und innen durch das gehäuseseitige Lagerteil 18 des Magnetlagers 14 gebildet.The
Die vorkomprimierte Luft wird über einen Ausgang 28 der ersten Verdichterstufe einem Eingang 30 der zweiten Verdichterstufe zugeführt und dort mittels des zweiten Verdichterrades 10 ein weiteres Mal beschleunigt und mittels eines weiteren Diffusors 32 verdichtet. Radial außen liegend in der zweiten Verdichterstufe ist ebenfalls ein Kanal mit einer Wandung 34 und dem gehäuseseitigen Lagerteil 18 gebildet. Das komprimierte Medium verlässt die zweite Verdichterstufe 6 durch einen Ausgang 36.The precompressed air is fed via an
Das erfindungsgemäße Magnetlager 14 kann gleichzeitig als Motor ausgebildet sein, wobei das gehäuseseitige Lagerteil 18 dann den Stator bildet und das wellenseitige Lagerteil 16 in diesem Fall einen Rotor.The
Gemäß
In dem Beispiel gemäß
In dem Beispiel gemäß
Claims (7)
- Turbocompressor having a first compressor stage (4), which has a first compressor wheel (8), and having a second compressor stage (6), which has a second compressor wheel (10), wherein the first compressor wheel (8) and the second compressor wheel (10) are arranged on a common shaft (12), wherein the shaft (12) is mounted in contactless fashion, wherein a contactless bearing (14) of the shaft (12) is arranged between the first compressor wheel (8) and the second compressor wheel (10),
characterized in that the bearing (14) has, at the shaft side, a radially protruding flange (38) which is axially at least partially surrounded by housing-side bearing components (18, 40). - Turbocompressor according to Claim 1,
characterized in that the contactless bearing is a magnetic bearing (14). - Turbocompressor according to Claim 1 or 2,
characterized in that the shaft (12) is mounted only by means of the contactless bearing (14). - Turbocompressor according to any of the preceding claims,
characterized in that the first compressor wheel (8) and the second compressor wheel (10) are oriented such that the respective inputs (22, 30) of the compressor stages (4, 6) are arranged on opposite sides of the shaft (12). - Turbocompressor according to Claim 4,
characterized in that the compressor wheels (8, 10) have substantially the same spacing to the bearing (14) . - Turbocompressor according to any of the preceding claims,
characterized in that the bearing (14) is designed as a combined contactless radial and axial bearing. - Turbocompressor according to any of the preceding claims,
characterized in that an electric drive (46) and/or a generator is integrated into the bearing (14).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012012540.2A DE102012012540A1 (en) | 2012-06-26 | 2012-06-26 | Turbo compressor |
PCT/EP2013/063200 WO2014001286A1 (en) | 2012-06-26 | 2013-06-25 | Turbocompressor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2864641A1 EP2864641A1 (en) | 2015-04-29 |
EP2864641B1 true EP2864641B1 (en) | 2019-08-07 |
Family
ID=48748177
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13734691.2A Active EP2864641B1 (en) | 2012-06-26 | 2013-06-25 | Turbocompressor |
Country Status (5)
Country | Link |
---|---|
US (1) | US20150219106A1 (en) |
EP (1) | EP2864641B1 (en) |
CN (1) | CN104379939A (en) |
DE (1) | DE102012012540A1 (en) |
WO (1) | WO2014001286A1 (en) |
Families Citing this family (4)
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DE102014224283A1 (en) * | 2014-11-27 | 2016-06-02 | Robert Bosch Gmbh | Compressor with a sealing channel |
DE102014224285A1 (en) | 2014-11-27 | 2016-06-02 | Robert Bosch Gmbh | Compressor with a sealing channel |
DE102014224757A1 (en) | 2014-12-03 | 2016-06-09 | Robert Bosch Gmbh | Compressor with a sealing channel |
DE102017202658A1 (en) | 2017-02-20 | 2018-08-23 | Ford Global Technologies, Llc | Compressor and motor vehicle |
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Also Published As
Publication number | Publication date |
---|---|
EP2864641A1 (en) | 2015-04-29 |
DE102012012540A1 (en) | 2014-01-02 |
US20150219106A1 (en) | 2015-08-06 |
WO2014001286A1 (en) | 2014-01-03 |
CN104379939A (en) | 2015-02-25 |
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