EP2831980B1 - Flussmittelleitungs- und polspannweiteneinstellungsfunktion auf einer rotorbeschichtung eines luftgekühlten elektromotors/generators - Google Patents

Flussmittelleitungs- und polspannweiteneinstellungsfunktion auf einer rotorbeschichtung eines luftgekühlten elektromotors/generators

Info

Publication number
EP2831980B1
EP2831980B1 EP13770331.0A EP13770331A EP2831980B1 EP 2831980 B1 EP2831980 B1 EP 2831980B1 EP 13770331 A EP13770331 A EP 13770331A EP 2831980 B1 EP2831980 B1 EP 2831980B1
Authority
EP
European Patent Office
Prior art keywords
rotor
flux directing
pole
directing features
stator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13770331.0A
Other languages
English (en)
French (fr)
Other versions
EP2831980A1 (de
EP2831980A4 (de
Inventor
David Coulson
Gary Hodge
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zapi SpA
Original Assignee
Zapi SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zapi SpA filed Critical Zapi SpA
Publication of EP2831980A1 publication Critical patent/EP2831980A1/de
Publication of EP2831980A4 publication Critical patent/EP2831980A4/de
Application granted granted Critical
Publication of EP2831980B1 publication Critical patent/EP2831980B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22—Rotating parts of the magnetic circuit
    • H02K1/27—Rotor cores with permanent magnets
    • H02K1/2706—Inner rotors
    • H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22—Rotating parts of the magnetic circuit
    • H02K1/32—Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • H02K1/325—Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium between salient poles
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K9/00—Arrangements for cooling or ventilating
    • H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine

Definitions

  • the present invention concerns a pole span defining feature included in a rotor lamination forming part of a lamination stack constituting the rotor of an electric machine such as an AC motor, generator, or motor/generator with recess or channels to promote rotor cooling.
  • Figure 1 of the present application illustrates a known interior permanent magnet rotor lamination 50.
  • the winged features illustrated in Figure 1 set a span that influences flux flow across the air gap between the winged features.
  • the pole span set by the winged features provides an optimized flow path to maximize output power from the generator.
  • the optimized pole span allows for a higher internal generator voltage (maximized BEMF of the machine).
  • U.S. Patent Application Publication 2012/0074801 to Brown, et al. discloses a magnetic rotor with inset bridges to promote cooling.
  • Figure 2 of the present application corresponds to Figure 1 of the Brown, et al. ('801) publication, and illustrates a known interior permanent magnet rotor lamination 10, in plan view, with scallops or indentations 12 on the rotor outer diameter 13.
  • the rotor lamination illustrated in Figure 2 again, is a single layer interior permanent magnet rotor lamination.
  • Each indentation 12 is located between adjacent pairs of magnet receiving voids or orifices 14 and 16, 18 and 20, 22 and 24, and 26 and 28, and each magnet receiving void or orifice of these pairs is separated from the other such void or orifice by a thin bridge 30 of rotor lamination material.
  • permanent magnets (not shown) are affixed within the voids or orifices to cooperate with windings disposed around poles of a stator, within which the rotor lamination 10 is rotatable.
  • a rotor shaft (not shown) is receivable within a shaft opening 32 to impart rotational motion to the rotor.
  • CN1476146A discloses a rotor according to the preamble of claim 1.
  • Figure 3 illustrates standard pole shaping for large synchronous generators that is used for creating a more sinusoidal BEMF, as opposed to increasing a magnitude of the fundamental BEMF.
  • a rotor according to claim 1 is provided.
  • a flux directing pole cap is provided at the outside diameter of the rotor lamination.
  • This pole cap is a non-circular feature, and serves to set the pole span of the machine.
  • the non- circular pole cap is implemented into the lamination by cutting an arc in the outside diameter directly over the magnet pole.
  • pole span settings provided different output voltages under certain load conditions.
  • One design objective is to optimize the pole span to provide the highest voltage at generator loads. This characteristic helps minimize magnet material and coil turns. Pole span selection also directly impacts other generator parameters, such as inductance and reactance.
  • a rotor formed from a plurality of laminations joined together, is mountable on a shaft for rotation relative to a stator of a rotary electric machine arrangement.
  • the multilayer laminated rotor has a solid section that surrounds an opening within which the shaft is receivable.
  • the solid section includes an outside diameter, magnet receiving voids, and steps delimiting a plurality of pole spans from flux directing features at sides of each of the pole spans. Adjacent flux directing features between adjacent pole spans are disposed on opposite sides of scalloped areas or other such recesses permitting cooling air flow past the rotor.
  • Each of the recesses mentioned permitting cooling air flow defines a scalloped area in the solid section
  • the solid section mentioned defines a plurality of rotor poles, each of which includes a pair of the flux directing features, a single pole span between the flux directing features, and one of the steps located between each of the flux directing features and the single pole span.
  • Each of the rotor poles moreover, includes a pair of the magnet receiving voids, and each of the steps is disposed directly over one of the magnet receiving voids.
  • the flux directing features permit air flow past the rotor between the recesses and the pole spans.
  • the pole spans may be made based on at least one of a maximum internal generator voltage, a minimum phase inductance, and a minimum generator reactance.
  • the rotor includes four rotor poles that cooperate with a thirty six slot stator.
  • the pole spans, steps, and flux directing features mentioned provide an air gap of varying cross section between the rotor and a stator associated with the rotor, with the air gap being at a minimum between the pole spans and the stator.
  • a flux directing pole cap feature 100 is provided at the outside diameter 102 of a rotor lamination forming part of an overall laminated rotor 106.
  • This pole cap feature 100 is non circular, and serves to set the pole span 108 of the machine.
  • the non-circular pole cap feature 100 is implemented into the lamination by cutting arcs at the outside diameter 102 directly over the magnet pole.
  • the machine is a four pole, 36 slot generator designed to operate at 45 to 60 Hz and provide a minimum of 338 VAC at 45 Hz and 449 VAC at 60 Hz.
  • non-circular pole cap arcs or other features 100 are implemented into the lamination by designing arcs above the magnet pole on the outside diameter 102 of the rotor 106 just above the magnet receiving voids, orifices, or slots 109. Areas of the rotor 106 between the poles (inner polar) includes scalloped areas 104 that allow air to flow axially through the rotor 106.
  • the radial magnetic air gap 110 ( Figure 6 ) is at a minimum on the rotor lamination outside diameter 102 in the area above the permanent magnets received in the voids 109, and gets larger in the area of the lamination outside of a pole span 108 but between the pole cap arcs or other features 100 and the scalloped areas 104 forming air flow regions.
  • This variable air gap influences the flux and directs it to the arced section of the rotor 106 more exactly above the magnets. This becomes particularly important for maximizing flux linkage with reactive loads; as the loads become more reactive, the current angle shifts away from the voltage in the generator system. When this occurs, armature reaction will try to divert the flux in areas that are not beneficial to voltage production.
  • FIG. 6 is a schematic illustration of the lines of magnetic flux in an arrangement having the rotor 106 rotationally disposed within a stator 112 having stator teeth 114 and associated wire coils (not shown).
  • Figure 5 is an enlarged view of a part of Figure 4 showing one of the scalloped areas 104 adjacent one of the magnet receiving voids, orifices, or slots 109 of the rotor 106.
  • the non-circular pole cap arcs or other features 100 are delineated with respect to the pole span 108 ( Figure 4 ) of the illustrated rotor lamination by a step down feature 116 that can more concisely be referred to simply as a "step.”
  • step down features serve to increase output voltage and, as shown in Figure 6 , focus the flux in the teeth aligned with the magnets received within the voids.
  • Pole span selection is optimized by providing a maximum internal generator voltage, a minimum phase inductance, and a minimum generator reactance. By decreasing generator reactance, the power factor of the complete system increased, increasing efficiency. The reduction of inductance due to an optimized pole span lowers the voltage drop across the generator internal impedance during loaded conditions, increasing the generator output power.
  • the invention should be readily observable, is operable as evidenced by way of its use on certain prototypes, and increases the voltage generated by 5.6% relative to arrangements without a step down feature.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Claims (10)

  1. Ein Rotor (106), der auf einer Welle montiert werden kann, um sich relativ zu einem Stator (112) einer rotierenden elektrischen Maschinenanordnung zu drehen, umfassend:
    einen massiven Abschnitt, der eine Öffnung umgibt, in der die Welle aufgenommen werden kann, wobei der massive Abschnitt einen Außendurchmesser (102), magnetaufnehmende Hohlräume (109) und Stufenpaare (116) umfasst, die eine Vielzahl von Polspannweiten (108) von Flussleitelemente (100) an den Seiten jeder der Polspannweite (108) begrenzen,
    wobei benachbarte Flussleitelemente (100) zwischen benachbarten Polspannweiten (108) auf gegenüberliegenden Seiten von Aussparungen (104) angeordnet sind, die einen Kühlluftstrom am Rotor vorbei ermöglichen, wobei die Flussleitelemente (100) auf jeder Seite jeder Aussparung (104) gleich lang sind,
    wobei der massive Abschnitt eine Vielzahl von Rotorpolen definiert,
    wobei jeder der Rotorpole ein Paar der magnetaufnehmenden Hohlräume (109) und ein Paar von Stufen (116) umfasst, und jede der Stufen (116) direkt über einem der magnetaufnehmenden Hohlräume (109) angeordnet ist, und
    wobei jeder der Rotorpole ferner ein Paar der Flussleitelemente (100), eine einzelne der Polspannweite (108) zwischen den Flussleitelementen (100) und die zwischen jedem der Flussleitelemente (100) und der einzelnen Polspannweite (108) angeordneten Stufen (116) umfasst,
    dadurch gekennzeichnet, dass
    die Flussleitelemente (100) auf beiden Seiten jeder Aussparung (104) gerade sind und dass
    der Rotor (106) eine Vielzahl von miteinander verbundenen Lamellen aufweist.
  2. Der Rotor (106) nach Anspruch 1, wobei die Flussleitelemente (100) so konfiguriert sind, dass sie einen Luftstrom am Rotor (106) zwischen den Aussparungen (104) und den Polspannweiten (108) vorbeiführen.
  3. Der Rotor (106) nach Anspruch 1, wobei die Rotorpole ferner so konfiguriert sind, dass sie mindestens eine maximale interne Generatorspannung, eine minimale Phaseninduktivität und/oder eine minimale Generatorreaktanz bereitstellen.
  4. Der Rotor (106) nach Anspruch 1, wobei der Rotor (106) vier Rotorpole zum Zusammenwirken mit einem Stator mit sechsunddreißig Nuten umfasst.
  5. Der Rotor (106) nach Anspruch 1, wobei die Polspannweite (108), Stufen (116) und Flussleitelemente (100) einen Luftspalt mit variierendem Querschnitt zwischen dem Rotor (106) und einem mit dem Rotor (106) verbundenen Stator (112) bereitstellen.
  6. Der Rotor (106) nach Anspruch 5, wobei der Luftspalt zwischen den Polspannweiten (108) und dem Stator (112) minimal ist.
  7. Eine Anordnung einer rotierenden elektrischen Maschine mit einem Rotor (106) nach Anspruch 1 und dem Stator (112).
  8. Die Anordnung nach Anspruch 7, wobei die Flussleitelemente (100) eine Luftströmung an dem Rotor (106) vorbei zwischen den Aussparungen (104) und den Polspannweiten (108) ermöglichen.
  9. Die Anordnung nach Anspruch 7, wobei die Rotorpole so konfiguriert sind, dass sie mindestens eine maximale interne Generatorspannung, eine minimale Phaseninduktivität und/oder eine minimale Generatorreaktanz bereitstellen.
  10. Die Anordnung nach Anspruch 7, wobei der Rotor (106) vier Rotorpole zum Zusammenwirken mit einem Stator mit sechsunddreißig Nuten umfasst.
EP13770331.0A 2012-03-30 2013-03-14 Flussmittelleitungs- und polspannweiteneinstellungsfunktion auf einer rotorbeschichtung eines luftgekühlten elektromotors/generators Active EP2831980B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261618259P 2012-03-30 2012-03-30
PCT/US2013/031349 WO2013148245A1 (en) 2012-03-30 2013-03-14 Flux directing, pole span setting, feature on rotor lamination of air-cooled electric motor/generator

Publications (3)

Publication Number Publication Date
EP2831980A1 EP2831980A1 (de) 2015-02-04
EP2831980A4 EP2831980A4 (de) 2016-04-20
EP2831980B1 true EP2831980B1 (de) 2025-07-30

Family

ID=49261046

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13770331.0A Active EP2831980B1 (de) 2012-03-30 2013-03-14 Flussmittelleitungs- und polspannweiteneinstellungsfunktion auf einer rotorbeschichtung eines luftgekühlten elektromotors/generators

Country Status (5)

Country Link
US (1) US20150084455A1 (de)
EP (1) EP2831980B1 (de)
ES (1) ES3037524T3 (de)
FI (1) FI2831980T3 (de)
WO (1) WO2013148245A1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111525758A (zh) * 2020-05-06 2020-08-11 哈尔滨工业大学 适宜于产业化的内置式永磁电机转子磁场改进设计方法

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3335377A (en) * 1964-04-20 1967-08-08 Kohlhagen Walter Method and apparatus for magnetizing permanent-magnet rotors for synchronous reaction motors
WO1992001326A1 (fr) * 1990-07-12 1992-01-23 Seiko Epson Corporation Rotor pour moteur sans balais et procede de fabrication associe
US5874792A (en) * 1997-06-10 1999-02-23 Industrial Technology Research Institute Bicycle generator
US6274960B1 (en) * 1998-09-29 2001-08-14 Kabushiki Kaisha Toshiba Reluctance type rotating machine with permanent magnets
JP2000134891A (ja) * 1998-10-28 2000-05-12 Okuma Corp 同期電動機およびその制御装置
AU2779800A (en) * 1999-04-16 2000-10-19 Newage International Limited An alternating current machine
CN1278472C (zh) * 2002-07-12 2006-10-04 株式会社日立产机系统 永磁式旋转电机及使用该电机的压缩机
US6847144B1 (en) * 2003-12-10 2005-01-25 Industrial Technology Research Institute Permanent magnet rotor assembly for interior permanent magnet electric motor
KR101095556B1 (ko) * 2005-06-13 2011-12-19 삼성전자주식회사 영구자석 전동기
JP4898201B2 (ja) * 2005-12-01 2012-03-14 アイチエレック株式会社 永久磁石回転機
JP4815204B2 (ja) * 2005-12-01 2011-11-16 アイチエレック株式会社 永久磁石回転機及び圧縮機
JP4135018B2 (ja) * 2006-04-24 2008-08-20 株式会社富士通ゼネラル 磁石埋め込み型回転子、この回転子を用いた電動機及びこの電動機を用いた圧縮機
JP5259934B2 (ja) * 2006-07-20 2013-08-07 株式会社日立産機システム 永久磁石式回転電機及びそれを用いた圧縮機
US7683518B2 (en) * 2007-02-28 2010-03-23 Panasonic Corporation Motor
US7692350B2 (en) * 2007-02-28 2010-04-06 Emerson Electric Co. Horizontal axis washing machine having 4 pole 36 slot motor
US7808143B2 (en) * 2007-10-24 2010-10-05 Rechi Precision Co., Ltd. Permanent magnet motor

Also Published As

Publication number Publication date
EP2831980A1 (de) 2015-02-04
ES3037524T3 (en) 2025-10-02
EP2831980A4 (de) 2016-04-20
US20150084455A1 (en) 2015-03-26
FI2831980T3 (fi) 2025-09-10
WO2013148245A1 (en) 2013-10-03

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