EP2788440A1 - Komposite und beschichtungsstoffe mit in biologischem hüllmaterial inkludierten wirkstoffen - Google Patents
Komposite und beschichtungsstoffe mit in biologischem hüllmaterial inkludierten wirkstoffenInfo
- Publication number
- EP2788440A1 EP2788440A1 EP12795469.1A EP12795469A EP2788440A1 EP 2788440 A1 EP2788440 A1 EP 2788440A1 EP 12795469 A EP12795469 A EP 12795469A EP 2788440 A1 EP2788440 A1 EP 2788440A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- microcapsules
- active ingredients
- coating
- composite
- coating material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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- 238000012360 testing method Methods 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- 229910001428 transition metal ion Inorganic materials 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009755 vacuum infusion Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/10—Encapsulated ingredients
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L89/00—Compositions of proteins; Compositions of derivatives thereof
Definitions
- the present invention relates to composites, in particular (fiber) composite materials and (composite) coatings which comprise, in addition to a matrix material, a multiplicity of microcapsules, which in turn each comprise or consist of a shell material and active ingredients included therein, the shell material of the Microcapsules (at least) one (ie one or more, preferably a few, more preferably one) cell wall and / or (at least) one (ie one or more, preferably a few, more preferably one) cell membrane comprises or consists thereof, in particular wherein the shell material of the Each microcapsule consists of a yeast cell or comprises or consists of a sporoderm of a pollen grain or at least the exine of a sporoderm, and wherein the shell material of the microcapsules is at least partially covalently bound to the matrix material.
- the present invention also relates to coating materials, in particular paints and adhesives, preferably coating materials for the production of coatings according to the invention, wherein the coating materials comprise, in addition to one or more binders, a plurality of microcapsules to be used according to the invention.
- the present application relates to components made of a (fiber) composite material according to the invention coated with a coating according to the invention.
- a "composite” is to be understood in particular as a composite material (composite material), ie a material composed of two or more bonded materials, wherein the composite material has other material properties than its individual components and / or (cured) composites Several physical-chemical phases are present, eg a polymeric matrix and fillers, or a polymer matrix and fibers
- composite according to invention are to be understood for example fiber composite materials
- coatings composite coatings
- adhesives (as described herein) can also be assigned to the coating materials according to the invention.
- Coating materials are generally multicomponent mixtures which, in addition to usually organic-chemical polymer-forming systems, also accelerate hardening substances, solid, frequently inorganic fillers, pigments and / or additives contained in the extent required by the desired application.
- a modification or functionalization of such materials or coatings can basically be achieved by the individual components used, by a specific combination of several components, by interactions with adherends or (to be coated) substrates or other interactions with the environment. The methods previously described in the prior art are often suitable only for very specific applications.
- solutions known in the prior art are concerned with sparingly soluble, dispersible particulate fillers in the binder system such as (a) pigments (eg alkaline earth dichromates) for the corrosion protection of aluminum alloys (eg AA2024), (b) metal particles (eg silver for antibacterial functionalization ) or (c) use of molecular active substances (eg water-repellent oligosiloxanes as leveling agents or as anti-graffiti active substances, further example: fluid chemically reactive components of self-healing systems).
- the use of dispersed microparticles or nanoparticles which fulfill specific functions in some applications is known in the art.
- An innovative (known) approach consists in the encapsulation of active ingredients and the subsequent admixture of the capsules to the other constituents of the coating material or composite to be produced.
- the active ingredients are spatially from the other components of the coating materials separated, wherein the materials used for the encapsulation are chosen so that they are compatible both with the active ingredients to be included, as well as with the other constituents of the coating materials or composites.
- This approach requires that the capsules to be used have a sufficiently high mechanical resistance, in particular with regard to the (shear) forces prevailing in the production or processing of coating materials or composites.
- capsules have a sufficiently high temperature stability.
- solid, inorganic capsule materials which have cavities of a few nanometers in size (for example, phyllosilicates, hailoysites, zeolites or carbon nanotubes) have hitherto been investigated.
- polymeric capsules by spray drying processes, layer-by-layer, microemulsion-based processes or by chemical synthesis, polymeric capsules (physically) can be prepared, usually based on petrochemical starting materials (eg urea-formaldehyde capsules) or biological macromolecules (eg coacervation capsules ).
- the capsules or the shell material thereof are formed in the presence of the active ingredients to be encapsulated.
- the active ingredients to be used are limited to those which do not negatively or undesirably affect the capsule formation.
- the above-mentioned coacervation capsules are not sufficiently mechanically stable for many applications.
- Another object of the present invention is to provide coating materials for producing improved or functionalized coatings. Other objects of the present invention are to provide correspondingly improved or modified components and products.
- the primary object is achieved by a composite, preferably a composite material, in particular a fiber composite material, or a coating device, in particular a lacquer layer, comprising or consisting of
- a shell material comprising or consisting of (at least) one (i.e., one or more, preferably a few, more preferably one) cell wall and / or (at least) one (i.e., one or more, preferably a few, more preferably one) cell membrane;
- the shell material of the microcapsules each consists of a yeast cell
- one or more active ingredients included in the wrapping material wherein the or one, several or all of the included active ingredients is preferably selected from the group consisting of
- organic corrosion inhibitors e.g., triazoles, quinolines, phosphonic acids, surfactants / amphiphiles, polymeric inhibitors
- inorganic corrosion inhibitors e.g., salts or solutions of salts, e.g., oxides, hydroxides, carbonates, phosphates
- Solvents for example water, alcohols, ethers, esters, ketones, fatty or essential oils, Thickeners,
- adhesion-reducing substances e.g. hydrophobic substances (e.g., fluorinated hydrocarbon or organosiloxane group containing compounds),
- Deicing reagents e.g. water-soluble inorganic salts (e.g., alkali formates) or (low molecular weight) organic water-soluble molecules (e.g., single / multiple alcohols or solutions of anti-freeze proteins),
- water-soluble inorganic salts e.g., alkali formates
- organic water-soluble molecules e.g., single / multiple alcohols or solutions of anti-freeze proteins
- antimicrobial substances for example quaternary ammonium salts, metals and their salts, essential oils, peptides, proteins, antibiotics, phytoalexins, antimycotics, antiparasitics, in particular microbicides and antimicrobials,
- Self-healing system ingredients especially catalysts and initiators (e.g., siccatives) for self-healing systems, e.g. Metal complexes (eg Grubbs' catalyst, metal carboxylates and their solutions, radical formers (eg peroxides), or accelerators (eg tertiary amines and imidazoles), as well as components of reactive resin or hardener systems for self-healing systems, eg polyunsaturated hydrocarbons (eg dicyclopentadiene, linseed oil, lake oil, Alkyd resins or acrylates), reactive monomers and mixtures thereof (eg epoxy resins, amines, isocyanates or latent hardeners (eg thiols)),
- catalysts and initiators e.g., siccatives
- Metal complexes eg Grubbs' catalyst, metal carboxylates and their solutions, radical formers (eg peroxides), or accelerators (eg tertiary
- a wrapping material comprising or consisting of (at least) one
- cell wall and / or (at least) one (ie one or more, preferably a few, most preferably one) cell membrane, in particular a sporoderm, ie the envelope or outer layer of a pollen grain, or at least the exine of a sporoderm, ie the outer wall of a sporoderm,
- one or more active ingredients included in the wrapping material wherein the or one, several or all of the included active ingredients is preferably selected from the group consisting of
- organic corrosion inhibitors e.g., triazoles, quinolines, phosphonic acids, surfactants / amphiphiles, polymeric inhibitors
- inorganic corrosion inhibitors e.g., salts or solutions of salts, e.g., oxides, hydroxides, carbonates, phosphates
- Solvents for example water, alcohols, ethers, esters, ketones, fatty or essential oils,
- adhesion-reducing substances e.g. hydrophobic substances (e.g., fluorinated hydrocarbon or organosiloxane group containing compounds),
- Deicing reagents e.g. water-soluble inorganic salts (e.g., alkali formates) or (low molecular weight) organic water-soluble molecules (e.g., single / multiple alcohols or solutions of anti-freeze proteins),
- water-soluble inorganic salts e.g., alkali formates
- organic water-soluble molecules e.g., single / multiple alcohols or solutions of anti-freeze proteins
- antimicrobial substances for example quaternary ammonium salts, metals and their salts, essential oils, peptides, proteins, antibiotics, phytoalexins, antimycotics, antiparasitics, in particular microbicides and antimicrobials,
- catalysts and initiators eg siccatives or dry substances
- metal complexes eg Grubbs' catalyst, metal carboxylates and their solutions, radical formers (eg peroxides), or accelerators (eg tertiary amines and imidazoles)
- radical formers eg peroxides
- accelerators eg tertiary amines and imidazoles
- components of reactive resin or hardener systems for self-healing systems eg polyunsaturated hydrocarbons (eg
- the shell material (at least partially or in the fully cured state of the composite) is at least partially covalently bonded to the matrix material.
- active ingredients depending on the desired functionalization
- additional active ingredients can be used.
- markers in the sense of a "certificate of authenticity"
- Active ingredients which are suitable as markers for the durability or the state of a product can also be used in the context of the present invention.
- flavorings or fragrances in particular in the form of or as part of essential oils, can be used.
- both hydrophobic and hydrophilic active ingredients or mixtures of active substances can be used in the context of the present invention.
- the microcapsules contained can also contain mutually different active ingredients.
- the included active ingredients may advantageously have molecular weights of up to several 100 g / mol.
- the active compounds to be used according to the invention preferably have a molecular weight in the range from 15 to 150,000 g / mol, preferably in the range from 50 to 10,000 g / mol, particularly preferably in the range from 50 to 1000 g / mol.
- the proportion of the active ingredients included in the shell material is existing substances, 0.01 to 100 wt .-%, preferably I to 100 wt .-%, particularly preferably 5 to 50 wt .-%.
- microcapsules to be used according to the invention may contain, in addition to the included active ingredients, one or more further constituents which, for example, depending on the optionally carried out (pre) treatment of the (biological) shell material used, are naturally present in the cells or pollen grains , which are the basis of the shell material used, are included.
- cell walls and / or cell membranes to be used as or for the shell material are those which are at least intact to the extent that they are sufficiently stable for the purposes of a barrier (with regard to the active ingredients to be included).
- the terms "cell wall” and “cell membrane” are therefore not to be understood in the context of the present invention as being completely biologically intact membranes or cell walls. Rather, it is sufficient if the cell wall and / or the cell membrane is suitable for encapsulating the active ingredients to be included, so that the active ingredients can not readily escape, in particular not without medial, mechanical or other stimuli.
- the shell material is biologically intact cells or pollen grains.
- the sheath material to be used according to the invention preferably consists of or is based on a naturally produced sheath or capsule with a carbohydrate, glycoprotein and / or chitin (containing) cell wall and / or a lipid bilayer membrane.
- a naturally produced sheath or capsule with a carbohydrate, glycoprotein and / or chitin (containing) cell wall and / or a lipid bilayer membrane.
- the shell material preferably the purified (homogeneous) shell material, may be in the moist and / or dried state for the purpose of a barrier.
- the shell material is obtainable by harvesting microorganisms, preferably intact microorganisms, particularly preferably in the growth stage from a culture medium, and ideally (subsequently) reducing to a dry matter content in the range of 0.1-100% by weight, preferably Range of 1 to 50 wt .-%, particularly preferably in the range of 1 to 30 wt .-%.
- the harvested material can also be in the frozen state or kept.
- the (biological) sheathing material to be used according to the invention can also be harvested / removed as a by-product from, for example, previous food processes, such as, for example, fermentation processes (eg alcoholic fermentation processes) and / or extraction processes.
- the shell material to be used according to the invention is a (biological) shell material from a yeast cell or a yeast cell-based (biological) shell material.
- a (biological) shell material from a yeast cell or a yeast cell-based (biological) shell material.
- the sheath material be biologically intact cell walls and / or membranes or cells.
- shell materials from or based on cell walls of microorganisms of the class Saccharomycetes in particular those of the genus Saccharomyces (sugar yeasts), are particularly preferred.
- microcapsules to be used according to the invention preferably have an average diameter in the range from 1 to 15 ⁇ m, preferably in the range from 2 to 10 ⁇ m, particularly preferably in the range from 2 to 5 ⁇ m.
- the shell material to be used according to the invention is a (biological) shell material made of pollen grains, the shell material of the microcapsules preferably consisting of the sporoderm of a pollen grain, preferably at least the exine of the sporoderm (e) includes such.
- the shell material of the microcapsules particularly preferably consists of the sporoderm of a pollen grain or of the exine of the sporoderm of a pollen grain.
- Such shell material preferably the purified (homogeneous) shell material, may be in the moist and / or dried state as well as in the non-germinated and / or germinated state, serving for the purpose of a barrier.
- Such shell material is preferably obtainable by harvesting pollen, preferably intact pollen grains, preferably non-germinated pollen.
- pollen preferably intact pollen grains, preferably non-germinated pollen.
- the pollen grains to be used for obtaining the shell material preferably to be used can be partially or completely emptied prior to the inclusion of the active ingredients, so that the proportion of The active ingredients included in the shell material, based on the total weight of the substances present in the interior of the shell material, can be up to 100% by weight.
- the depletion of pollen grains reference is made, for example, to S. Becket and G. Mackenzie, "Using Nature to Preserve Fish / T," Chemistry Review, Vol. 2, November 2010 (see section “Preparing pollen shells").
- the pollen grain is selected from the group of medium-sized (preferably> 25 ⁇ ), large (preferably> 50 ⁇ ) and very large (preferably> 100 ⁇ ) pollen of land-living plants, preferably from pollen from trees, pollen from feed and food plants, floral pollen and bee pollen, preferably from the group consisting of medium and large pollen from the group consisting of Conifer pollen and fodder pollen.
- microcapsules to be used according to the invention in which the sporoderm of a pollen grain or the exine of the sporoderm of a pollen grain is used as the shell material or component, advantageously have a mean diameter in the range from 20 to 200 ⁇ m, preferably in the range from 20 to 150 ⁇ , more preferably in the range of 30 to 100 ⁇ , more preferably from 30 to 70 ⁇ .
- Such capsules offer the advantage that a loading of active substances which is increased in comparison to smaller capsules is possible in order to obtain sufficient or particularly advantageous active substance reservoirs for the respective purposes of use.
- the loading of capsules to be used according to the invention / inclusion of the active ingredients in the shell material takes place, for example, by incubation of the (biological) shell material with the substance (s) to be included in preferably dissolved, liquid form.
- the person skilled in the art sets the appropriate conditions with regard to the volume, the mixing ratio, the temperature, the stirring speed and the incubation time.
- such an inclusion process usually requires no special additives, but can already be carried out alone in the presence of water, shell material and substances to be included.
- multi-phase systems can be used according to the invention.
- the substances to be included pass through the shell material through active (eg living pollen) and / or passive transport, are passively "stored” and thereby form capsules with included active ingredients - the Active ingredients are enclosed by the wrapping material and the harvesting of the loaded capsules is preferably carried out by physical separation (eg centrifugation and / or filtration) of the liquid phases from the capsules, optionally with subsequent washing operations and final drying (eg freeze drying and / or spray drying).
- the storage of the product is preferably dry and preferably at room or lower temperature.
- included active ingredients are understood as foreign substances, ie substances which are not or at least not included in the amount included in the invention in the space defined and limited by the shell material (eg in a corresponding naturally occurring, biologically intact cell or cell). a corresponding naturally occurring, biologically intact pollen grain) are included.
- the definition of the term "composite” is as defined above, particularly preferably a (fiber) composite material or a coating, in particular a lacquer layer.
- the microcapsules or the shell material thereof to be used according to the invention are at least partly In principle, the shell material may be bound to the matrix both directly and indirectly, ie indirectly (eg, by a layer or shell surrounding the shell material)
- the microcapsules or the Shell material modified prior to introduction into the matrix, details of which are described below.
- a composite according to the invention in the form of a coating containing one or more Corrosion inhibitors as included active ingredients has or offers improved corrosion protection properties.
- the coating is damaged (eg mechanically: crack, scratches)
- the included active ingredients can be released in a targeted manner if the wrapping material bound at least partially covalently to the matrix material ruptures or is otherwise damaged by appropriate mechanical stimuli such that its own Barrier effect against the included active ingredients is lost or reduced.
- Targeted release zones form.
- a coated substrate can advantageously be purposefully protected against corrosion.
- a composite according to the invention is a fiber composite containing one or more included dyes (as described above).
- a material offers the advantage that (surface) defects of the material can be detected quickly.
- the included active ingredients can be selectively released when the at least partially covalently bound to the matrix material shell material (rips) or otherwise damaged by appropriate mechanical stimuli such that its barrier effect against the included active ingredients is lost or reduced.
- Selective release zones are formed, the damaged areas being colored in accordance with the dyes (originally) included in the microcapsules for the detection of the defect.
- active substances contained in the microcapsules according to the invention can protect or "cure" not only a substrate to be coated, but also the material itself, in particular a fiber composite according to the invention or a coating according to the invention (for example when using components of known self-healing systems).
- microcapsules to be used in accordance with the invention contain one or more of such constituents for self-healing systems, as described in the following publications: US 2007/0166542 A1; US 2006/01 1 1469 A1; Murphy et Wudl, 2010 ("The world of smart healable materials", Progress in Polymer Science 35 (2010) 223-251); Nesterova et al., 2010 ("Synthesis of durable microcapsules for soap”).
- an active ingredient (as part of a self-healing system), which is suitable when in contact with another substance (as another component of a self-healing system), preferably is also contained as active ingredient in another part of the microcapsules according to the invention (as described above), (by chemical reaction, eg polymerization by polyaddition, polymerization or polycondensation) to generate a new, higher molecular weight compound.
- At least a portion of the microcapsules according to the invention contains a polymerizable monomer, wherein at least one further portion of the microcapsule according to the invention preferably contains a corresponding activator / initiator for the polymerization of the monomer.
- the (different) included active substances can be released in a targeted manner if the shell material bound at least partially covalently to the matrix material ruptures or is otherwise damaged by corresponding mechanical stimuli in that its barrier action against the included active ingredients is lost or reduced so that the monomer contained can polymerize and thereby at least partially fill (re) fill the damaged area and / or protect or "cure” in the manner of a seal.
- At least part of the microcapsules according to the invention contains a "polymerizer” as described in US 2007/0166542 A1 or US 2006/01 1 1469 A1, in particular as in US Pat at least one further part of the microcapsules according to the invention contains a corresponding activator / initiator for the (siloxane) polymerizer, preferably one as described in US 2007/0166542 A1 or US 2006/01 1 1469 A1, in particular as in the claims thereof.
- microcapsules according to the invention contains at least a portion of microcapsules according to the invention - to achieve a self-healing effect - components or additives (eg accelerators, catalysts, inhibitors, initiators) of adhesive systems that are chemically reactive by polyaddition, polyme- or condensation or by physical Abbindevorêt (eg the evaporation of solvents, eg water) are hardened.
- additives eg accelerators, catalysts, inhibitors, initiators
- the microcapsules according to the invention are suitable, in particular for mechanical stimuli (for example pressure, tension, crack, scratches), to selectively release the active substances contained.
- mechanical stimuli for example pressure, tension, crack, scratches
- the products of the invention may also be designed so that further / other stimuli lead to a targeted release of the active ingredients contained.
- the person skilled in the art can e.g. Depending on the desired barrier effect of the shell material, depending on the desired (release) stimulus or depending on the desired release amount to select or assemble a suitable for the particular purpose envelope material. By means of appropriate tests, it can be quickly determined whether the examined or which wrapping material is particularly suitable for the desired purpose.
- the microcapsules contain two or more different active ingredients, the inclusion of a first active ingredient facilitating or promoting the (subsequent) inclusion of a further active ingredient (eg in the case of inclusion of a chelating ligand and subsequent inclusion of a suitable central ion, in particular a transition metal ion or a doubly positively charged metal ion, or a complexed central ion, for example when an oil is included and subsequently encapsulated in a lipophilic active substance, in particular a lipophilic molecule or metal complex).
- a suitable central ion in particular a transition metal ion or a doubly positively charged metal ion, or a complexed central ion, for example when an oil is included and subsequently encapsulated in a lipophilic active substance, in particular a lipophilic molecule or metal complex.
- the coating materials described herein are suitable for the purpose of improving or modifying conventional materials and coating materials.
- effective (and permanent) encapsulation of active ingredients for use in conventional materials or coating materials requires that the capsules have a sufficiently high mechanical stability and optionally thermal resistance, especially in use in thermosetting systems.
- the shell material to be used according to the invention in particular the shell material referred to above as preferred, is particularly suitable for encapsulating different active ingredients and incorporating them (in encapsulated form) into compositions for the production of materials described herein.
- the shell materials to be used according to the invention can also be used for the encapsulation of substances which are gaseous, for example at a temperature of 60 ° C., these being characterized by mere thermal stimuli (eg at a temperature of 180 ° C.), for example in hot-curing coating systems (HT - Lacke), at least predominantly included.
- the shell materials to be used according to the invention have a sufficiently high mechanical stability in order to be able to be used in a wide variety of materials and coating materials.
- yeast cells as encapsulating material for use with different substances is already known in the art (see for example Bishop et al (1998, Microencapsulation in yeast cells, J. Microencapsulation, Vol.15, No. 6: 761-773). in which the encapsulation of various (aromatic) oils in bakers' yeast is described, wherein the survival of the microorganisms used is not a prerequisite for a successful encapsulation, Shi et al (2007, Yeast-cell-based microencapsulation of chlorogenic acid as a water-soluble antioxidant, J. of Food Engineering, Vol.
- microcapsules described herein particularly microcapsules referred to herein as preferred, has numerous advantages.
- microcapsules to be used according to the invention are readily dispersible in chemically reactive and physically setting systems. Furthermore, the introduction of different active ingredients in (conventional) materials is made possible, so that - depending on the included active ingredients - composites with high stability and / or desired functionalization can be produced.
- microcapsules to be used according to the invention also make it possible to introduce active substances, in the case of which they alone (i.e., not encapsulated) compatibility problems can occur with one or more further constituents of the material or of the coating material.
- active substances to be incorporated for example in the production of materials
- the curing reaction of reactive resin systems for example, the curing reaction of reactive resin systems.
- microcapsules to be used according to the invention is that the material used for the encapsulation consists of or comprises biodegradable and renewable raw materials.
- microcapsules to be used according to the invention also offer the advantage that a shell material is used which does not have to be constructed or produced by targeted measures.
- the shell materials to be used according to the invention described in the context of the present text are usually already present as inclusion bodies suitable for the purposes of the present invention.
- the total weight of the amount of active ingredients included in a microcapsule based on the total weight of the microcapsule is in the range of 1 to 80% by weight, preferably in the range of 5 to 80 wt .-%, particularly preferably in the range of 5 to 40 wt .-%, is located.
- a composite according to the invention is in particular a composite material, preferably a fiber composite material, wherein the matrix material preferably comprises one or more plastics, in particular one or more crosslinked polymers, preferably one or more plastics from the group from thermosets, in particular epoxides, acrylates, polyurethanes, polyimides, phenol-formaldehyde condensation resins, unsaturated polyesters, vinyl ester resins, and thermoplastics, especially polyaryletherketones, polyarylethersulfones, polypropylene, polyamides and polyesters, or consists thereof.
- the matrix material preferably comprises one or more plastics, in particular one or more crosslinked polymers, preferably one or more plastics from the group from thermosets, in particular epoxides, acrylates, polyurethanes, polyimides, phenol-formaldehyde condensation resins, unsaturated polyesters, vinyl ester resins, and thermoplastics, especially polyaryletherketones, polyary
- a fiber composite material according to the invention may contain (in addition to the microcapsules to be used according to the invention) further components customary in the prior art.
- a further aspect of the present invention relates to a coating material, preferably a paint or an adhesive, in particular a coating material for producing a coating according to the invention (as described herein), the coating material comprising or consisting of the following constituents:
- a plurality of microcapsules each comprising or consisting of a shell material comprising or consisting of a cell wall and / or a cell membrane (as described above), the shell material of the microcapsules each consisting of a yeast cell (as described above),
- one or more active ingredients included in the wrapping material wherein the or one, several or all of the included active ingredients are preferably selected from the group of active ingredients described above in connection with composites of the invention, or
- (B2) a plurality of microcapsules having a mean diameter in the range of 10, preferably from 20 to 200 ⁇ , preferably in the range of 20 to 150 ⁇ , each comprising or consisting of
- a shell material comprising or consisting of a cell wall and / or a cell membrane (as described above), preferably a sporoderm of a pollen grain, preferably at least the exine of a sporoderm (as described above), and
- one or more active ingredients included in the shell material wherein the or one, several or all of the included active ingredients are preferably selected from the group of compounds described above in connection with composites of the invention
- the coating materials according to the invention are in particular paints, i. to coating materials containing conventional constituents in addition to the microcapsules to be used according to the invention and one or more binders for (conventional) lacquers.
- a varnish is a liquid, pasty or powdered, pigmented coating material which gives a covering coating with protective, decorative or specific technical properties. These include clear lacquers that form a transparent coating with protective, decorative or specific technical properties.
- a coating material according to the invention is preferably a paint or an adhesive, preferably a paint, preferably a powder paint, in particular a hot-curing paint (HT paint) or stoving enamel.
- a paint preferably a powder paint, in particular a hot-curing paint (HT paint) or stoving enamel.
- HT paint hot-curing paint
- the or one, several or all binders of a coating material according to the invention is or are preferably selected from conventional constituents of known chemically reactive or reactive systems or physically setting systems. Particular preference is given to a coating material according to the invention, wherein the or one, several or all of the binders is or are selected from the group consisting of epoxy resins, polyurethanes, acrylates, alkyd resins, formaldehyde condensation resins, polyesters, polyethers, PVC and polyethylene. Particularly preferred are epoxy resins, polyurethanes, acrylates, polyesters and epoxy resin-polyester hybrid systems.
- the or one, several or all binders are or are selected from biodegradable binders, eg PLA.
- the coating materials according to the invention in particular the coating materials preferred according to the invention (as described above), can also be stored (stably) over a relatively long period of time in accordance with customary requirements.
- the storage stability of conventional coating materials is advantageously not influenced by the addition according to the invention to be used microcapsules or not to disturbing extent.
- a coating according to the invention preferably results from an applied and optionally cured coating material according to the invention (as described above).
- a preferred embodiment of a coating according to the invention is a lacquer layer, i. a layer of paint applied to an article (and possibly cured).
- a coating material according to the invention can also be used as a coating material according to the invention.
- One or more organic solvents wherein the or one, more or all of the solvents is preferably selected from the group consisting of alcohols, glycols, ketones, esters and ethers, and / or
- one or more further constituents or additives selected from the group consisting of pigments, fillers, defoamers, deaerators, corrosion inhibitors, thickeners, dispersing additives, wetting additives, hydrophobing additives, reactive diluents, dehydrating agents and wetting agents.
- constituents mentioned above are not primarily substances included in the microcapsules, but constituents which, in addition to the microcapsules to be used according to the invention, are preferably used as further constituents in coating materials according to the invention.
- the proportion of microcapsules to be used according to the invention in an inventive Composite and / or in a coating material according to the invention (as described above in each case), based on the total weight of the composite or the coating material, 0.1 to 80 wt .-%, preferably 0.5 to 50 wt .-%, especially preferably 2 to 10 wt .-%. Based on the state of the art, it was not to be expected that such a content of microcapsules could be incorporated into (customary) works or coating materials, in particular not without undesirable effects on their processability or other properties.
- a coating material as described above, wherein for the majority of the microcapsules, preferably for all microcapsules, the proportion of the active ingredients included in the shell material, based on the total weight of the substances present in the interior of the shell material, is in the range of 0 , 01 to 100 wt .-%, preferably in the range of 1 to 100 wt .-%, particularly preferably in the range of 5 to 50 wt .-%, and / or the total weight of the amount of active ingredients included in a microcapsule, based on the total weight of the microcapsule, in the range of 1 to 80 wt .-%, preferably in the range of 5 to 80 wt .-%, particularly preferably in the range of 5 to 40 wt .-%, is.
- a composite according to the invention in the form of a coating (as described above), preferably a lacquer layer (as described above) can preferably be produced by a process comprising the following steps
- a coating material according to the invention (as described herein), preferably a coating material according to the invention as described above as being preferred, onto a surface to be coated;
- the curing preferably takes place at a temperature in the range of 60, preferably from 80, to 300 ° C, preferably in the range of 100 to 250 ° C, more preferably in the range of 150 to 200 ° C.
- a further aspect in connection with the present invention relates to a process for the preparation of a coating material, preferably a coating material according to the invention (as described above), the process comprising the following steps:
- binders as described above, preferably one or more binders selected from the group consisting of epoxy resins, polyurethanes, acrylates, alkyd resins, formaldehyde condensation resins, polyesters, polyethers, polyethylene and PVC and optionally biodegradable binders (see above),
- step (iii) mixing the microcapsules of step (ii) with the binder (s) of step (i) and optionally other ingredients.
- Another aspect of the present invention relates to a component consisting of a composite according to the invention, in particular of a fiber composite material according to the invention (as described above), wherein the component is preferably selected from the group consisting of components of the primary structure and secondary structure of aircraft and vehicles of the agricultural and Sea transport, eg roof components, bumpers and spoilers, pressure vessels and fuel tanks or components thereof, eg tank linings, interior components and decorative elements, as well as articles of household equipment / decoration and ornaments, Shipbuilding components, off-shore (wind turbine) components, harbor construction components and, in general, marine and / or coastal equipment components, office supplies, telecommunications articles, bicycle frames and attachments, sports equipment, protective helmets, Rotor blades, cases and play equipment.
- a further aspect of the present invention relates to a product comprising a substrate and a coating according to the invention adhering to at least a surface portion of the substrate (as described above). The coating is preferably produced by
- the adhering coating is preferably a lacquer layer.
- the substrate is an article which, for the desired purposes, can be partially or completely coated, in particular coated, with a coating according to the invention.
- the substrate to be coated on at least one surface section is selected from the group consisting of: metals and alloys, in particular light metals, silicate glasses, e.g. Slices or ceramics, organic surfaces, bones, teeth, woods, laminates, polymers and fiber-reinforced polymers, cast resins, fibers, e.g. Glass, charcoal, aramid and natural fibers, leather, cloth, paper and cardboard.
- metals and alloys in particular light metals, silicate glasses, e.g. Slices or ceramics, organic surfaces, bones, teeth, woods, laminates, polymers and fiber-reinforced polymers, cast resins, fibers, e.g. Glass, charcoal, aramid and natural fibers, leather, cloth, paper and cardboard.
- a preferred aspect of the present invention relates to a method for improving the corrosion resistance of a metal, comprising the following step:
- a coating material according to the invention (as described above) to the surface of the metal, wherein the one or more or all of the active ingredients included in the coating material are corrosion inhibitors.
- the microcapsules or shell material are modified prior to introduction into the matrix or mixing with the binder (s) according to a preferred embodiment of the present invention.
- a preferred aspect of the present invention relates to a composite or coating material (as described above) and to methods and uses described above wherein the microcapsules are modified, in particular wherein the microcapsules are modified by a gas phase process.
- a modification for example, a cleaning, an activation or functionalization and / or a coating of the microcapsules or the shell material (as described above) take place.
- Such a treatment or modification preferably takes place before the introduction of the microcapsules into the matrix material or the mixing with the binder (s) and can take place before and / or after inclusion of the active compounds.
- the microcapsules are modified or treated by means of a plasma process, preferably by means of an atmospheric pressure plasma process.
- a plasma process preferably by means of an atmospheric pressure plasma process.
- a composite or a coating material as described above
- the microcapsules are surface-modified by means of a gas phase process, in particular to change the release properties with respect to the included active ingredients and / or the incorporability of the microcapsules in the composite or the coating material.
- gas phase modification in particular atmospheric pressure plasma treatment
- the surface of the biological shell material may advantageously be such be functionalized that the wettability is increased by the formation of hydrophilic, oxygen and / or nitrogen-containing groups, to improve the loading of the shell material or the microcapsules as a result.
- the surface functionalization thus achieved can advantageously enable improved dispersion in aqueous solvents, paints or adhesives or corresponding matrix materials.
- the surface of the shell material or the microcapsules can advantageously be changed so that the water absorption of the shell material is increased and thus the swelling increases (if desired).
- atmospheric pressure plasmas operating at moderate gas temperatures (preferably below or at room temperature) are particularly suitable for surface modification.
- process gases are preferably nitrogen, oxygen, hydrogen or mixtures containing or consisting of these gases to use (eg simple compressed air).
- Reactive nitrogen radicals, oxygen radicals, hydrogen radicals and / or reaction products thereof are then formed in the plasma, which can advantageously undergo plasma-chemical and / or chemical interactions on the surface of the shell material, in particular in order to form functional groups.
- gas phase processes in particular by means of atmospheric pressure (AD) plasma, it is also advantageously possible to deposit functional (nano) layers, in particular by PE-CVD processes, in order to give the shell material or microcapsules new, particularly advantageous surface functions.
- a hydrophobic barrier layer which can be used to reduce the swelling behavior of the microcapsules.
- the (re) release of the included active ingredients can be influenced, in particular delayed or reduced, in order to achieve a demand-oriented "release control.”
- a hydrophobic coating can advantageously improve the dispersibility in organic solvents functional nano-layers by means of AD plasma are preferably organic or organosilicon compounds fed into the AD plasma where they are fragmented and ionized and can plasma chemical interactions with the selected process gas (preferably N 2 , 0 2 , H 2 and / or noble gases or Mixtures thereof) .
- the reactive radicals formed in this way can be used on the Surface of the shell material or microcapsules undergo a plasma polymerization reaction and so deposit or form functional nanolayers.
- FIG. 1 shows an active substance-filled pine wood grain introduced into a hardened lacquer layer
- FIG. above the surface-near pine pollen grain causes a local bulge of the undamaged paint layer according to the invention
- bottom using Focussed Ion Beam (FIB) technique
- FIB Focussed Ion Beam
- a local cut shows that a pollen grain actually hides under the surface structure shown above.
- the surface is cut and imaged by a material-removing ion-cutting technique in an electron microscope. It can be seen that the outermost shell of the pollen capsules (Exine) contacts the paint matrix.
- FIG. 2 shows an electron micrograph of a fracture edge introduced by scribing a composite / lacquer layer according to the invention by means of a hard material tip at room temperature. It is clear that about 40 ⁇ broad, roundish structures are embedded in the matrix. The outermost shell (exine) adheres so strongly to the matrix in the area of the fracture edge that the pollen capsule was torn open as a result of the mechanical stress and the interior of the pollen capsules was exposed. In places, the active ingredient material is thus released during bursting (mechanical release stimulus), and the interior of the pollen capsules becomes physically-chemically accessible (medial release stimulus) in the region of the tear edge to a liquid medium that dissolves the active substance.
- microcapsules to be used according to the invention containing anticorrosive inhibitors (as described above)
- a cold or hot curing 2-part epoxy resin adhesive (e.g., as mentioned above) which can be processed as follows:
- the resin portion is introduced, and the desired amount according to the invention to be used microcapsules is added with stirring by hand.
- a fine distribution of isolated microcapsules is achieved by using shearing forces of introducing machines and succeeds especially with surface-modified microcapsules (as described above).
- the mixture is optionally mixed and degassed under vacuum (e.g., 10 mbar) in a blender, preferably in a Thinky mixer, for a period of time (e.g., 1000 rpm for 2 minutes) to allow later bubble-free application.
- the hardener is added by hand before being applied in the resin-microcapsule mixture.
- the curing of the resulting composite can be carried out at 60 to 140 ° C, preferably at 140 ° C, for example, for 1 hour.
- microcapsules to be used according to the invention containing anticorrosive inhibitors (as described above)
- the fibers can be present as follows: as prefabricated and / or hand-laid tissue, scrims and / or fiber mats (prepreg technology).
- the fibers can be used according to the invention in amounts customary for fiber composites.
- thermosetting 2-part epoxy resin adhesive e.g., as described above
- a matrix e.g. a thermosetting 2-part epoxy resin adhesive (e.g., as described above) which can be processed as follows:
- the resin portion is introduced, and the desired amount according to the invention to be used microcapsules is added with stirring by hand. Subsequently, this mixture is optionally under vacuum (eg 10 mbar) in a mixer, preferably in a Thinky mixer, for a certain period (eg 1000 rpm for 2 min) mixed and degassed if necessary.
- vacuum eg 10 mbar
- the hardener is added to the resin-microcapsule mixture prior to combining fiber and matrix (2K-EP).
- the connection of the fibers to the matrix microcapsule system can be carried out in a variety of ways, e.g. by vacuum infusion method or by hand lamination.
- Curing of the resulting fiber composite may be carried out at 60 to 140 ° C, preferably at 140 ° C, for e.g. 1 hour to be performed. 3. Preparation of a coating material according to the invention:
- the desired (parent) components are dispersed to desired parts (see table, Ex. 4.1 and 4.2) by means of dissolver for up to 60 min at up to 700 rpm.
- the initially introduced binder is gradually "filled in” with microcapsules to be used according to the invention and the (aqueous) solvent, and the stirred and (normally) foamed EP system with the microcapsules is then preferably stored overnight at room temperature in order to apply it later without bubbles (of the varnish) on a surface.
- the hardener Before application, the hardener is stirred in by hand.
- a desired amount of microcapsules to be used in accordance with the invention can also be incorporated into an initially introduced hardening system with shearing action and then the resin portion can be stirred in.
- This variant is particularly preferred if the shearing action required to incorporate the desired amount of microcapsules according to the invention into finely divided form would exceed the shear resistance of the resin portion.
- the desired (parent) components are dispersed to desired parts (see table, Ex. 4.3) by dissolver for up to 60 min at up to 700 rpm in a PE beaker.
- the initially introduced binder is gradually "filled in” with microcapsules to be used according to the invention and the solvent components with constant dispersion. After the above components have been homogeneously distributed, the hardener is added.
- stirred system containing the microcapsules to be used according to the invention can be applied to a desired surface.
- the (paint) system is preferably dried forcibly at 60 ° C, for up to 60 minutes.
- microcapsules to be used according to the invention are incorporated in an epoxy-polyester (EP / PES) powder coating system, e.g. in a concentration of 3 wt .-%, incorporated (see table according to Example 4, Ex. 4.4).
- EP / PES epoxy-polyester
- the curing temperature is 180 ° C.
- the curing time is 20 min.
- the coating materials are basically prepared according to Example 3.
- Microcapsules (containing essential oil) Binder Aradur 28 24 26.5
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Paints Or Removers (AREA)
Abstract
Description
Claims
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011087850A DE102011087850A1 (de) | 2011-12-06 | 2011-12-06 | Komposite mit in biologischem Hüllmaterial inkludierten Wirkstoffen |
DE102011087849A DE102011087849A1 (de) | 2011-12-06 | 2011-12-06 | Beschichtungsstoffe mit in biologischem Hüllmaterial inkludierten Wirkstoffen |
DE201210216190 DE102012216190A1 (de) | 2012-09-12 | 2012-09-12 | Komposite und Beschichtungsstoffe mit in biologischem Hüllmaterial inkludierten Wirkstoffen |
PCT/EP2012/074643 WO2013083693A1 (de) | 2011-12-06 | 2012-12-06 | Komposite und beschichtungsstoffe mit in biologischem hüllmaterial inkludierten wirkstoffen |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2788440A1 true EP2788440A1 (de) | 2014-10-15 |
Family
ID=47291008
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12795469.1A Withdrawn EP2788440A1 (de) | 2011-12-06 | 2012-12-06 | Komposite und beschichtungsstoffe mit in biologischem hüllmaterial inkludierten wirkstoffen |
Country Status (2)
Country | Link |
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EP (1) | EP2788440A1 (de) |
WO (1) | WO2013083693A1 (de) |
Families Citing this family (3)
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CN110964420B (zh) * | 2018-09-29 | 2022-06-10 | 香港城市大学 | 具有自修复性能的抗菌型多功能材料及其制备与应用 |
CN115246980B (zh) * | 2022-07-20 | 2023-09-29 | 广东锦湖日丽高分子材料有限公司 | 一种耐精油abs树脂及其制备方法 |
DE102022121273A1 (de) * | 2022-08-23 | 2024-02-29 | Acs Coating Systems Gmbh | Pulvermischung für Teflon freie Antihaftbeschichtung |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1991010772A1 (en) * | 1990-01-18 | 1991-07-25 | British Textile Technology Group | Treating materials |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4001480A (en) | 1974-08-16 | 1977-01-04 | Swift & Company | Encapsulation process utilizing microorganisms and products produced thereby |
EP0085805B1 (de) * | 1981-11-21 | 1986-03-12 | Dunlop Limited | Verfahren zum Einkapseln von Substanzen mit Hilfe von Mikroorganismen, und die hierbei erhaltenen eingekapselten Produkte |
US5288632A (en) | 1986-04-12 | 1994-02-22 | Ad2 Limited | Encapsulation of material in microbial cells |
GB8608964D0 (en) | 1986-04-12 | 1986-05-14 | Pannell N A | Producing microbially encapsulated materials |
NL9001962A (nl) | 1990-09-06 | 1992-04-01 | Nedap Nv | Gelijkspanning - gelijkspanning omzetter. |
ES2112700B1 (es) | 1994-04-07 | 1998-12-01 | Miera Antonio Almaraz | Panel prefabricado para edificaciones y construcciones y sistema para su acoplamiento y montaje. |
US5950045A (en) | 1997-06-20 | 1999-09-07 | Sharp Kabushiki Kaisha | Input device |
US6518330B2 (en) | 2001-02-13 | 2003-02-11 | Board Of Trustees Of University Of Illinois | Multifunctional autonomically healing composite material |
US20090238811A1 (en) | 2002-09-09 | 2009-09-24 | Mcdaniel C Steven | Enzymatic Antimicrobial and Antifouling Coatings and Polymeric Materials |
US20040109853A1 (en) | 2002-09-09 | 2004-06-10 | Reactive Surfaces, Ltd. | Biological active coating components, coatings, and coated surfaces |
ATE382677T1 (de) | 2005-02-18 | 2008-01-15 | Gnosis Spa | Verfahren zur herstellung von hefe-mikrokapseln |
EP1909740A1 (de) * | 2005-07-28 | 2008-04-16 | The University of Hull | Verwendungszwecke von sporopollenin |
US7790225B1 (en) * | 2005-09-19 | 2010-09-07 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Coatings and methods for corrosion detection and/or reduction |
US7723405B2 (en) | 2006-01-05 | 2010-05-25 | The Board Of Trustees Of The University Of Illinois | Self-healing coating system |
-
2012
- 2012-12-06 WO PCT/EP2012/074643 patent/WO2013083693A1/de unknown
- 2012-12-06 EP EP12795469.1A patent/EP2788440A1/de not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1991010772A1 (en) * | 1990-01-18 | 1991-07-25 | British Textile Technology Group | Treating materials |
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WO2013083693A1 (de) | 2013-06-13 |
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