EP2799243A2 - Procédé d'impression directe pour l'impression de récipients avec une couche de couverture - Google Patents

Procédé d'impression directe pour l'impression de récipients avec une couche de couverture Download PDF

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Publication number
EP2799243A2
EP2799243A2 EP14151862.1A EP14151862A EP2799243A2 EP 2799243 A2 EP2799243 A2 EP 2799243A2 EP 14151862 A EP14151862 A EP 14151862A EP 2799243 A2 EP2799243 A2 EP 2799243A2
Authority
EP
European Patent Office
Prior art keywords
cover layer
direct printing
area
layer
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14151862.1A
Other languages
German (de)
English (en)
Other versions
EP2799243B1 (fr
EP2799243A3 (fr
Inventor
Andreas Kraus
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Publication of EP2799243A2 publication Critical patent/EP2799243A2/fr
Publication of EP2799243A3 publication Critical patent/EP2799243A3/fr
Application granted granted Critical
Publication of EP2799243B1 publication Critical patent/EP2799243B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0082—Digital printing on bodies of particular shapes
    • B41M5/0088—Digital printing on bodies of particular shapes by ink-jet printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0045—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or film forming compositions cured by mechanical wave energy, e.g. ultrasonics, cured by electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams, or cured by magnetic or electric fields, e.g. electric discharge, plasma
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0054—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or film forming compositions cured by thermal means, e.g. infrared radiation, heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0009—Obliterating the printed matter; Non-destructive removal of the ink pattern, e.g. for repetitive use of the support

Definitions

  • the invention relates to a direct printing method and a corresponding direct printing machine for printing on containers, such as bottles, with different layers.
  • the invention is based on the prior art, the task to improve existing direct printing process, in particular with regard to the recyclability of the products produced by this method.
  • the direct printing method according to the invention for printing on containers such as bottles by means of a direct printing machine is characterized in that in a first step, the container is printed at least in a first specific area with a printing layer in a first device and, in a second step, in a second device, a cover layer is applied to the container, wherein the cover layer is applied to a second specific area, which comprises the first specific area and whose area is greater than that of the first predetermined area, wherein the cover layer has a first connection with the ink in the first predetermined area, wherein the cover layer undergoes a second connection with the container in different from the first specific area parts of the second specific area, wherein the first and second compounds insoluble in aqueous solutions having a pH between 3 and 10 and readily soluble in aqueous solutions having a pH in a range of less than 3 and / or greater than 10.
  • the printing ink can firstly be fixed on the surface of the container without having to strongly adhere to it, and, secondly, the printing layer is thus protected against environmental influences, such as, for example, from scratching or the like. Furthermore, the recyclability of the printed containers is improved because the solubility of the topcoat in basic solutions facilitates the release of the underlying print layer from the container.
  • the direct printing method is characterized in that the cover layer is applied to the second region by means of a rolling device or a baffle device or a spray device or a dipping device or a direct printing device or a plasma coating device or a flame pyrolysis device.
  • the direct printing method is characterized in that the covering layer is readily soluble in the aqueous solutions at a temperature of at least 70 ° C.
  • solubility of the topcoat especially at high temperatures, the recyclability of a so-printed container is significantly improved because in common washing solutions on the one hand, the pH is significantly less than 3 or greater than 10 and on the other hand, the temperature is often in the range of 70 to 100 ° C is located. It is advantageous here that only the cover layer has to have these properties with respect to solubility.
  • the print layer or layers need not have these properties, which makes it easier to provide the materials used for the print layers.
  • the printing layer is readily soluble in the aqueous solutions. This ensures that not only the cover layer can be dissolved during a recycling process, but also the print layer can be removed in the aqueous solution used.
  • the second specific region may be geometrically similar to the first specific region.
  • a cover layer applied in such a targeted manner reduces material costs and is more environmentally friendly and ecological.
  • the distance of a point on the edge of the first particular region from the edge of the second particular region is the same for each point on the edge of the first particular region. This ensures that the print layer is uniformly surrounded on all sides by the cover layer and weak points that could already occur during production are thus avoided.
  • the material from which the cover layer is irradiated with radiation of a specific wavelength with change of at least one of the properties adhesion, color, barrier properties, migration properties reacts and wherein the container with the aid of an arranged in the transport direction to the second device irradiation unit Radiation of this particular wavelength is irradiated.
  • the cover layer may thus have certain optical properties or certain degrees of hardness.
  • the cover layer is applied to the container in response to sensor data indicative of the geometric shape of the print layer.
  • sensor data indicative of the geometric shape of the print layer.
  • At least one further printing layer is applied in a third specific area, wherein the third specific area coincides at least partially with the first specific area, or the third specific area is different from the first specific area wherein the first and third designated areas form a printed area and wherein the second designated area comprises the printed area and the area of the second designated area is greater than the printed area.
  • a direct printing machine designed in this way can apply a cover layer to an already printed container, wherein this cover layer can protect the printing layer from environmental influences.
  • a direct printing machine for printing on containers such as bottles, the direct printing machine comprising a transport device for conveying the containers through the printing press along a transport direction, a first device for applying a printing layer in a first specific region of the container and a second device for applying a cover layer in a second specific area of the container, wherein the first device is arranged in the transport direction in front of the second device characterized in that the second device is adapted to apply the cover layer in the second specific region, the second specific region comprising the first specific region and the second specific region being larger than the first specific region.
  • the use of one or more of these devices for applying the cover layer may be advantageous depending on the process parameters and requirements for the cover layer.
  • Corresponding printing presses can be designed as linear rotors, but also as rotary machines.
  • the second device may include a rolling device or a baffle device or a spray device or a dipping device or a direct printing device or a plasma coating device or a flame pyrolysis device that can apply the cover layer.
  • a rolling device or a baffle device or a spray device or a dipping device or a direct printing device or a plasma coating device or a flame pyrolysis device that can apply the cover layer.
  • the use of one or more of these devices for applying the cover layer may be advantageous depending on the process parameters and requirements for the cover layer.
  • the direct printing machine comprises an irradiation unit in the transport direction after the second device, wherein the irradiation unit can emit radiation in a certain wavelength range and wherein the material of which the cover layer consists responds to irradiation with radiation in this particular wavelength range.
  • a correspondingly carried out irradiation of the cover layer allows the cover layer to be provided with special properties, such as, for example, a certain degree of hardness / degree of drying or optical properties.
  • the direct printing press is characterized in that the direct printing press in the transport direction after the first device and before the second device comprises a sensor which measure the geometric shape of the print layer and a signal indicative of the geometric shape of the print layer a data processing device can forward, wherein the data processing device can generate a signal for controlling the second device, which is indicative of the second specific range and the second device is controllable in response to the signal.
  • a data processing device can forward, wherein the data processing device can generate a signal for controlling the second device, which is indicative of the second specific range and the second device is controllable in response to the signal.
  • means which are suitable for applying at least one further print layer in a third region can be used. be arranged.
  • the application of multiple print layers below the cover layer allows the creation of very diverse print images, which can also be multi-layered.
  • Fig. 1 shows a schematic representation of a direct printing machine 100 according to the invention.
  • This includes, for example, a feed conveyor 104, are transported on the unprinted container, such as bottles 130 to the device 100.
  • the containers can in principle consist of any materials.
  • it may be containers or bottles made of glass or plastics.
  • it is PET containers.
  • printing units 111 are arranged.
  • at least one printing unit is provided according to the invention.
  • the printing units 111 together form the first device in which the unprinted containers 130 are printed with printing layers.
  • the printing units 111 of the first device 101 are connected, for example, via lines 113 to ink reservoirs 112.
  • the different printing units 111 can be designed as a direct printing device according to the prior art and be suitable for applying printed images of certain shape and color.
  • the individual printing units 111 can each apply different printing inks and printed images or the same printing inks at different locations or in several layers on the same areas of the container.
  • the thus printed container 131 then leaves the first device 111 and is passed, for example via a further conveyor 103 to the second device 102.
  • the outer layer is applied over further treatment units 121.
  • the treatment units 121 are especially suitable for applying the materials used for the cover layer.
  • the treatment units 121 of the second device 102 are connected via lines 123 to storage containers 122, in which the material or mixtures of substances for the cover layer are stored.
  • the cover layer is applied via the treatment units 121 at least in areas that were previously printed in the first device 101, so that the print layer or the print layers are completely covered by the cover layer. The thus printed and provided with the cover layer container 133 then leave the second device 102 via a further conveyor.
  • an irradiation unit 104 can be provided, in which the printed and capped containers 133 are retracted and irradiated.
  • This irradiation can for example change the chemical properties or physical properties of the applied topcoat. Thus, it can be used, for example, for the eventual curing of the cover layer.
  • the irradiation unit 104 preferably emits radiation or light of a specific wavelength for this purpose. This may be radiation in the visible range (light) or in the non-visible range, such as IR radiation or UV radiation.
  • the container 132 can be supplied to further devices.
  • Fig. 2 shows a schematic representation of the printing process of a container. This will be done in Fig. 2 considered only a section 230 of the container, which serves as a substrate here.
  • a print layer 251 is applied to the substrate 230.
  • the print layer is shown here considerably enlarged in comparison to the extension of the substrate for illustrative purposes. Typical layer thicknesses range from a few microns to tens of microns.
  • the print layer 251 can be applied from nozzles 211, for example, via drop-on-demand methods. Other printing methods are conceivable here, such as, for example, rolling or spraying and dipping.
  • the pressure layer thus applied preferably adheres to the substrate or the container surface 230 itself. However, since a cover layer is applied in the further course, this adhesion need not be so permanently formed as in the case of previous direct printing methods.
  • the cover layer 253 applied. This can also be done via one or more nozzles 221 and also according to the Fig. 2a done treatment method described. As can be seen, the cover layer 253 completely covers the print layer 251 and moreover covers parts of the substrate 230 that are directly adjacent to the edges of the print layer. This will be a complete one Encapsulation of the print layer 251 and the entire print image achieved, which protects the printed image from environmental influences, such as contact with water. Likewise, this encapsulation leads to a further fixation of the print layer, which is why the adhesion of the print layer 251 on the substrate 230 is thereby reinforced. Preferably, the cover layer adheres very well to the substrate 230.
  • the cover layer consists of a transparent and colorless material. It is therefore less used to produce certain optical properties, but serves to coat and encapsulate the printing inks. However, it may have certain material properties, such as a certain surface roughness, hardness or optical effects.
  • irradiation 241 of the substrate 230 with the print layer 251 and the cover layer 253 can then take place.
  • This irradiation can be, for example, an entry of thermal energy or light energy, such as UV radiation or even visible light.
  • Such an irradiation 241 can be used if the cover layer 253 applied in the previous step does not yet have the required properties directly after application.
  • the topcoat is applied by inkjet or screen printing or by plasma coating or by flame pyrolysis, for example, subsequent treatment may be necessary.
  • the heat treatment can be used, whereby a smoother surface is achieved by superficial melting of the cover layer and subsequent hardening.
  • the printing layer 251 is preferably covered by a film of the cover layer 253 of the same thickness everywhere.
  • the degree of hardness of the cover layer can be changed by irradiation, for example with UV light, after application, so that certain requirements for the cover layer can be met.
  • Fig. 3 shows the schematic embodiment of the direct printing method according to the invention. It should be noted that, although here always at least two designated as different printed images are provided on the container, they can each also consist of the same color. The overprinting of different print layers is still not in contradiction to the explanations below Fig. 2 because the in Fig. 2 shown print layer 251 according to the comments to Fig. 2 may consist of a plurality of printing layers, which were applied by the printing units 111. Furthermore, it is possible to apply only one printing layer.
  • Fig. 3a is a printed image consisting of two rectangular printed images 301 and 302 on the surface of a container 300 shown. Due to the rectangular structure, it is technically possible without difficulty to apply the cover layer in such a way that it encloses the complete resulting print image, in particular the overlap of the print layers 301 and 302. As already in Fig. 2 described, an overhang of the cover layer 303 is provided, which extends beyond the edges of the printed image and is in direct contact with the surface of the container 300. To achieve this, the second device is according to Fig. 1 is formed so that it prints on a larger area on the container than occupied by the print images 301 and 302, this larger area comprising at least the surface of the printed images and, as shown, is slightly larger.
  • Fig. 3b 2 schematically shows a combination of two print images 301 and 302, which in this case have an irregular shape on the container 300.
  • it may be provided to coat the entire container or a large area of the container surface 300 with the cover layer 303, wherein the print images 301 and 302 are completely encapsulated in this area.
  • this implementation is not very effective from an environmental point of view, it certainly guarantees the complete encapsulation of the print layers 301 and 302. Moreover, especially with complete application of the cover layer to the container, no further devices are necessary to ensure that the print layers are completely encapsulated by the cover layer.
  • Fig. 3c shows a further embodiment for covering a print layer 301 and a print layer 302 with a cover layer 303.
  • the print layers 301 and 302 each have an irregular shape. Since it is ecologically and economically advantageous if as little as possible of material is used for the cover layer, it is provided in this embodiment that the cover layer is applied so that only the printed images 301 and 302 are covered and a narrow region of the cover layer, over the Edges of the print layers 301 and 302, is in direct contact with the substrate or container 300. However, this is technically more difficult with irregular print images. In particular, when printing methods are used which produce different print images from container to container, this can be difficult. For this purpose, it is provided that the device, for example according to Fig.
  • a control unit controls the second device, which applies the cover layer 303, in such a way that the cover layer only in the region of Printing images 301 and 302 is applied and an edge of the cover layer is provided, wherein the distance of a point on the edge of the print image 301 or 302 is equal to the edge of the cover layer for each point on the edge of the print image 301 and 302.
  • this in Fig. 3c shown strip is about 1 mm, preferably 0.5 mm, more preferably 0.25 mm wide.
  • the cover layer is designed so that it should be soluble in aqueous solutions having a pH of less than 3 and / or greater than 10, for which, for example, polymers are suitable, such a printed container can be recycled particularly easily.
  • the cover layer can be divided into a corresponding basic solution when the container is divided into plastic flakes, as is usual in recycling processes and the printing layers underneath are very easily removed from the plastic flakes, since dividing the container into plastic flakes and in particular by the use of a basic solution, the cover layer is dissolved or at least broken, whereby a dissolution of the printing layers takes place in the aqueous solution.
  • the cover layer adheres very well to the print layer, which is why a detachment of the cover layer from the container can allow entrainment of the print layer, which can further increase the effectiveness of the recycling process.
  • the cover layer may preferably consist of UV inks or water and solvent-based paints. Hot-melt inks can also be used here.
  • primer materials such as from the DE 10 2010 044 243 A1 , may be considered as a topcoat.
  • Flame pyrolytic layers which preferably consist of silicon oxide layers, are also advantageous.
  • the barrier properties of the container or at least the region in which the cover layer is provided can thus also be improved. This concerns in particular the diffusion of gases such as oxygen or carbon dioxide or other substances which should not penetrate into the contents of the container.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Printing Methods (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
EP14151862.1A 2013-04-29 2014-01-21 Procédé d'impression directe pour l'impression de récipients avec une couche de couverture Active EP2799243B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102013207799.8A DE102013207799A1 (de) 2013-04-29 2013-04-29 Direktdruckverfahren zum Bedrucken von Kunststoffbehältern mit Deckschicht

Publications (3)

Publication Number Publication Date
EP2799243A2 true EP2799243A2 (fr) 2014-11-05
EP2799243A3 EP2799243A3 (fr) 2014-12-03
EP2799243B1 EP2799243B1 (fr) 2017-03-01

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Family Applications (1)

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EP14151862.1A Active EP2799243B1 (fr) 2013-04-29 2014-01-21 Procédé d'impression directe pour l'impression de récipients avec une couche de couverture

Country Status (4)

Country Link
US (1) US9221274B2 (fr)
EP (1) EP2799243B1 (fr)
CN (1) CN104118231B (fr)
DE (1) DE102013207799A1 (fr)

Cited By (1)

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EP2886281A1 (fr) * 2013-12-10 2015-06-24 Krones AG Procédé et dispositif de fabrication de préformes en matière plastique et procédé pour leur recyclage.

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MX2017005990A (es) 2014-11-13 2017-06-29 Procter & Gamble Aparato y metodo para depositar una sustancia sobre articulos.
EP3218201B1 (fr) * 2014-11-13 2022-07-27 The Procter & Gamble Company Article imprimé numériquement
US20160136969A1 (en) * 2014-11-13 2016-05-19 The Procter & Gamble Company Digitally Printed and Decorated Article
AU2017264563A1 (en) * 2016-05-12 2018-11-15 Anheuser-Busch Inbev S.A. A glass container having an inkjet printed image and a method for the manufacturing thereof
DE102022101561A1 (de) 2022-01-24 2023-07-27 Krones Aktiengesellschaft Verfahren zum strahlungsgehärteten Reliefdruck auf Behälter

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US6147041A (en) * 1998-01-21 2000-11-14 Dainichiseika Color & Chemicals Mfg. Co., Ltd. Removable ink composition and process for removing said ink composition from printed articles
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WO2009018892A1 (fr) * 2007-08-03 2009-02-12 Khs Ag Dispositif d'impression sur des contenants
WO2010034375A1 (fr) * 2008-09-26 2010-04-01 Khs Ag Dispositif pour appliquer de multiples impressions sur un matériau d'emballage
US20100281833A1 (en) * 2009-05-11 2010-11-11 The Coca-Cola Company Method of using temporary decoration to mass customize refillable glass vessels
WO2012003186A1 (fr) * 2010-07-01 2012-01-05 Plastipak Packaging, Inc. Récipient en matière plastique imprimée recyclable et procédé

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2886281A1 (fr) * 2013-12-10 2015-06-24 Krones AG Procédé et dispositif de fabrication de préformes en matière plastique et procédé pour leur recyclage.

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EP2799243B1 (fr) 2017-03-01
EP2799243A3 (fr) 2014-12-03
CN104118231A (zh) 2014-10-29
US9221274B2 (en) 2015-12-29
CN104118231B (zh) 2017-04-12
US20140320574A1 (en) 2014-10-30
DE102013207799A1 (de) 2014-10-30

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