EP2767602B1 - Cold rolled steel flat product for deep drawing applications and method for its production - Google Patents
Cold rolled steel flat product for deep drawing applications and method for its production Download PDFInfo
- Publication number
- EP2767602B1 EP2767602B1 EP13155226.7A EP13155226A EP2767602B1 EP 2767602 B1 EP2767602 B1 EP 2767602B1 EP 13155226 A EP13155226 A EP 13155226A EP 2767602 B1 EP2767602 B1 EP 2767602B1
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- cold
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- 238000000034 method Methods 0.000 title claims description 16
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 239000010960 cold rolled steel Substances 0.000 title description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 119
- 239000010959 steel Substances 0.000 claims description 119
- 238000000137 annealing Methods 0.000 claims description 72
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 25
- 150000002910 rare earth metals Chemical class 0.000 claims description 24
- 238000005097 cold rolling Methods 0.000 claims description 20
- 229910052684 Cerium Inorganic materials 0.000 claims description 18
- 229910052746 lanthanum Inorganic materials 0.000 claims description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 17
- 239000002243 precursor Substances 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- 229910052758 niobium Inorganic materials 0.000 claims description 11
- 229910052719 titanium Inorganic materials 0.000 claims description 11
- 229910052720 vanadium Inorganic materials 0.000 claims description 11
- 238000005266 casting Methods 0.000 claims description 10
- 238000005098 hot rolling Methods 0.000 claims description 10
- 229910052750 molybdenum Inorganic materials 0.000 claims description 10
- 229910052760 oxygen Inorganic materials 0.000 claims description 10
- 229910052721 tungsten Inorganic materials 0.000 claims description 10
- 229910052726 zirconium Inorganic materials 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- 229910052796 boron Inorganic materials 0.000 claims description 8
- 229910052804 chromium Inorganic materials 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 8
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 229910052717 sulfur Inorganic materials 0.000 claims description 8
- 229910052791 calcium Inorganic materials 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 229910052748 manganese Inorganic materials 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 4
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 4
- 238000005554 pickling Methods 0.000 claims description 2
- 238000010792 warming Methods 0.000 claims 1
- 239000000047 product Substances 0.000 description 35
- 229910052799 carbon Inorganic materials 0.000 description 11
- 238000005275 alloying Methods 0.000 description 8
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 150000001247 metal acetylides Chemical class 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910000859 α-Fe Inorganic materials 0.000 description 4
- 229910017372 Fe3Al Inorganic materials 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- KCZFLPPCFOHPNI-UHFFFAOYSA-N alumane;iron Chemical compound [AlH3].[Fe] KCZFLPPCFOHPNI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000161 steel melt Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/04—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
- C21D8/0405—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/04—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
- C21D8/0421—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the working steps
- C21D8/0426—Hot rolling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/04—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
- C21D8/0421—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the working steps
- C21D8/0436—Cold rolling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/04—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
- C21D8/0447—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment
- C21D8/0463—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment following hot rolling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
- C21D9/48—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals deep-drawing sheets
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
Definitions
- the invention relates to a cold-rolled steel flat product for thermoforming applications, which has a reduced weight as a result of a density reduction with optimized mechanical properties and an optimized deformability. Likewise, the invention relates to a method for producing such a flat steel product.
- Al-containing deep-drawing steels may contain a maximum of 6.5% by weight of Al (cf. U. Brüx "Thermoformable iron-aluminum lightweight steels", construction April 4, 2002 ).
- the steel sheet is made of a steel containing (in% by weight) 0.001-0.01% C, ⁇ 3.0% Si,> 0.2-3.0% Mn, ⁇ 0.02% P, ⁇ 0 , 02% S, 5.0-10.0% Al, 0.001-0.05% N, and the remainder contains Fe and unavoidable impurities, the Mn and S content of the slab having the condition up to 20 ⁇ (Mn / S).
- rare earth metals may be present in the alloy of the steel to aid in the desulfurization of the steel by sulfide formation.
- this known steel sheet consists of a steel containing (in% by weight) ⁇ 0.01% C, 0.01-2.0% Si, 0.05-2.5% Mn, ⁇ 0.02% P , 5 - 10% Al, ⁇ 0.010% S and ⁇ 0.010% N, balance iron and unavoidable impurities.
- ⁇ 0.01% C, 0.01-2.0% Si, 0.05-2.5% Mn, ⁇ 0.02% P 5 - 10% Al, ⁇ 0.010% S and ⁇ 0.010% N, balance iron and unavoidable impurities.
- Ti, Nb, Mo and V in total 0.01-0.2% by weight of La, Ce, Nd and Y, 1-8% Cr and 0.0002 - 0.002% B be present in the steel.
- the Rare earth metals should form a protective Al oxide film on the surface of the flat steel product to ensure high resistance of the steel sheet to high temperature oxidation.
- the object of the invention was to provide a flat steel product which, with a significant weight reduction, has optimized deformation suitability and likewise optimized mechanical properties.
- this object is achieved with regard to the cold-rolled flat steel product by providing a product having the features specified in claim 1.
- a cold-rolled steel flat product according to the invention for deep-drawing applications consists of a steel which, in addition to iron and unavoidable impurities (in% by weight) C: up to 0.1%, Al: 6.5-11%, at least one rare earth metal from the group "Ce "La” with the proviso the content of rare earth metals is 0.02-0.2%, P: up to 0.1%, S: up to 0.03%, N: up to 0.1%, and optionally one or more elements from the group "Mn, Si, Nb, Ti, Mo, Cr, Zr, V, W, Co, Ni, B, Cu, Ca, N" with the proviso contains, Mn: up to 6%, Si: up to 1%, Nb: up to 0.3%, Ti: up to 0.3%, Zr: up to 1%, V: up to 1%, W: up to 1%, Mo: up to 1%, Cr: up to 3%, Co: up to 1%, Ni: up to 2%, B: up to 0.1%, Cu: up
- the cold rolled flat steel product according to the invention has an r-value which is at least 1, and a structure which is largely free of ⁇ -carbides. Accordingly, the ⁇ -carbide content of a flat steel product according to the invention is from 0% by volume (completely ⁇ -carbide-free state) to at most 0.1% by volume. Due to the minimized ⁇ -carbide content, the processability of the flat steel product according to the invention is reliably ensured.
- the steel processed according to the invention contains at least 6.5-11% Al, up to 0.1% C and a content of 0.02-0.2% of one or more Elements of the group of rare earth metals.
- the cold-rolled steel strip according to the invention is distinguished by r values of at least 1, with flat steel products according to the invention regularly achieving r values greater than 1.
- the high r-value stands for a good thermoformability of the cold-rolled flat steel product according to the invention, since with increasing r-value, the tendency to thinning during deep drawing is reduced and, consequently, greater degrees of deep drawing are made possible. Otherwise there would be a risk of component failure at the thinned area.
- a cold-rolled flat steel product according to the invention not only has high r values, but also achieves an elongation A50 of regularly more than 15%, in particular at least 18%. It is characteristic of the structure of a flat steel product according to the invention that it is completely ferritic and, as stated above, typically largely free of ⁇ -carbides (Fe-Al-C-carbides).
- the high aluminum content of flat steel products according to the invention causes not only a decrease in density and weight but also an increase in the energy absorption capacity and, consequently, an improvement in the crash behavior.
- the invention provides such reduced-density flat steel products with improved crash properties and a comparatively high modulus of elasticity, which can be produced in a simple manner and offer optimum conditions for use in vehicle construction.
- the steel according to the invention may contain a large number of further alloying elements in order to set certain properties.
- the relevant elements are summarized in the group "Mn, Si, Nb, Ti, Mo, Cr, Zr, V, W, Co, Ni, B, Cu, Ca, N".
- Each of these optionally added Alloying elements can be present in the steel according to the invention or completely absent, wherein the respective element is to be regarded as "not present” if it is present in the steel flat product according to the invention in an amount in which it is ineffective and therefore attributable to the production-unavoidable impurities.
- Aluminum is present in the steel of the present invention at levels of 6.5-11 wt.%, With Al contents of greater than 6.5 wt.%, More preferably greater than 6.7 wt.% Or greater than 7 wt. -%, are advantageous in view of the desired density reduction.
- the presence of high Al contents reduces the density of the steel and significantly improves its corrosion and oxidation resistance.
- Al increases the tensile strength at these levels.
- excessive contents of Al can lead to a deterioration of the forming behavior, which is expressed in a decrease in the r value.
- the Al content is limited to a maximum of 11 wt .-%.
- An optimally balanced ratio of reduced density and processability arises when 8-11 wt.% Al, in particular at least 9 wt.% Al, are present in the steel according to the invention.
- the C content in steel according to the invention is limited to at most 0.1% by weight, in particular 0.07% by weight, low C contents of less than 0.05%, in particular 0.01% by weight, or less, especially cheap. Above 0.1 wt.% C contents, the formation of undesirable brittle kappa carbides (" ⁇ carbides”) on the Grain limits and a consequent reduction in hot and cold workability cause. In practice, it has proven expedient in this regard to adjust the C content of the steel according to the invention in the range of up to 0.05% by weight, with a steel according to the invention typically containing up to 0.008% by weight.
- ⁇ -carbides Fe-Al-C compounds
- ⁇ -carbides are formed early in the processing of generic steels during hot processing at high temperatures on the grain boundaries and cause embrittlement of the material.
- the steel according to the invention comprises at least one element from the group of rare earth metals in amounts of 0.02-0.2% by weight, in particular up to 0.15 Wt .-%, wherein the rare earth metal content is typically at least 0.03 wt .-%.
- Cerium and lanthanum are comparably inexpensive and available in sufficient quantities.
- the presence of rare earth metals contributes to improved oxidation resistance and strength of a flat steel product according to the invention and acts desulfurizing as well as deoxidizing.
- rare earth metals can be particularly targeted in the steel according to the invention, when the contents of rare earth metals are at least 0.03 wt .-%, wherein in the range of 0.06 - 0.12 wt .-%, in particular 0.06 - 0.10 wt .-%, lying rare earth
- the S content to a maximum of 0.03 wt .-%, preferably at most 0.01 wt .-%, and the P content to a maximum of 0 , 1 wt .-%, preferably at most 0.05 wt .-%, limited.
- the N content of the flat steel product according to the invention is limited to at most 0.1% by weight, in particular at most 0.02% by weight, preferably at most 0.001% by weight, in order to avoid the formation of relatively large amounts of Al nitrides. These would degrade the mechanical properties.
- Ti, Nb, V, Zr, W and Mo can each be added individually or in different combinations to the steel according to the invention as carbide formers in order to bind off the existing C content.
- carbides formed by the addition of one or more of the elements Ti, Nb, V, Zr, W, Mo additionally contribute to increasing the strength of the steel according to the invention.
- Ti and Nb in amounts of up to 0.3 wt .-%, in particular in each case up to 0.1 wt .-%, V, W and Zr in amounts of up to 1 wt .-%, in particular in each case up to 0.5% by weight, and Mo in contents of up to 1% by weight in the steel according to the invention.
- Mo also contributes to increasing the tensile strength, creep resistance and fatigue strength of a flat steel product of the present invention.
- the carbides formed by Mo with C are particularly fine and thus improve the fineness of the structure of the flat steel product according to the invention. High levels of Mo, however, degrade the hot and cold workability. In order to avoid this particularly reliably, the optionally present Mo content of a steel according to the invention can be limited to 0.5% by weight.
- Mn By adding Mn in amounts of up to 6% by weight, in particular up to 3% by weight or up to 1% by weight, the hot workability and weldability of the steel according to the invention can be improved.
- Mn aids in deoxidation during melting and contributes to increasing the strength of the steel.
- Si in amounts of up to 1 wt .-%, in particular up to 0.5 wt .-%, supported during the melting also the deoxidation and increases the strength and corrosion resistance of the steel according to the invention. At too high a content, however, the presence of Si reduces the ductility of the steel and its weldability.
- the Co content of the steel according to the invention is limited to max. 1% by weight, preferably max. 0.5% by weight, limited.
- B can also lead to the formation of a fine, the deformability of the steel according to the invention favoring structure.
- excessive contents of B may impair cold workability and oxidation resistance. Therefore, the B content of the steel of the present invention is limited to 0.05% by weight, especially up to 0.01% by weight.
- Cu in amounts of up to 3% by weight improves corrosion resistance in the steel of the present invention, but at higher levels may also deteriorate hot workability and weldability. If present, therefore, the Cu content in a practical embodiment of the invention is limited to at most 1 wt .-%.
- oxygen is taken up in the steel according to the invention and forms precipitates with the rare earth metals present in the strip. If the rare earth metal is Ce, then cerium oxide precipitates are present in the steel flat product produced according to the invention.
- strip casting Another positive aspect of strip casting is the fact that the cast strip is exposed to at most low mechanical stresses until it cools, so that the risk of cracking in the high-temperature region is minimized.
- a waiting time of at least about 15 minutes should elapse between the last addition of alloy and the casting, in order to ensure thorough mixing of the molten steel.
- Typical effluent temperatures are in the range of about 1590 ° C.
- the hot-rolled strip can be cold-rolled despite its high Al contents, without severe edge tears or even ribbon tears occurring.
- the hot strip annealing serves to produce a sufficiently recrystallized recovered core band area, lowering the cold rolling resistance and increasing the maximum achievable degree of cold rolling.
- a texture selection effected by the hot-band annealing and a high degree of cold deformation promote the formation of a suitable cold-rolled texture with the desired property profile.
- the hot strip annealing in particular the crucible annealing process with peak temperatures above 650 ° C. set in accordance with the variants explained above is suitable.
- inventive melts E1, E2, E3, E4 and three comparative melts V1, V2, V3, have been melted, whose compositions are given in Table 1.
- the steel melts E1 - E3 have been cast into precursors in the form of blocks.
- the blocks have then been heated through a preheating period VD to a preheating temperature VT and converted into slabs.
- the reheated slabs are hot rolled at a hot rolling end temperature WET to a hot strip and the resulting hot strip was wound at a reel temperature HT in each case into a coil.
- a cast strip was produced as a precursor via a two-roll strip casting plant, which was then also hot-rolled into a hot strip with a hot rolling end temperature WET.
- the processing to the hot strip was carried out in a continuous process sequence without interruption following the strip casting, so that the precursor already had a temperature lying in the range of inventively predetermined preheating temperatures when entering the hot rolling device and the preheating could be omitted.
- the hot strip produced from the steel E4 has been coiled after hot rolling at a reel temperature HT to form a coil.
- the so annealed hot strips were cold rolled with a cold rolling grade KWG each to a cold rolled steel strip.
- the resulting cold-rolled steel strips were then each subjected to a final annealing at a final annealing temperature SGT and a final annealing time SGD.
- the final annealing has been carried out either as a continuous annealing or as a bell annealing.
- the cold-rolled steel strips produced from the steels E1-E4 produced according to the invention in accordance with the invention have yield strengths which are regularly greater than 400 MPa, in particular greater than 420 MPa and thereby reach values of 500 MPa and more, and tensile strengths which are regularly greater 500 MPa, in particular greater than 520 MPa, while achieving values of 600 MPa and more, and having elongation values A50 of at least 16%, always having r values of 1 or greater.
- the cold-rolled steel strips produced from the steels according to the invention in a manner according to the invention contain, in addition to a Fe (Al) mixed-crystal matrix, a hardening precursor state.
- a hardening precursor state In common hot rolling parameters, rolling is carried out in the fully ferrite phase region and hot strip is obtained with a typical three-layer structure, the again characterized by recrystallized globulitic margins and the only recovered core region with stem crystals.
- a texture favorable for thermoformability which ensures r values of more than 1 is achieved here. At rare earth metal contents below 200 ppm, this effect does not occur, which can be used particularly reliably with rare-earth metal contents of at least 300 ppm.
- the hot strip annealing performed according to the invention reduces the dislocation density in the recovered area and facilitates subsequent cold rolling processing.
- the hot strips which are assembled according to the invention are not only hot-rollable in the full-ferrite phase region, but can be cold-rolled in spite of the existence of the Fe3Al intermetallic phase at room temperature, in contrast to the non-inventive rare earth-metal steels V1-V3.
- suitable final annealing parameters an extremely solid and density-reduced steel can be produced, which has high r-values and correspondingly optimized forming properties.
- Cold-rolled steel strips not assembled according to the invention do not achieve such r-values even if these steel strips have been produced taking into account production parameters that are closely related to the parameters set in the production of the cold-rolled steel flat products according to the invention. Accordingly, the steel strips produced according to the invention have, despite their high Al contents, a superior deep-drawing capability, without the need for elaborate alloying or process technology Measures are required.
- the cold-rolled steel strips produced from the steels V1, V2, V3 which are not composed according to the invention also contain a hardening precursor state in addition to a Fe (Al) mixed-crystal matrix. A hot strip annealing also facilitates cold rolling processing here.
- the cold-rolled steel strips not assembled according to the invention do not achieve the r-values required for a good deep drawing behavior.
- precursors produced from the non-inventive steel S3 are hot-rollable in the fully ferrite phase region, they can not be cold-cracked at room temperature due to the existence of the intermetallic phase Fe3Al.
- Table 1 stolen C Si Mn P S Cr Mo Ni al Ce La Ce + La N Ti Nb V E1 0,008 0.09 0.15 0,003 0.005 0.01 0.00 0.01 8.20 0.073 0,040 .1130 0.0032 0.001 0,003 0,002 E2 0,007 0.09 0.25 0,003 0.005 0.40 0.01 0.02 8.30 0.048 0.019 0.0670 0.0510 0,003 0,002 0,002 E3 0,004 0.09 0.15 0,003 0,004 0.01 0.00 0.01 10.10 0.067 0.034 .1010 0.0048 0.001 0.001 0,003 E4 0.026 0.43 0.38 0.011 ⁇ 0.001 1.16 0.06 0.35 6.7 0.0258 0.0152 0.0410 0.0009 0.22 0.12 0.009 V1 0,004 0.14 0.09 0,007 0,003 0.04 0.00 0.03 8.10 0.0004 0.0002 0.0006 0.0048 0,004 0,004 0.016 V2 0.005 0.11 0.11
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Description
Die Erfindung betrifft ein kaltgewalztes Stahlflachprodukt für Tiefziehanwendungen, das ein in Folge einer Dichtereduzierung vermindertes Gewicht bei optimierten mechanischen Eigenschaften und einer optimierten Verformbarkeit besitzt. Ebenso betrifft die Erfindung ein Verfahren zur Herstellung eines solchen Stahlflachprodukts.The invention relates to a cold-rolled steel flat product for thermoforming applications, which has a reduced weight as a result of a density reduction with optimized mechanical properties and an optimized deformability. Likewise, the invention relates to a method for producing such a flat steel product.
Wenn hier von Stahlflachprodukten die Rede ist, so sind damit durch Walzprozesse gewonnene Stahlbänder, Stahlbleche und daraus gewonnene Platinen, Zuschnitte und desgleichen bezeichnet.When it comes to flat-rolled steel products, it refers to steel strips obtained by rolling processes, steel sheets and blanks, blanks and the like obtained therefrom.
Sofern hier im Zusammenhang mit einer Legierungsvorschrift Angaben zum Gehalt eines Legierungselements gemacht werden, beziehen sich diese auf das Gewicht, sofern nicht ausdrücklich etwas anderes angegeben ist.If information about the content of an alloying element is given in connection with an alloying regulation, these relate to the weight, unless expressly stated otherwise.
Insbesondere bei im Bereich des Fahrzeugbaus eingesetzten Stahlflachprodukten sind neben dem Verhältnis von Festigkeit zu Umformbarkeit physikalische Eigenschaften wie Steifigkeit und Dichte im Hinblick auf die allgemein angestrebte Gewichtseinsparung und Verbesserung der Eigenfrequenzen des jeweiligen Fahrzeugs von besonderer Bedeutung. Eine deutliche Minimierung der Dichte und damit einhergehend des Gewichts kann bei Stählen durch Zulegieren größerer Gehalte an leichtem Al erreicht werden. Bei hinreichend hohen Al-Gehalten tritt zudem Vorordnungsphase (K-Zustand) oder Ordnungsphase Fe3Al (D03) auf, die teilchenhärtend, festigkeitssteigernd und duktilitätsmindernd wirken.Particularly in the case of flat steel products used in the field of vehicle construction, in addition to the ratio of strength to formability, physical properties such as stiffness and density are of particular importance with regard to the generally desired weight saving and improvement of the natural frequencies of the respective vehicle. A significant minimization of the density and thus In addition, the weight of steels can be achieved by alloying larger amounts of light Al. Moreover, at sufficiently high Al contents, the precursor phase (K-state) or the order phase Fe3Al (D03) occurs, which is particle-hardening, strength-increasing and reduces ductility.
Den anwendungsbezogenen Vorteilen von ferritischem Fe-Al-Stahl mit hohen Al-Gehalten der hier in Rede stehenden Art stehen Schwierigkeiten bei der Erzeugung und Verarbeitung gegenüber. So zeigen praktische Erfahrungen, dass ein nicht rekristallisierter Bandkernbereich am aus solchen Stählen erzeugten Warmband reduziert werden muss, da andernfalls Schwierigkeiten beim Besäumen und beim Kaltwalzen des Warmbands auftreten können. Darüber hinaus müssen im Stand der Technik aufwändige Prozesse durchlaufen werden, um anisotrope Kaltbandeigenschaften aufgrund einer ungeeigneten Kaltbandtextur zu vermeiden. Solche Anisotropien sind durch niedrige r- und n-Werte gekennzeichnet und bringen eine niedrige Bruchdehnung mit sich. Daraus resultiert ein problematisches Umform- und Bearbeitungsverhalten von aus Fe-Al-Stahl mit hohem Al-Gehalt erzeugten kaltgewalzten Stahlflachprodukten.The application-related advantages of Fe-Al ferritic steel with high Al contents of the type in question are faced with difficulties in production and processing. Thus, practical experience shows that a non-recrystallized strip core area must be reduced on the hot strip produced from such steels, otherwise difficulties in trimming and cold rolling of the hot strip may occur. In addition, in the prior art, elaborate processes must be run to avoid anisotropic cold-rolled properties due to inadequate cold-rolled texture. Such anisotropies are characterized by low r and n values and entail a low elongation at break. This results in a problematic forming and processing behavior of cold-rolled flat steel products produced from high Al content Fe-Al steel.
Die voranstehend zusammengefassten Probleme nehmen mit ansteigendem Al-Gehalt zu und begrenzen daher die bisher erreichbare Dichtereduktion. So gilt in der Praxis, dass Al-haltige tiefziehfähige Stähle maximal 6,5 Gew.-% Al enthalten dürfen (s.
Neben dem voranstehend erläuterten Stand der Technik ist aus der
Des Weiteren ist aus der
Schließlich ist aus der
Vor dem Hintergrund des voranstehend erläuterten Standes der Technik bestand die Aufgabe der Erfindung darin, ein Stahlflachprodukt zu schaffen, das bei einer deutlichen Gewichtsreduzierung optimierte Verformungseignung und ebenso optimierte mechanische Eigenschaften aufweist.Against the background of the prior art explained above, the object of the invention was to provide a flat steel product which, with a significant weight reduction, has optimized deformation suitability and likewise optimized mechanical properties.
Darüber hinaus sollte ein Verfahren zur Herstellung eines solchen Stahlflachprodukts angegeben werden.In addition, a method for producing such a flat steel product should be specified.
Erfindungsgemäß wird diese Aufgabe im Hinblick auf das kaltgewalzte Stahlflachprodukt dadurch gelöst, dass ein Produkt mit den in Anspruch 1 angegebenen Merkmalen bereitgestellt wird.According to the invention, this object is achieved with regard to the cold-rolled flat steel product by providing a product having the features specified in claim 1.
Die erfindungsgemäße Lösung der oben genannten Aufgabe in Bezug auf das Verfahren besteht darin, dass bei der Herstellung von erfindungsgemäßen Stahlflachprodukten die in Anspruch 8 angegebenen Arbeitsschritte absolviert werden.The solution according to the invention of the above-mentioned object with regard to the method consists in the fact that in the production of flat steel products according to the invention the steps specified in claim 8 are completed.
Vorteilhafte Ausgestaltungen der Erfindung sind in den abhängigen Ansprüchen angegeben und werden nachfolgend wie der allgemeine Erfindungsgedanke im Einzelnen erläutert.Advantageous embodiments of the invention are specified in the dependent claims and are explained below as the general inventive concept in detail.
Ein erfindungsgemäßes kaltgewalztes Stahlflachprodukt für Tiefziehanwendungen besteht aus einem Stahl, der neben Eisen und unvermeidbaren Verunreinigungen (in Gew.-%) C: bis zu 0,1 %, Al: 6,5 - 11 %, mindestens ein Seltenerdmetall aus der Gruppe "Ce, La" mit der Maßgabe, dass der Gehalt an Seltenerdmetallen 0,02 - 0,2 % beträgt, P: bis zu 0,1 %, S: bis zu 0,03 %, N: bis zu 0,1 % sowie optional eines oder mehrere Elemente aus der Gruppe "Mn, Si, Nb, Ti, Mo, Cr, Zr, V, W, Co, Ni, B, Cu, Ca, N" mit der Maßgabe enthält, Mn: bis zu 6 %, Si: bis zu 1 %, Nb: bis zu 0,3 %, Ti: bis zu 0,3 %, Zr: bis zu 1 %, V: bis zu 1 %, W: bis zu 1 %, Mo: bis zu 1 %, Cr: bis zu 3 %, Co: bis zu 1 %, Ni: bis zu 2 %, B: bis zu 0,1 %, Cu: bis zu 3 %, Ca: bis zu 0,015 %. Dabei weist das erfindungsgemäße kaltgewalzte Stahlflachprodukt einen r-Wert, der mindestens 1 ist, und ein Gefüge auf, das weitestgehend frei von κ-Karbiden ist. Dementsprechend liegt der κ-Karbid-Gehalt eines erfindungsgemäßen Stahlflachprodukts bei 0 Vol.-% (vollständig κ-Karbid-freier Zustand) bis höchstens 0,1 Vol.-%. Durch den minimierten κ-Karbid-Gehalt ist die Prozessierbarkeit des erfindungsgemäßen Stahlflachprodukts sicher gewährleistet.A cold-rolled steel flat product according to the invention for deep-drawing applications consists of a steel which, in addition to iron and unavoidable impurities (in% by weight) C: up to 0.1%, Al: 6.5-11%, at least one rare earth metal from the group "Ce "La" with the proviso the content of rare earth metals is 0.02-0.2%, P: up to 0.1%, S: up to 0.03%, N: up to 0.1%, and optionally one or more elements from the group "Mn, Si, Nb, Ti, Mo, Cr, Zr, V, W, Co, Ni, B, Cu, Ca, N" with the proviso contains, Mn: up to 6%, Si: up to 1%, Nb: up to 0.3%, Ti: up to 0.3%, Zr: up to 1%, V: up to 1%, W: up to 1%, Mo: up to 1%, Cr: up to 3%, Co: up to 1%, Ni: up to 2%, B: up to 0.1%, Cu: up to 3%, Ca: up to 0.015%. In this case, the cold rolled flat steel product according to the invention has an r-value which is at least 1, and a structure which is largely free of κ-carbides. Accordingly, the κ-carbide content of a flat steel product according to the invention is from 0% by volume (completely κ-carbide-free state) to at most 0.1% by volume. Due to the minimized κ-carbide content, the processability of the flat steel product according to the invention is reliably ensured.
In der für ein erfindungsgemäßes Stahlflachprodukt erfindungsgemäß vorgesehenen Legierungsvorschrift sind außer Eisen nur Al und mindestens ein aus der Gruppe der Seltenerdmetalle zugeordnetes Element Pflichtbestandteile. Dementsprechend enthält der erfindungsgemäß verarbeitete Stahl neben Eisen und unvermeidbaren Verunreinigungen (in Gew.-%) mindestens 6,5 - 11 % Al, bis zu 0,1 % C und einen Gehalt von 0,02 - 0,2 % an einem oder mehreren Elementen der Gruppe der Seltenerdmetalle.In the alloy rule provided according to the invention for a flat steel product according to the invention, only Al and at least one element assigned from the group of rare earth elements are compulsory constituents except iron. Accordingly, in addition to iron and unavoidable impurities (in% by weight), the steel processed according to the invention contains at least 6.5-11% Al, up to 0.1% C and a content of 0.02-0.2% of one or more Elements of the group of rare earth metals.
Das erfindungsgemäße kaltgewalzte Stahlband zeichnet sich durch r-Werte von mindestens 1 aus, wobei erfindungsgemäße Stahlflachprodukte regelmäßig r-Werte größer 1 erreichen. Der hohe r-Wert steht für eine gute Tiefziehfähigkeit des erfindungsgemäßen kaltgewalzten Stahlflachprodukts, da mit steigendem r-Wert die Neigung zum Ausdünnen beim Tiefziehen verringert wird und damit einhergehend stärkere Tiefziehgrade ermöglicht werden. Es bestände sonst die Gefahr von Bauteilversagen an der ausgedünnten Stelle.The cold-rolled steel strip according to the invention is distinguished by r values of at least 1, with flat steel products according to the invention regularly achieving r values greater than 1. The high r-value stands for a good thermoformability of the cold-rolled flat steel product according to the invention, since with increasing r-value, the tendency to thinning during deep drawing is reduced and, consequently, greater degrees of deep drawing are made possible. Otherwise there would be a risk of component failure at the thinned area.
Ein erfindungsgemäßes kaltgewalztes Stahlflachprodukt weist dabei nicht nur hohe r-Werte auf, sondern erreicht auch eine Dehnung A50 von regelmäßig mehr als 15 %, insbesondere mindestens 18 %. Dabei ist charakteristisch für das Gefüge eines erfindungsgemäßen Stahlflachprodukts, dass es vollständig ferritisch und, wie oben ausgeführt, typischerweise weitestgehend frei von κ-Karbiden (Fe-Al-C-Karbide) ist.A cold-rolled flat steel product according to the invention not only has high r values, but also achieves an elongation A50 of regularly more than 15%, in particular at least 18%. It is characteristic of the structure of a flat steel product according to the invention that it is completely ferritic and, as stated above, typically largely free of κ-carbides (Fe-Al-C-carbides).
Der hohe Aluminiumgehalt erfindungsgemäßer Stahlflachprodukte bewirkt neben einer Dichte- und Gewichtsabnahme auch eine Steigerung des Energieabsorptionsvermögens und damit einhergehend eine Verbesserung des Crashverhaltens. Mit der Erfindung stehen so dichtereduzierte Stahlflachprodukte mit verbesserten Crash-Eigenschaften und einem vergleichsweise hohen E-Modul zur Verfügung, die auf einfache Weise erzeugt werden können und optimale Voraussetzungen für den Einsatz im Fahrzeugbau bieten.The high aluminum content of flat steel products according to the invention causes not only a decrease in density and weight but also an increase in the energy absorption capacity and, consequently, an improvement in the crash behavior. The invention provides such reduced-density flat steel products with improved crash properties and a comparatively high modulus of elasticity, which can be produced in a simple manner and offer optimum conditions for use in vehicle construction.
Neben den Pflichtbestandteilen kann der erfindungsgemäße Stahl eine Vielzahl von weiteren Legierungselementen enthalten, um bestimmte Eigenschaften einzustellen. Die hierzu in Frage kommenden Elemente sind in der Gruppe "Mn, Si, Nb, Ti, Mo, Cr, Zr, V, W, Co, Ni, B, Cu, Ca, N" zusammengefasst. Jedes dieser jeweils wahlweise zugegebenen Legierungselemente kann im erfindungsgemäßen Stahl vorhanden sein oder vollständig fehlen, wobei das jeweilige Element auch dann als "nicht vorhanden" anzusehen ist, wenn es im erfindungsgemäßen Stahlflachprodukt in einer Menge präsent ist, in der es unwirksam ist und daher den herstellungsbedingt unvermeidbaren Verunreinigungen zuzurechnen ist.In addition to the mandatory components, the steel according to the invention may contain a large number of further alloying elements in order to set certain properties. The relevant elements are summarized in the group "Mn, Si, Nb, Ti, Mo, Cr, Zr, V, W, Co, Ni, B, Cu, Ca, N". Each of these optionally added Alloying elements can be present in the steel according to the invention or completely absent, wherein the respective element is to be regarded as "not present" if it is present in the steel flat product according to the invention in an amount in which it is ineffective and therefore attributable to the production-unavoidable impurities.
Aluminium ist im erfindungsgemäßen Stahl in Gehalten von 6,5 - 11 Gew.-% vorhanden, wobei Al-Gehalte von mehr als 6,5 Gew.-%, insbesondere mehr als 6,7 Gew.-% oder mehr als 7 Gew.-%, im Hinblick auf die angestrebte Dichtereduktion vorteilhaft sind. Durch die Anwesenheit hoher Al-Gehalte ist die Dichte des Stahls verringert und seine Korrosions- und Oxidationsbeständigkeit deutlich verbessert. Gleichzeitig erhöht Al in diesen Gehalten die Zugfestigkeit. Zu hohe Gehalte an Al können jedoch zu einer Verschlechterung des Umformverhaltens führen, die sich in einer Abnahme des r-Wertes ausdrückt. Um die negativen Auswirkungen von Al zu minimieren, ist daher der Al-Gehalt auf maximal 11 Gew.-% beschränkt. Ein optimal ausgewogenes Verhältnis von verminderter Dichte und Verarbeitbarkeit stellt sich ein, wenn im erfindungsgemäßen Stahl 8 - 11 Gew.-% Al, insbesondere mindestens 9 Gew.-% Al, vorhanden sind.Aluminum is present in the steel of the present invention at levels of 6.5-11 wt.%, With Al contents of greater than 6.5 wt.%, More preferably greater than 6.7 wt.% Or greater than 7 wt. -%, are advantageous in view of the desired density reduction. The presence of high Al contents reduces the density of the steel and significantly improves its corrosion and oxidation resistance. At the same time, Al increases the tensile strength at these levels. However, excessive contents of Al can lead to a deterioration of the forming behavior, which is expressed in a decrease in the r value. In order to minimize the negative effects of Al, therefore, the Al content is limited to a maximum of 11 wt .-%. An optimally balanced ratio of reduced density and processability arises when 8-11 wt.% Al, in particular at least 9 wt.% Al, are present in the steel according to the invention.
Der C-Gehalt ist in erfindungsgemäßem Stahl auf höchstens 0,1 Gew.-%, insbesondere 0,07 Gew.-%, beschränkt, wobei niedrige C-Gehalte von weniger als 0,05, insbesondere 0,01 Gew.-% oder weniger, besonders günstig sind. Oberhalb von 0,1 Gew.-% liegende C-Gehalte können die Bildung von unerwünschten spröden Kappa-Karbiden ("κ-Karbiden") an den Korngrenzen und eine dadurch bedingte Verminderung der Warm- und Kaltumformbarkeit verursachen. In der Praxis hat es sich in dieser Hinsicht als zweckmäßig erwiesen, den C-Gehalt des erfindungsgemäßen Stahls im Bereich von bis zu 0,05 Gew.-% einzustellen, wobei ein erfindungsgemäßer Stahl typischerweise bis zu 0,008 Gew.-% enthält.The C content in steel according to the invention is limited to at most 0.1% by weight, in particular 0.07% by weight, low C contents of less than 0.05%, in particular 0.01% by weight, or less, especially cheap. Above 0.1 wt.% C contents, the formation of undesirable brittle kappa carbides ("κ carbides") on the Grain limits and a consequent reduction in hot and cold workability cause. In practice, it has proven expedient in this regard to adjust the C content of the steel according to the invention in the range of up to 0.05% by weight, with a steel according to the invention typically containing up to 0.008% by weight.
Der Vermeidung der Entstehung von κ-Karbiden (Fe-Al-C-Verbindungen) kommt beim erfindungsgemäßen Stahl eine besondere Bedeutung zu. κ-Karbide bilden sich bei der Verarbeitung von gattungsgemäßen Stählen frühzeitig während der Warmverarbeitung bei hohen Temperaturen auf den Korngrenzen und bewirken eine Versprödung des Materials. Durch die erfindungsgemäße Minimierung des C-Gehalts und durch die im Rahmen der erfindungsgemäßen Vorgaben erfolgende Zugabe karbidbildender Legierungselemente wird ein möglichst geringer freier C-Gehalt eingestellt.The avoidance of the formation of κ-carbides (Fe-Al-C compounds) is of particular importance in the steel according to the invention. κ-carbides are formed early in the processing of generic steels during hot processing at high temperatures on the grain boundaries and cause embrittlement of the material. By minimizing the C content according to the invention and by adding carbide-forming alloying elements in accordance with the invention, the lowest possible C content is set.
Als besonders effektiv im Hinblick auf die angestrebte Verformbarkeit des erfindungsgemäßen Stahls hat es sich erwiesen, dass dem erfindungsgemäßen Stahl mindestens ein Element aus der Gruppe der Seltenerdmetalle in Gehalten von 0,02 - 0,2 Gew.-%, insbesondere bis zu 0,15 Gew.-%, zugegeben wird, wobei der Seltenerdmetall-Gehalt typischerweise mindestens 0,03 Gew.-% beträgt. Cer und Lanthan stehen hierzu vergleichbar kostengünstig und in ausreichenden Mengen zur Verfügung. Die Anwesenheit von Seltenerdmetallen trägt zu einer verbesserten Oxidationsbeständigkeit und Festigkeit eines erfindungsgemäßen Stahlflachprodukts bei und wirkt entschwefelnd sowie desoxidierend. Besonders zielgerichtet lassen sich die positiven Einflüsse von Seltenerdmetallen im erfindungsgemäßen Stahl nutzen, wenn die Gehalte an Seltenerdmetallen mindestens 0,03 Gew.-% betragen, wobei im Bereich von 0,06 - 0,12 Gew.-%, insbesondere 0,06 - 0,10 Gew.-%, liegende Seltenerdmetall-It has proven to be particularly effective with regard to the desired ductility of the steel according to the invention that the steel according to the invention comprises at least one element from the group of rare earth metals in amounts of 0.02-0.2% by weight, in particular up to 0.15 Wt .-%, wherein the rare earth metal content is typically at least 0.03 wt .-%. Cerium and lanthanum are comparably inexpensive and available in sufficient quantities. The presence of rare earth metals contributes to improved oxidation resistance and strength of a flat steel product according to the invention and acts desulfurizing as well as deoxidizing. The positive effects of rare earth metals can be particularly targeted in the steel according to the invention, when the contents of rare earth metals are at least 0.03 wt .-%, wherein in the range of 0.06 - 0.12 wt .-%, in particular 0.06 - 0.10 wt .-%, lying rare earth
Gehalte eine besonders betriebssichere Erzeugung von erfindungsgemäßen kaltgewalzten Stahlflachprodukten ermöglichen.Contents allow a particularly reliable production of cold rolled steel flat products according to the invention.
Um negative Einflüsse von Schwefel und Phosphor auf die Eigenschaften des erfindungsgemäß verarbeiteten Stahls zu vermeiden, sind der S-Gehalt auf maximal 0,03 Gew.-%, bevorzugt maximal 0,01 Gew.-%, und der P-Gehalt auf maximal 0,1 Gew.-%, bevorzugt maximal 0,05 Gew.-%, beschränkt.To avoid negative effects of sulfur and phosphorus on the properties of the steel processed according to the invention, the S content to a maximum of 0.03 wt .-%, preferably at most 0.01 wt .-%, and the P content to a maximum of 0 , 1 wt .-%, preferably at most 0.05 wt .-%, limited.
Der N-Gehalt des erfindungsgemäßen Stahlflachprodukts ist auf höchstens 0,1 Gew.-%, insbesondere höchstens 0,02 Gew.-%, bevorzugt höchstens 0,001 Gew.-%, beschränkt, um die Bildung größerer Mengen von Al-Nitriden zu vermeiden. Diese würden die mechanischen Eigenschaften verschlechtern.The N content of the flat steel product according to the invention is limited to at most 0.1% by weight, in particular at most 0.02% by weight, preferably at most 0.001% by weight, in order to avoid the formation of relatively large amounts of Al nitrides. These would degrade the mechanical properties.
Ti, Nb, V, Zr, W und Mo können jeweils einzeln oder in unterschiedlichen Kombinationen dem erfindungsgemäßen Stahl zusätzlich als Karbidbildner zugegeben werden, um den vorhandenen C-Gehalt abzubinden. Die durch die Zugabe von einem oder mehreren der Elemente Ti, Nb, V, Zr, W, Mo jeweils gebildeten Karbide tragen zudem zur Steigerung der Festigkeit des erfindungsgemäßen Stahls bei.Ti, Nb, V, Zr, W and Mo can each be added individually or in different combinations to the steel according to the invention as carbide formers in order to bind off the existing C content. In addition, the carbides formed by the addition of one or more of the elements Ti, Nb, V, Zr, W, Mo additionally contribute to increasing the strength of the steel according to the invention.
Dazu können Ti und Nb in Gehalten von jeweils bis zu 0,3 Gew.-%, insbesondere jeweils bis zu 0,1 Gew.-%, V, W und Zr in Gehalten von jeweils bis zu 1 Gew.-%, insbesondere jeweils bis zu 0,5 Gew.-%, und Mo in Gehalten von jeweils bis zu 1 Gew.-% im erfindungsgemäßen Stahl enthalten sein.For this purpose, Ti and Nb in amounts of up to 0.3 wt .-%, in particular in each case up to 0.1 wt .-%, V, W and Zr in amounts of up to 1 wt .-%, in particular in each case up to 0.5% by weight, and Mo in contents of up to 1% by weight in the steel according to the invention.
Mo trägt zudem zur Erhöhung der Zugfestigkeit, Kriechbeständigkeit und Ermüdungsfestigkeit eines erfindungsgemäßen Stahlflachprodukts bei. Darüber hinaus sind die von Mo mit C gebildeten Karbide besonders fein und verbessern so die Feinheit des Gefüges des erfindungsgemäßen Stahlflachprodukts. Hohe Gehalte an Mo verschlechtern jedoch die Warm- und Kaltumformbarkeit. Um dies besonders sicher zu vermeiden, kann der optional vorhandene Mo-Gehalt eines erfindungsgemäßen Stahls auf 0,5 Gew.-% beschränkt werden.Mo also contributes to increasing the tensile strength, creep resistance and fatigue strength of a flat steel product of the present invention. In addition, the carbides formed by Mo with C are particularly fine and thus improve the fineness of the structure of the flat steel product according to the invention. High levels of Mo, however, degrade the hot and cold workability. In order to avoid this particularly reliably, the optionally present Mo content of a steel according to the invention can be limited to 0.5% by weight.
Durch die Zugabe von Mn in Gehalten von bis zu 6 Gew.-%, insbesondere bis zu 3 Gew.-% oder bis zu 1 Gew.-%, können die Warmformbarkeit und Schweißbarkeit des erfindungsgemäßen Stahls verbessert werden. Darüber hinaus unterstützt Mn bei der Erschmelzung die Desoxidation und trägt zu einer Erhöhung der Festigkeit des Stahls bei.By adding Mn in amounts of up to 6% by weight, in particular up to 3% by weight or up to 1% by weight, the hot workability and weldability of the steel according to the invention can be improved. In addition, Mn aids in deoxidation during melting and contributes to increasing the strength of the steel.
Si in Gehalten von bis zu 1 Gew.-%, insbesondere bis zu 0,5 Gew.-%, unterstützt bei der Erschmelzung ebenfalls die Desoxidation und erhöht die Festigkeit und Korrosionsbeständigkeit des erfindungsgemäßen Stahls. Bei zu hohen Gehalten werden durch die Anwesenheit von Si allerdings die Duktilität des Stahls und seine Schweißeignung verringert.Si in amounts of up to 1 wt .-%, in particular up to 0.5 wt .-%, supported during the melting also the deoxidation and increases the strength and corrosion resistance of the steel according to the invention. At too high a content, however, the presence of Si reduces the ductility of the steel and its weldability.
Auch durch die Zugabe von Cr in Gehalten von bis zu 3 Gew.-% kann in erfindungsgemäßem Stahl vorhandener Kohlenstoff zu Karbiden abgebunden werden. Gleichzeitig erhöht die Anwesenheit von Cr die Korrosionsbeständigkeit. Besonders zielsicher werden die vorteilhaften Eigenschaften von Cr im erfindungsgemäßen Stahl dann erreicht, wenn Cr in Gehalten von bis zu 1 Gew.-% vorhanden ist.Also by the addition of Cr in amounts of up to 3 wt .-% existing carbon in the invention steel can be bonded to carbides. simultaneously the presence of Cr increases the corrosion resistance. The advantageous properties of Cr in the steel according to the invention are achieved with particular accuracy when Cr is present in amounts of up to 1% by weight.
Um eine Erhöhung der Rekristallisationstemperatur zu vermeiden, ist der Co-Gehalt des erfindungsgemäßen Stahls auf max. 1 Gew.-%, bevorzugt max. 0,5 Gew.-%, beschränkt.In order to avoid an increase in the recrystallization temperature, the Co content of the steel according to the invention is limited to max. 1% by weight, preferably max. 0.5% by weight, limited.
Nickel in Gehalten von bis zu 2 Gew.-%, insbesondere 1 Gew.-%, trägt in erfindungsgemäßem Stahl ebenfalls zur Erhöhung der Festigkeit und Zähigkeit bei. Darüber hinaus verbessert Ni die Korrosionsbeständigkeit und verringert den Anteil an primärem Ferrit im Gefüge des erfindungsgemäßen Stahls.Nickel in amounts of up to 2 wt .-%, in particular 1 wt .-%, also contributes in the inventive steel to increase the strength and toughness. In addition, Ni improves the corrosion resistance and reduces the proportion of primary ferrite in the structure of the steel according to the invention.
Die Zugabe von B kann ebenfalls zur Ausbildung eines feinen, die Verformbarkeit des erfindungsgemäßen Stahls begünstigenden Gefüges führen. Zu hohe Gehalte an B können jedoch die Kaltumformbarkeit und die Oxidationsbeständigkeit beeinträchtigen. Daher ist der B-Gehalt des erfindungsgemäßen Stahls auf 0,05 Gew.-%, insbesondere bis zu 0,01 Gew.-%, beschränkt.The addition of B can also lead to the formation of a fine, the deformability of the steel according to the invention favoring structure. However, excessive contents of B may impair cold workability and oxidation resistance. Therefore, the B content of the steel of the present invention is limited to 0.05% by weight, especially up to 0.01% by weight.
Cu in Gehalten von bis zu 3 Gew.-% verbessert im erfindungsgemäßen Stahl die Korrosionsbeständigkeit, kann aber bei höheren Gehalten auch die Warmumformbarkeit und Schweißbarkeit verschlechtern. Sofern vorhanden, ist daher der Cu-Gehalt bei einer praxisgerechten Ausgestaltung der Erfindung auf höchstens 1 Gew.-% beschränkt.Cu in amounts of up to 3% by weight improves corrosion resistance in the steel of the present invention, but at higher levels may also deteriorate hot workability and weldability. If present, therefore, the Cu content in a practical embodiment of the invention is limited to at most 1 wt .-%.
Ca in Gehalten von bis zu 0,015 Gew.-%, insbesondere 0,005 Gew.-%, bindet im erfindungsgemäßen Stahl Schwefel, welcher die Korrosionsbeständigkeit vermindern könnte.Ca in amounts of up to 0.015 wt .-%, in particular 0.005 Wt .-%, binds sulfur in the steel of the invention, which could reduce the corrosion resistance.
Herstellungsbedingt wird in erfindungsgemäßen Stahl Sauerstoff aufgenommen, der mit den im Band vorhandenen Seltenerdmetallen Ausscheidungen bildet. Handelt es sich bei dem Seltenerdmetall um Ce, so liegen im erfindungsgemäß erzeugten Stahlflachprodukt Ceroxid-Ausscheidungen vor.Due to the manufacturing process, oxygen is taken up in the steel according to the invention and forms precipitates with the rare earth metals present in the strip. If the rare earth metal is Ce, then cerium oxide precipitates are present in the steel flat product produced according to the invention.
Erfindungsgemäß werden als Seltenerdmetalle Ce oder La verwendet, wobei das Atom-Verhältnis der Gehalte an Ce, La und O2 die Bedingung
Bei der Erzeugung eines erfindungsgemäßen kaltgewalzten Stahlflachprodukts werden erfindungsgemäß folgende Arbeitsschritte durchlaufen:
- Erschmelzen einer entsprechend den voranstehend erläuterten Maßgaben erfindungsgemäß zusammengesetzten Stahlschmelze.
- Vergießen der Stahlschmelze zu einem Vorprodukt, wie einem Block, einer Bramme, einer Dünnbramme oder einem gegossenen Band. Hier hat sich insbesondere das Vergießen zu einem endabmessungsnah gegossenen Band als vorteilhaft herausgestellt. Das endabmessungsnahe Gießen kann dabei durch Einsatz von an sich zu diesem Zweck bekannten konventionellen Gießeinrichtungen erfolgen. Hierzu zählt z. B. die "Zwei-Rollen-Bandgießmaschine". Da dieses Verfahren mit einer mitlaufenden Kokille operiert, besteht keine Relativbewegung zwischen Kokille und erstarrender Bandschale. Auf diese Weise können diese Verfahren ohne Gießpulver arbeiten und sind daher grundsätzlich gut geeignet, das Vormaterial für die Herstellung von erfindungsgemäßen Stahlflachprodukten zu erzeugen.
- Melting a according to the above-explained provisos according to the invention composite molten steel.
- Pouring the molten steel to a precursor, such as a block, a slab, a thin slab or a cast strip. In particular, the casting to a near-net cast tape has been found to be beneficial. The close to final casting can be done by using known per se for this purpose conventional casting facilities. This includes z. As the "two-roll strip casting machine". Since this method operates with a co-rotating mold, there is no relative movement between mold and solidifying band shell. In this way, these methods can work without casting powder and therefore are generally well suited to produce the starting material for the production of flat steel products according to the invention.
Beim Bandgießen ebenfalls positiv wirkt sich aus, dass das gegossene Band bis zu seiner Abkühlung allenfalls geringen mechanischen Spannungen ausgesetzt ist, so dass die Gefahr der Entstehung von Rissen im Hochtemperaturbereich minimiert ist.Another positive aspect of strip casting is the fact that the cast strip is exposed to at most low mechanical stresses until it cools, so that the risk of cracking in the high-temperature region is minimized.
Beim Erschmelzen der erfindungsgemäß vergossenen Stahlschmelze sollte zwischen der letzten Legierungszugabe und dem Abguss jeweils eine Wartezeit von mindestens etwa 15 Minuten vergehen, um eine gute Durchmischung der Stahlschmelze zu gewährleisten. Typische Abgusstemperaturen liegen im Bereich von etwa 1590 °C.When melting the molten steel poured according to the invention, a waiting time of at least about 15 minutes should elapse between the last addition of alloy and the casting, in order to ensure thorough mixing of the molten steel. Typical effluent temperatures are in the range of about 1590 ° C.
Anhand praktischer Versuche konnte zudem gezeigt werden, dass sich erfindungsgemäße Stähle zu Blöcken vergießen lassen, die dann durch Vorblocken zu Brammen ausgewalzt werden.
- Das Vorprodukt wird erforderlichenfalls auf eine 1000 - 1300 °C betragende Vorwärmtemperatur gebracht oder in diesem Temperaturbereich gehalten, wobei sich hier Vorwärmtemperaturen von 1200 - 1300 °C, insbesondere 1200 - 1280 °C, als besonders praxisgerecht erwiesen haben. Im Fall, dass das Vorprodukt eine Bramme ist, beträgt die Dauer, über die die Vorerwärmung abläuft, beispielsweise 120 - 240 Minuten.
- Das Vorprodukt wird, gegebenenfalls nach der optional durchgeführten Erwärmung auf die Vorwärmtemperatur, zu einem Warmband warmgewalzt, wobei die Walzendtemperatur mehr als 820 °C, insbesondere mehr als 850 °C, betragen soll und in der Praxis Warmwalzendtemperaturen von 820 - 1000 °C, insbesondere 850 - 1000 °C, eingestellt werden. Bei praktischen Versuchen haben sich oberhalb von 920 °C liegende Warmwalzendtemperaturen als besonders günstig herausgestellt.
- Im ungeglühten Warmband ist eine mittlere Ferritkornlänge im Bandkern zu finden, die in Bandrichtung gemessen größer 100 µm ist.
- Das erhaltene Warmband wird zu einem Coil gehaspelt, wobei die Haspeltemperatur bis zu 850 °C betragen kann, insbesondere 450 - 750 °C beträgt.
- Nach dem Haspeln wird das Warmband geglüht. Diese Glühung ist von besonderer Bedeutung für die Eigenschaften des erfindungsgemäß erzeugten Stahlflachprodukts. Die Warmbandglühung wird bei einer oberhalb von 650 °C liegenden, insbesondere 700 - 900 °C betragenden Glühtemperatur durchgeführt. Glühtemperaturen von etwa 850 °C, insbesondere 850 °C +/- 20 °C, haben sich dabei als besonders praxisgerecht erwiesen. Die hierfür vorgesehenen Glühzeiten betragen bei dieser üblicherweise als Haubenglühung durchgeführten Glühung typischerweise 1 - 50 h.
- If necessary, the precursor is brought to a preheating temperature of 1000-1300 ° C. or kept within this temperature range, with preheating temperatures of 1200-1300 ° C., in particular 1200-1280 ° C., proving to be particularly practical. In the case where the precursor is a slab, the duration over which the preheating takes place is, for example, 120-240 minutes.
- The precursor is, if appropriate after the optional heating carried out to the preheating temperature, hot rolled into a hot strip, the rolling end temperature more than 820 ° C, in particular more than 850 ° C, and in practice hot rolling end temperatures of 820 - 1000 ° C, in particular 850 - 1000 ° C. In practical experiments, hot rolling end temperatures above 920 ° C. have proven to be particularly favorable.
- In unannealed hot strip is a middle Ferritkornlänge available on the tape core, the measured in band direction is greater than 100 μ m.
- The resulting hot strip is coiled into a coil, wherein the coiler temperature can be up to 850 ° C, in particular 450 - 750 ° C.
- After reeling, the hot strip is annealed. This annealing is of particular importance for the properties of the steel flat product produced according to the invention. The Hot strip annealing is carried out at a temperature above 650 ° C, in particular 700 - 900 ° C amounting annealing temperature. Annealing temperatures of about 850 ° C, in particular 850 ° C +/- 20 ° C, have proven to be particularly practical. The annealing times provided for this purpose typically amount to 1-50 h in the case of this annealing, which is usually carried out as a bell annealing.
In Folge der in dem erfindungsgemäß vorgegebenen Temperaturbereich durchgeführten Glühung lässt sich das Warmband trotz seiner hohen Al-Gehalte kaltwalzen, ohne dass starke Kantenrissen oder gar Bandrisse auftreten. Die Warmbandglühung dient dabei der Erzeugung eines ausreichend rekristallisierten erholten Bandkernbereichs, der Absenkung des Kaltwalzwiderstands und der Erhöhung des maximal erreichbaren Kaltwalzgrades. Eine durch die Warmbandglühung bewirkte Texturauslese und ein hoher Kaltverformungsgrad fördern die Ausbildung einer geeigneten Kaltbandtextur mit dem gewünschten Eigenschaftsprofil. Für die Warmbandglühung ist dabei insbesondere der Haubenglühprozess mit nach Maßgabe der voranstehend erläuterten Varianten eingestellten Spitzentemperaturen oberhalb von 650 °C geeignet.As a result of the annealing carried out in the predetermined temperature range according to the invention, the hot-rolled strip can be cold-rolled despite its high Al contents, without severe edge tears or even ribbon tears occurring. The hot strip annealing serves to produce a sufficiently recrystallized recovered core band area, lowering the cold rolling resistance and increasing the maximum achievable degree of cold rolling. A texture selection effected by the hot-band annealing and a high degree of cold deformation promote the formation of a suitable cold-rolled texture with the desired property profile. For the hot strip annealing, in particular the crucible annealing process with peak temperatures above 650 ° C. set in accordance with the variants explained above is suitable.
Das Warmbandglühen bewirkt eine stärkere Erholung des Warmbandes und gemeinsam mit den durch die Anwesenheit von Seltenerdmetall im erfindungsgemäßen Stahl erzielten Effekten eine sehr gute, sichere Kaltwalzbarkeit.
- Erforderlichenfalls kann nach dem Glühen ein Beizen des Warmbands durchgeführt werden, um auf dem Warmband haftende Rückstände zu entfernen.
- Das geglühte und optional gebeizte Warmband wird dann zu einem kaltgewalzten Stahlflachprodukt kaltgewalzt. Das Kaltwalzen kann in einer Stufe oder zwei- oder mehrstufig erfolgen, wobei der Kaltwalzgrad mindestens 30 % betragen muss, insbesondere mindestens 40 % beträgt. Kaltwalzgrade von mehr als 40 % haben sich als besonders vorteilhaft herausgestellt. Kaltwalzgrade von mindestens 30 %, bevorzugt mehr als 40 %, werden benötigt, um Versetzungen in ausreichender Zahl in das Material einzubringen. Diese Versetzungsdichte ist die treibende Kraft für die nach dem Kaltwalzen durchgeführte rekristallisierende Schlussglühung, die die gewünschte rekristallisierte Mikrostruktur und Textur des fertigen erfindungsgemäßen Stahlflachprodukts einstellt.
- If necessary, after annealing, pickling of the hot strip may be performed on the hot strip remove sticky residues.
- The annealed and optionally pickled hot strip is then cold rolled to a cold rolled flat steel product. The cold rolling can take place in one stage or in two or more stages, wherein the degree of cold rolling must be at least 30%, in particular at least 40%. Kaltwalzgrade of more than 40% have been found to be particularly advantageous. Kaltwalzgrade of at least 30%, preferably more than 40%, are required to introduce dislocations in sufficient numbers in the material. This dislocation density is the driving force for post-cold recrystallization annealing which sets the desired recrystallized microstructure and texture of the finished flat steel product of the present invention.
Im Fall, dass das Kaltwalzen in zwei oder noch mehr Kaltwalzstufen durchgeführt wird, kann zwischen den Kaltwalzstufen eine Zwischenglühung durchgeführt werden.
- Nach dem Kaltwalzen wird das erhaltene Kaltband einer Glühung unterzogen, die im kontinuierlichen Glühprozess oder batchweise als Haubenglühung ausgeführt wird. Sowohl die Schlussglühung als auch die optional beim Kaltwalzen durchgeführten Zwischenglühungen können in konventioneller Weise bei Temperaturen und Glühdauern durchgeführt werden, die an sich bekannt sind. Bei der abschließenden Schlussglühung des Kaltbandes bildet sich ein Material mit vorteilhafter Textur aus.
- After cold rolling, the cold strip obtained is subjected to an annealing, which is carried out in a continuous annealing process or batchwise as a bell annealing. Both the final annealing and the optional intermediate anneals carried out during cold rolling can be carried out in a conventional manner at temperatures and annealing times which are known per se. In the final annealing of the cold strip, a material with an advantageous texture is formed.
Die jeweilige Glühung des kaltgewaltzen Bandes kann in im kontinuierlichen Durchlauf durchlaufenen Glühanlagen mit Glühtemperaturen von 750 - 850 °C über eine typische Dauer von 1 - 20 min erfolgen, wobei sich Glühtemperaturen von mehr als 780 °C, insbesondere 800 - 850 °C, und eine Glühdauer von 2 - 5 min als besonders praxisgerecht erwiesen haben. Alternativ kann die jeweilige Glühung auch in einer Haubenglühanlage durchgeführt werden, bei der die Glühtemperatur mehr als 650 °C, insbesondere 650 - 850 °C, und die Glühdauer 1 - 50 h beträgt. In der Praxis haben sich für das Haubenglühen Glühtemperaturen von 700 - 800 °C und eine Glühdauer von 1 - 30 h besonders bewährt.
- Optional kann das erhaltene Kaltband beispielsweise zur Verbesserung seiner Korrosionsbeständigkeit mit einer metallischen Schutzschicht belegt werden, die beispielsweise auf Al oder Zn basiert. Hierzu eignen sich die an sich bekannten Beschichtungsverfahren.
- Optionally, the cold strip obtained, for example, to improve its corrosion resistance can be covered with a metallic protective layer based, for example, on Al or Zn. For this purpose, the coating methods known per se are suitable.
Zur Erprobung der Erfindung sind vier erfindungsgemäße Schmelzen E1,E2,E3,E4 und drei Vergleichsschmelzen V1,V2,V3, erschmolzen worden, deren Zusammensetzungen in Tabelle 1 angegeben sind.To test the invention, four inventive melts E1, E2, E3, E4 and three comparative melts V1, V2, V3, have been melted, whose compositions are given in Table 1.
Die Stahlschmelzen E1 - E3 sind zu Vorprodukten in Form von Blöcken vergossen worden. Die Blöcke sind dann über eine Vorwärmdauer VD auf eine Vorwärmtemperatur VT durcherwärmt und zu Brammen umgeformt worden.The steel melts E1 - E3 have been cast into precursors in the form of blocks. The blocks have then been heated through a preheating period VD to a preheating temperature VT and converted into slabs.
Anschließend sind die durcherwärmten Brammen bei einer Warmwalzendtemperatur WET zu einem Warmband warmgewalzt und das erhaltene Warmband bei einer Haspeltemperatur HT jeweils zu einem Coil gewickelt worden.Subsequently, the reheated slabs are hot rolled at a hot rolling end temperature WET to a hot strip and the resulting hot strip was wound at a reel temperature HT in each case into a coil.
Aus der Stahlschmelze E4 ist über eine Zwei-Rollen-Bandgießanlage als Vorprodukt ein gegossenes Band erzeugt worden, das anschließend ebenfalls zu einem Warmband mit einer Warmwalzendtemperatur WET warmgewalzt worden ist. Die Verarbeitung zum Warmband erfolgte in einer kontinuierlichen Prozessfolge unterbrechungsfrei im Anschluss an das Bandgießen, so dass das Vorprodukt bei Eintritt in die Warmwalzeinrichtung bereits eine im Bereich der erfindungsgemäß vorgegebenen Vorwärmtemperaturen liegende Temperatur aufwies und die Vorerwärmung entfallen konnte. Auch das aus dem Stahl E4 erzeugte Warmband ist nach dem Warmwalzen bei einer Haspeltemperatur HT zu einem Coil gehaspelt worden.From the molten steel E4, a cast strip was produced as a precursor via a two-roll strip casting plant, which was then also hot-rolled into a hot strip with a hot rolling end temperature WET. The processing to the hot strip was carried out in a continuous process sequence without interruption following the strip casting, so that the precursor already had a temperature lying in the range of inventively predetermined preheating temperatures when entering the hot rolling device and the preheating could be omitted. Also, the hot strip produced from the steel E4 has been coiled after hot rolling at a reel temperature HT to form a coil.
Nach dem Haspeln sind die jeweils erzeugten Warmbänder, soweit in Tabelle 2 nicht anders angegeben, bei einer Glühtemperatur GT über eine Glühdauer GD einer Glühung in einer Haubenglühanlage unterzogen worden.After reeling, the hot strips produced in each case, unless stated otherwise in Table 2, have been subjected to annealing in a tempering annealing plant at an annealing temperature GT over an annealing time GD.
Die so geglühten Warmbänder sind mit einem Kaltwalzgrad KWG jeweils zu einem kaltgewalzten Stahlband kaltgewalzt worden.The so annealed hot strips were cold rolled with a cold rolling grade KWG each to a cold rolled steel strip.
Die erhaltenen kaltgewalzten Stahlbänder sind dann jeweils einer Schlussglühung bei einer Schlussglühtemperatur SGT und einer Schlussglühdauer SGD unterzogen worden. Die Schlussglühung ist dabei entweder als Durchlaufglühung oder als Haubenglühung ausgeführt worden.The resulting cold-rolled steel strips were then each subjected to a final annealing at a final annealing temperature SGT and a final annealing time SGD. The final annealing has been carried out either as a continuous annealing or as a bell annealing.
Die jeweilige Vorwärmdauer VD, Vorwärmtemperatur VT, Warmwalzendtemperatur WET, Haspeltemperatur HT, Glühtemperatur GT, Glühdauer GD, der jeweilige Kaltwalzgrad KWG, die jeweilige Schlussglühtemperatur SGT, die jeweilige Schlussglühdauer SGD und die jeweils für die Schlussglühung eingesetzte Anlage ("Haube" = Haubenglühanlage, "Konti" = im kontinuierlichen Durchlauf absolvierte Durchlaufglühanlage) sind in Tabelle 2 angegeben.The respective preheating time VD, preheating temperature VT, hot rolling end temperature WET, coiling temperature HT, annealing temperature GT, annealing time GD, the respective cold rolling degree KWG, the respective final annealing temperature SGT, the respective closing annealing time SGD and the plant used for the final annealing ("hood" = annealing annealing plant). Conti "= continuous annealing system completed in a continuous cycle) are given in Table 2.
Die an den so erzeugten kaltgewalzten Stahlbändern ermittelten mechanischen Eigenschaften "Streckgrenze Rp", "Zugfestigkeit Rm", "Dehnung A50", "in Walzrichtung ermittelter r-Wert r" und "in Walzrichtung ermittelter n-Wert n" sind in Tabelle 3 angegeben.The mechanical properties "yield strength Rp", "tensile strength Rm", "elongation A50", "r-value r" determined in the rolling direction and "n-value n" determined in the direction of rolling are shown in Table 3 on the cold-rolled steel strips produced in this way.
Es zeigt sich, dass die aus den erfindungsgemäß zusammengesetzten Stählen E1 - E4 in erfindungsgemäßer Weise erzeugten kaltgewalzten Stahlbänder Streckgrenzen, die regelmäßig größer 400 MPa, insbesondere größer 420 MPa sind, und dabei Werte von 500 MPa und mehr erreichen, und Zugfestigkeiten, die regelmäßig größer 500 MPa, insbesondere größer 520 MPa sind, und dabei Werte von 600 MPa und mehr erreichen, sowie Dehnungswerte A50 von mindestens 16 % aufweisen, stets r-Werte von 1 oder größer besitzen.It turns out that the cold-rolled steel strips produced from the steels E1-E4 produced according to the invention in accordance with the invention have yield strengths which are regularly greater than 400 MPa, in particular greater than 420 MPa and thereby reach values of 500 MPa and more, and tensile strengths which are regularly greater 500 MPa, in particular greater than 520 MPa, while achieving values of 600 MPa and more, and having elongation values A50 of at least 16%, always having r values of 1 or greater.
Die aus den erfindungsgemäßen Stählen in erfindungsgemäßer Weise erzeugten kaltgewalzten Stahlbänder enthalten neben einer Fe(Al)-Mischkristallmatrix einen härtenden Vorordnungszustand. Bei gängigen Warmwalzparametern wird im vollferritischen Phasengebiet gewalzt und man erhält Warmband mit typischem dreischichtigem Gefügeaufbau, der wiederum durch rekristallisierte globulitische Randbereiche und den nur erholten Kernbereich mit Stengelkristallen gekennzeichnet ist. In Folge des Ce-Gehalts und der erfindungsgemäßen Art und Weise der Verarbeitung wird hier jedoch eine für die Tiefziehbarkeit günstige Textur erreicht, die r-Werte von mehr als 1 sicherstellen. Bei Seltenerdmetallgehalten unterhalb von 200 ppm tritt dieser Effekt nicht auf, der sich bei Seltenerdmetallgehalten ab mindestens 300 ppm besonders sicher nutzen lässt. Die erfindungsgemäß durchgeführte Warmbandglühung baut die Versetzungsdichte im erholten Bereich ab und erleichtert ein nachfolgendes Kaltwalzprozessing. So sind die erfindungsgemäß zusammengesetzten Warmbänder nicht nur im vollferritischen Phasengebiet warmwalzbar, sondern lassen sich im Gegensatz zu den nicht erfindungsgemäßen, seltenerdmetallfreien Stählen V1 - V3 trotz der Existenz der intermetallischen Phase Fe3Al bei Raumtemperatur sicher kaltwalzen. Durch geeignete Schlussglühparameter wird ein extrem fester und dichtereduzierter Stahl darstellbar, der hohe r-Werte und dementsprechend optimierte Umformeigenschaften aufweist.The cold-rolled steel strips produced from the steels according to the invention in a manner according to the invention contain, in addition to a Fe (Al) mixed-crystal matrix, a hardening precursor state. In common hot rolling parameters, rolling is carried out in the fully ferrite phase region and hot strip is obtained with a typical three-layer structure, the again characterized by recrystallized globulitic margins and the only recovered core region with stem crystals. However, owing to the Ce content and the manner of processing according to the present invention, a texture favorable for thermoformability which ensures r values of more than 1 is achieved here. At rare earth metal contents below 200 ppm, this effect does not occur, which can be used particularly reliably with rare-earth metal contents of at least 300 ppm. The hot strip annealing performed according to the invention reduces the dislocation density in the recovered area and facilitates subsequent cold rolling processing. Thus, the hot strips which are assembled according to the invention are not only hot-rollable in the full-ferrite phase region, but can be cold-rolled in spite of the existence of the Fe3Al intermetallic phase at room temperature, in contrast to the non-inventive rare earth-metal steels V1-V3. By means of suitable final annealing parameters, an extremely solid and density-reduced steel can be produced, which has high r-values and correspondingly optimized forming properties.
Nicht erfindungsgemäß zusammengesetzte kaltgewalzte Stahlbänder erreichen solche r-Werte selbst dann nicht, wenn diese Stahlbänder unter Berücksichtigung von Herstellparametern erzeugt worden sind, die eng angelehnt sind an die Parameter, die bei der Erzeugung der erfindungsgemäßen kaltgewalzten Stahlflachprodukte eingestellt worden sind. Die erfindungsgemäß erzeugten Stahlbänder weisen dementsprechend trotz ihrer hohen Al-Gehalte eine überlegene Tiefzieheignung auf, ohne dass dazu aufwendige legierungs- oder verfahrenstechnische Maßnahmen erforderlich sind. Auch die aus den nicht erfindungsgemäß zusammengesetzten Stähle V1, V2, V3 erzeugten kaltgewalzten Stahlbänder enthalten neben einer Fe(Al)-Mischkristallmatrix einen härtenden Vorordnungszustand. Eine Warmbandglühung erleichtert zwar auch hier das Kaltwalzprozessing. Jedoch erreichen die nicht erfindungsgemäß zusammengesetzten kaltgewalzten Stahlbänder die für ein gutes Tiefziehverhalten geforderten r-Werte nicht. Aus dem nicht erfindungsgemäßen Stahl S3 erzeugte Vorprodukte sind zwar im vollferritischen Phasengebiet warmwalzbar, lassen sich aber aufgrund der Existenz der intermetallischen Phase Fe3Al bei Raumtemperatur nicht rissfrei kaltwalzen.
Claims (13)
- Cold-rolled flat steel product for
deep-drawing applications,- comprising a steel, which includes, in addition to iron and unavoidable impurities (in wt%),C: up to 0.1%,Al: 6.5 - 11%,P: up to 0.1%,S: up to 0.03%,N: up to 0.1%,at least one rare earth metal from the group "Ce, La" with the proviso that the content of rare earth metals amounts to 0.02 - 0.2%, whereby for the contents of Ce and La in relation to the content of oxygen taken up in the steel as a result of the production the following applies:Mn: up to 6 %,Si: up to 1 %,Nb: up to 0.3%,Ti: up to 0.3%,Zr: up to 1%,V: up to 1%,W: up to 1%,Mo: up to 1%,Cr: up to 3%,Co: up to 1%,Ni: up to 2%,B: up to 0.1%,Cu: up to 3%,Ca: up to 0.015%,- whereby the cold-rolled flat steel product has an r-value which is at least 1, and- the structure of the cold-rolled flat steel product contains 0 to 0.1 vol% of κ-carbides. - Flat steel product according to Claim 1, characterised in that its Al content amounts to more than 6.7 wt%.
- Flat steel product according to Claim 2, characterised in that its Al content amounts to 8 - 11 wt%.
- Flat steel product according to any one of the preceding claims, characterised in that its C content amounts to at most 0.05 wt%.
- Flat steel product according to any one of the preceding claims, characterised in that its content of rare earth metals amounts to 0.06 - 0.12 wt%.
- Method for the production of a cold-rolled flat steel product intended for deep-drawing applications comprising the following steps:- melting a molten steel, which includes, in addition to iron and unavoidable impurities (in wt%),C: up to 0.1 %,Al: 6.5 - 11%,P: up to 0.1 %,S: up to 0.03 %,N: up to 0.1 %at least one rare earth metal from the group "Ce, La" with the proviso that the content of rare earth metals amounts to 0.02 - 0.2 %, whereby for the content of Ce and La in relation to the content of oxygen taken up in the steel as a result of the production the following applies:Mn: up to 6%,Si: up to 1%,Nb: up to 0.3%,Ti: up to 0.3%,Zr: up to 1%,V: up to 1%,W: up to 1%,Mo: up to 1%,Cr: up to 3%,Co: up to 1%,Ni: up to 2%,B: up to 0.1%,Cu: up to 3%,Ca: up to 0.015%,- casting the molten steel into a precursor;- optional warming or holding of the precursor at a preheating temperature amounting to 1000 - 1300 °C;- hot rolling the precursor into a hot-rolled strip, whereby the hot rolling end temperature amounts to 820-1000 °C;- coiling of the hot-rolled strip into a coil, whereby the coiling temperature is in the range of the ambient temperature up to 850 °C;- annealing of the hot-rolled strip at an annealing temperature greater than 650 °C and up to 1200 °C over an annealing time of 1 - 50 h;- optional pickling of the hot-rolled strip;- cold rolling of the annealed and optionally pickled hot-rolled strip into a cold-rolled flat steel product having a cold-rolling degree that amounts to at least 30%;- Final annealing of the cold-rolled flat steel product at a final annealing temperature of 650 - 850 °C.
- Method according to Claim 6, characterised in that the precursor is a cast strip.
- Method according to any one of Claims 6 or 7, characterised in that the annealing temperature during annealing of the hot-rolled strip amounts to at least 700 °C.
- Method according to any one of Claims 6 to 8, characterised in that the cold-rolling degree amounts to at least 40%.
- Method according to any one of Claims 6 to 9, characterised in that the cold rolling is carried out in two or more rolling stages and between the stages of cold rolling an annealing of the cold-rolled flat steel product is performed.
- Method according to any one of Claims 6 to 10, characterised in that the respective annealing of the cold-rolled flat steel product is carried out as a continuous annealing at an annealing temperature of 750 - 850 °C and an annealing time of 1-20 min.
- Method according to any one of Claims 6 to 10, characterised in that the respective annealing of the cold-rolled flat steel product is carried out as a bell annealing at an annealing temperature of 700 - 800 °C and an annealing time of 1 - 30 h.
- Method according to any one of Claims 6 to 12, characterised in that the hot-rolled strip coiling temperature amounts to 450 - 750 °C.
Priority Applications (9)
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ES13155226T ES2736303T3 (en) | 2013-02-14 | 2013-02-14 | Cold rolled steel flat product for deep drawing applications and manufacturing process |
EP13155226.7A EP2767602B1 (en) | 2013-02-14 | 2013-02-14 | Cold rolled steel flat product for deep drawing applications and method for its production |
PL13155226T PL2767602T3 (en) | 2013-02-14 | 2013-02-14 | Cold rolled steel flat product for deep drawing applications and method for its production |
PCT/EP2014/052811 WO2014125017A1 (en) | 2013-02-14 | 2014-02-13 | Cold-rolled flat steel product for deep-drawing applications and method for the production thereof |
CN201480022034.9A CN105121674B (en) | 2013-02-14 | 2014-02-13 | Cold rolling flat steel products and its manufacturing method for deep-draw application |
US14/767,770 US10131976B2 (en) | 2013-02-14 | 2014-02-13 | Cold-rolled flat steel product for deep drawing applications and method for production thereof |
JP2015557423A JP6388881B2 (en) | 2013-02-14 | 2014-02-13 | Cold rolled flat steel product used for deep drawing and its manufacturing method |
BR112015019535-0A BR112015019535B1 (en) | 2013-02-14 | 2014-02-13 | COLD LAMINATED STEEL PRODUCT FOR DEEP STAMPING |
KR1020157024980A KR20150119231A (en) | 2013-02-14 | 2014-02-13 | Cold-rolled flat steel product for deep-drawing applications and method for the production thereof |
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EP13155226.7A EP2767602B1 (en) | 2013-02-14 | 2013-02-14 | Cold rolled steel flat product for deep drawing applications and method for its production |
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EP2767602A1 EP2767602A1 (en) | 2014-08-20 |
EP2767602B1 true EP2767602B1 (en) | 2019-04-17 |
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US (1) | US10131976B2 (en) |
EP (1) | EP2767602B1 (en) |
JP (1) | JP6388881B2 (en) |
KR (1) | KR20150119231A (en) |
CN (1) | CN105121674B (en) |
BR (1) | BR112015019535B1 (en) |
ES (1) | ES2736303T3 (en) |
PL (1) | PL2767602T3 (en) |
WO (1) | WO2014125017A1 (en) |
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DE102015116186A1 (en) | 2015-09-24 | 2017-03-30 | Thyssenkrupp Ag | Semi-finished product and method for producing a vehicle component, use of a semi-finished product and vehicle component |
DE102016211411A1 (en) * | 2016-06-24 | 2017-12-28 | Thyssenkrupp Ag | Vehicle wheel and use |
DE102016117502A1 (en) * | 2016-09-16 | 2018-03-22 | Salzgitter Flachstahl Gmbh | A method of making a hot or cold strip and / or a flexible rolled flat steel product from a high strength manganese steel and flat steel product hereafter |
DE102017201068A1 (en) * | 2017-01-24 | 2018-07-26 | Thyssenkrupp Ag | Vehicle frame and use |
CN107254636B (en) * | 2017-05-02 | 2019-02-22 | 嘉禾福顺机械实业有限公司 | A kind of materials for prups Steel material and preparation method thereof |
CN113684413B (en) * | 2020-05-18 | 2022-06-28 | 宝山钢铁股份有限公司 | Cold-rolled enamel steel for deep drawing liner and manufacturing method thereof |
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GB1044801A (en) * | 1963-01-30 | 1966-10-05 | Yawata Iron & Steel Co | Improvements in or relating to aluminum steels |
US4334923A (en) * | 1980-02-20 | 1982-06-15 | Ford Motor Company | Oxidation resistant steel alloy |
DE19634524A1 (en) * | 1996-08-27 | 1998-04-09 | Krupp Ag Hoesch Krupp | Lightweight steel and its use for vehicle parts and facade cladding |
JP3790398B2 (en) * | 1999-12-10 | 2006-06-28 | 新日本製鐵株式会社 | Coated steel with excellent cross section corrosion resistance |
JP4458610B2 (en) | 2000-03-27 | 2010-04-28 | 日新製鋼株式会社 | Hot-dip aluminized steel sheet with excellent high-temperature oxidation resistance |
JP2001271148A (en) * | 2000-03-27 | 2001-10-02 | Nisshin Steel Co Ltd | HIGH Al STEEL SHEET EXCELLENT IN HIGH TEMPERATURE OXIDATION RESISTANCE |
JP4472015B2 (en) * | 2003-06-18 | 2010-06-02 | 新日本製鐵株式会社 | High strength low specific gravity steel plate excellent in ductility and method for producing the same |
JP4324072B2 (en) * | 2004-10-21 | 2009-09-02 | 新日本製鐵株式会社 | Lightweight high strength steel with excellent ductility and its manufacturing method |
JP4797807B2 (en) | 2006-05-30 | 2011-10-19 | Jfeスチール株式会社 | High-rigidity low-density steel plate and manufacturing method thereof |
EP1995336A1 (en) * | 2007-05-16 | 2008-11-26 | ArcelorMittal France | Low-density steel with good suitability for stamping |
CN101082107B (en) * | 2007-06-29 | 2010-06-16 | 武汉钢铁(集团)公司 | Ultra-low carbon cold-rolling deep-punching glassed steel and method of production |
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CN105121674A (en) | 2015-12-02 |
JP2016513178A (en) | 2016-05-12 |
US10131976B2 (en) | 2018-11-20 |
EP2767602A1 (en) | 2014-08-20 |
ES2736303T3 (en) | 2019-12-27 |
JP6388881B2 (en) | 2018-09-12 |
BR112015019535A2 (en) | 2017-07-18 |
KR20150119231A (en) | 2015-10-23 |
WO2014125017A1 (en) | 2014-08-21 |
BR112015019535B1 (en) | 2020-09-15 |
CN105121674B (en) | 2018-08-28 |
US20150376751A1 (en) | 2015-12-31 |
PL2767602T3 (en) | 2019-10-31 |
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