EP2847445A1 - Ensemble d'un échangeur intermédiaire dans un tuyau d'aspiration - Google Patents
Ensemble d'un échangeur intermédiaire dans un tuyau d'aspirationInfo
- Publication number
- EP2847445A1 EP2847445A1 EP13714956.3A EP13714956A EP2847445A1 EP 2847445 A1 EP2847445 A1 EP 2847445A1 EP 13714956 A EP13714956 A EP 13714956A EP 2847445 A1 EP2847445 A1 EP 2847445A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- intercooler
- intake pipe
- wall
- radiator block
- charge air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/045—Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10242—Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
- F02M35/10268—Heating, cooling or thermal insulating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/045—Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
- F02B29/0462—Liquid cooled heat exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/045—Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
- F02B29/0475—Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly the intake air cooler being combined with another device, e.g. heater, valve, compressor, filter or EGR cooler, or being assembled on a special engine location
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/104—Intake manifolds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
- F28D7/1684—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits having a non-circular cross-section
- F28D7/1692—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits having a non-circular cross-section with particular pattern of flow of the heat exchange media, e.g. change of flow direction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
- F28D2021/0082—Charged air coolers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2240/00—Spacing means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2280/00—Mounting arrangements; Arrangements for facilitating assembling or disassembling of heat exchanger parts
- F28F2280/02—Removable elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the invention relates to an arrangement of an intercooler in an intake pipe, wherein the charge air cooler has a radiator block through which can be inserted through a first opening of the intake pipe, wherein the radiator block has at least a first outer wall and at least a second outer wall along the Hauptausdehnungsraum of Run cooler block and limit the permeable area of the radiator block, wherein the intake pipe includes the plug-in part of the intercooler on three sides, so that the radiator block of the intercooler is flowed through within the intake manifold, wherein the intake pipe has a first inner surface and a second inner surface each along a the outer walls of the radiator block run.
- intercoolers are used to cool the charge air. This is necessary because the intake air is heated by the compression in a turbocharger. This leads to a decrease in the density of the intake air. What effectively leads to a lower proportion of oxygen in the combustion chamber charge.
- the cooling by the intercooler causes in contrast to compression an increase in density, with the result that in the combustion chamber of the
- Internal combustion engine intake air is supplied to high density.
- the amount of oxygen needed for combustion is particularly high in high density air.
- the intercooler In order to achieve the greatest possible advantage by cooling the intake air, it is expedient to place the intercooler as close to the inlet valves as possible in order to avoid subsequent heating of the air.
- the intercooler In today's applications in the automotive industry, the arrangement of the intercooler in the Intake manifold of the internal combustion engine enforced.
- the intercooler is usually inserted through a side opening in the intake pipe and secured by means of a usually positively connected to the intercooler connection flange on the intake manifold.
- a second bearing for the charge air cooler may be provided at the wall of the intake pipe opposite the insertion opening. Solutions of this type are today implemented in inline engines with three and four cylinders. Likewise in internal combustion engines with V-shaped cylinder banks with six or eight cylinders.
- a disadvantage of the prior art is that by this method of installation vibrations on the intake manifold and voltages that may arise due to not 100% tolerances between the flange of the charge air cooler and the intake manifold, are transmitted directly to the Ladeiuftkühler.
- the object of the present invention to provide an arrangement of a charge air cooler in an intake manifold, which makes it possible to easily and safely mount long intercooler in the intake manifold.
- the aim is to provide an installation concept which is particularly advantageous for the charge air cooler with regard to the vibrations and vibrations that occur.
- the object of the present invention is achieved by an arrangement of an intercooler in an intake pipe having the features according to claim 1.
- an arrangement of an intercooler in an intake pipe wherein the intercooler has a charge air permeable radiator block and can be inserted through a first opening of the intake pipe, wherein the radiator block at least a first outer wall and at least a second outer wall has along the Hauptausdehnungsraum of the radiator block run and limit the permeable area of the radiator block, wherein the intake pipe includes the plug-in part of the intercooler on three sides, so that the radiator block of the intercooler within the intake pipe by ström bar, wherein the intake pipe has a first inner surface and a second inner surface along each one of the outer walls of the radiator block, wherein the first inner surface and / or the second inner surface each having a first projection on which the first outer wall and / or the second outer wall of the radiator block can be supported is.
- first projection of the first and / or second inner surface each has a damping element, via which the first outer wall and / or the second outer wall of the radiator block can be supported.
- first inner surface and / or the second inner surface have a plurality of projections, via which the first outer wall and / or the second outer wall of the radiator block can be supported by a plurality of projections, the number of bearing points where can support the intercooler can be increased. This leads to lower relative movements of the intercooler within the intake manifold and to a greater resistance of the charge air cooler against vibrations from the outside.
- the plurality of projections of the first inner surface and / or the second inner surface have damping elements, via which the first outer wall and / or the second outer wall of the radiator block can be supported.
- the position of the at least first projection on the first inner surface and / or the second inner surface is matched to the natural shapes and natural vibrations of the intercooler.
- the at least first projection of the first inner surface and / or the second inner surface are made in one piece with the intake pipe.
- the first outer wall and / or the second outer wall of the radiator block have a first elastic damping element via which the first inner surface and / or the second inner surface can be supported.
- FIG. 3 shows a section through the center plane of an intercooler and an intake pipe in an embodiment according to the invention
- FIG. 4 shows a section through the center plane of an intercooler and an intake pipe in a further embodiment according to the invention
- FIG. 5 shows a section through the center plane of an intercooler and an intake pipe in a further embodiment according to the invention
- FIG. 6 shows a section through the center plane of an intercooler and an intake pipe in a further embodiment according to the invention
- Fig. 7 shows a section through the center plane of an intercooler and an intake pipe in a further embodiment of the invention.
- Fig. 8 shows a section through the center plane of a charge air cooler and an intake pipe in a further embodiment of the invention.
- FIG. 1 shows in the left half of the figure, a perspective external view of an intake manifold 5.
- This intake pipe 5 is the air supply to an internal combustion engine, not shown in the picture. Compressing the intake air in a turbocharger or compressor heats the air. As a result, the density of the air is reduced, which would lead to a poorer filling of the combustion chambers of the internal combustion engine.
- a charge air cooler 4 is installed for the purpose of cooling the air, which is supplied via the intake manifold 5 to an internal combustion engine and thus the increase in the density of the intake air in the intake manifold 5.
- the right half of Figure 1 shows the built intercooler 4.
- the intercooler 4 shown in Figure 1 corresponds in its construction known from the prior art intercoolers.
- the intercooler 4 has outer walls 7.
- a flange plate 12 is attached Laterally on one of the manifolds of the intercooler 4, a flange plate 12 is attached. This is used to attach the intercooler 4 to the intake manifold 5.
- the intercooler 4 has two coolant connection pieces 16a, 16b.
- a centering means 17 is arranged, which serves for the additional storage of the intercooler 4 in the intake pipe 5.
- intercooler is not further described at this point, since this is not essential to the invention.
- intercoolers in different designs is conceivable.
- U-shaped intercoolers with a deflection in the interior as well as the use of a straight-flow intercooler without deflection, which have the inlet and the outlet at opposite ends.
- FIG. 2 shows a section through the center plane of the installed intercooler 4 in the intake pipe 5.
- the section through the intake pipe 5, which has intake pipe inner walls 9, can be seen in particular.
- the inner region of the intake pipe 5 in this case has dimensions that allow insertion of the charge air cooler 4.
- a recess in the intake pipe is provided, which serves to receive the centering means 17, which is attached to one of the outer ends of the charge air cooler 4.
- the flange plate 12 terminates flush with the outer wall of the intake pipe 5 and can be fixed on the intake pipe 5 via the screw 13.
- a sealant such as an O-ring seal
- the radiator block 15 is thus effectively exposed to the air flow flowing inside the intake pipe 5, whereby a heat transfer from the air flowing through the cooling medium, which flows in the interior of the intercooler 4, is promoted.
- FIG. 2 represents in its execution the current state of the art with all the disadvantages described in the introduction.
- the following figures 3 to 8 each represent different embodiments of an inventive arrangement of the charge air cooler in
- the intake pipe 5 has projections 6 on the inner walls 9.
- the two projections 6 are arranged centrally on half of the length of the inserted intercooler 4 on the intake pipe inner walls 9.
- an intake pipe 5 is now shown in Figure 3 with two opposing openings 1, 1 1.
- the opening 1 1 opposite opening 1 in the intake pipe 5 is shown.
- This second opening 1, as well as the housing part 2, which closes the opening 1 is mentioned at this point only for a better understanding of the figures.
- the housing part 2 has a bearing 3, in which the charge air cooler 4 can be inserted.
- the housing part 2 is further fastened by means of screw 14 on the intake manifold.
- the second opening 1, as well as the housing part 2 are not essential to the invention and are therefore not included in the further description of the figures.
- the protrusions 6 of the intake pipe inner walls 9 shown in FIG. 3 are in direct contact with the outer surfaces 7 of the radiator block 15 in the assembled state.
- the Intercooler 4 mounted in the installed state at four points, namely the projections 6, in the bearing 3 of the housing part 2 and by the screw 13 of the flange 12 of the intercooler 4. This causes the intercooler is particularly resistant to vibration mounted in the intake manifold 5, which a longer service life of the intercooler is beneficial.
- FIG. 4 shows an illustration which is analogous to FIG.
- the projections 6, which are arranged on the intake tube inner walls 9, are coated with an additional damping element 8.
- the outer walls 7 of the charge air cooler are not supported directly on the projections 6, but indirectly via the additional damping element eighth
- This additional damping element 8 thus contributes to the decoupling of the charge air cooler 4 from the intake manifold 5.
- the transmitted vibrations of the intake manifold 5, which inevitably arise due to the direct connection to the internal combustion engine are not fully transferred to the charge air cooler 4.
- a plurality of projections 6 can also be arranged on the intake pipe inner walls 9. This is illustrated, for example, in FIG. These projections may be directly opposite one another on the top and the bottom of the intake pipe 5, however, the projections 6 may also be made offset from one another. This is shown, inter alia, the figure 6. Also, in a further advantageous embodiment, it would be conceivable to provide the projections 6 of Figures 5 and 6 respectively with the additional damper elements 8, as shown in Figure 4.
- the distribution of the projections 6 on the intake pipe inner walls 9 can be influenced by various considerations. Among other things, one approach may be the design according to the vibration modes that the intercooler 4 has in operation. It is particularly advantageous the projections 6 in areas of maximum
- FIGS. 7 and 8 show, in principle, a similar construction to FIGS. 3 to 6, but FIGS. 7 and 8 have no projections 6. Instead of the projections 6 on the Ansaugrohrinnenpartyn 9 here have the outer walls 7 of the intercooler 4 elastic elements, via which the intercooler is supported in the inserted state on the intake pipe inner walls 9 of the intake manifold 5.
- the elastic elements 10 are designed so that they can be inserted due to their compliance with the intercooler 4 in the insertion opening 1 1.
- elastic elements 10 are shown, which are applied over the entire length of the charge air cooler 4. However, it is also conceivable to apply the elastic elements only in sections to the outer surfaces 7 of the intercooler 4.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Supercharger (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012206106A DE102012206106A1 (de) | 2012-04-13 | 2012-04-13 | Anordnung eines Ladeluftkühlers in einem Ansaugrohr |
PCT/EP2013/057509 WO2013153127A1 (fr) | 2012-04-13 | 2013-04-10 | Ensemble d'un échangeur intermédiaire dans un tuyau d'aspiration |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2847445A1 true EP2847445A1 (fr) | 2015-03-18 |
Family
ID=48050748
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13714956.3A Ceased EP2847445A1 (fr) | 2012-04-13 | 2013-04-10 | Ensemble d'un échangeur intermédiaire dans un tuyau d'aspiration |
Country Status (6)
Country | Link |
---|---|
US (1) | US20150083091A1 (fr) |
EP (1) | EP2847445A1 (fr) |
KR (1) | KR20140146196A (fr) |
CN (1) | CN204677282U (fr) |
DE (1) | DE102012206106A1 (fr) |
WO (1) | WO2013153127A1 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012206121A1 (de) * | 2012-04-13 | 2013-10-17 | Behr Gmbh & Co. Kg | Anordnung eines Ladeluftkühlers in einem Ansaugrohr |
DE102013010537B4 (de) * | 2013-06-25 | 2016-03-31 | Modine Manufacturing Company | Wärmetauscher in einem Gehäuse |
DE102013221151A1 (de) * | 2013-10-17 | 2015-04-23 | MAHLE Behr GmbH & Co. KG | Wärmeübertrager |
DE102014202463A1 (de) * | 2014-02-11 | 2015-08-13 | MAHLE Behr GmbH & Co. KG | Frischluftanlage mit integriertem Ladeluftkühler für eine Brennkraftmaschine |
DE102015015449A1 (de) * | 2015-12-02 | 2017-06-08 | Mann + Hummel Gmbh | Luftführendes Bauteil, insbesondere Saugrohr, mit darin angeordnetem Ladeluftkühler und Ladeluftkühler |
JP6804269B2 (ja) * | 2016-11-18 | 2020-12-23 | 三菱重工サーマルシステムズ株式会社 | 熱交換器 |
DE102018216659A1 (de) * | 2018-09-27 | 2020-04-02 | Mahle International Gmbh | Wärmeübertrager |
USD971261S1 (en) * | 2020-10-16 | 2022-11-29 | Resource Intl Inc. | Intercooler pipes for automotive applications |
USD956819S1 (en) * | 2021-01-08 | 2022-07-05 | Resource Intl Inc. | Intercooler pipe for automotive applications |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3881455A (en) * | 1973-10-31 | 1975-05-06 | Allis Chalmers | Aftercooler for internal combustion engine |
US4476842A (en) * | 1982-09-20 | 1984-10-16 | Allis-Chalmers Corporation | Intercooler damper support |
US4565177A (en) * | 1983-09-09 | 1986-01-21 | Cummins Engine Company, Inc. | Unitized cross tie aftercooler assembly |
DE3338466A1 (de) * | 1983-10-22 | 1985-05-09 | Dr.Ing.H.C. F. Porsche Ag, 7000 Stuttgart | Kraftfahrzeug, insbesondere personenwagen |
FR2623895B1 (fr) * | 1987-11-27 | 1990-07-06 | Valeo | Echangeur de chaleur comportant un faisceau de tubes a ailettes et une enveloppe entourant ledit faisceau |
DE4313505C2 (de) * | 1993-04-24 | 2002-02-07 | Mahle Filtersysteme Gmbh | Flüssigkeitskühler mit einem durchströmbaren Scheibenpaket |
US20090250201A1 (en) * | 2008-04-02 | 2009-10-08 | Grippe Frank M | Heat exchanger having a contoured insert and method of assembling the same |
DE102007030464A1 (de) * | 2007-06-29 | 2009-01-08 | Volkswagen Ag | Saugrohr für eine Brennkraftmaschine |
DE102009038592A1 (de) * | 2009-08-26 | 2011-03-10 | Behr Gmbh & Co. Kg | Gaskühler für einen Verbrennungsmotor |
DE102010063602A1 (de) * | 2010-12-20 | 2012-06-21 | Behr Gmbh & Co. Kg | Saugrohr mit integriertem Ladeluftkühler |
-
2012
- 2012-04-13 DE DE102012206106A patent/DE102012206106A1/de not_active Withdrawn
-
2013
- 2013-04-10 US US14/394,294 patent/US20150083091A1/en not_active Abandoned
- 2013-04-10 EP EP13714956.3A patent/EP2847445A1/fr not_active Ceased
- 2013-04-10 KR KR1020147031909A patent/KR20140146196A/ko not_active Application Discontinuation
- 2013-04-10 CN CN201390000398.8U patent/CN204677282U/zh not_active Expired - Fee Related
- 2013-04-10 WO PCT/EP2013/057509 patent/WO2013153127A1/fr active Application Filing
Non-Patent Citations (2)
Title |
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None * |
See also references of WO2013153127A1 * |
Also Published As
Publication number | Publication date |
---|---|
KR20140146196A (ko) | 2014-12-24 |
DE102012206106A1 (de) | 2013-10-17 |
WO2013153127A1 (fr) | 2013-10-17 |
US20150083091A1 (en) | 2015-03-26 |
CN204677282U (zh) | 2015-09-30 |
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Inventor name: HELMS, WERNER Inventor name: KOELBLIN, RUEDIGER Inventor name: FEHRENBACH, MATTHIAS Inventor name: SAUMWEBER, CHRISTIAN |
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