EP2771189B1 - Procédé de transport de films pour un dispositif de transfert de films - Google Patents
Procédé de transport de films pour un dispositif de transfert de films Download PDFInfo
- Publication number
- EP2771189B1 EP2771189B1 EP12787669.6A EP12787669A EP2771189B1 EP 2771189 B1 EP2771189 B1 EP 2771189B1 EP 12787669 A EP12787669 A EP 12787669A EP 2771189 B1 EP2771189 B1 EP 2771189B1
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- EP
- European Patent Office
- Prior art keywords
- film
- transfer
- return stroke
- transfer film
- production
- Prior art date
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
- B41F16/002—Presses of the rotary type
- B41F16/0033—Presses of the rotary type with means for applying print under pressure only, e.g. using pressure sensitive adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
- B41F16/006—Arrangements for moving, supporting or positioning the printing foil or band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2219/00—Printing presses using a heated printing foil
- B41P2219/20—Arrangements for moving, supporting or positioning the printing foil
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2219/00—Printing presses using a heated printing foil
- B41P2219/20—Arrangements for moving, supporting or positioning the printing foil
- B41P2219/22—Guiding or tensioning the printing foil
Definitions
- the invention relates to a device for transferring imaging layers from a carrier foil to printed sheets according to the preamble of patent claim 1 and to a method according to the preamble of claim 5.
- a printing material and a printing apparatus using this material are described.
- a sheet-processing machine which has a feeder and a boom, wherein printing units and a coating module are arranged between the two units.
- an adhesive pattern is applied by means of the planographic printing process.
- a film guide in which a film strip or a transfer film from a film supply roll through the transfer nip of the coating module and wound on the outlet side of the coating module.
- a device for cold foil stamping is known.
- the film feed in a coating module for the transfer of imaging layers of a transfer film to a printing material is to be extended in its applicability.
- a limited pressing surface is arranged in the coating module for transferring layers from the transfer film.
- the transfer film is preferably guided past a press roll in a limited width and approximately tangentially.
- special cyclically operable conveyors are assigned for this purpose.
- the transfer film are associated with controllable conveyors for braking and accelerating in time to the processing of the film transfer, wherein the conveyors are formed as the transfer film on a drive roller slip-promoting that lead and drive the film web clamping and that the conveyors are assigned to a transfer area in front of the transfer nip and in that the conveying devices are arranged and designed to execute a film return stroke against the direction of production of the film transport during film transfer, the delivery device consisting of a film drive roller and a pressure roller or more distributed over the length of the film drive roller arranged pressure rollers, which are each adjustable to the film drive roller, wherein the transfer film is guided over a wrap angle of at least 90 degrees to the film drive roller.
- From the DE 10 2010 009 402 A1 is a cold foil transfer with dynamic film tension known.
- film web is cycled through dancers through a transfer nip. Clocking and the action of the channel in the transfer cylinder produce variations in film tension. This affects the engines of the dancers and should be avoided.
- a control loop acts on the dancer movement.
- a first process variable in the control loop is formed by the force effect of the transfer foil on the dancers or on the actual movement profile of the dancers.
- the object of the invention is therefore to provide a device by means of which the transfer of an imaging layer, e.g. a metallization layer can be done on a sheet safely, economically and accurately, the device should be manageable for an extended range of applications.
- a partial film application is to be made possible.
- the device provides a timing system for guiding the transfer film web, by means of which during operating conditions in which the transfer film is not clamped between the press roll and the substrate, a return stroke of the transfer film web can take place against the production direction.
- a suitable cyclic film drive in each case has a dynamically driven drive roller for cyclically moving a transfer film web, wherein the transfer film web is guided around the drive roller by more than 90 degrees, preferably by at least 180 degrees, but also by more than 180 degrees.
- the drive roller adjacent to one or more pressing devices for slip-free coupling of the transfer film web with the surface of the drive roller are arranged.
- Such a tactile film drive is arranged in a first embodiment in the transport line of the transfer film web a transfer nip in the film transfer device. In a second embodiment, such a tactile film drive is ever before and arranged downstream of a transfer nip in the film transfer device.
- the application takes place when the transfer film web is moved to the press roll in the course of a surface structure interrupting the function of the film transfer.
- the film transfer is interrupted when passing through cylinder channels of press roller and impression cylinder in the transfer nip.
- the film transfer can also be interrupted by a pressing surface structured by means of pressing segments or support elements on the surface of the press roll.
- the device is therefore used when a pressing surface of a press roll for the film transfer a pressing surface with a partial area of the total area of a Press sheet occupies.
- a coating end and a coating start for a coating cycle on a printed sheet are determined by the subject of the coating to be transferred.
- the tactile foil drive then performs the return stroke movement between the times of the coating end and the coating start.
- the press roll 3 (as a blanket cylinder or forme cylinder or separate press roll) carries on its surface a compressible or damping press fabric 10, for example as a plastic coating, comparable to a rubber or blanket, which is held in a cylinder channel on jigs.
- Dryer 16 such as UV dryers, for drying the adhesive application or the entire film coating are assigned to the film transfer module.
- the transport of the transfer film 5 can be monitored on or between film guide rollers 14 by means of web tension measuring devices 19. Electrical signals of the web tension measuring devices 19 are evaluated. Various operating states are possible for this:
- a stabilizing device 30 with two rotatably mounted rollers can be arranged in front of the transfer gap.
- the film transfer process is described in the described printing or application machine according to FIG. 1 executed. It is provided, at least in a printing unit 50 following the coating unit 2, a color print on with a metallized layer imagewise coated sheet to apply.
- the sheet from the coating unit 2 is transferred from the impression cylinder 4 via a sheet transfer drum or a sheet transfer unit to a counter-pressure cylinder 40 of the printing unit 50.
- the printing unit 50 has as an offset printing unit a counter-pressure cylinder 40, a rubber cylinder associated therewith 41 and a plate cylinder associated therewith 43, which here schematically shown a color and a dampening unit are assigned. Between counter-pressure cylinder 40 and blanket cylinder 41, a pressure gap 60 is formed.
- ink is applied from a spanned on the plate cylinder 43 printing plate 44 via a arranged on the blanket cylinder 41 cover 42 on the sheet.
- the gap of the pressure gap 60 between the surfaces of the blanket cylinder 41 and the impression cylinder 40 is adjustable by means of the printing blanket cylinder 41 associated adjusting devices 45, 46.
- the actuators 45, 46 are commonly used in offset printing on printing blanket or blanket cylinders of printing units or on cylinders of varnish modules.
- the dancer rollers 18 are not accurately enough as a foil stores on the described running at a high speed timing in the film transfer process controllable and are far away from the place of consumption. They maintain close to the film rolls 8, 9, the web tension.
- the size of the film loops 36 can be used.
- a sensor system can be provided within each vacuum chamber to the film stores 32.1 and 32.2, which is based for example on a distance measurement by means of ultrasound. This sensor detects how far the film loop 36 is pulled into the vacuum chamber. On the basis of these constantly measured signals can then be regulated by means of the drives of the film rolls 7, 8 and possibly in conjunction with dancer rolls the film web conveying.
- FIG. 2 the film stores 32.1 and 32.2 are shown in the coating unit 2 according to the functions shown.
- the film storage 32.1 and 32.2 are arranged approximately perpendicularly adjacent to the unwinding roll 8 parallel to each other.
- a first drive group 33 is arranged with two film guide rollers 35 and a drive roller 34 on the feed side of the transfer area close to the transfer nip 6.
- Another drive group 37 with two film guide rollers 39 and a drive roller 38 is assigned to the film storage 32.2 on the discharge side from the transfer nip 6 forth. This arrangement makes the feeding of the film web 5 from the film loop 36 in the film store 32.1 compact and allows a smooth feed of the film web 5 to the first drive group 33 via the smoothing and stabilizing device 30.
- the film web 5 on the discharge side of the transfer region after the transfer nip 6 on the film web 5 smooth-holding Folienleitopathy 14 (in the type of a smoothing and stabilizing device) are performed.
- These film guiding elements 14 also guide the film web 5 out of the area of the printing unit protection 15 on the coating unit 2.
- a film guide roller 31 On the feed side and the discharge side of the film storage 32.1 and on the discharge side of the film storage 32.2 a film guide roller 31 is shown, which serve to better guide the film web 5, so that the film web the film storage 32.1 exactly fed and kept smooth from the film storage 32.2 for winding is dissipated.
- the film guide roller 31 can also be designed as a fixed deflection shaft.
- the film guide roll 31 can furthermore be ventilated, so that an air cushion is established between the transfer film web 5 and the film guide roll 31 in order to reduce the friction of the transfer film web 5.
- the vacuum chambers of the film storage 32.1 and 32.2 can be performed according to leading foil or Operafolienbahnen. If these have the width of a film web and are displaceable, it is possible to respond flexibly to desired coating conditions. Furthermore, separating devices which cover the lateral position of the film web 5 or partial film webs can be arranged in the work area overlapping vacuum chambers. Thus, the film storage 32.1 and 32.2 can be divided advantageously into several parallel vacuum chambers. If separators can be inserted into the vacuum chambers and / or are displaceable in the vacuum chambers transversely to the running direction of the film or partial film webs 5, it is thus possible to provide width-adjustable and separate vacuum chambers. These are tunable to individual film webs 5 of different widths or partial film webs of the same or different widths. Thus, the formation of film loops 36 is improved and tailored to each leading to foil or Operafolienbahnen.
- FIG. 3 one of the aforementioned drive groups 37 is shown in a first technical embodiment for the withdrawal of the transfer film web 5 from the working area in the transfer nip 6.
- This working group 37 is in accordance with FIG. 2 in a section U the film storage 32.2 upstream.
- a film drive roller 70 is coupled to a clock drive 71 which controls the movement of the film drive roller 70 highly dynamically.
- the drive roller 70 shown here corresponds to FIG. 2 the drive roller 38.
- the drive roller 70 is assigned in the illustrated embodiment, a plurality of groups or evenly distributed in the axial direction of the drive roller 70 and freely rotatably mounted on an axis pinch rollers 24.
- the pinch rollers 24 are connected to a pivotable and revolving panel element 73 of the drive group. In this way, the pressure rollers 24 can be pivoted away from the film drive roller 70 for insertion of the film web of the transfer film 5 and then swung back again.
- the setting of the position of the elastic pressure rollers 24 is selected in the working position so that the inserted transfer film is pressed against the film drive roller 70 without deforming or damaging them.
- this is chosen so that the inserted transfer film 5 is pressed against the film drive roller 70, so that the transfer film 5 can be conveyed with or without slippage through the conveying nip.
- the transfer film 5 is fed to and removed from the film drive roller 70 via film guide rollers 23, so that a wrap of more than 90 degrees is formed.
- a wrap of the transfer film 5 of about 180 degrees or more on the film drive roller 70 is advantageous. This ensures good film guidance and additional friction surface for secure film transport.
- the drive group 37 is designed so that the transfer film 5 in a feed strand 5A from a film store (32.1, see Fig. 2 ) supplied to the transfer nip 6 and further from the transfer nip 6 a further film storage (32.2, see Fig.
- This type of film web guide is dependent on the respective arrangement of the elements to each other, the solution shown is based on the fact that the film storage 32.1, 32.2 are arranged parallel to each other and coupled directly to each other. This creates a very easy to handle film guide in an extremely compact design.
- the drive motor of the film drive roller 70 may also be set as continuously running. Then the drive group 37 continuously pulls film web to ensure a continuous film removal of the used transfer film 5 to the film collecting roll 9.
- the foil conveyance is interrupted at idle film web in clock mode and the drive group 37 then runs in the slip mode against the expiring film strand 5B.
- the compact design of the drive group 37 in the housing 72 is further improved in an association with the first film memory 32.1 that in the same housing 72 and a Folienleitwalze 23.1 for discharging the transfer film web 5 in a Zu Kunststoffstrang 5A from the first film memory 32.1 for feeding in the direction of Transfer nip 6 is arranged.
- the drive group 37, as well as in FIG. 2 is shown, arranged in the immediate vicinity of the open end faces of the film storage 32.1, 32.2.
- the film guide roller 23.1 corresponds to the film guide roller 31, which is the drive group 37 and the film guide roller 39 next.
- FIG. 4 is a further drive group for the functionality of the supply of the provided film strand 5A according to the drive group 33 in FIG. 2 shown in a second technical embodiment.
- a film drive roller 70 is coupled to a clock drive 71, which controls the movement of the film drive roller 70 in any movement cycles highly dynamically.
- the drive roller 70 is associated with a freely rotatably mounted pressure roller 25 with preferably smooth elastic surface.
- the pressure roller 25 is coupled to a swiveling and swiveling cladding element 73 of the drive group.
- the pressure roller 25 can be pivoted directly or indirectly via a Getriebeanlenkung during pivoting of the cladding element 73 of the film drive roller 70 for introducing the film web of the transfer film 5 and then swung back.
- the Position of the pressure roller 25 is selected in the working position so that the inserted transfer sheet 5 is pressed against the film drive roller 70 without deforming or damaging them. In addition, this is chosen so that the inserted transfer film 5 is pressed against the film drive roller 70, so that the transfer film 5 can be promoted as possible slip.
- the transfer film 5 is fed in this embodiment of the film drive roller 70 via a pressure roller 23 and discharged via the pressure roller 25 again, so that a wrap of more than 90 degrees.
- a looping of the transfer film web 5 on the film drive roller 70 of about 180 degrees or more, as in the aforementioned embodiment according to Fig. 4 is shown. This ensures good film guidance and additional friction surface for safe film transport.
- FIG. 5 is a further drive group shown in a third technical embodiment.
- a film drive roller 70 is coupled to a clock drive 71 indicated here, which controls the movement of the film drive roller 70 continuously or highly dynamically.
- the embodiment shown here again corresponds to the drive group 37 in FIG. 2 (detail U), wherein a film strand 5A to be supplied to the transfer nip 6 is guided by a film guide roller 23.1 in one direction.
- a foil strand 5B to be removed from the transfer nip 6 of the used transfer film web 5 from the drive group 37 is fed to a film store (32.2, see FIG Fig. 2 in section U), from where the transfer film web 5 is then removed from the film collecting roller 9.
- the drive roller 70 is associated with a contact pressure segment 26 with a substantially smooth inner guide surface 26.1.
- the inner guide surface 26.1 is adapted to the contour of the film drive roller 70 and engages around the film drive roller 70 by about 180 degrees.
- the contact pressure segment 26 is coupled to an upwardly and downwardly pivotable trim element 73 of the drive group.
- the Anyaksegment 26 can be removed during pivoting of the cladding element 73 of the film drive roller 70 for insertion of the film web of the transfer film 5 and then back to this be employed.
- the position of the An fürsegments 26 is determined in the working position by a holding device 29.
- the contact pressure segment 26 is pressed by means of a force-controlled, such as resilient, acting on the Anyaksegment 26 holding device 29 in the direction against the film drive roller 70 and set relative to the film drive roller 70.
- a Blas Kunststoffzuzen 28 is integrated, via which a Blas Kunststoffstrom from arranged in the guide surface 26.1 fine outflow in a nip acting clearance between the guide surface 26.1 of Antiksegments 26 and the film drive roller 70 and the transfer sheet 5 resting on this is introduced.
- the outflow openings are preferably in the central region of the guide surface 26.1 and are evenly distributed over at least the entire length of the film drive roller 70. They can also be distributed in the circumferential direction to the film drive roller 70.
- the strength of the blast air flow is adjustable in terms of quantity and pressure. Furthermore, the blast air is switched on and off depending on the operation.
- the pressure of the blowing air is selected so that the inserted transfer film 5 is pressed by the pressure in the nip against the film drive roller 70, so that the transfer film 5 can be promoted as possible slip.
- the transfer film 5 is in this embodiment of the film drive roller 70 via film guide rollers 23 and discharged again, so that a wrap of more than 90 degrees.
- a wrap of the transfer sheet 5 of about 180 degrees or more, as in the aforementioned embodiment according to Fig. 4 is shown. This ensures good film guidance and additional friction surface between the film drive roller 70 and the transfer film web 5 for secure film transport.
- friction on the contact pressure segment 26 is reliably prevented during production, so that unimpeded film transport can take place.
- the Blas Kunststoffzubuch to An fürsegment 26 can be switched off at standstill of the printing press, so that the An fürsegment 26 by means of the resilient (or air pressure) employed Anyak worn 29 against the film drive roller 70 and the transfer sheet 5 possibly guided thereon is pressed.
- the transfer film web 5 is held in contact with the film drive roller 70 in a contacting manner by means of the contact pressure segment 26.
- air is supplied to the An fürsegment 26, which enters the gap between the guide surface 26.1 and the transfer film web 5 on the film drive roller 70.
- An horrsegment 26 is not to be employed by means of a self-regulating pressure device 29 by spring force (air pressure) against the film drive roller 70, this can also be performed by means of a pivoting mechanism at a distance from the surface of the film drive roller 70 adjustable.
- guide shafts with air outlet openings can also be provided to reduce friction and thus facilitate the guidance of the transfer film 5.
- the transfer film web 5 can then be guided without friction on an air cushion. Frictional or inertial forces of rotating rollers then also act on the transfer film so that it is less prone to distortion and wrinkling.
- a film guide in the manner of a spreader roll may be provided in a preferred manner in the region of the film feed to a drive group.
- This arrangement is assigned in a preferred manner to a drive group 33 for the film feed a film strand 5A to the transfer nip 6.
- a spreader roll can be embodied as a deflection roll which can be deflected radially in the axis, wherein a deflection is preferably carried out in the region of the center of the deflection roll, so that the transfer film web 5 is stretched in width toward the side edges and thereby smoothed.
- the drive group can be easily fed for a flat film transport and for a subsequent high-quality transfer coating.
- the film drive roller 70 can also be designed as a suction roller with finely distributed suction openings for sucking the applied transfer film 5. With appropriate suction, this embodiment can also be operated without pressure elements.
- the film drive roller 70 can be segmented with a plurality of juxtaposed drive roller segments.
- each drive roller segment is coupled to its own clock drive 71, so that the clocking of the transfer film drive can be controlled separately only in a specific processing area or for each partial film web in its processing area.
- the transfer film web 5 can also be released on the outlet side for carrying out the film return stroke. Then, in the drive group 37, the transfer film 5 is released from the frictional connection necessary for the film transport, so that there is no frictional connection in the drive group 37 nor can an active film transport take place.
- the drive groups 37 according to the embodiments according to Figures 2 and 3 the corresponding pinch rollers 23, 24, 39 are lifted off the film drive roller 38, 70 of the transfer film web 5.
- the blowing air for pressing the transfer film web 5 to the film drive roller 70 can be turned off or reduced in order to reduce the contact pressure of the transfer film web 5 against the film drive roller 70.
- the An horrsegment 26 can be switched off via a control circuit clockwise by the film drive roller 70, so be removed to a small extent, in which case the Anpressspalt the transfer film web 5 slightly opened and the friction of the transfer film web 5 is reduced or canceled to the film drive roller 70, then again the Anpressspalt for the transfer film web 5 to close for further film transport.
- the transfer film web 5 can be braked during clocking for a complete execution of the film transfer in the print subject only with the outlet or even shortly after the end of the area to be coated (Sujetende). Furthermore, the acceleration of the transfer film web 5 has to be initiated again shortly before the beginning of the newly starting area to be coated (beginning of the plot). This results in additional losses of film surface, which can not be used for the coating.
- These non-usable film surfaces can according to the invention by one within the current production speed and the distance between Sujetende and Sujetrotary innovative matched film return stroke against the production direction of the transfer film 5 are minimized by means of the drive groups.
- the drive groups 33, 37 in the manner of the FIGS. 3 to 5 executed and each equipped with a highly dynamic cycle drive 71 for film transport.
- the drive motor 71 of the film drive roller 38, 70 can also be designed as a continuously running motor if the drive group is to be used on the outlet side in front of a film store for the removal of the used transfer film web.
- the film return stroke which can be carried out by the clock drive 71 via the film drive roller 70 on the transfer film 5 is adjusted with respect to the film surfaces which remain unused in the coating cycle.
- the working principle is in connection with FIG. 6 to describe as follows.
- the transfer sheet 5 is usually moved at the same speed that corresponds to the surface of the paper or printed sheet. This is also the speed of the surface of the counter-pressure cylinder 4 or of the press roll 3, whereby here the relative position of the surfaces is taken into account, taking into account the thickness of the applied printing material.
- FIG. 6 Therefore, a diagram is shown which indicates the speed of the transfer film web 5 on the circumferential position of the impression cylinder 4 in the transfer nip 6.
- the reference position of the transfer nip 3 and the press roller 3 are symbolically indicated here.
- the horizontal axis of the diagram is represented as a path over the circumference of the impression cylinder 4, while the vertical axis represents the velocity profile of the transfer film web 5 in the production direction R as a positive speed X and in the return stroke as a negative speed Y. Therefore, a positive velocity X results in a film transport in the production direction R, the zero position of the speed means film discontinuity and a negative velocity Y results in a film transport counter to the production direction R, ie a film return stroke.
- the production speed X, A1, A2 is predetermined here by the operating speed of the sheet-fed offset printing press in the production process.
- the foil transport takes place when the cold foil transfer takes place at precisely this speed, since the transfer foil 5 must be guided to a high degree synchronously with the printing sheet S for good coating quality.
- FIG. 6 schematically the area of the impression cylinder 4 is shown, which has a cylinder channel 80 with a front and a rear channel edge 81.1, 81.2.
- a printed sheet S is guided in grippers 82 on its front edge associated with the front channel edge 81.1.
- a boundary of a Drucker 83 is defined, which is provided on the sheet S.
- a limitation for a relative movement of the film transport results here from the length of the printing sheet S, on which the transfer film 5 rests and from the edge regions of the Drucken 83, which in turn results from the closest to the paper edge and to be coated with metal foil areas.
- the safety distances E1 and / or E2 can be minimized depending on the nature of the Drucken 83 within the sheet S at a sufficiently large distance from the front and rear paper edge. Then a restriction of the safety distances E1 and E2 on the distance of the paper edges of the sheet S to the front and rear channel edge 81.1, 81.1 from, in which case the film consumption is further reduced.
- the production speed X, A1, A3 is hereby predetermined by the operating speed of the sheet-fed offset printing press in the production process.
- the foil transport takes place when the cold foil transfer takes place at precisely this speed, since the transfer foil 5 must be guided to a high degree synchronously with the printing sheet S for good coating quality.
- motion sequences for braking and acceleration of the transfer film web 5 are thus switched to minimize the consumption of transfer film 5, so that depending on the length of the work area on the sheet S and the press roller 3 or the impression cylinder 4, in which no cold foil transfer can or should take place, the transport of the transfer film web 5 is stopped.
- the print quality for the cold foil transfer is ensured up to the edges 83.1, 83.2 of the Drucker 83, in which for the braking and acceleration operations safety distances E1, E2 are adhered to the areas to be coated. At the same time, deceleration, acceleration and standstill times are selected so that maximum foil savings are achieved.
- foil saving Z is in FIG. 6 shown correlating to the path of the impression cylinder 4 in the transfer nip 6, while the transfer film web 5 is at least at a standstill.
- the foil return stroke which is intended to minimize the brake losses Z1 and the acceleration losses Z2, also comes into play as foil saving.
- the size of the Folien Weghubes depends on how much time in the production cycle between the braking and acceleration operations for stopping the film movement is available. For the execution of the Folien Weghubes is to be considered that the clock drive 71 must be switched for each return movement from the forward to the reverse, which represents another unusable delay. Therefore, with short downtimes a Folien Weghub also not executable or so technically negative. These situations result from small distances between the channel edges or those to be considered for the film timing Sujetr skilledn or Formatr optionsn or even at very high production speeds, the latter can be variable depending on the pitch.
- the Folien Weghub can consist of short cycles or completely shut off when the saving value is too low.
- the drive group 33 is used on the feed side for the film return stroke.
- the drive group 37 on the discharge side can be operated in the same work rhythm as the drive group 33, wherein it only has to keep the transfer film web 5 under sufficient tension.
- the drive group 37 can also be switched over during the film return stroke so that there is no active film transport or a continuous transport movement with slippage in relation to the transfer film web 5.
- the pressure elements used in each case can be cyclically switched off the film drive roller 70 or reduced in their Anstell
- the very fast clock circuits for the clock drive 71 are derived from an angle signal of the sheet-fed press, wherein the sequences of the control are repeated over each revolution of a counter-pressure cylinder 4 and a press roller 3 respectively.
- the relevant machine angles for a passage of a cylinder channel 22, 80 for each known printing unit of the sheet-fed printing machine 1, 2, 50 are automatically output from the machine control. For this reason, the relevant machine angles for the timing of the film transport of the transfer film 5 are present in the used as a coating unit 2 printing unit.
- the channel timing can be performed with fixed predetermined angle values for braking and acceleration of the transfer film web 5, since the passage angles of the channel edges 81.1, 81.2 are predetermined by the machine construction.
- the safety switching distances E1, E2 depending on the area coverage of the Drucken 83 can optionally be switched on, if, for example, to be coated with metal foil Drucksujet more or less close to the sheet edge.
- the braking ramp B and the acceleration ramp C can be influenced via control parameters.
- the mechanical properties of the transfer film 5 play a role, since the thin film is always kept smooth and on the other hand, neither the film itself nor the transfer coating must tear. Usually, standardized values for different types of film are used here, which can be present as a characteristic table in the device.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Decoration By Transfer Pictures (AREA)
- Advancing Webs (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
Claims (8)
- Dispositif situé dans une machine d'impression de feuilles pour le transfert de couches de transfert génératrices d'images depuis un film support sur des feuilles d'impression, comportant au moins un groupe d'application (1) pour un revêtement graphique des feuilles d'impression avec une colle et un module de revêtement (2) pour le transfert des couches de transfert sur les feuilles d'impression dans un intervalle de transfert (6) entre un cylindre de contre-pression (4) et un rouleau compresseur (3), le film de transfert (5) pouvant passer avec la couche de transfert en contact avec la feuille d'impression en commun avec celle-ci à travers l'intervalle de transfert (6) et des couches de transfert étant alors transférées graphiquement sur les feuilles d'impression, et un dispositif d'acheminement du film de transfert (5) vers le groupe de revêtement (2) et d'évacuation hors du groupe de revêtement (2) doté d'une commande pour déplacer le film de transfert (5) dans le sens opératoire, l'avance de film du film de transfert (5) étant contrôlable au moyen d'un dispositif de guidage de film de manière à ce que le transport du film de transfert (5) s'arrête lorsque, dans l'intervalle de transfert (6) du groupe de revêtement (2), il n'y a pas de transfert d'une couche de transfert sur une feuille d'impression,
étant associés au film de transfert (5) des dispositifs de convoyage contrôlables pour freiner et accélérer en cadence le traitement du transfert de film, les dispositifs de convoyage (33,37) étant réalisés de manière à transporter sans glissement le film de transfert (5) au niveau d'un cylindre d'entraînement (34,70) en guidant et en entraînant le film de transfert (5) en le serrant, et
que les dispositifs de convoyage (33,37) sont associés à une zone de transfert en amont de l'intervalle de transfert (6) ou respectivement en amont et en aval de l'intervalle de transfert (6) et que les dispositifs de convoyage (33,37) sont disposés et conçus pour exécuter une course de retour du film à l'inverse du sens de production (R) du transport de film lors du transfert du film,
un dispositif de convoyage (33,37) présentant un cylindre d'entraînement de film (34,38,70), une commande cadencée ultradynamique (71) couplée à celui-ci et un segment de compression (26) pouvant être approché du cylindre d'entraînement de film (70) sur la longueur du cylindre d'entraînement de film (70) et générant une force de compression régulière, le film de transfert (5) étant serré sans contact en cas de transfert pour un transport sans glissement au niveau d'un intervalle entre le cylindre d'entraînement de film (34,38,70) et le cylindre de compression (26) et le film de transfert (5) étant guidés sur un angle d'encerclement d'au moins 90° autour du cylindre d'entraînement de film (34,38,70), le segment de compression (26) présentant un raccordement d'air de soufflage (28) à travers lequel de l'air de soufflage est introduit dans une fente entre une surface de guidage interne (26.1) au niveau du segment de compression (26) et du cylindre d'entraînement de film (34,38,70) du film de transfert (5) reposant sur celui-ci. - Dispositif selon la revendication 1,
caractérisé en ce que
la commande cadencée (71) du cylindre d'entraînement de films (34,38,70) est contrôlable de manière à ce que, après un arrêt du transport de film dans le sens de production (R) pour mettre fin à un cycle de revêtement pour une feuille d'impression (S) et avant un démarrage du transport de film dans le sens de production (R) pour le début du cycle de revêtement pour la feuille d'impression suivante, il se produit une course de retour de film à l'inverse du sens de production (R) du transport de film lors du transfert du film. - Procédé de transfert de couches de transfert génératrices d'images depuis un film support sur des feuilles d'impression, comportant au moins un groupe d'application (1) pour un revêtement graphique des feuilles d'impression avec une colle et un module de revêtement (2) pour le transfert des couches de transfert sur les feuilles d'impression dans un intervalle de transfert (6) entre un cylindre de contre-pression (4) et un rouleau compresseur (3), le film de transfert (5) pouvant passer avec la couche de transfert en contact avec la feuille d'impression en commun avec celle-ci à travers l'intervalle de transfert (6) et des couches de transfert étant alors de marche transférées graphiquement sur les feuilles d'impression, le film de transfert (5) étant acheminé au moyen d'un dispositif d'acheminement vers le groupe de revêtement (2) et d'un dispositif d'évacuation hors du groupe de revêtement (2), le transport du film étant exécuté au moyen d'une commande pour le déplacement du film de transfert (5) dans le sens de production (R), l'avance de film du film de transfert (5) étant contrôlée au moyen d'un dispositif de guidage de film de manière à ce que le transport du film de transfert (5) s'arrête lorsque, dans l'intervalle de transfert (6) du groupe de revêtement (2), il n'y a pas de transfert d'une couche de transfert sur une feuille d'impression,
le film de transfert (5) étant déplacé au moyen de dispositifs de convoyage contrôlables pour freiner et accélérer en cadence la transformation du film de transfert, le ou la totalité des dispositifs de convoyage (33,37) guidant et entraînant la bande de film faisant office de film de transfert (5) au niveau d'un cylindre d'entraînement (34,38,70) en la guidant sans glissement, et
que le film de transfert (5) exécute, au moyen d'un ou de la totalité des dispositifs de convoyage (33,37) qui sont associés à une zone de transfert en amont de l'intervalle de transfert (6) ou respectivement en amont et en aval de l'intervalle de transfert (6), une course de retour de film à l'inverse du sens de production (R) du transport de film sur une période pendant laquelle aucun transfert de film froid n'est effectué et que,
pour exécuter la course de retour du film, le mouvement de convoyage du film de transfert (5) dans le sens de production (R) est interrompu au moins au moyen du dispositif de convoyage (33) disposé en amont de l'intervalle de transfert (6) et que le film de transfert (5) est ensuite convoyé dans un sens de convoyage inverse au sens de production (R),
l'arrêt du mouvement de convoyage du film de transfert (5) étant assuré par la commande cadencée (71) avec un retardement réglable le long d'une rampe de freinage, que la course de retour du film est ensuite initiée après une inversion du sens de rotation de la commande cadencée (71), que le film de transfert (5) est déplacé avec une accélération aussi forte que possible à l'inverse du sens de production (R), que le film de transfert (5), dans son mouvement à l'inverse du sens de production (R), est freiné jusqu'à son arrêt et que le film de transfert (5) est accéléré avec une accélération réglable le long d'une rampe de démarrage dans le sens de production (R) jusqu'à la vitesse de production
et que l'arrêt du mouvement du film de transfert (5) en partant de la vitesse de production est initié au moins dans une distance de sécurité (E) par rapport à un bord avant du sujet d'impression à imprimer (83) sur la feuille d'impression (S)
et que l'accélération du mouvement du film de transfert (5) en partant de l'arrêt jusqu'à la vitesse de production est initiée de manière à ce que la vitesse de production soit atteinte au moins dans une distance de sécurité (E) par rapport au sujet d'impression (83) à imprimer sur la feuille d'impression (S). - Procédé selon la revendication 3,
caractérisé en ce que
le début, la durée et la fin du mouvement de la course de retour du film sont commandés en fonction de la durée de l'interruption du transfert de film de manière à ce que, pour déterminer le processus de course de retour du film afin de définir le début de la course de retour, une distance de sécurité (E) prévue à la fin d'un cycle de production du transfert de film au niveau d'une première feuille d'impression (S) par rapport au bord arrière de son sujet d'impression (83) et/ou une rampe de freinage prévue pour arrêter le transfert de film (5) pour le début de la course de retour du film sont déterminées et que, pour la définition d'une fin de course de retour, une rampe de démarrage prévue au début d'un cycle de production du film de transfert au niveau d'une seconde feuille d'impression suivante (S) pour atteindre la vitesse de production du film de transfert (5) en partant de l'arrêt et/ou une distance de sécurité (E) prévue par rapport au bord avant de son sujet d'impression (83) sont déterminées. - Procédé selon une ou plusieurs des revendications 3 à 4,
caractérisé en ce que,
dans le cas d'une production de revêtement à des vitesses de production dépassant une valeur limite avec activation de la fonction de mouvement cadencé du film de transfert (5), les fonctions d'exécution de la course de retour de film du film de transfert (5) sont désactivées. - Procédé selon une ou plusieurs des revendications 3 à 4,
caractérisé en ce que,
dans le cas d'une exécution exclusive du mouvement cadencé du film de transfert (5) pendant le passage dans des canaux cylindriques dans l'intervalle de transfert (6), le contrôle cadencé (71), pour l'exécution du mouvement de la course de retour du film, est réglé sur un profil de mouvement fixe dépendant d'une machine d'impression de feuilles respective, le profil de mouvement étant contrôlé en fonction de l'angle de rotation respectif de la machine d'impression de feuilles. - Procédé selon une ou plusieurs des revendications 3 à 4,
caractérisé en ce que,
dans le cas d'une exécution du mouvement cadencé du film de transfert (5) par rapport à un bord arrière sortant du et/ou un bord avant arrivant dans l'intervalle de transfert (8) d'un sujet d'impression (83), l'organe d'entraînement de la commande cadencée (71) permettant l'exécution du mouvement de course de retour du film est contrôlé de manière à ce que la course de retour du film soit définie de manière variable suivant la longueur circonférentielle entre le bord arrière et le bord avant du sujet d'impression (83). - Procédé selon une ou plusieurs des revendications 3 à 4,
caractérisé en ce que,
dans le cas d'une production de revêtement à des vitesses de production variables et/ou croissantes avec activation de la fonction de mouvement cadencé du film de transfert (5), les fonctions d'exécution de la course de retour de film du film de transfert (5) sont adaptées ou corrigées par l'organe d'entraînement de la commande cadencée (71) de manière à ce que la distance parcourue de course de retour du film soit modifiée et/ou augmentée ou réduite.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011085482 | 2011-10-29 | ||
DE102011085483 | 2011-10-29 | ||
DE102012219600A DE102012219600A1 (de) | 2011-10-29 | 2012-10-26 | Folientransportverfahren für Folientransfereinrichtung |
PCT/EP2012/071336 WO2013060885A2 (fr) | 2011-10-29 | 2012-10-29 | Procédé de transport de films pour un dispositif de transfert de films |
Publications (2)
Publication Number | Publication Date |
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EP2771189A2 EP2771189A2 (fr) | 2014-09-03 |
EP2771189B1 true EP2771189B1 (fr) | 2018-04-25 |
Family
ID=48084607
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12787669.6A Active EP2771189B1 (fr) | 2011-10-29 | 2012-10-29 | Procédé de transport de films pour un dispositif de transfert de films |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2771189B1 (fr) |
DE (3) | DE102012219664A1 (fr) |
WO (1) | WO2013060885A2 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014108744A1 (de) | 2013-07-02 | 2015-01-08 | manroland sheetfed GmbH | Takteinrichtung für den Kaltfolientransfer |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2672008B1 (fr) | 1991-01-29 | 1994-09-02 | Cros Jean Pierre | Materiau pour impression et procede et installation d'impression au moyen de ce materiau. |
DE202004003746U1 (de) * | 2004-03-10 | 2004-05-19 | m-tech AG | Vorrichtung zum Übertragen von Material von einer Heissprägefolie auf ein Druckgut |
WO2009150029A1 (fr) | 2008-05-28 | 2009-12-17 | Manroland Ag | Dispositif de gaufrage de feuilles à froid |
DE102010009402A1 (de) * | 2009-03-26 | 2010-09-30 | Heidelberger Druckmaschinen Ag | Kaltfolientransfer mit dynamischer Folienspannung |
-
2012
- 2012-10-26 DE DE102012219664A patent/DE102012219664A1/de not_active Ceased
- 2012-10-26 DE DE102012219663.3A patent/DE102012219663B4/de active Active
- 2012-10-26 DE DE102012219600A patent/DE102012219600A1/de not_active Withdrawn
- 2012-10-29 WO PCT/EP2012/071336 patent/WO2013060885A2/fr active Application Filing
- 2012-10-29 EP EP12787669.6A patent/EP2771189B1/fr active Active
Non-Patent Citations (1)
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Also Published As
Publication number | Publication date |
---|---|
DE102012219600A1 (de) | 2013-05-02 |
DE102012219664A1 (de) | 2013-05-02 |
WO2013060885A3 (fr) | 2013-10-17 |
DE102012219663A1 (de) | 2013-05-02 |
EP2771189A2 (fr) | 2014-09-03 |
DE102012219663B4 (de) | 2016-12-08 |
WO2013060885A2 (fr) | 2013-05-02 |
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