EP2824773B1 - Steckverbinderanordnung mit integriertem Hebelverriegelungssystem - Google Patents

Steckverbinderanordnung mit integriertem Hebelverriegelungssystem Download PDF

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Publication number
EP2824773B1
EP2824773B1 EP13176416.9A EP13176416A EP2824773B1 EP 2824773 B1 EP2824773 B1 EP 2824773B1 EP 13176416 A EP13176416 A EP 13176416A EP 2824773 B1 EP2824773 B1 EP 2824773B1
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EP
European Patent Office
Prior art keywords
locking
lever
connector assembly
protrusion
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13176416.9A
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English (en)
French (fr)
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EP2824773A1 (de
Inventor
Michal Grudzewski
Lukasz Kot
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Delphi Technologies Inc
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Delphi Technologies Inc
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/62933—Comprising exclusively pivoting lever
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/62933—Comprising exclusively pivoting lever
    • H01R13/62955—Pivoting lever comprising supplementary/additional locking means

Definitions

  • the present invention relates to an electrical connector assembly comprising a mate assist lever, which can be locked in a preliminary mating position.
  • mate assist mechanisms in the form of mate assist levers or sliders to facilitate mating of connector and counter connector.
  • mate assist mechanisms usually are provided linearly moveable or pivotably on a connector housing.
  • a typical example of a lever mated connector assembly is for example described in WO 2007/098253 .
  • an electrical connector assembly comprising a mate assist lever, which serves to facilitate the mating of the connector assembly, is described.
  • the mate assist lever is pivotably mounted to a first connector and can be moved from a preliminary mating position to a fully mated position.
  • a cam element provided on the pivotable lever engages a corresponding cam mechanism of the counter connector, whereby the two connectors are pulled towards each other upon movement of the lever.
  • a portion of the lever snaps behind a latch member on the connector housing to lock the mate assist lever in said position, thereby also locking the mating of the two connectors.
  • mate assist lever disclosed in this document is provided pivotably on a connector housing and has generally a u-shape form with two lever arms connected by a common web. Each lever arm has a pivot axis that passes through the lever arm.
  • the lever arms are provided, such that from the preliminary mating position they can only be rotated into the fully mated position, but not in the opposite direction.
  • this prior art construction it is possible that the lever moves unintentionally from the preliminary mating position half way to the fully mated position when no counter connector is present.
  • an electrical connector assembly which comprises a housing and a mate assist mechanism in form of a lever pivotably arranged on or assigned to the housing.
  • the mate assist lever is moveable from a preliminary mating position to a fully mated position. In the preliminary mating position, it is possible to initiate a mating process of the connector housing with a corresponding counter connector housing. In the fully mated position, both housings are fully mated with each other.
  • suitable cam means on lever, connector housing and counter connector housing interact with each other, to pull the two connector parts towards each other in the desired mating position.
  • the connector assembly comprises holding means to releasably hold the lever in said preliminary mating position.
  • the lever is held in the preliminary mating position, so that it does not unintentionally move to a position, where it is not possible to initiate the mating process between the connector housing and a corresponding counter connector.
  • the inventive connector can be shipped to the customers with the lever in the preliminary mating position, so that upon assembly, in for example a vehicle, the operator does not have to align the lever into a position, which allows to initiate the mating process, but the levers always is in the correct position, i.e. the preliminary mating position.
  • the connector housing can be inserted into a corresponding counter connector (or vice versa) and the mating process can be finished by rotating the lever into the fully mated position.
  • the holding means comprise at least one locking protrusion, which is adapted to be flexibly moveable in one direction and a corresponding locking reception, which receives said locking protrusion when the lever is in the preliminary mating position.
  • the locking reception has first and second locking walls being arranged on opposite sides of the protrusion.
  • the second wall of the reception is shaped, such that it will engage the protrusion and prevent a rotation in said opposite rotating direction.
  • the inventive holding means allows a release in one direction if sufficient force is applied, but will in any case block any movement in the opposite direction.
  • the holding means advantageously comprises a cavity arranged in close proximity to the locking protrusion and in a position, so that the locking protrusion is moved towards said cavity when displaced by the first locking wall.
  • the locking protrusion is provided on the connector housing and the reception on the lever.
  • This allows a particular compact design.
  • the protrusion is very rigid and does not easily move in any other direction.
  • a protrusion and corresponding reception is provided on both lever arms of the lever, when the same is of the type having a generally u-shape configuration with two lever arms connected by a common web.
  • the holding means are adapted, such that a predetermined threshold force of at least 10 N, more preferred 40 N, and maximum 50 N has to be applied by an operator to rotate the lever and the housing relatively from preliminary mating to fully mated position.
  • the locking reception is adapted such that the contact surfaces of the first locking wall and the locking protrusion are oriented in a plane inclined to the rotating direction, such that a force component is directed onto the locking protrusion to displace the same in order to release the lever upon the relative rotation of the lever and the housing from the preliminary mating position to the fully mated position.
  • the contact surfaces of second locking wall and locking protrusion i.e.
  • the two respective surfaces of wall and protrusion, which come into contact are oriented in a plane essentially perpendicular to the rotating direction and/or such that contact surfaces of the second locking wall and the locking protrusion are oriented such that no force component is directed onto the locking protrusion which would displace the protrusion in a direction to release the lever, upon said relative rotation of lever and housing from the preliminary mating position in the opposite rotating direction, i.e. away from the fully mated position.
  • very high holding or locking forces can be realized in this opposite direction, so that the lever can only be released in the rotating direction from preliminary mating position to fully mated position.
  • Fig. 1 shows a connector assembly 10 in a schematic exploded view.
  • the connector assembly comprises a housing 200 made up of a main part and a housing module 28, which is part of housing 200.
  • a wire shroud 30 is shown as well as a mate assist lever 100, which serves to facilitate a mating process between housing 200 and a corresponding counter connector 40.
  • the working principle of such mate assist mechanisms is in general well known to the skilled person, so that it is refrained herein from giving a more detailed explanation thereof.
  • a mat seal 22 can be arranged, which is fixed in position by a mat seal retainer 24.
  • the assembly 10 further comprises a connector seal 26.
  • the connector assembly 10 is shown in Fig. 2 in a three dimensional schematic view in assembled condition.
  • the lever 100 is pivotably arranged on housing 200 and is adapted to be pivotable around a pivot axis 110.
  • the lever 100 has a general u-shape configuration with two lever arms 102, 103 connected by a common web 105, and in the embodiment shown, each lever arm 102, 103 has a pivot axis 110 that passes through the lever arm.
  • Figure 3 shows connector assembly 10 in two side views. In the side view on the left hand of Fig. 3 , the lever 100 is shown in the preliminary mating position. In the position shown, it is now possible to plug connector housing 200 onto the counter connector 40 to initiate the mating process. On the right hand side of Fig.
  • lever 100 in the fully mated position.
  • suitable cam means provided on lever and counter connector interact so that connector housing 200 and counter connector 40 are pulled towards each other to achieve a full mating of the connectors.
  • the functioning of the mate assist mechanism itself is not relevant for the present invention and for the details it is referred to the above described prior art, the teaching of which is included herein by reference.
  • Figs. 4a to 4c the holding means of the present invention are explained in more detail.
  • Fig. 4a shows the same illustration as Fig. 3 , with lever 100 in the open or preliminary mating position.
  • the connector assembly comprises altogether four holding means, two on each lever arm and each pair being arranged on opposite sides of the pivot axis 110.
  • Fig. 4b and 4c details of first holding means 120 are shown in Fig. 4c and details of the second holding means 130 are shown in Fig. 4b .
  • the lever arm 103 which is not visible in Fig. 4a due to the perspective, comprises symmetrically arranged identical holding means.
  • Fig. 4b shows details of second holding means 130 as seen from a direction x indicated by the corresponding arrow in Fig. 4a .
  • Fig. 4b is not a cut view, in contrast to Fig. 4c .
  • the downward directed arrow indicates the direction of movement the lever arm 102 will follow, when lever 100 is moved from the preliminary mating position to the fully mated position, i.e. in direction "F" indicated in Fig. 4a .
  • housing 200 is provided with a locking protrusion 131 and the lever arm 102 is provided with a corresponding locking reception 132 receiving the locking protrusion 131 therein, in the preliminary mating position (cf. Fig. 4a ).
  • the locking reception 132 has a first wall 133 and a second locking wall 134 being arranged on opposite sides of protrusion 131.
  • first wall 133 is oriented in a plane suitably inclined to the rotating direction, a force component is directed from first wall 133 onto the locking protrusion 131, which will displace the protrusion in direction of cavity 135, i.e. to the left in Fig. 4b . Thereby, the locking protrusion 131 is displaced to release the lever.
  • second wall 134 of reception 132 will likewise engage the lower contact surface of locking protrusion 131.
  • FIG. 4c shows a cut view along plane A-A in Fig. 4a .
  • the holding means 120 are similar to holding means 130. Since the first holding means 120 are arranged on the opposite side of pivot axis 110 as the second holding means 130, the direction from the preliminary mating position to the fully mated position in Fig. 4c is indicated by the upward arrow in Fig. 4c .
  • Also holding means 120 comprise a locking protrusion 121 and a corresponding locking reception 122, which is formed by two walls 123 and 124 arranged on opposite sides of protrusion 121.
  • a cavity 125 is arranged in close proximity to locking protrusion 121 to enhance the flexibility of the locking protrusion towards the cavity 125.
  • protrusion 120 can easily be bent or flexed in a direction towards said cavity, i.e. in a direction to the right in Fig. 4c , and thus in a direction to release the lever.
  • the first wall 123 is suitably inclined to generate a force component directed onto the locking protrusion 121, to displace the protrusion 121 towards said cavity 125 to release the lever.
  • first wall 124 is inclined in such a manner, that it will not generate any force component in the direction of cavity 125 (release direction) but that it will rather generate a force component onto protrusion 121 away from cavity 125, so that protrusion 121 is not displaced or displaced in the wrong direction and cannot release the lever.
  • Fig. 5 shows lever 100 in a three dimensional perspective view.
  • each lever arm 102, 103 comprises holding means 120 and 130, being arranged on opposite sides of the pivot axis 110.
  • Figs. 6a and 6b show details of the locking protrusion 131 (locking protrusion 121 may have the identical arrangement).
  • locking protrusion 131 is arranged on an edge of housing 200, and on face 202 of housing 200.
  • the protrusion 131 has essentially cubic shape.
  • locking protrusion 131 can be moved towards cavity 135, so that it can be displaced by the first locking wall of locking reception 132 (cf. to Fig. 4b ).
  • Fig. 6b shows the same arrangement as Fig. 6a from a side view (as seen from direction X in Fig. 4a ).
  • the two contact walls of protrusion 131 i.e. the walls of protrusion 131 which face towards first and second locking walls 133 and 134, are inclined outwardly.
  • an improved locking in cooperation with the second locking wall 124 can be achieved and at the same time an improved displacement action when cooperating with first locking wall 133.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Claims (12)

  1. Elektrische Verbinderanordnung (10), die aufweist:
    ein Gehäuse (200); und
    einen Zusammenfügen-Unterstützungsmechanismus, der einen Hebel (100) aufweist, der schwenkbar an dem Gehäuse (200) angeordnet ist; wobei der Hebel von einer vorläufigen Zusammenfügen-Position in eine vollständig zusammengefügte Position bewegbar ist, und wobei die Verbinderanordnung (10) Haltemittel (120; 130) zum lösbaren Halten des Hebels (100) in der vorläufigen Zusammenfügen-Position aufweist,
    wobei das Haltemittel (120; 130) einen Verriegelungsvorsprung (121; 131) aufweist, der ausgebildet ist, in eine Richtung flexibel bewegbar zu sein, und eine entsprechende Verriegelungsaufnahme (122; 132), die den Verriegelungsvorsprung (121; 131) aufnimmt, wenn der Hebel in der vorläufigen Zusammenfügen-Position ist;
    dadurch gekennzeichnet, dass die Verriegelungsaufnahme (122; 132) erste (123; 133) und zweite Verriegelungswände (124; 134) hat, die auf gegenüberliegenden Seiten des Vorsprungs (121; 131) angeordnet sind; wobei der Verriegelungsvorsprung (121; 131) an einem Rand des Gehäuses angeordnet ist; und,
    bei einer relativen Rotation des Hebels (100) und des Gehäuses (200) von der vorläufigen Zusammenfügen-Position in die vollständig zusammengefügte Position, die erste Verriegelungswand (123; 133) den Vorsprung (121; 131) versetzt, um den Hebel zu lösen, und,
    bei einer relativen Rotation des Hebels und des Gehäuses von der vorläufigen Zusammenfügen-Position in die entgegengesetzte Rotationsrichtung, die zweite Verriegelungswand (123; 133) in den Vorsprung (121; 131) eingreift, wodurch eine Rotation in die entgegengesetzte Rotationsrichtung verhindert wird.
  2. Elektrische Verbinderanordnung gemäß Anspruch 1, wobei das Haltemittel (120; 130) weiter zumindest einen Hohlraum (125; 135) aufweist, der in unmittelbarer Nähe zu dem Verriegelungsvorsprung (121; 131) angeordnet ist, um die Flexibilität des Verriegelungsvorsprungs (121; 131) zu erhöhen derart, dass der Verriegelungsvorsprung zu dem Hohlraum hin bewegt wird, wenn von der ersten Verriegelungswand (123; 133) versetzt.
  3. Elektrische Verbinderanordnung gemäß Anspruch 2, wobei der Hohlraum (125; 135) an einer Seitenwand (201) des Gehäuses (200) angeordnet ist und der Verriegelungsvorsprung an einem Rand des Gehäuses in unmittelbarer Nähe der Seitenwand angeordnet ist.
  4. Elektrische Verbinderanordnung gemäß einem vorhergehenden Anspruch, wobei der Verriegelungsvorsprung (121; 131) eine im Wesentlichen kubische Form hat.
  5. Elektrische Verbinderanordnung gemäß einem vorhergehenden Anspruch, wobei eine Oberfläche des Verriegelungsvorsprungs (121; 131), die der ersten Verriegelungswand zugewandt ist, abgeschrägt ist und/oder wobei die erste Verriegelungswand abgeschrägt ist.
  6. Elektrische Verbinderanordnung gemäß einem vorhergehenden Anspruch, wobei das Haltemittel derart ausgebildet ist, dass eine vorgegebene Schwellenkraft von zumindest 10N, bevorzugter 40 N und maximal 50 N von einer Bedienungsperson aufgebracht werden muss, um den Hebel und das Gehäuse relativ von der vorläufigen Zusammenfügen-Position in die vollständig zusammengefügte Position zu rotieren.
  7. Elektrische Verbinderanordnung gemäß einem vorhergehenden Anspruch, wobei die Verriegelungsaufnahme (122; 132) derart ausgebildet ist, dass die Kontaktflächen der ersten Verriegelungswand (123; 133) und des Verriegelungsvorsprungs (121; 131) in einer zu der Rotationsrichtung geneigten Ebene ausgerichtet sind derart, dass eine Kraftkomponente auf den Verriegelungsvorsprung (121; 131) gerichtet ist, um den Vorsprung zu versetzen, um den Hebel bei einer relativen Rotation des Hebels und des Gehäuses von der vorläufigen Zusammenfügen-Position in die vollständig zusammengefügte Position zu lösen.
  8. Elektrische Verbinderanordnung gemäß einem vorhergehenden Anspruch, wobei die Verriegelungsaufnahme (122; 132) derart ausgebildet ist, dass Kontaktflächen der zweiten Verriegelungswand (124; 134) und des Verriegelungsvorsprungs in einer Ebene im Wesentlichen senkrecht zu der Rotationsrichtung ausgerichtet sind.
  9. Elektrische Verbinderanordnung gemäß einem vorhergehenden Anspruch, wobei die Verriegelungsaufnahme (122; 132) an dem Hebel (100) angeordnet ist und der Verriegelungsvorsprung (121; 131) an dem Gehäuse (200) angeordnet ist.
  10. Elektrische Verbinderanordnung gemäß einem vorhergehenden Anspruch, wobei der Hebel (100) eine U-Form mit zwei Hebelarmen (102, 103) hat, die durch einen gemeinsamen Steg (105) verbunden sind, wodurch jeder Hebelarm eine Schwenkachse (100) hat, die durch den Hebelarm geht, und wobei zumindest ein, vorzugsweise beide, Hebelarm(e) zwei Verriegelungsaufnahmen (122; 132) aufweist/aufweisen, die auf gegenüberliegenden Seiten der Schwenkachse daran angeordnet sind.
  11. Elektrische Verbinderanordnung gemäß Anspruch 10, wobei zwei Verriegelungsvorsprünge, die den zwei Verriegelungsaufnahmen (122; 132) entsprechen, jeweils an einem Rand des Gehäuses angeordnet sind.
  12. Elektrische Verbinderanordnung gemäß einem vorhergehenden Anspruch, wobei das Haltemittel zumindest vier Verriegelungsvorsprünge (121; 131) und vier entsprechende Verriegelungsaufnahmen (122; 132) aufweist.
EP13176416.9A 2013-07-12 2013-07-12 Steckverbinderanordnung mit integriertem Hebelverriegelungssystem Active EP2824773B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP13176416.9A EP2824773B1 (de) 2013-07-12 2013-07-12 Steckverbinderanordnung mit integriertem Hebelverriegelungssystem

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP13176416.9A EP2824773B1 (de) 2013-07-12 2013-07-12 Steckverbinderanordnung mit integriertem Hebelverriegelungssystem

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EP2824773A1 EP2824773A1 (de) 2015-01-14
EP2824773B1 true EP2824773B1 (de) 2018-05-16

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2907235B2 (ja) * 1990-12-15 1999-06-21 矢崎総業株式会社 レバー付コネクタ
DE10232969B4 (de) * 2001-07-23 2012-08-23 Sumitomo Wiring Systems, Ltd. Steckverbinder mit Verriegelungshebel
US20040192090A1 (en) 2003-03-28 2004-09-30 Flowers Robert J. Lever type electrical connector with CPA member
DE102004013476A1 (de) * 2003-04-16 2004-11-04 Tyco Electronics Amp Gmbh Steckverbinderanordnung
EP1997193A2 (de) 2006-02-21 2008-12-03 Tyco Electronics Corporation Hebelverbundener steckverbinder

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
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