EP2861833A1 - Paroi stator de turbomachine recouverte d'un revetement abradable. - Google Patents
Paroi stator de turbomachine recouverte d'un revetement abradable.Info
- Publication number
- EP2861833A1 EP2861833A1 EP13730010.9A EP13730010A EP2861833A1 EP 2861833 A1 EP2861833 A1 EP 2861833A1 EP 13730010 A EP13730010 A EP 13730010A EP 2861833 A1 EP2861833 A1 EP 2861833A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- structural support
- annular
- turbomachine stator
- abradable coating
- long fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 22
- 239000011248 coating agent Substances 0.000 title claims abstract description 20
- 239000000835 fiber Substances 0.000 claims abstract description 20
- 239000011325 microbead Substances 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 claims abstract description 9
- 239000011347 resin Substances 0.000 claims abstract description 9
- 230000002093 peripheral effect Effects 0.000 claims abstract description 7
- 230000002787 reinforcement Effects 0.000 claims description 24
- 239000004744 fabric Substances 0.000 claims description 10
- 239000003822 epoxy resin Substances 0.000 claims description 8
- 229920000647 polyepoxide Polymers 0.000 claims description 8
- 239000002131 composite material Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 4
- 239000011819 refractory material Substances 0.000 claims description 4
- 229920002050 silicone resin Polymers 0.000 claims description 4
- 238000007751 thermal spraying Methods 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 3
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 238000004939 coking Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 8
- 239000011152 fibreglass Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005289 physical deposition Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 230000037406 food intake Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/005—Selecting particular materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/522—Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
- F04D29/526—Details of the casing section radially opposing blade tips
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D11/00—Preventing or minimising internal leakage of working-fluid, e.g. between stages
- F01D11/08—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator
- F01D11/12—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part
- F01D11/122—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material
- F01D11/125—Preventing or minimising internal leakage of working-fluid, e.g. between stages for sealing space between rotor blade tips and stator using a rubstrip, e.g. erodible. deformable or resiliently-biased part with erodable or abradable material with a reinforcing structure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
- F05D2220/32—Application in turbines in gas turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/10—Stators
- F05D2240/11—Shroud seal segments
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/40—Organic materials
- F05D2300/44—Resins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/603—Composites; e.g. fibre-reinforced
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/611—Coating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/614—Fibres or filaments
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/70—Treatment or modification of materials
- F05D2300/702—Reinforcement
Definitions
- the invention relates to stator walls of turbomachines provided with abradable coatings, in particular for aircraft engines, such as fan retention housings or low-pressure compressor housings.
- Such a housing may be formed of a plurality of contiguous wall sectors (but a closed or half-shell structure is also possible) which surround a set of rotating blades driven by the combustion gases.
- the rotary blades In order to ensure a reduced clearance operation and thus ensure the performance requirements of the turbomachine in terms of consumption and efficiency, the rotary blades must come into contact with abradable coatings disposed on the housings.
- an abradable coating is made of a resin-based material filled with a pore-forming agent of hollow microbeads type of refractory material and usually formed by molding or physical deposition, for example by thermal spraying, on the surface to be protected.
- the main object of the present invention is thus to overcome such disadvantages by proposing a stator wall whose abradable coating can cover any type of surface, metallic or composite, without being subjected to such local detachments.
- This object is achieved by means of an annular portion of a turbomachine stator comprising a structural support successively provided with a bonding underlayer and an abradable coating formed by a resin filled with microbeads, characterized in that said underlayer fastening for fixing said abradable coating on said structural support is formed by a fibrous reinforcement with long fibers, a peripheral portion is secured to said structural support and a central portion is embedded in said resin loaded with microbeads during said fixation of said abradable coating on said structural support.
- the abradable coating is found perfectly secured to the structural support, which avoids any localized detachment.
- the invention is thus particularly suitable for anodized aluminum housing parts or surface preparation by sanding or blasting is prohibited.
- said fibrous reinforcement comprises one or more juxtaposed folds of two-dimensional long fiber fabrics.
- Said fibrous reinforcement may comprise a ply not impregnated with a 2D fabric of glass fibers or any other long fiber reinforcement or else several plies pre-impregnated at least in part at their periphery with 2D fiberglass fabrics or any other long fiber reinforcement.
- said structural support may be based on a metal alloy and said peripheral portion is bonded to said structural support by means of an epoxy resin or else based on a composite material and said peripheral portion is co-cured with said support during the development of said structural support.
- said microbead-loaded resin is a silicone or epoxy resin and said microbeads are hollow glass beads or refractory material.
- said fixing of said abradable coating on said structural support comprises a deposit by thermal spraying, injection, molding or spatulation, so as to impregnate said fibrous reinforcement and said structural support.
- the invention also relates to any turbomachine stator comprising an annular portion as mentioned above.
- FIG. 1 is a sectional view of a metal annular portion of turbomachine stator according to the invention.
- FIG. 2 is a sectional view of a composite annular portion of turbomachine stator according to the invention.
- FIG. 1 is a sectional view of an axial turbomachine fan retention casing portion formed, for example, by the circumferential end-to-end joining of a plurality of sectors.
- the housing surrounds a rotating assembly formed of a plurality of blades (not shown), the clearance between the inner surface of the housing and the blade tips being zero or virtually zero.
- This annular portion of the stator comprises a structural support 10 provided on the inner side (with respect to the circulation of the combustion gases) successively with a fastening sub-layer 12 and a thermal protection coating 14 formed of a material abradable having porosities and wherein the tops of the blades can partially penetrate without undergoing significant wear.
- the structural support 10 is a metal alloy, for example titanium or aluminum.
- the thermal protective coating 14 is made of a material having porosities and having a satisfactory resistance to the temperatures usually encountered during operation. Conventionally, in order to constitute this abradable coating, use is made of materials based on silicone or epoxy resin loaded with a pore-forming agent of the hollow microbead type made of refractory material, especially glass.
- the attachment sub-layer 12 for bonding the abradable coating to the surface of the structural support is formed by a fiberglass reinforcement or any other fiber reinforcement. long (carbon or aramid for example) which is partially fixed at its periphery on the structural support 10.
- the fiber reinforcement consists of one or more folds juxtaposed two-dimensional long fiber fabrics.
- this reinforcement preferably non-impregnated (dry) is advantageously bonded to its periphery (or at least on two of its lateral edges 12A, 12B) with the aid of a resin epoxide (or even a silicone resin when the abradable coating is silicone-based) on the structural support 10.
- this reinforcement comprises several plies, these independent of each other can then be pre-impregnated beforehand. less in part at their periphery, in particular on their lateral edges, and then their maintenance is ensured by bonding these lateral edges on the structural support 10 using, for example, an epoxy resin.
- This impregnation can be advantageously carried out manually (manual lamination) for example by roller or spray.
- the central portion of the armature 12C left free is in turn impregnated during the physical deposition of the abradable coating, for example by thermal spraying powder using the known plasma deposition techniques when the fabric is composed of long metal fibers.
- the abradable material may simply be injected, molded or spatulated so as to impregnate the fiber reinforcement and the surface of the structural support.
- FIG. 2 shows another embodiment of the invention more particularly adapted to a structural support 10 made of a composite material conventionally formed of a reinforcement of carbon, glass, aramid or ceramic fibers embedded in an epoxy resin or with similar properties.
- the fastening sub-layer 12 is not bonded at its periphery directly to the structural support 10 with the aid of an epoxy resin but preferably co-cured with the structural support during the preparation of the latter. ci, so that this armature is found directly integrated in the own fiber reinforcement 10A structuring the surface of this structural support. Of course, it is ensured that this cooking does not affect the central portion to remain free.
- the structure of the attachment sub-layer 12 is however identical to the previous one and formed by a fiberglass reinforcement or any other long fiber reinforcement comprising a dry ply or several plies pre-impregnated with two-dimensional long fiber fabrics which will, however, be coked with and no longer glued to the structural support.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1255169A FR2991374B1 (fr) | 2012-06-04 | 2012-06-04 | Paroi stator de turbomachine recouverte d'un revetement abradable |
PCT/FR2013/051212 WO2013182782A1 (fr) | 2012-06-04 | 2013-05-30 | Paroi stator de turbomachine recouverte d'un revetement abradable. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2861833A1 true EP2861833A1 (fr) | 2015-04-22 |
EP2861833B1 EP2861833B1 (fr) | 2016-09-28 |
Family
ID=48656235
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13730010.9A Active EP2861833B1 (fr) | 2012-06-04 | 2013-05-30 | Paroi stator de turbomachine recouverte d'un revetement abradable. |
Country Status (8)
Country | Link |
---|---|
US (1) | US9803497B2 (fr) |
EP (1) | EP2861833B1 (fr) |
CN (1) | CN104350238B (fr) |
BR (1) | BR112014030181B1 (fr) |
CA (1) | CA2875371C (fr) |
FR (1) | FR2991374B1 (fr) |
RU (1) | RU2637302C2 (fr) |
WO (1) | WO2013182782A1 (fr) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014120117A1 (fr) * | 2013-01-29 | 2014-08-07 | United Technologies Corporation | Matériau de frottement de lame |
CA3015841A1 (fr) * | 2016-02-26 | 2017-08-31 | Standard Aero Limited | Revetement pour revetir un carter de compresseur |
US10472980B2 (en) * | 2017-02-14 | 2019-11-12 | General Electric Company | Gas turbine seals |
US10526908B2 (en) * | 2017-04-25 | 2020-01-07 | United Technologies Corporation | Abradable layer with glass microballoons |
KR102049051B1 (ko) * | 2018-08-22 | 2019-11-26 | 엘지전자 주식회사 | 팬 모터 및 그 제조방법 |
US12084977B1 (en) | 2023-10-10 | 2024-09-10 | Rolls-Royce North American Technologies Inc. | Gas turbine engine with fan track liner having triply periodic minimal surface reinforcement |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2628693A (en) * | 1947-05-16 | 1953-02-17 | Chrysler Corp | Nonsquealing bonded brake shoe |
US4289447A (en) * | 1979-10-12 | 1981-09-15 | General Electric Company | Metal-ceramic turbine shroud and method of making the same |
US4460185A (en) * | 1982-08-23 | 1984-07-17 | General Electric Company | Seal including a non-metallic abradable material |
US4436848A (en) * | 1983-04-12 | 1984-03-13 | Owens-Corning Fiberglas Corporation | Aqueous co-emulsions of epoxy resin and mineral oil |
US4639388A (en) * | 1985-02-12 | 1987-01-27 | Chromalloy American Corporation | Ceramic-metal composites |
US5388959A (en) * | 1993-08-23 | 1995-02-14 | General Electric Company | Seal including a non-metallic abradable material |
US5951892A (en) * | 1996-12-10 | 1999-09-14 | Chromalloy Gas Turbine Corporation | Method of making an abradable seal by laser cutting |
JP2003148103A (ja) * | 2001-11-09 | 2003-05-21 | Mitsubishi Heavy Ind Ltd | タービンおよびその製造方法 |
DE102004031255B4 (de) * | 2004-06-29 | 2014-02-13 | MTU Aero Engines AG | Einlaufbelag |
GB2459844B (en) * | 2008-05-06 | 2011-01-19 | Rolls Royce Plc | Fan section |
EP2317079B1 (fr) * | 2009-10-30 | 2020-05-20 | Ansaldo Energia Switzerland AG | Système de revêtement abradable |
-
2012
- 2012-06-04 FR FR1255169A patent/FR2991374B1/fr active Active
-
2013
- 2013-05-30 US US14/405,545 patent/US9803497B2/en active Active
- 2013-05-30 BR BR112014030181-6A patent/BR112014030181B1/pt active IP Right Grant
- 2013-05-30 EP EP13730010.9A patent/EP2861833B1/fr active Active
- 2013-05-30 CA CA2875371A patent/CA2875371C/fr active Active
- 2013-05-30 RU RU2014153637A patent/RU2637302C2/ru active
- 2013-05-30 CN CN201380029247.XA patent/CN104350238B/zh active Active
- 2013-05-30 WO PCT/FR2013/051212 patent/WO2013182782A1/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
See references of WO2013182782A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20150139787A1 (en) | 2015-05-21 |
CA2875371A1 (fr) | 2013-12-12 |
US9803497B2 (en) | 2017-10-31 |
RU2637302C2 (ru) | 2017-12-01 |
BR112014030181B1 (pt) | 2021-10-19 |
CN104350238A (zh) | 2015-02-11 |
RU2014153637A (ru) | 2016-07-27 |
CA2875371C (fr) | 2019-09-03 |
FR2991374A1 (fr) | 2013-12-06 |
CN104350238B (zh) | 2016-12-07 |
BR112014030181A2 (pt) | 2017-06-27 |
WO2013182782A1 (fr) | 2013-12-12 |
EP2861833B1 (fr) | 2016-09-28 |
FR2991374B1 (fr) | 2016-04-08 |
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