EP2844478B1 - Device for setting an operating parameter of ink for a printing process of a rotary printing press and method therefor - Google Patents
Device for setting an operating parameter of ink for a printing process of a rotary printing press and method therefor Download PDFInfo
- Publication number
- EP2844478B1 EP2844478B1 EP13712531.6A EP13712531A EP2844478B1 EP 2844478 B1 EP2844478 B1 EP 2844478B1 EP 13712531 A EP13712531 A EP 13712531A EP 2844478 B1 EP2844478 B1 EP 2844478B1
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- EP
- European Patent Office
- Prior art keywords
- ink
- conveying system
- setting
- operating parameter
- color
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/06—Troughs or like reservoirs with immersed or partly immersed, rollers or cylinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/005—Ink viscosity control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/027—Ink rail devices for inking ink rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/08—Ducts, containers, supply or metering devices with ink ejecting means, e.g. pumps, nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2233/00—Arrangements for the operation of printing presses
- B41P2233/10—Starting-up the machine
- B41P2233/11—Pre-inking
Definitions
- the invention relates to a device for adjusting at least one operating parameter of a color for a printing process of a rotary printing press, with a color system, which is a squeegee device with a squeegee chamber, contained in the color for the printing process, and a paint container from the color in the squeegee chamber is conveyed , a conveyor system that allows for promotion of color within the color system.
- a device of a rotary printing machine with a doctor device, a paint container, a conveyor system and at least one energy emission unit is described. Furthermore, a method for setting at least one operating parameter of a color for a printing process of a rotary printing press is disclosed.
- a rotary printing machine which has a doctor device with a doctoring chamber, which can be conveyed via feed and discharge lines in the paint doctor blade chamber or from the doctoring chamber. In this case, the device has corresponding pumps with valves that connect the doctor chamber with a paint tank.
- the object of the present invention is to avoid the abovementioned disadvantages, in particular to provide an apparatus and a method for adjusting at least one operating parameter of a color for a printing process of a rotary printing press, wherein the time for setting the operating parameter can be kept as low as possible and simultaneously the design effort of the necessary equipment can be kept low.
- the conveyor system is designed in such a way that the conveyor system can be switched into a setting mode and a production mode, whereby an automatic setting of the operating parameter can be carried out in the setting mode and the color is prevented from being conveyed into the doctoring chamber, and in the production mode Conveyor system promotes color in the doctoring chamber.
- An essential core of the invention is that in the adjustment mode the doctor chamber is not supplied with ink.
- the arranged on the doctor blade rollers can be maintained, replaced, while at the same time for the upcoming printing process, a corresponding adjustment of or the operating parameters of the color can be done in parallel.
- An important operating parameter here is the viscosity of the paint.
- the supply of solvent and / or the change in the color temperature, the viscosity of the color can be significantly influenced.
- the device according to the invention remains in its setting mode. Only when the operating parameter has reached the desired value, an automatic switching of the conveyor system in its production mode, in which color is conveyed with the desired operating parameters in the doctoring chamber, so that simultaneously the rotary printing machine can perform their printing process.
- the changeover from the setting mode to the production mode takes place differently than automatically. For example, it can be provided that a switchover from the setting mode to the production mode takes place manually before the actual printing process of the rotary printing press takes place.
- the delivery system for the doctoring chamber has a main supply line and a main discharge line, wherein the delivery system has at least one pump having the main supply line or the Hauptabtex Kunststoff, and between the doctor chamber and the pump, a bypass line is arranged.
- the main supply line can have a supply pump and the main discharge line can have a return pump.
- the device according to the invention can have a conveyor system with a production cycle for the production mode and an adjustment circuit for the setting mode. As long as the ink is conveyed through the adjustment circuit, the production cycle for the ink is blocked or closed.
- the opening and closing of the two circuits mentioned can be advantageously carried out via valves, at least partially in the main supply and / or arranged in the main discharge line.
- only one pump can be fully active, which ensures that the color is conveyed within the production cycle, in particular from the ink container to the doctoring chamber and back conveyed.
- the adjustment mode it may be provided that only one pump is provided or active in order to allow the ink to flow within the adjustment circuit.
- both pumps, in particular the flow pump and the return pump are active, which provide in the production cycle and / or in the adjustment for a satisfactory promotion of the color from the ink container to the doctor chamber and back.
- the bypass line can be blocked in the production mode and the bypass line can be opened in the one-part mode.
- the bypass line can have a valve in order to block the bypass line in the production mode.
- the invention also includes the possibility that the main supply line and the main discharge line also have valves which prevent penetration of ink into the doctoring chamber in the setting mode.
- the invention may have a feed station, whereby a resource in the adjustment circuit can be introduced to adjust the operating parameters and / or to change, in particular, the operating means is a solvent.
- the invention includes the possibility that the feed station can bring the resources in the production cycle. This means that even in the production mode a resource can be introduced into the conveyor system in order to control and influence the value of the operating parameter during the printing process of the rotary printing machine, ie online in the printing process of the rotary printing press. This means that according to the invention, at the beginning of each printing process, first the doctoring chamber is blocked from the conveying system, so that no ink can flow into the doctoring chamber.
- the supply station can influence the value of the operating parameter correspondingly via the addition of the operating medium. If the operating parameter of the color is set once, the conveyor system is switched to production mode in which the bypass line is blocked. In production mode, the color system now has at least one checking means which checks and / or measures the operating parameter of the color and / or determined. As the ink flows within the production loop, the feed station may cause a certain amount of equipment to be introduced into the conveyor system to maintain or not to exceed a desired value of the operating parameter for the ink.
- At least one verification means is integrated in the support system. It can also be provided that a plurality of checking means are arranged in or on the color system in order to check or measure or to determine the operating parameter.
- a checking agent measures and / or determines the viscosity of the ink.
- the invention comprises a checking means which determines the temperature of the ink which has within the paint system, in particular in the paint container, in the main supply, in the main discharge, in the bypass line and / or in the doctoring chamber.
- the invention comprises a checking means which is designed as an ultrasonic sensor in order to determine the viscosity of the ink.
- a checking means may be integrated in the color system or in the conveying system, which is designed as a temperature sensor.
- the device according to the invention can have a conveyor system with a color temperature control, wherein in particular the color temperature control is arranged in the main discharge line.
- the color temperature can be z. B. may be a heat exchanger which is arranged on the pressure side of the return pump.
- the heat exchanger is a countercurrent heat exchanger, wherein, for example, heated water is passed in countercurrent to the flow direction of the color in the main discharge.
- About a heat emission of water to the color a defined color temperature, which is necessary during the printing process in the rotary printing machine, in order to achieve a high quality of color printing. As a result, the viscosity of the color can be adjusted.
- the feed pump of the main supply line has a feed line to the doctoring chamber at its pressure side, this feed line being part of the main feed line which extends between the ink container and the doctoring chamber.
- a further supply line is provided, which connects the paint container with the flow pump.
- the supply line to the suction side of the flow pump having a valve which is connected between the flow pump and the paint tank, the supply line to the pressure side of the flow pump can also be designed with a valve which is connected between the doctor chamber and the flow pump.
- the main discharge line has a discharge line, which is arranged on the suction side of the return pump. Between the return pump and the doctor chamber, this discharge line may have a valve.
- the Hauptabtex Kunststoff may have a further discharge line on the pressure side of the return pump, wherein between the paint container and the return pump, this latter discharge line may have a valve.
- a circuit can be provided so that paint can be pumped from the paint container through the flow pump in the doctoring chamber, which can then be conveyed back to the paint container via the return pump. This cycle represents the production cycle. This represents the normal inking process for the doctor device, in particular for the anilox roller of the rotary printing press.
- valves which are provided between the doctor chamber and the two pumps may be so connected, in particular closed, that only a fluid flow through the bypass line from the flow pump in the direction of the return pump is formed.
- This blocking of the doctor chamber can be important, for example, when the conveyor system is in setting mode.
- both the flow pump and the return pump are active, at the same time arranged between the two pumps and the blade chamber valves are closed to prevent ingress of color into the doctor chamber.
- the bypass line is thus opened, which allows a flow of the color from the main supply line via the bypass line in the main discharge line in the direction of the ink container and back again.
- the paint delivery flow pump is activated in the set mode to allow flow of paint through the bypass line to the deactivated recycle pump, the paint being conveyed through the main exhaust line and simultaneously through the recycle pump towards the paint container.
- the invention comprises a method for adjusting at least one operating parameter of a color for a printing process of a rotary printing press, with a color system, which can be conveyed from the ink into the doctoring chamber, a squeegee device with a doctoring chamber, in the color for the printing process, and a color container is, a conveyor system that allows a promotion of color within the color system.
- the conveyor system is designed such that the conveyor system is switchable in a setting mode and in a production mode, wherein in the setting mode, an automatic adjustment of the operating parameter is performed and access of the ink is locked in the doctoring chamber, and in the production mode, the conveying system color in the doctoring chamber promotes.
- the conveyor system has a production cycle for the production mode and a setting circuit for the setting mode, which are operated in particular separately from each other. It is conceivable that at least partially the production cycle corresponds to the adjustment circuit. Valves are both circuits mentioned switchable so that either the production cycle or the adjustment circuit are switched.
- the operating parameter may be the viscosity of the color set in the setting mode.
- the conveyor system In production mode, the conveyor system is designed in such a way that at the same time the operating parameter is checked and / or checked.
- the color system has at least one checking means, which the Operating parameters checked in setting mode and / or in production mode.
- the conveyor system has a feed station, whereby a resource is introduced into the adjustment when a setpoint of the operating parameter is not met, especially if a setpoint of the operating parameter is exceeded or exceeded.
- the feed station can be integrated in the conveyor system in such a way that an operating medium is introduced into the production cycle even during the production mode if a setpoint value of the operating parameter is not maintained, in particular if a nominal value of the operating parameter is undershot or exceeded.
- the location of the input of the resource is the same for both the production mode and the adjustment mode.
- the invention includes that the delivery system for the doctoring chamber comprises a main supply line and a main discharge line, wherein the delivery system comprises at least one pump having the main supply line or the main discharge line, a bypass line is arranged between the doctoring chamber and the pump, in particular the operating means of Main discharge line is supplied and a thorough mixing of the resource with the color in the paint container is performed.
- the supply of the equipment can alternatively be done directly in the paint container.
- a corresponding mixture for example via a mixer or a stirrer, regardless of whether the resource is supplied outside of the paint container or directly on the paint container of the color.
- the checking means checking the operating parameter of the color.
- the checking means is arranged on the suction side of the flow pump, that means between the flow pump and the paint container on the main supply line. It is also conceivable that the checking means is arranged on the pressure side of the flow pump.
- the checking means measures and / or monitors the viscosity and / or the temperature of the ink, the checking means performing the measurement and / or the monitoring of the color in the setting mode and / or in the production mode.
- the device according to the invention can have a control and / or regulating unit which receives the values of the checking means and accordingly the feed station and / or the color temperature responds, if a change of the operating parameter is necessary.
- the conveyor system has a cleaning device which allows a cleaning solvent to flow into the conveyor system for cleaning the ink system.
- the paint system including the squeegee device, the squeegee chamber, conveyer system lines, pumps and the ink containers can be washed or cleaned by the cleaning solvent via a cleaning device.
- the color system is connected to a storage container into which the ink can be pumped from the paint system before cleaning solvent is introduced from a solvent container in the paint system to clean this color system of the color. Subsequently, the color-contaminated cleaning solvent can be pumped into a dirt container, which is also connected to the conveyor system via lines.
- the rotary printing press can have a multiplicity of color systems or conveyor systems. If a color system is not involved in the printing process of the rotary printing press, it can be provided according to the invention that the pump (s) is operated at a reduced power or at a reduced pump frequency, whereby the thixotropy of the ink remains overcome.
- FIGS. 1 and 2 a possible embodiment of a color system 10 is shown, which is arranged on a rotary printing press 1.
- the color system 10 is mainly for the purpose of supplying the squeegee device 11 with the corresponding ink 2 during the printing process of the rotary printing machine 1.
- the doctor device 11 in this case has a doctor chamber 12 into which the corresponding amount of ink is provided by the ink system 10.
- About the corresponding configuration of the doctor device 11 is transferred from the doctoring chamber 12 to a corresponding printing unit color 2, whereby the printing operation of the rotary printing press 1 is ensured.
- the ink system has a paint container 13 in which the ink 2 is located.
- a conveyor system 20 located between the squeegee device 11 and the ink container 13 is a conveyor system 20, which is part of the ink system 10.
- the conveyor system 20 has various pumps 31, 41, lines 30, 40 and valves, so that a cycle for the color 2 from the ink container 13 to the doctor device 11 and back to the ink container 13 is formed.
- Color 2 flows through the main supply line 30, the flow pump 31 is activated and color 2 flows through the supply line 33, 34.
- the main supply line 30 has two valves 35, 36, wherein both valves 35, 36 are open.
- the conveyor system 20 has a bypass line 21 with a valve 25, wherein the bypass line 21 connects the main supply line 30 with the main discharge line 40.
- the valve 25 is closed, so that a cycle of the color 2 takes place only via the doctor chamber 12.
- the return pump 41 is also activated, so that the discharge line 43, the suction side of the return pump 41 and represents the Outlet line 44 is the pressure side of the return pump 41.
- the main discharge line 40 has two valves 45, 46, which during the printing process according to FIG. 1 are open.
- the conveyor system 20 is designed in such a way that the conveyor system 20 can be switched into a setting mode I and into a production mode 11.
- the setting mode I is in FIG. 2 shown.
- Production mode II is in FIG. 1 shown.
- the conveyor system 20 provides a production cycle which leads back from the ink container 13, through the main supply line 30, through the doctoring chamber 12 and through the main discharge line 40, back into the paint container 13.
- setting mode I a color 2 adjusting circuit is formed, and the ink 2 is conveyed by the conveying system from the ink tank 13 through the main supply pipe 30, through the bypass pipe 21, through the main discharge pipe 40, back to the ink tank 13.
- the valve 25 is opened, the valves 45, 35 are closed.
- the valves 46, 36 are open both in the setting mode II and in the production mode I, so that an open circuit for the color 2 is ensured.
- an adjustment of at least one operating parameter of the printing ink 2 is initially carried out in order to ensure a high quality of the printing process in the production mode of the conveying system 20.
- the operating parameter viscosity has a high importance.
- the color system 10 has checking means 22, 24, the checking means 24 monitoring the viscosity of the ink.
- the checking means 22 can determine or monitor the temperature of the ink 2.
- Both checking means 22, 24 are arranged on the main feed line 30 in the present exemplary embodiment.
- the checking means 24 can also be arranged behind the flow pump 31 but before the bypass line 21.
- the checking means 24 is an ultrasonic sensor in the present embodiment.
- the checking means 22, however, is designed as a temperature sensor.
- the checking means 22, 24 can also be combined in one unit.
- In setting mode I according to FIG. 2 As long as the operating parameters, in particular the viscosity is adjusted until a desired viscosity is reached. The influence of the viscosity is carried out by adding a resource through the Feed station 90.
- the feed station 90 has lines 91, 92, 93, the line 92 having a valve 94 and the line 93 having a valve 95. Now, if a resource, in particular solvent is introduced into the conveyor system via the feed station 90, the valve 94 is in the open position (which is not explicitly shown). The valve 95 remains in the closed position. At the same time, the valve 46 of the main discharge line 40 is in its closed position.
- the solvent is conveyed directly into the paint container 13. There is a thorough mixing, for example by a mixer or a stirrer.
- the checking means 24 checks the viscosity of the ink 2. By adjusting the temperature additionally via the color temperature control 23, the viscosity of the ink 2 can also be influenced. Only when the setpoint viscosity is reached, the conveyor system 20 is switched over from the setting mode I to the production mode II, which in FIG. 1 is shown. In this case, the valve 25 is closed, so that no color 2 can flow through the bypass line 21. At the same time, the valves 35, 45 are opened so that the paint can flow in the production cycle.
- the conveyor system 20 has a cleaning device 70, which allows a cleaning solvent to flow into the conveyor system 20 for cleaning the paint system 10.
- the cleaning device 70 has a line 71 with a valve 72, which in accordance with FIG. 1 and FIG. 2 closed is.
- the device according to the invention has the ability to pump out the paint 2 from the conveyor system 20 after a printing process, for which purpose a line 61 is provided with a valve 64, which is arranged on the main discharge line 40. Now, if the color 2 is to be removed from the paint system 10, the valve 64 is opened, at the same time the valve 46 according to FIG. 1 is closed. The bypass line 21 remains closed.
- the color 2 can be pumped from the paint system 10, the line 61 in a not explicitly shown container is performed to fill this container with the color 2. Thereafter, it is possible to supply the cleaning solvent from the container 70 into the delivery system 20 with the valve 72 open.
- the conveyor system 20 and the paint system 10 can be completely washed with the cleaning solvent, wherein the corresponding valves are to be opened or closed within the conveyor system 20 so that all essential lines can be washed by the cleaning solvent.
- the paint container 13 can serve as a catch basin for the color remover-enriched cleaning solvent.
- the contaminated cleaning solvent can be pumped out of the paint container 13 into a dirt container 80 via an opening of the valve 82 and a closing of the valve 46.
- the valve 35 and the valve 45 should be closed so that the paint-enriched cleaning solvent passes through the open valve 25 into the dirt container 80.
- the illustrated embodiment may include a not explicitly shown control and / or regulating unit, which automatically the circuit of the conveyor system 20 in its setting mode I and / or in its production mode II or cleaning the conveyor system 20 by the cleaning solvent or pumping out of the dirty detergent activated. It is also conceivable that the setting mode I, the production mode II, the cleaning process or the pump-down process are activated and / or deactivated manually.
- the color temperature control 23 in the present exemplary embodiment is a heat exchanger which has a water supply line 26 and a water return line 27.
- the color flow in the main discharge line 40 is aligned with the water flow of the heat exchanger 23 in countercurrent.
Description
Die Erfindung betrifft eine Vorrichtung zur Einstellung mindestens eines Betriebsparameters einer Farbe für einen Druckprozess einer Rotationsdruckmaschine, mit einem Farbsystem, das eine Rakelvorrichtung mit einer Rakelkammer, in der Farbe für den Druckprozess enthalten ist, und einen Farbbehälter, aus dem Farbe in die Rakelkammer förderbar ist, aufweist, einem Fördersystem, das eine Förderung der Farbe innerhalb des Farbsystems ermöglicht. Zudem betrifft die Erfindung ein Verfahren zum Betreiben der soeben genannten Vorrichtung.The invention relates to a device for adjusting at least one operating parameter of a color for a printing process of a rotary printing press, with a color system, which is a squeegee device with a squeegee chamber, contained in the color for the printing process, and a paint container from the color in the squeegee chamber is conveyed , a conveyor system that allows for promotion of color within the color system. In addition, the invention relates to a method for operating the device just mentioned.
In der
Aus dem Stand der Technik ist es bekannt, manuell aus dem Farbbehälter eine Farbprobe zu entnehmen, anhand dieser die Viskosität der Farbe bestimmt wird. Nachteiligerweise ist diese Überprüfungsmethode sehr zeitaufwendig.From the prior art, it is known to manually remove from the paint container a color sample, based on which the viscosity of the color is determined. Unfortunately, this verification method is very time consuming.
Die Aufgabe der vorliegenden Erfindung ist es, die oben genannten Nachteile zu vermeiden, insbesondere eine Vorrichtung und ein Verfahren zur Einstellung mindestens eines Betriebsparameters einer Farbe für einen Druckprozess einer Rotationsdruckmaschine bereitzustellen, wobei die Zeit für die Einstellung des Betriebsparameters möglichst gering gehalten werden kann und gleichzeitig der konstruktive Aufwand der notwendigen Apparatur gering gehalten werden kann.The object of the present invention is to avoid the abovementioned disadvantages, in particular to provide an apparatus and a method for adjusting at least one operating parameter of a color for a printing process of a rotary printing press, wherein the time for setting the operating parameter can be kept as low as possible and simultaneously the design effort of the necessary equipment can be kept low.
Die Aufgabe der vorliegenden Erfindung wird durch sämtliche Merkmale des Anspruches 1 gelöst. In den abhängigen Patentansprüchen sind mögliche Ausführungsformen beschrieben. Des Weiteren wird die genannte Aufgabe durch sämtliche Merkmale des unabhängigen Verfahrensanspruches 9 gelöst. In den abhängigen Verfahrensansprüchen sind mögliche Ausführungsformen beschrieben.The object of the present invention is achieved by all features of
Erfindungsgemäß ist vorgesehen, dass das Fördersystem derart ausgebildet ist, dass das Fördersystem in einen Einstellmodus und in einen Produktionsmodus schaltbar ist, wobei im Einstellmodus eine automatische Einstellung des Betriebsparameters durchführbar ist und eine Förderung der Farbe in die Rakelkammer unterbleibt, und im Produktionsmodus das Fördersystem Farbe in die Rakelkammer fördert. Ein wesentlicher Kern der Erfindung ist, dass im Einstellmodus die Rakelkammer mit Farbe nicht versorgt wird. Somit ist es denkbar, dass während dieser Einstellzeit beispielsweise Wartungsarbeiten an der Rakelvorrichtung bzw. an der Rakelkammer durchgeführt werden können. Gleichzeitig erfolgt eine entsprechende Einstellung des oder der Betriebsparameter der Farbe. Dieses stellt eine erhebliche Zeitersparnis beim Rüstvorgang der erfindungsgemäßen Apparatur dar. Somit können auch die an der Rakelvorrichtung angeordneten Walzen gewartet, ausgewechselt werden, wobei gleichzeitig für den anstehenden Druckprozess bereits eine entsprechende Einstellung des oder der Betriebsparameter der Farbe parallel erfolgen kann. Ein wichtiger Betriebsparameter ist hierbei die Viskosität der Farbe. Über die Zuführung von Lösemittel und/oder die Änderung der Farbtemperatur kann die Viskosität der Farbe wesentlich beeinflusst werden. Solange der Betriebsparameter nicht den gewünschten Wert aufweist, verbleibt die erfindungsgemäße Vorrichtung in ihrem Einstellmodus. Erst wenn der Betriebsparameter den gewünschten Wert erreicht hat, erfolgt eine automatische Umschaltung des Fördersystems in seinen Produktionsmodus, bei dem Farbe mit dem gewünschten Betriebsparameter in die Rakelkammer befördert wird, sodass gleichzeitig die Rotationsdruckmaschine ihren Druckprozess ausführen kann. Ebenfalls ist es denkbar, dass die Umschaltung vom Einstellmodus in den Produktionsmodus andersartig als automatisch erfolgt. Beispielsweise kann vorgesehen sein, dass manuell eine Umschaltung aus dem Einstellmodus in den Produktionsmodus erfolgt, bevor der eigentliche Druckprozess der Rotationsdruckmaschine erfolgt.According to the invention, it is provided that the conveyor system is designed in such a way that the conveyor system can be switched into a setting mode and a production mode, whereby an automatic setting of the operating parameter can be carried out in the setting mode and the color is prevented from being conveyed into the doctoring chamber, and in the production mode Conveyor system promotes color in the doctoring chamber. An essential core of the invention is that in the adjustment mode the doctor chamber is not supplied with ink. Thus, it is conceivable that, for example, maintenance work on the squeegee device or on the squeegee chamber can be carried out during this setting time. At the same time, a corresponding adjustment of the operating parameter of the color takes place. This represents a considerable time savings in the setup process of the apparatus according to the invention. Thus, the arranged on the doctor blade rollers can be maintained, replaced, while at the same time for the upcoming printing process, a corresponding adjustment of or the operating parameters of the color can be done in parallel. An important operating parameter here is the viscosity of the paint. The supply of solvent and / or the change in the color temperature, the viscosity of the color can be significantly influenced. As long as the operating parameter does not have the desired value, the device according to the invention remains in its setting mode. Only when the operating parameter has reached the desired value, an automatic switching of the conveyor system in its production mode, in which color is conveyed with the desired operating parameters in the doctoring chamber, so that simultaneously the rotary printing machine can perform their printing process. It is also conceivable that the changeover from the setting mode to the production mode takes place differently than automatically. For example, it can be provided that a switchover from the setting mode to the production mode takes place manually before the actual printing process of the rotary printing press takes place.
Es kann vorgesehen sein, dass das Fördersystem für die Rakelkammer eine Hauptzuführleitung und eine Hauptabführleitung aufweist, wobei das Fördersystem mindestens eine Pumpe aufweist, die die Hauptzuführleitung oder die Hauptabführleitung aufweist, und zwischen der Rakelkammer und der Pumpe eine Bypassleitung angeordnet ist. Vorteilhafterweise kann die Hauptzuführleitung eine Vorlaufpumpe aufweisen und die Hauptabführleitung eine Rücklaufpumpe aufweisen. Hierbei kann die erfindungsgemäße Vorrichtung ein Fördersystem mit einem Produktionskreislauf für den Produktionsmodus und einen Einstellkreislauf für den Einstellmodus aufweisen. Solange die Farbe durch den Einstellkreislauf befördert wird, ist der Produktionskreislauf für die Farbe gesperrt bzw. geschlossen. Das Öffnen und Schließen der beiden genannten Kreisläufe kann vorteilhafterweise über Ventile erfolgen, die zumindest teilweise in der Hauptzuführleitung und/oder in der Hauptabführleitung angeordnet sind. Während des Produktionskreislaufes kann lediglich eine Pumpe voll aktiv sein, die dafür sorgt, dass die Farbe innerhalb des Produktionskreislaufes gefördert wird, insbesondere vom Farbbehälter zur Rakelkammer und zurück gefördert wird. Auch im Einstellmodus kann es vorgesehen sein, dass lediglich eine Pumpe vorgesehen bzw. aktiv ist, um die Farbe innerhalb des Einstellkreislaufes strömen zu lassen. Alternativ ist es denkbar, dass beide Pumpen, insbesondere die Vorlaufpumpe und die Rücklaufpumpe aktiv sind, die im Produktionskreislauf und/oder im Einstellkreislauf für eine zufrieden stellende Förderung der Farbe vom Farbbehälter zur Rakelkammer und zurück sorgen.It can be provided that the delivery system for the doctoring chamber has a main supply line and a main discharge line, wherein the delivery system has at least one pump having the main supply line or the Hauptabführleitung, and between the doctor chamber and the pump, a bypass line is arranged. Advantageously, the main supply line can have a supply pump and the main discharge line can have a return pump. In this case, the device according to the invention can have a conveyor system with a production cycle for the production mode and an adjustment circuit for the setting mode. As long as the ink is conveyed through the adjustment circuit, the production cycle for the ink is blocked or closed. The opening and closing of the two circuits mentioned can be advantageously carried out via valves, at least partially in the main supply and / or arranged in the main discharge line. During the production cycle, only one pump can be fully active, which ensures that the color is conveyed within the production cycle, in particular from the ink container to the doctoring chamber and back conveyed. Also in the adjustment mode, it may be provided that only one pump is provided or active in order to allow the ink to flow within the adjustment circuit. Alternatively, it is conceivable that both pumps, in particular the flow pump and the return pump are active, which provide in the production cycle and / or in the adjustment for a satisfactory promotion of the color from the ink container to the doctor chamber and back.
In einer die Erfindung verbessernden Maßnahme kann im Produktionsmodus die Bypassleitung gesperrt sein und im Einsteilmodus die Bypassleitung geöffnet sein. Vorteilhafterweise kann die Bypassleitung ein Ventil aufweisen, um im Produktionsmodus die Bypassleitung zu sperren. Ebenfalls umfasst die Erfindung die Möglichkeit, dass die Hauptzuführleitung sowie die Hauptabführleitung ebenfalls über Ventile verfügen, die im Einstellmodus ein Eindringen von Farbe in die Rakelkammer verhindern.In a measure improving the invention, the bypass line can be blocked in the production mode and the bypass line can be opened in the one-part mode. Advantageously, the bypass line can have a valve in order to block the bypass line in the production mode. The invention also includes the possibility that the main supply line and the main discharge line also have valves which prevent penetration of ink into the doctoring chamber in the setting mode.
Zudem kann die Erfindung eine Zuführstation aufweisen, wodurch ein Betriebsmittel in den Einstellkreislauf einbringbar ist, um den Betriebsparameter einzustellen und/oder zu verändern, wobei insbesondere das Betriebsmittel ein Lösemittel ist. Ebenfalls umfasst die Erfindung die Möglichkeit, dass die Zuführstation das Betriebsmittel in den Produktionskreislauf einbringen kann. Das bedeutet, dass auch im Produktionsmodus ein Betriebsmittel in das Fördersystem einbringbar ist, um während des Druckprozesses der Rotationsdruckmaschine, d. h. online im Druckprozess der Rotationsdruckmaschine, den Wert des Betriebsparameters zu kontrollieren sowie zu beeinflussen. Das bedeutet, dass erfindungsgemäß zu Beginn eines jeden Druckprozesses zunächst die Rakelkammer zum Fördersystem gesperrt ist, sodass keine Farbe in die Rakelkammer einströmen kann. Lediglich erfolgt eine Beförderung der Farbe innerhalb des Einstellkreislaufes, wobei gleichzeitig die Zuführstation entsprechend über die Zugabe des Betriebsmittels den Wert des Betriebsparameters beeinflussen kann. Ist einmalig der Betriebsparameter der Farbe eingestellt, erfolgt eine Schaltung des Fördersystems in den Produktionsmodus, in dem die Bypassleitung gesperrt ist. Im Produktionsmodus weist nun das Farbsystem mindestens ein Überprüfungsmittel auf, welches den Betriebsparameter der Farbe überprüft und/oder misst und/oder ermittelt. Während die Farbe innerhalb des Produktionskreislaufes strömt kann die Zuführstation dafür sorgen, dass ein gewisser Anteil an Betriebsmittel in das Fördersystem eingebracht wird, um einen gewünschten Wert des Betriebsparameters für die Farbe beizubehalten bzw. nicht zu überschreiten oder nicht zu unterschreiten.In addition, the invention may have a feed station, whereby a resource in the adjustment circuit can be introduced to adjust the operating parameters and / or to change, in particular, the operating means is a solvent. Also, the invention includes the possibility that the feed station can bring the resources in the production cycle. This means that even in the production mode a resource can be introduced into the conveyor system in order to control and influence the value of the operating parameter during the printing process of the rotary printing machine, ie online in the printing process of the rotary printing press. This means that according to the invention, at the beginning of each printing process, first the doctoring chamber is blocked from the conveying system, so that no ink can flow into the doctoring chamber. Only a transport of the color takes place within the adjustment circuit, wherein at the same time the supply station can influence the value of the operating parameter correspondingly via the addition of the operating medium. If the operating parameter of the color is set once, the conveyor system is switched to production mode in which the bypass line is blocked. In production mode, the color system now has at least one checking means which checks and / or measures the operating parameter of the color and / or determined. As the ink flows within the production loop, the feed station may cause a certain amount of equipment to be introduced into the conveyor system to maintain or not to exceed a desired value of the operating parameter for the ink.
Es besteht die Möglichkeit, dass mindestens ein Überprüfungsmittel im Fördersystem integriert ist. Ebenfalls kann vorgesehen sein, dass mehrere Überprüfungsmittel im oder am Farbsystem angeordnet sind, um den Betriebsparameter zu überprüfen bzw. zu messen oder zu ermitteln. Erfindungsgemäß misst und/oder ermittelt ein Überprüfungsmittel die Viskosität der Farbe. Ferner umfasst die Erfindung ein Überprüfungsmittel, welches die Temperatur der Farbe ermittelt, die innerhalb des Farbsystems, insbesondere im Farbbehälter, in der Hauptzuführleitung, in der Hauptabführleitung, in der Bypassleitung und/oder in der Rakelkammer aufweist. Zudem umfasst die Erfindung ein Überprüfungsmittel, das als Ultraschallsensor ausgebildet ist, um die Viskosität der Farbe zu ermitteln. Ebenfalls kann ein Überprüfungsmittel im Farbsystem bzw. im Fördersystem integriert sein, das als Temperatursensor ausgebildet ist.There is the possibility that at least one verification means is integrated in the support system. It can also be provided that a plurality of checking means are arranged in or on the color system in order to check or measure or to determine the operating parameter. According to the invention, a checking agent measures and / or determines the viscosity of the ink. Furthermore, the invention comprises a checking means which determines the temperature of the ink which has within the paint system, in particular in the paint container, in the main supply, in the main discharge, in the bypass line and / or in the doctoring chamber. In addition, the invention comprises a checking means which is designed as an ultrasonic sensor in order to determine the viscosity of the ink. Likewise, a checking means may be integrated in the color system or in the conveying system, which is designed as a temperature sensor.
Zudem kann die erfindungsgemäße Vorrichtung ein Fördersystem mit einer Farbtemperierung aufweisen, wobei insbesondere die Farbtemperierung in der Hauptabführleitung angeordnet ist. Die Farbtemperierung kann z. B. ein Wärmetauscher sein, der auf der Druckseite der Rücklaufpumpe angeordnet ist. Vorteilhafterweise ist der Wärmetauscher ein Gegenstromwärmetauscher, wobei beispielsweise erwärmtes Wasser im Gegenstrom zur Stromrichtung der Farbe in der Hauptabführleitung geführt wird. Über eine Wärmeabgabe des Wassers zur Farbe erfolgt eine definierte Farbtemperierung, die während des Druckprozesses bei der Rotationsdruckmaschine notwendig ist, um eine hohe Qualität des Farbdruckes erzielen zu können. Hierdurch kann auch die Viskosität der Farbe eingestellt werden.In addition, the device according to the invention can have a conveyor system with a color temperature control, wherein in particular the color temperature control is arranged in the main discharge line. The color temperature can be z. B. may be a heat exchanger which is arranged on the pressure side of the return pump. Advantageously, the heat exchanger is a countercurrent heat exchanger, wherein, for example, heated water is passed in countercurrent to the flow direction of the color in the main discharge. About a heat emission of water to the color a defined color temperature, which is necessary during the printing process in the rotary printing machine, in order to achieve a high quality of color printing. As a result, the viscosity of the color can be adjusted.
Ferner ist es denkbar, dass die Vorlaufpumpe der Hauptzuführleitung an ihrer Druckseite eine Zuführleitung zur Rakelkammer aufweist, wobei diese Zuführleitung Bestandteil der Hauptzuführleitung ist, die zwischen dem Farbbehälter und der Rakelkammer verläuft. An der Saugseite der Vorlaufpumpe ist eine weitere Zuführleitung vorgesehen, die den Farbbehälter mit der Vorlaufpumpe verbindet. Vorteilhafterweise kann die Zuführleitung an der Saugseite der Vorlaufpumpe ein Ventil aufweisen, welches zwischen der Vorlaufpumpe und dem Farbbehälter geschaltet ist, die Zuführleitung an der Druckseite der Vorlaufpumpe kann ebenfalls mit einem Ventil ausgeführt sein, welches zwischen der Rakelkammer und der Vorlaufpumpe geschaltet ist.Furthermore, it is conceivable that the feed pump of the main supply line has a feed line to the doctoring chamber at its pressure side, this feed line being part of the main feed line which extends between the ink container and the doctoring chamber. On the suction side of the flow pump, a further supply line is provided, which connects the paint container with the flow pump. Advantageously, the supply line to the suction side of the flow pump having a valve which is connected between the flow pump and the paint tank, the supply line to the pressure side of the flow pump can also be designed with a valve which is connected between the doctor chamber and the flow pump.
Zudem ist es denkbar, dass die Hauptabführleitung eine Abführleitung aufweist, die saugseitig an der Rücklaufpumpe angeordnet ist. Zwischen der Rücklaufpumpe und der Rakelkammer kann diese Abführleitung ein Ventil aufweisen. Zudem kann die Hauptabführleitung eine weitere Abführleitung an der Druckseite der Rücklaufpumpe aufweisen, wobei zwischen dem Farbbehälter und der Rücklaufpumpe diese letztgenannte Abführleitung ein Ventil aufweisen kann. Somit ist es denkbar, dass ein Kreislauf bereitgestellt werden kann, sodass Farbe vom Farbbehälter durch die Vorlaufpumpe in die Rakelkammer gepumpt werden kann, wobei anschließend über die Rücklaufpumpe Farbe zurück in den Farbbehälter befördert werden kann. Dieser Kreislauf stellt den Produktionskreislauf dar. Dieses stellt den normalen Einfärbeprozess für die Rakelvorrichtung, insbesondere für die Rasterwalze der Rotationsdruckmaschine dar. Die Ventile, die zwischen der Rakelkammer und den beiden Pumpen vorgesehen sind, können beispielsweise derart geschaltet sein, insbesondere geschlossen sein, dass lediglich ein Fluidstrom durch die Bypassleitung von der Vorlaufpumpe in Richtung der Rücklaufpumpe entsteht. Diese Sperrung der Rakelkammer kann beispielsweise dann wichtig sein, wenn das Fördersystem sich im Einstellmodus befindet.In addition, it is conceivable that the main discharge line has a discharge line, which is arranged on the suction side of the return pump. Between the return pump and the doctor chamber, this discharge line may have a valve. In addition, the Hauptabführleitung may have a further discharge line on the pressure side of the return pump, wherein between the paint container and the return pump, this latter discharge line may have a valve. Thus, it is conceivable that a circuit can be provided so that paint can be pumped from the paint container through the flow pump in the doctoring chamber, which can then be conveyed back to the paint container via the return pump. This cycle represents the production cycle. This represents the normal inking process for the doctor device, in particular for the anilox roller of the rotary printing press. The valves which are provided between the doctor chamber and the two pumps, for example, may be so connected, in particular closed, that only a fluid flow through the bypass line from the flow pump in the direction of the return pump is formed. This blocking of the doctor chamber can be important, for example, when the conveyor system is in setting mode.
Es kann vorgesehen sein, dass im Einstellmodus lediglich die Rücklaufpumpe aktiv ist, die dafür sorgt, dass Farbe aus der Hauptzuführleitung durch die Bypassleitung in die Hauptabführleitung in Richtung Farbbehälter gefördert wird. Hierdurch wird bezweckt, dass bei einem etwaig leicht undichten Ventil, das sich an der Hauptzuführleitung befindet, und zwar zwischen der Vorlaufpumpe und der Rakelkammer, keine Farbe in die Rakelkammer eindringen kann. Somit stellt die Leitung hinter der Vorlaufpumpe und die Bypassleitung die Saugseite der Rücklaufpumpe dar, wodurch ein etwaiges Einströmen von Farbe durch eine mögliche Undichtheit des zwischen der Vorlaufpumpe und der Rakelkammer sitzenden Ventils verhindert wird.It may be provided that in the adjustment mode, only the return pump is active, which ensures that color is conveyed from the main supply line through the bypass line in the main discharge line in the direction of the paint container. This is intended that in a slightly leaking valve, which is located on the main supply, between the flow pump and the blade chamber, no color can penetrate into the doctor chamber. Thus, the line behind the flow pump and the bypass line, the suction side of the return pump, whereby any inflow of color is prevented by a possible leakage of the seated between the flow pump and the blade chamber valve.
Alternativ ist es denkbar, dass bei der Förderung der Farbe im Einstellmodus sowohl die Vorlaufpumpe als auch die Rücklaufpumpe aktiv sind, wobei gleichzeitig die zwischen den beiden Pumpen und der Rakelkammer angeordneten Ventile geschlossen sind, um ein Eindringen von Farbe in die Rakelkammer zu verhindern. Die Bypassleitung ist somit geöffnet, die eine Strömung der Farbe von der Hauptzuführleitung über die Bypassleitung in die Hauptabführleitung in Richtung Farbbehälter und wieder zurück ermöglicht. Alternativ ist ebenfalls denkbar, dass die Vorlaufpumpe für die Farbbeförderung im Einstellmodus aktiviert ist, um eine Strömung der Farbe über die Bypassleitung zur deaktivierten Rücklaufpumpe zu ermöglichen, wobei die Farbe durch die Hauptabführleitung und gleichzeitig durch die Rücklaufpumpe in Richtung Farbbehälter befördert wird.Alternatively, it is conceivable that in the promotion of color in the setting mode, both the flow pump and the return pump are active, at the same time arranged between the two pumps and the blade chamber valves are closed to prevent ingress of color into the doctor chamber. The bypass line is thus opened, which allows a flow of the color from the main supply line via the bypass line in the main discharge line in the direction of the ink container and back again. Alternatively, it is also conceivable that the paint delivery flow pump is activated in the set mode to allow flow of paint through the bypass line to the deactivated recycle pump, the paint being conveyed through the main exhaust line and simultaneously through the recycle pump towards the paint container.
Ferner umfasst die Erfindung ein Verfahren zur Einstellung mindestens eines Betriebsparameters einer Farbe für einen Druckprozess einer Rotationsdruckmaschine, mit einem Farbsystems, das eine Rakelvorrichtung mit einer Rakelkammer, in der Farbe für den Druckprozess enthalten ist, und einen Farbbehälter, aus dem Farbe in die Rakelkammer förderbar ist, aufweist, einem Fördersystem, das eine Förderung der Farbe innerhalb des Farbsystems ermöglicht. Erfindungsgemäß ist das Fördersystem derart ausgebildet, dass das Fördersystem in einen Einstellmodus und in einen Produktionsmodus schaltbar ist, wobei im Einstellmodus eine automatische Einstellung des Betriebsparameters durchgeführt wird und ein Zugang der Farbe in die Rakelkammer gesperrt ist, und im Produktionsmodus das Fördersystem Farbe in die Rakelkammer fördert.Furthermore, the invention comprises a method for adjusting at least one operating parameter of a color for a printing process of a rotary printing press, with a color system, which can be conveyed from the ink into the doctoring chamber, a squeegee device with a doctoring chamber, in the color for the printing process, and a color container is, a conveyor system that allows a promotion of color within the color system. According to the invention, the conveyor system is designed such that the conveyor system is switchable in a setting mode and in a production mode, wherein in the setting mode, an automatic adjustment of the operating parameter is performed and access of the ink is locked in the doctoring chamber, and in the production mode, the conveying system color in the doctoring chamber promotes.
Vorteilhafterweise weist das Fördersystem einen Produktionskreislauf für den Produktionsmodus und einen Einstellkreislauf für den Einstellmodus auf, die insbesondere getrennt voneinander betrieben werden. Hierbei ist es denkbar, dass zumindest teilweise der Produktionskreislauf dem Einstellkreislauf entspricht. Über Ventile sind beide genannten Kreisläufe derart schaltbar, dass entweder der Produktionskreislauf oder der Einstellkreislauf geschaltet sind.Advantageously, the conveyor system has a production cycle for the production mode and a setting circuit for the setting mode, which are operated in particular separately from each other. It is conceivable that at least partially the production cycle corresponds to the adjustment circuit. Valves are both circuits mentioned switchable so that either the production cycle or the adjustment circuit are switched.
Der Betriebsparameter kann die Viskosität der Farbe sein bzw. definieren, die im Einstellmodus eingestellt wird. Im Produktionsmodus ist das Fördersystem derart ausgebildet, dass gleichzeitig der Betriebsparameter kontrolliert und/oder überprüft wird. Hierfür weist das Farbsystem mindestens ein Überprüfungsmittel auf, das den Betriebsparameter im Einstellmodus und/oder im Produktionsmodus überprüft. Erfindungsgemäß ist es denkbar, dass das Fördersystem eine Zuführstation aufweist, wodurch ein Betriebsmittel in den Einstellkreislauf eingebracht wird, wenn ein Sollwert des Betriebsparameters nicht eingehalten wird, insbesondere wenn ein Sollwert des Betriebsparameters unterschritten oder überschritten wird. Die Zuführstation kann derart im Fördersystem integriert sein, dass auch während des Produktionsmodus ein Betriebsmittel in den Produktionskreislauf eingebracht wird, wenn ein Sollwert des Betriebsparameters nicht eingehalten wird, insbesondere wenn ein Sollwert des Betriebsparameters unterschritten oder überschritten wird. Vorteilhafterweise ist der Ort der Einbringung des Betriebsmittels sowohl für den Produktionsmodus als auch für den Einstellmodus der gleiche.The operating parameter may be the viscosity of the color set in the setting mode. In production mode, the conveyor system is designed in such a way that at the same time the operating parameter is checked and / or checked. For this purpose, the color system has at least one checking means, which the Operating parameters checked in setting mode and / or in production mode. According to the invention, it is conceivable that the conveyor system has a feed station, whereby a resource is introduced into the adjustment when a setpoint of the operating parameter is not met, especially if a setpoint of the operating parameter is exceeded or exceeded. The feed station can be integrated in the conveyor system in such a way that an operating medium is introduced into the production cycle even during the production mode if a setpoint value of the operating parameter is not maintained, in particular if a nominal value of the operating parameter is undershot or exceeded. Advantageously, the location of the input of the resource is the same for both the production mode and the adjustment mode.
Die Erfindung schließt mit ein, dass das Fördersystem für die Rakelkammer eine Hauptzuführleitung und eine Hauptabführleitung aufweist, wobei das Fördersystem mindestens eine Pumpe aufweist, die die Hauptzuführleitung oder die Hauptabführleitung aufweist, zwischen der Rakelkammer und der Pumpe eine Bypassleitung angeordnet ist, insbesondere das Betriebsmittel der Hauptabführleitung zugeführt wird und eine Durchmischung des Betriebsmittels mit der Farbe in dem Farbbehälter durchgeführt wird. Die Zuführung des Betriebsmittels kann alternativ auch direkt in den Farbbehälter erfolgen. Im Farbbehälter erfolgt eine entsprechende Mischung, beispielsweise über einen Mischer oder ein Rührwerk, unabhängig davon, ob das Betriebsmittel außerhalb des Farbbehälters oder unmittelbar am Farbbehälter der Farbe zugeführt wird. Über die Pumpe bzw. Pumpen wird die Farbe innerhalb des Produktionskreislaufes bzw. des Einstellkreislaufes befördert, wobei gleichzeitig die Überprüfungsmittel den Betriebsparameter der Farbe überprüfen. In der Regel macht es Sinn, dass das Überprüfungsmittel saugseitig der Vorlaufpumpe angeordnet ist, dass bedeutet zwischen der Vorlaufpumpe und dem Farbbehälter an der Hauptzuführleitung. Ebenfalls ist es denkbar, dass das Überprüfungsmittel druckseitig der Vorlaufpumpe angeordnet ist.The invention includes that the delivery system for the doctoring chamber comprises a main supply line and a main discharge line, wherein the delivery system comprises at least one pump having the main supply line or the main discharge line, a bypass line is arranged between the doctoring chamber and the pump, in particular the operating means of Main discharge line is supplied and a thorough mixing of the resource with the color in the paint container is performed. The supply of the equipment can alternatively be done directly in the paint container. In the paint container, a corresponding mixture, for example via a mixer or a stirrer, regardless of whether the resource is supplied outside of the paint container or directly on the paint container of the color. Via the pump or pumps, the color is conveyed within the production cycle or the adjustment circuit, at the same time the checking means checking the operating parameter of the color. In general, it makes sense that the checking means is arranged on the suction side of the flow pump, that means between the flow pump and the paint container on the main supply line. It is also conceivable that the checking means is arranged on the pressure side of the flow pump.
Erfindungsgemäß misst und/oder überwacht das/die Überprüfungsmittel die Viskosität und/oder die Temperatur der Farbe, wobei die Überprüfungsmittel die Messung und/oder die Überwachung der Farbe im Einstellmodus und/oder im Produktionsmodus durchführen. Vorteilhafterweise kann die erfindungsgemäße Vorrichtung eine Steuer- und/oder Regeleinheit aufweisen, die die Werte der Überprüfungsmittel empfängt und entsprechend die Zuführstation und/oder die Farbtemperierung anspricht, falls eine Änderung des Betriebsparameters notwendig ist.According to the invention, the checking means measures and / or monitors the viscosity and / or the temperature of the ink, the checking means performing the measurement and / or the monitoring of the color in the setting mode and / or in the production mode. Advantageously, the device according to the invention can have a control and / or regulating unit which receives the values of the checking means and accordingly the feed station and / or the color temperature responds, if a change of the operating parameter is necessary.
Zudem ist es denkbar, dass das Fördersystem eine Reinigungsvorrichtung aufweist, die zum Reinigen des Farbsystems in das Fördersystem ein Reinigungslösemittel einströmen lässt. Falls der eigentliche Druckprozess abgeschlossen ist, kann über eine Reinigungsvorrichtung das Farbsystem, einschließlich Rakelvorrichtung, Rakelkammer, Leitungen des Fördersystems, Pumpen sowie der Farbbehälter durch das Reinigungslösemittel gewaschen bzw. gereinigt werden. Hierzu ist es denkbar, dass das Farbsystem mit einem Lagerbehälter verbunden ist, in den die Farbe aus dem Farbsystem gepumpt werden kann, bevor aus einem Lösemittelbehälter Reinigungslösemittel in das Farbsystem eingebracht wird, um dieses Farbsystem von der Farbe zu reinigen. Anschließend kann das durch Farbe verschmutzte Reinigungslösemittel in einen Schmutzbehälter gepumpt werden, der ebenfalls mit dem Fördersystem über Leitungen verbunden ist.In addition, it is conceivable that the conveyor system has a cleaning device which allows a cleaning solvent to flow into the conveyor system for cleaning the ink system. If the actual printing process is completed, the paint system, including the squeegee device, the squeegee chamber, conveyer system lines, pumps and the ink containers can be washed or cleaned by the cleaning solvent via a cleaning device. For this purpose, it is conceivable that the color system is connected to a storage container into which the ink can be pumped from the paint system before cleaning solvent is introduced from a solvent container in the paint system to clean this color system of the color. Subsequently, the color-contaminated cleaning solvent can be pumped into a dirt container, which is also connected to the conveyor system via lines.
Die Einstellung der Viskosität kann z.B. in zumindest zwei Schritten erfolgen:
- Überwindung der Thixotropie durch Vorpumpen, das bedeutet mit Hilfe der vorhandenen Pumpen innerhalb des Fördersystems
- Einstellung bzw. Änderung der Viskosität durch ein Einbringen von Lösemittel erst nach Überwindung der Thixotropie
- Overcoming the thixotropy by pre-pumping, that means using the existing pumps within the conveyor system
- Setting or changing the viscosity by introducing solvent only after overcoming the thixotropy
Die Rotationsdruckmaschine kann eine Vielzahl an Farbsystemen bzw. Fördersystemen aufweisen. Falls ein Farbsystem nicht am Druckprozess der Rotationsdruckmaschine beteiligt ist, kann es erfindungsgemäß vorgesehen sein, dass die Pumpe(n) mit einer reduzierten Leistung bzw. mit einer reduzierten Pumpfrequenz betrieben wird/werden, wobei die Thixotropie der Farbe überwunden verbleibt.The rotary printing press can have a multiplicity of color systems or conveyor systems. If a color system is not involved in the printing process of the rotary printing press, it can be provided according to the invention that the pump (s) is operated at a reduced power or at a reduced pump frequency, whereby the thixotropy of the ink remains overcome.
Weitere Vorteile, Merkmale und Einzelheiten ergeben sich aus der nachfolgenden Beschreibung, in der unter Bezugnahme auf die Zeichnungen ein Ausführungsbeispiel der Erfindung im Einzelnen beschrieben ist. Dabei können jeweils die in den Ansprüchen und in der Beschreibung erwähnten Merkmale jeweils einzeln für sich oder in beliebiger Kombination erfindungswesentlich sein. Es zeigen:
- Fig. 1
- eine Vorrichtung zur Einstellung mindestens eines Betriebsparameters einer Farbe für einen Druckprozess einer Rotationsdruckmaschine, bei der eine Rakelvorrichtung mit ihrer Rakelkammer eingefärbt wird, und
- Fig. 2
- die
Vorrichtung gemäß Figur 1 , wobei eine Förderung der Farbe in die Rakelkammer gesperrt ist.
- Fig. 1
- a device for adjusting at least one operating parameter of a color for a printing process of a rotary printing press, in which a doctor device is colored with its doctor chamber, and
- Fig. 2
- the device according to
FIG. 1 , wherein a promotion of the color is blocked in the doctoring chamber.
In den
Zur Bereitstellung der Farbe 2 während des normalen Druckprozesses weist das Farbsystem einen Farbbehälter 13 auf, in dem sich die Farbe 2 befindet. Zudem befindet sich zwischen der Rakelvorrichtung 11 und dem Farbbehälter 13 ein Fördersystem 20, das Bestandteil des Farbsystems 10 ist. Das Fördersystem 20 weist diverse Pumpen 31, 41, Leitungen 30, 40 sowie Ventile auf, sodass ein Kreislauf für die Farbe 2 aus dem Farbbehälter 13 zur Rakelvorrichtung 11 und wieder zurück zum Farbbehälter 13 entsteht. Während des Druckprozesses gemäß
Wie in beiden Figuren zu erkennen ist, weist das Fördersystem 20 eine Bypassleitung 21 mit einem Ventil 25 auf, wobei die Bypassleitung 21 die Hauptzuführleitung 30 mit der Hauptabführleitung 40 verbindet. Gemäß
Das Fördersystem 20 ist derart ausgebildet, dass das Fördersystem 20 in einen Einstellmodus I und in einen Produktionsmodus 11 schaltbar ist. Der Einstellmodus I ist in
Um eine Vorkonditionierung der Druckfarbe für den Druckprozess der Rotationsdruckmaschine 1 durchführen zu können, erfolgt zunächst eine Einstellung mindestens eines Betriebsparameters der Druckfarbe 2, um eine hohe Qualität des Druckprozesses im Produktionsmodus des Fördersystems 20 zu gewährleisten. Insbesondere hat sich gezeigt, dass der Betriebsparameter Viskosität eine hohe Bedeutung hat. Das Farbsystem 10 weist Überprüfungsmittel 22, 24 auf, wobei das Überprüfungsmittel 24 die Viskosität der Farbe überwacht. Das Überprüfungsmittel 22 hingegen kann die Temperatur der Farbe 2 ermitteln bzw. überwachen. Beide Überprüfungsmittel 22, 24 sind im vorliegenden Ausführungsbeispiel an der Hauptzuführleitung 30 angeordnet. Das Überprüfungsmittel 24 kann auch hinter der Vorlaufpumpe 31 aber vor der Bypassleitung 21 angeordnet sein. Das Überprüfungsmittel 24 ist im vorliegenden Ausführungsbeispiel ein Ultraschallsensor. Das Überprüfungsmittel 22 hingegen ist als Temperatursensor ausgebildet. Die Überprüfungsmittel 22, 24 können auch in einem Aggregat zusammengefasst sein. Im Einstellmodus I gemäß
Im Produktionsmodus II erfolgt weiter eine Überprüfung der Viskosität der Farbe 2, und zwar mittels der Überprüfungsmittel 24, 22. Falls nun im Produktionsmodus II der Betriebsparameter nicht dem Sollparameter entsprechen sollte, erfolgt über die Zuführstation 90 eine entsprechende Einbringung des Lösemittels in das Fördersystem 20, wodurch die Viskosität entsprechend beeinflusst werden kann. Hierbei bleibt die Bypassleitung 21 gesperrt.In production mode II, a further check of the viscosity of the
Zudem weist das Fördersystem 20 eine Reinigungsvorrichtung 70 auf, die zum Reinigen des Farbsystems 10 in das Fördersystem 20 ein Reinigungslösemittel einströmen lässt. Die Reinigungsvorrichtung 70 weist eine Leitung 71 mit einem Ventil 72 auf, welches gemäß
Das dargestellte Ausführungsbeispiel kann eine nicht explizit gezeigte Steuer- und/oder Regelungseinheit aufweisen, die automatisch die Schaltung des Fördersystems 20 in seinen Einstellmodus I und/oder in seinen Produktionsmodus II bzw. das Reinigen des Fördersystems 20 durch das Reinigungslösemittel oder das Abpumpen des verschmutzten Reinigungsmittels aktiviert. Ebenfalls ist es denkbar, dass manuell der Einstellmodus I, der Produktionsmodus II, der Reinigungsprozess oder der Abpumpvorgang aktiviert und/oder deaktiviert werden.The illustrated embodiment may include a not explicitly shown control and / or regulating unit, which automatically the circuit of the
Die Farbtemperierung 23 ist im vorliegenden Ausführungsbeispiel ein Wärmetauscher, der eine Wasserzuleitung 26 und eine Wasserrückleitung 27 aufweist. Der Farbstrom in der Hauptabführleitung 40 ist zum Wasserstrom des Wärmetauschers 23 im Gegenstrom ausgerichtet.
Claims (14)
- Apparatus for setting at least one operating parameter of an ink (2) for a printing process of a rotary printing press (1), having
an ink system (10) which has a doctor apparatus (11) with a doctor chamber (12), in which ink (2) for the printing process is contained, and an ink container (13), from which ink (2) can be conveyed into the doctor chamber (12),
a conveying system (20) which makes it possible to convey the ink (2) within the ink system (10),
the ink system (10) has at least one checking means (22, 24) in order to check the operating parameter,
while at least one checking means (22, 24) measures and/or determines the viscosity of the ink and/or the temperature of the ink (2),
characterized in
that the conveying system (20) being configurated in such a way that the conveying system (20) can be switched into a setting mode (I) and into a production mode (II), while
in the setting mode (I) automatic setting of the operating parameter can be carried out and conveying of the ink (2) into the doctor chamber (12) is suspended, and
in production mode (II) the conveying system (20) conveys ink (2) into the doctor chamber (12),
while the monitoring of the ink (2) is carried out in setting mode (I) and in production mode (II). - Apparatus according to Claim 1, characterized in that the conveying system (20) for the doctor chamber (12) has a main feed line (30) and a main discharge line (40),
the conveying system (20) having at least one pump (31, 41) which has the main feed line (30) or the main discharge line (40), and
a bypass line (21) being arranged between the doctor chamber (12) and the pump (31, 41). - Apparatus according to Claim 1 or 2, characterized in that the conveying system (20) has a production circuit for the production mode (II) and a setting circuit for the setting mode (I).
- Apparatus according to Claim 2, characterized in that the bypass line (21) is shut in the production mode (II), and the bypass line (21) is open in the setting mode (I).
- Apparatus according to one of the preceding Claims 2-4, characterized in that the main feed line (30) has a forward flow pump (31) and the main discharge line (40) has a return pump (41).
- Apparatus according to one of the preceding Claims 3-5, characterized in that the conveying system (20) has a feed station (90), by way of which an operating consumable can be introduced into the setting circuit, in order to set and/or to change the operating parameter, the operating consumable being, in particular, a solvent.
- Apparatus according to Claim 1, characterized in that the checking means (24) is an ultrasonic sensor and/or a temperature sensor (22).
- Apparatus according to one of the preceding claims, characterized in that the conveying system (20) has an ink temperature control means (23) which is arranged, in particular, in the main discharge line (40).
- Method for setting at least one operating parameter of an ink (2) for a printing process of a rotary printing press (I), having
an ink system (10) which has a doctor apparatus (11) with a doctor chamber (12), in which ink (2) for the printing process is contained, and an ink container (13), from which ink (2) can be conveyed into the doctor chamber (12),
a conveying system (20) which makes it possible to convey the ink (2) within the ink system (10),
while the ink system (10) contains at least one checking means (22, 24) in order to check the operating parameter while at least one checking means (22, 24) measures and/or determines the viscosity of the ink (2) and/or the temperature of the ink (2),
characterized in
that the conveying system (20) being configurated in such a way that the conveying system (20) can be switched into a setting mode (I) and into a production mode (II), while
in the setting mode (I) an automatic setting of the operating parameter is carried out and access of the ink (2) into the doctor chamber (12) is shut off, and
in production mode (II) the conveying system (20) conveys ink (2) into the doctor chamber (12),
while the monitoring of the ink (29) being carried out I the setting mode (I) and in the production mode (II). - Method according to Claim 9, characterized in that the conveying system (20) has a production circuit for the production mode (II) and a setting circuit for the setting mode (1), which circuits are operated, in particular, separately from one another.
- Method according to Claim 9 or 10, characterized in that the operating parameter is the viscosity of the ink (2) which is set in the setting mode (I).
- Method according to one of the preceding claims, characterized in that the conveying system (20) has a feed station (90), by way of which an operating consumable is introduced into the setting circuit if a setpoint value of the operating parameter is not adhered to, in particular if a setpoint value of the operating parameter is undershot or exceeded.
- Method according to one of the preceding claims, characterized in that the conveying system (20) for the doctor chamber (12) has a main feed line (30) and a main discharge line (40),
the conveying system (20) having at least one pump (31, 41) which has the main feed line (30) or the main discharge line (40),
a bypass line (21) being arranged between the doctor chamber (12) and the pump (31, 41),
in particular, the operating consumable being fed to the main discharge line (30) and thorough mixing of the operating consumable with the ink (2) being carried out in the ink container (13). - Method according to one of the preceding claims, characterized in that the conveying system (20) has a cleaning apparatus (70, 71, 72) which allows a cleaning solvent to flow into the conveying system (20) in order to clean the ink system (10).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE201210103850 DE102012103850B3 (en) | 2012-05-02 | 2012-05-02 | Device for setting an operating parameter of a color for a printing process of a rotary printing machine and method for this purpose |
PCT/EP2013/056139 WO2013164133A1 (en) | 2012-05-02 | 2013-03-22 | Device for setting an operating parameter of ink for a printing process of a rotary printing press and method therefor |
Publications (2)
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EP2844478A1 EP2844478A1 (en) | 2015-03-11 |
EP2844478B1 true EP2844478B1 (en) | 2016-05-18 |
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EP13712531.6A Active EP2844478B1 (en) | 2012-05-02 | 2013-03-22 | Device for setting an operating parameter of ink for a printing process of a rotary printing press and method therefor |
Country Status (5)
Country | Link |
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US (1) | US9731499B2 (en) |
EP (1) | EP2844478B1 (en) |
DE (1) | DE102012103850B3 (en) |
ES (1) | ES2586563T3 (en) |
WO (1) | WO2013164133A1 (en) |
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EP2985150B1 (en) * | 2014-08-11 | 2017-02-08 | Comexi Group Industries, S.A.U | Method and system for colour correction in printing jobs performed in a printing machine |
CN109572158A (en) * | 2019-01-31 | 2019-04-05 | 上海运城制版有限公司 | A kind of scraper control system based on the printing of single solvent ink |
CN112356574A (en) * | 2020-11-10 | 2021-02-12 | 楚雄吉兴彩印有限责任公司 | Ink gelling early warning method and system |
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GB1057749A (en) | 1964-08-04 | 1967-02-08 | British Visqueen Ltd | Valve device for providing viscosity control in adding diluents to liquids |
US4362179A (en) | 1980-09-26 | 1982-12-07 | Baldwin-Gegenheimer Corporation | Method and apparatus for controlling ink viscosity |
DE19548535C2 (en) | 1995-12-22 | 1999-12-30 | Windmoeller & Hoelscher | Method and device for cleaning a doctor blade device for a rinsing inking unit of a rotary printing press |
US6318259B1 (en) | 1997-09-03 | 2001-11-20 | Graphic Systems, Inc. | Apparatus and method for lithographic printing utilizing a precision emulsion ink feeding mechanism |
DE29716582U1 (en) * | 1997-09-15 | 1997-11-06 | Technotrans Gmbh | Temperature control arrangement in printing machines |
EP0970809A1 (en) * | 1998-07-10 | 2000-01-12 | Fischer & Krecke Gmbh & Co. | Method and means for controlling the viscosity of printing ink in a printing machine |
JP3581306B2 (en) * | 2000-03-31 | 2004-10-27 | 株式会社イソワ | Ink viscosity measuring device, ink viscosity adjusting method and device therefor |
ITGE20020033A1 (en) * | 2002-04-24 | 2003-10-24 | Schiavi Spa | AUTOMATIC WASHING METHOD OF THE INKING CIRCUIT IN ROTARY PRINTING MACHINES, AND PLANT FOR IMPLEMENTING THE METHOD |
DE10225681B4 (en) * | 2002-06-10 | 2010-02-04 | Windmöller & Hölscher Kg | Method and device for supplying and removing printing ink to and from a squeegee device of an inking unit of a rotary printing press and / or for cleaning the squeegee device |
CA2541308A1 (en) * | 2003-10-03 | 2005-04-14 | R.R. Donnelley & Sons Company | Methods and apparatus to deliver ink to printing systems |
DE10354454B4 (en) * | 2003-11-21 | 2009-11-26 | Technotrans Ag | Temperature control device for printing machines |
DK176343B1 (en) * | 2004-03-19 | 2007-09-03 | Tresu Anlaeg As | Process and system for cleaning a color chamber's color chamber and cleaning nozzle for use in such a system |
ES2264643B1 (en) | 2005-06-22 | 2007-10-01 | Comexi, S.A. | DIPOSITIVE AND PRINTING METHOD USING CURABLE ENERGY INKS FOR FLEXOGRAPHIC PRINTER. |
JP5529497B2 (en) * | 2009-11-05 | 2014-06-25 | 三菱重工印刷紙工機械株式会社 | Ink cleaning method and apparatus for flexographic printing machine |
-
2012
- 2012-05-02 DE DE201210103850 patent/DE102012103850B3/en active Active
-
2013
- 2013-03-22 WO PCT/EP2013/056139 patent/WO2013164133A1/en active Application Filing
- 2013-03-22 EP EP13712531.6A patent/EP2844478B1/en active Active
- 2013-03-22 ES ES13712531.6T patent/ES2586563T3/en active Active
- 2013-03-22 US US14/398,234 patent/US9731499B2/en active Active
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ES2586563T3 (en) | 2016-10-17 |
WO2013164133A1 (en) | 2013-11-07 |
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DE102012103850B3 (en) | 2013-07-25 |
US9731499B2 (en) | 2017-08-15 |
EP2844478A1 (en) | 2015-03-11 |
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