EP2799722B1 - Hydraulic control device - Google Patents
Hydraulic control device Download PDFInfo
- Publication number
- EP2799722B1 EP2799722B1 EP13166438.5A EP13166438A EP2799722B1 EP 2799722 B1 EP2799722 B1 EP 2799722B1 EP 13166438 A EP13166438 A EP 13166438A EP 2799722 B1 EP2799722 B1 EP 2799722B1
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- EP
- European Patent Office
- Prior art keywords
- control
- control pressure
- valve
- hydraulic
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/003—Systems with load-holding valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/024—Systems essentially incorporating special features for controlling the speed or actuating force of an output member by means of differential connection of the servomotor lines, e.g. regenerative circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/027—Check valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/029—Counterbalance valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/30505—Non-return valves, i.e. check valves
- F15B2211/30515—Load holding valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3105—Neutral or centre positions
- F15B2211/3111—Neutral or centre positions the pump port being closed in the centre position, e.g. so-called closed centre
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3122—Special positions other than the pump port being connected to working ports or the working ports being connected to the return line
- F15B2211/3127—Floating position connecting the working ports and the return line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3144—Directional control characterised by the positions of the valve element the positions being continuously variable, e.g. as realised by proportional valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/32—Directional control characterised by the type of actuation
- F15B2211/329—Directional control characterised by the type of actuation actuated by fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/505—Pressure control characterised by the type of pressure control means
- F15B2211/50563—Pressure control characterised by the type of pressure control means the pressure control means controlling a differential pressure
- F15B2211/50581—Pressure control characterised by the type of pressure control means the pressure control means controlling a differential pressure using counterbalance valves
- F15B2211/5059—Pressure control characterised by the type of pressure control means the pressure control means controlling a differential pressure using counterbalance valves using double counterbalance valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/575—Pilot pressure control
Definitions
- the invention relates to a hydraulic control according to the preamble of claim 1.
- a generic hydraulic control according to EP 24 66 153 A1 provides for the hydraulic consumer in an open neutral position of the three-position proportional directional slide a floating position in which the load-holding valves are acted upon at their Auf Kunststoffen simultaneously with the same control pressures that are tapped by Druckvor Kunststoffungen the directional slide when both proportional magnets are energized simultaneously and the same.
- the hydraulic consumer is hydraulically blocked in the open neutral position of the directional slide, that the Auf Kunststoffenstra the load-holding valves remain pressure-relieved and shut off the load-holding valves, the proportional solenoids are not energized.
- the hydraulic consumer is controlled in one direction or the other, only a load-holding valve is acted upon on its control side with a control pressure, which is tapped from the pressurized working line and relatively high.
- the simultaneously acting control pressures from the pressure pilot controls of the directional slide should also be relatively high, for example about 60 bar, ie, for which both proportional magnets must be energized at the same time and at the same time relatively strong to maximum. This can lead to inappropriate floatation due to improper heating by the proportional solenoids.
- a logic element for fluids is known that is equipped to provide a NOT function or an "EQUALITY function" with two different sized spools.
- a "NEVER-NOCH-function” is achieved.
- NOT function a fluid connection is released from an inlet to an outlet if there is no control pressure or the control pressure does not exceed a certain size.
- EQUALITY function a flow connection from the inlet to the outlet is released when a control pressure applied is equal to the inlet pressure.
- a flow connection from the inlet to the outlet is then released, if neither a first nor a second control pressure is applied.
- the invention has for its object to provide a hydraulic control that is inexpensive and reliable.
- the hydraulic control should allow the floating position and the hydraulic blocking of the hydraulic consumer with a cost-effective and small-sized three-position proportional directional slide and simple load-holding valves.
- the logic element interrupts a pressure transmission between the control pressure supply and the control sides of the load-holding valves.
- the and logic element is structurally simple and reliable and can be easily integrated into the control pressure circuit of the hydraulic control. Simple load-holding valves can be used. The control behavior is stable and yet sensitive.
- the same control pressures are set on the control sides of the two load-holding valves and thus the load-holding valves are opened in the same way.
- unequal control pressures are set on the control sides of the load-holding valves in order to control the load-holding valves differently and / or differently from one another, if appropriate also in the direction control of the hydraulic consumer, and not only in the floating position.
- This is preferably accomplished via different nozzle populations in the connections and optionally also in discharge lines connected to the connections to the tank.
- the responsive logic element first receives the high control pressure from the control pressure supply, e.g. about 60 bar, releases, but this control pressure is modulated or reduced on the way to Aufberichtseite.
- the nozzle assembly for example, a user-specific adjustment of the Auf Kunststoff s and / or maximum Auf Kunststoffrargues each load-holding valve can make.
- the and logic element is associated with a discharge relief to the tank comprehensive pressure relief at least for the connections to the Auf Kunststoffen the load-holding valves.
- a discharge relief to the tank comprehensive pressure relief at least for the connections to the Auf Kunststoffe the load-holding valves.
- About this pressure relief at least the Auf Kunststoffhestra the load-holding valves are relieved, for example, when the hydraulic consumer must be hydraulically blocked, ie the load-holding valves or one must reliably hold a load.
- the pressure relief is even incorporated into the logic element and so that the logic element in the control pressure circuit fulfills a further function, in which it also provides for the pressure relief when the operating situation requires it.
- This is effected particularly advantageously by means of a discharge function monitoring, derived from the response of the logic element on the two simultaneously applied control pressure signals slide function in the logic element. For example, if the float position is set, the discharge line is automatically disconnected from the tank.
- the pressure relief could also take place in another way and separated from the logic element, for example with a nozzle in the discharge line and / or with a relief switching valve, which is deliberately actuated to relieve.
- a particularly cost-effective and simple limitation has, for example, a screw-adjustable limit stop for the opening stroke of the load-holding valve, which is optionally adjustable from the outside, or a replaceable but built-in limit stop, such as a spacer or a spacer.
- an unlocking plunger is loaded by spring force in the closing direction of the check valve, and is provided between the actuating piston a relative idle stroke between these limiting coupling. To unlock the check valve, this idle stroke must first be overcome by the other actuating piston.
- the one actuating piston is a pot piston which can be moved in a first control pressure chamber over a limited stroke and which preferably carries the other one designed as a solid piston, actuating piston axially slidably receives in a limited between the actuating piston second control chamber and contains a Leerhubanschlag for the other actuating piston as a coupling.
- the other actuating piston ultimately actuates the plunger to unlock the check valve, but only if both actuating pistons are simultaneously acted upon in each case with a control pressure signal in the first and second control pressure chamber.
- the series arrangement of the actuating piston ensures that when only applying a control pressure, the check valve is not unlocked.
- a particularly expedient embodiment is characterized by a 2/2-way slide function, which is incorporated for the one actuating piston in the and logic element.
- This slide function is used to release a pressure relief to the tank when the check valve is not or no longer unlocked.
- Pressure medium from control pressure lines which must be relieved of pressure in this phase of operation, takes the path via the open slide function through the logic element to the tank.
- the first control pressure chamber may be provided with a spool bore portion for a spool end of the one actuating piston.
- the spool bore portion may be bounded by a sealing ring in the axial direction.
- At this slide bore section of the tank and a discharge relief required for discharge or one side of the check valve are connected. Via the slide function, the discharge line and the tank can be connected or disconnected. In this way, the logic element in a hydraulic control assumes another function.
- the check valve is acted upon in the reverse direction with control pressure from a control pressure supply to a hydraulic control.
- the non-return valve is unlocked via both actuating pistons, it connects the control pressure supply with at least one connection to a pressure-dependent operable valve, preferably a load-holding valve openable against spring force in the hydraulic control.
- a pressure-dependent operable valve preferably a load-holding valve openable against spring force in the hydraulic control.
- Structurally and manufacturing technically simple and logic element is designed as Einschraubventil that can be used in a block bore.
- the and logic element can of course be designed in block design as a separate assembly.
- Fig. 1 In the block diagram of Fig. 1 is of a hydraulic control H, which optionally has a plurality of sections and for the sections together a pump line P, a return line R (to a pump / tank assembly) and to a control pressure supply (not shown) connected control pressure line Z, a section for controlling a double-acting hydraulic consumer V, eg a hydraulic cylinder shown.
- the control pressure line Z is for example from a (not shown) control pressure pump or via a (not shown) Pressure reducing valve supplied by the pump line P with a substantially constant control pressure of eg about 60 bar, with which a control pressure circuit 10 is fed.
- the hydraulic consumer V can be connected to at least P, R via working lines A, B and a three-position-way proportional slide W (4/3 slide valve).
- the directional slide W has two proportional magnets 4, 6, each of which actuate a pressure feedforward control 5, 6 for adjusting a piston slide between three control positions or from a neutral position into two control positions and against the force of a spring arrangement fixing the piston slide in the middle neutral position.
- pressure feedforward controls 5, 7, for example pressure reducing valves (not shown) are included, which set in accordance with the energization of the respective proportional solenoid 4, 6 on the spool a certain control pressure, which is regulated for example between 0 and about 60 bar.
- the control pressure acting on the piston slide can be lower than that of the control pressure supply Z even at maximum current supply.
- the pressure pilot controls 5, 7 are connected via a control line 8 to the control pressure supply.
- a feed regulator 3 may be provided between the pump line P and the directional slide W.
- a load-holding valve 11 and 12 is arranged, which is bypassable in the flow direction to the hydraulic consumer V by a check valve 13 and 14 respectively.
- Each load-holding valve 11, 12 is pressure-controlled upstream and downstream, acted upon by a spring 35 in the reverse direction, and connected to the control pressure circuit 10 at a control side 47 and 48, respectively.
- B leads between the load-holding valve 11, 12 and the directional slide W a control line 15 and 16 to a shuttle valve 17 and 18, from which control lines 19 and 20 lead to the Aufberichtier 47, 48.
- control lines 23, 24 are further connected, which are connected together via a control line 25 to the logic element L and in which a pilot-operated check valve 26 is included.
- a pressure relief D is provided, which includes a leading to the tank R control line 21, 22 respectively to the control lines 15, 16 and a discharge line 49 to or from the and-logic element L.
- each nozzle can be arranged.
- the hydraulic consumer V is controllable in both directions of movement with adjustable speed.
- either the proportional solenoid 4 or the proportional solenoid 6 is energized.
- the movement speed is proportional to the current supply.
- the proportional solenoid 6 is energized, via the pressure feedforward 7, the spool up from the in Fig. 1 adjusted neutral position, so that the working line A with P and the working line B is connected to R.
- the opening check valve 13 the left admission space of the hydraulic consumer V is pressurized.
- the direction control of the hydraulic consumer V in FIG. 1 to the left is effected by energizing the other proportional magnet 4, so that the load-holding valve 11 is opened by control pressure in the control line 16 tapped off from the working line B.
- the AND logic element L does not respond, because then only the control line 2 control pressure leads, while the control line 1 is depressurized.
- the hydraulic control H of Fig. 1 (and Fig. 3 ) is used, for example, in a piste grooming vehicle, a winter utility vehicle, an agricultural vehicle, or the like, to adjust, for example, by means of the hydraulic consumer V an attachment such as a shield, a roller, a plow, or the like.
- a floating position is required for the hydraulic consumer V or the implement operated by it, ie, both admission chambers of the hydraulic consumer V are to be connected to the tank R.
- the hydraulic control H contains only a three-position directional slide W, this fourth position is still adjustable as a floating position on the open neutral position by both load-holding valves 11, 12 are turned on. This is done by the and logic element L.
- both proportional magnets 4, 6 are energized simultaneously and at least approximately equal, for example with at most half maximum current intensity or less, so that in both control lines 1, 2 control pressure is present, which is lower than the control pressure of the control pressure supply Z, For example, in the control line 9.
- Only at the same time and in about the same control pressure signals in the control lines 1, 2 adds the And logic element L this control pressure signals and unlocks the check valve 26 so that the control pressure from the control line 9 from the logic element L on the Control line 25, the control lines 23, 24, which then switching switching shuttle valves 17, 18 and the control lines 19, 20 is brought to the Aufberichtbloquest 47, 48, and the load-holding valves 11, 12 als mortt (floating position).
- the control pressure of the control pressure supply Z can be about the same as the direction control of the hydraulic consumer V from the working line A or B for controlling a load-holding valve 11 or 12 tapped control pressure in the lines 15 or 16, the load-holding valves 11, 12 at least largely fully open.
- the mechanical limitations 27 of the load-holding valves 11, 12 are preferably effective, as well as in the direction control of the hydraulic consumer. That is, the load-holding valves 11, 12 are only turned on as far as the limitations allow 27. there For example, the limits 27 on the load-holding valves 11, 12 can be set the same or different.
- Fig. 2 shows in section an embodiment of a load-holding valve 11 (12) with, optionally, integrated mechanical limit 27, as symbolically in FIG Fig. 1 indicated.
- the load-holding valve 11 (12) has a valve cone 28, which here has a conical sealing surface 29 for cooperation with a seat 30 in a ring insert 33.
- the ring insert is penetrated by axial bores 32, which are part of the check valve 13 (14), which is equipped with a spring-loaded lock plate 31.
- the seat 30 is disposed in the working line A or B between the side of the hydraulic consumer V and the side of the pump / tank assembly P, R.
- a spring abutment 34 cooperates, which is acted upon by the spring 35 and presses the valve plug 28 in the shut-off position shown.
- the bias of the spring 35 is adjusted for example by a replaceable insert 36.
- a screw-adjustable spring abutment could be provided here.
- the integrated into the load-holding valve 11 (12) mechanical limit 27 comprises a lock nut 40 securable bolt 38 which forms a stop 39 for the spring abutment 34 with its end and limits the opening stroke or opening cross-section of the valve plug 28 in the seat 30.
- the stop can thus be adjusted from the outside.
- a built-in disk or the like could serve as a stop 39.
- FIG. 3 shown embodiment of the hydraulic control H differs from that of Fig. 1 in just a few details, which will be discussed below.
- the load-holding valves 11, 12 are in Fig. 3 , optionally, designed without mechanical limitations 27. Further lead from the control lines 23 and 24 control lines 43 and 44 to the tank in which nozzles 45, 46 are included. Furthermore, between the control line 25 and the branches of the control lines 43, 44 of the control lines 23, 24 nozzles 41 and 42 are used.
- Fig. 4 shows an embodiment of the And logic element L, the example in the hydraulic controls H of Fig. 1 and 3 is usable, but also in other hydraulic controls, to provide there a safety aspect such that only in the presence of two simultaneous pressure signals with approximately the same pressure values, a pressure transmission path for another possibly higher pressure is released.
- the and-logic element L in Fig. 4 is designed as Einschraubventil and screwed into a block 52 in a first control pressure chamber 53, which is closed by a screw plug 55.
- the control line 1 (see Fig. 1 and 3 ) connected to the first control pressure chamber 53.
- an actuating piston 54 is sealingly displaceable via a stroke X limited by a valve insert 60 (slide fitting).
- the one actuating piston 54 is designed as a pot piston and contains in the interior in a second control pressure chamber 57, a further actuating piston 56 (eg, a solid piston), which is axially adjustable only over a Leerhub Y due to a arranged in an actuating piston 54 coupling 66 (eg a locking ring) ,
- the second control pressure chamber 57 is connected through the wall of the one actuating piston 54 between the bottom of the one actuating piston 54 and the further actuating piston 56 to the control line 2 (FIG. Fig. 1 and 3 ) connected.
- the check valve 26 In the lower end of the bore in the block 52 is the check valve 26, which can be unlocked, for example, by a displaceable in the valve insert 60 plunger 58.
- the ram 58 becomes acted upon by a spring 59 in the reverse direction of the check valve 26 and faces the underside of the further actuating piston 56.
- the one actuating piston 54 for example, by a return spring 62 for in Fig. 4 shown exposed position.
- a 2/2-way slider function F which is part of the basis of the Fig. 1 and 3 explained pressure relief D is.
- the control line 9 is connected to the control pressure supply Z, while the space containing the spring 59 is connected to the line 25 to the control pressure circuit 10.
- From the line 25 branches off the discharge line 49, which leads to an opening provided in the first control pressure chamber 53 above the valve insert 60 annular space, is connected to the via a channel 61 in the valve insert 60 of the tank R.
- the lower end of the further actuating piston 54 has a slide end 64, and below the annular space to which the discharge line 49 leads, a slide bore section 65 is provided whose inner diameter corresponds approximately to the outer diameter of the slide end 64.
- control lines 1, 2 control pressure, take the actuating piston 54, 56, for example, in Fig. 4 drawn layers.
- the check valve 26 is in the blocking position.
- the control lines 25 and the discharge line 49 are depressurized to the tank R.
- the one actuating piston 54 moves downwards over its stroke X until it optionally engages on an elastic sealing ring 63 arranged in the valve insert 60. Since the control line 2 carries no control pressure, the other actuating piston 56 remains passive, so that the plunger 58 is not acted upon. Does the control line 2 control pressure, however, the control line 1 no control pressure, then moves the other actuating piston 56 via its idle stroke Y up against the coupling 66 at which it is intercepted. The one actuating piston 54 remains in the in Fig. 4 shown position so that the plunger 58 is not acted upon. The check valve 26 holds its blocking position.
- both control lines 1, 2 at the same time (or optionally with a slight time offset), for example by simultaneous energization of the two proportional magnets 4, 6 in the Fig. 1 and 3 are subjected to control pressure, then drives an actuating piston 54 via its stroke X down to rest on the sealing ring 63, and moves the other actuating piston 56 via its idle stroke Y until it rests against the coupling 60th
- control pressures up to about 60 bar, as provided by the control pressure supply Z although the control pressure signals in the control lines 1, 2 can be weaker, eg only 20 to 40 bar to exclude heating problems of the proportional solenoid 4, 6 at a longer duration of the floating position.
- the proportional solenoids 4, 6 are used, so to speak, only to simultaneously apply two control pressure signals in the control lines 1, 2 with a relatively moderate height to make the AND logic element L to respond and to unlock the check valve 26, thus the higher control pressure from the control pressure supply Z for controlling the load-holding valves 11, 12 is usable.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fluid-Pressure Circuits (AREA)
Description
Die Erfindung betrifft eine Hydrauliksteuerung gemäß Oberbegriff des Patentanspruches 1.The invention relates to a hydraulic control according to the preamble of
Eine gattungsgemäße Hydrauliksteuerung gemäß
Aus
Aus
Weiterer Stand der Technik ist zu finden in
Der Erfindung liegt die Aufgabe zugrunde, eine Hydrauliksteuerung anzugeben, die kostengünstig und funktionssicher ist. Die Hydrauliksteuerung soll die Schwimmstellung und die hydraulische Blockierung des Hydroverbrauchers mit einem kostengünstigen und kleinbauenden Dreistellungs-Proportional-Richtungsschieber und einfachen Lasthalteventilen ermöglichen.The invention has for its object to provide a hydraulic control that is inexpensive and reliable. The hydraulic control should allow the floating position and the hydraulic blocking of the hydraulic consumer with a cost-effective and small-sized three-position proportional directional slide and simple load-holding valves.
Die gestellte Aufgabe wird mit den Merkmalen des Patentanspruches 1 gelöst.The stated object is achieved with the features of
Da in der Hydrauliksteuerung die Schwimmstellung durch gleichzeitiges und gleichartiges Bestromen der Proportionalmagneten des Dreistellungs-Richtungsschiebers eingestellt wird, jedoch die von den Proportionalmagneten eingestellten Steuerdrücke gar nicht an die Lasthalteventile übertragen werden, sondern nur an das Und-Logikelement im Steuerdruckkreis, und das Logikelement anspricht, um die Aufsteuerseiten beider Lasthalteventile direkt mit der Steuerdruckversorgung zu verbinden, wird zum Aufsteuern der relativ hohe und konstante Steuerdruck aus der Steuerdruckversorgung verwendet, während zum Schaltern des Logikelementes relativ moderate Steuerdrücke ausreichen, da es nicht primär auf die Druckhöhe, sondern auf das gleichzeitige Anliegen der beiden Steuerdrucksignale ankommt. Diese moderaten oder geringen Steuerdrücke erfordern nur eine relativ schwache Bestromung beider Proportionalmagneten, so dass durch diese selbst bei länger gehaltener Schwimmstellung kein Erwärmungsproblem mehr auftritt. Da die Proportionalmagneten so ausgelegt sind, dass einer allein maximal bestromt auch über längere Zeit kein Erwärmungsproblem bewirkt, können zum Einstellen der Schwimmstellung beide Proportionalmagneten beispielsweise in etwa mit halber maximaler Stärke oder weniger gleichzeitig bestromt werden, was auch bei längerer Bestromungsdauer zu keinem Erwärmungsproblem führt, da dies in etwa die gleiche Wärme erzeugt wie ein maximal bestromter Proportionalmagnet allein. Das hydraulische Und-Logikelement verknüpft sozusagen die beiden gleichzeitigen auftretenden Steuerdrucksignale, die die beiden Proportionalmagneten im Richtungsschieber erzeugen, um die Steuerdruckversorgung mit den Aufsteuerseiten der Lasthalteventile zu verbinden. Liegt nur ein Steuerdrucksignal von einem Proportionalmagneten an, unterbricht das Und-Logikelement eine Druckübertragung zwischen der Steuerdruckversorgung und den Aufsteuerseiten der Lasthalteventile. Das Und-Logikelement ist baulich einfach und funktionssicher und lässt sich problemlos in den Steuerdruckkreis der Hydrauliksteuerung eingliedern. Es können einfache Lasthalteventile verwendet werden. Das Steuerverhalten ist stabil und dennoch feinfühlig.Since in the hydraulic control the floating position is set by simultaneous and equal energization of the proportional solenoids of the three-position directional valve, however, the control pressures set by the proportional solenoids are not transmitted to the load-holding valves, but only to the and-logic element in the control pressure circuit, and the logic element responds, To connect the Aufsteuerseiten both load-holding valves directly to the control pressure supply, is used to open the relatively high and constant control pressure from the control pressure supply, while sufficient to switch the logic element relatively moderate control pressures, as it is not primarily on the pressure level, but on the simultaneous concerns of both control pressure signals arrives. These moderate or low control pressures require only a relatively weak energization of the two proportional magnets, so that no more heating problem occurs by them even with longer held floating position. Since the proportional solenoids are designed so that one alone maximum energized Even if no heating problem is caused over a longer period of time, both proportional magnets can be energized simultaneously, for example at about half maximum intensity or less, which will not cause any heating problems even with a longer energizing time since this generates approximately the same heat as a maximum energized one Proportional magnet alone. The hydraulic and logic element links, so to speak, the two simultaneously occurring control pressure signals which generate the two proportional solenoids in the directional slide in order to connect the control pressure supply to the control sides of the load-holding valves. If only one control pressure signal from a proportional solenoid is present, the logic element interrupts a pressure transmission between the control pressure supply and the control sides of the load-holding valves. The and logic element is structurally simple and reliable and can be easily integrated into the control pressure circuit of the hydraulic control. Simple load-holding valves can be used. The control behavior is stable and yet sensitive.
Bei einer zweckmäßigen Ausführungsform der Hydrauliksteuerung werden an den Aufsteuerseiten der beiden Lasthalteventile gleiche Steuerdrücke eingestellt und somit die Lasthalteventile auf gleiche Weise aufgesteuert.In an expedient embodiment of the hydraulic control, the same control pressures are set on the control sides of the two load-holding valves and thus the load-holding valves are opened in the same way.
Bei einer anderen Ausführungsform werden hingegen an den Aufsteuerseiten der Lasthalteventile ungleiche Steuerdrücke eingestellt, um die Lasthalteventile voneinander verschieden und/oder unterschiedlich weit aufzusteuern, und zwar gegebenenfalls auch bei der Richtungssteuerung des Hydroverbrauchers, und nicht nur in der Schwimmstellung. Dies wird vorzugsweise über unterschiedliche Düsenbestückungen in den Verbindungen und gegebenenfalls auch in an die Verbindungen angeschlossenen Entlastungsleitungen zum Tank bewerkstelligt. Dies bedeutet, dass zwar das ansprechende Logikelement zunächst den hohen Steuerdruck aus der Steuerdruckversorgung, z.B. etwa 60 bar, freigibt, dieser Steuerdruck aber auf dem Weg zur Aufsteuerseite moduliert oder verringert wird. Mit der Düsenbestückung lässt sich beispielsweise eine anwenderspezifische Einstellung des Aufsteuerverhaltens und/oder maximalen Aufsteuerquerschnitts jedes Lasthalteventils vornehmen.In another embodiment, on the other hand, unequal control pressures are set on the control sides of the load-holding valves in order to control the load-holding valves differently and / or differently from one another, if appropriate also in the direction control of the hydraulic consumer, and not only in the floating position. This is preferably accomplished via different nozzle populations in the connections and optionally also in discharge lines connected to the connections to the tank. This means that, although the responsive logic element first receives the high control pressure from the control pressure supply, e.g. about 60 bar, releases, but this control pressure is modulated or reduced on the way to Aufsteuerseite. With the nozzle assembly, for example, a user-specific adjustment of the Aufsteuerverhaltens and / or maximum Aufsteuerquerschnitts each load-holding valve can make.
Bei einer zweckmäßigen Ausführungsform ist dem Und-Logikelement eine einen Entlastungsstrang zum Tank umfassende Druckentlastung zumindest für die Verbindungen zu den Aufsteuerseiten der Lasthalteventile zugeordnet. Über diese Druckentlastung werden zumindest die Aufsteuerseiten der Lasthalteventile entlastet, beispielsweise wenn der Hydroverbraucher hydraulisch blockiert werden muss, d.h. die Lasthalteventile oder eines eine Last zuverlässig halten muss.In an expedient embodiment, the and logic element is associated with a discharge relief to the tank comprehensive pressure relief at least for the connections to the Aufsteuerseiten the load-holding valves. About this pressure relief at least the Aufsteuerseiten the load-holding valves are relieved, for example, when the hydraulic consumer must be hydraulically blocked, ie the load-holding valves or one must reliably hold a load.
Besonders zweckmäßig ist die Druckentlastung sogar in das Und-Logikelement eingegliedert, so dass das Logikelement in Steuerdruckkreis eine weitere Funktion erfüllt, in dem es auch für die Druckentlastung sorgt, wenn die Betriebssituation dies erfordert. Besonders zweckmäßig wird dies mittels einer den Entlastungsstrang überwachenden, aus dem Ansprechverhalten des Logikelementes auf die beiden gleichzeitig anliegenden Steuerdrucksignale abgeleiteten Schieberfunktion im Logikelement bewirkt. Ist beispielsweise die Schwimmstellung eingestellt, dann ist der Entlastungsstrang automatisch vom Tank getrennt.Particularly expediently, the pressure relief is even incorporated into the logic element and so that the logic element in the control pressure circuit fulfills a further function, in which it also provides for the pressure relief when the operating situation requires it. This is effected particularly advantageously by means of a discharge function monitoring, derived from the response of the logic element on the two simultaneously applied control pressure signals slide function in the logic element. For example, if the float position is set, the discharge line is automatically disconnected from the tank.
Alternativ könnte die Druckentlastung aber auch auf anderer Weise und separiert vom Logikelement erfolgen, beispielsweise mit einer Düse im Entlastungsstrang und/oder mit einem Entlastungsschaltventil, das zum Entlasten bewusst betätigt wird.Alternatively, however, the pressure relief could also take place in another way and separated from the logic element, for example with a nozzle in the discharge line and / or with a relief switching valve, which is deliberately actuated to relieve.
Insbesondere bei einer Ausführungsform, bei der für die Schwimmstellung die Aufsteuerseiten beider Lasthalteventile gleich mit im Wesentlichen dem Steuerdruck aus der Steuerdruckversorgung beaufschlagt werden, ist in einer besonders zweckmäßigen Ausführungsform in jedes Lasthalteventil eine anwendungsspezifisch wählbare mechanische Begrenzung des Aufsteuerquerschnitts eingegliedert. Nach üblicher Handhabung werden begrenzende hydraulische und/oder mechanische Einrichtungen getrennt von den Lasthalteventilen in Parallelschleifen vorgesehen. Ihr Zweck ist es, beispielsweise die Senkgeschwindigkeit des Hydroverbrauchers auf einen vom Anwender gewünschten Wert zu begrenzen, den das voll aufgesteuerte Lasthalteventil nicht begrenzen könnte, weil sein voller Aufsteuerquerschnitt zu groß wäre. Durch die Eingliederung der Begrenzung direkt in das Lasthalteventil werden Baugruppen und Zusatzausstattungen eingespart.In particular, in an embodiment in which for the floating position the control sides of both load-holding valves are acted upon with substantially the same control pressure from the control pressure supply, in a particularly advantageous embodiment in each load-holding valve an application-specific selectable mechanical limit of the Aufsteuerquerschnitts is incorporated. After usual handling limiting hydraulic and / or mechanical devices are provided separately from the load-holding valves in parallel loops. Its purpose is to limit, for example, the lowering rate of the hydraulic consumer to a value desired by the user, which the fully opened load-holding valve could not limit because its full control cross section would be too large. By incorporating the limitation directly into the load-holding valve assemblies and additional equipment can be saved.
Eine besonders kostengünstige und einfache Begrenzung weist beispielsweise einen schraubverstellbaren Begrenzungsanschlag für den Öffnungshub des Lasthalteventils auf, der gegebenenfalls von außen verstellbar ist, oder einen austauschbaren aber eingebauten Begrenzungsanschlag, wie eine Distanzscheibe oder ein Distanzelement.A particularly cost-effective and simple limitation has, for example, a screw-adjustable limit stop for the opening stroke of the load-holding valve, which is optionally adjustable from the outside, or a replaceable but built-in limit stop, such as a spacer or a spacer.
In einer zweckmäßigen Ausführungsform wird ein Entsperr-Stößel durch Federkraft in Schließrichtung des Rückschlagventils belastet, und ist zwischen den Betätigungskolben eine einen relativen Leerhub zwischen diesen begrenzende Kopplung vorgesehen. Um das Rückschlagventil zu entsperren, muss dieser Leerhub vom anderen Betätigungskolben erst überwunden werden.In an advantageous embodiment, an unlocking plunger is loaded by spring force in the closing direction of the check valve, and is provided between the actuating piston a relative idle stroke between these limiting coupling. To unlock the check valve, this idle stroke must first be overcome by the other actuating piston.
In einer bevorzugten Ausführungsform ist der eine Betätigungskolben ein in einer ersten Steuerdruckkammer über einen begrenzten Hub verfahrbarer Topfkolben, der den anderen, vorzugsweise als Vollkolben ausgebildeten, Betätigungskolben axial verschiebbar in einer zwischen den Betätigungskolben begrenzten zweiten Steuerkammer aufnimmt und als Kopplung einen Leerhubanschlag für den anderen Betätigungskolben enthält. Der andere Betätigungskolben betätigt letztendlich den Stößel, um das Rückschlagventil zu entsperren, jedoch nur, falls beide Betätigungskolben gleichzeitig jeweils mit einem Steuerdrucksignal in der ersten bzw. zweiten Steuerdruckkammer beaufschlagt sind. Die Hintereinanderanordnung der Betätigungskolben stellt sicher, dass bei nur Anlegen eines Steuerdrucks das Rückschlagventil nicht entsperrt wird.In a preferred embodiment, the one actuating piston is a pot piston which can be moved in a first control pressure chamber over a limited stroke and which preferably carries the other one designed as a solid piston, actuating piston axially slidably receives in a limited between the actuating piston second control chamber and contains a Leerhubanschlag for the other actuating piston as a coupling. The other actuating piston ultimately actuates the plunger to unlock the check valve, but only if both actuating pistons are simultaneously acted upon in each case with a control pressure signal in the first and second control pressure chamber. The series arrangement of the actuating piston ensures that when only applying a control pressure, the check valve is not unlocked.
Eine besonders zweckmäßige Ausführungsform zeichnet sich durch eine 2/2-Wege-Schieberfunktion aus, die für den einen Betätigungskolben in das Und-Logikelement eingegliedert ist. Diese Schieberfunktion wird eingesetzt, um eine Druckentlastung zum Tank freizuschalten, wenn das Rückschlagventil noch nicht oder nicht mehr entsperrt ist. Druckmittel aus Steuerdruckleitungen, die in dieser Betriebsphase druckentlastet werden müssen, nimmt den Weg über die offene Schieberfunktion durch das Logikelement zum Tank. Hierfür kann die erste Steuerdruckkammer mit einem Schieberbohrungsabschnitt für ein Schieberende des einen Betätigungskolbens versehen sein. Der Schieberbohrungsabschnitt kann durch einen Dichtring in Axialrichtung begrenzt sein. An diesem Schieberbohrungsabschnitt sind der Tank und ein zur Entlastung benötigter Entlastungsstrang bzw. eine Seite des Rückschlagventils angeschlossen. Über die Schieberfunktion können der Entlastungsstrang und der Tank wahlweise verbunden oder getrennt werden. Auf diese Weise übernimmt das Logikelement in einer Hydrauliksteuerung eine weitere Funktion.A particularly expedient embodiment is characterized by a 2/2-way slide function, which is incorporated for the one actuating piston in the and logic element. This slide function is used to release a pressure relief to the tank when the check valve is not or no longer unlocked. Pressure medium from control pressure lines, which must be relieved of pressure in this phase of operation, takes the path via the open slide function through the logic element to the tank. For this purpose, the first control pressure chamber may be provided with a spool bore portion for a spool end of the one actuating piston. The spool bore portion may be bounded by a sealing ring in the axial direction. At this slide bore section of the tank and a discharge relief required for discharge or one side of the check valve are connected. Via the slide function, the discharge line and the tank can be connected or disconnected. In this way, the logic element in a hydraulic control assumes another function.
Zweckmäßig wird das Rückschlagventil in Sperrrichtung mit Steuerdruck aus einer Steuerdruckversorgung einer Hydrauliksteuerung beaufschlagt. Sobald das Rückschlagventil über beide Betätigungskolben entsperrt ist, verbindet es die Steuerdruckversorgung mit wenigstens einer Verbindung zu einem druckabhängig betätigbaren Ventil, vorzugsweise einem gegen Federkraft aufsteuerbaren Lasthalteventil in der Hydrauliksteuerung. Dies bietet den Vorteil, dass die beiden Betätigungskolben das Rückschlagventil zuverlässig schon entsperren, wenn relativ niedrige Steuerdrucksignale gleichzeitig anliegen. Das entsperrte Rückschlagventil gibt hingegen einen höheren oder funktionsnotwendig hohen Steuerdruck frei, als die beiden Steuerdrucksignale.Suitably, the check valve is acted upon in the reverse direction with control pressure from a control pressure supply to a hydraulic control. As soon as the non-return valve is unlocked via both actuating pistons, it connects the control pressure supply with at least one connection to a pressure-dependent operable valve, preferably a load-holding valve openable against spring force in the hydraulic control. This offers the advantage that the two actuating pistons reliably unlock the check valve when relatively low control pressure signals are present at the same time. The unlocked check valve, however, releases a higher or functionally necessary high control pressure, as the two control pressure signals.
Baulich und herstellungstechnisch einfach ist das Und-Logikelement als Einschraubventil ausgebildet, das in eine Blockbohrung eingesetzt werden kann. Alternativ kann das Und-Logikelement natürlich auch in Blockbauweise als selbständige Baugruppe ausgebildet werden.Structurally and manufacturing technically simple and logic element is designed as Einschraubventil that can be used in a block bore. Alternatively, the and logic element can of course be designed in block design as a separate assembly.
Anhand der Zeichnungen werden Ausführungsformen des Erfindungsgegenstandes erläutert. Es zeigen:
- Fig. 1
- ein Blockschaltbild einer ersten Ausführungsform einer Hydrauliksteuerung,
- Fig. 2
- einen Längsschnitt einer Ausführungsform eines Lasthalteventils, wie es beispielsweise in
Fig. 1 in symbolischer Darstellung vorgesehen ist, - Fig. 3
- ein Blockschaltbild einer weiteren Ausführungsform einer Hydrauliksteuerung, und
- Fig. 4
- einen Längsschnitt eines hydraulischen Und-Logikelementes, das beispielsweise in den Hydrauliksteuerungen der
Fig. 1 und3 verwendet ist, aber auch in anderen sicherheitsrelevanten Einsatzfällen brauchbar ist, und u.a. aus diesem Grund eigenständige erfinderische Bedeutung hat.
- Fig. 1
- a block diagram of a first embodiment of a hydraulic control,
- Fig. 2
- a longitudinal section of an embodiment of a load-holding valve, as for example in
Fig. 1 is provided in symbolic representation, - Fig. 3
- a block diagram of another embodiment of a hydraulic control, and
- Fig. 4
- a longitudinal section of a hydraulic And logic element, for example, in the hydraulic controls of
Fig. 1 and3 is used, but is useful in other security-related applications, and has, inter alia, for this reason independent inventive importance.
Im Blockschaltbild der
Der Hydroverbraucher V ist über Arbeitsleitungen A, B und einen Dreistellungs-Wege-Proportionalschieber W (4/3-Schieberventil) wahlweise zumindest mit P, R verbindbar. Der Richtungsschieber W weist zwei Proportionalmagneten 4, 6 auf, die jeweils eine Druckvorsteuerung 5, 6 zum Verstellen eines Kolbenschiebers zwischen drei Steuerstellungen oder aus einer Neutralstellung in zwei Steuerstellungen und gegen die Kraft einer den Kolbenschieber in der mittleren Neutralstellung fixierenden Federanordnung betätigen. In den Druckvorsteuerungen 5, 7 sind beispielsweise, Druckminderventile (nicht gezeigt) enthalten, die nach Maßgabe der Bestromung des jeweiligen Proportionalmagneten 4, 6 am Kolbenschieber einen bestimmten Steuerdruck einstellen, der beispielsweise zwischen 0 und etwa 60 bar geregelt wird. Der am Kolbenschieber wirkende Steuerdruck kann selbst bei maximaler Bestromung niedriger sein als der der Steuerdruckversorgung Z. Die Druckvorsteuerungen 5, 7 sind über eine Steuerleitung 8 an die Steuerdruckversorgung angeschlossen.The hydraulic consumer V can be connected to at least P, R via working lines A, B and a three-position-way proportional slide W (4/3 slide valve). The directional slide W has two
Von Anzapfungen der Druckvorsteuerungen 5, 7 am Richtungsschieber W führen zwei Steuerleitungen 1, 2 zu einem hydraulischen Und-Logikelement L im Steuerdruckkreis 10. Zum Und-Logikelement L führt von der Steuerdruckversorgung Z eine Steuerleitung 9. Zwischen der Pumpenleitung P und dem Richtungsschieber W kann, vorzugsweise, zwecks Lastunabhängigkeit, ein Zulaufregler 3 vorgesehen sein. In jeder Arbeitsleitung A, B ist ein Lasthalteventil 11 bzw. 12 angeordnet, das in Strömungsrichtung zum Hydroverbraucher V durch ein Rückschlagventil 13 bzw. 14 umgehbar ist. Jedes Lasthalteventil 11, 12 ist zu- und abströmseitig druckvorgesteuert, durch eine Feder 35 in Sperrrichtung beaufschlagt, und an einer Aufsteuerseite 47 bzw. 48 an den Steuerdruckkreis 10 angeschlossen.From taps of
Von jeder Arbeitsleitung A, B führt zwischen dem Lasthalteventil 11, 12 und dem Richtungsschieber W eine Steuerleitung 15 bzw. 16 zu einem Wechselventil 17 bzw. 18, von welchem Steuerleitungen 19 bzw. 20 zu den Aufsteuerseiten 47, 48 führen. An die Wechselventile 17, 18 sind ferner Steuerleitungen 23, 24 angeschlossen, die gemeinsam über eine Steuerleitung 25 an das Und-Logikelement L angeschlossen sind, in welchem ein entsperrbares Rückschlagventil 26 enthalten ist. Ferner ist eine Druckentlastung D vorgesehen, die eine zum Tank R führende Steuerleitung 21, 22 jeweils zu den Steuerleitungen 15, 16 und einen Entlastungsstrang 49 zum bzw. vom Und-Logikelement L umfasst.From each working line A, B leads between the load-holding
In den Steuerleitungen 19, 20, 15, 16 und 21, 22 können jeweils Düsen angeordnet sein.In the
In der in
Anstelle in die Lasthalteventile 11, 12 direkt integrierter mechanischer Begrenzungen 27 könnten in getrennten Leitungsschleifen Senkbremsventile, Vorspannventile oder Dämpfventile angeordnet werden, die eine maximale Abströmmenge und damit Verstellgeschwindigkeit des Hydroverbrauchers V anwenderspezifisch begrenzen, so wie dies auch die mechanische Begrenzung 27 in
Mittels des Richtungsschiebers W ist der Hydroverbraucher V in beiden Bewegungsrichtungen mit regelbarer Geschwindigkeit steuerbar. Hierfür wird entweder der Proportionalmagnet 4 oder der Proportionalmagnet 6 bestromt. Die Bewegungsgeschwindigkeit ist proportional zur Bestromung. Um den Hydroverbraucher V in
Die Richtungssteuerung des Hydroverbrauchers V in Fig. nach links erfolgt durch Bestromen des anderen Proportionalmagneten 4, so dass das Lasthalteventil 11 über aus der Arbeitsleitung B abgegriffenen Steuerdruck in der Steuerleitung 16 aufgesteuert wird. Auch hier spricht das Und-Logikelement L nicht an, da dann nur die Steuerleitung 2 Steuerdruck führt, während die Steuerleitung 1 drucklos bleibt.The direction control of the hydraulic consumer V in FIG. 1 to the left is effected by energizing the other proportional magnet 4, so that the load-holding
Um den Hydroverbraucher V anzuhalten und hydraulisch zu blockieren, wird keiner der Proportionalmagneten 4, 6 bestromt, so dass der Kolbenschieber die gezeigte Neutralstellung einnimmt, in der die Arbeitsleitungen A, B stromab der Lasthalteventile 11, 12 mit dem Tank R verbunden sind (offene Neutralstellung), und die Arbeitsdrücke des Hydroverbrauchers V von den in ihren Sperrstellungen stehenden Lasthalteventilen 11, 12 und den Rückschlagventilen 13, 14 gehalten werden. Die Lasthalteventile 11, 12 sind deshalb in ihren Sperrstellungen, weil die Aufsteuerseiten 47, 48 über die Steuerleitungen und den Entlastungsstrang 49 zum Tank R druckentlastet sind (wird anhand
Die Hydrauliksteuerung H der
Um die Schwimmstellung einzustellen, werden beide Proportionalmagneten 4, 6 gleichzeitig und zumindest in etwa gleich bestromt, beispielsweise mit höchstens der halben maximalen Stromstärke oder weniger, so dass in beiden Steuerleitungen 1, 2 Steuerdruck ansteht, der geringer ist als der Steuerdruck der Steuerdruckversorgung Z, beispielsweise in der Steuerleitung 9. Nur bei gleichzeitig und in etwa gleichen Steuerdrucksignalen in den Steuerleitungen 1, 2 addiert das Und-Logikelement L diese Steuerdrucksignale und entsperrt es das Rückschlagventil 26, so dass der Steuerdruck aus der Steuerleitung 9 vom Und-Logikelement L über die Steuerleitung 25, die Steuerleitungen 23, 24, die dann umschaltenden Wechselventile 17, 18 und die Steuerleitungen 19, 20 an die Aufsteuerseiten 47, 48 gebracht wird, und die Lasthalteventile 11, 12 aufsteuert (Schwimmstellung).In order to set the floating position, both
Da der Steuerdruck der Steuerdruckversorgung Z in etwa gleich hoch sein kann, wie der bei der Richtungssteuerung des Hydroverbrauchers V aus der Arbeitsleitung A oder B zum Aufsteuern eines Lasthalteventils 11 oder 12 abgegriffene Steuerdruck in den Leitungen 15 oder 16, werden die Lasthalteventile 11, 12 zumindest weitgehend voll aufgesteuert. Da jedoch anwenderspezifische Vorgaben es erfordern können, eine bestimmte Querschnittsgröße zu begrenzen, sind, vorzugsweise, die mechanischen Begrenzungen 27 der Lasthalteventile 11, 12 dann wirksam, wie auch bei der Richtungssteuerung des Hydroverbrauchers. D.h., die Lasthalteventile 11, 12 werden jeweils nur so weit aufgesteuert, wie dies die Begrenzungen 27 zulassen. Dabei können die Begrenzungen 27 an den Lasthalteventilen 11, 12 gleich oder unterschiedlich eingestellt sein.Since the control pressure of the control pressure supply Z can be about the same as the direction control of the hydraulic consumer V from the working line A or B for controlling a load-holding
Wird die Schwimmstellung aufgegeben, beispielsweise um wieder eine hydraulische Blockierung des Hydroverbrauchers V vorzunehmen oder eine Richtungssteuerung (nach links oder nach rechts) einzuleiten, dann werden die Steuerdrücke an beiden Aufsteuerseiten 47, 48 oder nur an einer Aufsteuerseite über die Steuerleitungen und den Entlastungsstrang 49 der Druckentlastung D zum Tank R entlastet.If the floating position abandoned, for example, to make a hydraulic blockage of the hydraulic consumer V again or to initiate a directional control (to the left or to the right), then the control pressures on both
Die in das Lasthalteventil 11 (12) integrierte mechanische Begrenzung 27 umfasst einen durch eine Kontermutter 40 sicherbaren Schraubbolzen 38, der mit seinem Ende einen Anschlag 39 für das Federwiderlager 34 bildet und den Öffnungshub bzw. Öffnungsquerschnitt des Ventilkegels 28 im Sitz 30 begrenzt. Der Anschlag kann somit von außen verstellt werden. Alternativ könnte eine eingebaute Scheibe oder dgl. als Anschlag 39 dienen.The integrated into the load-holding valve 11 (12)
Die in
Die weiteren Funktionen der Hydrauliksteuerung H in
Das Und-Logikelement L in
Im unteren Ende der Bohrung im Block 52 befindet sich das Rückschlagventil 26, das z.B. durch einen im Ventileinsatz 60 verschiebbaren Stößel 58 entsperrbar ist. Der Stößel 58 wird durch eine Feder 59 in Sperrrichtung des Rückschlagventils 26 beaufschlagt und steht der Unterseite des weiteren Betätigungskolbens 56 gegenüber. Der eine Betätigungskolben 54 wird beispielsweise durch eine Rückstellfeder 62 zur in
In das Und-Logikelement L in
Zur Ausbildung der Schieberfunktion F weist das untere Ende des weiteren Betätigungskolbens 54 ein Schieberende 64 auf, und ist unterhalb des Ringraumes, zu dem der Entlastungsstrang 49 führt, ein Schieberbohrungsabschnitt 65 vorgesehen, dessen Innendurchmesser in etwa dem Außendurchmesser des Schieberendes 64 entspricht.To form the slide function F, the lower end of the further actuating piston 54 has a
Führt keine der Steuerleitungen 1, 2 Steuerdruck, nehmen die Betätigungskolben 54, 56 beispielsweise die in
Wird die Steuerleitung 1 mit Steuerdruck beaufschlagt, dann fährt der eine Betätigungskolben 54 über seinen Hub X nach unten, bis er gegebenenfalls auf einem im Ventileinsatz 60 angeordneten, elastischen Dichtungsring 63 aufsetzt. Da die Steuerleitung 2 keinen Steuerdruck führt, bleibt der andere Betätigungskolben 56 passiv, so dass der Stößel 58 nicht beaufschlagt wird. Führt die Steuerleitung 2 Steuerdruck, hingegen die Steuerleitung 1 keinen Steuerdruck, dann verfährt der weitere Betätigungskolben 56 über seinen Leerhub Y bis gegen die Kopplung 66, an der er abgefangen wird. Der eine Betätigungskolben 54 verbleibt in der in
Wenn jedoch beide Steuerleitungen 1, 2 zur gleichen Zeit (oder gegebenenfalls mit geringer zeitlicher Versetzung), beispielsweise durch gleichzeitige Bestromung beider Proportionalmagneten 4, 6 in den
Die von beiden Betätigungskolben 54, 56 ausgeübten Betätigungskräfte addieren sich und verstellen den Stößel 58 nach unten, so dass das Rückschlagventil 26 hydraulisch entsperrt wird und den Steuerdruck aus der Steuerleitung 9 in die Steuerleitung 25 einspeist. Durch die Schieberfunktion F wird dann der Entlastungsstrang 49 vom Tank R getrennt, da das Schieberende 64 in den Schieberbohrungsabschnitt 65 eingefahren ist und absperrt. Auf diese Weise wird in den
Sobald der Steuerdruck in der Steuerleitung 1 oder 2 oder die Steuerdrücke in den Steuerleitungen 1 und 2 abgebaut werden (beide Proportionalmagneten 4, 6 stromlos), drückt die Feder 59 den Stößel 58 wieder nach oben auf Anschlag, so dass das Rückschlagventil 26 seine Sperrstellung einnimmt. Steuerdruckreste in den ersten und zweiten Steuerdruckkammern 53, 57 bauen sich über die Schieberpassungen zum Tank R ab, während gleichzeitig das Schieberende 64 aus dem Schieberbohrungsabschnitt 65 gezogen wird, und den Entlastungsstrang 49 ebenfalls mit dem Tank R verbindet, so dass der Steuerdruckkreis 10 druckentlastet wird.Once the control pressure in the
Die in das Und-Logikelement L von
Erfindungsgemäß werden zum Aufsteuern der Lasthalteventile 11, 12 zumindest bei Einstellen der Schwimmstellung an den Aufsteuerseiten 47, 48 der Lasthalteventile 11, 12 Steuerdrücke bis zu etwa 60 bar, wie von der Steuerdruckversorgung Z bereitgestellt, eingesetzt, obwohl die Steuerdrucksignale in den Steuerleitungen 1, 2 schwächer sein können, z.B. nur 20 bis 40 bar, um Erwärmungsprobleme der Proportionalmagneten 4, 6 bei längerer Dauer der Schwimmstellung auszuschließen. Die Proportionalmagneten 4, 6 werden sozusagen nur benutzt, um gleichzeitig zwei Steuerdrucksignale in den Steuerleitungen 1, 2 mit relativ moderater Höhe aufzubringen, um das Und-Logikelement L zum Ansprechen zu bringen und das Rückschlagventil 26 zu entsperren, damit der höhere Steuerdruck von der Steuerdruckversorgung Z zum Aufsteuern der Lasthalteventile 11, 12 nutzbar ist.According to the invention, to open the
Claims (13)
- A hydraulic controller (H) with a double-acting hydraulic load (V) and a three position proportional directional slide valve (W) between a pressure source/tank arrangement (PR) and working lines (A, B) which include actuable load holding valves, from a control pressure circuit (10), which is connected to a control pressure supply (Z), wherein a floating position of the hydraulic load (V) may be set with actuated load holding valves by simultaneous and equal energising of two proportional magnets (4, 6) of the three position proportional directional slide valve (W), characterised in that provided in the control pressure circuit (10) there is a pressure dependently responsive hydraulic AND logic element, which enables connections (19, 20, 23, 24, 25) between the control pressure supply (2) and actuation sides (47, 48) of the load holding valves (11, 12) exclusively in the set floating position.
- A hydraulic controller as claimed in Claim 1, characterised in that equal control pressures are settable via the connections at the actuation sides (47, 48) of the two load holding valves (11, 12) for the enabling.
- A hydraulic controller as claimed in Claim 1, characterised in that unequal control pressures are settable via the connections at the actuation sides (47, 48) for the enabling.
- A hydraulic controller as claimed in Claim 1, characterised in that associated with the logic element (L) there is a pressure relief (D), which includes a relief line (49, 49') to the tank (R), at least for the connections to the actuation sides (47, 48).
- A hydraulic controller as claimed in Claim 4, characterised in that the pressure relief (D) is integrated into the logic element (L), preferably with a slide valve function (F) monitoring the relief line (49).
- A hydraulic controller as claimed in Claim 4 or 5, characterised in that the pressure relief (D) includes a nozzle (50) and/or a relief switching valve (51) in the relief line (49').
- A hydraulic controller as claimed in at least one of the preceding claims, characterised in that integrated into each load holding valve (11, 12) there is an application specific and mechanical limit (27) of an actuation cross-section, preferably a screw adjustable or replaceably installed limiting stop (39).
- A hydraulic controller as claimed in Claim 1, characterised in that the AND logic element (L) includes a hydraulically unlockable non-return valve (26) and two actuating pistons (54, 56) connected in series for the non-return valve (26), each of which may be acted on by one of two control pressures from one of two control lines (1, 2) and that the non-return valve (26) is unlockable only when at least approximately equal control pressures are present simultaneously in the control lines (1, 2).
- A hydraulic controller as claimed in Claim 8, characterised in that an unlocking rod (58) of the non-return valve (26) is loaded by spring force (59) in the closing direction of the non-return valve (26) and that provided between the actuating pistons (54, 56) there is a coupling (66), which limits a relative idle stroke (Y).
- A hydraulic controller as claimed in Claim 9, characterised in that the one actuating piston (54) is preferably a tube piston movable over a limited stroke (X) in a first control pressure chamber (53), which axially movably receives the other actuating piston (56), which is preferably constructed in the form of a solid piston, in a second control pressure chamber (57) and contains the coupling (66) and that the unlocking rod (58) is actuable by the other actuating piston (56).
- A hydraulic controller as claimed in Claim 10, characterised in that the first control pressure chamber (53) includes a slider bore section (65), which is preferably restricted by a sealing ring (63), for one slider end (64) of the one actuating piston (54) for a 2/2-way slider function (F), integrated into the logic element (L), of the one actuating piston (54), that connected to the slider bore section (65) there are a tank (R) and a relief line (49), which is connected to the non-return valve (26), and that the relief line (49) and the tank (R) are selectively connectable and separable by means of the 2/2-way slider function (F).
- A hydraulic controller as claimed in Claim 8, characterised in that the non-return valve (26) is actuated on in the blocking direction with control pressure from a control pressure supply (Z) and as soon as it is unlocked via both actuating pistons (54, 56) it connects the control pressure supply (Z) with at least one control line (25) to a pressure dependently actuable valve (11, 12), preferably a load holding valve actuable against spring force (35).
- A hydraulic controller as claimed in Claim 8, characterised in that the AND logic element (L) is constructed in the form of a screw-in valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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EP13166438.5A EP2799722B1 (en) | 2013-05-03 | 2013-05-03 | Hydraulic control device |
Applications Claiming Priority (1)
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EP13166438.5A EP2799722B1 (en) | 2013-05-03 | 2013-05-03 | Hydraulic control device |
Publications (2)
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EP2799722A1 EP2799722A1 (en) | 2014-11-05 |
EP2799722B1 true EP2799722B1 (en) | 2017-07-19 |
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EP13166438.5A Active EP2799722B1 (en) | 2013-05-03 | 2013-05-03 | Hydraulic control device |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102009053814B4 (en) * | 2009-11-18 | 2013-11-14 | Knorr-Bremse Systeme für Schienenfahrzeuge GmbH | Multi-stage switchable pilot operated valve arrangement |
CN117570082A (en) * | 2019-02-06 | 2024-02-20 | 克斯美库股份有限公司 | Air pressure cylinder device with holding valve |
CN111442008A (en) * | 2020-04-24 | 2020-07-24 | 徐州徐工随车起重机有限公司 | Differential balance valve for controlling extending arm of high-altitude operation vehicle |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE656144A (en) * | ||||
FR1500028A (en) * | 1966-06-10 | 1967-11-03 | Neyrpic Ets | Further training in pneumatic switching devices |
GB1219627A (en) * | 1968-06-14 | 1971-01-20 | Towler Hydraulics Ltd | Improvements in or relating to fluid control amplifiers |
DE19959560C2 (en) * | 1999-12-10 | 2003-08-07 | Karmann Gmbh W | Hydraulic switching device |
DE10138389A1 (en) | 2001-08-04 | 2003-02-20 | Bosch Gmbh Robert | Electro-hydraulic device for controlling a double-acting motor |
JP4506437B2 (en) * | 2004-04-30 | 2010-07-21 | Smc株式会社 | 2-port valve for vacuum pressure |
WO2009003500A1 (en) * | 2007-06-30 | 2009-01-08 | Festo Ag & Co. Kg | Valve with an and-function |
DE102007040877A1 (en) | 2007-08-29 | 2009-03-05 | Robert Bosch Gmbh | Hoist and method for controlling a hoist |
EP2466153B1 (en) | 2010-12-17 | 2013-08-14 | HAWE Hydraulik SE | Electrohydraulic control device |
-
2013
- 2013-05-03 EP EP13166438.5A patent/EP2799722B1/en active Active
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