EP2762273A1 - Machine tool - Google Patents
Machine tool Download PDFInfo
- Publication number
- EP2762273A1 EP2762273A1 EP14153130.1A EP14153130A EP2762273A1 EP 2762273 A1 EP2762273 A1 EP 2762273A1 EP 14153130 A EP14153130 A EP 14153130A EP 2762273 A1 EP2762273 A1 EP 2762273A1
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- EP
- European Patent Office
- Prior art keywords
- sheet
- machining
- carriage
- machine tool
- tool according
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
- B24B9/10—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
- B24B9/102—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass for travelling sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
Definitions
- This invention relates to a machine tool and in particular to a grinder for machining operations on sheets of glass and the like.
- a first type of machine comprises the so-called rectilinear grinders in which the sheet being machined is kept in a substantially vertical position and moved forward, using a suitable transport system, on a train of cup grinding wheels, which vary in number according to the type of machine, having the axes of rotation also substantially vertical.
- the grinding wheels machine one edge of the sheet at a time, for example polishing it, after which the sheet is rotated, usually manually, to progressively position all the edges on the grinding wheels for the respective machining operations.
- Another type of reference machine is the bilateral machine in which the sheet, which is substantially horizontal, is moved forward along a corridor delimited at the sides by two series of cup grinding wheels having axes of rotation also substantially horizontal, which vary in number according to the type of machine, that machine two edges of the sheet at a time.
- these machines comprise a conveyor of the sheets, kept substantially vertical, and a machining station with a vertical extension comprising at least one head and three axes on which the grinding wheels required by the machining are mounted in succession.
- the sheet is moved forward, in a feed direction, to the machining station where each grinding wheel acts on the front edge of the sheet, considering the feed direction. Successive forward movements of the sheet and/or of the head allow the head to machine the upper edge, the rear edge and the lower edge of the sheet.
- the vertical machines are also, as known, equipped with hole drilling tools which are able to operate on the two opposite faces of the sheet if two opposite heads are provided.
- the rectilinear grinders allow standard machining operations, for example polishing, on the side which passes above the grinding wheels and require the manual rotation of the sheet to operate on all the sides.
- grinders are not able to make recesses, holes or slots, which are normally provided in the production of doors and the like for handles and hinges.
- the bilateral machines are very bulky and require tipping of the sheets which are normally stored vertically.
- the vertical grinding machines are, as mentioned, equipped with peripheral grinding wheels.
- the polishing of the edges obtained with these grinding wheels is not appreciated in the more valuable products in which the better quality polishing obtained with the cup grinding wheels is preferred.
- the productivity is limited due to the need to change the tools during the machining.
- the rectilinear grinders do not allow the squaring and checking of the nominal dimensions of the sheets being processed.
- the main technical purpose of this invention is to provide a machine tool designed in particular for the machining of sheets of glass and the like that is free of the above-mentioned drawbacks.
- One aim of this invention is to provide a machine tool which is more versatile than rectilinear grinders and vertical machines.
- the numeral 1 indicates a machine tool according to the present invention.
- the machine tool 1 is preferably designed for machining sheets of glass 2 or the like having at least one edge 3.
- the term "sheet” means a solid piece of material characterised by a thickness considerably less than the length or width.
- the machine 1 comprises a frame 4 supporting the sheets 2; the frame 4, of substantially known type, is designed for supporting the sheet 2 in a substantially vertical position.
- the frame 4 has a main direction of extension X which identifies, as explained below, a direction X of movement of the sheet 2.
- the sheet 2 is moved on the frame 4 according to a feed direction V.
- the frame 4 is equipped with a succession of rollers 5, extending in the direction X and positioned beneath the frame 4, on which the sheet 2 to be machined rests.
- the frame 4 is equipped with wheels, not shown, having substantially vertical axes of rotation, which facilitate the translation of the sheets in the direction X.
- the supporting surface of the sheet 2, defined by the above-mentioned frame 4 is, as is customary, inclined by 5° to a vertical lying plane.
- rollers 5 are motor driven for feeding the sheet 2 along the direction of movement X and form means of moving the sheet 2.
- the machine 1 comprises a machining station 6 at which predetermined machining of the sheet 2 is performed.
- the machining station 6 is preferably located in an intermediate portion of the frame 4 in the direction X and the above-mentioned movement means allow the sheet to be taken and moved on the frame 4 along the direction X towards and away from the machining station 6.
- the machine 1 comprises operator means for performing the machining operations at least on the edge 3 of the sheet 2, or substantially at it, in the machining station 6.
- the operator means comprise a first train of tools 7, for example cup grinding wheels, and a second train of tools 8, for example peripheral grinding wheels.
- the operator means are positioned beneath the frame 4 and the edge which is machined is the lower edge, observing for example Figure 5 , of the sheet 2.
- the machine 1 only comprises the train of tools 7 or the train of tools 8.
- first carriage to cup grinding wheels and for the second carriage to peripheral grinding wheels or ball-end milling cutters or the like.
- the train 7 comprises one or more peripheral grinding wheels for example for rounding the corners of the sheet 2.
- the train 8 comprises one or more corner heads equipped with cup grinding wheels of substantially known type or drilling bits, ball-end milling cutters and the like.
- the train 8 of peripheral grinding wheels comprises a pair of tool holder heads 9, 10 opposite to each other, that is, positioned, as explained below, on opposite sides of the sheet 2 during their machining.
- the train 7 comprises, schematically, one carriage 11 and a plurality of tools 12 on the carriage 11.
- the numeral 12 denotes the pindles for actuating the corresponding tools, of substantially known type and therefore not described further.
- the numeral 12a denotes the motors for actuating the spindles 12.
- the train 8 comprises, schematically, one carriage 13 and a plurality of tools 14, preferably actuated by the heads 9, 10, on the carriage 13.
- the carriage 11 is movable between a non-operating position, shown for example in Figure 1 , and a working position, shown for example in Figure 5 , located in the machining station 6.
- the carriage 13 is movable between a non-operating position, shown for example in Figure 1 , and a working position, shown for example in Figure 8 , located in the machining station 6.
- the non-operating position of the first carriage 11 and the non-operating position of the second carriage 13 are located along the direction of movement X from opposite sides relative to the machining station 6.
- the carriage 11 and/or the carriage 13 form the above-mentioned means for moving the sheet 2 along the direction X.
- the carriage 11 and/or the carriage 13 is equipped with a device for picking up the sheet 2, schematically illustrated for example with a block 22 in Figure 1 , which is therefore drawn by the carriage 11, 13 along the frame 4.
- the carriage 11 and/or the carriage 13 move or contribute to the movement of the sheet 2 along the frame 4 using the device 22.
- the pickup device 22 allows in particular the positioning of the sheet 2 in the station 6 where the rollers 5 are not present to allow the machining of the tools of the train 7 and/or of the train 8.
- the carriage 11 and/or the carriage 13 move the sheet 2 along the frame 4.
- the machine tool 1 comprises means for picking up and moving the sheet 2 located in the station 6.
- the machining station 6 comprises pickup means which can be activated on the sheet 2 for picking up the sheet 2.
- the pickup means in the machining station 6 are rotatable about an axis of rotation R, or rotary axis R, transversal to the direction of movement X for rotating the sheet 2 about the axis R.
- the pickup means of the station 6 are also indicated as rotary pickup means.
- the machine tool 1 thanks to the pickup means in the machining station 6 rotatable about the rotary axis R, is able to rotate the sheet 2 being machined in such a way that the edge 3 to be machined can always be positioned below and can be machined using the tools 12, 14 on the carriages 11, 13.
- the pickup means in the machining station 6 comprise at least one suction cup 15.
- the suction cup 15 has the relative main axis, that is, schematically the central axis of symmetry of the suction cup, coinciding with the above-mentioned rotary axis R.
- the pickup means comprise a group of suction cups rotatable about the axis R, that is, in a preferred embodiment, the suction cup 15 is of the modular type, that is, formed by a plurality of suction cups. For convenience of description, reference is made below to the single suction cup 15.
- the above-mentioned carriages 11, 13 are movable relative to the suction cup 15 for performing suitable machining operations on the sheet 2 using the cup grinding wheels and/or the peripheral grinding wheels on the edge of the sheet 2 positioned below.
- operator means are positioned in the machine 1 below the means for picking up the sheet 2 in the station 6.
- the machine 1 comprises a computerised control unit, schematically illustrated with a block 16, at least in communication with the trains 7, 8, with the means for moving the sheet 2 and with the suction cup 15, or the corresponding group of suction cups.
- the unit 16 is configured for controlling at least the trains 7, 8, the means for moving the sheet 2 and the suction cup 15 for performing the machining operations, for example the polishing, on one of the edges of the sheet.
- the suction cup 15 is movable along a lifting direction Y transversal to the direction of movement X and the axis of rotation R.
- the lifting direction Y extends parallel to the above-mentioned supporting surface of the sheet 2 and the axis of rotation R is substantially normal to the supporting surface.
- the sheet 2, supported by the suction cup 15, is therefore movable along the direction Y.
- the suction cup 15, or the corresponding group of suction cups or, more generally, the means of picking up the sheet in the station 6, are preferably movable along or parallel to the axis of rotation.
- the sheet 2 can preferably be moved away from the frame 4 and in the case of execution of holes in the sheet the carriage 13 can be used, suitably equipped with a pair of machining heads 9, 10 located opposite each other with respect to the sheet 2.
- the train 7 and the train 8, or more specifically the respective tools are movable along the lifting direction Y between a respective lowered position and a respective raised position.
- This movement allows the setting, for example using the computerised unit 16, of the height or the direction along Y for any machining operations on the sheet 2.
- heads 9 and 10 are each movable along the direction Y.
- the heads 9 and 10 are movable in a direction Z, preferably parallel to the above-mentioned axis of rotation R.
- the heads 9 and 10 are rotatable about an axis C, preferably parallel to the axis of rotation R.
- the machine 1 comprises retaining means which can be activated on the sheet 2 in the machining station 6 to retain the sheet during the machining.
- the means for retaining the sheet 2 in the station 6 comprise a plurality of suction cups 18, the retaining means being provided substantially at the tool 12, 14.
- suction cups 18 are positioned substantially at a zone of action of the tool 12, 14.
- the suction cups 18 are aligned in the direction X and are in a portion of the frame 4 observing the accompanying drawings for retaining the sheet 2 close to the edge being machined which, as mentioned, is a lower edge of the sheet.
- the machine 1 comprises an air curtain plane 19 at the suction cup 15.
- the air curtain plane 19, which, in the example illustrated, is formed by two planes positioned on opposite sides of the suction cup 15 in the direction X, is of substantially known type and therefore described only insofar as necessary for understanding this invention.
- the plane 19 is coplanar with the portion of frame substantially vertical on which the sheets 2 being machined rest and it is also substantially vertical.
- the machine 1 comprises a pneumatic system, schematically illustrated with a block 20, for feeding the operating fluid to the plane 19.
- the pneumatic system 20 is in communication with the computerised unit 16 and controlled by it.
- the pneumatic system 20 forms an air curtain between the plane 19 and the sheet 2 so as to facilitate the rotation about the axis R.
- the pneumatic system 20, suitably controlled is able to suck air from the plane 19, contributing to retaining the sheet 2, in particular during machining operations on the lower edge of the sheet 2.
- the machine 1 comprises means for measuring the sheet being machined, schematically illustrated with a block 21, in communication with the computerised control unit 16.
- the measuring means 21 are located upstream, in the feed direction V, of the station 6 and are configured for acquiring at least one dimensional parameter of the sheet 2 being machined.
- the measuring means 21 are positioned at the inlet of the machining station 6.
- the measuring means 21, which form a system for measuring the sheet at the inlet of the station 6, verify the geometry of the sheet.
- the unit 16 is configured in such a way that the rotary pickup means pick up the sheet centrally, preferably in the barycentre.
- the unit 16 is preferably configured for controlling the operator means, for example the grinding wheels and/or the rotary pickup means for shaping the sheet 2 for example as a function of the expected shape, also correcting any shape errors encountered at the inlet of the machining station.
- the computerised unit 16 allows the interpolation of the movements of the sheet 2 and of the tools of the trains 7 and 8 both for verifying and recovering the expected shape and dimensions of the sheet and also for compensating the consumption of the tools or the dressing of the tools.
- the unit 16 forms an adaptive statistical system for recovering the consumption of the tool and/or dimensional shape of the sheet being machined as a function of the absorption of the motors actuating the tools.
- the machining station 6 comprises a device for picking up the sheet 2, for example a suction cup to which express reference will hereinafter be made but without thereby limiting the scope of the invention, schematically illustrated with a block 23, positioned in front of the suction cup 15.
- the suction cup 23 is positioned on the side opposite the suction cup 15 with respect to the sheet 2 considering the sheet 2 in the machining station 6.
- the suction cup 23 is movable in a direction preferably parallel to the axis R between a position away from the suction cup 15 and a position near the suction cup 15, shown by a dashed line for example in Figure 1 .
- the suction cup 23 is advantageously used for the rotation, by the suction cup 15, of a sheet 2a of reduced size, as schematically shown with a dashed line in Figure 3 .
- the suction cup 23 supports the sheet 2a whilst waiting that the suction cup 15 lifts along Y to pick up again the sheet 2 in a more advantageous position than the lower edge by the very nature of the reduced size of the sheet 2a.
- the pickup device 23 is installed on the carriage 11 and forms the above-mentioned pickup device 22.
- the machine 1 also comprises a supporting system, schematically illustrated with a block 24, for sheets 2 with a rectangular shape, that is, not polygonal or with curvilinear edges.
- the system 24 is associated with the frame 4 and is formed for example by a template or by a series of pins which allow the resting of a sheet 2 having any shape.
- the sheet 2 can be moved forward as described above as far as the suction cup 15.
- the suction cup 15 picks up the sheet 2 and thanks to the possibility of rotation about the axis of rotation R and the possibility of translating along the direction Y, suitably interpolated, by the unit 16, allows the machine 1 to perform machining operations also on edges for example curved.
- the proposed solution is faster as tool changes are not necessary for polishing the edge; once the edge to be machined is positioned, if necessary by suitable rotations of the shaft, the train of grinding wheels, which carries all the grinding wheels necessary for the machining operations, performs the machining for each edge after the respective rotations.
- the automatic rotation of the sheet not only increases productivity but also makes the machine safer than prior art solutions as the rotation of the sheet is not performed manually by an operator who would be in a danger zone.
- the presence of the supporting system in combination with the rotary axis suitably controlled in combination with the tools allows performance of the machining operations also on sheets having edges which are not rectilinear, for example curved, that is, it renders the machine more versatile and not limited to machining operations on square or rectangular sheets.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Lubricants (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
Description
- This invention relates to a machine tool and in particular to a grinder for machining operations on sheets of glass and the like.
- In the sector of machining sheets of glass, to which this specification expressly refers for the sake of simplicity also meaning the machining of sheets of similar materials, there are different prior art types of machine tools designed, in particular, for machining edges of the sheets.
- A first type of machine comprises the so-called rectilinear grinders in which the sheet being machined is kept in a substantially vertical position and moved forward, using a suitable transport system, on a train of cup grinding wheels, which vary in number according to the type of machine, having the axes of rotation also substantially vertical.
- The grinding wheels machine one edge of the sheet at a time, for example polishing it, after which the sheet is rotated, usually manually, to progressively position all the edges on the grinding wheels for the respective machining operations.
- Another type of reference machine is the bilateral machine in which the sheet, which is substantially horizontal, is moved forward along a corridor delimited at the sides by two series of cup grinding wheels having axes of rotation also substantially horizontal, which vary in number according to the type of machine, that machine two edges of the sheet at a time.
- In complex systems, there are two bilateral machines positioned in series which machine respectively, in the case of quadrilateral orthogonal sheets, a first pair of parallel edges and a second pair of parallel edges.
- Another type of machine for machining edges of glass sheets is the socalled vertical grinding machine.
- In short, these machines comprise a conveyor of the sheets, kept substantially vertical, and a machining station with a vertical extension comprising at least one head and three axes on which the grinding wheels required by the machining are mounted in succession.
- The sheet is moved forward, in a feed direction, to the machining station where each grinding wheel acts on the front edge of the sheet, considering the feed direction. Successive forward movements of the sheet and/or of the head allow the head to machine the upper edge, the rear edge and the lower edge of the sheet.
- It should be noted that in these machines it is necessary to change the grinding wheels for the machining operations on each side, so, for example, if six grinding wheels for the polishing are needed, between diamond and polishing wheels, six changes of tools are needed for each edge.
- More specifically, once a grinding wheel is installed, all the edges are machined before carrying out each tool change and passing to the next grinding wheel.
- The vertical machines are also, as known, equipped with hole drilling tools which are able to operate on the two opposite faces of the sheet if two opposite heads are provided.
- The prior art solutions have some drawbacks.
- The rectilinear grinders allow standard machining operations, for example polishing, on the side which passes above the grinding wheels and require the manual rotation of the sheet to operate on all the sides.
- Also, these grinders are not able to make recesses, holes or slots, which are normally provided in the production of doors and the like for handles and hinges.
- The bilateral machines are very bulky and require tipping of the sheets which are normally stored vertically.
- The vertical grinding machines are, as mentioned, equipped with peripheral grinding wheels. The polishing of the edges obtained with these grinding wheels is not appreciated in the more valuable products in which the better quality polishing obtained with the cup grinding wheels is preferred. Moreover, as mentioned, the productivity is limited due to the need to change the tools during the machining.
- Generally, the rectilinear grinders do not allow the squaring and checking of the nominal dimensions of the sheets being processed.
- In this context, the main technical purpose of this invention is to provide a machine tool designed in particular for the machining of sheets of glass and the like that is free of the above-mentioned drawbacks.
- One aim of this invention is to provide a machine tool which is more versatile than rectilinear grinders and vertical machines.
- Another aim of this invention is to provide a machine tool which is faster and more productive than prior art vertical machines
- The technical purpose indicated and the aims specified are substantially achieved by a machine tool according to
claim 1. - Further features and advantages of this invention are more apparent in the detailed description below, with reference to a preferred, non-limiting embodiment of a machine tool for machining sheets of glass and the like as illustrated in the accompanying drawings, in which:
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Figure 1 is a schematic perspective view partly in blocks with some parts cut away for greater clarity of the machine tool according to this invention and a sheet being machined in a first position; -
Figure 2 is a schematic perspective view partly in blocks with some parts cut away for greater clarity of the machine tool ofFigure 1 and the sheet being machined in a second position; -
Figure 3 is a schematic perspective view partly in blocks with some parts cut away for greater clarity of the machine tool ofFigure 1 and the sheet being machined in a third position; -
Figure 4 is a schematic front view partly in blocks with some parts cut away for greater clarity of the machine tool ofFigure 1 and the sheet being machined in the third position; -
Figure 5 is a schematic front view partly in blocks with some parts cut away for greater clarity of the machine tool ofFigure 1 in a first operating configuration; -
Figure 6 is an enlarged detail of the machine ofFigure 5 ; -
Figure 7 is a schematic perspective view partly in blocks with some parts cut away for greater clarity of the machine tool ofFigure 1 in a second operating configuration; -
Figure 8 is a schematic perspective view partly in blocks with some parts cut away for greater clarity of the machine tool ofFigure 1 in a second operating configuration; -
Figure 9 is a schematic front view partly in blocks with some parts cut away for greater clarity of the machine tool ofFigure 1 in the operating configuration ofFigure 8 ; -
Figure 10 is a schematic perspective view of an enlarged detail of the machine ofFigure 8 ; -
Figure 11 is a schematic perspective view partly in blocks with some parts cut away for greater clarity of the machine tool ofFigure 1 and the sheet being machined in a fourth position; - With reference to the accompanying drawings, the
numeral 1 indicates a machine tool according to the present invention. - The
machine tool 1 is preferably designed for machining sheets ofglass 2 or the like having at least oneedge 3. - Schematically, the term "sheet" means a solid piece of material characterised by a thickness considerably less than the length or width. The
machine 1 comprises aframe 4 supporting thesheets 2; theframe 4, of substantially known type, is designed for supporting thesheet 2 in a substantially vertical position. - As illustrated in the accompanying drawings, the
frame 4 has a main direction of extension X which identifies, as explained below, a direction X of movement of thesheet 2. - The
sheet 2 is moved on theframe 4 according to a feed direction V. - The
frame 4 is equipped with a succession ofrollers 5, extending in the direction X and positioned beneath theframe 4, on which thesheet 2 to be machined rests. - As is known, the
frame 4 is equipped with wheels, not shown, having substantially vertical axes of rotation, which facilitate the translation of the sheets in the direction X. - Moreover, the supporting surface of the
sheet 2, defined by the above-mentionedframe 4, is, as is customary, inclined by 5° to a vertical lying plane. - In a preferred embodiment, all or part of the
rollers 5 are motor driven for feeding thesheet 2 along the direction of movement X and form means of moving thesheet 2. - The
machine 1 comprises amachining station 6 at which predetermined machining of thesheet 2 is performed. - The
machining station 6 is preferably located in an intermediate portion of theframe 4 in the direction X and the above-mentioned movement means allow the sheet to be taken and moved on theframe 4 along the direction X towards and away from themachining station 6. - The
machine 1 comprises operator means for performing the machining operations at least on theedge 3 of thesheet 2, or substantially at it, in themachining station 6. - In the example illustrated, the operator means comprise a first train of
tools 7, for example cup grinding wheels, and a second train oftools 8, for example peripheral grinding wheels. - Advantageously, the operator means are positioned beneath the
frame 4 and the edge which is machined is the lower edge, observing for exampleFigure 5 , of thesheet 2. - In alternative embodiments not illustrated, the
machine 1 only comprises the train oftools 7 or the train oftools 8. - For convenience of description reference is made for the first carriage to cup grinding wheels and for the second carriage to peripheral grinding wheels or ball-end milling cutters or the like.
- In other embodiments the
train 7 comprises one or more peripheral grinding wheels for example for rounding the corners of thesheet 2. - In other embodiments the
train 8 comprises one or more corner heads equipped with cup grinding wheels of substantially known type or drilling bits, ball-end milling cutters and the like. - More precisely, the
train 8 of peripheral grinding wheels comprises a pair oftool holder heads sheet 2 during their machining. With particular reference toFigure 6 , it should be noted that thetrain 7 comprises, schematically, onecarriage 11 and a plurality oftools 12 on thecarriage 11. - For simplicity, the
numeral 12 denotes the pindles for actuating the corresponding tools, of substantially known type and therefore not described further. - With reference in particular to
Figures 4 and6 , thenumeral 12a denotes the motors for actuating thespindles 12. - With particular reference to
Figure 10 , it should be noted that thetrain 8 comprises, schematically, onecarriage 13 and a plurality oftools 14, preferably actuated by theheads carriage 13. - The
carriage 11 is movable between a non-operating position, shown for example inFigure 1 , and a working position, shown for example inFigure 5 , located in themachining station 6. - The
carriage 13 is movable between a non-operating position, shown for example inFigure 1 , and a working position, shown for example inFigure 8 , located in themachining station 6. - With reference to
Figure 1 , it should be noted that, in the preferred embodiment illustrated, the non-operating position of thefirst carriage 11 and the non-operating position of thesecond carriage 13 are located along the direction of movement X from opposite sides relative to themachining station 6. - In a preferred embodiment, the
carriage 11 and/or thecarriage 13 form the above-mentioned means for moving thesheet 2 along the direction X. - In practice, the
carriage 11 and/or thecarriage 13 is equipped with a device for picking up thesheet 2, schematically illustrated for example with ablock 22 inFigure 1 , which is therefore drawn by thecarriage frame 4. - In this embodiment, the
carriage 11 and/or thecarriage 13 move or contribute to the movement of thesheet 2 along theframe 4 using thedevice 22. - In the preferred embodiment illustrated as an example, the
pickup device 22 allows in particular the positioning of thesheet 2 in thestation 6 where therollers 5 are not present to allow the machining of the tools of thetrain 7 and/or of thetrain 8. - Advantageously, in alternative embodiments not illustrated, the
carriage 11 and/or thecarriage 13 move thesheet 2 along theframe 4. - The
machine tool 1 comprises means for picking up and moving thesheet 2 located in thestation 6. - In other words, the
machining station 6 comprises pickup means which can be activated on thesheet 2 for picking up thesheet 2. - The pickup means in the
machining station 6 are rotatable about an axis of rotation R, or rotary axis R, transversal to the direction of movement X for rotating thesheet 2 about the axis R. - For simplicity, the pickup means of the
station 6 are also indicated as rotary pickup means. - As described in more detail below, the
machine tool 1, thanks to the pickup means in themachining station 6 rotatable about the rotary axis R, is able to rotate thesheet 2 being machined in such a way that theedge 3 to be machined can always be positioned below and can be machined using thetools carriages - In the preferred embodiment illustrated as an example, the pickup means in the
machining station 6 comprise at least onesuction cup 15. - The
suction cup 15 has the relative main axis, that is, schematically the central axis of symmetry of the suction cup, coinciding with the above-mentioned rotary axis R. - More specifically, the pickup means comprise a group of suction cups rotatable about the axis R, that is, in a preferred embodiment, the
suction cup 15 is of the modular type, that is, formed by a plurality of suction cups. For convenience of description, reference is made below to thesingle suction cup 15. - The above-mentioned
carriages suction cup 15 for performing suitable machining operations on thesheet 2 using the cup grinding wheels and/or the peripheral grinding wheels on the edge of thesheet 2 positioned below. - Preferably, operator means are positioned in the
machine 1 below the means for picking up thesheet 2 in thestation 6. - The
machine 1 comprises a computerised control unit, schematically illustrated with ablock 16, at least in communication with thetrains sheet 2 and with thesuction cup 15, or the corresponding group of suction cups. - The
unit 16 is configured for controlling at least thetrains sheet 2 and thesuction cup 15 for performing the machining operations, for example the polishing, on one of the edges of the sheet. - So as to render the
machine 1 more versatile, thesuction cup 15 is movable along a lifting direction Y transversal to the direction of movement X and the axis of rotation R. - More precisely, the lifting direction Y extends parallel to the above-mentioned supporting surface of the
sheet 2 and the axis of rotation R is substantially normal to the supporting surface. - The
sheet 2, supported by thesuction cup 15, is therefore movable along the direction Y. - With reference in particular to
Figure 7 , it should be noted that thesuction cup 15, or the corresponding group of suction cups or, more generally, the means of picking up the sheet in thestation 6, are preferably movable along or parallel to the axis of rotation. - In this way, the
sheet 2 can preferably be moved away from theframe 4 and in the case of execution of holes in the sheet thecarriage 13 can be used, suitably equipped with a pair of machining heads 9, 10 located opposite each other with respect to thesheet 2. - The tools of the
heads sheet 2, as schematically shown in more detail in particular inFigure 10 , act in conjunction to make, for example, a throughhole 17 in thesheet 2. Advantageously, also for the purposes described in detail below, thetrain 7 and thetrain 8, or more specifically the respective tools, are movable along the lifting direction Y between a respective lowered position and a respective raised position. - This movement allows the setting, for example using the
computerised unit 16, of the height or the direction along Y for any machining operations on thesheet 2. - With particular reference to the
heads - Moreover, the
heads - In a preferred embodiment, the
heads - With reference to the accompanying drawings, it should be noted that the
machine 1 comprises retaining means which can be activated on thesheet 2 in themachining station 6 to retain the sheet during the machining. - In the example illustrated, the means for retaining the
sheet 2 in thestation 6 comprise a plurality ofsuction cups 18, the retaining means being provided substantially at thetool - With particular reference to
Figures 5 and9 , it should be noted that thesuction cups 18 are positioned substantially at a zone of action of thetool - In the preferred embodiment, the
suction cups 18 are aligned in the direction X and are in a portion of theframe 4 observing the accompanying drawings for retaining thesheet 2 close to the edge being machined which, as mentioned, is a lower edge of the sheet. - It should be noted that, so as to favour the rotation of the
sheet 2 in thestation 6, themachine 1 comprises anair curtain plane 19 at thesuction cup 15. - The
air curtain plane 19, which, in the example illustrated, is formed by two planes positioned on opposite sides of thesuction cup 15 in the direction X, is of substantially known type and therefore described only insofar as necessary for understanding this invention. - The
plane 19 is coplanar with the portion of frame substantially vertical on which thesheets 2 being machined rest and it is also substantially vertical. Themachine 1 comprises a pneumatic system, schematically illustrated with ablock 20, for feeding the operating fluid to theplane 19. - The
pneumatic system 20 is in communication with thecomputerised unit 16 and controlled by it. - During rotation of the
sheet 2, as for example illustrated inFigure 3 , thepneumatic system 20 forms an air curtain between theplane 19 and thesheet 2 so as to facilitate the rotation about the axis R. - In a preferred embodiment, the
pneumatic system 20, suitably controlled, is able to suck air from theplane 19, contributing to retaining thesheet 2, in particular during machining operations on the lower edge of thesheet 2. Themachine 1 comprises means for measuring the sheet being machined, schematically illustrated with ablock 21, in communication with thecomputerised control unit 16. - The measuring means 21 are located upstream, in the feed direction V, of the
station 6 and are configured for acquiring at least one dimensional parameter of thesheet 2 being machined. - In practice, the measuring means 21 are positioned at the inlet of the
machining station 6. - More specifically, in a preferred embodiment, the measuring means 21, which form a system for measuring the sheet at the inlet of the
station 6, verify the geometry of the sheet. - Given the geometry of the sheet, the
unit 16 is configured in such a way that the rotary pickup means pick up the sheet centrally, preferably in the barycentre. - Moreover, given the geometry of the sheet at the inlet, the
unit 16 is preferably configured for controlling the operator means, for example the grinding wheels and/or the rotary pickup means for shaping thesheet 2 for example as a function of the expected shape, also correcting any shape errors encountered at the inlet of the machining station. - Therefore, advantageously, the
computerised unit 16 allows the interpolation of the movements of thesheet 2 and of the tools of thetrains - More specifically, the
unit 16 forms an adaptive statistical system for recovering the consumption of the tool and/or dimensional shape of the sheet being machined as a function of the absorption of the motors actuating the tools. - In the preferred embodiment illustrated in particular in
Figure 1 , themachining station 6 comprises a device for picking up thesheet 2, for example a suction cup to which express reference will hereinafter be made but without thereby limiting the scope of the invention, schematically illustrated with a block 23, positioned in front of thesuction cup 15. - In practice, the suction cup 23 is positioned on the side opposite the
suction cup 15 with respect to thesheet 2 considering thesheet 2 in themachining station 6. - The suction cup 23 is movable in a direction preferably parallel to the axis R between a position away from the
suction cup 15 and a position near thesuction cup 15, shown by a dashed line for example inFigure 1 . - The suction cup 23 is advantageously used for the rotation, by the
suction cup 15, of asheet 2a of reduced size, as schematically shown with a dashed line inFigure 3 . - In that case, the suction cup 23 supports the
sheet 2a whilst waiting that thesuction cup 15 lifts along Y to pick up again thesheet 2 in a more advantageous position than the lower edge by the very nature of the reduced size of thesheet 2a. - Advantageously, in a preferred embodiment, the pickup device 23 is installed on the
carriage 11 and forms the above-mentionedpickup device 22. - With reference in particular to
Figure 2 , it should be noted that themachine 1 also comprises a supporting system, schematically illustrated with ablock 24, forsheets 2 with a rectangular shape, that is, not polygonal or with curvilinear edges. - The
system 24 is associated with theframe 4 and is formed for example by a template or by a series of pins which allow the resting of asheet 2 having any shape. - The
sheet 2 can be moved forward as described above as far as thesuction cup 15. - The
suction cup 15 picks up thesheet 2 and thanks to the possibility of rotation about the axis of rotation R and the possibility of translating along the direction Y, suitably interpolated, by theunit 16, allows themachine 1 to perform machining operations also on edges for example curved. - The invention described brings important advantages.
- With respect to the prior art so-called vertical machines, the proposed solution is faster as tool changes are not necessary for polishing the edge; once the edge to be machined is positioned, if necessary by suitable rotations of the shaft, the train of grinding wheels, which carries all the grinding wheels necessary for the machining operations, performs the machining for each edge after the respective rotations.
- The presence of a train of peripheral grinding wheels, that is, ball-end milling cutters if necessary with the possibility of tool change, allows the performance of many machining operations on the sheet also due to the movements attributed to the
suction cup 15 and to thetool holder carriages - The automatic rotation of the sheet not only increases productivity but also makes the machine safer than prior art solutions as the rotation of the sheet is not performed manually by an operator who would be in a danger zone.
- The presence of the supporting system in combination with the rotary axis suitably controlled in combination with the tools allows performance of the machining operations also on sheets having edges which are not rectilinear, for example curved, that is, it renders the machine more versatile and not limited to machining operations on square or rectangular sheets.
Claims (16)
- A machine tool for machining a sheet of glass (2) or the like having at least one edge (3), the machine comprising
a frame (4) for supporting the sheet (2) in a substantially vertical position; a station (6) for machining the sheet (2);
operator means (7, 8) for machining at least the edge (3) in the machining station (6),
means (5, 11, 13) for moving the sheet (2) in a direction of movement (X), towards and away from the machining station (6),
the machine tool comprising
a computerised control unit (16) in communication with the operator means (7, 8) and with the movement means (5, 11, 13) and designed for controlling the operator means (7, 8) and the movement means (5, 11, 13), the machine being characterised in that the machining station (6) comprises pickup means (15), comprising preferably at least one suction cup, which can be activated on the sheet (2) for picking up the sheet (2), the pickup means (15) being rotatable about an axis (R) of rotation transversal to the direction of movement (X) for rotating the sheet (2) about the axis (R) of rotation, the operator means (7, 8) comprising a carriage (11, 13) and at least one tool (12, 14) mounted on the carriage (11, 13), the carriage (11, 13) being movable relative to the pickup means (15) for performing the machining on the sheet (2) using the tool (12, 14), the operator means (7, 8) being preferably positioned below the pickup means (15). - The machine tool according to claim 1 characterised in that the pickup means (15) are movable in a lifting direction (Y) transversal to the direction of movement (X) and to the axis (R) of rotation.
- The machine tool according to claim 1 or 2, characterised in that the pickup means (15) are movable along the axis (R) of rotation.
- The machine tool according to any one of the preceding claims, characterised in that the carriage (11, 13) is movable in the direction of movement (X), the computerised control unit (16) being designed for controlling the pickup means (15) and the carriage (11, 13) in such a way that they position the edge (3) being machined at the tool (12, 14).
- The machine tool according to any one of claims 1 to 4, characterised in that the movement means (5, 11, 13) comprise the carriage (11, 13) and a pickup device (22) which can be activated on the sheet (2) for picking up the sheet (2) and moving it on the frame (4) along the direction of movement (X).
- The machine tool according to any one of claims 1 to 5, characterised in that the tool (12, 14) if formed by a cup grinding wheel.
- The machine tool according to any one of claims 1 to 6, characterised in that the operator means (7, 8) comprise at least one tool holder head (9, 10) and the tool (12, 14) is formed by a peripheral grinding wheel.
- The machine tool according to any one of claims 1 to 7, characterised in that the operator means (7, 8) comprise a first carriage (11) movable between a non-operating position and a working position in the machining station (6), a plurality of cup grinding wheels on the first carriage (11), a second carriage (13) movable between a non-operating position and a work position in the machining station (6), at least one tool holder head (9, 10) actuating a peripheral grinding wheel installed on the second carriage (13), the first and second carriage (11, 13) being movable relative to the pickup means (15) for performing the machining on the sheet (2) using the cup grinding wheels and/or the peripheral grinding wheel in the machining station (6), the non-operating position of the first carriage (11) and the non-operating position of the second carriage (13) being in particular located along the direction of movement (X) from opposite sides relative to the machining station (6).
- The machine tool according to claim 8, characterised in that the movement means (5, 11, 13) comprise the second carriage (13).
- The machine tool according to any one of claims 1 to 9, characterised in that the machining station (6) comprises retaining means (18) which can be activated on the sheet (2) in the machining station (6) for retaining the sheet (2) during the machining, the retaining means (18) being provided substantially at the tool (12, 14).
- The machine tool according to any one of claims 1 to 10, characterised in that it comprises means (21) for measuring the sheet (2) being machined for acquiring at least one parameter of the sheet (2), the measuring means (21) being positioned at an inlet of the machining station (6) and in communication with the computerised control unit (16).
- The machine tool according to claim 11, characterised in that the computerised control unit (16) is designed for controlling at least the pickup means (15) as a function of the parameter and/or for controlling at least the operator means (7, 8) as a function of the parameter.
- The machine tool according to any one of claims 1 to 12, characterised in that the frame (4) comprises at least one air film supporting plane (19) substantially vertical located in the machining station (6), the machine comprising a pneumatic system (20) in communication with the supporting plane (19) for generating the air film and in communication with the computerised control unit (16), the computerised control unit (16) being designed for controlling the pneumatic system (20) so as to generate an air film during a rotation of the sheet (2), the computerised control unit (16) being in particular designed for controlling the pneumatic system (20) so as to suck air from the supporting plane (19) for retaining the sheet (2) at the machining position.
- The machine tool according to any one of claims 1 to 13, characterised in that the tool (12, 14) is movable along a lifting direction (Y) transversal to the direction of movement (X) and the axis (R) of rotation.
- The machine tool according to any one of claims 1 to 14, characterised in that it comprises a second pickup device (23) which can be activated on the sheet (2) for picking up the sheet (2) positioned on the opposite side to the pickup means (15), the second pickup device (23) being movable along a direction parallel to the axis (R) between a position far from the pickup means (15) and a position close to the pickup means (15), the second pickup device (23) being preferably installed on the carriage (11, 13).
- The machine tool according to any one of claims 1 to 15, characterised in that it comprises a system (24) for supporting the sheet (2) associated with the frame (4), the supporting system (24) being designed to support a sheet (2) having at least one curved edge, the supporting system (24) comprising preferably at least one pin.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000005A ITRN20130005A1 (en) | 2013-01-31 | 2013-01-31 | MACHINE TOOL. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2762273A1 true EP2762273A1 (en) | 2014-08-06 |
EP2762273B1 EP2762273B1 (en) | 2015-12-02 |
Family
ID=47790361
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14153130.1A Not-in-force EP2762273B1 (en) | 2013-01-31 | 2014-01-29 | Machine tool |
Country Status (2)
Country | Link |
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EP (1) | EP2762273B1 (en) |
IT (1) | ITRN20130005A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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ITUB20155709A1 (en) * | 2015-11-18 | 2017-05-18 | Biesse Spa | MACHINE FOR WORKING SLABS IN A SUBSTANTIALLY VERTICAL POSITION, WITH A CUP MILLING TOOL WHICH IS ADJUSTABLE AROUND A ORTHOGONAL AXLE ON THE SIDE OF THE SLAB |
IT201700110165A1 (en) * | 2017-10-02 | 2019-04-02 | Denver Spa | MACHINE TOOL |
IT201800003968A1 (en) * | 2018-03-26 | 2019-09-26 | Bottero Spa | GRINDING METHOD AND PLANT FOR THE GRINDING OF A FLAT GLASS ARTICLE |
IT201800009216A1 (en) * | 2018-10-05 | 2020-04-05 | Bottero Spa | STRAIGHT MACHINE FOR GRINDING A GLASS SHEET |
IT202000022276A1 (en) * | 2020-09-22 | 2022-03-22 | Antonio Piazza | COMPACT PROCESSING ISLAND FOR THE PICK-UP OF SLAB PRODUCTS FROM THE WAREHOUSE AND SENDING IT TO THE PROCESSING LINE AFTER ROTATION |
IT202200015081A1 (en) * | 2022-07-19 | 2024-01-19 | Forel S P A Unipersonale | PROCEDURE AND APPARATUS FOR HOLDING AND CARRYING OUT WORK ON A SLAB |
EP4335604A3 (en) * | 2022-09-09 | 2024-07-17 | Denver S.p.A. | Device for supporting and referencing sheets in a vertical position and system |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111546524A (en) * | 2020-04-10 | 2020-08-18 | 大族激光科技产业集团股份有限公司 | Full-automatic feeding and discharging intelligent CNC machining equipment |
CN111633582A (en) * | 2020-05-25 | 2020-09-08 | 吴玮 | Fixing tool and fixing method for pretreatment in production of tempered glass |
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EP0769348A1 (en) * | 1995-10-20 | 1997-04-23 | FOR.EL. BASE di VIANELLO FORTUNATO & C. S.n.c. | Method and device for removing coatings applied to the surface of a glass plate |
WO2011016098A1 (en) * | 2009-08-07 | 2011-02-10 | 坂東機工株式会社 | Glass pane working method, and glass pane working apparatus |
-
2013
- 2013-01-31 IT IT000005A patent/ITRN20130005A1/en unknown
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2014
- 2014-01-29 EP EP14153130.1A patent/EP2762273B1/en not_active Not-in-force
Patent Citations (2)
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EP0769348A1 (en) * | 1995-10-20 | 1997-04-23 | FOR.EL. BASE di VIANELLO FORTUNATO & C. S.n.c. | Method and device for removing coatings applied to the surface of a glass plate |
WO2011016098A1 (en) * | 2009-08-07 | 2011-02-10 | 坂東機工株式会社 | Glass pane working method, and glass pane working apparatus |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITUB20155709A1 (en) * | 2015-11-18 | 2017-05-18 | Biesse Spa | MACHINE FOR WORKING SLABS IN A SUBSTANTIALLY VERTICAL POSITION, WITH A CUP MILLING TOOL WHICH IS ADJUSTABLE AROUND A ORTHOGONAL AXLE ON THE SIDE OF THE SLAB |
EP3170622A1 (en) | 2015-11-18 | 2017-05-24 | Biesse S.p.A. | Machine for machining plates in a substantially vertical position, having a cup grinding tool which can be oriented around an axis orthogonal to the plane of the plate |
IT201700110165A1 (en) * | 2017-10-02 | 2019-04-02 | Denver Spa | MACHINE TOOL |
IT201800003968A1 (en) * | 2018-03-26 | 2019-09-26 | Bottero Spa | GRINDING METHOD AND PLANT FOR THE GRINDING OF A FLAT GLASS ARTICLE |
EP3546120A1 (en) * | 2018-03-26 | 2019-10-02 | Bottero S.p.A. | Method and grinding plant for grinding a flat glass article |
IT201800009216A1 (en) * | 2018-10-05 | 2020-04-05 | Bottero Spa | STRAIGHT MACHINE FOR GRINDING A GLASS SHEET |
EP3632614A1 (en) * | 2018-10-05 | 2020-04-08 | Bottero S.p.A. | Machine tool |
IT202000022276A1 (en) * | 2020-09-22 | 2022-03-22 | Antonio Piazza | COMPACT PROCESSING ISLAND FOR THE PICK-UP OF SLAB PRODUCTS FROM THE WAREHOUSE AND SENDING IT TO THE PROCESSING LINE AFTER ROTATION |
IT202200015081A1 (en) * | 2022-07-19 | 2024-01-19 | Forel S P A Unipersonale | PROCEDURE AND APPARATUS FOR HOLDING AND CARRYING OUT WORK ON A SLAB |
WO2024018495A1 (en) * | 2022-07-19 | 2024-01-25 | Forel S.p.a. | Method and apparatus for holding and performing work on a sheet |
EP4335604A3 (en) * | 2022-09-09 | 2024-07-17 | Denver S.p.A. | Device for supporting and referencing sheets in a vertical position and system |
Also Published As
Publication number | Publication date |
---|---|
ITRN20130005A1 (en) | 2014-08-01 |
EP2762273B1 (en) | 2015-12-02 |
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