EP2844603B1 - Bâti de transport - Google Patents
Bâti de transport Download PDFInfo
- Publication number
- EP2844603B1 EP2844603B1 EP14717673.9A EP14717673A EP2844603B1 EP 2844603 B1 EP2844603 B1 EP 2844603B1 EP 14717673 A EP14717673 A EP 14717673A EP 2844603 B1 EP2844603 B1 EP 2844603B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conveyor
- conveyor system
- storage device
- lifting
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003860 storage Methods 0.000 claims description 51
- 238000000034 method Methods 0.000 claims description 12
- 239000003990 capacitor Substances 0.000 claims description 11
- 238000011084 recovery Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 description 7
- 238000010168 coupling process Methods 0.000 description 7
- 238000005859 coupling reaction Methods 0.000 description 7
- 230000001939 inductive effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/06—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported by levers for vertical movement
- B66F7/065—Scissor linkages, i.e. X-configuration
Definitions
- the invention relates to a conveyor system and a method for operating a conveyor system.
- conveyor racks are conveyed along a conveyor line and the actual conveyed is added to these conveyor racks. It is often the case that the conveyed material must be accessible at different points of the conveyor line in a different height, for example, when assembly work is carried out.
- the conveyor racks often lift tables or are designed as lifting tables.
- Electromechanical drives are to be understood as drives which are driven by an electric motor, which is mechanically coupled to the lifting table.
- conveyor racks There are different types of conveyor racks known, for example, one speaks in particular in the automotive industry of so-called skids.
- the term conveyor frame also refers on skids containing a lift table.
- the conveyor systems of the type in question are Schubskid complexitysysteme. Such are for example from the DE 2009 034 709 A1 known.
- the energy supply is complex because it must be designed so that the theoretically possible simultaneous operation of the lifting tables can be handled as a load.
- the invention is therefore an object of the invention to provide a conveyor system and a method for operating a conveyor system, in which the cost of the Power supply for the lifting drives of the lifting tables are reduced.
- the conveying frames according to the invention have a storage device for electrical energy for supplying the lifting drive for raising and / or lowering the lifting table.
- the maximum electrical power consumption of the lifting drive is greater than the maximum electrical power consumption of all other electrical devices of the conveyor frame which are supplied by the storage device.
- the electrical facilities also include other drives that do not serve to raise or lower the lift table.
- the conveyor frame comprises an energy recovery device that converts potential mechanical energy into electrical energy when lowering the lift table and stores it in the battery.
- the recovery device can be the use of the already necessary lifting drive, which is electrically connected to the storage device in such a way that an energy recovery during lowering of the lifting table is made possible.
- these lifting tables have the advantage that the storage device for electrical energy can be designed to a significant degree smaller and thus significantly cheaper than is known in the art, since the largest electric power consumers of the lifting drive of the lifting table is.
- the storage device By using the storage device, it is possible to provide the electric lifting drive with energy at any time, without it for a connection the conveyor frame to a power supply device of the type described above is required. It is true that the less frequently the use of the lifting drive for raising or lowering the lifting table during operation of the conveyor system, the more worthwhile the replacement of a conventional energy supply by a decentralized energy supply according to the invention of the conveyor racks by storage facilities in terms of cost. It is possible to take into account in the selection of the storage device to be used, the requirements of the same, resulting from the planned use of the conveyor frame, ie depending on the power consumption of the linear actuator, the expected number of cycles and the frequency and duration of possible charging cycles the targeted selection of, for example, a lead or lithium battery done.
- the maximum electrical power consumption of the lift table drive is at least twice as large, preferably at least four times as large as the maximum electrical power consumption of all the other devices of the storage device powered by the storage rack. Since the lifting drives in such conveyors only a fraction of the operating time of the conveyor is in operation, which is preferably at most 10 min / h, more preferably at most 5 min / h, the cost saving, which enables the present invention, the higher, the higher the Proportion of the maximum electrical power consumption of the linear actuator at the maximum electrical power consumption of all of the memory device supplied electrical facilities of the conveyor frame is.
- the electrical energy output or its components is calculated as an average value, which is averaged over the operating time, while the system is operated in normal operation. That is, in particular downtime due to maintenance or production stoppages, for example, over a weekend, do not count towards the operating period in the sense of the present invention. During the periods not to be counted in this sense, it may be possible that other consumers, for example in the context of a stand-by operation, exceed the energy consumption of the linear actuators during these times, since the linear actuators are naturally not in operation during such times ,
- the cost savings by the present invention are particularly high when an electrical power of 2000 W, preferably 1000 W, emitted by the storage device is only during a certain proportion the operating time is exceeded.
- This proportion is preferably at most 10 minutes / h, more preferably at most 5 minutes / h.
- the electric power output from the storage device exceeds a value of 50%, preferably 20% of the maximum power consumption of the linear actuator.
- the storage device preferably has an accumulator, that is to say a rechargeable accumulator for electrical energy on an electrochemical basis. It has been shown that the cost savings are particularly high if the accumulator has a capacity of at least 10 and / or at most 50 Ah.
- the memory device can also have a capacitor, in which the electrical energy is stored in an electric field. The capacity of such a capacitor is then preferably at least 1 farad, more preferably at least 10 farads, and especially at least 100 farads. Capacitor capacitances of this order of magnitude enable a storage of sufficiently large amounts of energy to realize the present invention in an advantageous manner.
- the conveyor frame preferably has means for connecting the conveyor frame to a loading device for charging the storage device.
- a loading device for charging the storage device.
- easily accessible plug-in connections can be provided, which enable a fast coupling of the conveyor frame to an electrical supply line, but it is more advantageous if the means are designed such that they allow the storage device to be charged during operation.
- the conveyor frame may comprise sliding contacts which allow the storage device to be charged, even if the conveyor frame is moved in the conveyor system.
- the conveyor frame comprises means for inductive coupling with a charging device, which allow contactless charging of the memory device.
- the conveyor system has a loading device, which is also designed such that the charge of the storage device is made possible during the transport of the conveyor racks.
- This may also be grinding counter contacts or means for inductive coupling storage device with the charging device of the conveyor system.
- connections possible which are temporarily constructed during the transport of the conveyor frame over a portion of the conveyor line. This is possible if the charge device-side element of the plug connection can be carried along the conveying path with the conveyor frame via a section of the conveyor line, for example if the conveyor system is designed such that it has a return path for conveyor frames not loaded with conveyed material. Then it makes sense to carry out the charge of the memory device on the return path, since the charger can not come into conflict with the funding process and, for example, associated production processes, for example, because intended contact elements hinder work on the conveyed.
- the conveyor system for this purpose comprises a changing device for changing the storage device of a conveyor frame, preferably an automated changing device, d. H. a device which is designed such that it can perform a change of the storage device without human intervention on a conveying device passing through the changing device.
- the conveyor when the conveyor a lock station for feeding in or out of conveyor frames in the conveyor system anyway, but also in other cases, it may be useful that the conveyor has a lock station for input and / or ejection of the conveyor frame for changing the storage device and / or the charge of the memory device.
- the conveyor frame has an energy generating device which is designed such that they generate electrical energy due to the conveying movement of the conveyor racks and thus can feed the battery.
- an energy generating device which is designed such that they generate electrical energy due to the conveying movement of the conveyor racks and thus can feed the battery.
- a dynamo which is driven by a suitable mechanical coupling with the environment of the conveyor frame, which may arise along the entire conveyor line or part of the conveyor line, by the conveying movement.
- friction wheels or rollers that interact with the conveyor system are conceivable.
- Such a mechanical coupling can be realized much simpler and cheaper than an electrical coupling via sliding contacts, induction loops or the like and can also serve to supply electrical energy to the memory device.
- the drive has a first electric motor fed from the storage device and a second electric motor fed by bypassing the storage device by an energy supply system of the conveyor system.
- a variant is particularly interesting for retrofitting existing conveyor systems.
- the other electric motor which is fed from the storage device, relieve the existing engines, so that their energy consumption decreases and the existing Energy supply is sufficient.
- To provide two electric motors is particularly useful because different motors can be used, which are tunable to the different properties of the electrical energy provided, such as voltage, current, direct or alternating current.
- Such a hybrid system may also prove to be superior to a purely storage device-based and a purely conventional power supply concept for the conveyor racks as part of a cost optimization, since the cost function depending Of the performance of the lifting drive of the lifting table in the rarest cases linear behavior. Furthermore, design constraints, such as limit the capacity of the storage devices or, depending on the individual conveyor system, individual load peaks regularly queried only at very specific sections, so that in such cases, such a combined system is the most cost-effective solution.
- the period of time that is available for charging the memory devices during normal operation designed to be greater than the period in which electrical energy is removed from the memory devices during normal operation.
- lower currents for the charge of the storage device are required as they are needed to operate the linear actuators.
- the electrical energy is quasi buffered.
- the conveyor system in particular the electrical components, such that the electrical power that can be transmitted for charging the memory device is less than the electrical power necessary for operating the drive.
- the electrical power that can be transmitted for charging the memory device is less than the electrical power necessary for operating the drive.
- the storage device has a rechargeable battery and a capacitor, but a short charging time can be desirable, since the conveyor racks or the storage devices must then be connected to a power supply device only for a relatively short time. It is particularly advantageous in this context if, for charging the storage device, electrical energy is first stored temporarily in a capacitor and then released from the capacitor to an accumulator and stored in the accumulator. Likewise or in addition, it may be advantageous to operate an accumulator and a capacitor in the memory device in parallel. This makes it possible to combine the advantages of the capacitor, namely recording and delivery of high electrical power and thus in particular short charging times with the advantages of the accumulator, namely the ability to store relatively large amounts of energy at low voltages.
- inventive lifting table designed as a conveyor frame 1 has a lower base frame member 5, which is connected to an upper frame member 4 via a pair of scissors 3.
- the scissors 3 is used in such, also known as scissor lift table to allow the lifting movement, the load to be lifted is received by the upper frame member 4.
- the lifting movement of the scissors 3 is effected by belts 2, which are coupled to a housed in a drive housing 6 lifting drive.
- This usually has a shaft on which the straps 2 are wound, which in turn is driven by an electric motor.
- FIG. 2 schematically illustrates the operation of an exemplary conveyor system according to the invention as a push-skid conveyor system.
- a conveyor system can be created in a particularly advantageous manner with two opposing conveyor lines, in which the conveyor racks 1 are circulated.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Claims (12)
- Installation de transport avec au moins un bâti de transport (1), le bâti de transport (1) pouvant être convoyé à travers l'installation de transport, sachant que, quant à l'installation de transport, il s'agit d'un système de transport en translation, le bâti de transport (1) étant doté d'une table élévatrice, en particulier d'une table élévatrice à ciseaux, sachant que l'installation de transport présente un dispositif de transport pour le convoyage des bâtis de transport (1) à travers l'installation de transport,
caractérisée en ce que
le bâti de transport (1) présente une installation de stockage d'énergie électrique, destinée à l'alimentation d'un entraînement électrique de table élévatrice pour lever et / ou abaisser la table élévatrice, sachant que la consommation maximale de puissance électrique de l'entraînement de table élévatrice est supérieure à la consommation maximale de puissance électrique de toutes les autres installations électriques du bâti de transport (1) alimentées par l'installation de stockage, sachant que le bâti de transport (1) présente une installation de récupération d'énergie pour charger l'installation de stockage lors de l'abaissement de la table élévatrice. - Installation de transport selon la revendication 1, caractérisée en ce que
la consommation maximale de puissance électrique de l'entraînement de la table élévatrice est au moins le double, de préférence au moins le quadruple de la consommation maximale de puissance électrique de toutes les autres installations électriques du bâti de transport (1) alimentées par l'installation de stockage. - Installation de transport selon l'une des revendications précédentes,
caractérisée en ce que
l'installation de stockage présente un accumulateur, en particulier un accumulateur ayant une capacité d'au moins 10 Ah et / ou de 50 Ah au maximum. - Installation de transport selon l'une des revendications précédentes,
caractérisée en ce que
l'installation de stockage présente un condensateur, en particulier un condensateur ayant une capacité d'au moins 1 Farad, de préférence d'au moins 10 Farad, plus préférentiellement d'au moins 100 Farad. - Installation de transport selon l'une des revendications précédentes,
caractérisée en ce que
l'installation de transport est conçue de manière à ce que les bâtis de transport (1) puissent être convoyés sans propre entraînement à travers l'installation de transport. - Procédé d'exploitation d'une installation de transport selon l'une des revendications précédentes, sachant que l'installation de transport est un système de transport en translation, au moins un bâti de transport (1) étant convoyé à travers l'installation de transport, sachant que le bâti de transport (1) est doté d'une table élévatrice, en particulier d'une table élévatrice à ciseaux, et d'un entraînement de levage électrique pou lever et / ou abaisser la table élévatrice,
caractérisé en ce que
le bâti de transport (1) présente une installation de stockage d'énergie électrique, destinée à l'alimentation de l'entraînement de levage, sachant que l'installation de stockage délivre de l'énergie électrique à l'entraînement de levage, la majeure partie de l'énergie électrique délivrée par l'installation de stockage à l'entraînement de levage étant destinée à lever et / ou abaisser la table élévatrice, sachant que de l'énergie électrique est récupérée lors de l'abaissement de la table élévatrice et stockée dans l'installation de stockage. - Procédé selon la revendication 6,
caractérisé en ce que
la puissance électrique délivrée par le dispositif de stockage ne dépasse une valeur de 50 %, de préférence de 20 % de la consommation de puissance maximale de l'entraînement de levage que pendant une partie de la durée de fonctionnement de l'installation de transport de 10 min/h au maximum, de préférence de 5 min/h. - Procédé selon revendication 6 ou 7,
caractérisé en ce que
la puissance électrique délivrée par le dispositif de stockage ne dépasse une valeur de 2000 Watt, de préférence de 1000 Watt que pendant une partie de la durée de fonctionnement de l'installation de transport de 10 min/h au maximum, de préférence de 5 min/h. - Procédé selon l'une des revendications 6 à 8,
caractérisé en ce que
l'entraînement de levage est utilisé seulement pendant une durée de fonctionnement de l'installation de transport d'un maximum de 10 min/h, de préférence de 5 min/h pour lever et / ou abaisser la table élévatrice. - Procédé selon l'une des revendications 6 à 9,
caractérisé en ce que,
pour charger l'installation de stockage, de l'énergie électrique est mise en stock intermédiaire dans un condensateur et délivrée ensuite par celui-ci à un accumulateur et stockée dans l'accumulateur. - Procédé selon l'une des revendications 6 à 10,
caractérisé en ce que
le bâti de transport (1) est convoyé sans propre entraînement par le dispositif de transport à travers l'installation de transport. - Procédé selon la revendication 6 à 11,
caractérisé en ce que
le convoyage du bâti de transport (1) n'est effectué de préférence que par au moins un dispositif de transport à lieu fixe.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201430464T SI2844603T1 (sl) | 2013-04-10 | 2014-04-10 | Transportno ogrodje |
EP14717673.9A EP2844603B1 (fr) | 2013-04-10 | 2014-04-10 | Bâti de transport |
PL14717673T PL2844603T3 (pl) | 2013-04-10 | 2014-04-10 | Stojak przenośnika |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013006129 | 2013-04-10 | ||
PCT/EP2013/001094 WO2014166511A1 (fr) | 2013-04-10 | 2013-04-15 | Table élévatrice et installation de transport |
EP14717673.9A EP2844603B1 (fr) | 2013-04-10 | 2014-04-10 | Bâti de transport |
PCT/EP2014/000962 WO2014166634A1 (fr) | 2013-04-10 | 2014-04-10 | Bâti de transport |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2844603A1 EP2844603A1 (fr) | 2015-03-11 |
EP2844603B1 true EP2844603B1 (fr) | 2017-08-30 |
Family
ID=50489055
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14717673.9A Active EP2844603B1 (fr) | 2013-04-10 | 2014-04-10 | Bâti de transport |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2844603B1 (fr) |
PL (1) | PL2844603T3 (fr) |
SI (1) | SI2844603T1 (fr) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008050364A1 (de) * | 2007-10-08 | 2009-09-24 | Sauer-Danfoss Inc. | Regeneratives Energiesystem für das Absenken von Lasten mit einer Schaltung zum Auf- und Entladen eines Kondensators und einem Verfahren zum Betreiben desselben |
-
2014
- 2014-04-10 SI SI201430464T patent/SI2844603T1/sl unknown
- 2014-04-10 EP EP14717673.9A patent/EP2844603B1/fr active Active
- 2014-04-10 PL PL14717673T patent/PL2844603T3/pl unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008050364A1 (de) * | 2007-10-08 | 2009-09-24 | Sauer-Danfoss Inc. | Regeneratives Energiesystem für das Absenken von Lasten mit einer Schaltung zum Auf- und Entladen eines Kondensators und einem Verfahren zum Betreiben desselben |
Also Published As
Publication number | Publication date |
---|---|
SI2844603T1 (sl) | 2017-12-29 |
PL2844603T3 (pl) | 2018-01-31 |
EP2844603A1 (fr) | 2015-03-11 |
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